一级反渗透高压泵安装维修保养手册（英文）

Installation, Operating and Maintenance Instruction Model MP, MPA, MPAI
1. General
This product corresponds with the requirements of the chance occurrences and events which might happen
Machine directive 2006/42/EG. during installation, operation and maintenance.
We retain all copyright in these Operating Instructions;
The staff employed on installation, operation,
they are intended only for personal use by the owner
inspection and maintenance must be able to
of the pump or the pump unit. The Operating
prove that they know about the relevant
Instructions contain technical instructions and
accident prevention regulations and that they
drawings which may not, as a whole or in part, be
are suitably qualified for this work. If the staff
reproduced, distributed or used in any unauthorised
does not have the relevant knowledge, they
way for competitive purposes or passed on to others.
should be provided with suitable instruction.
The operation safety of the delivered pump resp. unit
(= pump with motor) can only be guaranteed on 1.1 Guarantee
designated use according to the attached data sheet The guarantee is given in accordance with our
and / or order confirmation resp. chapter 6 "Start-up, Conditions of Delivery and/or the confirmation of
Operation, Shut down". order.
The operator is responsible for following the Repair work during the guarantee period may only be
instructions and complying with the safety carried out by us, or subject to our written approval.
requirements given in these Operating Instructions. Otherwise the guarantee ceases to apply.
Smooth operation of the pump or pump unit can only Longer-term guarantees basically only cover correct
be achieved if installation and maintenance are carried handling and use of the specified material. The
out carefully in accordance with the rules generally guarantee shall not cover natural wear and tear and all
applied in the field of engineering and electrical parts subject to wear, such as impellers, shaft
engineering. sealings, shafts, shaft sleeves, bearings, wear rings
If not all the information can be found in these etc. or damage caused by transport or improper
Operating Instructions, please contact us. handling.
The manufacturer takes no responsibility for the pump In order for the guarantee to apply, it is essential that
or pump unit if the Operating Instructions are not the pump or pump unit is used in accordance with the
followed. operating conditions given on the name plate,
These Operating Instructions should be kept in a safe confirmation of order and in the data sheet. This
place for future use. applies particularly for the endurance of the materials
If this pump or pump unit is handed on to any third and smooth running of the pump and shaft sealing.
party, it is essential that these Operating Instructions If one or more aspects of the actual operating
and the operating conditions and working limits given conditions are different, we should be asked to
in the Confirmation of Order are also passed on in full. confirm in writing that the pump is suitable.
These Operating Instructions do not take into account
all design details and variants nor all the possible
2. Safety Regulations
These Operating Instructions contain important 2.1 Marking of References in the
instructions which must be followed when the pump is
Operating Instructions
assembled and commissioned and during operating
and maintenance. For this reason, these Operating The safety regulations contained in these Operating
Instructions must be read by the skilled staff Instructions are specially marked with safety signs
responsible and/or by the operator of the plant before acc. to nach DIN 4844:
it is installed and commissioned, and they must be left Safety reference!
permanently available at the place where the pump or Non-observance can impair the pump and its
pump unit is in use. function.
These Operating Instructions do not refer to the
General Regulations on Accident Prevention or EC-Ex Marking
local safety and/or operating regulations. The Products intended for use in explosive
operator is responsible for complying with these atmospheres must be marked.
(if necessary by calling in additional installation General Symbol for Danger!
staff). Persons can be endangered.
Equally, instructions and safety devices regarding
handling and disposal of the pumped media and/or Warning of electric voltage!
auxiliary media for flushing, lubrication a.s.o.,
especially if they are explosive, toxical, hot a.s.o., are Safety instructions attached directly to the pump resp.
not part of this operating instruction. unit must be followed under any circumstances.
For the competent and prescribed handling only the Further they must be kept in good readable condition.
operator is responsible.
MP 100-english page 2 Revision 04

Article No 771074011 Issue 11/2011
In the same way, as these Operating Instructions should be unplugged from the mains or the main
of the pump, all possibly attached Operating switch turned off and fuse unscrewed. A motor
Instructions of accessories (e.g. motor) must be protection switch is to be provided.
noticed and kept available.
2.4 Safety Instructions for Maintenance,
2.2 Dangers of non-observance of the Inspections and Mounting Work
Safety Instructions  The operator is responsible that any maintenance,
Non-observance of the Safety Instructions can inspections and mounting work is made by
lead to loss of any claim for damages. authorized competent personnel, which must be
Further, non-observance can lead to following risks: informed by having read the Operating
 Failure of important functions of the machine or Instructions.
facility.  Basically, all work on the pump or pump unit
 Failure of electronic appliances and measuring should only be carried out when the pump is
instruments by magnetic fields. stationary and not under pressure. All parts must
 Endangering of persons and their personal be allowed to return to ambient temperature.
property by magnetic fields. Make sure that no-one can start the motor during
 Endangering of persons by electric, mechanic and such work. It is essential that the procedure for
chemical influences. stopping the system described in the Operating
 Endangering of environment through leakage of Instructions is observed. Pumps or pump systems
dangerous substances. that carry media that are dangerous to health must
be decontaminated before being taken apart.
On application of the unit in areas endangered Safety Data Sheets for the various liquids handled.
to explosion special attention must be paid to Immediately after finishing work, all safety and
sections marked with Ex. protective devices must be replaced or restarted.
2.3 Safety Instructions for the Operator / 2.5 Unauthorized Alteration and Spare
Worker Parts Production
 Depending on the operating conditions, wear and Alteration or changes of the machine are permitted
tear, corrosion or age will limit the working life of after agreement with the manufacturer.
the pump/pump unit, and its specified Original spare parts and accessory authorized by the
characteristics. The operator must ensure that manufacturer are serving the safety.
regular inspection and maintenance are carried The use of other parts can lead to loss of liability for
out so that all parts are replaced in good time, there from resulting consequences.
which would otherwise endanger the safe
operation of the system. If abnormal operation or
any damage is observed, the pump must cease 2.6 Undue Operation
operation immediately. The operating safety of the delivered machine can
 If the breakdown or failure of any system or unit only be guaranteed by designated use acc. to the
could lead to people being hurt or property being following chapters of the Operating Instructions. The
damaged, such system or unit must be provided limits stated in the data sheet and / or order
with alarm devices and/or spare modules, and confirmation must not be exceeded under any
they should be tested regularly to ensure that they circumstances.
function properly.
 If there is any risk of injury from hot or cold
machine parts, these parts must be protected 2.7 Explosion Protection
against contact by the user, or suitable warning On application of units in areas endangered to
signs must be affixed. explosion measures and references in the chapters
 Contact protection on moving parts (e.g. coupling 2.7.1 to 2.7.6 must be observed, so that explosion
guards) must not be removed from systems that protection is guaranteed.
are in operation.
 If the sound level of a pump or pump unit is above
2.7.1 Filling of unit
85 dB(A) an ear protection has to be used when
staying near the pump for some time. During operation of the pump the system of the
 If dangerous media (e.g. explosive, toxic, hot) leak suction and pressure pipe and the pump itself
out (e.g. from shaft seals), these must be directed must permanently be filled with the pumped
away so that there is no danger to people or the liquid. Thus, no explosive atmosphere can
environment. The provisions of the law must be develop and the danger of dry-run is avoided.
observed.
 Measures should be taken to exclude any danger If the operator can´t guarantee that, according
from electricity (e.g. by complying with the local monitoring measures must be provided.
regulations on electrical equipment). If work is
carried out on live electrical components, they
Equally all seal casings, auxiliary systems of the On pumps with mech. seals the permitted
shaft sealing, as well as heating and cooling temperature limits can be exceeded due to dry-
systems must be filled carefully. run. Dry run not only can occur on insufficiently
filled seal casing, but also because of too much
gas in the medium.
2.7.2 Marking
Operation of the pump out of the permitted
The marking of the pump refers to the pump operating range can lead to dry-run, as well.
itself. For coupling and motor resp. further
additions a separate Declaration of Conformity,
2.7.5 Temperature Limits
as well as a corresponding marking must be
available. Under normal operating conditions the highest
temperatures must be expected at the surface
Example of of marking at pump:
of the pump casing and in the area of the
CE Ex II 2 G c T... . bearings.
The marking shows the theoretically applicable range
The surface temperature occurring at pump casing
of temperature classes. The different temperatures,
corresponds with the temperature of the pumped
permitted acc. to pump design, result as shown in
liquid.
chapter 2.7.5. The same is valid for the drive.
For a whole unit (pump, coupling, motor) with different If the pump is heated (e. g. heating jacket), care
temperature classes the lowest is valid. must be taken, that the temperature classes,
prescribed for the plant are observed.
2.7.3 Rotation Control In the area of the bearing bracket free contact from
surface to surrounding must be given.
Carry out rotation control with separated
coupling halves only! Refer to chapter 5.5 and During operation of the pump it must be
6.1 as well. secured that an overabundant sedimentation of
dust is avoided (regular cleaning), to prevent
If danger of explosion is also existing during
heating of pump surface over the permitted
installation, the rotation control must not be
temperature.
carried out by short start-up of the empty pump,
to avoid undue temperature increase in case of The operator of the plant must secure that the
contact of rotating and stationary parts. defined operating temperature is observed. The
max. allowed temperature of the pumped liquid at
2.7.4 Operation of pump suction depends on the particular temperature
The pump must only be started up with fully opened class.
suction side and slightly opened pressure side valve. The following table shows the theoretical temperature
The start-up against closed non-return valve, however, limits of the pumped liquid in consideration of the
is possible. Immediately after the start-up the temperature classes acc. to EN 13463-1.
discharge side valve must be adjusted to the operating Temperature class acc. Temperature limit of
point. EN 13463-1 pumped liquid
Refer to chapter 6.2, as well. T4 (135°C) 135°C
Operation with closed valve in suction and / or T3 (200°C) 140°C
discharge pipe is not permitted! T2 (300°C) 140°C
There´s a danger, that high surface T1 (450°C) 140°C
temperatures are developing at the pump
The particular allowed operating temperature of
casing after relatively short time, through fast
the pump is shown in the data sheet and / or the
heating of the liquid inside the pump.
order confirmation resp. the type plate at the
Fast pressure increase inside the pump can pump.
lead to overload and, thus, the pump can burst.
In the area of the bearings the temperature class T4 is
In chapter 6.4.1 the minimum flow is stated. Longer guaranteed, provided that the ambient temperature is
operating phases with these flows and the named 40°C and the appliance is duly operated and
liquids don´t cause additional increase of surface maintained.
temperature at the pump.
Furthermore the references in chapter 6 of these 2.7.6 Maintenance
operating Instructions must be taken into
consideration. For a secure and reliable operation it must be
secured by regular inspections, that the unit is
maintained competently and is kept in good
technical condition.

Example: Function of bearings. Operation and Attentention must especially be paid to the NPSH-
application conditions are essentially responsible for value on pumping liquids near the vapour pressure. If
their achievable life cycle. the NPSH-value of the pump remains under, this can
lead from damage of the material due to cavitation to
By regular control of the lubricant and the running
destruction by overheating.
sound the danger of occurring over temperatures by
The NPSH-value of the pump (NPSHR) is shown in
bearings running hot or defect bearing seals is
the curves of every pump type.
avoided. Refer to chapter 6.6 and 7.4.
The function of the shaft sealing must be secured by
regular control. 2.8.4 Sealing, Flushing, Cooling
If auxiliary systems (e.g. external flushing, cooling, Suitable provisions for the regulation and monitoring of
heating) are installiert, it must be checked, if sealing, flushing or cooling are to be provided.
monitoring devices are necessary to secure the When handling dangerous liquids or if temperatures
function. are high, care should be taken to ensure that the
pump ceases operating if the sealing, flushing or
cooling system fails.
2.7.7 Electric switches and control device,
Sealing, flushing and cooling systems must always be
Instrumentation and accessories
operational before the pump is started up. They
Electric switches and control devices, should not be taken out of operation until the pump
instrumentation and accessories like e.g. flush has stopped, provided that the nature of the operation
tanks, a.s.o., must correspond with the valid allows this at all.
safety requirements and regulations for
explosion protection. 2.8.5 Minimum flows
If the pump is started against a closed pressure line
2.8 Use acc. to Regulations valve, it should be noted that the power taken up by
the pump is transmitted to the liquid handled in the
2.8.1 Speed, Pressure, Temperature form of heat. This can cause the liquid to heat up
Suitable safety measures must be taken at the excessively within a relatively short time, which will
plant to ensure that the speed, pressure and then cause damage to the pump's internal fittings.
temperature of the pump and the shaft sealing After the pump has reached operating speed, the
do not exceed the limit values given in the data discharge valve should therefore be opened as quickly
sheet and / or order confirmation. The given as possible. If operating conditions mean that Q = 0 is
admission pressures (system pressures) must unavoidable, or if hot water is circulating, a free flow
also be sufficiently high. non-return valve, or, on smaller systems, a by-pass
pipe, should be provided. We should be pleased to
Further, pressure shocks, as can occur on too fast advise on determining the minimum flow or designing
shut down of the facility, must be kept away from the the by-pass line.
pump (e.g. by non-return valve at pressure side, fly
wheel, air tanks). Quick temperature changes must be
avoided. They could cause a temperature shock and 2.8.6 Protection against running dry
lead to damage or impair the function of single The pumps may under no circumstances be operated
components. without containing a pumped medium because the
heating can lead to a destruction of pump parts (e.g.
the mechanical seal).
2.8.2 Permitted Nozzle Loads and Torques
Basically the suction and discharge piping must 2.8.7 Back Flow
be designed in such way, that as little forces as In systems where pumps are operating in closed
possible are effective to the pump. If that is not circuits under pressure (gas cushions, steam
possible, the values shown in chapter 3.5 must pressure), the pressure of the gas cushion must not
not be exceeded under any circumstances. This be reduced via the pump, since the back flow speed
is valid for the operation as well as for the may be much higher than the operating speed, which
standstill of the pump and therefore for all would destroy the unit.
possible pressures and temperatures of the
unit.
2.8.3 NPSH
The pumped liquid must have a min. pressure
NPSH at the impeller inlet, so that cavitation
free work is secured resp. a "break off" of the
pump flow is prevented. This condition is
fulfilled, when NPSH-value of the system
(NPSHA) lies above NPSH-value of the pump
(NPSHR) under all operating conditions.

