Changeover & Bypass Switches

Introduction

On Load Changeover Switches

(with & without Fuses)

Salient Features
¾ Modular design in 3 & 4 pole (63A ~3150A), suitable for
utilization category AC-23A
Supply 1

Supply 1

Supply 1
Supply 2

Supply 2

Supply 2
¾ Easy maintenance as each pole can be replaced easily
due to modular construction, saving cost of entire Switch
in case of single pole being burnt or damaged.
¾ Available in open execution & in sheet steel enclosure.
¾ Complies with the latest requirements of IEC-60947-1&3 /
Load Load 13947-1&3 standards.
Load
¾ Unique self cleaning contact construction with special
I O II knife type (200A~1800A), double break switching
contacts (63~160A & 1000~1800A) & single break
(200A~800A). Positive opening operation, with quick
make - break and effective arc splitting plates guarantee
reliability and long electrical life of the Switch.
¾ Excellent tracking resistance of isolation material in switch
frame prevents flashover between phases even in the
most trying & difficult locations.
¾ Adjustable telescopic shaft
¾ Compact construction
¾ Window for visual contact inspection
¾ Suitable for capacitor switching and as a Main switch
¾ Handle with in-built padlockable facility in-off position
¾ Provision for defeating door interlock
¾ Individual phase barrier can be incorporated without
tools, between two terminals. Fully protected frame for
safe operation in case of (200A~800A)
Function
¾ These changeover switches are used to control &
disconnect any kind of circuit-disconnection feeders both
resistive & inductive loads
¾ By means of manual operation, changeover performs
circuit switching between two independent circuits -I & II
Accessories
+ Auxillary contact (early break type) 1NO + 1NC or
2NO + 2NC is available
+ Key & Castle lock facility

02
 Compact On-Load By Pass Switch

Salient Features
+ Range 63A ~ 1800A, 4 Pole.
+ Complies with the latest requirement of IEC 60947-1&3
and IS/13947-1&3
+ AC23A utilization ratings available.
+ By-pass Switch is designed to customers specific need
in IT industries and sites where UPS and Servo stabilizer
provides main source of supply
+ All other features are same as of On Load Changeover
Switches
Operation
C&S Compact On-Load By-pass switch is operated
manually with single handle comfortably. It provides three
stable positions : SW I SW I SW I
Position Operation Regulator Regulator Regulator
SW II SW II SW II
O Loads are open circuited
SW III SW III SW III
I Loads are connected to the stabilized
supply
Load Load Load
II Loads are connected to the normal supply
Auxiliary Contacts
Auxiliary contact (early break type) 1NO +1NC or 2NO+2NC I II

Single Line Diagram

When By-pass switch is selected at position ‘O’ all the
contacts of isolator are open circuited and provide total
isolation.
In position ‘I’ both isolator I & III are closed and stabilized SW III
LOAD
supply is connected to the load. At position II only isolator II is UPS/Servo
Stabilizer
SW II
closed & isolators I & II are open thus bypassing UPS & Normal Supply
(EB/Generator)

connecting normal supply directly to load SW I

Switch Construction Safety Built-in

C&S pioneered the concept of positive isolation in case of
welding of contacts. In the event of extremely high current OFF
leading to welding of contacts, the handle will not turn
beyond 45o from the ON position, clearly indicates that the
supply is ON and contacts get welded.
Convenience of easy contacts visibility, permits contact
inspection, without removing the switch from installation,
thus saving down time. Max. 45o
Self extinguishing fibre glass re-inforced insulating body of
poles has very high tracking index. Large gap between fixed
ON
and moving contacts in OFF position, make them suitable
for isolation function.
Door interlocking prevents opening in the ON position,
guarding the operator against any accidental mishap. As a
standard upto 3 padlocks are provided in the OFF position to Visible Contacts
prevent closing the circuit during maintenance work. They
can also be provided in the ON position. Using a suitable
gasket alongwith handle enhances ingress protection
level to IP 54.

