I&M No.

V_9512_R10

Operation & Maintenance Guide

THIS DOCUMENT CONTROLLED BY

RCS Ex CERTIFICATION

ASCO Valves ®
E274601 - 05/2017 All Rights Reserved. I&M No. V_9512_R10
ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932
©
www.ascovalve.com Page 1 of 18
 Operation & Maintenance Guide
  Redundant Control System

Table of Contents
Product Description 3
ATEX Environmental Ratings 4
General Specifications 4
Nameplate Information (ATEX Versions Only) 5
Section 1-Normally Closed 7
1. General Operation 7
2. Testing and Maintenance 9

Section 2-Normally Open 10

1. General Operation 10
2. Testing and Maintenance 11

Section 3-Double Acting 12

1. General Operation 12
2. Testing and Maintenance 13

Section 4 14
1. Functional Test Certification 14
2. Spare Parts 14
3. Packaging 14
4. Limited Warranty 14
5. Tools Required for Routine Service 14
RCS Base Unit Wiring Diagram (A) 15
RCS Base Unit with PLC Wiring Diagram (B) 16
RCS N.C. Piping Diagrams 17
RCS N.O. Piping Diagrams 18

Page 2 of 18 I&M No. V_9512_R10

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
Documentation Conventions need more information on installing and operating ASCO
equipment, contact ASCO.
This guide uses the following typographic conventions:
Description OPERATIONAL ATMOSPHERE CONSIDERATIONS:
EXAMPLE
NOTE Notes containing supplementary information. The ATEX version of the Redundant Control System (hereafter
referred to as RCS) is designed in accordance with Annex II of
This symbol precedes information about the European Directive 2014/34/EU, and European standards EN
potential equipment damage. 60079-0:2012 + A11:2013, EN 60079-1:2014, EN 60079-7:2015,
This symbol precedes information about and EN 60079-18:2015. Classification : Ex II 2G Ex db eb mb IIC
potential personnel hazards. Gb IP-56.
User Experience Prerequisites MODELS COVERED BY ATEX APPROVAL:
To effectively use the Pneumatic RCS, users should have some ATEX Approval applies to RCS products having an ASCO Part
experience with pneumatic systems. Number beginning with “5RC”, and that contain any combination
of the following features:
Warnings!
Manifold Architecture: Normally Closed, Normally Open, or
READ THIS ENTIRE MANUAL AND ALL RELATED
Double Acting.
PUBLICATIONS PERTAINING TO THE WORK TO BE
Enclosure Material: 304 SS, 316 SS
PERFORMED BEFORE INSTALLING, OPERATING OR
SERVICING THIS EQUIPMENT. System Voltage: 12 VDC, 24 VDC, 48 VDC, 120 VDC, 110/50-
120/60, 230/50-240/50
• Follow all appropriate safety codes and standards. Operational Mode: Energized to trip or De-energized to trip
• Failure to follow instructions may result in personal injury Optional Features: Common Alarm, Local Initiation of SOV test,
and/or property damage.
Local Initiation of Partial Stroke test, Bypass indication, Silver
• Use extreme caution when working around power-input Contact for relay logic or Lever type bypass switch.
cables. These cables may have potentially lethal or dangerous
voltages. User defined lights and push buttons: Any combination of standard
catalog lights and push buttons.
• Prior to energizing the equipment, have qualified personnel
verify all wiring and connections against vendor drawings. Options not covered by ATEX Approval:
Incorrect wiring and/or connections can result in equipment • RCS products having an ASCO Part Number beginning with “5RC”
damage or serious system failure. If you have questions or that include Local Manual Reset or a Composite Enclosure
• RCS units containing a PLC
PRODUCT DESCRIPTION
The RCS is a two-out-of-two (2oo2) or one-out-of-one hot standby Normally Open Construction: the RCS blocks the incoming
(1oo1 HS) voting, solenoid-operated valve system designed for pneumatic signal and connects the “Process” port to the “Exhaust”
use as a component in safety instrumented systems. It functions port when energized.
as a redundant pneumatic tripping device to control the pilot air Double Acting Construction: the incoming pneumatic control
signal to a process valve actuator. The RCS uses 2oo2 or 1oo1 signal passes through the RCS to one side (C2) of the process valve
HS voting solenoids to enhance the reliability of the circuit. The actuator while the other side (C1) of the process valve actuator