3. Description
3.1 Models Bearing types
Design MP: Horizontal shaft with bearings at both Grease lubrication
ends, drive end at discharge side (standard), rotation Bearing type
clockwise with suction branch left and discharge Pump size Suction
Discharge side
branch radially upwards. Grease lubrication. side (MP, MPA, MPAI)
Optional: Suction branch right or radially upwards, (only MP)
discharge branch left or right, drive-end at suction side MP/MPA/MPAI 40.2 6306-C3 3306-C3
(rotation anti-clockwise). MP/MPA/MPAI 40.3 6306-C3 3306-C3
MP/MPA/MPAI 65.1 6307-C3 3307-C3
Design MPA: Endsuction type, discharge branch MP/MPA/MPAI 65.2 6307-C3 3307-C3
radially upwards. Drive end at discharge side. Thrust 2x 7308
MP/MPA/MPAI 100.1 6308-C3
bearing at drive side, grease lubrication, medium (X-arrangement)
lubricated slide bearing between first and second 2x 7308
stage. (X-arrangement)
Optional: Discharge branch left or right. 2x 7310
(X-arrangement)
MPAI Design: As the MPA design, but also with an 2x 7310
inducer. MP/MPA/MPAI 125.2 6310-C3
(X-arrangement)
The pumps are designed as modular systems and
can, therefore, be delivered in many variants (e.g. 3.4 Approximate Value for Sound
different materials, shaft sealings, different kinds of
lubrication, cooling / heating, a.s.o.). Pressure Level
The permitted application conditions and design Sound pressure level LpA in dB(A)
Nominal
details of the delivered pump are shown in the power Pump alone Pump + Motor
attached data sheet and / or order confirmation. PN 2950 1450 975 2950 1450 975
in kW min-1 min-1 min-1 min-1 min-1 min-1
1,5 66,7 65,8 65,3 68,2 66,0 65,5
3.2 Shaft Sealing 2,2 68 67 66,5 69,2 67,2 66,7
3 69 68,1 67,6 71,5 68,3 68,5
Basically there are two kinds of shaft sealing: the
4 69,9 69 68,5 72,1 69,2 69,2
packing and the mechanical seal, whereas, there 5,5 71 70 69,5 73,1 70,4 70,1
again are many variants of both kinds. At the data 7,5 71,9 71 70,5 73,7 71,3 71,8
sheet and / or the order confirmation the shaft sealing 11 73,3 72,3 71,8 75,0 73,2 72,8
type of your pump is shown. 15 74,2 73,3 72,8 75,6 74,0 74,0
Instructions for packing a gland can be found in 18,5 74,9 74 73,5 76,1 74,6 76,3
22 75,5 74,5 74 77,1 75,1 76,5
Section 7.3 and instructions for installation and 30 76,5 75,6 75,1 77,8 76,1 75,7
operation of mechanical seals in Section 8 37 77,1 76,2 75,7 78,3 76,8 76,4
"Disassembly of the Pump and Repair". 45 77,9 76,9 76,4 79,4 77,4 76,8
55 78,5 77,5 77 80,1 78,0 77,3
Further details about packing and mech. seals, 75 79,4 78,5 78 81,4 78,9 78,4
as well as the therewith connected accidental 90 80,1 79,1 78,6 81,8 79,4 79,0
dangers, you can find in chapter 6.6 and in 110 80,8 79,8 83,4 80,2
chapters 7.2 and 7.3. 132 81,3 80,4 83,7 80,8
160 81,9 81 84,1 81,3
In areas endangered to explosion the use of 200 82,7 84,6
pumps with packing is forbidden! 250 83,4 86,2
315 84,1 86,6
355 84,6 86,9
3.3 Bearings 400 84,9 87,1
450 85,4 87,4
Design MP: Bearings at both ends; thrust bearing at 500 85,6 88,3
discharge side, ball bearing at suction side.
Lubrication: Grease lubrication (standard design) with Sound pressure level LpA measured in 1 m distance
relubricating mechanism (lubricating nipple). from pump surface acc. to DIN 45635, part 1 and 24.
Room and foundation influences are not considered.
Design MPA, MPAI: Thrust bearing at discharge side, The tolerance for these values is ±3 dB(A).
medium lubricated slide bearing between first and Addition with 60 Hz-operation:
second stage at suction side. Pump alone: −
Lubrication: Grease lubrication (standard design) with Pump with motor: +4 dB(A)
relubricating mechanism (lubricating nipple).

3.5 Permitted Nozzle Loads and Torques MPA, MPAI Design

at the Pump Nozzles ... Permissible Forces / Torques on the DNS Suction
Joints
... following the Europump-Recommendation for
pump acc. to ISO 5199.
The individual forces and individual torques as well as Dimension
collective forces and collective torques given in the
table may not be exceeded.
Vertical Suction
F = ( Fx 2 + Fy 2 + Fz 2 ) [ N ] Joints
Fx 620
M = ( Mx 2 + My 2 + Mz 2 ) [ Nm]
MPA40.2
Fy
Fz
560
510
MPAI40.2
∑F 980
MPA40.3
MPAI40.3
Mx 350
DNS 65 My 200
Mz 260
∑M 480
Fx 1010
Fy 900
MPA65.1 Fz 810
MPAI65.1
MP Design ∑F 1850
MPA65.2
Permissible Forces / Torques on the DNS Suction MPAI65.2
Mx 440
Joints DNS 100 My 260
Mz 330
∑M 610
Fx 1250
Dimension
Fy 1130
MPA100.1 Fz 1010
MPAI100.1
∑F 1970
Horizontal Suction MPA100.2
Vertical MPAI100.2
Mx 570
Joints,
Suction Joints DNS 125 My 350
Left or Right Mz 440
Fx 560 560 ∑M 800
Fy 620 510 Fx 1500
Fz 510 620 Fy 1350
MP40.2
∑F 980 980 MPA125.1 Fz 1220
MP40.3
DNS 65 Mx 350 350 MPAI125.1
∑F 2360
My 200 200 MPA125.2
Mx 700
Mz 260 260 MPAI125.2
DNS 150 My 440
∑M 480 480 Mz 540
Fx 900 900 ∑M 990
Fy 1010 810
Fz 810 1010
MP65.1
∑F 1580 1580
MP65.2
DNS 100 Mx 440 440
My 260 260
Mz 330 330
∑M 610 610
Fx 1130 1130
Fy 1250 1010
Fz 1010 1250
MP100.1
∑F 1970 1970
MP100.2
DNS 125 Mx 570 570
My 350 350
Mz 440 440 General Instructions:
∑M 800 800 Direction of the forces and torques:
Fx 1350 1350
Fy 1500 1220 Fx ...Force in direction of the x-axis (pump shaft)
Fz 1220 1500 Fy ...Force in direction of the y-axis
MP125.1
∑F 2360 2360 (perpendicular to the x-axis)
MP125.2
DNS 150 Mx 700 700 Fz ...Force in direction of the z-axis
My 440 440 (perpendicular to the x-axis)
Mz 540 540
Mx ...Torque around the x-axis
∑M 990 990
My ...Torque around the y-axis
Mz ...Torque around the z-axis

MP, MPA, MPAI Design 3.6 Permitted Pressures and

Permissible Forces / Torques on the DND Temperatures
Pressure Joints
In principle, the pressure and temperature values
given in the datasheet and/or order confirmation as
well as the performance label apply. Values (for
pressure and temperature) exceeding these values or
falling below them (for temperature) are not permitted.
If no pressures and/or temperatures are specified in
the data sheet and/or the order confirmation, the
following limits apply for supply pressure and room
Dimension temperature:
Supply pressure (system pressure) = Pressure at
Horizontal Pressure the pump intake:
Vertical Pressure MP design: max. 40 bar
Joints,
Joints MPA, MPAI design: max. 10 bar
Right or Left
Fx 330 330 Room temperature: max. 40°C
MP40.2 Fy 300 380 Also obey the applicable laws and regulations when
MP40.3 Fz 380 300 using the pump (e.g. DIN 4747 or DIN 4752, Section
MPA40.2
∑F 590 590 4.5).
MPAI40.2
MPA40.3 Mx 280 280
MPAI40.3 My 140 140 Curve acc. EN 1092
DND 40 Mz 190 190
∑M 370 370
Fx 560 560
MP65.1 Fy 510 620
MP65.2 Fz 620 510
MPA65.1
∑F 980 980
MPAI65.1
MPA65.2 Mx 350 350
MPAI65.2 My 200 200
DND 65 Mz 260 260
∑M 480 480
Fx 900 900
MP100.1 Fy 810 1010
MP100.2 Fz 1010 810
MPA100.1
∑F 1580 1580 Max. permissible operating pressure (casing and
MPAI100.1
MPA100.2 Mx 440 440 flange) applies for the material codes:
MPAI100.2 My 260 260 111, 211, 311, 262, 411, 462
DND 100 Mz 330 330
∑M 610 610 Curve acc. EN 1092
Fx 1130 1130
MP125.1 Fy 1010 1250
MP125.2 Fz 1250 1010
MPA125.1
∑F 1970 1970
MPAI125.1
MPA125.2 Mx 570 570
MPAI125.2 My 350 350
DND 125 Mz 440 440
∑M 800 800
The suction and pressure joints must be considered

separately.
If not all loads in effect reach the value limits, one of

these loads may exceed the usual value limit by 1.4 Max. permissible operating pressure (casing and
times. The following requirement must be observed flange) applies for the material codes:
here: 532, 141, 341, 151, 351, 672
For the material code used, see the data sheet and/or
(( Fberechnet /  Fmax . zul . ) 2 + ( M berechnet /  M max . zul . ) 2 ) ≤ 2 the order confirmation.
The specified pressure and temperature limits apply
for standard materials.
The usage limits for other materials are available upon
request.

4. Transport, Handling, Storage

4.1 Transport, Handling
 Check the pump / pump unit immediately upon
delivery / receipt of despatch for damage or
missing parts.
 The pump / pump unit must be transported
carefully and by competent personnel. Avoid
serious impacts.
 Keep the pump/pump unit in the same position in
which it was supplied from the factory. Take note
of the instructions on the packaging.
 The suction and discharge side of the pump must
be closed with plugs during transport and storage.
Dispose of all packing materials in accordance pic 2
with local regulations. Do not stand underneath suspended loads.
Take note of the general regulations on
 Lifting devices (e.g. fork-lift truck, crane, crane
prevention of accidents.
device, pulleys, sling ropes, etc.) must be
The pump / pump unit must be secured against
sufficiently strong and must only be used by
tipping over and slipping until it has been fixed
authorized persons.
in its final location.
 Lifting of the pump / unit may only be performed at
stabile suspension points such as the casing, Sling ropes must not be fixed to ends of shafts
bearing supports or frame. Figures 1a, 1b and 2 or the ring loops of the motor.
show the correct handling during transport by
crane. Slipping out of the pump / pump unit of the
transport lifting device can cause damages to
persons and things.
4.2 Storage / Preservation

Pumps or units, which are stored over a longer period
before start-up (max. 6 months), must be protected
from moisture, vibrations and dirt (e.g. by wrapping in
oil paper or plastic). Pumps must basically be stored in
a place where they are protected from the weather,
e.g. under dry cover. During this time, all suction and
discharge branches and all other intakes and outlets
must be closed with dummy flanges or plugs.
pic 1a For longer periods of storage conservation
measurements at machined surfaces and packing with
moisture protection can be necessary!
Drained pumps
 Turn shaft at least 1x week (do not switch on
because of dry running).
 Replace the grease in the bearings after 2 years.
 If the pump jams, it can be loosened with
moderate pounding on the coupling in the axial
direction. Use a plastic hammer for this.
Preservation
pic 1b On storing the pump longer than 3 month (depends on
order; also see adhesive plate on the pump):
A special preservation has been made ex works. The
product used for that must be flushed away from the
unit before the first normal operation.