03
Technical Parameters
Common Characteristics

Conformity to Standards - IEC 60947-3 / IS 13947-3

No. of Poles - 3P / 4P

Rated Operational Voltage (Ue) V 415

Rated Operational Frequency Hz 50 / 60

Suitability for Isolation - YES

Pollution Degree as per IEC / IS - 3

o
Ambient / Cubicle Service Temperature C 45

IP Level after mounting - IP 54

Technical Parameters Compact On Load Changeover Switch / Compact On-Load By Pass Switch
Replace ‘l’ with 3 in case of 3 pole or with 4 in case of 4 pole

Parameters 63A 80A 100A

Conventional Changeover Type CSSD CSSD 63DlCO - -

On-Load Compact Bypass Switch Type CSBS CSBS 63DMl CSBS 80DMl CSBS 100DMl
On-Load Compact Changeover Switch Type CSCS
CSCS 63DMlCO CSCS 80DMlCO CSCS 100DMlCO
with shorting links
On-Load Compact Changeover Switch Type CSCS
- - -
without shorting links
Current rating at 450 C Ith ( A ) 63 80 100

No. of poles 3/4 3/4 3/4

Rated insulation voltage Ui V 1000 1000 1000

Maximum operational voltage Uemax V 690 690 690

Di-electric strength at 50Hz for 1 min. KV 3.5 3.5 3.5

Rated impulse voltage Uimp KV 12 12 12
Rated operational current Ie at 415 V
AC 22A A 63 80 100
AC 23A A 63 80 100
Rated making capacity at 415V, 0.35 pf
AC 23A A 630 800 1000
Rated breaking capacity at 415V, 0.35 pf
AC 23A A 504 640 800

Capacitor rating at 415V, 3ph kVAR 50 50 50

Short circuit current with fuses kA r.m.s 50 50 50

Rated short circuit making capacity (peak) kA 10 10 10

Short time current for 1 sec. kA r.m.s 5 5 5

Electrical Endurance Operations 5000 5000 5000
#Mechanical Endurance Operations 10000 10000 10000

# Mechanical Endurance also includes Electrical Endurance

04
 125A 160A 200A 250A 315A 400A

CSSD 125DlCO - CSSD 200DMlCO CSSD 250DMlCO - CSSD 400KlCO

CSBS 125DMl CSBS 160DMl CSBS 200DMl CSBS 250DMl CSBS 315DMl CSBS 400Kl

CSCS 125DMlCO CSCS 160DMlCO CSCS 200DMlCO CSCS 250DMlCO CSCS 315DMlCO CSCS 400KlCO

- - CSCS200DMKlWSCO CSCS250DMKlWSCO CSCS315DMKlWSCO CSCS400DMKlWSCO

125 160 200 250 315 400

3/4 3/4 3/4 3/4 3/4 3/4

1000 1000 1000 1000 1000 1000

690 690 690 690 690 690

3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 12

125 160 200 250 315 500

125 160 200 250 315 400

1250 1600 2000 2500 3150 4000

1000 1280 1600 2000 2520 3200

50 50 90 110 140 250

50 50 100 100 100 100

10 10 30 30 30 40

5 5 8 8 8 20
5000 1000 1000 1000 1000 1000
10000 10000 10000 10000 10000 10000

05
Technical Parameters
Common Characteristics

Conformity to Standards - IEC 60947-3 / IS 13947-3

No. of Poles - 3P / 4P

Rated Operational Voltage (Ue) V 415

Rated Operational Frequency Hz 50 / 60

Suitability for Isolation - YES

Pollution Degree as per IEC / IS - 3

o
Ambient / Cubicle Service Temperature C 45

IP Level after mounting - IP 54

Technical Parameters Compact On Load Changeover Switch / Compact On-Load By Pass Switch
Replace ‘l’ with 3 in case of 3 pole or with 4 in case of 4 pole

Parameters 630A 800A 1000A

Conventional Changeover Type CSSD CSSD 630KlCO CSSD 800KlCO CSSD 1000KlCO

On-Load Compact Bypass Switch Type CSBS CSBS 630Kl CSBS 800Kl CSBS 1000Kl
On-Load Compact Changeover Switch Type CSCS
CSCS 630KlCO CSCS 800KlCO CSCS 1000KlCO
with shorting links
On-Load Compact Changeover Switch Type CSCS
CSCS 630DMKlWSCO CSCS 800DMKlWSCO CSCS 1000DMKlWSCO
without shorting links
0
Current rating at 45 C Ith ( A ) 630 800 1000

