Honda Set-Up HS928

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Dealer Instructions

for
SETUP
and
PRE-DELIVERY SERVICE
HS624 • HS724 • HS828 • HS928 • HS1132
SNOWBLOWERS

© 2004-2011 American Honda Motor Co., Inc.—All Rights Reserved PPD50843-F (Revised June 2011) 1 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

IMPORTANCE OF PROPER SETUP AND PRE-DELIVERY SERVICE


FOR YOUR CUSTOMER’S SAFETY
Proper setup and pre-delivery service are essential
to the customer’s safety and the reliability of the
B WARNING
snowblower. Any error or oversight made during Improper setup or pre-delivery service can
assembly and servicing of a snowblower can result create an unsafe condition that can cause
in faulty operation, damage to the snowblower, or your customer or others to be seriously hurt
injury to others. or killed.
Follow the procedures and precautions in
this manual and other service materials
carefully.

B WARNING
FOR YOUR SAFETY
Some of the most important general safety
precautions are given below. However, we cannot Failure to properly follow instructions and
warn you of every conceivable hazard that can arise precautions can cause you to be seriously
in performing setup and pre-delivery service. Only hurt or killed.
you can decide whether or not you should perform a Follow the procedures and precautions in
given task. this manual carefully.

IMPORTANT SAFETY PRECAUTIONS


• Make sure you have a clear understanding of all basic shop safety practices and that you are wearing
appropriate clothing and safety equipment. When performing setup and pre-delivery service, be
especially careful of the following:
‰ Read all of the instructions before you begin, and make sure you have the tools, the replacement or
repair parts, and the skills required to perform the tasks safely and completely.
‰ Protect your eyes by using proper safety glasses, goggles, or face shields any time you hammer, drill,
grind, or work around pressurized air, pressurized liquids, springs, or other stored-energy
components. If there is any doubt, put on eye protection.
‰ Use protective wear (gloves, safety shoes, etc.) when necessary. Handling hot or sharp parts can
cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on
gloves.
• Make sure the engine is off before you begin any servicing procedures unless the instruction tells you to
do otherwise. This will help eliminate several potential hazards:
‰ Carbon monoxide poisoning from engine exhaust–Be sure there is adequate ventilation whenever you
run the engine.
‰ Burns from hot parts–Let the engine and exhaust system cool before working in those areas.
‰ Injury from moving parts–If the instruction tells you to run the engine, be sure your hands, fingers, and
clothing are out of the way.
• Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working
around gasoline.
‰ Use only a nonflammable solvent, not gasoline, to clean parts.
‰ Never store gasoline in an open container.
‰ Keep all cigarettes, sparks, and flames away from all fuel-related parts.

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

Setup and pre-delivery service must be performed by an authorized Honda snowblower dealer. These
instructions are provided for dealer use.
FOLLOW THESE INSTRUCTIONS CAREFULLY
Proper setup and pre-delivery service are essential for safe, reliable operation. Your customer expects his
or her Honda snowblower to be correctly assembled, adjusted, and ready for use; test the snowblower to
be sure that it functions properly. Fill out the Power Equipment Pre-Delivery Check List (TO056) and give
the yellow copy to the customer.

How to measure hardware and components:


INCHES
0 1 2 3 4 5 6

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150


MILLIMETERS

5/8 in 9/16 in 1/2 in 7/16 in 3/8 in 5/16 in 1/4 in

LENGTH DIAMETER

5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm

INSIDE
DIAMETER
WASHERS ARE SPECIFIED NUTS ARE SPECIFIED
BY INSIDE DIAMETER BY INSIDE DIAMETER
(AT THREAD DEPTH)

STANDARD TORQUE VALUES


NUT AND BOLT DIAMETER
N•m kg-m ft-lb
6 mm pan-head screws 9 0.9 6.5
6 mm flange bolts 11 1.1 8.0
8 mm flange bolts and nuts 22 2.2 16.0
10 mm flange bolts and nuts 34 3.5 25.0

Torque values for special hardware will be called out during the procedure.