RCS consists of two electrically actuated solenoid valves (SOV1, is vented through the RCS when energized. The 1oo1 HS mode
SOV2) and a pneumatically operated (Manually Controlled) bypass cannot be used with the double acting construction.
valve, and three pressure switches. The pressure switches provide
solenoid state feedback and are used during on-line testing of the When a trip occurs:
RCS unit. The bypass valve allows for maintenance of the solenoid Normally Closed Construction: the RCS blocks the incoming
valves without having to shut down the process valve. The use of pneumatic signal and connects the “Process” port to the “Exhaust”
the Maintenance Bypass Valve is not required for functional testing port. This vents the air signal from the process valve actuator and
of the RCS unit. The RCS is available as a base unit (5R) and base allows the actuator return spring to move the process to its fail-
unit with on-board PLC (5L). The 5L unit with on-board PLC is safe position.
programmed with the logic required for proper operation. The type Normally Open Construction: the RCS supplies air to the process
of operation (2oo2 NC, 2oo2 NO, 2oo2 DA, 1oo1HS NC, 1oo1HS valve actuator through the “Process” port. This allows the actuator
NO) must be specified by the customer at the time of order. During to move the process to its fail-safe position.
normal operation of a 5L construction power is routed through the Double Acting Construction: (C2) of the process valve actuator is
PLC to SOV1 and SOV2. Pressure switches (PS1, PS2 and PS3) vented through the RCS while the pneumatic control signal is applied
are monitored by the PLC. In the event of a PLC failure, SOV1 and to (C1) of the process valve actuator. This causes the process valve
SOV2 will be connected directly to the Diagnostic Control System actuator to move from its normal operating position to its fail-safe
(hereafter referred to as DCS) output, allowing the DCS to have position.
supervisory control of SOV1 and SOV2. Normal operation of the
processed valve unit will not be effected during this event. The RCS HARDWARE
unit will continue to function with restricted capabilities. For proper operation, a pneumatic pressure of 3-150 PSI must be
Under normal operating conditions: supplied to the RCS [process connection] while a pressure of 40-150
PSI must be supplied to the [pilot connection]. It is housed in a 20”
The RCS allows for periodic testing of the solenoids by cycling one
x 16” x 8” enclosure. The primary components include:
solenoid valve and then the other either manually or automatically
therefore attaining the desired safety availability. This testing is • Hard anodized aluminum manifold body
performed online without the need for bypassing of the safety • Two low power solenoid-operated ISO-3 valves
action and without interruption of the process. • A key-actuated bypass valve.
For all constructions, three pressure switches are included to • Three pressure switches (ATEX rated Ex d IIC).
provide indication of each solenoid-operated valve and bypass valve • An electrical terminal block for wiring termination (ATEX
position. rated Ex e IIC)
Normally Closed Construction: the RCS supplies air to the • Associated wiring.
process valve actuator through the “Process” port when energized. • An on-board digital processor (RCS-L only)
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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 RCS-5R RCS-5L With Onboard PLC
Figure 1. General Appreance of the RCS

mounting brackets (2 on top)

on-board digital processor (RCS-L only)

field wiring termination block

pneumatic manifold
manually actuated bypass valve

solenoid valves (2)

    pressure switches (3)
bypass valve

internal grounding/earthing connection

breather/vent   pneumatic connections

external grounding/earthing connection   mounting brackets (2 on bottom)

Figure 2. RCS Components (Normally Closed shown)

ATEX ENVIRONMENTAL RATINGS

CE 0344 II 2G
Ex db eb mb IIC T* Gb • eb : Increased Safety Protection Method
• Ex : Explosion Protection Marking • mb : Encapsulation safety method (solenoid only)
• II: Equipment Group Other than Mines
 

