Fabrication of Oil Skimmer
Fabrication of Oil Skimmer
Fabrication of Oil Skimmer
org (ISSN-2349-5162)
The Deepwater Horizon tragedy, in which massive amounts of oil Oil skimming is a developing business with several firms and
were dumped into the Gulf of Mexico, is thought to be a major reason technology. As the literature analysis began, we learned that the
for this. Oil skimming, a mechanical technique of separating oil from skimming market lacks the structure found in many other industries.
water, is one way of dealing with and managing oil spills. Skimming Interviews with specialists were organised to minimise common
may be done in a number of ways and is the only large-scale approach problems and to swiftly access relevant material. Four interviews were
for actually extracting the oil. (Beyer, 2013) The enormous media held with specialists from various disciplines who were interested in
coverage of the Deepwater Horizon disaster sparked a spike of interest oil skimming or related applications.
in oil spill treatment and technology, particularly oil skimming.
Nonetheless, oil skimming is widely utilized in industrial settings, • Per-Olof Persson, Royal Institute of Technology University
where skimmers are used to collect lubricants and tramp oils, for Lecturer in Industrial Ecology: Mr. Persson has come into touch
example, in steel mills and food processing facilities. The competitive with oil skimming on several occasions as a lecturer on technical
environment of the twenty-first century is complicated, with severe environmental protection. Mr. Persson's knowledge also extends
competition between huge, worldwide firms and inventive up-and- to various types of oils and oil treatment processes.
comers. In this context, businesses are always striving to expand their Örjan Nilsson, Application Technology – Purchase, Sandvik
operations and discover new ways to benefit from their core skills. As Process Systems: Mr. Nilsson is in charge of the oil skimmer at
societal and political awareness of pollution and sustainability has Sandvik Process Systems and has tested it. Mr. Nilsson also has
grown in recent years, more businesses are looking to this sector for knowledge of contemporary uses for the oil skimmer.
new opportunities. Sandvik Process Systems manufactured their first Tommy Carlsson and Lars Mattson, Rescue Coordinators at the
steel belt in Sandviken in 1901 and has since been a prominent player Swedish Coast Guard's Regional Control Centre: Mr. Carlsson
in many various steel belt-based processing technologies. In the 1960s, and Mr. Mattson worked as rescue coordinators for the Swedish
an oil skimmer based on steel belt technology was created as a way of Coast Guard, where they organized rescue operations to
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© 2022 JETIR May 2022, Volume 9, Issue 5 www.jetir.org (ISSN-2349-5162)
counteract oil spills. They have also been involved in the process
of procuring new equipment to mitigate oil spills, giving them a
thorough understanding of the technological solutions that are 4. COMPONENTS USED
available.
Jonas Johnson, CEO, Surf Cleaner: Mr. Johnson understands the 4.1 SYSTEM HARDWARE DESIGN
dynamics and evolution of the oil skimming sector as the CEO of
a firm that manufactures oil skimming equipment. Mr. Johnson's The monitoring system contains several components. This chapter
knowledge also covers new technology on the oil skimming gives a detailed review of each of this part along with its working.
markets and its applications, as Surf Cleaner delivers a novel
solution. 15 The interviews were semi-structured. Some questions POWER SUPPLY
were planned; however, interview subjects were invited to create
their responses and go deeper into the issue. These exploratory Power supplies are intended to convert high voltage alternating
interviews served as a foundation for the literature review. current mains power into a stable low voltage supply for electronic
As oil skimming as a business is an underdeveloped market, not circuits and other devices. A power supply can be divided into a
much literature has been produced on the topic. Instead, a lot of number of blocks, each of which performs a specific purpose. A DC
the information was acquired from interviews with companies power supply that keeps the output voltage constant regardless of the
within the market. As a means of reaching many companies at power source.
once, we travelled to Houston, Texas, USA, in order to participate
in the 2013 Offshore Technology Conference. At the conference
we met with a series of oil skimming equipment manufacturers as
well as companies working with oil spill response. The conference
gave a great insight into the market and resulted in a number of
unstructured interviews on the exhibition floor which were Figure 4.1(a) Power Supply
combined with follow-up email conversation.
This circuit, as shown in the picture above, is a method for obtaining
both 12V and 5V DC power supplies. To produce the requisite voltages,
3. METHODOLGY the circuit employs two integrated circuits, 7812 (IC1) and 7805 (IC2).
The transformer T1 will step down the AC mains voltage, which will
3.1 Division of project in to different modules then be rectified and filtered by capacitor C1 to provide a stable DC
level. This voltage is regulated by IC1 in order to bridge B1 and get a
constant 12V DC. The IC2 will control the IC1's output to achieve a
constant 5V DC at its output. This method yields both 12V and 5V DC.
This type of circuit is particularly beneficial when we require two DC
voltages to operate a circuit.
Figure 3.1(a) Modules The power supply portion provides +5V for the components to
function. The IC LM7805 is used to provide a consistent voltage of +5V.
