Man B&W: Chains
Man B&W: Chains
Man B&W: Chains
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME-engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
M906010251C01
4. Check the teeth of the chain wheels. If ab-
normal wear is found, take a measurement
(see Data).
Scale 1:1
M906010244C05
10
0 10
D0620 number.
x.D
Example:
06
No. 1 order,
20
840520 1A
M906010251C07
840520 1B
(840520 1C, possible 3rd chain)
No. 2 order,
840520 2A
840520 2B
(840520 2C, possible 3rd chain)
Note!
Every time a chain link is disassembled,
a new link must always be fitted as
the link pin press-fit is destroyed when
breaking the chain.
M906010251D01
When a new link is fitted in one chain,
the corresponding link in the other chain
must also be renewed.
Note! 3.
If the chain is to be completely removed,
contact MAN Diesel for further informa-
tion.
Data
M906020239O01
2.A
M906020250O02A
2.B
M906020239O02
Tighten nut D.
5. Tighten nut A.
5.
A
M906020239O05
Data
M906030218C01
On some engines the pin gauges can be
checked against punch marks made on the
front cylinder frame.
2.
Check
Che
ck
M906030218C02
D0627
As the inspection must include the entire
surface of the cam, the cam should be
turned one complete revolution during the
inspection.
5.
The running surface of the cam must be
completely smooth and bright.
6.
M906030220C06
D0628
2°
M906030220O01
D0627
Data
M906040225C01
In the event of any signs of anomalies, the
bearing shell must be dismantled for closer
investigation and, if necessary, the bearing
shell must be replaced.
1. Warning!
Before dismantling any camshaft bear-
ings, the main chain must be relieved of
tension by loosening the chain tightener
to avoid damaging engine parts.
D0637
M906040225D02
M906040225D03
4.
M906040225D04
M906040225M01
3. Place the bearing cap on the camshaft and
mount the outermost bearing cap screw.
Note!
Be careful not to scratch the camshaft
surface. 2.
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
Shut off starting air distributor/distributing system supply
Shut off safety air supply – Not ME engines
Shut off control air supply
Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
Note!
The following applies to a clockwise-ro-
tating engine
90 0°
°
M906050220C01
Turn the crankthrow of cylinder No. 1 in the
AHEAD direction to the position shown in the fig-
ures for 4, 5, 6-cylinder engines, respectively. Cylinder No. 1 Cylinder No. 1
Check that the flyweights point vertically down- (For 5cylinder engines)
wards (max. deviation one-half chainwheel
tooth pitch). Viewed from Viewed from
AFT FORE
Turn the camshaft relative to the crankshaft in
accordance with the ‘valve opening diagram',
and then mount the chain.
Note!
M906050220C03
2. A2
B2
A1
M906050220O02
3.
M906050220O03
B1
M906050220O04
Tighten nut B2, and lock both nuts with the
lock washer.
5.
B1
B2
M906050220O05
SAFETY PRECAUTIONS
S50MC-C
Special Edition
106-6
D10606 Data 0007 Replacement of Cams on Camshaft
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
1.
Fuel Cam
XZ906-6.2 201 01
2.
XZ906-6.2 201 02
4.
XZ906-6.2 201 04
D06-50
7.
D06-51
XZ906-6.2 201 07
D06-51
M90606 Edition 0203
Plate 906-6.2
MAN B&W Replacement of Cams on Camshaft
Edition 0203
Dismantling Page 3 (7)
Exhaust Cam 9.
XZ906-6.2 201 01
10.
XZ906-6.2 201 10
11.
XZ906-6.2 201 11
D06-52
M90606 Edition 0203
Plate 906-6.2
MAN B&W Replacement of Cams on Camshaft
Edition 0203
Dismantling Page 4 (7)
13.
XZ906-6.2 201 13
14.
XZ906-6.2 201 14
D06-53
D06-53
XZ906-6.2 201 15
Mounting
906-6.4
1. Fuel Cam
D06-49
XZ906-6.4 201 02
Exhaust Cam 4.
XZ906-6.4 201 04
mount the four screws, and tighten slightly,
so that the gap between the two parts is
equal at both sides.
D06-47
D06-49
Item Item
Item Description Item Description
No. No.
9329 Hydraulic jack, lift of camshaft
9732 Chain assembling tool
9733 Chain disassembling tool
9740 Face impact wrench
9741 Pin gauge for camshaft
9742 Pin gauge for crankshaft
Item Item
Item Description Item Description
No. No.
922A Spanner
922B Tommy bar
922D Sealing ring with back-up ring
922E Sealing ring with back-up ring
922F Stud setter
922G Support
922H Jack - hydraulic, complete
922J Hydraulic tool set, complete
Item Item
Item Description Item Description
No. No.
Item Item
Item Description Item Description
No. No.