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

LOOSE PARTS
Remove the crate cover and open the parts carton.
Remove all the parts from the carton. Check the parts against these illustrations.

Description Quantity Part Number Illustration

Owner’s manual 1 31733700

89000-767-010
Tool Kit (contains spark plug wrench &
(HS724/928)
handle, 10 x 14 mm wrench, and 1
89000-V03-010
12 x 14 mm wrench)
(HS1132)

Blower Shear Bolt 1 90102-732-010

6 x 16 mm Auger Shear Bolt 3 95701-06016-00

6 mm Flanged Lock Nut


1 90114-SA0-000
(for blower shear bolt)

6 mm Nut 3 94001-06200-0S

6 x 34 mm Clevis Pin
2 90701-732-000
(wheel type only)

Cotter Pin
2 94201-30180
(wheel type only)

Chute Assembly
1 76310-768-010
(all except HS1132)

Chute Bushing
1 76325-738-E00
(all except HS1132)

Chute Retainer
3 76321-767-A10
(all except HS1132)

Large Cable Tie 1 32161-438-000

Middle Cable Tie


1 90652-MB0-000
(all except HS1132)

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

Description Quantity Part Number Illustration


N/A
(Order the following
Chute Crank Assembly 1 parts to create a
complete
assembly.)
Chute Drive Gear 1 76331-730-000
Handle Bracket Holder 1 76335-767-A10
Chute Handle Bush 1 76336-730-000
Chute Handle Bracket A 1 76337-736-A00
Chute Handle Bracket B 1 76338-736-C10
Drive Gear Stay 1 76341-767-A10
Drive Gear Bush 1 76343-732-000
Chute (Upper) Handle 1 76350-767-C30
Chute Handle Grip 1 76351-730-000
Chute Handle Bush A 1 76352-730-000
Chute (Lower) Handle Comp. 1 76360-767-C30
8 mm Flange Nut 1 94050-08000
16 mm Plain Washer 1 94102-16000
8 mm Plain Washer 1 94103-08000
4 x 28 Spring Pin 1 94305-40282
6 x 14 Flange Bolt 1 95701-06014-00
N/A
(Order the following
Wheel Assembly (wheel type only) 2 parts to create one
complete wheel
assembly.)
Tire (14 x 4.0-6) 1 42751-732-023
Wheel A (3SPW x 6DCT) 1 42701-732-003
Wheel B (3SPW x 6DCT) 1 42702-732-003
Gasket (U-75) 1 42754-732-003
Rim Valve 1 42753-671-003
8 x 16 mm Flange Bolt 4 95701-08016-00
Wheel Hub 1 42712-767-C11

Air Intake Cover


1 19661-ZF1-H50
(all except HS1132)

Strut Cap 2 53115-732-000

Throttle Cable Grommet


1 15532-KM1-000
(all except HS1132)
6 x 8 mm Flange Bolt
2 95701-06008-07
(all except HS1132)
6 x 12 mm Flange Bolt
1 95701-06012-00
(all except HS1132)
6 x 18 mm Flange Bolt
2 95701-06018-00
(HS1132 only)

8 x 12 mm Flange Bolt
3 95701-08012-00
(all except HS1132)

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

Description Quantity Part Number Illustration


8 x 16 mm Bolt-Washer
2 93404-08016-00
(all except HS1132)

6 x 9 mm Spacer
1 91502-ZE2-M90
(HS1132 only)

TRACK-TYPE,
HS724 (4)
(see
8 x 41 mm Saddle-Head Bolt 90113-V10-000
illustration)
TRACK-TYPE,
ALL OTHERS (2)

TRACK-TYPE,
(see HS724 (4)
8 mm Curved Square Washer 90501-898-000
illustration) TRACK-TYPE
ALL OTHERS (2)

