Catalog ISO Soverreign Southon Cross
Catalog ISO Soverreign Southon Cross
Catalog ISO Soverreign Southon Cross
AND
OPERATING INSTRUCTIONS
FOR
SOUTHERN CROSS
PUMPS
SOUTHERN
CROSS
LOCATION BELT DRIVEN UNITS
Select a site as near as possible to the source of the liquid to A bearing housing bracket must be fitted when the pump is
be pumped, involving the smallest suction lift and the shortest belt driven.
length of suction pipe. Reference should be made to the pump
performance pump curve to determine the maximum permissible
suction lift of the pump.
FOUNDATION
Set the pump unit base plate on a firm foundation. The SOUTHERN
CROSS
Bearing
foundations should be sufficiently substantial to support the
Housing
pump unit (eg. concrete), depending upon whether the pump
Bracket
is electric or diesel engine driven.
INSTALLATION
NOTE: All pipe work should be correctly aligned with the
pump and firmly supported so that no external loads are
imposed on the pump body. The pump shaft must be free NOTE: Pump pulley and speed must be to Southern Cross
to turn after the pump has been bolted in position and specification.
pipe work connected.
STARTING
SUCTION PIPING NOTE: Do not run the pump dry as the shaft seal will be
Suction piping must be free from air leaks. Suction piping severely damaged.
should be the same size or larger than that of the pump flange. 1. Ensure the discharge gate valve is closed. Do not run the
Tapered eccentric reducers should be used. A straight length pump for very long with the discharge valve closed.
of pipe should be fitted to the pump inlet. Suction piping should 2. Prime the pump. The pump casing and suction line must
have a continual fall from pump to the liquid source. Avoid be filled with the liquid to be pumped, either by direct filling
sharp turns, by using long radius bends and not elbows. or evacuation of air (diaphragm pump). The pump shaft
Ensure that the end of the suction line is sufficiently below the should be turned slowly to expel air trapped in the impeller.
low level of the liquid to prevent the formation of whirlpools, It should not be necessary to re-prime the pump before
and the consequent entry of air into the suction pipe. Where subsequent starts if the footvalve has remained sealed.
there is a suction lift, a good type of footvalve, with a water 3. Ensure the drive shaft rotation conforms to the direction
opening of at least equal to that of the pipe, is essential. arrow on the pump.
4. The unit may now be started. When the pump reaches full
speed, open the gatevalve on the discharge pipe gradually
until the desired quantity of liquid is being delivered. If no
liquid is being delivered, shut down the unit immediately.
SOUTHERN
CROSS
5. Check for exceptional noise or operating temperature and
check pump mechanical seal for leaks.
HOT BEARINGS
1. Incorrectly aligned coupling.
DIRECT COUPLED PUMPS 2. Belt drive too tight or out of line.
Flexible couplings should be fitted and aligned in accordance 3. Unsupported pipes straining the pump.
with the coupling manufacturers instructions. Failure to align
the coupling may result in early bearing failure. Coupling NOTE: A temperature uncomfortably hot to the hand is
alignment should be checked after the pump unit has been not necessarily injurious to the pump - however any
bolted to the foundations. sudden rise in temperature should be investigated.
POWER CONSUMPTION TOO HIGH 3. Remove the bearing housing to backplate bolts and remove
1. Total head is lower than estimated causing too much the backplate.
water to be pumped. Throttle capacity by means of gate
valve on delivery side or turndown impeller. NOTE: Some pumps do not have separate bearing housing
2. Pump speed too high. to backplate bolts and these would have been removed
3. Density of liquid greater than water. in step (1).
4. Bent shaft.
5. Foreign body jammed in pump. 4. Remove stationary face of mechanical seal by tapping out
gently with a piece of wood.
6. Misalignment.
5. Remove the bearing cover to bearing housing bolts. By
EXCESSIVE VIBRATION tapping on the end of the shaft with a piece of wood the
1. Misalignment. shaft, bearing assembly and bearing cover can be removed.
2. Foundation not sufficiently rigid.
3. Impeller partially clogged, causing imbalance.
4. Worn bearings.
5. Unbalanced coupling or pulley.
NOISY OPERATION
1. Foreign body jammed in impeller or body.
2. Impeller binding in body.
3. Worn or faulty bearings.
4. Pump not properly primed.
5. Cavitation noise.
DISMANTLING PROCEDURE
NOTE: If spacer type coupling has been fitted between
the pump and driver, the pump casing can remain bolted
to the suction and discharge pipes.