• IIC : Atmosphere Group: Acetylene & Hydrogen

• 2G: Category 2; Gas Atmosphere • *T180°C : Temperature Class 180°C-120/60-110/50 or 230/50-240/50 Applications
• Ex : Explosion Protected • *T6 : Temperature Class 85°C-12/DC, 24/DC, 48/DC or 120/DC Applications
• db : Flameproof Protection Method • Gb : Equipment Protection level (“High” Level)

GENERAL SPECIFICATIONS
Solenoid Operator: Pressure Switches: Pneumatic Connections:
12, 24, 48 or 120 Volt DC Low Power, 3 each (ATEX rated Ex II 2G D Ex IIC T6) Pilot:
Class F coil-1.4 watts and 1.7 watts Pressure Switch Type: 1/8” NPTF
(1.7 watts does not apply to ATEX SPDT switches, hermetically sealed, Pilot Pressure:
versions) Anodized Aluminum 40-150 psi
120/60-110/50 or 230/50-240/50 AC
Switch Contact Rating: Inlet & Process:
10.1 Watts
Gold contacts (std) 1 amp suppressed 1/2” NPTF
Pneumatic Valve: resistive load; .5 amps inductive load @
ISO-3; 5/2 air-spring valve; solenoid Exhaust Port:
28 VDC.
operated/Requires external pilot air Silver contacts (opt) 5 amps suppressed 1/2” NPTF
supply. resistive load; 3 amps inductive load @ 28 Process Pressure Range:
Bypass Valve: VDC. 3 psi to 150 psi
ISO-3; 5/2 air-spring valve; manually Connection & Setting: Air Quality:
operated/Requires external pilot air ¼” NPTF; 3 psi increasing/ 1 psi decreasing; Instrument air per ANSI/ISA 7.0.01-1996
supply. non-adjustable. Particle size ≤ 40 microns.
Manifold: Electrical: Materials:
3- station ISO base; unique pneumatic Digital Processor (PLC): Enclosure:
circuit design RCS-L only, 14 inputs, 10 outputs Stainless Steel (304 SS, 316SS) or Fiberglass
(Fiberglass does not apply to ATEX versions)

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
Size: Solenoid Coil: Approvals:
24”x 16”x 8” Epoxy encapsulated. Exida
Weight: Pressure Switches: Certified SIL 3 capable (Standard
Approximately 75 lbs. 316 Stainless Steel Wetted Surfaces Normally Open and Normally Closed
Mounting Panel constructions, see SIL certificate for
Environmental:
Painted Steel special constructions).
Ambient temperature range:
Manifold: Consult panel nameplate to verify.
Anodized aluminum. • RCS-R = -40°F to 140°F (-40°C to 60°C)
Valves: • RCS-R with local manual reset option
Body – Die-cast Aluminum alloy, Sealing- = -4°F to 140°F (-20°C to 60°C)
Nitrile (NBR) and Polyurethane (PUR), • RCS-L = -4°F to 131°F (-20°C to 55°C)
Spool and Stainless Steel.

NAMEPLATE INFORMATION (ATEX VERSIONS ONLY)

explosion protection marking
name of manufacturer
equipment group II category 2
™ type of explosive atmosphere
G=gas, vapor or mist
 
ENCLOSURE TYPE 4, 4X, IP-56

CE marking and number of

notified body responsible for Ex db eb mb IIC T180°C Gb
quality system (CE 0344) Tamb -40°C to +60°C
ITS 07ATEX15746

ambient temperature rating POWER MAX.

certificate number
MAX. AMBIENT TEMP VOLTAGE AIR.
electrical parameters
MODEL NO. INLET (PSI) AIR.

serial number SERIAL NO./DATE PILOT (PSI)

including date code
FLORHAM PARK, NEW JERSEY, USA address of manufacturer

120/60 - 110/50 or 230/50 - 240/50 Volt AC Applications

explosion protection marking

name of manufacturer
equipment group II category 2
™ type of explosive atmosphere
CE marking and number of G=gas, vapor or mist
notified body responsible for  
ENCLOSURE TYPE 4, 4X, IP-56
quality system (CE 0344)

temperature T code T6=85°C/185°F Ex db eb mb IIC T6 Gb

12/DC, 24/DC, 48/DC or 120/DC Tamb -40°C to +60°C
applications ITS 07ATEX15746

ambient temperature rating POWER MAX.