5. Mounting / Installation
5.1 Mounting of Pump / Unit misalignments must be corrected by adjusting
foundation frame in the area of the drive motor.
5.1.1 Mounting of pump on a base frame The smoothness of the base frame must be 0,5
The pump and motor (= pump unit) must be provided mm/m before it is filled up resp. fastened. For
with a base frame made of steel or cast iron or a adjustment levelling shims or levelling screws
fabricated (welded) frame, where this does not exist (optional, not delivered standard wise) can be
already or if it is not included in the delivery. This base used. Levelling shims must be inserted next to the
frame must be placed on a foundation which can foundation anchors and must lie plainly. After that
withstand all loads that arise during operation (refer to fasten foundation bolts symmetrically but only
chapter 5.1.2). slightly. Fill in base frame with non shrinking grout.
When mounting the pump onto the base frame the Notice:
following must to be noticed:  Avoid air bubbles (e.g. by vibrating).
 The base frame must be solid, so that there won't  Check that the grout has properly set and
occur any twists or vibrations during the operation. hardened.
 The mounting surfaces of the pump feet and  Take care for the after-treatment of the concrete
motor on the base frame must be flat (machining acc. to DIN 1045.
is recommended). Bracing of the pump leads to
premature breakdown of the pump and to a loss of After setting, tighten the foundation anchor evenly and
warranty. firmly. Check alignment of coupling acc. to chapter
 The drillings for the pump mounting must be in 5.3.1 and re-adjust, if necessary. Further, check that
such a way, that safe fastening is guaranteed. all screws between pump / motor and the base frame
 Between pump and motor shaft an adequate fit snugly.
space must be left depending on the used Although the original MP-base frames are designed
coupling, refer to chapter 5.3. solidly, the filling in of the adjusted base frame up to
 Between pump and base frame there must be an the rim is recommended.
adequate shimming, so that in the case of  If vibrations are transmitted to the foundation from
replacement of the pump the equal height adjoining components, it must be guarded through
between bottom and centerline can be adjusted adequate vibration damping padding (vibrations
(recommended vertical adjustment 4 to 6 mm). from outside can impair the bearing).
 Align pump and motor, refer to chapter 5.3, as  To prevent vibrations being transmitted to
well. adjoining components, the foundation should be
laid on a suitable insulating base.
5.1.2. Mounting the unit to a foundation The size of these insulating pads will vary,
The place, where the pump is mounted must be depending on circumstances, and should
prepared acc. to the dimensions of the dimensional therefore be determined by an experienced
drawings. The concrete foundations should have specialist.
sufficient firmness acc. to DIN 1045 or equal standard
(min. BN 15), to ensure a secure, functional mounting.
The concrete foundation must have set, before the 5.2 Connection of Pipings to the Pump
unit is errected. Ist surface must be horizontal and
even. The pump must not be used as fixed point for
the piping. The permitted piping loads must not
Sufficient space must be provided for be exceeded, refer to chapter 3.5.
maintenance and repair work, especially for
replacing the drive motor or the complete pump
unit. The motor fan must be able to take in 5.2.1 Suction and discharge pipe
enough cool air, and the intake grille must  The pipes must be of a size and design that liquid
therefore be at least 10 cm away from any wall, can flow freely into the pump and that the pump
etc. functions without problems. Particular attention is
to be paid to ensuring that suction pipes are
 For the set of anchor bolts according recesses airtight and that the NPSH values are observed.
must be provided. If that is not the case, concrete Under suction lift condition laid the suction pipe in
expansion bolts resp. epoxy capsule anchor bolts the horizontal section towards the pump so that it
can be used. is slightly inclined upwards so that no air traps
 When mounting the pump on the foundation it occur. Under positive suction head condition
must be adjusted at the discharge nozzle by install the suction pipe work slightly declined
means of a spirit-level (at discharge nozzle). The towards the pump. Do not install fittings or elbows
permitted deviation is 0,5 mm/m. After inserting right before the suction nozzle.
the foundation bolts they must be cast in the  If the suction supply is under vacuum and
foundation with concrete. After setting of the grout entrained gas may be present in the liquid, it is
the coupling alignment must be checked recommended that a vent line be considered
according chapter 5.3.1 and possible

upstream of the pump suction with return to the It is recommended that a pipeline is installed to take
suction supply, above the max liquid level. off any leakage from the shaft seal. For connection,
 An additional flushed piping - discharge branch- see appendix, "Connections".
vent line - makes it easier to de-aerate the pump
before start-up (pic 3).
5.3 Coupling
Make sure that nobody can start the motor
during work on the coupling.
According to Accident Prevention Regulations,
the pump unit may only be operated when the
coupling guard is mounted.
On operation in zone 1 and 2 a coupling with
valid Atex-certification must be used.
The Operating Instructions of the manufacturer
must be followed.
5.3.1 Installation of Coupling

pic 3 If the pump unit is not completely assembled until it
reaches its place of use and no separate operating
 When laying the pipes, make sure that the pump
instructions have been supplied by the manufacturer,
is accessible for maintenance, installation and
you should proceed according to the following points:
disassembly.
 Before starting installation, carefully clean shaft
 Notice "Permitted Forces on Flanges" (chapter
ends and coupling components.
3.5).
 Pull coupling onto shaft end, do not hit. The
 If expansion joints are used in the pipes, they
coupling may be heated beforehand in an oil bath
have to be supported in such a way that the pump
to approx. 100°C (pulling on is then easier).
is not loaded unduly high because of the pressure
Remove rubber packs from coupling section first.
in the pipes.
 The coupling sections must be flush with the shaft
 Before connecting up to pump: remove protective
end surfaces.
coverings from suction and discharge branches.
 Secure coupling hubs against axial sliding using a
 Before starting up, the pipe system, fittings and
pin screw.
equipment must be cleaned to remove weld
spatter, scale etc. Any pollutants are to be
completely removed from pump units that are 5.3.2 Alignment of coupling
directly or indirectly connected to drinking water
The alignment of the coupling must be carried
systems before being installed and taken into use.
out with the utmost care and attention, so that
 To protect the shaft sealing (especially mechanical
the unit will operate without failure. If you do not
seals) against foreign impurities, it is
pay attention to this hint you will lose your
recommended that a sieve, 800 micron, is
warranty!
installed in the suction/intake pipe when the motor
is being started up. After mounting onto the foundation and the
 If the pipe system is tested with the pump connection of the pipings the coupling must be
installed, do not exceed the maximum permitted adjusted again, even, if the unit was delivered
casing pressure of the pump and/or shaft sealing. completely mounted on the frame.
 When emptying the pipe after the pressure test,
 Before starting installation, carefully clean shaft
make sure that the pump is treated properly
ends and coupling components.
(danger of rust and problems when starting up).
 The unit is properly aligned, when a ruler, which is
 In the case of pumps with stuffing boxes, replace
laid axially over both coupling halves, has the
packing after pressure test (packing may be over-
same distance to the particular shaft everywhere
compressed and thus no longer suitable for use).
on the circumference. Further, both coupling
halves must have the same distance to one
5.2.2 Additional connections another on every of the circumference. This must
Any required sealing, flushing or cooling pipe be checked by means of a tracer, gauge or dial
connections must be installed. Please consult the data gage; refer to pic. 4 and 5.
sheet and/or the confirmation of order to see which  The permitted tolerances for your coupling are
pipes, pressures and amounts are necessary. The shown in the operating instructions of the
position and size of connections to the pump are given coupling. For the exact characterization of your
in the appendix, "Connections". coupling refer to data sheet and / or order
confirmation.
These connections are essential for the
function!

speed factor Sn
speed n [min-1]
ruler gauge
pic 4 - Alignment of coupling with gauge and ruler 5.3.4 Coupling Guard
Acc. to accident prevention regulations the
pump must only be operated with coupling
guard.
Care has to be taken, that the used coupling
guard consists of non-sparking material.
Parts:
pic 5 - Adjustment using dial gauge
Control alignment of coupling again in operation
warm condition and on system pressure (if
available) and correct, if necessary. Pay
attention to chapter 6 beforehand! It must be
possible to turn the unit easily and harmoniously
by hand.
Improper alignment of the unit can lead to
damages at coupling and unit!
Mount coupling guard after alignment and
before start-up.
5.3.3 Permitted displacement for flexible couplings

Assembly:
H110FK
H125FK
H140FK
H160FK
H180FK
H200FK
H225FK
B125KF
B140FK
B160FK
B180FK
B200FK
B225FK
H80FK
H95FK
Coupling size
Outer diameter of coupling

80 95 110 125 140 160 180 200 225
[mm]
Axial distance S
Smax 3 6
Smin 2
Max. radial displacement

ΔKr
0,1 0,2
Max. angular
displacement
Smax . Smin
ΔKw = Smax - Smin
0,1 0,2 0,3
-1
The given values ΔKr and ΔKw apply for 1500 min .
For all other speeds the following applies:
ΔKw . Sn bzw. ΔKr . Sn

Before starting work, check that the information on the

motor name plate is the same as the local mains
network. The power supply cable of the coupled drive
motor must be connected up in accordance with the
wiring diagram produced by the motor manufacturer. A
protective motor switch must be provided.
In areas endangered to explosion IEC 60079-14
must additionally be noticed for the electric
installation.
Care must be taken that the base frame (2x
M10-thread available for earthing screws) is
earthed by means of corresponding measures.
The direction of rotation must only be checked
when the pump is full. Dry running will cause
damage to the pump.
5.6 Final Control

5.4 Drive Check alignment of coupling acc. to chapter 5.3.1
On selecting the motor size care has to be taken, that again. It must be possible to turn the unit easily by
the requirements acc. to ISO 5199 are fulfilled. Note hand at the coupling.
the Operating Instructions of the motor
manufacturer.
On application in zone 1 and 2 a motor with
valid Atex-certification must be used.
5.5 Electric Connection

Electrical connection work may only be carried
out by an authorised professional. The rules
and regulations valid for electrical technology,
especially those concerned with safety
measures, must be observed. The regulations
of the national power supply companies
operating in that area must also be observed.
6. Start-up, Operation, Shut down

The plant may only be started up by people who  The bearings are already filled with grease and
are familiar with the local safety regulations and therefore ready for operation.
with these Operating Instructions (especially  Pump and suction pipe must be filled completely
with the safety regulations and safety with liquid when starting up. Open the screwed
instructions given here). plugs "PM1" resp. "M2" when filling the pump.
Close them when water is flowing out.
 Turn pump unit once again by hand and check
Hints for the use as boiler feed pump
that it moves smoothly and evenly.
Limits for cast iron when used in boiler feed or
 Check that coupling guard is installed and that all
condensate applications: pH-value ≥ 9,0 (optimum ≥
safety devices are operational.
9,3), short term: pH-value ≥ 8,5.  Switch on any sealing, flushing or cooling devices
The above stated values must be guarantied at the that are provided. See Data Sheet for quantity and
suction side of the pump in any case. pressure.
The water treatment must be in acc. with the  Open valve in suction /intake pipe.
specifications for water treatment of boiler feed water  Set the pressure-side slider to approx. 25% of the
in steam plants up to 64 bar. pump rate for which the system was designed. For
Air traps in the system must be avoided in any case. pumps with a drive output lower than 30 kW, the
slider may also remain closed briefly upon startup.
6.1 Initial start-up  Secure, that unit is electrically connected acc. to
all regulations and with all safety devices.
Before starting up the pump, check, if the following
 Check direction of rotation by switching on and off
points were controlled and carried out:
briefly. It must be the same as the directional
arrow on the bearing frame.
6.2 Switch on drive 6.4 Limits of Operation

 Immediately (max. 10 seconds on 50 Hz resp.
The operating limits of the pump / unit regarding
max. 7 seconds on 60 Hz currency feed) after
pressure, temperature, performance and speed
reaching normal operating speed open discharge
are shown in the data sheet and / or order
valve adjust the required operating point. The
confirmation and must be observed under any
pumping data shown at the type plate resp. in the
circumstances!
data sheet and / or the order confirmation must be
met. Every change is only permitted after talking  Do not exceed the output given on the motor
with the manufacturer! name plate.
 Avoid sudden changes in temperature
Operation with closed valve in the suction and /
(temperature shocks).
or discharge piping is not permitted.
 The pump and motor should run evenly and
without vibrations; check at least once a week.
On starting-up without back-pressure, the back- 6.4.1 Flow min. / max.

pressure must be produced through throttling at If no other data are given in the curves or data sheets,
the discharge side. After reaching full back- the following is valid:
pressure open valve
Qmin = 0,1 x QBEP for for short time operation
In order that the shaft sealing can be monitored Qmin = 0,3 x QBEP for continuous operation
and maintained unhindered, no protection cover Qmax = 1,2 x QBEP for continuous operation *)
is provided in this area. Therefore special
attention is required when pump is working (no QBEP = Flow in efficiency optimum
*) on condition that NPSHfacility > (NPSHpump + 0,5 m)
long hair, loose clothes, a.s.o.).
 Packing: Packing need leakage for trouble free 6.4.2 Abrasive Media
function (drop wise outlet of pumped medium).
Adjust ample leakage in the beginning. Reduce On pumping liquids with abrasive components
that slowly during the first operating hours by an increased wear at hydraulic and shaft sealing
continuously fastening of gland (see position "69" must be expected. The intervals of inspection
and "M3" in sectional drawing) when pump is should be reduced compared to the usual
running. Assume 60-100 drops / minute as times.
approx. value.
The leakage must flow out liquid in any case (not 6.4.3 Permitted number of starts
vaporous). With electric motors, the permitted number of starts is
Packing that run dry will harden and then given in the attached motor operating instructions.
destroy the shaft sleeve and/or the shaft. If no values for the switching frequency are given in
the motor operating manual, the values according to
 Mechanical seals: Mech. seals don't need to be Diagram 7 apply.
maintained and are almost free of leakage. 100,0
If pump does not reach attended head or if

atypical sounds or vibrations do occur:
Switch off pump (see chapter 6.7) and seek for
max. perm. starts/h
causes (see chapter 10).
10,0
6.3 Restarting
Basically, the same procedure should be followed as
for starting up for the first time. However, there is no
need to check the direction of rotation and the
accessibility of the pump unit.
The pump should only be automatically restarted if it 1,0
has been made sure that the pump has remained 1 10 100 1000
filled whilst stand by. Motor power [kW]
Be particularly careful not to touch hot machine Diagram 7
parts and when working in the unprotected shaft
If two different figures are given, the lower figure is
seal area. Remember that automatically
valid.
controlled systems may switch themselves on
suddenly at any time. Suitable warning signs
should be affixed.

