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BX11

Smart Process Indicator


User Manual
SAFETY INSTRUCTIONS

CAUTION! READ THIS MANUAL BEFORE OPERATING OR SERVICING THIS EQUIPMENT.


FOLLOW THESE INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL FOR FUTURE
REFERENCE. DO NOT ALLOW UNTRAINED PERSONNEL TO OPERATE, CLEAN, INSPECT,
MAINTAIN, SERVICE, OR TAMPER WITH THIS EQUIPMENT. ALWAYS DISCONNECT THIS
EQUIPMENT FROM THE POWER SOURCE BEFORE CLEANING OR PERFORMING
MAINTENANCE. CALL BAYKON ENGINEERING FOR PARTS, INFORMATION, AND SERVICE.
WARNING! ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.
EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE
MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN
BODILY HARM.
WARNING! FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO
PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING! DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING ANY
CONNECTION, OPENING THE ENCLOSURE OR SERVICING.
WARNING! BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT
ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY
CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT
OR BODILY HARM.
CAUTION! OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE
DEVICES.

RIGHTS AND LIABILITIES

All rights reserved.


No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, mechanical, photocopying, recording, or otherwise, without the prior written permission of BAYKON A.S.
No patent liability is assumed with respect to the use of the information contained herein. While every precaution
has been taken in the preparation of this book, BAYKON assumes no responsibility for errors or omissions. Neither
is any liability assumed for damages resulting from the use of the information contained herein.
The information herein is believed to be both accurate and reliable. BAYKON, however, would be obliged to be
informed if any errors occur. BAYKON cannot accept any liability for direct or indirect damages resulting from the
use of this manual.
BAYKON reserves the right to revise this manual and alter its content without notification at any time.
Neither BAYKON nor its affiliates shall be liable to the purchaser of this product or third parties for damages,
losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this
product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with
BAYKON operating and maintenance instructions.
BAYKON shall not be liable against any damages or problems arising from the use of any options or any
consumable products other than those designated as Original BAYKON Products.
NOTICE: The contents of this manual are subject to change without notice.

Copyright © 2012 by BAYKON A.S. Istanbul, Turkey


Contents:

1. KEY FEATURES ...................................................................................................... 2


2. THE FRONT VIEW AND KEY FUNCTIONS ....................................................................... 3
2.1 Display 3
2.2 Key Pad 4
2.3 Key Lock 4
2.4 Housing 4
2.5 Accessories supplied with the instrument 6
2.6 Accessories sold separately 6
3. INSTALLATION ....................................................................................................... 7
3.1 Recommendations 7
3.2 How to install the instrument and Scale ? 7
Step 1. Mechanical Installation ......................................................................................................... 8
Step 2. Load Cell Connection ............................................................................................................ 8
Step 3. Power Supply Connection and Grounding.............................................................................. 8
Step 4. Energize the instrument ........................................................................................................ 9
Step 5. Set the calibration switch to programming and calibration .................................................... 9
Step 6. Programming ..................................................................................................................... 10
Step 7. Calibration .......................................................................................................................... 10
Step 8. Testing the scale performance............................................................................................ 10
Step 9. Bring the DIP switch to up position to unlock the scale adjustment ..................................... 10
Step 10. Peripheral related parameters programming, if any .......................................................... 11
Step 11. Peripheral connections ..................................................................................................... 11
Step 12. Peripheral connections testing .......................................................................................... 16
4. PROGRAMMING AND CALIBRATION ........................................................................... 17
4.1 Entering the Programming and Calibration 17
4.2 Exiting the Programming and Calibration 17
4.3 Fast Access to the Calibration 23
5. ANALOGUE ( ONLY BX11 AN ) ................................................................................ 28
6. RS232C AND RS485 DATA OUTPUTS .................................................................... 29
6.1 Continuous Data Output 29
6.2 Fast Continuous Data Output 30
6.3 Print Mode 30
6.4 BSI Data Structure 31
7. TECHNICAL SPECIFICATIONS ................................................................................... 32
8. TROUBLE SHOOTING ............................................................................................. 35
9. FREQUENTLY ASKED QUESTIONS ............................................................................. 36
DECLARATION OF CONFORMITY ................................................................................... 37

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 1 of 36
1. KEY FEATURES

BX10 MB

BX11 MB

BX11 CO
BX11 AN

BX11 PN

BX11 EN
BX11 PB
BX10

BX11
1 000 to 999 999 display resolution Yes Yes Yes Yes Yes Yes Yes Yes Yes
High internal resolution up to 16 000 000 counts Yes Yes Yes Yes Yes Yes Yes Yes Yes
Up to 1600 conversion per second Yes Yes Yes Yes Yes Yes Yes Yes Yes
Serial interface RS 232C Yes Yes Yes Yes Yes Yes Yes Yes Yes
Serial interface RS 485 - Yes Yes Yes Yes Yes Yes Yes Yes
Analogue output - - - Yes - - - - -
Profibus DPV1 interface - - - - - Yes - - -
Profinet interface - - - - - - Yes - -
Ethernet interface - - - - - - - Yes -
CANopen interface - - - - - - - - Yes
Continuous data output Yes Yes Yes Yes Yes Yes Yes Yes Yes
Fast Continuous data output Yes Yes Yes Yes Yes Yes Yes Yes Yes
BSI data interface Yes Yes Yes Yes Yes Yes Yes Yes Yes
Modbus RTU - Yes - Yes Yes Yes Yes Yes Yes
Modbus TCP - - - - - - - Yes -
2 programmable digital input/output
Yes Yes - - - - - - -
(non-isolated)
1 digital input and 3 relay contact output - - - - - Yes Yes - Yes
2 digital input and 4 relay contact output - - Yes Yes Yes - - Yes -
Bidirectional signal input for force measurement Yes Yes Yes Yes Yes Yes Yes Yes Yes
Unit selection (g, kg, t, lb, klb, N, kN ) Yes Yes Yes Yes Yes Yes Yes Yes Yes
Peak function - - Yes Yes Yes Yes Yes Yes Yes
Hold function - - Yes Yes Yes Yes Yes Yes Yes
Auto-zero tracking and auto-zero at
Yes Yes Yes Yes Yes Yes Yes Yes Yes
power-up
Motion detection Yes Yes Yes Yes Yes Yes Yes Yes Yes
Zeroing and Taring via interface Yes Yes Yes Yes Yes Yes Yes Yes Yes
Adaptive digital filter for faster measuring Yes Yes Yes Yes Yes Yes Yes Yes Yes
Electronic calibration (eCal) without test weights Yes Yes Yes Yes Yes Yes Yes Yes Yes
Electronic calibration (eCal) over field bus - Yes - Yes Yes Yes Yes Yes Yes
Zero and Span calibrations over field bus - Yes - Yes Yes Yes Yes Yes Yes
Zero adjustment Yes Yes Yes Yes Yes Yes Yes Yes Yes
Span adjustment with test weights Yes Yes Yes Yes Yes Yes Yes Yes Yes
Span adjustment for filled tanks Yes Yes Yes Yes Yes Yes Yes Yes Yes
3 point calibration ( linearity correction ) Yes Yes Yes Yes Yes Yes Yes Yes Yes
Programming by BAYKON IndFace1X PC software Yes Yes Yes Yes Yes Yes Yes Yes Yes
8 load cells 350 Ω or 18 load cells 1100 Ω Yes Yes Yes Yes Yes Yes Yes Yes Yes
12 to 28 VDC power supply range Yes Yes Yes Yes Yes Yes Yes Yes Yes

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 2 of 36
2. THE FRONT VIEW AND KEY FUNCTIONS

Figure 2-1 - Front panel view of BX11

2.1 Display
The weight display of BX11 is seven segments LED. At the right side of the display there are three
LED’s for indicating the net, gross and the unit ( standard kg ). The meanings of the announcement
LED’s on the display are:

Gross Announces the indicated value is the gross weight.