certificate number
MAX. AMBIENT TEMP VOLTAGE AIR.
electrical parameters
MODEL NO. INLET (PSI) AIR.

serial number SERIAL NO./DATE PILOT (PSI)

including date code
FLORHAM PARK, NEW JERSEY, USA address of manufacturer

12, 24, 48 or 120 Volt DC Applications

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
INSTALLATION
This section provides the information needed to install the RCS. Field Connections:
Unpacking: Pneumatic Connections (Figure 5 A)
Upon receipt of the RCS, unpack it carefully and visually check   WARNING: Explosion Hazard! Do not remove
for damage. The packing list shows the complete model number and or replace any component while circuit is live
describes the features of the unit.
1. If the unit is damaged, immediately contact ASCO. unless the area is known to be nonhazardous.
2. If everything is in order, proceed to the instructions in the The RCS should be mounted as closely to the process valve as
following sections. possible. In order to insure proper operation of the process valve,
tubing runs should be as straight and short as possible. Recommended
Mounting Location Considerations: piping for the inlet and outlet pneumatic connections to the RCS
The RCS is designed to be field mounted near the process valve is ½” stainless steel tubing. Recommended piping for pilot supply
to be actuated. The following factors should be considered when is 1/8” stainless steel tubing.
selecting a mounting location:
• Accessibility: Allow ample space for door operation, and for
wiring and tubing runs. process exhaust
• Temperature: Consider the amount of heat generated by equipment 1/2” NPT 1/2” NPT
in the mounting area. The RCS is intended for operation in ambient
temperatures from - 40°C to 60°C (RCS-R), -20°C to 60°C (RCS-R
with local manual reset option), from -20°C to 55°C (RCS-L).
  WARNING: Explosion Hazard! Do not remove
or replace any component while circuit is live
unless the area is known to be nonhazardous.
ASCO components are intended to be used only within the
technical characteristics as specified on the nameplate. Changes to
the equipment are only allowed after consulting the manufacturer
pilot (supply)
or its representative. The Redundant Control System with ATEX 1/8” NPT
certification is intended for installation in potentially explosive inlet (supply)
atmospheres, ATEX category 2G, gas Group IIC. The surface 1/2” NPT
temperature classification depends on the voltage, wattage and Normally Closed
ambient temperature which are stated on the nameplate. Depending
on the ambient/operation temperature heat resistant cabling capable inlet (supply) exhaust
1/2” NPT
for the temperature as indicated on the nameplate must be used. 1/2” NPT
Mounting:
The RCS is designed to be mounted using the four mounting brackets
provided on the enclosure corners as shown in the figure below. It is
recommended that four 3/8” or 10 mm diameter bolts be used.