No. of poles 3/4 3/4 3/4

Rated insulation voltage Ui V 1000 1000 1000

Maximum operational voltage Uemax V 690 690 690

Di-electric strength at 50Hz for 1 min. KV 3.5 3.5 3.5

Rated impulse voltage Uimp KV 12 12 12
Rated operational current Ie at 415 V
AC 22A A 630 800 1000
AC 23A A 630 720 800
Rated making capacity at 415V, 0.35 pf
AC 23A A 6300 7200 8000
Rated breaking capacity at 415V, 0.35 pf
AC 23A A 5040 5760 6400

Capacitor rating at 415V, 3ph kVAR 300 350 630

Short circuit current with fuses kA r.m.s 80 80 50

Rated short circuit making capacity (peak) kA 50 50 105

Short time current for 1 sec. kA r.m.s 24 24 50

Electrical Endurance Operations 500 500 500
# Mechanical Endurance Operations 10000 10000 10000

# Mechanical Endurance also includes Electrical Endurance * On Request

06
 1250A 1600A 1800A 2500A 3150A

CSSD 1250KlCO CSSD 1600KlCO CSSD 1800KlCO CSSD 2500KlCO CSSD 3150KlCO

CSBS 1250Kl CSBS 1600Kl CSBS 1800Kl - -

CSCS 1250KlCO CSCS 1600KlCO CSCS 1800KlCO CSCS 2500KlCO CSCS 3150KlCO

CSCS 1250DMKlWSCO CSCS 1600DMKlWSCO CSCS 1800DMKlWSCO CSCS 2500DMKlWSCO CSCS 3150DMKlWSCO

1250 1600 1800 2500 3150

3/4 3/4 3/4 3/4 3/4

1000 1000 1000 1000 1000

690 690 690 690 690

3.5 3.5 3.5 3.5 3.5

12 12 12 12 12

1250 1600 1800 1800 1800

800 800 800 * *

8000 8000 8000 * *

6400 6400 6400 * *

630 * * * *

50 50 50 * *

105 105 105 * *

50 50 50 * *
500 500 500 100 100
10000 10000 10000 6000 6000

07
Technical Parameters

Compact On Load Switch

Disconnector Fuse Changeover

Salient Features
+ Suitable for utilization category AC-23A & comply to IEC
60947- 1&3 / IS13947- 1&3
+ Protection against over load & short circuit faults by fuse
of HRC -80kA rms
+ Compact & standardized size for range 125A~800A &
space saving for panel builders
+ Protection for two modes with backup fuse

Function
+ C&S Compact On Load Changeover is manually
operated 4 Pole switch disconnector fuse with position
I-O-II with backup HRC fuses fitted in phases. The
switch offers protection in position-I as well as in
position-II to the load connected thru common outgoing.

Technical Parameters Compact On-Load Switch Disconnector Fuse Changeover

Parameters 125A 160A 200A

On-Load Switch Disconnector Fuse C/o without fuse CSCF 125B4CO CSCF 160B4CO CSCF 200B4CO
On-Load Switch Disconnector Fuse C/o with fuse CSCF 125B4COF CSCF 160B4COF CSCF 200B4COF
Number of poles 4 4 4
0
Current rating at 45 C Ith ( A ) 125 160 200
Rated insulation voltage Ui V 1000 1000 1000
Max. Rated Operational Voltage (Ue) max V 690 690 690
Rated operational voltage Ue V 415 415 415
Di-electric strength at 50Hz for 1 min. KV 3.5 3.5 3.5
Rated impulse voltage Uimp KV 12 12 12
Rated operational current Ie at 415 V
AC 22A A 125 160 200
AC 23A A 125 160 200
Rated making capacity at 415V, 0.35 pf
AC 23A A 1250 1600 2000
Rated breaking capacity at 415V, 0.35 pf
AC 23A A 1000 1280 1600
Capacitor rating at 415V, 3ph kVAr 50 50 100
Short circuit current with fuses kA r.m.s 80 80 80
Rated short circuit making capacity (peak) kA 10 10 30
Short time current for 1 sec. kA r.m.s 5 5 8
Electrical Endurance Operations 1000 1000 1000
#Mechanical Endurance Operations 10000 10000 10000
Fuse Type BS Pattern B2 B2 B2

# Mechanical Endurance also includes Electrical Endurance

08
 250A 315A 400A 630A 800A
CSCF 250B4CO CSCF 315B4CO CSCF 400B4CO CSCF 630B4CO CSCF 800B4CO
CSCF 250B4COF CSCF 315B4COF CSCF 400B4COF CSCF 630B4COF CSCF 800B4COF
4 4 4 4 4
250 315 400 630 800
1000 1000 1000 1000 1000
690 690 690 690 690
415 415 415 415 415
3.5 3.5 3.5 3.5 3.5
12 12 12 12 12