Net Announces the indicated value is the net weight.

Announces the weight is in the center of zero.

Announces the weight value on the display is unstable.

Units g, kg, t, lb, klb, N, kN units are located on the right of the
display.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 3 of 36
2.2 Key Pad
The keys and the key functions of BX11 are:

Function: Key function is programmable to Increased Indication, Total, Tare value


indication, CN value indication, Peak function and Hold function at parameter [ 116 ].

GN / Set Point: Pressing this key indicates the Gross weight temporarily. To enter
the set point menu, long press this key.

Tare / Clear: Pressing this key tares the scale and get into the Net mode.

Zeroing: In Gross mode, if the scale doesn’t show zero while there is no load on the
pan, you can zero the scale by pressing this key.

Print: By pressing this key weight data and other information depending on the setup
parameters sent to a printer or a PC via serial port.

2.3 Key Lock


BX11 has ability to lock the keys to avoid unauthorized person’s interfere. The key(s) which would
be locked are programmed at parameter [ 115 ].
You can activate or deactivate this function by long pressing <F> key, press <Tare/Clear> and
<Print> keys sequentially. [ Lock ] prompt appear for a short while to indicate the pressed key is
locked.

2.4 Housing
BX11 housings are panel type with stainless steel front and back parts, and aluminum body.

92 mm ( 3,62" )

47 mm
( 1,85" )

The hole dimensions for mounting BX11 on the panel

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 4 of 36
100 mm ( 3.94" ) 95 mm ( 3.75" )

55 mm 46 mm
( 2.16" ) ( 1.81" )

BX11 front and side view

BX11 AN Panel type rear view BX11 & BX11 MB Panel type rear view

BX11 PB Panel type rear view BX11 PN Panel type rear view

BX11 EN Panel type rear view BX11 CO Panel type rear view

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 5 of 36
2.5 Accessories supplied with the instrument
The following accessories are supplied together with the BX11 instruments. If any part is missed,
please contact to your supplier.

BX11 MB

BX11 CO
BX11 AN

BX11 PN
BX11 EN

BX11 PB
BX11
3-pos and 3,81 mm pitch green plug
1 2 1 1 1 1 1
for power supply and analogue output
7-pos and 3,81 mm pitch black plug for
1 1 1 1 1 1 1
load cell cable
6-pos and 3,81 mm pitch black plug for
1 1 1 1 2 2 2
RS 232C&RS 485 and I/O
8-pos and 3,81 mm pitch green plug for I/O 1 1 1 1 - - -
Installation CD (IndFace1X setup,
1 1 1 1 1 1 1
user manual and technical documents)

Table 2.1 - Accessories supplied with instrument

2.6 Accessories sold separately


The following accessories can be supplied from BAYKON.
BX11 MB

BX11 CO
BX11 AN

BX11 PN
BX11 EN

BX11 PB
BX11

RS-232C cable for PC connection


√ √ √ √ √ √ √
( 3 meter )
Junction box for load cell connection Refer to junction box catalog
Open end load cell cable
Maximum 200 meter length
6 wire ( 0.22 cm2 each )

Table 2.2 - Accessories supplied separate

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 6 of 36
3. INSTALLATION
PRECAUTION: Please read this section carefully before installation of the instrument. Applying the
recommendations in this section will increase your system reliability and long term performance.

3.1 Recommendations
Control Cabinet Design
Warning: Please care the following warnings for designing the control cabinet which will increase
your system reliability.

The control cabinet should be designed so that Analog Digitizer can operate safely. The panel
should be placed clean area, not getting direct sun light if possible, with a temperature between -10
ºC and +40 ºC, humidity not exceeding 85% non-condensing. All external cables should be installed
safely to avoid mechanical damages.

BX11 instruments are very low level signal measuring instruments. To avoid electrical noise, BX11
should be separated from the equipments that produce electrical noise. Preferable use metal
cabinet against radio frequency interference and the cabinet shall be connected to ground against
the electromagnetic disturbances. Load cell cable trays must be separated from others, if possible.
If there are noise-generating equipments such as heavy load switches, motor control equipments,
inductive loads etc., please be careful against the EMC interference in the cabinet. If possible
protect BX11 instruments with the faraday cage or install them in separate section or install them
far a way from this kind of equipments. Connect parallel reverse diodes to the DC inductive loads
like relays, solenoids etc. to minimize voltage peaks on the DC power lines.

Cabling
All cables coming to the control cabinet shall be shielded. Please use separate cable tray for these
low signal level cables. Distance from load cell cables, interface cables and DC power supply cables
to power line cables shall be minimum 50 cm.

Warning: Please always remember that BX11 instruments are very low voltage measuring
instruments. Your control cabinet design and proper installation increases reliability and
performance of the instrument. Please do not forget that the instrument must be powered off before
inserting or removing any peripheral connector.

3.2 How to install the instrument and Scale ?


Please folow the installation and commissioning steps described below carefully to prevent
unwanted results after installation.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 7 of 36
Step 1. Mechanical Installation
Take care to the housing dimensions and the suggested panel hole dimensions given in the Page 4.
Install the indicator on the panel with its panel fixing accessories. Be sure, all mechanical
installation of your mechanical system and panel are finalizing before starting the next step.

Step 2. Load Cell Connection


Warning: After load cell connection to the instrument, the welding on the mechanical constriction is
not recommended. Disconnect all connectors from indicator before welding on the mechanical
hardware.

Load cell connection detail is shown in Figure 3-1. In 4-wire installations the sense and excitation
pins with the same polarity should be short circuited at the connector side. If you have junction
box, use 6 wire cable between BX11 and the junction box, and short circuit these pins at junction
box for better performance.

4 wire LC connection 6 wire LC connection

Figure 3-1 - Load cell connections

Warning: Always connect Sense pins to Excitation pins for 4 wire connection. Non-connected
sense pins may cause the wrong Excitation voltage measurement and create an accuracy problem.
Warning: Connect the load cell cable shield to the reference ground or shield pin of the load cell
connector.