254 mm

pilot (supply)
process 1/8” NPT
1/2” NPT

Normally Open

inlet (supply)
exhaust
541 mm 1/2” NPT
1/2” NPT

C1 process
1/2” NPT

406 mm

C2 process
1/2” NPT pilot (supply)
241 mm 1/8” NPT

Double Acting

Figure 4. Mounting Dimensions Figure 5A. Pneumatic Connections

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 • The RCS should be connected to a high quality instrument
178 mm 178 mm grade ground with #14 AWG or heavier wire. A grounding
25
mm 25 stud is provided both inside and outside the enclosure.
mm
Enclosure openings are Electrical Connection (Customer Responsibility):
permitted in shaded
areas. Multiple openings
General (Figure 5 B)
must have a minimum 1. In all cases follow local and national electrical codes and
of 102 mm. spacing. 483 confirm compliance with Zone 1 ATEX requirements.
483 mm
mm Maximum number of
enclosure openings is 4
2. Placement of the conduit connection is up to the customer,
per side.
in compliance with Zone 1, ATEX requirements, based on
location and ease of installation. The upper or lower left side
165
mm
of the box will give the shortest run to the wire terminal.
Stainless Steel
Enclosures 3. Cable/conduit connections can be added in location as shown
on Figure 5 B. Entry of external conductors and cables must
left side rightside be through properly installed and suitable certified flameproof
25
mm cable entry devices and in accordance with ATEX Zone 1
increased safety requirements. Assemble and install cable
127 127 glands per manufacturer’s instructions. Connect cable ground
mm mm
25 25 connections to the grounding/earthing terminal blocks or
mm
mm grounding / earth studs provided internally and externally.
Entry of external
conductors and cable
4. It is recommended that standard industry practices are followed
must be thru properly to prevent condensation from entering the enclosure and, in
installed and suitable some cases of Class I, Div 2 or ATEX Zone 1 conditions, to
flameproof cable entry
470
prevent hazardous gasses and vapors from migrating through
470
devices and conform to mm the conduit to the control room or open ignition source.
local and national wiring
mm codes and zone 1 ATEX Grounding and Earthing. (Figure 5 C)
requirements. Internal and external grounding studs are provided on the RCS
165
Composite mm product. Ground/earth the product in accordance with local and
Enclosures national electric codes as well as ATEX Zone 1 requirements.
Green earthing terminal blocks are provided for easy installation of
left side rightside conductor up to 4 mm sq.
25
mm Figure 5B. Enclosure Openings Only insert one conductor per terminal block. Grounding studs are
provided inside and outside of the enclosure for additional grounding/
earthing requirements. (see Figure 5 C)
RCS-R Base Unit (without on-board PLC)
1. Connect the power source to the designated terminals
(SOV1, SOV2) as per wiring diagram provided with the RCS
unit. Wiring diagrams are available on the Internet at: www.
ascovalve.com/rcsconfigurator
2. Wire the three pressure switches (PS1, PS2 & PS3) as per
wiring diagram.
3. Wire optional accessories.
RCS-L Base Unit (with on-board PLC)
1. Connect to the PLC as per wiring diagram provided with the
RCS unit. Wiring diagrams are available on the Internet at:
www.ascovalve.com/rcsconfigurator (SOV1, SOV2, PS1,
PS2 and PS3 are pre- wired to PLC by ASCO)
internal grounding/ external grounding/
2. Use care when running signal wiring near to or crossing
earthing locations earthing location conduit or wiring that supplies power to motors, solenoids,
(stud not visible) lighting, horns, bells, etc.
Figure 5C. Grounding Connections 3. AC power wiring should be run in a separate conduit from
DC power. All power wiring to and from the RCS should be
in grounded conduit.
Wiring Guidelines 4. The RCS should be connected to a high quality instrument
The following general guidelines apply to all wiring discussed grade ground with #14 AWG or heavier wire. A grounding
in this document. stud is provided both inside and outside the enclosure.
  WARNING: Circuit power must be removed from 5. Torque wire connection screw on PLC to 0.56Nm (5 inch-
the device prior to disconnecting the wiring on pound).
either the field or internal side of the terminal strip.
• Wiring shall be according to the National Electrical Code
Section 1. - Normally Closed
(ANSI-NFPA 70), Zone 1 ATEX requirements or other 1. General Operation
applicable codes. The RCS is a two-out-of-two (2oo2) or one-out-of-one hot standby
• Wire size: stranded 16 and 18 AWG. (1oo1 HS) voting, solenoid-operated valve system designed for
• The terminal clamps are designed for one wire only; DO NOT use as a component in safety instrumented systems. It functions
attempt to terminate multiple wires into one terminal. as a redundant pneumatic tripping device to control the pilot air
• Use care when running signal wiring near to or crossing signal to a process valve actuator. Both solenoids must be de-
conduit or wiring that supplies power to motors, solenoids, energized (De-Energize-To-Trip Version) or energized (Energize-
lighting, horns, bells, etc. To-Trip Version) prior to moving the process to its fail-safe position.
• AC power wiring should be run in a separate conduit from Three pressure switches are included to provide indication of each
DC power. All power wiring to and from the RCS should be in solenoid-operated valve and bypass valve position.
grounded conduit. The RCS allows for periodic testing of the solenoids by cycling one
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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
solenoid valve and then the other either manually (when ordered the contact of pressure switch #1 (resp. #2) is open. Pressure
with a local initiation of SOV test option) or automatically (by vents from pressure switch #1 (resp. #2). Pressure is applied to
the system DCS or the onboard diagnostic processor) therefore pressure switch #3 and contact closed.
maintaining the desired safety availability. This testing is performed
online without the need for bypassing of the safety action and without BYPASS MODE:
interruption of the system process. • The manually operated maintenance bypass valve is used to
Under normal operating conditions, the RCS supplies pilot air to isolate and depressurize the solenoid valves and pressure
the process valve actuator through the “process” port. When a trip switches during maintenance. The maintenance bypass valve
occurs, the RCS blocks the incoming pneumatic signal and connects position is indicated by pressure switch #3.
the “process” port to the “exhaust” port. This vents the air signal • In the Bypass mode, the RCS “inlet” port is directly connected
from the process valve actuator and allows the actuator return spring to the “process” port. The solenoid valves and pressure switches
to move the process to its fail-safe position. are vented to “exhaust”.
The pressure switches report solenoid valve positions as follows: • In the Bypass mode, the contacts of pressure switches #1, #2
and #3 are open which indicates that no pressure is on the valves
RUN MODE: or pressure switches.
• De-Energize-To-Trip:(Figure3a) Manually-Actuated maintenance bypass valve operation:
If solenoid valve #1 (resp. #2) is in the energized position, the
The manually-actuated bypass valve has two positions: NORMAL
contact of pressure switch #1 (resp. #2) is open. Pressure
vents from pressure switch #1 (resp #2). Pressure is applied to for system run and MAINTENANCE BYPASS for maintenance
pressure switch #3 and contact closed. of the solenoid valves and pressure switches. To change positions
simply rotate the key (a lever option is available in place of the key)
• Energize-To-Trip:(Figure 3b) to the desired position indicated on the valve.
If solenoid valve #1 (resp. #2) is in the de-energized position,

