ISOMETER® isoEV425/isoEV425HC

with coupling device AGH420

Insulation monitoring device for unearthed DC circuits (IT systems)
for charging electric vehicles

isoEV425_D00126_05_D_XXEN/02.2020
ISOMETER® isoEV425/isoEV425HC Insulation monitoring device for unearthed DC circuits (IT systems)
for charging electric vehicles
with coupling device AGH420

Product description
The ISOMETER® of the isoEV425 or isoEV425HC series monitors the insulation resistance
of unearthed AC/DC main circuits (IT systems) with nominal system voltages of 3(N)AC,
AC/DC 0…690 V or DC 0…1000 V. The main application areas are unearthed DC charging
stations (mode 4 acc. to IEC 61851-23) for electric vehicles (IT systems) with nominal voltages
of DC 0…1000 V. DC components existing in 3(N)AC, AC/DC systems do not influence the
operating characteristics, when a minimum load current of DC 10 mA flows. A separate supply
voltage allows deenergised systems to be monitored as well. The maximum permissible
system leakage capacitance Ce is 5 μF (for isoEV425) and 20 μF (for isoEV425HC).
The ISOMETER® is always used in conjunction with the coupling device AGH420.

Application
ISOMETER® isoEV425
• DC charging stations for electric vehicles according to IEC 61851-23
Device features Function
• Monitoring for DC charging stations The currently measured insulation resistance is indicated on the LC display. The ISOMETER®s
(mode 4 acc. to IEC 61851-23) for charging are factory-set to two response values 100/500 kΩ. If the reading is below the selected
of electric vehicles response value, the response delay “ton” begins. Once the response delay “ton” has elapsed,
• Measurement of the mains voltage the alarm relays “K1/K2” switch and the alarm LEDs “AL1/AL2” light up. By means of the
(r.m.s.) with undervoltage and overvolt- two isolated response values/alarm relays, messages can be evaluated separately. If the
age detection insulation resistance exceeds the release value (response value plus hysteresis), the alarm
• Measurement of DC voltages system to relays switch back to their initial position.
earth (L+/PE and L-/PE) The point of fault L+, L- or the symmetrical insulation resistance is indicated on the display.
• Automatic adaptation to the system In the menu, the alarm relays can also be assigned to the point of fault.
leakage capacitance up to 5 μF or 20 μF By activating the fault memory, the alarm relays and alarm LEDs remain in alarm state until
the reset button is pressed or the supply voltage is disconnected. The device functions
• Automatic device self test with connec- can be checked using the test button. Parameters are assigned to the device via the LCD
tion monitoring and the control buttons on the front panel, as well as the BMS or Modbus RTU Interface.
• Selectable start-up delay, response delay
and delay on release Connection monitoring
• Two separately adjustable response value The connections to the electrical system (L1/+/L2/-) and earth (E/KE) as well as the connecting
ranges of 1kΩ …500 kΩ (Alarm 1, Alarm 2) wires from the Isometer® to the coupling device are periodically monitored every 24 hours
• Alarm signalling via LEDs (AL1, AL2), after pressing the test button and connecting the supply voltage. In case of interruption
a display and alarm relays (K1, K2) of a connecting wire , the alarm relay K2 switches, the LEDs ON//AL1//AL2 flash and a
message appears on the LC display as follows:
• N/C operation or N/O operation of the
relays selectable “E.0x” for a fault in the connecting wires between both devices or system fault,
• Measured value indication via multi- “E.02” for a fault in the connecting wires to the system,
functional LCD “E.01” for a fault in the connecting wires to PE.
• Fault memory can be activated After eliminating the fault, the alarm relays return to their initial position either automatically
• RS-485 (galvanically isolated) including or by pressing the reset button.
the following protocols: Measurement method
– BMS interface (Bender measuring device The ISOMETER® isoEV425 works with different measurement methods adapted to the
interface) for data exchange with other application with a maximum response time of 10 s.
Bender components
– Modbus RTU Standards
– IsoData (for continuous data output) The ISOMETER® has been developed in compliance with the following standards:
• Password protection to prevent unau- • DIN EN 61557-8 (VDE 0413-8):2015-12/Ber1:2016-12
thorised parameter changes • IEC 61557-8 -8:2014/COR1:2016
Certifications