Step 3. Power Supply Connection and Grounding


The quality of the instrument’s ground will determine the accuracy and the safety of your measuring
system. A proper ground connection is needed to minimize extraneous electrical noise affects on
the measurement. A poor ground can result in an unsafe and unstable operation. It is important that
the instrument should not share power lines with noise-generating parts such as heavy load
switching relays, motor control equipments, inductive loads, etc. If the condition of the power line in
the plant is poor, prepare a special power line and grounding.
Power supply voltage of the instrument shall be between 12 VDC and 28 VDC. The pin configuration
of the 24 VDC power supply connector located right - bottom of the instrument is shown in
Figure 3-2 below. Be sure, the power supply is switched of before connection.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 8 of 36
The pin layout of the 24 VDC
connector of BX11 Series

( rear view )

0V 24V

Figure 3-2 - The pin layout of 24VDC connector

Warning: Before interfering the instrument, turn off the power and wait at least for 30 seconds.
Warning: Connect the grounding pin to the reference ground.

Step 4. Energize the instrument


Check the mechanical installation, grounding, load cell connection and power supply connection to
be sure the correct electrical installation before energizing the instrument. If before steps are done
properly energize the instrument.

Step 5. Set the calibration switch to programming and calibration


Warning : If the scale is sealed before, call the authorized person before interfaring the scale.

If there is a DIP switch on BX11’s rear side and its position should be “ON” ( downward ) to change
the metrological related parameters including calibration. No need to open the housing to change
the position of this DIP switch.

Figure 3-3 - The location of calibration DIP switch

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 9 of 36
Step 6. Programming
You will program the instrument according to your application in this step. Adjust;

• Interface parameters in block [ 00- ] RS232 and [ 01- ] RS485 serial ports,
• Configuration parameters in block [ 1-- ] for scale functions related with application like
saving tare before power off and restart in Net mode and digital I/O related entries.
• Set up parameters to set up the scale in block [ 2-- ] like zeroing range. Please remember
these parameter values are restricted for scale usage in trade. You have to enter the scale
capacity and devision values in this block.

Warning: The programming and parameter descriptions are referred in Page 17. We recommend
you to save these parameters before next step against to lost the adjustments in this step if
calibration can not performed somehow.

Step 7. Calibration
You will calibrate the scale after programming the parameters. You may follow one the calibration
methods below.

• eCal Electronic calibration without test weight need viaIndFace1x or fieldbus. Refer to Page 21
• Full calibration via keys on the instrument by using test weight. Refer to Page 21.
• Zero adjustment and span adjustment in sequence via keys or fieldbus. Span calibration is
needed test weight. You may save the zero adjustment before starting span adjustment.
Refer to Page 23.
• Zero adjustment and span adjustment under load in sequence via keys if the scale cannot be
emptied when the span adjustment is performed. Need test weight for span calibration. Refer
to Page 24.

You may access to the calibration menu from operation menu by following the description in fast
access to the calibration section ( Page 23 ). After the calibration go back to the operation menu
after saving adjustment ( Refer to Page 17 )
Remember: You may use parameter 905 to follow the load cell output voltage on loading, if you can
not perform the calibration.

Step 8. Testing the scale performance


You have to check your scale performance by testing the scale eccentricity, scale linearity at
loading until maximum loading value and unloading, repeatability etc. before using it. If testing
results are not in your limits recheck the steps above and your hardware to find the error source.

Step 9. Bring the DIP switch to up position to unlock the scale adjustment
If the DIP switch is bring to the downward position for programming, push it to the upward position
to lock the scale adjustment against interfaring the un-autorized persons in to the scale. If the scale
is used in non-trade industrial weighing, this step is not must.

Warning: If the scale is used in trade, the scale should be sealed after bringing the DIP switch to
the upward position sealed before. Call the authorized person for sealing the scale, if need be.
BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 10 of 36
Step 10. Peripheral related parameters programming, if any
If you will connect any peripheral to the instrument, you have to set the related parameters up.
Refer to Page 11 for digital input/output, Page 24 for analog output programming and technical
manual for fieldbus interfacing.

Step 11. Peripheral connections


If you will make any peripheral connection like digital input, digital output, RS232, RS485 and
fieldbus etc. switched off the power supply and connect you peripheral as described below and in
the related section of this manual. You will find detailed description on the peripheral connection
and interfacing details in the BX11 technical manual.

Important : Powered off the instrument before any connector installing to the instrument.

Digital Input Connection


BX11 inputs which are independently programmable for zeroing, taring, clear, print, key lock, peak,
hold, and as a fieldbus input port. If the input is programmed as a fieldbus input port, the input
status is transferred to the PLC by fieldbus command.
Inputs are 12~28 VDC,10 mA.

Zero or Tare functions : Peak function : Hold function :

Inputs connection diagram is shown in Figure 3-4.

BX11 PB, BX11 PN,


BX11 CO

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 11 of 36
BX11, BX11 AN,
BX11 MB, BX11 EN

Figure 3-4 - BX11 Inputs connection diagram

Digital Output Connection


BX11 instruments digital outputs are can be used as a standard, threshold and window. Threshold
and window outputs are also programmable positive or negative polarity. Digital outputs of BX11 are
also programmable as a fieldbus port to control them with a fieldbus commands. Refer to parameter
[ 130 ] and [ 70- ].

Outputs are 250 VAC or 30 VDC, 1A. Outputs connection diagram is shown in Figure 3-5.

BX11 PB, BX11 PN,


BX11 CO

BX11, BX11 AN,


BX11 MB, BX11 EN

Figure 3-5 - BX11 Outputs connection diagram

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 12 of 36
Standard Output:
Only one set point value is entered.
The output state is forced active high
when the weight is higher than SP1,
else the output is passive.

Refer to parameter [ 130 ].


Threshold Output:
2 set point values are entered. SP1 is
the point that the output goes active
when the weight increased from
SP1_H. SP1_L is the point that the
output drops to passive state when
the weight decreased to SP1_L.
Inverse function is available.

Refer to parameter [ 7-- ].


Window Output:
2 set point values are entered. The
output is active when the weight is
between SP1_L and SP1_H.
Inverse function is available.

Refer to parameter [ 7-- ].

RS 232C Connection
RS 232C port usage and specifications are shown in the table below.

Interfacing with PC or PLC, remote display connection,


Usage
programming via IndFace1X
Data Continuous, Fast Continuous, Printer Format, BSI Protocol,
formats Modbus-RTU High-Low, Modbus-RTU Low-High (Parameter [ 000 ])
1200 / 2400 / 4800 / 9600 (Default) / 19200 / 38400 / 57600 / 115200 bps
Baud rate
(Parameter [ 001 ])
Length
8 bit no parity (Default), 7 bit odd, 7 bit even (Parameter [ 004 ])
and parity
Start/
1 start bit and 1 stop bit
Stop bits

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 13 of 36
RS 232C serial connection is done with three wire as indicated below in Figure 3-6.

Figure 3-6 - RS 232C serial interface connections

Warning: Connecting the shield to the reference ground will protect your weighing system against
EMC disturbances.

RS 485 and Modbus-RTU Connection


RS 485 port usage and specifications are shown in the table below.

Interfacing with PC or PLC, remote display,


Usage
programming via Indface,
Data Continuous, Fast Continuous, Printer Format, BSI Protocol,
formats Modbus-RTU High-Low, Modbus-RTU Low-High (Parameter [ 010 ])
1200 / 2400 / 4800 / 9600 (Default) / 19200 / 38400 / 57600 / 115200 bps
Baud rate
(Parameter [ 011 ])
Length
8 bit no parity (Default), 7 bit odd, 7 bit even (Parameter [ 014 ])
and parity
Start /
1 start bit and 1 stop bit
Stop bits

RS 485 serial connection is done with three wire as indicated below in Figure 3-7. Line termination
resistors ( 110 ohm ) are needed both ends of the RS 485 line.