TRACK-TYPE,
(see HS724 (4)
8 mm flange Nut 94050-08000
illustration) TRACK-TYPE,
ALL OTHERS (2)

8 mm Thin Flat Washer


3 90412-738-E00
(all except HS1132)

8 mm Flat Washer 1 94103-08000

Skid Shoe
HS724WA: SZBE-1054830 ~ subsequent 2 76153-736-010
HS928WA/WAS: SZAS-1185559 ~ subsequent
8 x 16 mm Bolt-Washer
HS724WA: SZBE-1054830 ~ subsequent 4 93404-08016-00
HS928WA/WAS: SZAS-1185559 ~ subsequent

DAMAGE OR MISSING PARTS


• For parts lost or damaged in transit, refer to section 3 of the Warranty Policy and Procedures Manual.
• For parts left out by the factory, refer to section 6 of the Warranty Policy and Procedures Manual.

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

UNCRATING
1. Remove and discard the crate top frame, side, and braces.
2. Remove and discard the shipping braces from the auger housing, track guides, engine bed side plates,
track adjusting bar, and/or handlebar assembly.
All models except HS1132:
See ASSEMBLY step 1 and reinstall the two 8 x 14 mm flange bolts in the track guides or engine bed side
plates.
Tighten the 8 x 14 mm flange bolts to a torque value of 22 N•m (16 ft-lb).
3. After assembly is completed, push the snowblower off the crate base.
You can drive the snowblower off the crate base after adding fuel and oil in pre-delivery service.
a. All track-driven models except HS1132:
Bend the crate’s forward track stops flat against the crate base. Step on the height adjustment pedal,
and push down on the handlebar to raise the auger housing to the highest position.
b. Move the transmission release lever to the RELEASED position for manual pushing or to the
ENGAGED position for self-propelled use.
c. Move the snowblower forward, off the crate base. Keep downward pressure on the handle bars to
avoid catching the scraper bar on the crate base.
ASSEMBLY
1. All models except HS1132
Reinstall the two 8 x 14 mm flange bolts that
were removed from the track guides or
TRACK-TYPE
engine bed side plate during uncrating.
(EXCEPT
Tighten the 8 x 14 mm flange bolts to the HS1132)
specified torque.
TORQUE: 22 N•m (16 ft-lb)
8 x 14 mm
FLANGE BOLT (2) TRACK GUIDE

WHEEL-
TYPES

ENGINE BED
SIDE PLATE
8 x 14 mm
FLANGE
BOLT (2)

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

2. Install the caps on the ends of the two handlebar CAP (2)
mounting struts.
3. Attach the handlebar assembly. 8 x 41 mm SADDLE-
All except the HS724 track-type: HEAD BOLT (2)

a. Install the handlebar on the struts, and insert


the two 8 x 41 mm saddle-head bolts from
the outside, as shown. 8 mm CURVED
Be sure all control cables are placed on SQUARE WASHER (2)
the inner side of the handlebars and 8 mm FLANGE NUT (2)
struts (see below).
b. Install the 8 mm curved square washer and MOUNTING STRUTS
8 mm flange nut on the left handlebar
mounting strut.
Do not install the washer and nut on the right
HS724 TRACK-TYPE ONLY
handlebar mounting strut until step 7.
HS724 Track-type only:
CAP (2)
a. Install the handlebar on the struts, and insert
8 mm
the three 8 x 41 mm saddle-head bolts from FLANGE
the outside. NUT (3)
Be sure all control cables are placed on 8 mm CURVED 8 x 41 mm SADDLE-
the inner side of the handlebars and SQUARE WASHER (3) HEAD BOLT (3)
struts (see below).
b. Install the three 8 mm curved square washers and three 8 mm flange nuts on the left and right lower
handlebar mounting strut except the right upper bolt.
Do not install the washer and nut on the right upper handlebar mounting strut until step 7.
c. Tighten the 8 mm flange nut to the specified torque.
TORQUE: 22 N•m (16 ft-lb)
LEFT-SIDE HANDLEBAR RIGHT-SIDE HANDLEBAR
AND STRUT AND STRUT