250 315 500 630 800

250 315 400 630 720

2500 3150 4000 6300 7200

2000 2520 3200 5040 5760

115 160 200 270 340
80 80 80 80 80
30 30 40 50 50
8 8 20 24 24
1000 1000 1000 1000 500
10000 10000 10000 10000 10000
B3 B3 B4 C2 C3

09
Dimensions
Dimensional detail for Conventional Changeover Switch Disconnector

C/O MECHANISM INCOMING I C/O MECHANISM INCOMING I

7.0
4-Ø

OUTGOING
OUTGOING

6-Ø8.0

A (MAX.)
A (MAX.)
B

F
F
C

C
84
39
p

p
INCOMING II INCOMING II
51 D (MAX) G D (MAX.)
E (MIN...MAX.) E (MIN...MAX.) G
64

p = 80 (for 25~125A) p = 220 (for 200~800A)

320 (for 1000~3150A) Metallic Handle available as optional

Type of C/o DIMENSION Type of C/o Type of C/o DIMENSION Type of C/o
Switches A B C D E F G Mechanism Switches A B C D E F G Mechanism
CSSD200..400D4/K4 CO 635 430 225 335 250...325 580 251 CSSD ZW 11
CSSD 25 D4CO 187 120 52 95 180...210 120 86 CSSD ZW 6
CSSD630K4CO 653 430 207 360 250...325 580 299 CSSD ZW 11
CSSD40 D4CO 187 120 52 95 180...210 120 86 CSSD ZW 6 CSSD800K4CO 653 430 207 384 250...325 580 323 CSSD ZW 11
CSSD63 D4CO 277 180 83 145 180...210 180 145 CSSD ZW 6/1 CSSD1000/1250K4CO 984 610 240 457 300...350 800 412 CSSD ZW 12
CSSD1600/1800K4CO 984 610 240 635 300...350 800 590 CSSD ZW 12
CSSD125 D4CO 277 180 83 145 180...210 180 145 CSSD ZW 6/1 CSSD2500/3150K4CO 984 610 240 800 445...495 769 624 CSSD ZW 12

80 90 90
53 173
CSSDZW6 & 6/1 CSSDZW11 173 40 CSSDZW12 64
40

12
12

5.0
64 64
12

12
84

84
53

18

690 MAX
5.0 5.0
510 MAX

90mm(010) x 15mm
220

MAX. 210 mm
220
A

A
20
12

20
39
72

A=210 mm (010) X 20mm A=210 mm (020) X 20mm

Dimensional detail for Compact On Load Changeover Switches

For CSCS Range

M8 for 63A-315A
M10 for 200A-400A
M12 for 630A-800A
Ø7 for 36A-160A 2-M12 ,C.D=39mm for 1000A-1800A
Ø9 for 200A-800A SLOT(9X7)for 63A-315A
Ø11 for 1000A-1800A SLOT(12 X7) for 400A-800A
p

12 Ø11 for 1000A-1800A

12
p
g
e
f

'X'
e
f

64 64
d c
k d
j h b k h c
b1
m a j a1
m
n n

View from ‘X’ 3 Pole 4 Pole

Rating a a1 b b1 c d e f g h j k m n p
63A 215.5 255.5 158.5 198.5 40 20 100 122 142 58 51 2.0 182.5 195~295 145
80A 215.5 255.5 158.5 198.5 40 20 100 122 142 58 51 2.0 182.5 195~295 145
100A 215.5 255.5 158.5 198.5 40 20 100 122 142 58 51 2.0 182.5 195~295 145
125A 215.5 255.5 158.5 198.5 40 20 100 122 142 57 53 2.0 182.5 195~295 145
160A 215.5 255.5 158.5 198.5 40 20 100 122 142 57 53 2.0 182.5 195~295 145
200A 248.5 309.5 191 252 61 25 124 138 163 65.5 81 4.0 242 255~355 145
250A 248.5 309.5 191 252 61 25 124 138 163 65.5 81 4.0 242 255~355 145
315A 248.5 309.5 191 252 61 25 124 138 163 65.5 81 4.0 242 255~355 145
400A 282 352 206 276 70 25 150 180 205 85 96 4.0 262 300~400 220
630A 282 352 206 276 70 40 150 185 223 84 98 4.0 262 300~400 220
800A 282 352 206 276 70 40 150 185 223 84 98 5.0 262 300~400 220
1000A 356 436 278 358 80 50 220 332 372 78 108 12 260 330~450 220
1250A 356 436 278 358 80 50 220 332 372 78 108 12 260 330~450 220
1600A 400 502 322 424 102 50 220 332 372 74 116 16 260 330~450 220
1800A 400 502 322 424 102 50 220 332 372 74 116 16 260 330~450 220
2500A 436 556 358 478 120 50 220 254 372 74 116 12 522 590~690 320
3150A 436 556 358 478 120 50 220 254 372 74 116 16 522 590~690 320

