Honda Set-Up HS928
Honda Set-Up HS928
Honda Set-Up HS928
for
SETUP
and
PRE-DELIVERY SERVICE
HS624 • HS724 • HS828 • HS928 • HS1132
SNOWBLOWERS
© 2004-2011 American Honda Motor Co., Inc.—All Rights Reserved PPD50843-F (Revised June 2011) 1 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
B WARNING
FOR YOUR SAFETY
Some of the most important general safety
precautions are given below. However, we cannot Failure to properly follow instructions and
warn you of every conceivable hazard that can arise precautions can cause you to be seriously
in performing setup and pre-delivery service. Only hurt or killed.
you can decide whether or not you should perform a Follow the procedures and precautions in
given task. this manual carefully.
2 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
Setup and pre-delivery service must be performed by an authorized Honda snowblower dealer. These
instructions are provided for dealer use.
FOLLOW THESE INSTRUCTIONS CAREFULLY
Proper setup and pre-delivery service are essential for safe, reliable operation. Your customer expects his
or her Honda snowblower to be correctly assembled, adjusted, and ready for use; test the snowblower to
be sure that it functions properly. Fill out the Power Equipment Pre-Delivery Check List (TO056) and give
the yellow copy to the customer.
LENGTH DIAMETER
5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm
INSIDE
DIAMETER
WASHERS ARE SPECIFIED NUTS ARE SPECIFIED
BY INSIDE DIAMETER BY INSIDE DIAMETER
(AT THREAD DEPTH)
Torque values for special hardware will be called out during the procedure.
3 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
LOOSE PARTS
Remove the crate cover and open the parts carton.
Remove all the parts from the carton. Check the parts against these illustrations.
89000-767-010
Tool Kit (contains spark plug wrench &
(HS724/928)
handle, 10 x 14 mm wrench, and 1
89000-V03-010
12 x 14 mm wrench)
(HS1132)
6 mm Nut 3 94001-06200-0S
6 x 34 mm Clevis Pin
2 90701-732-000
(wheel type only)
Cotter Pin
2 94201-30180
(wheel type only)
Chute Assembly
1 76310-768-010
(all except HS1132)
Chute Bushing
1 76325-738-E00
(all except HS1132)
Chute Retainer
3 76321-767-A10
(all except HS1132)
4 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
8 x 12 mm Flange Bolt
3 95701-08012-00
(all except HS1132)
5 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
6 x 9 mm Spacer
1 91502-ZE2-M90
(HS1132 only)
TRACK-TYPE,
HS724 (4)
(see
8 x 41 mm Saddle-Head Bolt 90113-V10-000
illustration)
TRACK-TYPE,
ALL OTHERS (2)
TRACK-TYPE,
(see HS724 (4)
8 mm Curved Square Washer 90501-898-000
illustration) TRACK-TYPE
ALL OTHERS (2)
TRACK-TYPE,
(see HS724 (4)
8 mm flange Nut 94050-08000
illustration) TRACK-TYPE,
ALL OTHERS (2)
Skid Shoe
HS724WA: SZBE-1054830 ~ subsequent 2 76153-736-010
HS928WA/WAS: SZAS-1185559 ~ subsequent
8 x 16 mm Bolt-Washer
HS724WA: SZBE-1054830 ~ subsequent 4 93404-08016-00
HS928WA/WAS: SZAS-1185559 ~ subsequent
6 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
UNCRATING
1. Remove and discard the crate top frame, side, and braces.
2. Remove and discard the shipping braces from the auger housing, track guides, engine bed side plates,
track adjusting bar, and/or handlebar assembly.
All models except HS1132:
See ASSEMBLY step 1 and reinstall the two 8 x 14 mm flange bolts in the track guides or engine bed side
plates.
Tighten the 8 x 14 mm flange bolts to a torque value of 22 N•m (16 ft-lb).
3. After assembly is completed, push the snowblower off the crate base.
You can drive the snowblower off the crate base after adding fuel and oil in pre-delivery service.
a. All track-driven models except HS1132:
Bend the crate’s forward track stops flat against the crate base. Step on the height adjustment pedal,
and push down on the handlebar to raise the auger housing to the highest position.
b. Move the transmission release lever to the RELEASED position for manual pushing or to the
ENGAGED position for self-propelled use.
c. Move the snowblower forward, off the crate base. Keep downward pressure on the handle bars to
avoid catching the scraper bar on the crate base.