A pump which has become worn in the body or impeller may
1. Remove the backplate to casing bolts. Jacking screw holes be repaired by fitting bronze wear rings. These rings, with full
are provided in the backplate, to facilitate removal of the instructions for machining the pump parts and fitting rings are
bearing housing shaft element. obtainable from the nearest Southern Cross Dealer.
RE-ASSEMBLY PROCEDURE
Re-assemble the pump by reversing the dismantling procedure,
paying particular attention to the following:
Spanners and 24mm Socket for the Quote the serial no., model and Manufactured
in Australia by…
Impeller Nut. construction code from the pump
Impeller Nut Torque 80 Nm (60 ft.lbs) nameplate, followed by the part
No. 3 SHAFT MODULE
description. The impeller diameter box WARRANTY
will be blank, if the pump was a supplied Every Southern Cross Sovereign pump is
Pump Driven End Shaft Diameter - 42mm. with a full diameter impeller. If ordering
16mm, 18mm, 24mm, 30mm AF covered by a two year warranty against
a replacement impeller specify full defective material and workmanship and
Spanners and a 30mm Socket for the diameter if the box is blank or specify the
Impeller Nut. is backed by an Australia wide and
turndown diameter stamped in the box. overseas network of service agents.
Impeller Nut Torque 150 Nm (110 ft.lbs)
As Southern Cross Policy is one of constant improvement, we reserve the right to make specification changes without notice and without incurring liability.
CENTRIFUGAL PUMP
SECTION 1 PUMPS
ISO
CENTRIFUGAL PUMPS
ISO SOVEREIGN
SOVEREIGN CENTRIFUGAL
PACKED GLAND OPTION
PACKED GLAND PARTS LIST
A SHAFT
Gland Follower
B Shaft Sleeve
C Lantern Ring
D Packing Ring (Set of 5)
E O-Ring
F Tab Washer
G Backplate - Cast Iron
No. 4 SHAFT
ILLUS No. 4 SHAFT
DESCRIPTION
PART NO.
A Gland Follower
B Shaft Sleeve
C Lantern Ring
D Packing Ring (Set of 5)
E O-Ring
H Shaft Sleeve Drive Pin
No. 2 SHAFT
SOUTHERN CROSS MASTER PARTS LIST ● JANUARY 2011 No. 4 SHAFT 7
NO. NO.
ILLUS PER PART DESCRIPTION ILLUS PER PART DESCRIPTION
SECTION 2
SECTION PUMPS
1 PUMPS
CENTRIFUGAL PUMP
CENTRIFUGAL PUMPS
ISO
ISO SOVEREIGN
SOVEREIGN CENTRIFUGAL
No. 1 SHAFT MODULE
258 S O U T H E R N C R O S S • M A S T E R P A R T S L I S T • J U L Y 2 0 0 4
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSEA1 PSEB1 PSEC1
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSFA1 PSFB1 PSFC1
ISO
ISOSOVEREIGN
SOVEREIGN CENTRIFUGAL
No. 2 SHAFT MODULE
262 S O U T H E R N C R O S S • M A S T E R P A R T S L I S T • J U L Y 2 0 0 4
SOUTHERN CROSS MASTER PARTS LIST ● JANUARY 2011 11
SECTION 1 PUMPS
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSED2 PSFD2 PSFE2
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSFF2 PSGB2 PSGC2
125x100-
No. 2 SHAFT MODULE Model:
200
65x40-250 80x50-250
Illus No. Description Material Part no. Part no. Part no.