Figure 3-7 - RS485 serial interface connections

Warning: Connect the shield to the reference ground.


Warning: Disconnect IndFace1X PC software before starting Modbus-RTU interfacing.
BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 14 of 36
Analogue Output Connection (only BX11 AN )
BX11AN is programmable to 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V analogue output types.

Analogue connections are done as indicated below in Figure 3-8 and Figure 3-9.

Figure 3-8 – BX11 AN Voltage output connections

Figure 3-9 - BX11 AN Current output connections

Profibus, Profinet, Ethernet TCP/IP, Modbus TCP, CANopen Connections


If your will make any fieldbus connection you will find detailed information on connection and data
interfacing in technical manual you will find in the instrument box or www.baykon.com.

Figure 3-10 – Serial interface connections


PROFIBUS Connector pin configuration (DB9F)

Pin Signal Description


1 - -
2 - -
3 B Line Positive RxD / TxD, RS-485 level
4 RTS Request to send
5 GND Bus Ground (isolated)
6 +5V Bus Output +5V termination power (isolated)
7 - -
8 A Line Negative RxD / TxD, RS-485 level
9 - -
Housing Cable Shield Ground

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 15 of 36
PROFINET and Ethernet Connector pin configuration (RJ45)

Pin Signal DIR Description


1 TX+ Out Differential Ethernet transmit data +
2 TX− Out Differential Ethernet transmit data −
3 RX+ In Differential Ethernet receive data +
6 RX− In Differential Ethernet receive data −
4 Not used Terminated
5 Not used Terminated
7 Not used Terminated
8 Not used Terminated
Shield Chasis ground

CANopen Connector pin configuration (DB9M)


Pin Signal Description
1 - -
2 CAN_L -
3 CAN_GND -
4 - -
5 CAN_SHIELD -
6 - -
7 CAN_H -
8 - -
9 - -
Housing Cable Shield -

Step 12. Peripheral connections testing


Test your peripheral connections. You may change the related parameters in your testing for better
performance, if need be.

You may use also main parameter group [ 9-- ] for RS232, RS485, and digital In / Out testing.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 16 of 36
4. PROGRAMMING AND CALIBRATION
The signs those take place on the lower right corner of the keys indicate the function of the keys in
programming menu. The basic meanings of these keys are given the table below.

• Return to main Advancing next Select the digit will Changing parameter • Go to the next
block parameter be changed value or increasing parameter
• Exit without the blanking digit • Enter
saving • Save and Exit

4.1 Entering the Programming and Calibration


Follow the steps below to enter programming and calibration menus.

Display Operation
[123.456 kg] Press key until [ PASSWr ] prompts seen.

[PASSWr ] Press + + keys sequentially.

[--- ] Press key for confirm.

[0-- ] First block of Programming menu.

Programming and Calibration menu consist of main blocks which are shown as [X-- ] and sub-
blocks. By using < ↑ > key you can reach next main blocks. After reaching the desired main
block, you can get in by pressing < Enter > key. As you enter the block you will reach the first sub-
block in that main block. The sub-block address will be seen on the display as [X0- ]. You can
also search between the sub-blocks by using < ↑ > key and reach the first parameter of the sub-
block seen on the display by pressing < Enter > key. The number of the parameter comes on
display as [XY0 ]. Again you can search between parameters by < ↑ > key. For entering
numerical value in the parameters, press the < Tare > key to select the digit and press the
< Zero > key the change the value.
You may adjust your parameters and calibrate the scale by using the diagram below:

4.2 Exiting the Programming and Calibration


If you press < F > key sequentially at any parameter, you reach the next up level blocks the
[ SAvE ] message appears after main block. Press < Enter > key to save, or you can press
< Tare > key to store the changes until the power goes off, or you can press < F > key to abort
changes. [ Waıt ] message will be seen on the display for a little while, and automatically go back
to the weighing operation.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 17 of 36
long press

PASSWr + + sequentially

---

INTERFACE 0_ _ 00_ 000 3 001 3 003 00 004 0 005 0 006 1 007 1 008 0
RS232 Data Format Baudrate Address Length&Parity Checksum CarrigeReturn Line Feed Response S.
0 : No 0 : 1200 0 : 8 None 1 0 : Disable 0 : Disable 0 : Disable 0 : Immediately
1 : Continuous 1 : 2400 1 : 7 Even 1 1 : Enable 1 : Enable 1 : Enable 1 : 20ms delay
2 : Print 2 : 4800 2 : 7 Odd 1
3 : BSI 3 : 9600
4 : Modbus HL 4 : 19200
5 : Modbus LH 5 : 36400
6 : Fast Cont. 6 : 57000
7 : 115200

01_ 010 5 011 3 013 01 014 0 015 0 016 1 017 1 018 0


RS485 Data Format Baudrate Address Length&Parity Checksum CarrigeReturn Line Feed Response S.
Refer to [000] Refer to [001] 0 : 8 None 1 0 : Disable 0 : Disable 0 : Disable 0 : Immediately
1 : 7 Even 1 1 : Enable 1 : Enable 1 : Enable 1 : 20ms delay
2 : 7 Odd 1

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013
03_ 030 0 031 1 032 033 034 035 502
Ethernet Data Format Address IP Address Gateway Subnet Mask Local Port
Refer to [000] Address
*
* * *
04_ 040 1 041 1 042 20 043 0 044 XY 045 XY 047 3 048 1
Printer Print Frmt CN Min. Print Print Method LF before prt. LF after prt. Sp on the Left Qty of copies.
1 : Single Line 0 : Disable 0 : via key X : 0,1 X : 0,1 X : 0,1,2......9 X : 1,2......9
2 : Multi Line-1 1 : Enable 1 : Auto Y : 0,1,2......9 Y : 0,1,2......9
3 : Multi Line-2 2 : Interlock

05_ 050 0 051 0


Profibus Data Format Rack Address
0 : Integer X : 0......127
1 : Floating

06_ 060 0
Profinet Data Format
0 : Integer
1 : Floating

07_ 070 0 071 0


CANopen Data Format Rack Address

Page 18 of 36
0 : Integer X : 0......127
1 : Floating
CONFIGURE 1_ _ 11_ 112 1 113 0 115 ABCDE 016 1
Start Up Tare Memory A. Clear Tare Key Lock F Key
0 : Disable 0 : Disable A:- 0 : No
1 : Enable 1 : Enable B :GN 1 : x10
C :Zeroing 2 : Total
D :Tare/Clear 3 : Tare
E :Print 4 : CN
5 : Hold
6 : Peak

12_ 120 0 120 1 120 2 120 7 120 8 120 9


Filter Filter Adj. Filter Adj. Filter Adj. Filter Adj.
NO FILTER FASTEST MEDIUM SLOWEST

13_ 130 0 131 0 132 0


I/O Outputs Input-1 Input-2
0 : No
0 : No 5 : Key lock
1 : Standard
1 : Zero 6 : Hold
2 : Q3=Stable
2 : Tare 7 : Peak
3 : Q3=Error
3 : Clear 8 : Fieldbus
4 : Not used
4 : Print
5 : Refer to [7--]