ENGINE STOP
THROTTLE CABLE ROUTING SWITCH WIRE
TRANSMISSION
RESERVOIR
NEW

AUGER
CLUTCH
CABLE

DRIVE
CHOKE CABLE CLUTCH
LEFT-SIDE (HS1132 ONLY CABLE
HANDLEBAR
AND STRUT
THROTTLE CABLE SHIFT
CHUTE GUIDE LEVER CABLE
CABLE

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

4. Wheel-driven models only: CLEVIS


a. Apply waterproof grease to the axles. PIN (2)

b. Slide the wheels onto the axles.


c. Secure each wheel with the 8 mm clevis pin
COTTER PIN (2)
and cotter pin.
COTTER PIN
d. Spread the cotter pin ends as shown.

NEW
WHEEL (2) CLEVIS PIN

5. All models except HS1132:


CHUTE ASSEMBLY
a. Apply waterproof grease to the chute gear teeth,
sliding surfaces of the chute, and chute bushing.
b. Install the chute bushing and chute assembly on
the snowblower.
c. Secure the chute assembly with the three
8 x 12 mm flange bolts, three chute retainers, and
8 x 12 mm
three 8 mm thin flat washers, as shown. FLANGE
d. Tighten the three 8 x 12 mm flange bolts to the BOLT (3)
specified torque.
CHUTE

H
TORQUE: 22 N•m (16 ft-lb). RETAINER (3)

8 mm THIN FLAT
WASHER (3)

CHUTE BUSHING

6. All models except HS1132:


CHUTE GUIDE
a. Move the chute guide lever to the HIGH position,
and attach the cable end to the chute guide.
CHUTE GUIDE
b. Install the cable on the bracket, as shown, and CABLE
tighten the locknut securely.
RUBBER
c. Slide the rubber cable cover over the end of the CABLE
cable adjuster. COVER

LOCKNUT

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

7. Install the chute crank assembly.


Except HS724 Track-driven model:
a. Remove the saddle-head bolt from the
right handlebar and strut. REAR CHUTE 8 mm CURVED
CRANK SQUARE WASHER (2)
b. Install the rear chute crank bracket on the BRACKET
handlebar, and secure the bracket with CHUTE
CRANK 8 mm FLANGE NUT (2)
the saddle-head bolt, curved square ASSEMBLY
washer, and 8 mm flange nut.
CHUTE
HS724 Track-driven model only: CRANK
GEAR
a. Install the rear chute crank bracket on the
upper mounting hole of the handlebar.
b. Secure the bracket with saddle-head bolt,
curved square washer, and 8 mm flange
nut.
Except HS1132
a. Install the middle chute crank bracket so
it holds the auger clutch cable and drive 8 x 41 mm
SADDLE-
clutch cable against the fuel tank, as HEAD BOLT
shown.
6 x 12 mm
b. Secure the bracket with the 6 x 12 mm FLANGE
flange bolt. BOLT 8 mm FLAT
WASHER
HS1132 only:
Before attaching the middle chute crank 8 mm
bracket, be sure the chute crank shaft is FLANGE
NUT (2)
positioned on the inner side of the work-light
bracket. HS1132 ONLY
a. Route the chute guide cable over the
middle chute crank bracket. 6 x 9 mm SPACER

Do not clamp the chute guide cable 6 x 18 mm


FLANGE
against the fuel tank.
BOLT
b. Clamp the clutch cables with the bracket
using the 6 x 18 mm flange bolt.
c. Route the work-light wire below the
spacer on the middle chute crank CHUTE CRANK
ASSEMBLY
bracket.
d. Install the front chute crank bracket using
the 8 mm flat washer and 8 mm flange
nut.
Before tightening the nuts, position the
chute crank gear to provide 0.5 - 1.0 mm
(0.02 - 0.04 in) backlash.
e. Tighten the nuts and bolts to the specified
torque:

TORQUE N•m ft-lb

6 mm flange bolt 11 8.0

8 mm flange nut 22 16.0

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

8. Install the cable


ties as shown.