1 Bearing Housing Cast Iron SED001 SED001 SED001
- Safety Guard - Left Galvanised Mild Steel SED310 SED310 SED310
- Safety Guard - Right Galvanised Mild Steel SED310 SED310 SED310
2 Volute Casing - Table E Cast Iron SFF002 SGB002 SGC002
3 Impeller Cast Iron SFF003 SGB003 SGC003
3 Impeller ZF Bronze SFF053 SGB053 SGC053
4 Backplate - Mech Seal Cast Iron SFF004 SGB004 SGB004
6 Bearing Cover Cast Iron SED006 SED006 SED006
7 Impeller Lock Washer 316ss SED007B SED007B SED007B
8 Support Foot Mild Steel SFF008 SFD008 SFD008
14 Water Slinger Rubber SED014 SED014 SED014
15 Pump Shaft 431ss SED015B SED015B SED015B
21 Mechanical Seal 43mm Carbon / Ceramic / Nitrile / 316ss XMS043K XMS043K XMS043K
46 Impeller Nut 316ss SED046B SED046B SED046B
102 Pulley Key Key Steel SED102 SED102 SED102
E Volute Drain Plug Mild Steel - Zinc Plated 489069006 489069004 489069004
F Impeller Key Key Steel 432900168 432900168 432900168
G Casing O-ring Nitrile Rubber 383002048 383002276 383002276
H Backplate to Casing Bolt H/T Steel - 387126025 387126025
I Brg Hsg to Backplate Bolt H/T Steel - 387126025 387126025
J Bearing - Impeller End (6309) Deep Groove Ball Bearing VVCM 477100095 477100095 477100095
K Dust Seal - Impeller End (PR8236) Oil Seal 382005069 382005069 382005069
L Brg Cover to Brg Hsg Bolt H/T Steel 387144020 387144020 387144020
M Dust Seal - Pump End (PR8194) Oil Seal 382005068 382005068 382005068
N Bearing - Pump End (6308) Deep Groove Ball Bearing VVCM 477100085 477100085 477100085
O Support Foot to Brg Hsg Bolt H/T Steel 387148035 387148035 387148035
P Brg Hsg to Casing Bolt H/T Steel - - -
Q Discharge Flange Plug Mild Steel - Zinc Plated 489069004 489069002 489069002
R Inlet Flange Plug Mild Steel - Zinc Plated 489069004 489069002 489069002
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSGD2 PSGE2 PSHB2
100x65- 125x80-
No. 2 SHAFT MODULE Model:
250 250
65x40-315
Illus No. Description Material Part no. Part no. Part no.
1 Bearing Housing Cast Iron SED001 SED001 SED001
- Safety Guard - Left Galvanised Mild Steel SED310 SED310 SED310
- Safety Guard - Right Galvanised Mild Steel SED310 SED310 SED310
2 Volute Casing - Table E Cast Iron SGD002 SGE002 SHB002
3 Impeller Cast Iron SGD003 SGE003 SHB003
3 Impeller ZF Bronze SGD053 SGE053 SHB053
4 Backplate - Mech Seal Cast Iron SGD004 SGD004 SHB004
6 Bearing Cover Cast Iron SED006 SED006 SED006
7 Impeller Lock Washer 316ss SED007B SED007B SED007B
8 Support Foot Mild Steel SFF008 SFF008 SFF008
14 Water Slinger Rubber SED014 SED014 SED014
15 Pump Shaft 431ss SED015B SED015B SED015B
21 Mechanical Seal 43mm Carbon / Ceramic / Nitrile / 316ss XMS043K XMS043K XMS043K
46 Impeller Nut 316ss SED046B SED046B SED046B
102 Pulley Key Key Steel SED102 SED102 SED102
E Volute Drain Plug Mild Steel - Zinc Plated 489069004 489069004 489069002
F Impeller Key Key Steel 432900168 432900168 432900168
G Casing O-ring Nitrile Rubber 383002276 383002276 383002279
H Backplate to Casing Bolt H/T Steel 387126025 387126025 406102511
I Brg Hsg to Backplate Bolt H/T Steel 387126025 387126025 406102511
J Bearing - Impeller End (6309) Deep Groove Ball Bearing VVCM 477100095 477100095 477100095
K Dust Seal - Impeller End (PR8236) Oil Seal 382005069 382005069 382005069
L Brg Cover to Brg Hsg Bolt H/T Steel 387144020 387144020 387144020
M Dust Seal - Pump End (PR8194) Oil Seal 382005068 382005068 382005068
N Bearing - Pump End (6308) Deep Groove Ball Bearing VVCM 477100085 477100085 477100085
O Support Foot to Brg Hsg Bolt H/T Steel 387148035 387148035 387148035
P Brg Hsg to Casing Bolt H/T Steel - - -
Q Discharge Flange Plug Mild Steel - Zinc Plated 489069002 489069004 489069002
R Inlet Flange Plug Mild Steel - Zinc Plated 489069002 489069004 489069002
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSGD2
100x65-
No. 2 SHAFT MODULE Model:
250
Illus No. Description Material Part no.