Pressure Switches:
The pressure switches are factory set to actuate at 3 psig -increasing and 1 psig decreasing pressure. The pressure switches are fixed and not
adjustable.
Status of SOVs Pressure Switches indicate as shown Status of SOVs Pressure Switches indicate as shown
Pressure Pressure Pressure Pressure Pressure Pressure
Solenoid Valves Solenoid Valves
Switch 1 Switch 2 Switch 3 Switch 1 Switch 2 Switch 3
Both SOVs Energized O O CL Both SOVs Energized CL CL CL
Both SOVs De-Energized CL CL CL Both SOVs De-Energized O O CL
SOV 1 De-Energized Only CL O CL SOV 1 Energized Only CL O CL
SOV 2 De-Energized Only O CL CL SOV 2 Energized Only O CL CL
Bypass Mode O O O Bypass Mode O O O
CL = Pressure switch Normally Open contact is Closed CL = Pressure switch Normally Open contact is Closed
O = Pressure switch Normally Open contact is Open O = Pressure switch Normally Open contact is Open
Figure 3a. Test Table of Solenoid Valve Status Figure 3b. Test Table of Solenoid Valve Status
(Normally Closed, De-Energize-To-Trip) (Normally Closed, Energize-To-Trip)

PS1 PS2 PS3 PS1 PS2 PS3 PS1 PS2 PS3

SOV1 SOV2   Air Supply   Air Supply SOV2   Air Supply

       B/P
B/P SOV1 SOV2 B/P SOV1
  Exhaust   Exhaust   Exhaust
Energized Energized Energized
Normal De-Energized De-Energized Normal De-Energized Normal

Process Valve Open Process Valve Closed (TRIP) Process Valve Open
PS1 PS2 PS3   PS1 PS2 PS3

SOV1     Air Supply SOV1 SOV2     Air Supply

B/P
SOV2 B/P PRESSURE
Exhaust Exhaust EXHAUST
Energized   Energized Energized Maintenance
De-Energized Normal Bypass

