Service Instruction
Service Instruction
Service Instruction
NOTICE: Incomplete review of all the information in this document can cause errors. Read the
entire Service Instruction to make sure you have a complete understanding of the
requirements.
This Service Instruction identifies part numbers for pistons, rings, cylinders and valve combinations
currently available for use in Lycoming engines in Table 2.
NOTICE: Chrome plated cylinder assemblies and kits containing chrome plated cylinders are no longer
available from Lycoming Engines. However, compatible piston and ring combinations used
with chrome plated cylinders are still available and identified herein.
NOTICE: For replacement piston rings, there could be different piston ring combinations for cylinders
with different materials use for the barrel.
Engine models that have serial number suffix “A” or “E” are built with crankcase configurations for wide
cylinder base mounting flanges, and consequently must be assembled with “wide deck” cylinders.
Engines with no serial number suffix require “narrow deck” cylinders. Refer to the latest revision of
Lycoming Service Letter 220 for additional information on differences between Narrow Deck and Wide
Deck Engines.
61499-1 O-235-C, -E, -F, -G, -H, -J, -K, -L, -M, -N, -P
69371-1 O-290 Series
69371-1 O-320, IO-320 Narrow Deck
LW-16850 O, IO, LIO, AEIO-320 Wide Deck
LW-12636 O-320-D2J Wide Deck, AIO-320 Wide Deck
LW-14815 O-320-H Series
69371-1 O-340 Series
75439-1 O-360-A, -B, -C, -D
HO-360-A1A, -B1A, -B1B
IO, HIO-360-B Narrow Deck
O-360-A, -B,-C,-D,-F, -G, -J Wide Deck
IO, HO-360-C1A, HIO-360-B
IO-360-F1A, -L2A, -M1A
LO-360-A1H6, -A1N6 Wide Deck
AEIO-360-B, -H1A, -H1B Wide Deck
05K28420 IO-360-N1A
75441-1 IO, HIO-360 Narrow Deck
IO-360-A, -C, -D, -K
HIO-360-A, -C; LIO, LHIO-360-C Wide Deck
AEIO-360-A, -C Wide Deck
LW-12937 HIO-360-D1A
05K23418 HIO-360-G1A Wide Deck
LW-10964 AIO-360-A1A, -A1B, -B1B
LW-12945 O, LO-360 Wide Deck (Dual Magneto)
LW-12944 IO-360 Wide Deck (Dual Magneto)
LW-14845 HIO-360-E, -F Wide Deck (Dual Magneto)
LHIO-360-F Wide Deck (Dual Magneto)
LW-14976 TO-360-C, -F Wide Deck (Dual Magneto)
78913-1 TIO-360-A Wide Deck
LW-14815 O, LO-360-E1A6D (’76 Series)
LW-16765 TO, LTO-360-E1A6D (’76 Series)
71187-1 VO-360-A1A, -A1B, -B1B
IVO-360-A1A Narrow Deck; IVO-360-A1A Wide Deck
05K28420 IO-390-A Series
05K28818 IO-390-C, -D Series
05K26640 HIO-390-A Series, AEIO-390-A Series
NOTE: N.L.A. Indicates “No Longer Available”.
* - If choked chrome cylinder assemblies are used in any of the engine applications in Table 2, the
compression ring gap must be increased to 0.045/0.055 inch (1.143 to 1.397 mm) which is the same for
nitrided cylinder assemblies. Refer to the latest revision of SSP-1776, Table of Limits.
NOTICE: IN TABLE 2, CYLINDERS LISTED IN THE CYL. ASSY. NO. AND ALT. CYL. ASSY.
NO. COLUMNS ARE INTERCHANGEABLE, AND CAN BE INSTALLED ON EACH
APPLICABLE ENGINE OR INCLUDED IN CYLINDER KITS IN ANY COMBINATION.