14_ 142 0
Entries Label number

*
SETUP 20_ 200 0 201 0 202 0 203 3 204 0 205 1 206 2 207 0.0
2_ _
PARAMETERS Setup Approved x10 indication Power on zero Zeroing range Auto zero Tare Motion detector Stability period
0 : No 0 : by x10 key 0 : Disable 0 : Disable tracking 0 : Disable 0 : ± 0,3e 0.0 sn
1 : OIML 1 : Always x10 1 : ± 2% 1 : ± 2% 0 : Disable 1 : Multitare 1 : ± 0,5e :
2 : ± 10% 2 : ± 20% 1 : ± 0,5e 2 : via key 2 : ± 1e :

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013
3 : ± 50% 2 : ± 1e 3 : ± 2e 9.9 sn
3 : ± 3e 4 : Disable

21_ 210 0 212 214 1


Scale Build Opetion mode Capacity Unit
0 : Weighing 0:g 4 : klb
Escape : Go to next up level block.
5 : Force CAP / d 1 : kg 5:N

*
2:t 6 : kN
3 : lb
Next : Advancing next parameter.

3_ _ 30_ 300 301 302


CALIBRATION Shift : Select the digit will be changed.
Calibration Gravity Calibration Linearity
Page 21
** **
31_ 310 311 312 313
Change : Increasing the blanking digit.
Adjustment Zero Adjustment Span Adjustment Span Adjustment eCal Calibration
Page 23 Page 23 underload Page 21
Page 24 Enter : Go to the next sub-block or parameter.
Accept the value.

ANALOGUE 4_ _ 40_ 400 401


OUTPUT Signal Output mode Set to analog
selection 0 : 4-20 mA output to enter into the parameter, press key.

Page 19 of 36
1 : 0-20 mA calibration range
2 : 0-5 VDC * ToPlease
3 : 0-10 VDC ** look the Techical Manual for details.
** Changeable with calibration DIP switch.
41_ 410 411
Zero Coarse zero Fine zero
Adjustment adjustment adjustment
Page 24 Page 24

42_ 420 421


Span Coarse span Fine span
Adjustment adjustment adjustment
Page 25 Page 25

DIGITAL
OUTPUT 7_ _ 70_ 700 0 701 0 702 0 703 0
FUNCTIONS Outputs Output-1 Output-2 Output-3 Output-4
0 : No 3 : Window (Active High)
1 : Threshold (Active High) 4 : Window (Active Low)
2 : Threshold (Active Low) 5 : Fieldbus output Page 25

METROLOJICAL 8_ _ 80_ 800


DATA Legal Calibration
metrolojical Counter
records

DIAGNOSTICS 9_ _ 90_ 900 901 902 903 904 905


Tests Key Pad RS232C RS485 Inputs Outputs mV indication
Page 26 Page 27 Page 27 Page 27 Page 27

99_ 990 991


Printing Print all Load default
parameter parameters

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013
values **

: YES
SAvE
: NO

Page 20 of 36
Calibration

Calibration with test load:


Access to the parameter 301 and follow the steps below to calibrate the scale.

1. Press < Enter > at the [ 301 ] prompt to start the calibration.
2. At the [ ZEro.CA ] prompt, remove any weight on the platform, then press < Enter >.
3. The terminal automatically starts to capture zero and the [ WAıt ] message indicating
the operation is in progress.
4. After the [ Load ] prompt, the test weight value will be used for the calibration seen
on the display as [ XXXXXX ] . If the value of the test weights that will be used is
different from the value shown on the display, type the new value via < Tare > and
< Zero > keys. A minimum of 20% of scale capacity is necessary for calibration;
BAYKON recommends 50 to 100%. A calibration error will result if insufficient weight
is used.
5. Place the test weights or another practical weight on the scale.
6. Press < Enter > to start span calibration. [ WAıt ] message will shown on the display
10 seconds while span calibration is being performed.
7. At the [ SAvE ] prompt press < Enter > key to continue to the next parameter or
press < F > key to exit without saving the calibration.

Note: Refer to Technical manual for multipoint calibration to correct the linearity.

eCal Electronic Calibration without test load:


Warning: The scale capacity and increment shall be entered before performing eCal.

This parameter lets you to perform calibration without using any test weights. BX11 A/D
coefficients are adjusted in production for increasing eCal accuracy. The calibration
coefficients are calculated by scale capacity, total load cell capacity, load cell full scale
output, and estimated dead load.
Access to the parameter 313 and enter the values below as;

[LC.CAP ]
[XXXXXX]
Enter total load cell capacity via < Tare > and < Zero > keys and press < Enter > key to go
to the next step.
Example : If the weighing system has 4 pcs 1000 kg load cell, enter 4000.

[LC.oUt ]
[XXXXXX]
Enter load cell output in mV/V via < Tare > and < Zero > keys. If the weighing system has
more than one load cell, calculate the mean value of load cells outputs mV/V indicated on the
certificates of the load cells. Press < Enter > key to go to the next step.
BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 21 of 36
Example: If load cell outputs are LC1: 2.0010, LC2: 1.9998, LC3:1.9986 and LC4:2.0002, the
mean value will be
Mean of LC outputs = ( 2.0010 + 1.9998 + 1.9986 + 2.0002 ) ÷ 4 = 1.9999 mV/V.

[ZEr.AdJ]
[XXXXXX]
If the scale is empty and you want to make automatic zero adjustment instead of entering
estimated dead load ( look next step ), press < Enter > key appears [ Zero.CA ] and press
< Enter > key for starting zero calibration. The display will show [ WAıt ] message during
zero adjustment. In this while the scale must be unloaded and stable. Approximately 10
seconds later display will prompt you to save the calibration by [ SAvE ] message below.
If the scale is not empty or you prefer to enter estimated preload value, press the up
< G/N > key.

[PrE-Ld]
[XXXXXX]
Enter the dead load value of the weighing system in current unit by using < Tare > and
< Zero > keys. Press the < Enter > key to go to the next step.

[ SAvE ]
Save your eCal calibration by pressing < Enter > key or press < F > key to go out without
saving your eCal calibration.

Note: If you want to make zero adjustment after entering estimated preload value, empty the
scale, change the preload value as (estimated value + display value at empty scale ) or enter
parameter [ 310 ] for zero adjustment.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 22 of 36
4.3 Fast Access to the Calibration
The instrument has fast access calibration feature to earn time to the service technician. If only the
calibration adjustment is needed, follow the steps below to access the calibration parameters fast.

Display Operation

[123.456 kg ] Press key until [ PASSWr ] prompts seen.

[ PASSWr ] Press + + keys sequentially.

[ --- ] Press key for confirm.

[ 310 ] Zero Adjustment parameter.


Press key to start zero adjustment.
“Calibration” Or press key to access span calibration without zero
adjustment.

[31-] Adjustment

In this sub-block you can only perform zero adjustment or span adjustment without full calibration
operation.

[310 ] Zero Adjustment


This parameter is only being used for refreshing the zero level of the scale to prevent wrong
weightings from zero drifts.