6.5 Lubrication of Bearings  The shaft sealing must remain sealed if there is a
risk of air being sucked in (in the event of supply
Grease lubrication from vacuum systems or parallel operation with
For quality of grease refer to chapter 7.4. shared suction pipe).
For quantity of grease refer to chapter 7.4.
 The bearings are already filled with lithium based

6.8 Storage / longer periods of non-
grease at the factory and are thus ready for use. operation
 The grease provided is suitable for a temperature 6.8.1 Storage of new pumps
range from -30° to +90°C (measured at surface of If the putting into operation shall happen a longer
bearing bracket). period after the delivery, we recommend the following
 Re-lubrication via the two grease nipples (G). measures for the storage of the pump:
 Bearing temperature (measured at bearing  Store pump at a dry place.
bracket) should lie max. 50°C over ambient  Rotate pump by hand at least once a month.
temperature and must not exceed 90°C, control
weekly at least. On grease lubrication the bearing
temperature can temporarily be higher by 5-10°C 6.8.2 Measures for longer putting out of operation
after regreasing, till a possible surplus of grease in Pump remains installed and in ready for operation:
the bearings is cut.  Test runs of 5 min. duration must be made in
regular intervals. The span between the test runs
is depending on the plant. However, it should be
6.6 Monitoring made once a week, at least.
In areas endangered to explosion it is
recommended to monitor the temperature of the 6.8.3 Longer periods of non-operation
bearings and the vibrations of the bearing After long stationary periods, packing may have
bracket. hardened; these must be replaced before start-
Regular monitoring and maintenance will extend up.
the life of your pump or pump system. When starting up, follow the instructions for
starting up for the first time (see chapter 6)!
 Check pump for leaks at least once a week.
 On packing, check quantity of leakage at least a) Filled pumps
once a week (see chapter 6.2 section "Packing").  Switch stand-by pumps on and immediately off
 Check the regulating and monitoring devices of again once a week. Possibly use as main pump.
any sealing, flushing or cooling systems once a  If the stand-by pump is at operating pressure and
week to ensure that they function properly. temperature, leave all sealing, flushing and
Outgoing cooling water should be hand warm. cooling systems switched on.
 With double mechanical seals, monitor pressure  Replace the grease in the bearings after 2 years.
and flow rate in mechanical seal area; check at  Stuffing box must be adjusted to maintain
least once a week. lubrication of the packing (e.g. do not over
 Pumps which are exposed to corrosive chemicals tighten).
or to wear through abrasion must be inspected
periodically for corrosion or wear and tear. The b) Drained pumps
first inspection should be carried out after six  Turn shaft at least 1x week (do not switch on
months. All further inspection intervals should be because of dry running).
determined on the basis of the state of the pump.  Replace the grease in the bearings after 2 years.
 If the pump jams, it can be loosened with
moderate pounding on the coupling in the axial
6.7 Shutting down direction. Use a plastic hammer for this.
 Close the valve in discharge pipe right before
(max. 10 seconds) switching off the motor. This is
not necessary if there is a spring-loaded check
valve.
 Switch off motor (make sure it runs down quietly).
 Close the valve on suction side.
 Close auxiliary systems. Do not shut down cooling
system until pump has cooled down.
 If there is any risk of freezing, empty pump,
cooling areas and pipes completely.
 If the pump also remains under operating
conditions (pressure and temperature) when
stationary, leave all sealing, flushing and cooling
systems switched on.

7. Servicing, Maintenance
7.1 General remarks Because of the risk of accidents, addition of
packing to pumps during operation or at
Maintenance and servicing work must only be operating pressure or temperature is strictly
carried out by trained, experienced staff who forbidden!
are familiar with the contents of these Operating
Instructions, or by the Manufacturer's own
service staff. 7.4 Lubrication and Change of Lubricant
Re-greasing
Work should only be carried out on the pump or
 Grease lubricated bearings with the possibility of
pump unit when it is not in operation. You must
re-greasing must be re-lubricated all 4000
observe chapter 2.
operating hours, but at least 1x year. Clean
lubricating nipples (G) first.
7.2 Mechanical seals Lubricating grease quality ...
... K2K-20, KP2K-20, etc. as per DIN 51825:
Before opening the pump, it is essential that you
- Lithium soap grease
note chapter 2 and chapter 8.
- NLGI GRADE 2
If the liquid being handled leaks out at the mechanical - Temperature range -20 to 120°C
seal, it is damaged and must be replaced. - Dripping point > 175°C
Replace the mechanical seal according to Section 8.6 - Base oil viscosity 70 to 150 mm²/s at 40°C
"Replacing the Shaft Seal". When changing the grease type, ensure
Mech. seals do not need to be maintained and are compatibility with the residual grease.
completely free of leakage. Pumps with mech. seals
must only be operated when completely filled and
vented. The mechanical seal chamber must always Quantity of re-greasing (approx. value)
remain filled with liquid during operation of the pump.
Grease Quantity
If the liquid being handled drips out at the mechanical
Pump Size Suction Side Pressure Side
seal, it is damaged and must be replaced. 3 3
When installing the mechanical seal make sure that [cm ] [cm ]
MP/MPA/MPAI 40.2 7,6 12,1
the seal casing is absolutely clean, particular care has
MP/MPA/MPAI 40.3 7,6 12,1
to be paid to the surface of the seal rings. To facilitate MP/MPA/MPAI 65.1 9,3 15,5
the slip-on of the rotating components of the seal onto MP/MPA/MPAI 65.2 9,3 15,5
the shaft lubricate all moving components and sliding MP/MPA/MPAI 100.1 11,5 23,0
areas by means of water, soapy water or soft soap. MP/MPA/MPAI 100.2 11,5 23,0
Use mineral oils only in case all elastomers are oil MP/MPA/MPAI 125.1 16,5 33,0
resistant. Do not lubricate the surface of the seal rings. MP/MPA/MPAI 125.2 16,5 33,0
Do not force elastomeric elements over sharp edges,
Relubrication Intervals in Operating
if necessary use assembling aiding sleeves. Hours
Pump Size
3550 2950 2200 1750 1450
-1 -1 -1 -1 -1
7.3 Stuffing boxes [min ] [min ] [min ] [min ] [min ]
MP/MPA/MPAI 40.2 3800 4300 5500 6000 6500
Stuffing boxes require constant maintenance, see MP/MPA/MPAI 40.3 3800 4300 5500 6000 6500
chapter 6.2 section "Stuffing box". If the leakage rate MP/MPA/MPAI 65.1 3500 4000 5000 5500 6000
can no longer be set correctly, the packing is worn out MP/MPA/MPAI 65.2 3500 4000 5000 5500 6000
and must be replaced in good time (increased wear on MP/MPA/MPAI 100.1 3300 3800 4500 5000 5500
shaft sleeve). Replace the packing gland according to MP/MPA/MPAI 100.2 3300 3800 4500 5000 5500
Section 8.7 "Replacing the Shaft Seal". MP/MPA/MPAI 125.1 2500 3300 4300 4800 5000
If employing new packing tight at the beginning the MP/MPA/MPAI 125.2 2500 3300 4300 4800 5000
gland only gentle (heavy leakage). Arrange ends of Relubrication intervals with activation durations of
packing rings at opposite positions (refer to drawing). approx. 50% (cycle duration 1 hour).
After a while tighten the gland smoothly until leakage For activation durations of approx. 100%, halve the
is reduced to only a few drops per minute. Avoid dry relubrication intervals.
run.
 If the pump is left non-operational for a longer
Method of opening packing rings to fit over shaft
Joints staggered correct incorrect
time, the grease in the bearings should be
changed after 2 years.
7.5 Coupling
Check the clearance in the coupling components
regularly approx. every 1000 operating hours, but at
least 1x year, the radial clearance in the coupling parts
must be checked.
For couplings with rubber pads the following applies: 7.6 Cleaning of pump
Unless a clearance in the couplings is necessary, the
The pump must not be cleaned with pressurised
coupling pads may wear out to approximately ¼ of
water - water will get into the bearings.
their usual thickness, before they have to be changed.
To measure the clearance in the coupling place a
mark on the O.D. of each coupling hub (see following
pic). Then fixing one hub, turn the opposite hub as far
Dirt on the outside of the pump has an adverse effect
as possible. Then measure the distance (ΔSV) on transmission of heat. The pump should therefore
between the marks of the coupling. If this measure be cleaned with water at regular intervals (depending
exceeds the value given in the chart, the packing must on the degree of dirt).
be replaced. They must be replaced in sets.
Size 80 95 110 125 140 160 180 200 225

ΔSv [mm] 5,0 6,0 7,0 8,0 8,5 8,0 8,0 8,5 9,0
If wear is heavy, it must be assumed that the

motor is not properly aligned with the pump or
that the distance between the coupling sections
has changed. Replace worn elements and re-
install or adjust coupling, as described in
chapter 5.3.
8. Dismantling and repair of pump

8.1 General remarks Secure disassembled pumps, units or single
parts against tipping over or rolling off.
Repair to the pump or pump system may only
be carried out by authorised skilled personnel or Use original spare parts only. Pay attention to
by the manufacturer’s specialist staff. the right materials and the matching design.
When disassembling the pump pay attention to

chapter 2 and chapter 4.1. 8.2 General
For mounting and repair you can order specialized Works, which require shocks (hammer), must
personnel if you want. only be performed outside the explosive
If dangerous liquids are pumped the appropriate atmosphere or only non-sparking tools must be
disposal of the handled liquid is necessary used.
before the disassembly of the pump. Pay The schematic sectional drawing with part
attention to the fact, that even in drained pumps designations that matches the delivered pump and the
there are remainders of the handled liquid. If design of the shaft seal can be found in the enclosed
necessary the pump must be flushed or data sheet and/or the order confirmation and the
decontaminated. Laws must be observed, enclosures.
otherwise danger to health is existing!
All work carried out on the pump must be performed in
 Before the disassembly the pump has to be compliance with the rules of machine construction.
secured in such a way, that it can't be started.
 The pump casing must be drained and without  Never use force (never hit too hard with a hammer
pressure. and always use a suitable base (hard wood or
 All locking devices in the suction- and discharge- copper)).
pipe must be closed.  Obey safety instructions, secure components so
 All parts must have taken on the temperature of that they cannot fall over or roll away
the environment.  Only use suitable products in a perfect technical
condition, (e.g. properties of lubricating agent
While disassembling the pump use of an open must be known)
flame (blowlamp, etc.) only, when there is no  Always clean parts before installation (dust, rust,
danger of setting fire, cause an explosion or particles, old grease etc.).
cause injurious vapours.  All specified values must be complied with (e.g.
Never apply heat to remove the impeller nut. torque etc.)
Use of heat may result in severe physical injury  Fitting surfaces and centering should only be
and property damage. lubricated shortly before assembly.

8.3 Tools and Equipment 8.5.1 Intake Side Roller Bearings (K2), (Suction
In normal cases no special tools are required. Side) – MP only
The following tools simplify assembly work: See the "Appendix" in the Operating Instructions for
Warm-up equipment for roller bearings relevant sectional drawing.
Two-armed withdrawing screw Dismantling
Sickle spanner for shaft nuts  Place the pump in a horizontal position, raise the
Cleaning and degreasing agents (e.g. Acetone). suction casing (3) with wooden blocks so that the
Lubricating agent for roller bearings (see Operating feet of the bearing flange (10) are exposed by
Instructions for appropriate products). approx. 10 to 20 mm.
Lubricating agent for assembly work (e.g. beef  Move back the splash ring (73)
dripping, Molikote, silicon grease and soap water).  Unscrew nuts (M2) and nuts (M5); pull the bearing
cap (12) off the bearing flange (10).
For drinking water pumps only lubricants should  Remove bearing flange (10) (tapping the bearing
be used that are guaranteed to contain no flange lightly in an axial direction (10) facilitates
harmful substances. removal)
 Unscrew shaft nut (50) (sickle spanner). The shaft
nut has a securing device to prevent it coming
8.4 Dismantling the Pump loose.
Work may only be carried out while the pump is at a  If this securing device is no longer adequate, the
standstill. nut must be replaced.
The pump must be shut down in accordance with the  Remove roller bearings (K2) with the withdrawing
Operating Instructions. For pumps with automatic screw.
pump control appropriate measures must be taken to  Check the surface of the shaft for damage, grind
prevent the pump from starting up accidentally (e.g. away any furrows.
cutting off the power supply).
Assembly
 Empty pump.  Clean and lubricate the fitting surfaces between
In the case of sizes MP, MPA 40 and 65, the bearing flange (10) and suction casing (3).
emptying the pump over the drain holes (D)  Preheat new bearing (K2) (max. 80°C) and slide
provided will not completely empty the pump onto the shaft (24).
cover. The pump can only be emptied  Tighten the shaft nut (50) while the bearing is still
completely by turning it. hot, then turn back a ¼ turn.
 Fill approximately 60% of the space in the roller
The operator's or manufacturer's fitters must be bearing (K2) with grease (when the bearing has
informed about the nature of the pumping cooled down).
medium. In the case of pumps that are operated  Fit bearing flange (10) and screw on lightly for the
with hazardous materials, the pumping medium time being.
must be disposed of in an environmentally  Screw the bearing cap (12) to the bearing flange
friendly manner before the pump is dismantled. (10).
Please note that residues of pumping medium  Grease the counter contact surface of the splash
are present even in pumps that have been ring packing washer on the bearing cap (12).
drained. If necessary the pump must be rinsed  Bring the splash ring (73) into position (nut in the
or decontaminated. spacer sleeve (72).
 Unscrew the pump from the pipe system and  Align the bearing surface of the pump feet (place
base. pump on an even surface).
 Disconnect pumps with standard couplings by  Tighten nuts (M2) firmly (see Supplementary
pulling apart the engagement. Sheet for torque)
 Separate screwed coupling halves by unscrewing  Rotate shaft (24) to see that it runs smoothly.
the connector screws (see Coupling Operating
Instructions). 8.5.2 Discharge Side Roller Bearing (K1), (delivery
 Transport to the workplace (see Transport, side)
Handling in the Operating Instructions). See the "Appendix" in the Operating Instructions for
relevant sectional drawing.
8.5 Replacing Roller Bearings Dismantling
This section describes how to replace roller bearings.  Remove coupling halves with withdrawing screw.
Clean and check condition of all parts that have been  Place the pump in a horizontal position, raise the
removed. In case of doubt, components should be suction casing (4) with wooden blocks so that the
replaced. Wearing parts and seals must always be feet of the bearing flange are exposed by
replaced. approximately 10 to 20 mm.
If parts or half-open pumps are to be stored for any  Move back the splash ring (73)
length of time, they must be protected from dirt and  Unscrew nuts (M2) and nuts (M5), pull the bearing
corrosion. cap (12) off the bearing flange (10).