O-320-E2A, -E2C;
IO-320-E1A, -D1B, -E2A, -E2B;
N HW 14D23915 74241c 74241c 14H21950cb LW-12416 16A30080-02 17B23936j 17A23938 05K21237-A
AEIO-320-E1A, -E1B, -E2A, -E2B
(low compression) (Wide Deck)
O-320-H2AD, -H3AD (76 Series) N HW 14D23914 74241c 74241c 14H21950cb LW-15318 16A30120-01 17B23936j 17A23945 05K21119
C HW 73998pb N/A N/A N/A
IO-320-B1A; LIO-320-B1A
N HW 14D23912 74241c 74241c 14H21950cb LW-12413 16A30080-06 17B23936j 17A23938 05K21101
(high compression) (Narrow Deck)
IO-320-C1A, -C1B, -C1F;
LIO-320-C1A N HW 14D23912 74241c 74241c 14H21950cb LW-12418e 16A30100-04 17B23936j 17A23938 05K21242
(high compression) (Wide Deck)
O-340-A N HW 14D23912 74241c 74241c 14H21950cb N/A N/A 17B23936j 17A23938 N/A
(high compression)
P HW 14D23912 74989c 74989c 14H21950cb N/A N/A 17B23936j 17A23938 N/A
(Narrow Deck)
C FW 14D23912 N/A N/A 17B23936j 17A23938 N/A
O-360-A, -C N HW 14D23912 74241c 74241c 14H21950cb LW-12425 16A30080-04 17B23936j 17A23938 05K21102
(high compression)
P HW 14D23912 74989c 74989c 14H21950cb N/A N/A 17B23936j 17A23938 N/A
(Narrow Deck)
N/A
C HW 14D23912 73998pb N/A N/A 17B23936j 17A23938
O-360-A, -C, -F1A6, -G1A6; N HW 14D23912 74241c 74241c 14H21950cb LW-12427 16A30080-01 17B23936j 17A23938 05K21104
IO-360-B, -L2A, -M1A, -M1B;
C HW 14D23912 73998pb N/A N/A 17B23936j 17A23938 N/A
HO-360-C1A;
HIO-360-B1A;
LO-360-A1G6D, -A1H6;
AEIO-360-B, -H1A, -H1B
(high compression) (Wide Deck)
IO-360-P1A
LIO-360-B1G6 N HW 14D23912 74241c 74241c 14H21950cb LW-12427 16A30080-01 17B23936j 17A23938 05K21104
(high compression) (Wide Deck)
O-360-B, -D N HW 14D23915 74241c 74241c 14H21950cb LW-12425 16A30080-04 17B23936j 17A23938 05K21103
(low compression)
P HW 14D23915 74989c 74989c 14H21950cb N/A N/A 17B23936j 17A23938 N/A
(Narrow Deck)
C HW 14D23915 73998pb N/A N/A 17B23936j 17A23938 N/A
O-360-B2C
N HW 14D23915 74241c 74241c 14H21950cb LW-12427 16A30080-01 17B23936j 17A23938 05K21192
(low compression) (Wide Deck)
O-360-C4P (high compression) (Long 05K22926
N HW 14D23912 74241c 74241c 14H21950cb 16A22130e 16A30100-01 17B23936j 17A23938
Reach) (Narrow Deck)
HIO-360-D1A
N HW 14D23909d 74241c 74241c 14H21950cb LW-19047r 16A30160-02 17B23935j 17A23946 05K21124
(high compression) (Wide Deck)
HIO-360-E1AD, -E1BD, -F1AD N HW 14D23910 74241c 74241c 14H21950cb LW-12988er 16A30161-01 17B23935j 17A23937 05K21274
(high compression) (Wide Deck)
N/A
N HW LW-14610Sd 74241c 74241c 14H21950cb LW-12988er 16A30161-01 17B23935j 17A23937
IO-360-A1A
N HW 14D23908d 74241c 74241c 14H21950cb LW-13530r 16A30160-03 17B23935j 17A23937 05K21112
(Narrow Deck)
IO-360-A, -A3B6, -A3B6D, -C, -D1A, - N HW 14D23908d 74241c 74241c 14H21950cb LW-12993r 16A30160-01 17B23935j 17A23937 05K21120
J1A6D, -K2A;
C HW N/A N/A N/A N/A N/A N/A N/A 17B23935j LW-13622 N/A
AIO-360-A1A, -A1B, -B1B;
AEIO-360-A1A, -A1B, -A1B6,-A1D, - C HW 14D23908d N/A N/A 73998pb N/A N/A 17B23935j LW-13622 N/A
A1E, -A1E6, -A2B;
LIO-360-C1E, -C1E6,-C1E6D
(short reach spark plugs)
(high compression) (Wide Deck)
IO-360-A3B6D (long reach spark plugs)
N HW 14D23908 74241c 74241c 14H21950cb LW-12988er 16A30161-01 17B23935j 17A23937 05K21118
(for turbocharging) (Wide Deck)
IO-360-C1F (short reach spark plugs)
N HW 14D23908 74241c 74241c 14H21950cb LW-12988er 16A30161-01 17B23935j 17A23937 05K21118
(non-turbocharging) (Wide Deck)