2 isoEV425_D00126_05_D_XXEN/02.2020
 ISOMETER® isoEV425/isoEV425HC

Operating elements

1 2 3 1 - LED "ON" (operation LED) flashes in case of interruption of the

connecting wires E/KE or L1/+/L2/- or system fault.
2 - Alarm LED "AL1", lights when the values fall below the set
response value Alarm 1 and flashes in case of interruption of
the connecting wires E/KE or L1/+/L2/-, or system faults as
well as in the case of overvoltage (can be activated).
3 - Alarm LED "AL2" lights when the values fall below the set
response value Alarm 2 and flashes in case of interruption of
the connecting wires E/KE or L1/+/L2/- or system faults as well
as in the case of undervoltage (can be activated).
4 4 - LC display
5 - Test button "T": Call up the self-test
Arrow up button: Parameter change, move upwards in the menu
6 - Reset button "R": Delete stored insulation fault alarms
Arrow down button: Parameter change, move downwards in
the menu
7 - Menu button "MENU": Call up the menu system.
Enter button: Confirms parameter changes

5 6 7
Wiring diagram
L1/+
1 - A1, A2 Connection to the supply
L2/-
voltage via a fuse. If supplied
L3
from an IT system, both lines
PE
have to be protected by a
US fuse.*
6A 6A 2 - E, E, KE Connect each terminal se-
1 parately to PE:
E E Up 4 Up KE A1 A2 The same wire cross section
2 2 as for A1, A2 is to be used.
Test / Reset 3 - L1/+, L2/– Connection to the 3(N)AC,
AC or DC system to be
AK2 GND AK1 4 AK1 GND AK2 monitored.
E E UP Up KE A1 A2 4 - Up, AK1, Connect the terminals of the
GND, AK2 AGH420 to the correspon­ding
AK2 GND AK1 AK1 GND AK2
terminals of the ISOMETER®.
ON AL1 AL2
k 5 - T/R Connection for external
AGH420
isoEV425
combined test and reset
button.
6 - 11, 14 Connection to alarm relay K1
ISOMETER®

7 - 11, 24 Connection to alarm relay K2

T R MENU

8 - A, B RS-485 communication
R
14 24 11 on interface with selectable
off
L1/+ L2/- T/R A B terminating resistance.

6 7 R
* For UL applications:
K1 K2 Only use 60/75°C copper lines!
3 5 8 COM465IP
UL and CSA applications require the supply
L1/+ L2/- T/R 14 24 11 A B
voltage to be protected via 5 A fuses .
RS-485