1 Bearing Housing Cast Iron SED001
- Safety Guard - Left Galvanised Mild Steel SED310
- Safety Guard - Right Galvanised Mild Steel SED310
2 Volute Casing - Table E Cast Iron SHC002
3 Impeller Cast Iron SHC003
3 Impeller ZF Bronze SHC053
4 Backplate - Mech Seal Cast Iron SHB004
6 Bearing Cover Cast Iron SED006
7 Impeller Lock Washer 316ss SED007B
8 Support Foot Mild Steel SHC008
14 Water Slinger Rubber SED014
15 Pump Shaft 431ss SED015B
21 Mechanical Seal 43mm Carbon / Ceramic / Nitrile / 316ss XMS043K
46 Impeller Nut 316ss SED046B
102 Pulley Key Key Steel SED102
E Volute Drain Plug Mild Steel - Zinc Plated 489069004
F Impeller Key Key Steel 432900168
G Casing O-ring Nitrile Rubber 383002279
H Backplate to Casing Bolt H/T Steel 406102511
I Brg Hsg to Backplate Bolt H/T Steel 406102511
J Bearing - Impeller End (6309) Deep Groove Ball Bearing VVCM 477100095
K Dust Seal - Impeller End (PR8236) Oil Seal 382005069
L Brg Cover to Brg Hsg Bolt H/T Steel 387144020
M Dust Seal - Pump End (PR8194) Oil Seal 382005068
N Bearing - Pump End (6308) Deep Groove Ball Bearing VVCM 477100085
O Support Foot to Brg Hsg Bolt H/T Steel 387148035
P Brg Hsg to Casing Bolt H/T Steel -
Q Discharge Flange Plug Mild Steel - Zinc Plated 489069002
R Inlet Flange Plug Mild Steel - Zinc Plated 489069002
CENTRIFUGAL
CENTRIFUGALPUMPS
PUMP
ISO
ISO SOVEREIGN
SOVEREIGN CENTRIFUGAL
No. 3 SHAFT MODULE
268 S O U T H E R N C R O S S • M A S T E R P A R T S L I S T • J U L Y 2 0 0 4
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSGF3 PSGG3 PSHD3
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSHE3 PSHF3 PSHG3
125x80- 125x100- 150x125-
No. 3 SHAFT MODULE Model:
315 315 315
Illus No. Description Material Part no. Part no. Part no.
1 Bearing Housing Cast Iron SGF001 SGF001 SGF001
- Safety Guard - Left Galvanised Mild Steel SGF310 SGF310 SGF310
- Safety Guard - Right Galvanised Mild Steel SGF310 SGF310 SGF310
2 Volute Casing - Table E Cast Iron SHE002 SHF002 SHG002
3 Impeller Cast Iron SHE003 SHF003 SHG003
3 Impeller ZF Bronze SHE053 SHF053 SHG053
4 Backplate - Mech Seal Cast Iron SHD004 SHD004 SHG004
6 Bearing Cover Cast Iron SGF006 SGF006 SGF006
7 Impeller Lock Washer 316ss SGF007B SGF007B SGF007B
8 Support Foot Mild Steel SGG008 SGG008 SHG008
14 Water Slinger Rubber SGF014 SGF014 SGF014
15 Pump Shaft 431ss SGF015B SGF015B SGF015B
21 Mechanical Seal 53mm Carbon / Ceramic / Nitrile / 316ss XMS053K XMS053K XMS053K
46 Impeller Nut 316ss SGF046B SGF046B SGF046B
102 Pulley Key Key Steel SGF102 SGF102 SGF102
E Volute Drain Plug Mild Steel - Zinc Plated 489069004 489069006 489069006
F Impeller Key Key Steel 432900210 432900210 432900210
G Casing O-ring Nitrile Rubber 383002279 383002279 383002279
H Backplate to Casing Bolt H/T Steel - - -
I Brg Hsg to Backplate Bolt H/T Steel - - -
J Bearing - Impeller End (6311) Deep Groove Ball Bearing VVCM 477100115 477100115 477100115
K Dust Seal - Impeller End (PR8296) Oil Seal 382005071 382005071 382005071