ASSEMBLY
1. All models except HS1132
Reinstall the two 8 x 14 mm flange bolts that
were removed from the track guides or
TRACK-TYPE
engine bed side plate during uncrating.
(EXCEPT
Tighten the 8 x 14 mm flange bolts to the HS1132)
specified torque.
TORQUE: 22 N•m (16 ft-lb)
8 x 14 mm
FLANGE BOLT (2) TRACK GUIDE
WHEEL-
TYPES
ENGINE BED
SIDE PLATE
8 x 14 mm
FLANGE
BOLT (2)
7 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
2. Install the caps on the ends of the two handlebar CAP (2)
mounting struts.
3. Attach the handlebar assembly. 8 x 41 mm SADDLE-
All except the HS724 track-type: HEAD BOLT (2)
ENGINE STOP
THROTTLE CABLE ROUTING SWITCH WIRE
TRANSMISSION
RESERVOIR
NEW
AUGER
CLUTCH
CABLE
DRIVE
CHOKE CABLE CLUTCH
LEFT-SIDE (HS1132 ONLY CABLE
HANDLEBAR
AND STRUT
THROTTLE CABLE SHIFT
CHUTE GUIDE LEVER CABLE
CABLE
8 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
NEW
WHEEL (2) CLEVIS PIN
H
TORQUE: 22 N•m (16 ft-lb). RETAINER (3)
8 mm THIN FLAT
WASHER (3)
CHUTE BUSHING
LOCKNUT
9 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
10 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
CABLE THROTTLE
SLEEVE CABLE
HS828/928 ONLY
GROMMET
AIR INTAKE
COVER
THROTTLE CABLE
CABLE SLEEVE
11 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
8 x 16 mm BOLT-WASHER (2)
8 x 16 mm BOLT-WASHER (2)
12. Put the key in the engine switch. You will find the key tied to
the throttle lever bracket, under the control panel.
ENGINE SWITCH
KEY
or later.
HS724
OIL FILLER
CAP/DIPSTICK
UPPER LIMIT
12 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
Ambient
Fluid Level
NEW
TRANSMISSION
Temperature
RESERVOIR
20°C (68°F) Midway between UPPER and LOWER levels.
4. Drain the fuel tank and the carburetor float bowl. Fill the fuel
tank with fresh, unleaded 86 pump octane or higher gasoline.
B WARNING
Gasoline is highly flammable and explosive.
DRAIN KNOB
You can be burned or seriously injured when handling
fuel.
• Stop engine and keep heat, sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
13 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
d. If necessary, adjust by loosening the five scraper bar 6 mm FLANGE NUT (4)
8 mm flange nuts and two 8 x 16 mm bolt-washers.
After adjustment, tighten the five 8 mm flange nuts and
two 8 x 16 mm bolt-washers.
SCRAPER BAR
REAR SKID
SHOE (2)
8 mm FLANGE NUT (5)
8 x 16 mm BOLT-WASHER (2)
SIDE SKID
8 x 16 mm BOLT-WASHER (4) SHOE (2)
14 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
LOW
CABLE
LOCK
NUTS
DISCHARGE DEFLECTOR CABLE
CHUTE
DISCHARGE
DEFLECTOR
LEVER
CONTROL
PANEL
STOP
TRACK
CORRECT TRACK DEFLECTION
27 ~ 33 mm (1-1/16 ~ 1-5/16 in)
sides evenly.
10.Check the security of all nuts and other fasteners.
Tighten if necessary. MORE
DEFLECTION
LESS
DEFLECTION
ADJUSTING NUT
15 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
OPERATIONAL TESTS
Test every snowblower to be sure it functions properly.
1. Check the electric starter operation.
2. Check the operation of the engine controls:
• Turn the fuel valve ON.
• Turn the engine switch to the ON position.
• Check the throttle lever operation.
Make sure the choke valve is fully closed with the throttle in the CHOKE position and the choke valve
is fully open with the throttle in the FAST position.
• On HS1132, check the choke knob. Refer to the shop manual if cable adjustment is necessary.
3. Start the engine outside on a flat, level surface.
4. Check engine idle rpm with the throttle lever in the SLOW THROTTLE STOP SCREW
position. Adjust if necessary.
IDLE RPM (ALL): 2,000 ± 150 rpm
5. Use a tachometer to check the maximum governed rpm with
the throttle lever in the FAST position and auger clutch lever
disengaged.