 Remove bearing flange (10) (lightly tapping the 8.6 Replacement of the slide bearing
bearing flange (10) facilitates removal).
This section describes the replacement of the slide
After the bearing flange (10) has been removed bearing in the inner bearing casing (54 – MPA, MPAI
the shaft can be moved freely in an axial design).
direction (approx. 3 – 4 mm). Standard shaft If the whole pump is to be dismantled for maintenance
seals can absorb this adjustment without their work, the pump should be placed in a vertical position
function being impaired. In the case of special (intake pipe facing upwards). A workbench with a hole
shaft seals (e.g. cartridge seals) please follow (approx. 10 mm larger than the shaft) is very helpful in
the Operating Instructions of the seal. such cases.
MPA 40 and MPA 65 can be placed on the coupling
 Unscrew shaft nuts (50) (sickle spanner). The
protection adapter (95). Stand MPA 100 and MPA 125
shaft nut has a securing device to prevent it
vertically with an additional support.
coming loose.
A hoist or a second person is required for dismantling
 If this securing device is no longer adequate, the
type MPA 100 and MPA 125 pumps.
nut must be replaced.
See the "Appendix" in the Operating Instructions for
 Remove roller bearings (K1) with the withdrawing
relevant sectional drawing.
screw.
 Check the surface of the shaft for damage, grind Secure the pump so that it cannot fall over.
away any furrows.
Assembly This description does not include dismantling
• Clean and lubricate the fitting surfaces between the the mechanical seal. Read the instructions for
bearing flange (10) and suction casing (3). "Replacing the Shaft Seal" before dismantling
• Preheat the new bearing (K1) (max. 80°C) and slide the pump in order to carry out any necessary
onto the shaft (24). preparations in good time.
(Variants): MP, MPA 40 and 65 ........roller Dismantling
bearing (K1) – double row angular
 Loosen nuts (M1) and remove casing anchor (25).
ball bearings (single bearing)
 Remove suction casing (3) and take out O-ring
MP, MPA 100 and 125 ....roller
(OR1).
bearing (K1) – paired angular ball
bearings in X arrangement Model MP:
 Loosen impeller nuts (28), remove washer (29).
Model MPAI ( Sizes 40.1 and 40.2)
 Screw off the inducer (101), thereby fix the shaft
on the coupling against twist.
Model MPAI (Sizes.1, 65.2, 100.1, 100.2, 125.1 and
125.2)
 Loosen impeller nuts (28), remove washer (29).
Paired angular ball bearings in X arrangement  Remove the inducer (101) and take out the key
(PF5).
 Tighten shaft nut (50) while the bearing is still hot.  Dismantle impeller (1) and diffuser (2), take out
 Fill approximately 60% of the space in the roller key (PF1).
bearing (K1) with grease (when the bearing has  Remove inside bearing housing (54) and bearing
cooled down). sleeve (23).
 Mount bearing flange (10) and screw on lightly for  Inspect the shaft for surface damage, grind off any
the time being. remaining furrows.
 Screw the bearing cap (12) to the bearing flange  Remove the bearing bush (21) from the suction
(10). casing (3) (screw off).
 Grease the counter contact surface of the splash
ring packing washer on the bearing cap (12). Assembly
 Bring the splash ring into position (73) (groove in  Press the new bearing bush (21) into the inner
the spacer sleeve (72)). bearing casing (54).
 Align the bearing surface of the pump feet (place  Clean the fitting surfaces between the inner
pump on an even surface). bearing casing (54) and the suction casing (3) and
 Tighten nuts (M2) firmly (see Supplementary coat them with lubricant.
Sheet for torque).  Slide the new bearing sleeve (23) onto the shaft
 Rotate shaft (24) to see that it runs smoothly. (24).
 Mount coupling half (maybe preheat to approx.  Insert the key (PF1), install the diffuser (2) and
80°C). impeller (1).
Model MP:
 Slide on the impeller (1) with washer (29).
 Tighten the first impeller nut (28), then turn it back
approx. ¼ turn, secure with the locknut.

Model MPAI (Baugrößen 40.1 und 40.2) contact with them. Once resistance has been
 Screw on the inducer (101), thereby fix the shaft ensured (e.g. beef dripping as lubricating agent or
on the coupling against twist. oil resistant O-rings) the entire shaft (24) may be
lubricated.
Model MPAI (Sizes 65.1, 65.2, 100.1, 100.2, 125.1  Slide on the shaft protective sleeve (44), insert
and 125.2) new packing rings (P) (see Operating Instructions)
 Insert the key (PF5) and put the inducer (101) off. and fix loosely with the packing box gland (69)
 Insert the washer (29). (nuts (M3). When sliding on the shaft protective
 Tighten the first nut (28), then turn it back approx. sleeve (44) take care that the O-ring can slide
¼ turn, secure with the locknut. easily into the groove.
 Put the suction casing (3) in place, screw in the tie  Insert the feather key (PF3) and slide on the
bolts (25) and tighten the nut (M1) (see the spacer sleeve (72). Pump must be assembled in
appendix for the tightening torque). the following direction.)
 Turn the shaft (24) and check for easy motion.
MP, MPA 40, 65 and 100 MP, MPA 125
44 → 72 44 → 72
8.7 Replacement of the shaft sleeve with a
packing gland / Replacement of the
mechanical seal
This section describes the replacement of the shaft
sleeve for designs with a packing gland or the  Slide on splash ring (73) and bearing cap (12)
replacement of the mechanical seal.  For further assembly work see Point 3 (Replacing
Clean and check condition of all parts that have been Roller Bearings) "Assembly".
removed. In case of doubt, components should be
replaced. Wearing parts (roller bearings) and seals
8.7.2 Model with Standard Rotating Mechanical
must always be replaced.
If parts or half-open pumps are to be stored for any Seal (Code "SA, SB, SC, SD, SE and SF")
length of time, they must be protected from dirt and See the "Appendix" in the Operating Instructions for
corrosion. relevant sectional drawing.
Instructions are valid for shaft seals on the intake side
8.7.1 Model with Packing Gland (Code "P") (MP) and discharge side (MP, MPA, MPAI).
See the "Appendix" in the Operating Instructions for Shaft protective sleeves (44) and the mechanical seals
relevant sectional drawing. (GLRD) are different. The parts must be marked so that
they can be mounted in the same position.
Instructions are valid for shaft seals on the intake side
(MP) and discharge side (MP, MPA, MPAI). Dismantling
 Dismantle pump on the appropriate side as
Dismantling described in Point 3 (replacing roller bearings)
 Dismantle pump on the appropriate side as  Remove bearing cap (12), spacer sleeve (72) and
described in Point 3 (Replacing Roller Bearings) splash ring (73).
 Remove bearing cap (12), spacer sleeve (72) and  Remove feather key (PF3).
splash ring (73).  Remove seal cap (18). Pre-treat fitting surface
 Remove feather key (PF3). between the seal cap and the casing with branded
 Unscrew nuts (M3) and remove packing box gland penetrating agent.
(69).  Slide off shaft protective sleeve (44U and 44B),
 Pull out worn packing rings (P). pull out O-ring (OR4).
 Pull off shaft protective sleeve (44), draw out O-  Press out the countering of the mechanical seal
Ring (OR4). (GLRD) from the seal cap (18) using even
 Depending on how worn the bearing surface is pressure. Attention: The seal has very sharp
(less than 0.5mm diameter) the shaft protective edges if it breaks  danger of injury
sleeve (44) can be levelled (take finishing cut and  Slide the rotating unit of the mechanical seal off
polish or grind). If the shaft protective sleeve (44) the shaft protective sleeve (44). If the mechanical
is very worn it must be replaced. seal has securing screws these must be loosened
 Remove rest of packing rings (P) from the packing earlier.
chamber and clean all other parts. Degrease shaft  Clean and check all parts for wear. Mechanical
(24) but do not lubricate yet. seals must always be replaced. Repairing
Assembly mechanical seals is only to be recommended with
specialist training.
 Slide on O-Ring (OR4) and apply lubricant with a
brush (e.g. silicon grease). Assembly
 Lubricate the shaft protective sleeve (44) in the Placing the pump in a vertical position is
borehole) so that the O-ring groove remains clean advantageous for assembly).
(start approx. 10-15mm inside). Standard O-rings  Always use a lubricant when mounting mechanical
made of EP rubber are not resistant to oil seals. We recommend lubricating the O-ring or
emulsive lubricants and must not come into
rubber bellows with soap water shortly before it is this purpose, a fixing clamp (FB) (or similar
mounted. Do not use any mineral grease or oil if construction) is provided on the stationary part
you are not absolutely certain that the O-ring is (see sectional drawing).
resistant to it.  Loosen nuts (M3) and screws (S9), cartridge
 Insert the countering of the mechanical seal mechanical seal (GLRD) should move freely
(GLRD) in the seal cap (18). Slide the rotating unit  Dismantle pump as described in Point 3 (replacing
of the mechanical seal (GLRD) onto the shaft roller bearings).
protective sleeve (44) and secure (if possible).  Remove bearing cap (12), spacer sleeve (72) and
 Work on mechanical seals with a rubber bellows splash ring (73).
must now proceed quickly. This is the only way to  Slide off cartridge seal (without shaft protective
guarantee that the rotating mechanical seal sleeve) (44).
element can still be moved during assembly and  Take out feather key (PF3) and slide off shaft
can be brought into the correct position. protective sleeve (44). Remove O-ring (OR4).
 Slide on the O-ring (OR4) and apply lubricating  Clean all parts and check for wear. Mechanical
agent (e.g. silicon grease) using a brush. seals must always be replaced. Repairing
 Lubricate the shaft protective sleeve (44) in the mechanical seals is only recommended with
borehole so that the O-ring groove remains clean specialist training. Worn cartridge seal parts can
(start approx. 10-15mm inside). Standard O-rings be replaced or repaired by the manufacturer.
made of EP rubber are not resistant to mineral oil
Assembly
or greases and must not come into contact with
 Always use a lubricant when mounting the
them. Once resistance has been ascertained (e.g.
mechanical seal (e.g. silicon grease). Do not use
beef dripping as lubricant or oil-resistant O-rings)
mineral grease or oil if you are not absolutely
the entire shaft may be lubricated.
certain that the O-ring is resistant to it.
 Slide on the shaft protective sleeve (44). When
 Slide on the O-ring (OR4) and apply lubricant (e.g.
sliding on the shaft protective sleeve take care
Silicon grease) with a brush.
that the O-ring can slide easily into the groove.
 Lubricate the shaft protective sleeve (44) in the
 Insert the O-ring (OR3) in the casing and secure
borehole so that the O-ring groove remains clean
with silicon grease. If possible, the O-ring should
(start approx. 10-15mm inside). Standard O-rings
lie touching the outer diameter (the O-ring can be
made of EP rubber are not resistant to mineral oils
enlarged slightly by pulling).
or greases and must not come into contact with
 Carefully mount the sealing cap (18), taking care
them. Once resistance has been ascertained (e.g.
that the pin is in the correct direction (S4), (groove
beef dripping as lubricating agent or oil resistant
in bearing flange).
O-rings) the entire shaft may be lubricated (24)
 Insert feather key (PF3) and slide on the spacer
 Slide on the shaft protective sleeve (44). When
sleeve (72). Pump must be assembled in the
sliding on the shaft protective sleeve take care
following direction.
that the O-ring can slide easily into the groove.
MP, MPA 40, 65 and 100 MP, MPA 125  Slide on cartridge mechanical seal (GLRD) but do
44 → 72 44 → 72 not screw on tightly (M3 and S9 remain loose).
 Insert feather key (PF3) and slide on the spacer
sleeve (72). Pump must be assembled in the
following direction.
MP, MPA 40, 65 and 100 MP, MPA 125
 Slide on splash ring (73) and bearing cap (12) 44 → 72 44 → 72
 For further assembly work see Point 3 (replacing
roller bearings) "Assembly".
8.7.3 Model with Cartridge Mechanical Seal (Code