isoEV425_D00126_05_D_XXEN/02.2020 3
ISOMETER® isoEV425/isoEV425HC

Technical data ISOMETER® isoEV425

Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Definitions: Display LC display, multi-functional, not illuminated
Supply circuit (IC2)  A1, A2 Display range measured value insulation resistance (RF) 1 kΩ…1 MΩ
Output circuit (IC3) 11, 14, 24 Operating uncertainty RF (≤ 5 μF)  ± 15 %, at least ±1 kΩ
Control circuit (IC4) Up, KE, T/R, A, B, AK1, GND, AK2 Operating uncertainty RF >100 kΩ (≤ 5 μF, isoEV425HC)  ± (5 % * RF /100 kΩ +10%)
Rated voltage 240 V Display range measured value nominal system voltage (Un)  30…1.15 kV r.m.s.
Overvoltage category III Operating uncertainty ± 5 %, at least ± 5 V
Rated impulse voltage: Relative uncertainty depending on the frequency ≥ 200 Hz -0.03 %/Hz
IC2/(IC3-4) 4 kV Display range measured value system leakage capacitance RF > 10 kΩ
IC 3/(IC4) 4 kV isoEV425 0…10 μF
Rated insulated voltage: isoEV425HC 0…25 μF
IC2/(IC3-4) 250 V Operating uncertainty ± 15 %, at least ± 2 μF
IC 3/(IC4) 250 V Password  off/0…999 (0, off)*
Polution degree 3 Fault memory alarm messages  on/(off)*
Protective separation (reinforced insulation) between:
Interface
IC2/(IC3-4) Overvoltage category III, 300 V
IC 3/(IC4) Overvoltage category III, 300 V Interface/protocol  RS-485/BMS, Modbus RTU, isoData
Voltage test (routine test) according to IEC 61010-1: Baud rate  BMS (9.6 kBit/s), Modbus RTU (selectable), isoData (115.2 kBits/s)
IC2/(IC3-4) AC 2.2 kV Cable length (9.6 kbits/s)  ≤ 1200 m
IC 3/(IC4) AC 2.2 kV Cable: twisted pairs, shield connected to PE on one side  min. J-Y(St)Y 2x0.6
Terminating resistor 120 Ω (0,25 W), internal, can be connected
Supply voltage Device address, BMS bus, Modbus RTU  3…90 (3)*
Supply voltage Us  AC 100…240 V/DC 24…240 V
Switching elements
Tolerance of Us  -30…+15 %
Frequency range Us  47…63 Hz Switching elements 2 x 1 N/O contacts, common terminal 11
Power consumption  ≤ 3 W, ≤ 9 VA Operating principle  N/C operation/N/O operation (N/O operation)*
Electrical endurance, number of cycles  10000
IT system being monitored
Contact data acc. to IEC 60947-5-1:
Nominal system voltage Un with AGH420 3(N)AC, AC 0…690 V/DC 0…1000 V Utilisation category AC-12 AC-14 DC-12 DC-12 DC-12
Tolerance of Un  AC + 15 %, DC +10 % Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Nominal system voltage range Un with AGH420 (UL508) AC/DC 0…600 V Rated operational current 5 A 2 A 1 A 0.2 A 0.1 A
Frequency range of Un  DC, 40…460 Hz Minimum contact rating  1 mA at AC/DC ≥ 10 V
Measuring circuit Environment/EMC
Permissible system leakage capacitance Ce EMC  IEC 61326-2-4
isoEV425 ≤ 5 μF Ambient temperatures:
isoEV425HC  ≤ 20 μF Operation  -40…+70 °C
Permissible extraneous DC voltage Ufg  ≤ 1150 V Transport  -40…+85 °C
Response values Storage  -40…+70 °C
Response value Ran1 Classification of climatic conditions acc. to IEC 60721
isoEV425 2…500 kΩ (500 kΩ)* Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice)
isoEV425HC 2…500 kΩ (200 kΩ)* Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice)
Response value Ran2 1…490 kΩ (100 kΩ)* Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice)
Operating uncertainty Ran (≤ 5 μF)  ± 15 %, at least ±1 kΩ Classification of mechanical conditions acc. to IEC 60721
Operating uncertainty Ran >100 kΩ (≤ 5 μF, isoEV425HC) ± (5 % * Ran/100 kΩ +10%) Stationary use (IEC 60721-3-3)  3M4
Hysteresis Ran  25 %, at least 1 kΩ Transport (IEC 60721-3-2)  2M2
Undervoltage detection  30…1.14 kV (off)* Long-term storage (IEC 60721-3-1)  1M3
Overvoltage detection  31…1.15 kV (off)*
Connection
Relative uncertainty U ± 5 %, at least ± 5 V
Relative uncertainty depending on the frequency ≥ 200 Hz  -0.03 %/Hz Connection type  screw-type terminal or push-wire terminal
Hysteresis U 5 %, at least 5 V Screw-type terminals:
Nominal current  ≤10 A
Time response Tightening torque  0.5…0.6 Nm (5…7 lb-in)
Response time tan at RF = 0.5 x Ran and Ce=1 μF acc. to IEC 61557-8 ≤ 10 s Conductor sizes  AWG 24-12
Start-up delay t 0…10 s (0 s)* Stripping length  8 mm
Response delay ton  0…99 s (0 s)* Rigid/flexible 0.2…2.5 mm2
Delay on release toff  0…99 s (0 s)* Flexible with ferrules with/without plastic sleeve 0.25…2.5 mm2
Multi-conductor rigid  0.2…1.5 mm2
Multi-conductor flexible 0.2…1.5 mm2
Multi-conductor flexible with ferrules without plastic sleeve 0.25…1.5 mm2
Multi-conductor flexible with TWIN ferrules with plastic sleeve 0.5…1.5 mm2

4 isoEV425_D00126_05_D_XXEN/02.2020
 ISOMETER® isoEV425/isoEV425HC

Technical data ISOMETER® isoEV425 (continued)

Push-wire terminals: Other
Nominal current  ≤10 A Operating mode  continuous operation
Conductor sizes  AWG 24-14 Mounting cooling slots must be ventilated vertically
Stripping length  10 mm Degree of protection, built-in components (DIN EN 60529)  IP30
Rigid 0.2…2.5 mm2 Degree of protection, terminals (DIN EN 60529)  IP20
Flexible without ferrules  0.75…2.5 mm2 Enclosure material  polycarbonate
Flexible with ferrules with/without plastic sleeve 0.25…2.5 mm2 DIN rail mounting acc. to IEC 60715
Multi-conductor flexible with TWIN ferrules with plastic sleeve 0.5…1.5 mm2 Screw fixing  2 x M4 with mounting clip
Opening force  50 N Documentation number D00126
Test opening, diameter  2.1 mm Weight  ≤ 150 g
Wiring of the terminals Up, AK1, GND, AK2
 refer to technical data AGH420 under the heading “Connection” ( )* = factory setting