1. Press < Enter > at the [ 310 ] prompt to start the zero adjustment.
2. At the [ ZEro.CA ] prompt, remove any weight on the platform, then press < Enter >.
3. The terminal automatically starts to capture zero and the [ WAıt ] message indicating
the operation is in progress.
4. Press < Enter > to start zero adjustment. [ WAıt ] message will shown on the display
nearly 10 seconds.
5. At the [ SAvE ] prompt press < Enter > key to continue to the next parameter or press
< F > key to exit without saving the calibration.

[311 ] Span Adjustment


This parameter lets you to perform span adjustment.

1. Press < Enter > at the [ 311 ] prompt to start the span adjustment.
2. At the [ XXXXXX ] prompt, the test weight value will be used for the calibration seen
on the display. If the value of the test weights that will be used is different from the
value shown on the display, type the new value via tare and zero keys. A minimum of
BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 23 of 36
20% of scale capacity is necessary for calibration; BAYKON recommends 50 to 100%.
A calibration error will result if insufficient weight is used.
3. Place the test weights or another practical weight on the scale.
4. Press < Enter > to start span calibration. [ WAıt ] message will shown on the display
10 seconds while span calibration is being performed.
5. At the [ SAvE ] prompt press < Enter > key to continue to the next parameter or press
< F > key to exit without saving the calibration.

[312 ] Span Adjustment Under Load


This parameter is being used to perform span adjustment of a scale without lifting the load
on it. This operation especially used for span adjustment for filled tanks. You can make span
adjustment without emptying the tank.

1. Press < Enter > at the [ 312 ] prompt to start the span adjustment under load.
2. [ P.ZEro ] prompt appears on the display to indicate the scale load will be determined
as temporary zero.
3. Press < Enter > key and the display will show [ WAıt ] message during temporary
zero adjustment.
4. At the [ LoAd ] a little while and then [ XXXXXX ] prompt, the test weight value will
be used for the calibration seen on the display. If the value of the test weights that
will be used is different from the value shown on the display, type the new value via <
Tare > and < Zero > keys.
5. Place the test weights or another practical weight on the scale.
6. Press < Enter > to start span calibration. [ WAıt ] message will shown on the display
10 seconds while span calibration is being performed.
7. At the [ SAvE ] prompt press < Enter > key to continue to the next parameter or
press < F > key to exit without saving the calibration.

Analogue Output ( Only BX11 AN )

The calibration of the analogue output is performed automatically after calibration the scale. If you
want to adjust the analog output manually access to the parameters below as seen at the in the
programming parameters flow diagram ( Page 18 ) and follow the descriptions below.

[410] Coarse Zero Adjustment

Press < Zero > key one after another to increase the analogue signal level or press
< Tare > key to decrease the analogue signal level.

[411] Fine Zero Adjustment

Press < Zero > key continuously one after another to increase the analogue signal level or
press < Tare > key to decrease the analogue signal level.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 24 of 36
[420] Coarse Span Adjustment

Press < Zero > key continuously one after another to increase the analogue signal level or
press < Tare > key to decrease the analogue signal level by taking the full capacity value
as reference without placing any weight.

[421] Fine Span Adjustment

Press < Zero > key continuously one after another to increase the analogue signal level or
press < Tare > key to decrease the analogue signal level by taking the full capacity value as
reference without placing any weight.

[70-] Digital Output Functions

In this block, the digital outputs are programmed for the functions indicated in the table below.

Threshold Output :
2 set point values are entered. SP1 is
the point that the output goes active
when the weight increased from
SP1_H. SP1_L is the point that the
output drops to passive state when
the weight decreased to SP1_L.
Inverse function is available.

Window Output:
2 set point values are entered. The
output is active when the weight is
between SP1_L and SP1_H. Inverse
function is available.

Tablo 4.1 - Digital output functions

[700 0] Output 1

Refer to Tablo 4.1 to select the output function.

0 : No function on output 1
1 : Threshold (Active High)
2 : Threshold (Active Low)
3 : Window (Active High)
4 : Window (Active Low)
5 : Fieldbus output

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 25 of 36
[701 0] Output 2

Refer to Tablo 4.1 to select the output function.

0 : No function on output 2
1 : Threshold (Active High)
2 : Threshold (Active Low)
3 : Window (Active High)
4 : Window (Active Low)
5 : Fieldbus output

[702 0] Output 3

Refer to Tablo 4.1 to select the output function.

0 : No function on output 3
1 : Threshold (Active High)
2 : Threshold (Active Low)
3 : Window (Active High)
4 : Window (Active Low)
5 : Fieldbus output

[703 0] Output 4 ( only BX11, BX11 AN, BX11 MB and BX11 EN )

Refer to Tablo 4.1 to select the output function.

0 : No function on output 4
1 : Threshold (Active High)
2 : Threshold (Active Low)
3 : Window (Active High)
4 : Window (Active Low)
5 : Fieldbus output

Diagnostics

The tests and measurings below are available to find the error source.

RS 232C Serial Interface testing

Short circuit the RXD and TXD pins of the RS232 serial port. Access to the parameter [901].
The characters in the alphabet will be seen double on the display by pressing < Zero > key
sequentily.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 26 of 36
RS 485 Serial Interface testing

Access to the parameter [902].The characters in the alphabet will sequentially be transferred
from RS 485 serial interface port by pressing < Zero > key one after another. Received
numerical data is also seen on display.

Parallel Inputs

Access to the parameter [903]. The prompt [ı X Y] appears on the display.


To perform parallel input test, enter the number of parallel input to Y digits via < Zero > key.
X shows the logical condition of that input.

Parallel Outputs

Access to the parameter [904]. The prompt [o X Y] appears on the display.


To perform parallel output test, enter the number of parallel output to Y digits via < Zero >
key. To change the logical condition of that output via < Tare > key and X shows the logical
condition of that output.

Load cell output level in mV

Measuring load cell signal value is very difficult after installation the system. You can
measure the load cell signal value at parameter [905] without disconnecting the load cell
connector.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 27 of 36
5. ANALOGUE ( ONLY BX11 AN )
BX11 AN is programmable to 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V analogue output types.
Analog output is automatically adjusted to the weighing range after the calibration. The mid value of
the analog output is set to zero load at bipolar usage. The manual analog output adjustment is
available in parameter group [ 4-- ] ( Refer to Page 24 and technical manual ).

The analogue output is related with the gross load of the scale. The analog output signal operates
as described next.

When the gross indication drops below zero, the analog output
Under Zero reduces the analog output to 0mA or - 4 V to indicate error on the
analog output.
The analog output will reflect the gross value to the programmed
Normal Range analog output 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V.
When the gross value exceeds the high limit, the analog signal
increase to approximately 24 mA or 11 V and remains there until the
Over High Limit
weight display is no longer blanked or the analog signal returns to
within range.

The following table indicates the analog output value when the gross indication is out of the range
and if there is any error indication on the display.