"CS, CQ, CD")  Slide on splash ring (73) and bearing cap (12)
See "Appendix" in the Operating Instructions for  For further assembly work see Point 3 (Replacing
sectional drawing Roller Bearings) "Assembly".
Description is valid for shaft seals on the intake (MP)  Finally tighten the nuts (M3) and then the screws
and discharge sides (MP,MPA, MPAI). (S9) (must be done in this order). Bring fixing
Normally the pump is fitted with two identical cartridge clamp (FB) in its original position.
mechanical seals.  Rotate shaft (24) to see that it runs smoothly.
In certain cases there may, however, be differences.
We recommend that parts are always marked before
8.8 Dismantling
dismantling.
The Appendix in the Operating Instructions contains a 8.8.1 Model MPA, MPAI (axial intake pipe)
detailed description of the cartridge mechanical seal. See "Appendix" in Operating Instructions for sectional
drawing
 Fix the rotating part of the cartridge mechanical
seal (GLRD) axially with the stationary part. For

If the whole pump is to be dismantled for maintenance 8.8.2 Model MP (bearings on both sides)
work, the pump should be placed in a vertical position See "Appendix" in Operating Instructions for sectional
(intake pipe facing upwards). A workbench with a hole drawing.
(approx. 10 mm larger than the shaft) is very helpful in
If the whole pump is to be dismantled for maintenance
such cases.
work, the pump should be placed in a vertical position
MPA 40, MPAI 40, MPA 65 and MPAI 65 can be
(intake pipe facing upwards). A workbench with a hole
placed on the coupling protection adapter (95). Stand
(approx. 10 mm larger than the shaft) is very helpful in
MPA 100, MPAI 100 and MPA 125, MPAI 125
such cases.
MPA 40 and MP65 can be placed on the coupling
protection adapter (95). Stand MPA 100 and MPA 125
type MPA 100, MPAI 100 and MPA 125, MPAI 125
pumps.
Secure the pump so that it cannot fall over. type MPA 100 and MPA 125 pumps.
Secure the pump so that it cannot fall over.
This description does not include dismantling
the mechanical seal. Read the instructions for
This description does not include dismantling
"Replacing the Shaft Seal" before dismantling
the mechanical seal. Read the instructions for
the pump in order to carry out any necessary
"Replacing the Shaft Seal" before dismantling
preparations in good time.
the pump in order to carry out any necessary
 Loosen nuts (M1) and remove casing anchor (25). preparations in good time.
 Remove suction casing (3) and take out O-ring
 Move back the splash ring (73).
(OR1).
 Unscrew nuts (M2) and nuts (M5), pull the bearing
Model MP: cap (12) off the bearing flange (10).
 Loosen impeller nuts (28), remove washer (29).  Remove bearing flange (10) (tapping the bearing
flange lightly in an axial direction (10) facilitates
Model MPAI (Sizes 40.1 and 40.2)
removal).
 Screw off the inducer (101), thereby fix the shaft
 Unscrew shaft nut (50) (sickle spanner). The shaft
on the coupling against twist.
nut has a securing device to prevent it coming
Model MPAI (Sizes 65.1, 65.2, 100.1, 100.2, 125.1 loose. If this securing device is no longer
and 125.2) adequate, the nut must be replaced.
 Loosen impeller nuts (28), remove washer (29).  Remove roller bearing (K2) with withdrawing
 Remove the inducer (101) and take out the key screw.
(PF5).  Remove spacing washer (SS) and spacer sleeve
 Dismantle impeller (1) and diffuser (2), take out (72)
feather key (PF1). Mark all parts for assembly.  For removal of the shaft seal see: "Replacing
 Remove inside bearing housing (54) and bearing Shaft Seal".
sleeve (23).  Loosen nuts (M1) and remove casing anchor (25).
 Dismantle pump in stages down to the pump  Remove suction casing (3) and take out O-ring
casing (OR1). Remove sleeve (38).
 Turn over the remaining part of the pump (bearing  Remove impeller (1) and diffuser (2), take out
flange (10) faces upward), axially secure shaft feather key. Mark all parts for assembly.
(24) (use a support so that it cannot slip).)  Remove stage casing (60).
 Move back splash ring (73)  Dismantle pump in stages down to the pump
 Unscrew nuts (M2) and nuts (M5), pull the bearing casing
cap (12) off the bearing flange (10).  Turn over the remaining part of the pump (bearing
 Remove bearing flange (10) (lightly tapping the flange (10) faces upward), axially secure shaft
bearing flange (10) facilitates removal) (24) (use a support so that it cannot slip).
 Unscrew shaft nut (50) (sickle spanner), the shaft  Move back splash ring (73)
nut has a securing device to prevent it from  Unscrew nuts (M2) and nuts (M5), pull the bearing
coming loose. cap (12) off the bearing flange (10).
 If this securing device is no longer adequate, the  Remove bearing flange (10) (lightly tapping the
nut must be replaced. bearing flange (10) facilitates removal)
 Remove roller bearing (K1) with withdrawing  Unscrew shaft nut (50) (sickle spanner). The shaft
screw. nut has a securing device to prevent it from
 Remove spacer sleeve (72), bearing cap (12) and coming loose.
splash ring (73), pull out feather key (PF3).  If this securing device is no longer adequate, the
 Removing the shaft seal: See "Replacing the nut must be replaced.
Shaft Seal".  Remove roller bearing (K1) with withdrawing
 Clean all parts. If the pump is to be reassembled screw.
at a later date, carefully store all parts and protect  Remove spacer sleeve (72), bearing cap (12) and
from corrosion. splash ring (73), pull out feather key (PF3).

 Removing the shaft seal: See "Replacing the

Shaft Seal".
 Clean all parts. If the pump is to be reassembled
at a later date, carefully store all parts and protect
from corrosion.
8.9 Repairs
Clean all parts and check for wear. In case of
excessive wear, parts must be replaced. This is a
practical opportunity to renew parts such as seals (O-
rings), roller bearings and shaft seals.
Wearing parts and dimensions:
A B C D E F A

A number of methods can be used for repair work. .) ......... Rework seal (level), hollow out casing
Depending on the area (A to G) the following methods and insert ring (split ring).
can be used. In certain cases, it is better to use new
"E": .) ......... Replace impeller (only use original
parts.
parts)
"A": Reworking the outer diameter (levelling), the gap .) ......... Rework seal (level), hollow out casing
width should not exceed the value stated in the and insert ring (split ring).
table. The new surface should be as fine as
"F": The precise gap width in this area is only
possible (grind). Polish the surface using a
necessary in special cases (shaft seal with
grinding belt.
discharge line). In normal cases, the gap width is
"B": New Part (only use original parts) unimportant. The value specified in the table may
be exceeded.
"C": .) ......... Replace impeller (only use original
parts) "G": New parts (only use original parts)
.) ......... Turn away impeller hub and make an Bearing play has a direct influence on the smooth
appropriate spacer sleeve (take care with running of the pipe. If pump oscillation rises
material selection) perceptibly this can indicate that the bearing is
It might be necessary to rework the bore in the worn.
diffuser When carrying out repairs always replace the
bearing bush (23) and bearing sleeve (21).
"D": .) ......... Replace impeller (only use original
parts)
9.Reassembly
9.1 Preliminary work  Pressure casing (4): Code "P" Screw in and
secure screw plugs (V2)
Assembling a pump consisting of new parts requires
 Code "SA,SB etc." Screw in and secure throttle
preliminary work. Therefore some of the following
part (DR) (use correct bore)
points might already have been carried out when the
 Screw in stud bolts (S2)
pump is reassembled. Always use the sectional
 Stuffing box casing (19): Hammer in pin (S4)
drawing contained in the Appendix of the Operating
Instructions.
 Sealing cap (18): Hammer in pin (S4) and pin (S7)
 Clean all components and remove any rust. (if present)
 Suction housing (3) (only for MP): Screw in and  Bearing flange (10): Screw in stud bolts (S5)
secure throttle part (DR).  Bearing cap (12): Screw in lubricating nipple (G)
 A bore with approx. 4mm diameter must be  Inside bearing casing (54): Press in bearing bush
provided to ventilate the sealing chamber. (21)
Depending on the location of the lines of the
suction casing, the bore must always be in the top
position (use one of the three depressions cast)

9.2 Model MPA, MPAI (axial intake lines) the impeller hub on the rear side. This check must
be carried out at every stage.
See "Appendix" in Operating Instructions for sectional
 If a pump is assembled with new impellers, care
drawing.
must be taken that the first and last stage is
All parts must be cleaned, free of grease and prepared always provided with an impeller with the full blade
in accordance with Point 9.1. diameter. If only one impeller is available with the
full blade diameter it must be used as the first
 Clamp the shaft in a vertical position (24) (use soft
stage.
protective wedges), with coupling stub pointing
upwards. Please note that assembly work always starts
 Other assembly work depends on the type of shaft with the final stage.
seal, see Points 4.1 to 4.3, Section Assembly.
 Attention: In contrast to the description in Points  Remove impeller and diffuser once more, insert
4.1 to 4.3, the casing of the shaft seal is exposed. O-ring (OR2), re-insert diffuser (2/E).
 Proceed carefully in order to avoid damage to the  Insert feather key (PF1 or PF2) for the impeller
mechanical seal (GLRD). that is to be mounted.
 Preheat bearing (K1) (max. 80°C) and slide onto  Mount impeller (1) (as the O-ring (OR2) presses
the shaft (24). on the diffuser (2/E) the setting will not be correct
Variants: MP, MPA, MPAI 40 and 65 ........roller at first).
bearing (K1) – double row angular ball  Generously grease O-ring (OR1) with silicon
bearings (single bearings) grease and stage casing (60). Do not twist O-ring.
MP, MPA, MPAI 100 and 125 ....roller  Place stage casing (60) on level and force down
bearing (K1) – paired angular ball sharply. Hit with a plastic hammer until it impacts.
bearings in X arrangement  Assemble pump down to the inside bearing casing
(54).
 Slide on bearing sleeve (23), lubricate bearing
surface.
 Mount inside bearing casing (54) with bearing
bushing (21) as for stage casing.
 Mount first stage of the pump, secure impeller (1)
with washer (29) and nuts (28).
 Tighten first nut (28) securely, then turn back by ¼
Paired angular ball bearings in X arrangement turn and secure with counter nut.
 Mount suction casing (3) with O-ring (OR1), pull
 Tighten shaft nut (50) while the bearing is still hot. pump with casing armature (25) and nuts (M1)
 Fill approx. 60% of the space in the roller bearing together slightly.
(K1) with grease (when the bearing has cooled  Align bearing surface of pump feet (place pump
down) on a flat surface).
 Mount bearing flange (10), at the same time insert  Tighten nuts (M1), see table in Appendix for
shaft seal casing (18 and 19). torque.
 Screw bearing cap (12) to bearing flange (10).  Rotate shaft (24) to see that it runs smoothly.
 Grease the counter contact surface of the splash
ring packing on the bearing cap (12). Model MP:
 Bring the splash ring (73) into position (groove in  Put off the impeller (1) with washer (29).
the spacer sleeve) (72).  Tighten first nut (28) securely, then turn back by ¼
 Lay pressure casing (4) horizontally so that the turn and secure with counter nut.
shaft can be inserted (24) (mounting plate with Model MPAI (Sizes 40.1 and 40.2)
borehole or assembling trestle)  Screw on the inducer (101), thereby fix the shaft
 Place pre-mounted unit on the pressure casing (4) on the coupling against twist.
and tighten nuts (M2) (see Supplementary Sheet
for torque) Model MPAI (Sizes 65.1, 65.2, 100.1, 100.2, 125.1
 Rotate shaft (24) to see that it runs smoothly. and 125.2)
 The pump must be turned around for further  Insert the key (PF5) and put the inducer (101) off.
assembly work (free shaft pointing upwards  Insert the washer (29).
vertically)  Tighten first nut (28) securely, then turn back by ¼
 Assembly as for dismantling. turn and secure with counter nut.
 Lubricate shaft (24)  Mount suction casing (3) with O-ring (OR1), pull
 Check position of the impeller: Insert diffuser pump with casing armature (25) and nuts (M1)
(2/E), slide impeller (1) until impact. together slightly.
 The impeller is in the correct position when the  Align bearing surface of pump feet (place pump
impeller outlet channel lies within the diffuser on a flat surface).
intake channel  Tighten nuts (M1), see table in Appendix for
 (avoids impact losses). Corrections can be carried torque.
out by adding compensation disks or by turning off  Rotate shaft (24) to see that it runs smoothly.