IO-360-C1F (long reach spark plugs)
N HW 14D23908 74241c 74241c 14H21950cb 77544er 16A30161-05 17B23935j 17A23943 05K21278
(for turbocharging) (Wide Deck)
IO-360-B1A, -B1B
N HW 14D23912 74241c 74241c 14H21950cb LW-12425 16A30080-04 17B23936j 17A23938 05K21102
(high compression) (Narrow Deck)
IO-360-F1A
(high compression) (Wide Deck) N HW 14D23912 74241c 74241c 14H21950cb 16A22130e 16A30100-01 17B23936j 17A23938 05K22926
(Long Reach)
GO-480-G1A6 (Helio)
IGO-480-A1B6 (Helio); (high N HW 14D23908d 74241c 74241c 14H21950cb LW-19038er 16A30167-01 17B23935j 17A23947 N/A
compression) (Narrow Deck)
GO-480-G1D6 (Helio)
N HW 14D23908d 74241c 74241c 14H21950cb 75215er 16A30163-01 17B23935j 17A23947 05K21272
(high compression) (Narrow Deck)
GSO-480-A, -B; LW-10208-
N HW 74241c 74241c 14H21950cb 75215er 16A30163-01 17B23935j 17A23947 05K21270
IGSO-480-A Sd
(low compression) (Narrow Deck)
C FW 71545 N/A N/A N/A 69235p N/A N/A 17B23935j 17A23947 N/A
O-540-A, -F N HW 14D23912 74241c 74241c 14H21950cb LW-12425 16A30080-04 17B23936j 17A23938 05K21102
(high compression) P HW 14D23912 74989c 74989c 14H21950cb N/A N/A 17B23936j 17A23938 N/A
(Narrow Deck)
C FW 14D23912 N/A N/A 72454pb N/A N/A 17B23936j 17A23938 N/A
O-540-A;
IO-540-C C HW 14D23912 N/A N/A 73998pb N/A N/A 17B23936j 17A23938 N/A
(high compression) (Narrow Deck)
O-540-A4D5, A4E5, -E, -G, -H;
IO-540-A4D5, - C, -D, -N, -T, -V;
N HW 14D23912 74241c 74241c 14H21950cb LW-12427 16A30080-01 17B23936j 17A23938 05K21104
AEIO-540-D4A5, -D4B5, -D4D5
(high compression) (Wide Deck)
O-540-B N HW 14D23915 74241c 74241c 14H21950cb LW-12427 16A30080-01 17B23936j 17A23938 05K21192
(low compression) (Wide Deck)
N HW 75413 74241c 74241c 14H21950cb LW-12427 16A30080-01 17B23936j 17A23938 N/A
TIO-540-AK1A
N HW 14D23913 74241c 74241c 14H21990cb 16A22130e 16A30100-01 17B23936j 17A23938 05K23161
(low compression) (Wide Deck)
TIO-540-C1A, -C1AD
N HW 14D23915 74241c 74241c 14H21950cb 16A22130e 16A30100-01 17B23936j 17A23938 05K22128
(low compression) (Wide Deck)
TIO-540-C1A, -E1A, -H1A
N HW 14D23915 74241c 74241c 14H21950cb LW-12433e 16A30100-03 17B23936j 17A23938 05K21234
(low compression) (Narrow Deck)
TIO-540-K1AD, -AA1AD, -AB1AD, -
AB1BD,
N HW 14D23913 74241c 74241c 14H21950cb 16A22130er 16A30100-01 17B23936j 17A23938 05K22129
-AF1A, -AG1A
(low compression) (Wide Deck)
TIO-540-V2AD;
LTIO-540-V2AD N HW 14D23907d 74241c 74241c 14H21950cb 16A19516er 16A30241-01 17B23944j 17A26621 05K21260
(low compression) (Wide Deck)
TIO-540-W2A
N HW 14D21953-Sd 74241c 74241c 14H21950cb 16A19516er 16A30241-01 17B23944j 17A26621 05K21261
(low compression) (Wide Deck)
TIVO-540-A2A, -A2B N HW LW-10208Sd 74241c 74241c 14H21950cb 74236er 16A30161-03 17B23935j 17A23943 05K21219
(low compression) (Narrow Deck)
N HW N/A 74241c 74241c 74241c 14H21950cb N/A 74236er 16A30161-03 17B23935j 17A23943 N/A
VO-540-A, -B; N HW LW-10208Sd 74241c 74241c 14H21950cb 75137er 16A30166-01 17B23935j 17A23943 05K21228
TVO-540-A1A
N HW N/A 74241c 74241c 74241c 14H21950cb N/A 75137er 16A30166-01 17B23935j 17A23943 N/A
(low compression) (Narrow Deck)
C HW LW-10208Sd N/A N/A 73998pb N/A N/A 17B23935j 17A23943 N/A
VO-540-C N HW 14D23908d 74241c 74241c 14H21950cb 75137er 16A30166-01 17B23935j 17A23943 05K21223
(high compression) (Narrow Deck)
C HW 14D23908d N/A N/A 73998pb N/A N/A 17B23935j 17A23943 N/A