L Brg Cover to Brg Hsg Bolt H/T Steel 406102510 406102510 406102510
M Dust Seal - Pump End (PR8265) Oil Seal 382005070 382005070 382005070
N Bearing - Pump End (6310) Deep Groove Ball Bearing VVCM 477100105 477100105 477100105
O Support Foot to Brg Hsg Bolt H/T Steel 387148035 387148035 387148135
P Brg Hsg to Casing Bolt H/T Steel 387146045 387146045 387146045
Q Discharge Flange Plug Mild Steel - Zinc Plated 489069004 489069004 489069004
R Inlet Flange Plug Mild Steel - Zinc Plated 489069004 489069004 489069004
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSJE3 PSJF3 PSJG3
CENTRIFUGAL PUMP
CENTRIFUGAL PUMPS
ISO
ISO SOVEREIGN
SOVEREIGN CENTRIFUGAL
(REAR PUMPOUT VANE IMPELLER DESIGN)
No. 4 SHAFT MODULE
274 S O U T H E R N C R O S S • M A S T E R P A R T S L I S T • J U L Y 2 0 0 4
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSHH4 PSHJ4 PSJH4
200x150- 250x200- 200x150-
No. 4 SHAFT MODULE Model:
315 315 400
Illus No. Description Material Part no. Part no. Part no.
1 Bearing Housing Cast Iron SHH001 SHH001 SHH001
- Safety Guard - Left Galvanised Mild Steel SHH310 SHH310 SHH310
- Safety Guard - Right Galvanised Mild Steel SHH310 SHH310 SHH310
- Safety Guard Bolt M12x20 G8.8 ZP 387148020 387148020 387148020
- Safety Guard Washer Flat Round M12 ZP 413035012 413035012 413035012
2 Volute Casing - Table E Cast Iron SHH002B SHJ002B SJH002B
3 Impeller Cast Iron SHH003 SHJ003 SJH003
3 Impeller ZF Bronze SHH053 SHJ053 SJH053
4 Backplate - Mech Seal Cast Iron SHH004B SHH004B SJH004B
6 Bearing Cover Cast Iron SHH006 SHH006 SHH006
7 Impeller Lock Washer 316ss SHH007B SHH007B SHH007B
8 Support Foot Mild Steel SHH008 SHH008 SHH008
14 Water Slinger Rubber SHH014 SHH014 SHH014
15 Pump Shaft 431ss SHH015 SHH015 SHH015
21 Mechanical Seal 60mm Carbon / Ceramic / Nitrile / 316ss XMS060K XMS060K XMS060K
46 Impeller Nut 316ss SHH046B SHH046B SHH046B
102 Pulley Key Key Steel SHH102 SHH102 SHH102
E Volute Drain Plug Mild Steel - Zinc Plated 489069008 489069008 489069008
F Impeller Key Key Steel 432900252 432900252 432900252
G Casing O-ring Nitrile Rubber 383002455 383002455 383002463
H Backplate to Casing Bolt H/T Steel - - 387158050
I Brg Hsg to Backplate Bolt H/T Steel 387154050 387154050 387154050
J Bearing - Impeller End (6313) Deep Groove Ball Bearing VVCM 477100134 477100134 477100134
K Dust Seal - Impeller End (PR3623) Oil Seal 382001040 382001040 382001040
L Brg Cover to Brg Hsg Bolt H/T Steel 406102561 406102561 406102561
M Dust Seal - Pump End (PR3623) Oil Seal 382001040 382001040 382001040
N Bearing - Pump End (6313) Deep Groove Ball Bearing VVCM 477100134 477100134 477100134
O Support Foot to Brg Hsg Bolt H/T Steel 387148035 387148035 387148035
P Brg Hsg to Casing Bolt H/T Steel 387154050 387154050 -
Q Discharge Flange Plug Mild Steel - Zinc Plated 489069006 489069006 489069006
R Inlet Flange Plug Mild Steel - Zinc Plated 489069006 489069006 489069006
CENTRIFUGAL PUMPS
ISO SOVEREIGN
Code: PSKF4 PSKG4 PSKH4