9.3 Model MP (bearings on both sides)  Place pre-mounted unit on the pressure casing (4)
and tighten nuts (M2) (see Supplementary Sheet
See "Appendix" in Operating Instructions for sectional
for torque)
drawing.
 Rotate shaft (24) to see that it runs smoothly.
All parts must be cleaned, free of grease and prepared  The pump must be turned around for further
in accordance with Point 9.1. assembly work (free shaft pointing upwards
vertically)
 Clamp the shaft in a vertical position (24) (use soft
 Assembly as for dismantling.
protective wedges), with coupling stub pointing
 Lubricate shaft (24)
upwards.
 Check position of the impeller: Insert diffuser
 Other assembly work depends on the type of shaft
(2/E), slide impeller (1) until impact.
seal, see Points 4.1 to 4.3, Section Assembly.
 The impeller is in the correct position when the
 Attention: In contrast to the description in Points
impeller outlet channel lies within the diffuser
4.1 to 4.3, the casing of the shaft seal is exposed.
intake channel
 Proceed carefully in order to avoid damage to the
 (avoids impact losses). Corrections can be carried
mechanical seal (GLRD).
out by adding compensation disks or by turning off
 Preheat bearing (K1) (max. 80°C) and slide onto
the impeller hub on the rear side. This check must
the shaft (24).
be carried out at every stage.
Variants: MP, MPA 40 and 65 ........roller bearing
 If a pump is assembled with new impellers, care
(K1) – double row angular ball bearings
must be taken that the first and last stage is
(single bearings)
always provided with an impeller with the full blade
MP, MPA 100 and 125 ....roller bearing
diameter. If only one impeller is available with the
(K1) – paired angular ball bearings in X
full blade diameter it must be used as the first
arrangement
stage.
Please note that assembly work always starts
with the final stage.
 Remove impeller and diffuser once more, insert

O-ring (OR2), re-insert diffuser (2/E).
 Insert feather key (PF1 or PF2) for the impeller
that is to be mounted.
Paired angular ball bearings in X arrangement  Mount impeller (1) (as the O-ring (OR2) presses
on the diffuser (2/E) the setting will not be correct
 Tighten shaft nut (50) while the bearing is still hot. at first.
 Fill approx. 60% of the space in the roller bearing  Generously grease O-ring (OR1) with silicon
(K1) with grease (when the bearing has cooled grease and stage casing (60). Do not twist O-ring.
down)  Place stage casing (60) on level and force down
 Mount bearing flange (10), at the same time insert sharply. Hit with a plastic hammer until it impacts.
shaft seal casing (18 and 19).  Assemble pump down to the suction casing (3)
 Screw bearing cap (12) to bearing flange (10).  Slide on sleeve (38), mount suction casing (3) with
 Grease the counter contact surface of the splash O-ring (OR1), take care that the lines are in the
ring packing on the bearing cap (12). correct position.
 Bring the splash ring (73) into position (groove in  Further assembly work depends on the type of the
the spacer sleeve) (72). shaft seal. See Point 4.1 to 4.3 Section Assembly
 Lay pressure casing (4) horizontally so that the
shaft can be inserted (24) (mounting plate with "Assemble" bearings according to Point 3 (Replacing
borehole or assembling trestle) Roller Bearings).
10. Spare Parts, Spare Pumps

10.1 Spare Parts Number of pumps (incl. stand-by pumps)
2 3 4 5 6/7 8/9 10/+
Spare parts should be selected to last for two-years Spare Parts Number of spare parts
continuous operation. If no other guidelines are Impeller i i i 2i 2i 3i 30%
applicable, we recommend that you stock the number Diffuser i/2 i/2 i/2 i i 3i/2 15%
of parts listed below (in accordance with DIN 24296). Wear ring-casing 2i 2i 2i 4i 4i 6i 30%
Shaft with key and shaft
1 1 2 2 2 3 30%
To ensure optimum availability, we recommend screws/nuts
that suitable quantities of spare parts are held in Bearing (roller bearing) 1 1 2 2 2 3 30%
stock, especially if these are made from special Shaft sleeve 2 2 2 3 3 4 50%
Packing rings 16 16 24 24 24 32 40%
materials and in the case of mechanical seals, Joints for pump casing
because of the longer delivery times. 4 6 8 8 9 12 150%
sets
other joints sets 4 6 8 8 9 10 100%
Mechanical seal 2 3 4 5 6 7 90%

i = number of stages
Ordering Spare Parts

When ordering spare parts, please supply the
following information:
 Type: ______________________________________________________________________
 S/N (Order No.): ____________________________________________________
 Part name: _____________________________________________________________
 Sectional Drawing __________________________________________________
All the information is given in the data sheet or the
confirmation of order and the relevant sectional
drawing.
Store spare parts in dry and clean rooms!
10.2 Stand-by pumps

It is essential that a sufficient number of stand-
by pumps are kept ready for use in plants where
failure of a pump could endanger human life or
cause damage to property or high costs.
Regular checks should be carried out to ensure
that such pumps are always ready for use (see
chapter 6.8).
Store stand-by pumps according to chapter 6.8.

11. Faults - Causes and Solutions

The following notes on causes of faults and how to operator repairs or changes the pump, the design data
repair them are intended as an aid to recognising the on the Confirmation of Order / Data Sheet and chapter
problem. The manufacturer's Customer Service 2 of these Operating Instructions should be particularly
Department is available to help repair faults that the taken into account. If necessary, the written
operator cannot or does not want to repair. If the agreement of the manufacturer must be obtained.
Leakage rate at shaft sealing too high

Temperature in shaft sealing too high
Temperature at the bearing too high
Temperature in pump too high
Drive mechanism overloaded
Discharge stops after a time
Pump not running quietly

Discharge too low
Head too high
Pump leaking
Head too low
Cause Solution
■ Back-pressure too high check facility for pollution, open discharge valve
reduce resistance in discharge pipe (e.g. clean filter if necessary)
use larger impeller (note available motor power)
■ ■ ■ Back-pressure too low, discharge too low throttle discharge valve
■ ■ Speed too high reduce speed
compare speed of motor with specified pump speed (rating plate)
when adjusting speed (frequency transformer) check refer-
ence value setting
■ ■ Speed too low increase speed (check available motor power)
compare speed of motor with specified pump speed (rating plate)
when adjusting speed (frequency transformer) check reference
value settings
■ ■ ■ ■ Flow too little increase min. flow (open discharge valve, bypass)
■ Flow too big reduce flow (throttle discharge valve)
■ ■ Impeller diameter too big use smaller impeller
■ ■ Impeller diameter too small use larger impeller (check available motor power)
■ ■ ■ ■ Pump and/or pipes not completely filled with liquid fill
vent
■ ■ ■ Pump or suction/intake pipe blocked clean
■ ■ Air pocket in pipeline vent
improve course of pipe
■ ■ ■ ■ ■ Suction height too big / NPSH of system too small increase liquid level and admission pressure
reduce resistance in the intake/suction pipe (change course and
rated width, open shut-off valves, clean filters)
■ ■ ■ Air being sucked in increase liquid level
check if suction pipe is vacuum-tight
■ ■ ■ Air being sucked in through shaft sealing clean sealing pipe
increase sealing pressure
replace shaft sealing
■ ■ Direction of rotation is wrong swap over two phases of power supply (to be done by an
electrician)
■ ■ ■ ■ Inner components suffering from wear replace worn parts
■ ■ ■ Density and/or viscosity of liquid handled is too high seek assistance
■ ■ Stuffing box not straight tighten evenly
■ Stuffing box is fastened too tight resp. shaft sealing is loosen stuffing box
worn replace packing and/or mechanical seal
check sealing, flushing and cooling pipes (pressure)
avoid dry running
■ ■ Lines and roughness on shaft or shaft sleeve replace parts
■ ■ Unsuitable packing material use suitable material (check shaft or shaft sleeve for damage
beforehand)
■ ■ Deposits on mechanical seal clean
replace mechanical seal if necessary
if necessary provide additional rinsing or quench
■ ■ Impeller out of balance remove blocks/deposits
replace impeller if broken or unevenly worn
check shafts to ensure that they are running true
■ ■ ■ Coupling not aligned align pump unit better
■ ■ Coupling distance too small change
■ ■ ■ ■ ■ Forces in pipeline too high (pump unit under strain) change (support pipes, use compensators, etc.)
is foundation plate/frame properly cast in place?
■ Too much, too little or the wrong type of lubricant change
■ Electricity supply not right (2-phase running) check voltage of all phases
check cable connections and fuses
■ Sealing insufficient tighten screws
replace sealing
■ ■ Bearing damaged replace
check lubricant and bearing space for pollutants (rinse oil area)
■ Relief fittings insufficient clean relief openings in impeller
replace worn parts (impeller, split rings)
adjust in line with the system pressure/intake pressure given on
ordering
■ System-related vibrations (resonance) seek assistance

12. Motor Operating Instructions

The following instructions must be followed Fault finding chart
exactly, to guarantee the safety at the PROBLEM PROBABLE CAUSE POSSIBLE
installation, at the operation and at the REMEDIES
maintenance of the motor. All persons should 1. The pump doesn’t A) No electrical A) Supply electrical
start power power
be directed to the present manual which are B) Blown fuses:
performing these tasks. The neglect of the B1 Because B1 Replace fuses
instructions can cause the loss of the inadeguate (blowing with adequate ones
guarantee. current too low)
B2 Because the B2 Repair the motor
motor or the supply or replace the cable
Electrical connections cable are damaged
C) Overload C)Reset the
Make sure that the rated voltage corresponds to protection previously protection (if it trips
tripped again see problem 2)
the supply voltage.
2. Overload A) Momentary loss of
protection trips: a phase
Ground the pump before making any other – accidentaly
connection. – systematically C) Incorrect setting C) Set to rated
We recommend that a high sensitivity of the motor switch current
D) The pump’s D) Close the delivery
differential switch (30 mA) be installed as extra
delivery is higher than
valve until the
protection against lethal electric shocks in the the rated one capacity returns to
event of faulty grounding. the rated value
E) Dense and viscous E) Determine the
Connect the pump to the mains using a multiple-pole liquid actual power
switch or other device ensuring multiple-pole requirements and
disconnection (interruption of all the supply wires) from replace the motor
accordingly
the mains, with a contact separation of at least 3 mm.
Remove the terminal board cover by first removing the
screws. Machines with permanently greased bearings
Carry out the connections as indicated on the back of Machines up to frame size 180 are normally fitted with
the terminal board cover, and as shown in fig. 3 - 4. permanently greased bearings of either 2RS or 2Z
The single-phase version has a built-in overload types.
protection; the three-phase version must be equipped
by the user with a magneto-thermal switch or Machines fitted with grease nipples for the frame
magnetic starter with overload and undervoltage size 200 – 355
protection, a thermal relay and fuses installed Lubricate the machine while running with a grease gun
upstream. on the grease nipple. The grease nipple must be
The overload relay must be set to the motor current cleaned before lubrication.
rating. The thermal relay may be set to a current value The quantity of grease for regreasing or change are
slightly lower than the full load value when the electric shown in the table.
pump is definitely underloaded, but the thermal
overload protection must not be set to current values If a grease outlet plug is fitted, remove temporarily
higher than the full load values. when lubricating, or permanently with automatic
lubrication.
Checking the rotation direction of electric pumps If the machine is fitted with a lubrication information
with three-phase motors. plate, follow the values given, otherwise use values as
The direction of rotation may be checked before the follows.
pump is filled with the liquid to be pumped, provided Speed lubrication time
it is run for very short starts only. [rpm] Interval [h] [months]
The pump must not be run until it is filled with max. 1800 1.500 6
liquid. above 1800 750 3
Continuous dry running will damage the
mechanical seal beyond repair. Speed lubrication time
If the direction of rotation is not anti-clockwise when [rpm] Interval [h] [months]
facing the pump from the suction side interchange two max. 1800 10.000 24
supply leads. above 1800 5.000 12
The maintenance intervals are based on standard
ambient conditions.
Life time of roller bearings

approx. 20.000 hours for the frame size 56-180.