MEDIUM CABLE TIE


HS1132 only: Clamp the
SHORT CABLE TIE
choke cable and throttle
(factory installed)
cable around the upper
handlebar.
LONG CABLE TIE
All models: Clamp the HST
oil hose and shift cable to
the handlebar strut.

9. All models except HS1132:


6 x 8 mm
a. Place the grommet on the throttle cable, and position it FLANGE
at the cable sleeve, as shown. BOLT (2)

b. Install the air intake cover, using the two 6 x 8 mm


flange bolts. Be sure the grommet is seated in the
edge of the cover.
NOTICE
If the grommet is not properly installed, the cable will
not be correctly positioned and can interfere with the
throttle linkage inside the cover.
c. Tighten the two 6 x 8 mm flange bolts to the specified AIR INTAKE COVER
torque. HS624/724 ONLY
GROMMET
TORQUE: 11 N•m (8 ft-lb) AIR INTAKE
COVER

CABLE THROTTLE
SLEEVE CABLE

HS828/928 ONLY
GROMMET
AIR INTAKE
COVER

THROTTLE CABLE
CABLE SLEEVE

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

10. All models except HS1132:


a. Fasten the auger housing ends of the scraper bar using
the two 8 x 16 mm bolt-washers.
b. Tighten the two 8 x 16 mm bolt-washers to the specified
torque.
TORQUE: 22 N•m (16 ft-lb)

8 x 16 mm BOLT-WASHER (2)

11. HS724WA: SZBE-1054830 ~ subsequent only


HS928WA/WAS: SZAS-1185559 ~ subsequent only
Install the two side skid shoes using the four 8 x 16 mm bolt-
washers.
Leave the rear skid shoes installed. Adjust the rear skid
shoes, side skid shoes, and the scraper bar in step 6 on
page 14.

SKID SHOE (2)

8 x 16 mm BOLT-WASHER (2)

12. Put the key in the engine switch. You will find the key tied to
the throttle lever bracket, under the control panel.
ENGINE SWITCH

KEY

PRE-DELIVERY INSPECTION CHECKLIST


Refer to the owner’s manual or shop manual for more HS928 • HS1132
detailed procedures if necessary. UPPER LIMIT

1. The snowblower is shipped WITHOUT ENGINE


OIL. LOWER LIMIT

Remove the filler cap/dipstick and add oil to bring


the level to the upper limit.
Do not overfill. If the engine is overfilled, the excess
oil may get transferred out the crankcase breather
hose.
Use SAE 5W-30 engine oil with an API rating of SJ UPPER LIMIT

or later.
HS724

OIL FILLER
CAP/DIPSTICK

UPPER LIMIT

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

2. Check the hydrostatic transmission fluid level while the RESERVOIR


engine is cold. CAP

If necessary, fill the transmission reservoir to the RESERVOIR


temperature compensated level shown in the following table CUP
by removing the reservoir cap and cup.
Use only Honda Hydrostatic Fluid. P/N 08208-HST01

Ambient
Fluid Level

NEW
TRANSMISSION
Temperature
RESERVOIR
20°C (68°F) Midway between UPPER and LOWER levels.

10°C (50°F) Approximately 2 mm above LOWER level

O°C (32°F) Approximately 1 mm below LOWER level


UPPER
-10°C (14°F) Approximately 4 mm below LOWER level 20°C (68°F) LIMIT
10°C (50°F)
Install the reservoir cap and cup. Do not over-tighten the O°C (32°F) LOWER
-10°C (14°F) LIMIT
cap.
3. Check the auger transmission oil and fill until oil runs out the
drain bolt hole.
Use SAE 90 gear oil.
Part number: 08739-90W

UPPER LEVEL BOLT

4. Drain the fuel tank and the carburetor float bowl. Fill the fuel
tank with fresh, unleaded 86 pump octane or higher gasoline.