HS828
HS928 3,600 ± 150 rpm
HS1132
6. Check the auger clutch lever operation with the engine running and the throttle lever in the FAST position.
Make sure the auger engages and disengages smoothly.
7. Engage the drive clutch lever and make sure the snowblower propels forward and stops propelling when
the lever is released.
8. Check the shift lever operation.
9. Make sure the engine stops when you move the engine switch to the OFF position.
10.HS1132 MODELS: Make sure the work light comes on when the engine is running.
11.Upon completion of tests, check for fuel and oil leaks. Repair as necessary.
12.Turn the fuel valve to the OFF position. Start and run the
engine until the carburetor runs out of gas. FUEL
VALVE
OFF
16 of 17
HS624 • HS724 • HS828 • HS928 • HS1132 SNOWBLOWERS
13.Fill out the appropriate areas of the Power Equipment Pre-Delivery Check List (TO056), and give the
yellow copy to the customer.
PRE-DELIVERY (PDI) CHECK LIST
The following pre-delivery (PDI) check list is designed for general application. There are individual exceptions to this list.
Refer to the appropriate set-up instructions and shop manuals for detailed procedures and specifications.
NEW
FUEL TANK—Drain, inspect, and fill. Check for leaks. TIRE PRESSURE—Check for proper tire pressure.
CARBURETOR FLOAT CHAMBER—Drain any old gasoline. ACCESSORY INSTALLATION
CHECK THROTTLE OPERATION ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if
CHECK IDLE AND MAXIMUM ENGINE SPEED necessary.
ACCESSORY INSTALLATION CHECK OPERATION
ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if Governor Drive Clutch
necessary. Auger Clutch Shift Lever Accessory
NEW
UPON COMPLETION, check for fuel or oil leaks.
AIR FILTER—Ensure the filter is properly seated.
CLUTCH LEVER FREE PLAY—Adjust if necessary. UPON DELIVERY TO CUSTOMER
BLADE CONTROL LEVER—Adjust if necessary. REVIEW THE PRE-DELIVERY CHECK LIST
SMART DRIVE™ CABLE ADJUSTMENT—Check operation and adjust PROVIDE PRE-DELIVERY CHECK LIST (YELLOW COPY)
if necessary. PROVIDE AND REVIEW THE OWNER’S MANUAL
HST CHANGE CABLE ADJUSTMENT—Check operation and adjust if EXPLAIN THE SAFETY PRECAUTIONS
necessary.
EXPLAIN THE PRE-OPERATION TASKS
MOWER HEIGHT ADJUSTMENT LEVERS—Check operation and set
all adjustment levers to the same height.
EXPLAIN THE OPERATION
BLADE BOLTS—Check blade bolts for proper torque. EXPLAIN THE MAINTENANCE INTERVALS
ACCESSORY OR ATTACHMENT INSTALLATION EXPLAIN PROCEDURES FOR INFREQUENT USE AND SEASONAL
STORAGE REGARDING FUEL & BATTERY (as applicable)
ALL NUTS, BOLTS, AND OTHER FASTENERS—Check and tighten if
necessary.
EXPLAIN SERVICE HOURS AND CONTACT INFO
CHECK OPERATION PROVIDE AND REVIEW THE DISTRIBUTOR’S LIMITED WARRANTY
COVERAGE AND POLICIES
Governor Flywheel Brake Roto-Stop®
FILL OUT THE OWNER’S SALES REGISTRATION CARD
Engine Stop Shift Lever Accessory or
Switch attachment
The operation of this unit was reviewed with me by a representative of the
UPON COMPLETION, check for fuel or oil leaks.
dealership. I have reviewed and understand the warranty policy. I have visually
PUMPS inspected the unit and found no defects or damage.
AIR FILTER—Ensure the filter is properly seated.
ACCESSORY INSTALLATION
ALL NUTS, BOLTS AND OTHER FASTENERS—Check and tighten if
necessary. CUSTOMER
CHECK OPERATION (fill the primer chamber and check pump operation NAME
using a vacuum gauge)
Vacuum reading: __________ Governor ADDRESS
Accessory ZIP
UPON COMPLETION, check for fuel or oil leaks. CITY STATE CODE
DEALER
NAME PHONE ( ) DATE
DEALER MODEL
NO. NAME SIGNATURE
INSPECTION/TESTS FRAME SERIAL #: ENGINE SERIAL #
PERFORMED BY:
WHITE COPY–Dealer YELLOW COPY–Customer TO056 OTR50671-H (2010.11)
17 of 17