4-20 mA 0-20 mA 0–5V 0 – 10 V


Condition ( On Display )
output output output output
The weight is more than the range
24 mA 24 mA 6 V 11 V
( Over )
The weight is under the zero range
0 mA 0 mA -4.0 V -4.0 V
( Under )
Error [ Err XX ]
24 mA 24 mA 6 V 11 V
ADC is out of operating range
24 mA 24 mA 6 V 11 V
[ Adc Out ]

The error data indicated above can be used to follow the errors at PLC.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 28 of 36
6. RS232C AND RS485 DATA OUTPUTS
In this section, you will find the data structure of different type of the data outputs via these serial
ports.

6.1 Continuous Data Output


Continuous data output of the instrument is transmitted in the following data structure. The serial
ports of BX11 are suitable for bi-directional communication. If, you transmit ASCII codes of P(print),
Z(zero), T(tare) or C(clear) letters to the serial port of BX11; the indicator will act like the related keys
are pressed. Details are in the technical manual. The data format is;

Status Indicated Tare


STX STA STB STC D5 D4 D3 D2 D1 D0 D5 D4 D3 D2 D1 D0 CR LF CHK

The including of the status bytes STA, STB and STC are ;
Definition Table for Status A ( STA )
Bits 0, 1 and 2 Bits 3 and 4 Bit 5 Bit 6 Bit 7
0 1 2 Decimal point 3 4 Increment size
0 0 0 XXXXOO 1 0 X1
1 0 0 XXXXXO 0 1 X2
0 1 0 XXXXXX 1 1 X5

Always 1

Always 1
1 1 0 XXXXX.X X
0 0 1 XXXX.XX
1 0 1 XXX.XXX
0 1 1 XX.XXXX
1 1 1 X.XXXXX

Definition Table for Status B ( STB )


Bit 0 0 = Gross 1 = Net
Bit 1 0 = Weight positive 1 = Weight negative
Bit 2 0 = No Error 1 = Error
Bit 3 0 = Stable 1 = Unstable
Bit 4 Always = 1
Bit 5 Always = 1
Bit 6 0 = Not power on zeroed 1 = Zeroed with power on zero
Bit 7 x

Definition Table for Status C ( STC )


Bit 0 Always 0
Bit 1 Always 0
Bit 2 Always 0
Bit 3 Always 0
Bit 4 Always 1
Bit 5 Always 1
Bit 6 Always 0
Bit 7 x

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 29 of 36
CHK (Checksum) = 0 – ( STX + STATUS A + ..... + LF )
Error Messages: UNDER, OVER, A.OUT, L-VOLT, H-VOLT, are represented in Indicated data fields.

Note: The weight data is represented with right aligned, error messages are represented with left
aligned.
Note: The continuous data is started to send after 20 seconds after power-on. This property helps to
connect IndFace1X on RS 485 bus.

Important : The CR and LF shall be enabled for Baykon remote display interfacing.

6.2 Fast Continuous Data Output


Fast continuous “indicated weight” data output can be used only for the instruments which can
communicate fast. The output rate is related with the baud rate. Use higher baud rate for faster data
rate. Received ASCII codes of P(print), Z(zero), T(tare) or C(clear) letters, the indicator will act like the
related keys are pressed. CR and LF can be enabled in the related parameter.

The data format of the fast continuous data output is;


[STX][STATUS][SIGN][WEIGHT VALUE][CR][LF]

Examples :
S+000123.4 (weight is stable and 123.4)
D+000123.4 (weight is dynamic and 123.4)
+ (Over load)
- (Under load)
O (ADC out error

6.3 Print Mode


The format of the data output in Print mode can be selected in 3 different type forms in the
parameter group [ 04- ] . Only continuous format is available more than one interface.

Single Line
You can send the data in single line like below by pressing < Enter > key as;

CN: 21 G: 3.000kg T: 1.000kg N: 2.000kg

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 30 of 36
Multi Line
You can send the data in multiple lines as seen in the label given below by pressing < Enter > key.
The data output structure can be programmed with printer parameters.

Multi Line-1 Format Multi Line-2 Format

6.4 BSI Data Structure


BSI data format gives the reliable and speedy interface advantages with communicating PLC or PC
for process control or transactional applications. This interfacing is recommended especially at PC
interfacing. Details can be seen in the technical manual.

Command Table:

A Read all weight data immediately


B Read Gross weight value immediately
C Clear the tare memory
G Read voltage value of DC power supply
I Read current weight (indicated) value immediately
P Print: Read the current stable weight value
Q Load set points
R Read set points
S Read Status
T Tare
U Read digital inputs
V Read digital outputs
W Set/Reset digital outputs
X Read current weight value in increased resolution immediately
Z Zero

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 31 of 36
7. TECHNICAL SPECIFICATIONS
Common Specifications
A/D Converter:
A/D converter type: 24 bit Delta-Sigma radiometric with integral analog and digital filters
Conversion rate: Up to 1600 measurement values per second
Input sensitivity: 0.1 μV/e (non approved)
Analog input range: 0 mV to +18 mV ( unipolar ) ; - 18 mV to +18 mV ( bipolar )
Internal resolution: up to 16 000 000
External Resolution:
Display resolution up to 999 999 increment
Scale Calibration and Functions:
Calibration: Calibration is performed with or without test weights ( eCal )
Digital filter: 10 steps programmable adaptive filter
Taring, zeroing, auto zero tracking, motion detection, auto zero at power up,
Weighing functions:
net indication at power on, increased resolution
Linearity:
Within 0.0015% FS, ≤ 2 ppm/°C
Load cells:
Excitation: 5 VDC max. 300 mA
Number of load cells: Up to 8 load cells 350 Ω or 18 load cells 1100 Ω in parallel
4- or 6-wire technique.
Connection:
Cable length: maximum 250 m/mm² for 6-wire connection
Communication:
RS-232: 1200 to 115200 baudrate, 8N1 / 7E1 / 7O1
Response speed: Up to 4 ms. response delay after read/write commands
Digital Inputs and Outputs:
1 optoisolated digital input at BX11 PB, BX11 PN, BX11 CO,
Digital Inputs 2 optoisolated digital inputs at BX11, BX11 AN, BX11 MB, BX11 EN,
12 to 28 VDC, 10mA
3 free relay contact at BX11 PB, BX11 PN, BX11 CO,
Digital Outputs 4 free relay contact at BX11, BX11 AN, BX11 MB, BX11 EN,
250 VAC or 30 VDC , 1A
DC Power supply:
12 to 28 VDC max. 300 mA
Environment and Enclosure:
Operation temp.: -10 °C to +40 °C; 85% RH max, non-condensing
Panel type, front panel and rear panel are stainless steel;
Enclosure
Aluminum body.
Protection Front panel IP67

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 32 of 36
BX10 MB Modbus-RTU
Communication:
RS-485: 1200 to 115200 baudrate, 8N1 / 7E1 / 7O1
Response speed: Up to 4 ms. response delay after read/write commands
Max Stations: Up to 31 stations per segment
Digital I/O Ports:
2 ports can be programmed as digital input or digital output, non-isolated.