B WARNING
Gasoline is highly flammable and explosive.
DRAIN KNOB
You can be burned or seriously injured when handling
fuel.
• Stop engine and keep heat, sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.

Refer to the owner's manual for facts about oxygenated fuels.


5. Wheel-types: Check tire air pressures and inflate to 8.5 psi
(59 kpa) if necessary.
NOTICE
Over-inflating the tires may damage the tires which may cause the
snowblower to pull to one side. Do not over-inflate the tires.

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

6. Check auger housing and scraper bar adjustment: AUGER


a. Place the snowblower on a level surface.
On track-type snowblowers, step on the foot pedal and
set the auger in the middle position.
b. Measure the auger ground clearance. If needed, adjust
the right and left rear skid shoes by loosening the four 6 REAR SKID
mm flange nuts and setting the rear skid shoes. After SHOE (2)
AUGER GROUND CLEARANCE
adjustment, tighten the four 6 mm flange nuts.

AUGER GROUND CLEARANCE SCRAPER BAR

Ordinary surfaces 4.0 ~ 8.0 mm (5/32 ~ 5/16 in)

Smooth icy surfaces 2.0 ~ 5.0 mm (3/32 ~ 3/16 in)

Rough surfaces 25.0 ~ 30.0 mm (1 ~ 1-13/16 in)


SCRAPER BAR
c. Measure the scraper bar ground clearance. GROUND CLEARANCE

d. If necessary, adjust by loosening the five scraper bar 6 mm FLANGE NUT (4)
8 mm flange nuts and two 8 x 16 mm bolt-washers.
After adjustment, tighten the five 8 mm flange nuts and
two 8 x 16 mm bolt-washers.
SCRAPER BAR

SCRAPER BAR GROUND CLEARANCE

2.0 ~ 4.0 mm (3/32 ~ 5/32 in)

REAR SKID
SHOE (2)
8 mm FLANGE NUT (5)

8 x 16 mm BOLT-WASHER (2)

e. HS724WA: SZBE-1054830 ~ subsequent only


HS928WA/WAS: SZAS-1185559 ~ subsequent only
Loosen the four 8 x 16 mm bolt-washers and set the
side shoes evenly on the floor. After adjustment, tighten
the four 8 x 16 mm bolt-washers.
7. Make sure the chute crank operates smoothly while rotating
the chute to both the right and left stop.

SIDE SKID
8 x 16 mm BOLT-WASHER (4) SHOE (2)

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

8. Check discharge deflector lever adjustment: DISCHARGE DEFLECTOR LEVER


a. If the discharge deflector will not go to the HIGH
position when the lever is in the HIGH position, DISCHARGE DEFLECTOR
HIGH
adjust the cable as needed.
LOW HIGH

LOW

CABLE
LOCK
NUTS
DISCHARGE DEFLECTOR CABLE

b. Make sure the discharge deflector gap is correct DISCHARGE DEFLECTOR


between the discharge deflector and the chute, and
that the lever does not hit the control panel when
the lever is in the LOW position. Adjust stop if 1 ~ 3 mm
necessary. (3/64 ~ 1/8 in)

CHUTE

DISCHARGE
DEFLECTOR
LEVER

CONTROL
PANEL

STOP

9. On Track-types: Check track tension.


a. With the snowblower resting on its tracks, 15 kg (33 Ib)
27 ~ 33 mm
check track deflection by pressing down (1-1/16 ~ 1-5/16 in)
midway between the wheels with a force of
15 kg (33 Ib).