This system includes NodeMCUesp8266micro controller which is The alternating current voltage, commonly 220V, is linked to a
interfaced with two L293D motor Driver units, one for the boat control transformer, which reduces the alternating current voltage to the required
and other for the motor pump. This system is integrated with a IOT dc output level. A diode rectifier then produces a full-wave rectified
based Blynk Server through which we can control the Boat and also voltage, which is first filtered by a simple capacitor filter to generate a
control the OIL skimming Process via Blynk mobile APP. The Motor direct current voltage. The resultant dc voltage generally contains some
pump will suck all the oil which is floating on the water and it is stored ripple or alternating current voltage change.
in the tank.
TRANSFORMER
Block Diagram:
Transformers transfer alternating current (AC) electricity from one
voltage to another with little power loss. Transformers only function with
alternating current (AC), which is one of the reasons why mains power is
alternating current. Step-up transformers raise voltage, whereas step-
down transformers lower voltage. A step-down transformer is used in
most power supply to decrease the dangerously high mains voltage (230V
in India) to a safer low voltage.
The primary coil is the input coil, while the secondary coil is the
output coil. The two coils are not electrically connected; instead, they are
linked by an alternating magnetic field formed in the transformer's soft-
iron core. Because transformers lose relatively little electricity, the power
out is (almost) equal to the power in. It should be noted that when voltage
is reduced, current increases.
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© 2022 JETIR May 2022, Volume 9, Issue 5 www.jetir.org (ISSN-2349-5162)
output.
NODE MCU:
RECTIFIER
The Node MCU is an open-source firmware and development kit
There are numerous ways to link diodes to form a rectifier that that allows you to prototype your IoT device with just a few lines of
converts alternating current to direct current. The most essential Lua code. The ESP8266 is a microcontroller created by Expressive
rectifier is the bridge rectifier, which generates full-wave fluctuating Systems. This module has a USB connection and a wide range of pin-
DC. If a center-tap transformer is employed, a full-wave rectifier may outs. You may attach the Node MCU devkit to your laptop through a
be produced with just two diodes, although this approach is rarely micro-USB connection and flash it exactly like an Arduino. It is also
utilized now that diodes are cheaper. A single diode can be used as a immediately breadboard-compatible.
rectifier; however, it can only create half-wave changing DC by using
the positive (+) sections of the AC wave.
Features:
Open-source
Interactive
VOLTAGE REGULATORS Programmable
Low cost
Voltage regulators are a type of IC that is commonly utilized. Simple
Regulator IC units combine the circuitry for a reference source, Smart
comparator amplifier, control device, and overload protection into a WI-FI enabled
single integrated circuit. IC units regulate either a fixed positive
voltage, a fixed negative voltage, or a variable voltage. The regulators ESP8266 INTRODUCTION
may be configured to operate with load currents ranging from
hundreds of milliamperes to tens of amperes, with power ratings The ESP8266 is a low-cost MCU with built-in Wi-Fi. It may be
ranging from milliwatts to tens of watts. combined with another host microcontroller, such as an Arduino, to
A fixed three-terminal voltage regulator has an uncontrolled dc give Wi-Fi networking functionality for a basic IoT development
input voltage, Vi, applied to one input terminal, a regulated dc output platform. Furthermore, the ESP8266 may be utilized as a stand-alone
voltage, Vo, applied to a second terminal, and the third terminal linked MCU because it has a 32-bit 80 MHz CPU, 16 GPIO pins (4 PWM
to ground. enabled), an Analog-to-Digital converter, SPI and I2 interfaces, and
more... The MCU has an operational voltage range of 2.5V – 3.6V and
The series 78 regulators offer fixed positive regulated voltages an average operating current of 80 mA.
ranging from 5 to 24 volts. The series 79 regulators, likewise, give set
negative regulated voltages ranging from 5 to 24 volts. Voltage
regulator integrated circuits can have fixed (usually 5, 12, and 15V) or
variable output voltages. They are also graded according to the highest
current they can carry. There are negative voltage regulators available,
primarily for use with dual supply. The majority of regulators feature
some form of automated protection against high current ('overload Figure 4.1 (c) ESP8266 – ESP-12E version
protection') and overheating ('thermal protection').
The Node MCU team has built an open source, complete
Many fixed voltage regulator ICs have three leads and resemble development board based on the ESP8266 that includes an extra USB
power transistors, such as the 7805 +5V 1Amp regulator. They have a to Serial UART converter, a micro-USB connector for programming,
hole for connecting a heat sink if necessary. and a 3.3v regulator. The Node MCU board comes ready to connect to
your computer, install USB drivers, and begin creating applications
that connect to your Wi-Fi network right out of the box! On eBay, all
of this costs an average of $4 USD.
ESP8266 is the most popular and low-cost Wi-Fi SoC with TCP/IP
stack and a low power 32-bit microcontroller manufactured by express
if, a Shanghai based Chinese manufacturer. Nowadays IoT (Internet of
Things) is an emerging field. This is the one of the most popular and
low-cost solution for connecting ‘Things’ to internet via Wi-Fi.