Baugrößen: MP40.2, MP40.3, MP65.1, MP65.2, MP100.1, MP100.2, MP125.1, MP125.2
Taille:
Size:
Wellenabdichtung: Packungsstopfbuchse Code...P
Etanchéité d’arbre: presse-ètoupe Code...P
Shaft seal: stuffing box Code...P
MP 100 Seite - Page - page 31

Nr. Teilebezeichnung Nomenclature Index of Parts
1 Laufrad roue impeller

2 Leitrad diffuseur diffuser
2/E Leitrad, letzte Stufe diffuseur, dernier êtage diffuser, last stage
3 Sauggehäuse corps d’aspiration suction casing
4 Druckgehäuse corps de refoulement discharge casing
10 Lagerträger corps de palier bearing bracket
12 Lagerdeckel couvercle de palier bearing cover
19 Stopfbuchsgehäuse boîtier de presse-étoupe stuffing box housing
24 Welle arbre shaft
25 Gehäuseschraube tirant d’assemblage tie bolt
38 Hülse chemise d’arbre sleeve
44 Wellenschutzhülse chemise d’arbre sous garniture shaft wearing sleeve
50 Lagermutter écrou de roulement bearing nut
60 Stufengehäuse corps d’étage stage casing
69 Stopfbuchsbrille fouloir gland
72 Distanzhülse entretoise spacer sleeve
73 Spritzring déflecteur thrower
95 Kupplungsschutzadapter protetion d’accouplement raccord Coupling guard adapter
(nur auf Wunsch) (sur demande) (by request)
D Entleerungsstopfen bouchon de vidange drain plug

DR Drosselstück organe d’étranglement throttling element
G Schmiernippel raisseur grease nipple
K1 Radialkugellager roulement a billes radial ball bearing
M1 Mutter écrou nut
OR1 Runddichtring joint torique O-ring
P Stopfbuchspackung garniture de presse-étoupe gland packing
PM1 Druckmesser mesureur de pression pressure gauge
PF1 Paßfeder clavette key
S2 Stiftschraube goujon stud
S4 Stift pointe pin
S6 Sechskantschraube vis a tete hexagonale hexagon head screw
S7 Stift pointe pin
SS Abstandscheibe rondelle-entretoise disc spacer
V2 Verschlußschraube bouchon filete screwed plug
VST Verschlußstopfen bouchon plug
W1 Scheibe rondelle washer

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...SA
Etanchéité d’arbre: garniture mécanique Code...SA
Shaft seal: mechanical seal Code...SA


18 Dichtungsdeckel couvercle d‘etancheite seal cover
44U Wellenschutzhülse chemise d’arbre sous garniture bearing nut

G Schmiernippel graisseur grease nipple
GLRD1 Gleitringdichtung garniture mecanique mechanical seal
S4 Stift pointe pin
V1 Verschlußschraube bouchon filete plug

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...SB, SD
Etanchéité d’arbre: garniture mécanique Code...SB, SD
Shaft seal: mechanical seal Code...SB, SD


44B Wellenschutzhülse chemise d’arbre sous garniture shaft wearing sleeve
44U Wellenschutzhülse chemise d’arbre sous garniture shaft wearing sleeve

S4 Stift pointe pin
S7 Stift pointe pin

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...SC, SE, SF
Etanchéité d’arbre: garniture mécanique Code...SC, SE, SF
Shaft seal: mechanical seal Code...SC, SE, SF



S4 Stift pointe pin
S7 Stift pointe pin
V1 Verschlußschraube bouchon filete screwd plug

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...SW
Etanchéité d’arbre: garniture mécanique Code...SW
Shaft seal: mechanical seal Code...SW


18SW Dichtungsdeckel couvercle d‘etancheite seal cover
44SW Wellenschutzhülse chemise d’arbre sous garniture shaft wearing sleeve
95 Kupplungsschutzadapter protetion d’accouplement raccord oupling guard adapter

S4 Stift pointe pin
S7 Stift pointe pin
S12 Stift pointe pin
S13 Stift pointe pin
V1 Verschlußschraube bouchon filete screwd plug

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...CD
Etanchéité d’arbre: garniture mécanique Code...CD
Shaft seal: mechanical seal Code...CD


18P Gehäusedeckel couvercle de corps casing cover

GLRD Gleitringdichtung garniture mecanique mechanical seal
S4 Stift pointe pin

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...CS
Etanchéité d’arbre: garniture mécanique Code...CS
Shaft seal: mechanical seal Code...CS


18P Gehäusedeckel couvercle de corps casing cover

S4 Stift pointe pin
TS Rohrleitung tuyauterie tubing
TD Rohrleitung tuyauterie tubing

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...SBQ, SDQ
Etanchéité d’arbre: garniture mécanique Code...SBQ, SDQ
Shaft seal: mechanical seal Code...SBQ, SDQ


18Q Dichtungsdeckel couvercle d‘etancheite seal cover
44BQ Wellenschutzhülse chemise d’arbre sous garniture shaft wearing sleeve
44UQ Wellenschutzhülse chemise d’arbre sous garniture shaft wearing sleeve

S4 Stift pointe pin
S7 Stift pointe pin
WD Wellendichtring bague d’etanchéité d’arbre Shaft seal ring

Baugrößen: MPA40.2, MPA40.3, MPA65.1, MPA65.2, MPA100.1, MPA100.2, MPA125.1, MPA125.2
Taille:
Size:
Wellenabdichtung: Packungsstopfbuchse Code...P
Etanchéité d’arbre: presse-ètoupe Code...P
Shaft seal: stuffing box Code...P


19 Stopfbuchsgehäuse boîtier de presse-étoupe stuffing box housing
21 Lagerbuchse coussinet bearing bush
23 Lagerhülse chemise d’arbre du palier bearing sleeve
28 Laufradmutter écrou de blocage de roue impeller nut
29 Scheibe rondelle washer
54 Innenlagergehäuse corps de palier intermédiaire intermediate bearing housing
69 Stopfbuchsbrille fouloir gland

P Stopfbuchspackung garniture de presse-étoupe gland packing
S4 Stift pointe pin

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...SA
Etanchéité d’arbre: garniture mécanique Code...SA
Shaft seal: mechanical seal Code...SA



S4 Stift pointe pin

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...SB, SD
Etanchéité d’arbre: garniture mécanique Code...SB, SD
Shaft seal: mechanical seal Code...SB, SD



S4 Stift pointe pin
S7 Stift pointe pin

Taille:
Size:
Wellenabdichtung: Gleitringdichtung Code...CS, CQ
Etanchéité d’arbre: garniture mécanique Code...CS, CQ
Shaft seal: mechanical seal Code...CS, CQ


18P Dichtungsdeckel couvercle d‘etancheite seal cover

S4 Stift pointe pin
S7 Stift pointe pin
TD Rohrleitung conduite tubing

Baugrößen: MPAI40.2, MPAI40.3
Taille:
Size:
Detailzeichnung mit Inducer
Dessin en détail avec inducer
Detail drawing with inducer

101 Inducer inducer inducer


Baugrößen: MPAI65.1, MPAI65.2, MPAI100.1, MPAI100.2, MPAI125.1, MPAI125.2
Taille:
Size:
Detailzeichnung mit Inducer
Dessin en détail avec inducer
Detail drawing with inducer
Baugröße: MPAI65.1, MPAI65.2

Detail „X"
Taille:
Size:
Baugröße: MPAI100.1 , MPAI100.2 , MPAI125.1 , MPAI125.2
Taille:
Size:

101 Inducer inducer inducer

5 Saugstutzen tubulure d’aspiration suction nozzle

S12 Zylinderschraube vis â tête cylindrique head cap screw

Anschlüsse - Raccordements - Connections

Taille:
Size:
Standardausführung: LO
Construction standard: LO
Standard construction: LO
Stutzenrichtungen PM1..Vakuumeter G1/4 L.....Leckflüssigkeit G1/2

Position des tubulures Vacuometre Récupération des fuites
Position of branches Vacuum gauge Leakage
PM2..Manometer G....Schmiernippel DIN 71412
DNS DND Code DNS DND Code DNS DND Code Manometre Graisseur
L O LO L L LL L R LR Pressure gauge Grease nipple
O O OO O L OL O R OR D.......Entleerung G1/4
R O RO R L RL R R RR Purge
Drain
Baugrößen: MPA / MPAI40.2, MPA / MPAI40.3, MPA / MPAI65.1, MPA / MPAI65.2, MPA / MPAI 100.1,
MPA / MPAI 100.2, MPA / MPAI 125.1, MPA / MPAI 125.2
Taille:
Size: Standardausführung: AO
Construction standard: AO
Standard construction: AO

L O LO - - - - - - Pressure gauge Grease nipple
O O OO - - - - - - D.......Entleerung G1/4
R O RO - - - - - - Purge
Drain

Taille:
Size: Saugseitiger Antrieb Standardausführung: RO/S
Moteur á côté d’aspiration Construction standard: RO/S
Drive shaft end at suction side Standard construction: RO/S

L O LO/S L L LL/S L R LR/S Pressure gauge Grease nipple
O O OO/S O L OL/S O R OR/S D.......Entleerung G1/4
R O RO/S R L RL/S R R RR/S Purge
Drain

Anzugsmomente - Couples de serrage - Tightening Torques
Pumpengröße
MP, MPA, MPAI 40 MP, MPA, MPAI 65 MP, MPA, MPAI 100 MP, MPA, MPAI 125
Anzugsmoment
Anzugsmoment
Anzugsmoment
Anzugsmoment
in Nm (kgm)
in Nm (kgm)
in Nm (kgm)
in Nm (kgm)
Schraube
Qualität
Mutter
Größe
Größe
Größe
Größe
Pos Pos min. Gewinde Gewinde Gewinde Gewinde
Verschraubung trocken geölt trocken geölt trocken geölt trocken geölt
264 236 417 379 314 285 452 411

Gehäuseanker 25 M1 8.8 4 x M20 4 x M24 8 x M24 8 x M24
(26,9) (24,1) (42,5) (38,6) (32) (29,1) (46,1) (41,9)
Lagerträger (10) mit

42 38 57 52 97 87 152 135
Sauggehäuse (3) bzw. S2 M2 8.8 8 x M12 8 x M12 8 x M16 8 x M20
(4,3) (3,9) (5,8) (5,3) (9,9) (8,9) (15,5) (13,8)
Druckgehäuse (4)
Lagerträger (10) mit 22 20 22 20 22 20 22 20

S5 M5 4.6 2 x M10 2 x M10 4 x M10 4 x M10
Lagerdeckel (12) (2,2) (2,0) (2,2) (2,0) (2,2) (2,0) (2,2) (2,0)
Hinweis: Stiftschrauben müssen bis zum Gewindeende eingeschraubt werden.
Taille de la pompe
serrage en Nm
serrage en Nm
serrage en Nm
serrage en in
Couple de
Couple de
Couple de
Couple de
Nm (kgm)
Qualité
(kgm)
(kgm)
(kgm)
Ecrou
Taille
Taille
Taille
Taille
Vis
Pos Pos min. Filetage Filetage Filetage Filetage

Raccord sec huilé sec huilé sec huilé sec huilé
264 236 417 379 314 285 452 411

Ancrages du corps 25 M1 8.8 4 x M20 4 x M24 8 x M24 8 x M24
(26,9) (24,1) (42,5) (38,6) (32) (29,1) (46,1) (41,9)
Corps de palier (10)

avec corps d'aspiration 42 38 57 52 97 87 152 135
S2 M2 8.8 8 x M12 8 x M12 8 x M16 8 x M20
(3) ou de refoulement (4,3) (3,9) (5,8) (5,3) (9,9) (8,9) (15,5) (13,8)
(4)
Corps de palier (10)
22 20 22 20 22 20 22 20
avec couvercle de S5 M5 4.6 2 x M10 2 x M10 4 x M10 4 x M10
(2,2) (2,0) (2,2) (2,0) (2,2) (2,0) (2,2) (2,0)
palier (12)
Remarque : les goujons filetés doivent toujours être vissés jusqu'à la fin du filetage.
Pump Size
Torque in Nm
Torque in Nm
Torque in Nm
Torque in Nm
Tightening
Tightening
Tightening
Tightening
Quality
Screw
(kgm)
(kgm)
(kgm)
(kgm)
Size
Size
Size
Size
Nut
Item Item Min. Thread Thread Thread Thread

Screw Connection Dry Oiled Dry Oiled Dry Oiled Dry Oiled
264 236 417 379 314 285 452 411

Casing anchor 25 M1 8.8 4 x M20 4 x M24 8 x M24 8 x M24
(26,9) (24,1) (42,5) (38,6) (32) (29,1) (46,1) (41,9)
Bearing support (10)

with suction casing (3) 42 38 57 52 97 87 152 135
S2 M2 8.8 8 x M12 8 x M12 8 x M16 8 x M20
and pressure casing (4,3) (3,9) (5,8) (5,3) (9,9) (8,9) (15,5) (13,8)
(4)
Bearing support (10) 22 20 22 20 22 20 22 20

S5 M5 4.6 2 x M10 2 x M10 4 x M10 4 x M10
with bearing cover (12) (2,2) (2,0) (2,2) (2,0) (2,2) (2,0) (2,2) (2,0)
Note: Studs must be screwed in to the end of the thread.

一级反渗透高压泵安装维修保养手册（英文）

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Installation, Operating and Maintenance Instruction Model MP, MPA, MPAI

MP 100-english page 2 Revision 04

MP 100-english page 4 Revision 04

MP 100-english page 5 Revision 04

MP 100-english page 6 Revision 04

3.5 Permitted Nozzle Loads and Torques MPA, MPAI Design

MP 100-english page 7 Revision 04

MP, MPA, MPAI Design 3.6 Permitted Pressures and

The suction and pressure joints must be considered

If not all loads in effect reach the value limits, one of

MP 100-english page 8 Revision 04

4. Transport, Handling, Storage

4.2 Storage / Preservation

MP 100-english page 9 Revision 04

MP 100-english page 10 Revision 04

5.3.1 Installation of Coupling

MP 100-english page 11 Revision 04

5.3.3 Permitted displacement for flexible couplings

Outer diameter of coupling

Max. radial displacement

MP 100-english page 12 Revision 04

Before starting work, check that the information on the

5.6 Final Control

5.5 Electric Connection

6. Start-up, Operation, Shut down

6.2 Switch on drive 6.4 Limits of Operation

On starting-up without back-pressure, the back- 6.4.1 Flow min. / max.

If pump does not reach attended head or if

causes (see chapter 10).

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 The bearings are already filled with lithium based

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Size 80 95 110 125 140 160 180 200 225

If wear is heavy, it must be assumed that the

8. Dismantling and repair of pump

When disassembling the pump pay attention to

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8.7.3 Model with Cartridge Mechanical Seal (Code

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 Removing the shaft seal: See "Replacing the

Wearing parts and dimensions:

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 Remove impeller and diffuser once more, insert

10. Spare Parts, Spare Pumps

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Ordering Spare Parts

10.2 Stand-by pumps

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11. Faults - Causes and Solutions

Leakage rate at shaft sealing too high

Pump not running quietly

Head too high

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12. Motor Operating Instructions

Life time of roller bearings