TRACK
CORRECT TRACK DEFLECTION
27 ~ 33 mm (1-1/16 ~ 1-5/16 in)

b. Adjust if necessary. Be sure to adjust both TENSION BOLT

sides evenly.
10.Check the security of all nuts and other fasteners.
Tighten if necessary. MORE
DEFLECTION

LESS
DEFLECTION
ADJUSTING NUT

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

OPERATIONAL TESTS
Test every snowblower to be sure it functions properly.
1. Check the electric starter operation.
2. Check the operation of the engine controls:
• Turn the fuel valve ON.
• Turn the engine switch to the ON position.
• Check the throttle lever operation.
Make sure the choke valve is fully closed with the throttle in the CHOKE position and the choke valve
is fully open with the throttle in the FAST position.
• On HS1132, check the choke knob. Refer to the shop manual if cable adjustment is necessary.
3. Start the engine outside on a flat, level surface.
4. Check engine idle rpm with the throttle lever in the SLOW THROTTLE STOP SCREW
position. Adjust if necessary.
IDLE RPM (ALL): 2,000 ± 150 rpm
5. Use a tachometer to check the maximum governed rpm with
the throttle lever in the FAST position and auger clutch lever
disengaged.

MODEL MAXIMUM RPM

HS624 3,800 ± 150 rpm


HS724 3,850 ± 150 rpm

HS828
HS928 3,600 ± 150 rpm
HS1132

6. Check the auger clutch lever operation with the engine running and the throttle lever in the FAST position.
Make sure the auger engages and disengages smoothly.
7. Engage the drive clutch lever and make sure the snowblower propels forward and stops propelling when
the lever is released.
8. Check the shift lever operation.
9. Make sure the engine stops when you move the engine switch to the OFF position.
10.HS1132 MODELS: Make sure the work light comes on when the engine is running.
11.Upon completion of tests, check for fuel and oil leaks. Repair as necessary.
12.Turn the fuel valve to the OFF position. Start and run the
engine until the carburetor runs out of gas. FUEL
VALVE

OFF

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HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS

13.Fill out the appropriate areas of the Power Equipment Pre-Delivery Check List (TO056), and give the
yellow copy to the customer.
PRE-DELIVERY (PDI) CHECK LIST
The following pre-delivery (PDI) check list is designed for general application. There are individual exceptions to this list.
Refer to the appropriate set-up instructions and shop manuals for detailed procedures and specifications.

ALL PRODUCTS SNOWBLOWER/SNOWTHROWERS


‰ ALL RECALLS AND UPDATES—Performed per Service Bulletins. ‰ TRANSMISSION FLUID—Check the fluid level and check for leaks.
‰ ENGINE OIL—Fill to correct level with recommended oil. Remove ‰ CLUTCH LEVER FREE PLAY—Adjust if necessary.
“Engine has no oil” hang tag. ‰ AUGER CLUTCH LEVER—Check free play and adjust if necessary.

NEW
‰ FUEL TANK—Drain, inspect, and fill. Check for leaks. ‰ TIRE PRESSURE—Check for proper tire pressure.
‰ CARBURETOR FLOAT CHAMBER—Drain any old gasoline. ‰ ACCESSORY INSTALLATION
‰ CHECK THROTTLE OPERATION ‰ ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if
‰ CHECK IDLE AND MAXIMUM ENGINE SPEED necessary.
‰ ACCESSORY INSTALLATION CHECK OPERATION
‰ ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if ‰ Governor ‰ Drive Clutch
necessary. ‰ Auger Clutch ‰ Shift Lever ‰ Accessory

GENERATORS ‰ UPON COMPLETION, check for fuel or oil leaks.

