Component Service

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COMPONENT SERVICE

’Component Services’
Wärtsilä Component Services provide a solution to the required periodical
maintenance of all engines and engine room equipment. In addition to our
standard packages, we offer customized service solutions to fit your needs.
Component Service

Engine Driven Oil and Water Pumps


Fuel Feed & Booster Pump
Charge Air Cooler Cleaning
Cylinder Liner Honing
Cylinder Head Overhaul
Fuel Injection Services
Governor Services
Electrical Motors Services
Automation Component Services
Crank Angle Encoder System Maintenance
Cylinder Lubrication System Maintenance

OUR SERVICES AUXILIARY PUMPS


Wärtsilä Services lead the industry in the
development of components service such
as all engine driven pumps overhaul,
charge air cooler cleaning including
pressurized testing.

YOUR BENEFITS
Trouble-free and hassle-free operation guarantees efficiency and no equipment
down time by following the maintenance manual schedule for various makes and
types of equipment.

OUR CAPABILITIES
We provide on-site removing, transport to our workshop, dismantling,
component cleaning, inspection and/or replacement, gasket renewal, function
and pressure tests.
Upon request, we will also return the equipment to your site and reinstall it.

AIR COOLER

YOUR BENEFITS
Increase engine efficiency and lower the exhaust temperatures with clean charge
air coolers.

OUR CAPABILITIES
- On-site dismantling and removal - Blinding of damaged tubes
- Transport to our workshop facility - Pressure tests
- Ultrasonic or chemical cleaning of air - Return of components to your site
coolers - On-site reinstallation
- Gasket renewal
Component Service

Engine Driven Oil and Water Pumps


Fuel Feed & Booster Pump
Charge Air Cooler Cleaning
Cylinder Liner Honing
Cylinder Head Overhaul
Fuel Injection Services
Governor Services
Electrical Motors Services
Automation Component Services
Crank Angle Encoder System Maintenance
Cylinder Lubrication System Maintenance

OUR SERVICES CYLINDER LINER HONING


Cylinder Liner Honing
- Deep honing for 2-stroke and 4-stroke
cylinder liner
- Wave cutting of MAN B&W cylinder liner

Cylinder Head Overhaul


- Standard manual-based overhaul - Regular honing of 4-stroke liners will reduce system oil consumption.
- 2-stroke liner honing is recommended to correct for uneven or sudden wear.
- Modification and reconditioning
- Some engine makers recommend restoring the wave cut shape.

Fuel Injection Services


- Fuel injection valves (2-S, 4-S, DF) CYLINDER HEAD OVERHAUL
- Fuel pumps (2-S, 4-S)
- Relief valves
- 2-stroke fuel pump blocks
- Fuel nozzles

We overhaul cylinder heads in accordance with makers manual recommendation.


We are following approved procedures and control the quality during the whole
overhaul process. We offer the storage of customer property in our warehouse
for faster exchange service.

FUEL INJECTION SERVICES

Well-maintained fuel injection equipment has a great, positive impact on the


engine performance and operating costs.
Component Service

Engine Driven Oil and Water Pumps


Fuel Feed & Booster Pump
Charge Air Cooler Cleaning
Cylinder Liner Honing
Cylinder Head Overhaul
Fuel Injection Services
Governor Services
Electrical Motors Services
Automation Component Services
Crank Angle Encoder System Maintenance
Cylinder Lubrication System Maintenance

OUR SERVICES GOVERNOR


Woodward Governor
- SG, PSG
- UG-8/10/15/25/40
- PG-16/29/58/200/300/500
- 3161
- PG_EG Actuator
- EGB-3P/10P/29/58 YOUR BENEFITS
- Authorized Woodward business partner
Electrical Actuators - Optimmized governor tuning based on engine characteristics
- Woodward ProActTM - Exchange service available for most commonly used types of governor
- Heinzmann
OUR CAPABILITIES
Europa/Russia (PH-30/50) Governor and actuator overhaul and calibration service with test bench.

Diesel Kiki(RHD 6/10)


AUTOMATION
General Electric Works
- Complete electric system recovery from
fire or sunken salvages
- Power analysis service
- Insulation test and thermographic
measure-ments
- Control console and cabinet upgrades
- Pneumatic system repair and maintenance YOUR BENEFITS
With a single point-of-service contact, you can cover your entire work scope
Wärtsilä Automation System Upgrade including electrical and pneumatic equipment, automation, repair, maintenance,
- SBC-7 M/E remote control system troubleshooting and upgrades.
- Wärtsilä Engine Control system
OUR CAPABILITIES
Non-Wärtsilä Product Commissioning Our experienced engineers provide electrical and automation services, including
- Engine / Electrical driven fire pumps installations, retrofitting, and commissioning.
- Free mass vibration compensators
- Water-In-Oil (WIO) monitoring systems
- Gas combustion units
Component Service

Engine Driven Oil and Water Pumps


Fuel Feed & Booster Pump
Charge Air Cooler Cleaning
Cylinder Liner Honing
Cylinder Head Overhaul
Fuel Injection Services
Governor Services
Electrical Motors Services
Automation Component Services
Crank Angle Encoder System Maintenance
Cylinder Lubrication System Maintenance

OUR SERVICES CRANK ANGLE SENSOR (CAS) SERVICE


Crank Angle Sensor (CAS)
- Exchange of sensors and belts
- Bearing replacement for shafts
- Commissioning and adjustment
- Training for operation and after- service
maintenance (troubleshooting)
- Owner’s manuals recommend an overhaul YOUR BENEFITS
Keeping a crank angle sensor and its parts in good function is essential for the
is recommended after 36,000 hours of
safe operation of electronically controlled engines. Wärtsilä Korea Services can
operation. complete a full overhaul during one port stay.

Cylinder Lubrication Pump Service OUR CAPABILITIES


- Installation of additional fan for CLU 3 - CAS Installation, commissioning, and sea-trial
pumps - Belt tension checks
- Overhaul of accumulators for CLU 3
- FlexView offset value adjustment
pumps
- Flushing of CLU 3 pump units
- Accumulator pressure check and, when
CYLINDER LUBRICATION PUMP SERVICE
necessary, recharging pressure of
accumulator for RPLS & CLU 4 units (can
be done during port stay).
- RPLS installation and commissioning.
- Troubleshooting.

YOUR BENEFITS
- Save costs on lubrication oil due to optimized cylinder oil injection.
- Trouble-free operations help eliminate piston running problems and guarantee
correct feed rates and timing.

OUR CAPABILITIES
- Optimize CLU 3 and RPLS lubrication oil parameters.
- RPLS accumulator pressure charging and oil leakage tests.
- Technical information and support, via e-mail.
Wärtsilä enhances the business of its customers by providing them with
complete lifecycle power solutions. When creating better and
environmentally compatible technologies, Wärtsilä focuses on the
marine and energy markets with products and solutions as well as
services. Through innovative products and services, Wärtsilä sets out
to be the most valued business partner of all its customers. This is
achieved by the dedication of over 18,000 professionals manning
160 locations in 70 countries around the world. Wärtsilä is listed on the
Nordic Exchange in Helsinki, Finland.

WÄRTSILÄ® is a registered trademark. Copyright © 2011 Wärtsilä Corporation

BUSAN MAIN OFFICE & WORKSHOP WÄRTSILÄ KOREA LTD.


651-16, Eomgung-dong Sasang-ku, 617-831, Busan, Korea Tel. + 82 51 329 0500 Fax. + 82 51 324 4348
24hrs Phone: +82 17 546 0202 Email: [email protected]

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