Process Valve Open Process Valve Open (BYPASS MODE)

Figure 3c. RCS System Status (Normally Closed, De-Energize -To-Trip)

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
  PS1 PS2 PS3 PS1 PS2 PS3 PS1 PS2 PS3
  Air Supply   Air Supply
 
SOV1 SOV2 SOV2   Air Supply
B/P Exhaust B/P Exhaust SOV1       B/P Exhaust
Energized Energized Energized
De-Energized De-Energized Normal De-Energized Normal
Normal

Process Valve Closed (TRIP) Process Valve Open Process Valve Open

  PS1 PS2 PS3   PS1 PS2 PS3

  Air Supply   Air Supply
SOV1
    B/P
PRESSURE
SOV2     B/P Exhaust SOV1 SOV2 Exhaust
EXHAUST
Energized Bypass
De-Energized Normal De-Energized De-Energized

Process Valve Open Process Valve Open (BYPASS MODE)

Figure 3d. RCS System Status (Normally Closed, Energize-To-Trip)

2. Testing and Maintenance: switch during normal operation, the manually- operated bypass
valve is used.
Testing:
Solenoid-operated valve testing This valve is used to isolate and depressurize the solenoid valves
and pressure switches for maintenance only.  
The solenoid-operated valves and their associated pressure switches
can be tested online without interruption of the process. This When the switch is rotated to the bypass position, the RCS
testing is implemented by cycling each solenoid-operated valve and manifold channels the inlet pressure directly to the process port.
comparing the associated pressure switch contact reading to the test Pressure to the solenoid valves and pressure switches are vented to
table (see Figure 3a and 3b). “exhaust”. Contacts to pressure switches #1, #2, and #3 are open
which signals the PLC/DCS that the RCS is in bypass and not in
Partial Stroke testing shut down.
A partial stroke of the process valve can be performed online
without interruption of the process. This testing is implemented Manual Bypass Valve Operation
by performing solenoid-operated valve testing, then moving the (for maintenance only)
process valve toward the safe state for a predetermined time. At WARNING: Explosion Hazard. Do not open the
the end of the predetermined time, the process valve is returned to
the normal position.
enclosure unless area is known to be non-
Testing can be automated using a programmable logic controller
hazardous.
(PLC), a distributed control system (DCS) or an on-board digital 1. Turn the key clockwise from “Normal” to “Maintenance
processor (RCS-L only). Bypass”. The system pressure is now bypassed directly
from “inlet” to “process” so that the process valve position is
CAUTION: (De - Energize - To - Trip Version) De- maintained.
energizing two solenoid valves at the same time will 2. Verify that all 3 pressure switch contacts are open, indicating
initiate a shutdown. the RCS is in Bypass.
(Energize - To - Trip Version) Energizing two solenoid
valves at the same time will initiate a shutdown. WARNING: Remove the maintenance bypass
1. At all times during testing, one out of the two solenoid-operated key from the switch and place the key in the
valves must be in the energized position (De-Energize-To-Trip bottom of the enclosure until maintenance has
Version) or de-energized (Energize-To-Trip Version). been completed.
2. IF, during the test process, the pressure switches do not WARNING: Explosion Hazard. Do not remove
indicate what is expected according to the test table (see Figure
3a and 3b), the second solenoid-operated valve must not be or replace any component while circuit is live
de-energized (De-Energize-To-Trip Version) or energized unless area is known to be non - hazardous.
(Energize-To-Trip Version). 3. Turn off power to the RCS; disconnect appropriate wires from
Maintenance: terminal block.
4. Remove device (coil, solenoid valve, or pressure switch) and
WARNING: Potential Electrostatic Charging install the new device following instructions supplied. If
Hazard. Use wet or damp cloth when cleaning replacing a solenoid valve, apply a small amount of anti-seize
any non-metallic/painted surfaces. to the bolt threads and torque to 160-175 in-lbs in a crisscross
The Pneumatic RCS requires no routine maintenance except pattern. Reconnect wires to appropriate terminal, (see wiring
periodic inspections for loose wires and fittings. The enclosure diagrams).
should be opened occasionally and the components checked to 5. Turn on power to the RCS. Verify that each device has power