‰ AIR FILTER—Ensure the filter is properly seated. TILLERS


‰ BATTERY—Check that the battery is FULLY charged (min 12.4V). ‰ AIR FILTER—Ensure the filter is properly seated.
Factory-activated batteries require a “top off.” ‰ ACCESSORY INSTALLATION
‰ Check maximum no-load engine speed (RPM______________) ‰ ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if
‰ Check Auto Throttle®/Eco-Throttle™ operation necessary.
‰ Perform a load bank test CHECK OPERATION
‰ Check the output from each receptacle ‰ Throttle lever ‰ Clutch lever ‰ Accessory
‰ Tine/drive clutch ‰ Shift lever
RATED LOAD (AC)
‰ UPON COMPLETION, check for fuel or oil leaks.
VOLTS AMPS FREQUENCY
TRIMMERS/BRUSHCUTTERS
DC BATTERY CHARGE SYSTEM ‰ AIR FILTER—Ensure the filter is properly seated.
‰ ACCESSORY INSTALLATION
‰ ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if
‰ UPON COMPLETION, check for fuel or oil leaks. necessary.
‰ CHECK Accessory Operation
LAWN MOWERS

NEW
‰ UPON COMPLETION, check for fuel or oil leaks.
‰ AIR FILTER—Ensure the filter is properly seated.
‰ CLUTCH LEVER FREE PLAY—Adjust if necessary. UPON DELIVERY TO CUSTOMER
‰ BLADE CONTROL LEVER—Adjust if necessary. ‰ REVIEW THE PRE-DELIVERY CHECK LIST
‰ SMART DRIVE™ CABLE ADJUSTMENT—Check operation and adjust ‰ PROVIDE PRE-DELIVERY CHECK LIST (YELLOW COPY)
if necessary. ‰ PROVIDE AND REVIEW THE OWNER’S MANUAL
‰ HST CHANGE CABLE ADJUSTMENT—Check operation and adjust if ‰ EXPLAIN THE SAFETY PRECAUTIONS
necessary.
‰ EXPLAIN THE PRE-OPERATION TASKS
‰ MOWER HEIGHT ADJUSTMENT LEVERS—Check operation and set
all adjustment levers to the same height.
‰ EXPLAIN THE OPERATION
‰ BLADE BOLTS—Check blade bolts for proper torque. ‰ EXPLAIN THE MAINTENANCE INTERVALS
‰ ACCESSORY OR ATTACHMENT INSTALLATION ‰ EXPLAIN PROCEDURES FOR INFREQUENT USE AND SEASONAL
STORAGE REGARDING FUEL & BATTERY (as applicable)
‰ ALL NUTS, BOLTS, AND OTHER FASTENERS—Check and tighten if
necessary.
‰ EXPLAIN SERVICE HOURS AND CONTACT INFO
CHECK OPERATION ‰ PROVIDE AND REVIEW THE DISTRIBUTOR’S LIMITED WARRANTY
COVERAGE AND POLICIES
‰ Governor ‰ Flywheel Brake ‰ Roto-Stop®
‰ FILL OUT THE OWNER’S SALES REGISTRATION CARD
‰ Engine Stop ‰ Shift Lever ‰ Accessory or
Switch attachment
The operation of this unit was reviewed with me by a representative of the
‰ UPON COMPLETION, check for fuel or oil leaks.
dealership. I have reviewed and understand the warranty policy. I have visually
PUMPS inspected the unit and found no defects or damage.
‰ AIR FILTER—Ensure the filter is properly seated.
‰ ACCESSORY INSTALLATION
‰ ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if
necessary. CUSTOMER
CHECK OPERATION (fill the primer chamber and check pump operation NAME
using a vacuum gauge)
‰ Vacuum reading: __________ ‰ Governor ADDRESS
‰ Accessory ZIP
‰ UPON COMPLETION, check for fuel or oil leaks. CITY STATE CODE
DEALER
NAME PHONE ( ) DATE
DEALER MODEL
NO. NAME SIGNATURE
INSPECTION/TESTS FRAME SERIAL #: ENGINE SERIAL #
PERFORMED BY:
WHITE COPY–Dealer YELLOW COPY–Customer TO056 OTR50671-H (2010.11)

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