BX11 AN Analogue
Communication:
Voltage output: 0-5 VDC, 0-10 VDC
Current output: 4-20mA, 0-20mA
D/A Converter: 16 bit
Max. cable length: 300 meter
Max. load resistance:
500 Ω
(current output )

BX11 MB Modbus-RTU
Communication:
RS-485: 1200 to 115200 baudrate, 8N1 / 7E1 / 7O1
Response speed: Up to 4 ms. response delay after read/write commands
Max Stations: Up to 31 stations per segment

BX11 PB Profibus DPV1


Communication:
Data rate: Up to 12000 kbit/s with automatic baud rate detection
GSD file Generic GSD-file provided
Depending on physical media
Topology:
RS-485: segmented line topology without stubs
Shielded twisted pair cable
Installations:
Line length depending on physical media and transmission speed
Max. Stations: Up to 32 stations per segment, up to 126 stations per network
Isolation: Galvonically isolated bus electronics
Response speed: Up to 4 ms. response delay after read/write commands

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 33 of 36
BX11 PN Profinet
Communication:
Data rate: 100 Mbit/s, full duplex
GSDML file: Generic GSDML-file provided
DHCP or manual IP assign over EtherX PC Software.
TCP/IP settings:
Device identity customization
Topology: Line, Bus, Star or Tree topology depending on physical media
Switched Ethernet transmission with shielded twisted pair cables and RJ-45
Installation:
connectors.
Isolation: Galvonically isolated bus electronics
Response speed: Up to 4 ms. response delay after read/write commands.

BX11 EN Ethernet
Communication:
Transmission rate: 10 Mbit/s, half duplex
TCP/IP settings: Manual IP assign over EtherX PC Software
Switched Ethernet transmission with shielded twisted pair cables and RJ-45
Installation:
connectors.
Web client: Available
Response speed: Up to 4 ms. response delay after read/write commands

BX11 CO CANopen
Communication:
Data rate: 10 kbit/s – 1 Mbit/s (selectable) kbit/s
ESD file Generic EDS-file provided
Line with Trunkline, Dropline structure and Termination at both Ends
Topology:
Line length depending on baudrate 25 – 500 meter.
2 wires shielded twisted pair cable.
Installation:
Alternatively 4 wire with 24 Volt power over the bus
Max. Stations: Up to 127 stations per network
Isolation Galvonically isolated bus electronics
Response speed: Up to 4 ms. response delay after read/write commands

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 34 of 36
8. TROUBLE SHOOTING
BX11 weighing indicator had been designed as a very reliable and virtually error free instrument.
However if there is an error occurs, do not attempt to repair the equipment before understanding
what caused the error. Note the problems you have with your instrument and the error messages
shown on the display. Then try to solve the problem according to the error table given below.
ERROR
DESCRIBTION THINGS TO DO
CODE
- Check the load
Under Weight is too low
- Load cell or instrument could be broken.
- Check the load
Over Over Load
- Load cell or instrument could be broken.
- Check the load
ADC Out Load exceeds the operation range - Check the calibration
- Load cell or instrument could be broken.
Err 1 ADC error - Re-energize indicator
Err 2 ADC error - Call BAYKON
- Check load cell cable and load then start
Err 3 Indicator can not be calibrating
calibration again
- Configure the instrument
Err 10 EEPROM error
- EEPROM broken
Err 20 Calibration error - Calibrate the indicator..
Err 21 Configuration error - Configure the indicator.
Tare, CN, Total weight and the SP in - Check SP, PT and ID entries.
Err 22
use error - Check Tare, CN and Total weight
Err 26 Set point error - Reload Set points.
Err 27 Indicator is not calibrated - Calibrate the indicator
Err 30 Processor Error - Call BAYKON
- Load cell signal is negative, very low or
Err 34 Indicator can not be calibrating
too high
- Calibration loading is not enough.
Err 35 Calibration Error
- Check test weight loading.
- Test weight is too small. Increase the test
Err 36 Calibration load value entry Error
weight.
- Wait until scale become stable.
Err 37 Scale unstable
- Check grounding wiring.
Err 47 Main pcb info error - Call BAYKON
Err 61 Eeprom is not installed or broken - Call BAYKON
E XXXX Hardware error - Call BAYKON

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 35 of 36
9. FREQUENTLY ASKED QUESTIONS

Question : My PC could not interface with BX11. How can I check the com port?
Answer : − Connect the instrument to the PC and run Hyper Terminal.
− Check com ports as described in The Diagnostic Test section on Page 26.
Question : IndFace1X installation needs restart every time. How can I install it?
Answer : − Read and follow the installation notes in the installation directory.
− Update your computer (visit http://update.microsoft.com).
Question : IndFace1X could not connect to instrument. What can I do?
Answer : − Check the power, data cabling and PC port setting.
− Remove other connections. Re-energize the BX11 instrument and then make connection.
Question : My PC doesn’t have any COM port. How can I connect instrument to my PC?
Answer : You can use RS-232 / USB converter for serial interfacing via USB port. And select com port
with Connection Settings menu.
Question : My PC have a COM port but I couldn’t see COM port in Connection Setting menu. How can I
solve that problem?
Answer : Another software may be connected to that COM port. Close all applications before running
IndFace1X.
Question : My PC could not interface with BX11. How can I check the com ports?
Answer : Short circuit your com port RXD and TXD pins. Check if the sending data is received or not
by using any terminal software. You may test also BX11 com ports as described in The
Diagnostic Tests section on Page 26 by short circuiting RXD and TXD terminals.
Question : I need very fast interfacing. What is the response delay time of BX11?
Answer : BX11 response delay is max. 4 milliseconds for weight data. Extremely fast interfacing.
Question : What is the external conversion rate of BX11?
Answer : Only continuous data output rate might be called as an external conversion rate which is
depend on the baud rate and data length and up to 65 conversion/second.
Question : How can I check Ethernet connection?
Answer : − BX11EN has a dummy web page. You can easily open web page with any browser
installed on any PC in network.
Question : EtherX is searching but it could not find any instrument over Local Network Area.
Answer : − Check the Exceptions tap in Windows firewall settings. EtherX should be marked.
− Check the firewall of Anti-virus program, If you have.
Question : I done crossover connection with BX11 EN but EtherX could not find it.
Answer : − Check the Internet Protocol (TCP/IP) Properties in Local Area Connection of Windows.
IP address blocks and gateway address of BX11 and PC should be the same in cross
connection.

BX11 Smart Process Indicator, User Manual, Rev. 1.2, May 2013 Page 36 of 36
DECLARATION OF CONFORMITY

We;

BAYKON ENDÜSTRİYEL KONTROL SİSTEMLERİ SAN. VE TİC. A.Ş.

Kimya Sanayicileri Organize Sanayi Bölgesi Organik Cad. No:31

34956 Tepeören Tuzla/İSTANBUL

To which this declaration relates, is in conformity with the following standard(s) or other
normative document(s).

EC Directive: Applicable Standards:

Low Voltage Directive (LVD): (2006/95/EC) EN 60950-1

Electromagnetic Compatibility (EMC): (2004/108/EC) EN 61326-1

Baykon, March 2013

Muhammed YALÇINKAYA Sedat AYDEMİR

General Manager Quality Assurance Manager


Kimya Sanayicileri Organize Sanayi Bölgesi Organik Cad. No:31
Tepeören, 34956 Istanbul, TURKEY
Tel : +90 216 593 26 30 (pbx) Fax : +90 216 593 26 38
e-mail: [email protected]
http:// www.baykon.com

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