Can act as a
General General-
purpose purpose
7 RX GPIO – 3 Input/output pin Input/output
pin when not
used as RX
Connect to Figure 4.1(g) L293D pin setup
8 Vcc - +3.3V only
The controller controls the input to the motor driver IC through its
motor driver input connection. Pin Headers with a plastic guide box
Table 4.1 ESP8266 Pin Configuration around them are referred to as "Box Headers" or "Shrouded Headers,"
and are typically used in conjunction with a Flat Ribbon Cable (FRC)
connection. A notch (key) in the guide box generally prevents
Usage of the ESP8266 Module:
connectors from being inserted the incorrect way around. Box Header
(J1 on board) may be linked utilizing FRCs as well as Single Berg
There are so many methods and IDEs available to with ESP modules,
Wires for individual pin connections.
but the most commonly used on is the Arduino IDE. The ESP8266
module works with 3.3V only, anything more than 3.7V would kill
the module. Program an ESP-01 by using the FTDI board that supports
3.3V programming. One commonly problem that everyone faces with
ESP-01 is the powering up problem. The module is a bit power hungry
while programming and power it with a 3.3V pin on Arduino or just
use a potential divider. So, it is important to make a small voltage
regulator for 3.31v that could supply a minimum of 500mA. One
recommended regulator is the LM317.
Figure 4.1(h) Pin box header
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Meanwhile, with a two-pole motor, the commutator occasionally
shorts out the power supply (i.e., both brushes touch both commutator
contacts simultaneously). This would be detrimental for the power
PWM supply, waste energy, and maybe damage motor components. Another
downside of such a small motor is that it exhibits a lot of torque
This is a DPDT (push-on, push-off) switch (denoted as SW1 on "ripple."
board). When the switch is turned off, 100 percent PWM (Pulse Width
Modulation) is provided regardless of the voltage levels at the Enable
pins (denoted as Chip Inhibit pins in the IC diagram, denoted as J4 4.2 SOFTWARE DESCRIPTION
onboard), whereas when the switch is turned on, the PWM is set
according to the voltage levels at the enable pins. Creating project
ARDUINO IDE
In this section, we will learn how to install the Arduino IDE and link
the Arduino uno to the Arduino IDE.
Step 1: First, we need an Arduino board (we may use whatever board
we like) and a USB wire. We will need a conventional USB cable (A
plug to B plug) if we are using Adriana UNO, Arduino Duemilanove,
Figure 4.1(i) reset, supply pins, enable pins Nano, Arduino Mega 2560, or Diecimila, and an A to Mini-B cable if
we are using Arduino Nano.
DC MOTOR
Step 2: Install the Arduino IDE software. We must choose software
that is compatible with our operating system.
A direct current (DC) motor is an electric motor that runs on direct
Step 3: Turn on our board.
current (DC). The operation of any electric motor is based on basic
Make sure it's connected to the two pins nearest to the USB port.
electromagnetism. When a current-carrying conductor is put in an
Using the USB cord, connect the Arduino board to our PC.
external magnetic field, it experiences a force proportional to the
The green power LED (labelled PWR) should be illuminated.
current in the conductor and the intensity of the external magnetic
Step 4: Start the Arduino IDE.
field. As you may recall from your childhood experiences with
After downloading the Arduino IDE program, we must unzip the
magnets, opposite (North and South) polarities attract, whereas like
folder. We may discover the application icon with an infinite label
polarities (North and North, South and South) repel. A DC motor's
within the folder (application.exe).
internal arrangement is intended to create rotational motion by
Step 5: Initiate our first project.
harnessing the magnetic interaction between a current-carrying wire
We have two alternatives after the program begins.
and an external magnetic field.
* Create new project
* Open existing project example.
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© 2022 JETIR May 2022, Volume 9, Issue 5 www.jetir.org (ISSN-2349-5162)
BLYNK APP
Blynk was created with the Internet of Things in mind. It can operate
gear remotely, show sensor data, save data, visualize it, and do a
variety of other fascinating things.
The platform is made up of three primary components:
Blynk App - allows you to develop stunning interfaces for your
projects by utilizing the many widgets we offer.
Blynk Server - is charge of all smartphone-to-hardware
communications You have the option of using our Blynk Cloud or
running your own private Blynk server locally. It's open-source,
capable of supporting thousands of devices, and can even run on a
Raspberry Pi.
Blynk Libraries - Enable connectivity with the server and handle
all incoming and outgoing commands for all major hardware
platforms.
Consider this: whenever you hit a Button in the Blynk app, the message
is sent to the Blynk Cloud and mysteriously finds its way to your device.
It works in the reverse direction as well, and everything happens in the
blink of an eye.
Figure 7 Results
7. CONCLUSIONS
5. FUTURE SCOPE
6. RESULT
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