10
Dimensional detail for Bypass Switches

M8 for 63A-315A
M10 for 200A-400A
M12 for 630A-800A
2-M12,C.D=39mm for 1000A-1800A
Ø7 for 36A-160A
Ø9 for 200A-800A SLOT(9X7)for 63A-315A
Ø11 for 1000A-1800A SLOT(12 X7) for 400A-800A
Ø11 for 1000A-1800A
12
p

'X'

g
e
f
64

d
k h c
b
j
m a
n

VIEW FROM -'X'

Rating a b c d e f g h j k m n p
63A 255.5 198.5 40 20 100 122 142 58 51 2.0 255.5 268~368 145
80A 255.5 198.5 40 20 100 122 142 58 51 2.0 255.5 268~368 145
100A 255.5 198.5 40 20 100 122 142 58 51 2.0 255.5 268~368 145
125A 255.5 198.5 40 20 100 122 142 57 53 2.0 255.5 268~368 145
160A 255.5 198.5 40 20 100 122 142 57 53 2.0 255.5 268~368 145
200A 309.5 252 61 25 124 138 163 65.5 81 4.0 345 358~458 145
250A 309.5 252 61 25 124 138 163 65.5 81 4.0 345 358~458 145
315A 309.5 252 61 25 124 138 163 65.5 81 4.0 345 358~458 145
400A 352 276 70 25 150 180 205 85 96 4.0 392 430~530 220
630A 352 276 70 40 150 185 223 84 98 4.0 392 430~530 220
800A 352 276 70 40 150 185 223 84 98 5.0 392 430~530 220
1000A 436 358 80 50 220 332 372 78 108 12 390 460~580 220
1250A 436 358 80 50 220 332 372 78 108 12 390 460~580 220
1600A 502 424 102 50 220 332 372 74 116 16 390 460~580 220
1800A 502 424 102 50 220 332 372 74 116 16 390 460~580 220

Dimensional detail for Compact Switch Disconnector Fuse Changeover Switches

FOR CSCF RANGE M8 FOR 125A~160A SLOT (11X 7) FOR CSCF125~160A

M10 FOR 200A~400A SLOT (12 X 9) FOR CSCF200A~400A
t d
p

64
h

LOAD
j c c e
k
s
b
m
n a

For CSCF 125-160A =3mm

For CSCF 200-400A=5mm

Rating a b c d e f g h j k m n p s t
125A 280 223 48 20 25.4 100 71 87.5 57 113 217 290~310 145 170 2.0
160A 280 223 48 20 25.4 100 71 87.5 57 113 217 290~310 145 170 2.0
200A 310 252 61 25 30 124 81.5 99 65.5 151.5 284.5 340~370 145 226.5 4.0
250A 310 252 61 25 30 124 81.5 99 65.5 151.5 284.5 340~370 145 226.5 4.0
315A 310 252 61 25 30 124 81.5 99 65.5 151.5 284.5 340~370 145 226.5 4.0
400A 360 287 70 25 30 150 102.5 114 87 182 338 400~500 220 279 4.0
630A 478 402 100 40 40 150 111.5 117 85 186 350 400~500 220 282 4.0
800A 478 402 100 40 40 150 111.5 117 85 186 350 400~500 220 282 5.0

NOTE:
Dimensions of Changeover Switches with enclosure are available on request
Dimensions of Conventional Switch Disconnector Fuse Changeover are available on request

11
Changeover & Bypass Switches

State of the art Manufacturing Facilities

Haridwar, Noida Ph-I

& Noida Ph-II Plant

changeover 03 2010