Technical data coupling device AGH420

Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection
Definitions: Connection type screw-type terminal or push-wire terminal
Measuring circuit (IC1)  L1/+, L2/- Screw-type terminals:
Control circuit (IC2)  AK1, GND, AK2, Up, E Nominal current  ≤10 A
Rated voltage 1000 V Tightening torque  0.5…0.6 Nm (5…7 lb-in)
Overvoltage category III Conductor sizes  AWG 24-12
Rated impulse voltage: Stripping length  8 mm
IC1/(IC2) 8 kV Rigid/flexible 0.2…2.5 mm2
Rated insulated voltage: Flexible with ferrules with/without plastic sleeve 0.25…2.5 mm2
IC1/(IC2) 1000 V Multi-conductor rigid  0.2…1.5 mm2
Polution degree 3 Multi-conductor flexible 0.2…1.5 mm2
Protective separation (reinforced insulation) between: Multi-conductor flexible with ferrules without plastic sleeve 0.25…1.5 mm2
IC1/(IC2) Overvoltage category III, 1000 V Multi-conductor flexible with TWIN ferrule with plastic sleeve 0.25…1.5 mm2
Monitored IT system Push-wire terminals:
Nominal system voltage range Un AC/DC 0…1000 V Nominal current  ≤10 A
Tolerance of Un  AC/DC +10 % Conductor sizes  AWG 24-14
Nominal system voltage range Un (UL508) AC/DC 0…600 V Stripping length  10 mm
Rigid 0.2…2.5 mm2
Measuring circuit Flexible without ferrules  0.75…2.5 mm2
Measuring voltage Um  ± 45 V Flexible with ferrules with plastic sleeve  0.25…2.5 mm2
Measuring current Im at RF  ≤ 400 μA Multi-conductor flexible with TWIN ferrules with plastic sleeve 0.5…1.5 mm2
Internal resistance DC Ri  ≥ 120 kΩ Opening force  50 N
Test opening, diameter  2.1 mm
Environment/EMC Connection type  terminals Up, AK1, GND, AK2
EMC  IEC 61326-2-4 Single cables for terminals Up, AK1, GND, AK2:
Ambient temperatures: Cable lengths  ≤ 0.5 m
Operation  -40…+70 °C Connection properties  ≥ 0.75 mm2
Transport -40…+85 °C
Storage  -40…+70 °C Other
Classification of climatic conditions acc. to IEC 60721: Operating mode  Continuous operation
Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice) Mounting  cooling slots must be ventilated vertically
Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice) Distance to adjacent devices from Un > 800 V  ≥ 30 mm
Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice) Degree of protection internal components (DIN EN 60529)  IP30
Degree of protection terminals (DIN EN 60529)  IP20
Classification of mechanical conditions acc. to IEC 60721:
Enclosure material  polycarbonate
Stationary use (IEC 60721-3-3)  3M4
DIN rail mounting acc. to IEC 60715
Transport (IEC 60721-3-2)  2M2
Screw mounting  2 x M4 with mounting clip
Long-term storage (IEC 60721-3-1)  1M3
Weight  ≤ 150 g

isoEV425_D00126_05_D_XXEN/02.2020 5
Example of application

TN-C-S system Vehicle

Source Distribution Installation Feeder Input DC charger Cable assembly Connector Vehicle inlet Electric vehicle

L1
L2
L3 RCD required
N by IEC 60364
Mode 4 IT system
PEN
PE
Load Switch
DC contactor RESS
F F Inverter
DC+ DC + F V = M
DC - F
F L
RB I∆n DC ≥ 6 mA (Option)
DC-
RCD
type A Isolating = Air condition

PFC
other
transformer IMD = consumers
Earthing Control CP N
CP AC on-board
at the source Pilot
CP Control Pilot
charger
Function
Function
PE PP
with electrical IMD 14 V on-board
separation
(Option)

isoEV425_D00126_05_D_XXEN/02.2020/pdf/© Bender GmbH & Co. KG, Germany – Subject to change! The specified standards take into account the edition valid until 02.2020 unless otherwise indicated.
RPE PE power system
= (electrical
Note:
RA Earthing in the Only one IMD may separated)
distribution be active in each
interconnected IT system © www.bender-de.com Electrical Chassis / Protective equipotential bonding
RAE
RTyre

Ordering information

Supply voltage Us Art. No.

System leakage capacitance Ce Type
AC DC Screw-type terminal Push-wire terminal
≤ 5 μF isoEV425-D4-4 with AGH420 B91036401 B71036401
100…240 V, 47…63 Hz 24…240 V
≤ 20 μF isoEV425HC-D4-4 with AGH420 – B71036397

Accessories Dimension diagram XM420

Dimensions in mm Screw mounting
Description Art. no.
Open the front plate cover in Note: The above mounting clip is
Mounting clip for screw mounting direction of arrow ! an accessory and must be ordered
B98060008 separately (see accessories).
(1 piece per device)

.5 36
74
107
93

Bender GmbH & Co. KG

P.O. Box 1161 • 35301 Gruenberg • Germany
Londorfer Straße 65 • 35305 Gruenberg • Germany
Tel.: +49 6401 807-0 • Fax: +49 6401 807-259
E mail: [email protected] • www.bender.de

BENDERGroup