make sure they are tight, clean, and dry. The Breather/Vent valve and is in the correct state. (see Figure 3a and 3b).
shall be inspected for obstruction and that it is free of debris during 6. Replace key in the Maintenance Bypass and rotate counter-
routine maintenance cycles and during manual proof testing. clockwise to the “Normal” position.
Manually-Actuated Bypass Valve 7. Have the control room run through the programmed test to be
If it is necessary to replace a solenoid- operated valve or pressure sure the system is operating properly.
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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 The pressure switches report solenoid valve positions as follows:
Section 2. - Normally Open
RUN MODE:
1. General Operation • De-Energize-To-Trip: (Figure 6a & 6c)
The RCS is a two-out-of-two (2oo2) or one-out-of-one hot If solenoid valve #1 (resp. #2) is in the energized position, the contact of
standby (1oo1 HS) voting, solenoid-operated valve system pressure switch #1 (resp. #2) is closed. Pressure is applied to pressure
designed for use as a component in safety instrumented systems. switch #1 (resp #2). Pressure is applied to pressure switch #3 and
It functions as a redundant pneumatic tripping device to control contact closed.
the air signal to a process valve actuator. Both solenoids must be • Energize-To-Trip: (Figure 6b & 6d)
de-energized (De-Energize-To-Trip ) or energized (Energize- If solenoid valve #1 (resp. #2) is in the de-energized position, the
contact of pressure switch #1 (resp. #2) is closed. Pressure is applied to
To-Trip) prior to moving the process to its fail-safe position. pressure switch #1 (resp. #2). Pressure is applied to pressure switch
Three pressure switches are included to provide indication of #3 and contact closed.
each solenoid-operated valve and bypass valve position. The BYPASS MODE:
RCS allows for periodic testing of the solenoids by cycling one • The manually operated bypass valve is used to isolate and depressurize
solenoid valve and then the other either manually (when ordered the solenoid valves and pressure switches during maintenance. The
with a local initiation of SOV test option) or automatically (by maintenance bypass valve position is indicated by pressure switch #3.
the system DCS or the onboard diagnostic processor in the case • In the Bypass mode the “inlet” air to the RCS is blocked, the “process”
of a 5L unit) therefore attaining the desired safety availability. port is connected to the “exhaust”. In addition, the solenoid valves and
This testing is performed online without the need for bypassing pressure switches, including pressure switch #3, are vented to “exhaust”.
of the safety action and without interruption of the system • In the Bypass mode, the contacts of pressure switches #1, #2 and #3
are open which indicates that no pressure is on the valves or pressure
process. switches.
Under normal operating conditions, the RCS blocks the pilot air
Manually-Actuated Bypass Valve Operation:
supply from the process valve and connects the “process” port The manually-actuated bypass valve has two positions: NORMAL for
to the “exhaust” port. When a trip occurs, the RCS supplies system run and MAINTENANCE BYPASS for maintenance of the
pilot air to the process valve actuator through the “process” solenoid valves and pressure switches. To change positions simply rotate
port. This allows the actuator to move the process valve actuator the key (a lever option is available in place of the key) to the desired
to its fail-safe position. position indicated on the valve.

Pressure Switches:
The pressure switches are factory set to actuate at 3 psig-increasing and 1 psig decreasing pressure. The pressure switches are fixed and not
adjustable.
Status of SOVs Pressure Switches indicate as shown Status of SOVs Pressure Switches indicate as shown
Pressure Pressure Pressure Pressure Pressure Pressure
Solenoid Valves Solenoid Valves
Switch 1 Switch 2 Switch 3 Switch 1 Switch 2 Switch 3
Both SOVs Energized CL CL CL Both SOVs Energized O O CL
Both SOVs De-Energized O O CL Both SOVs De-Energized CL CL CL
SOV 1 De-Energized Only O CL CL SOV 1 Energized Only O CL CL
SOV 2 De-Energized Only CL O CL SOV 2 Energized Only CL O CL
Bypass Mode O O O Bypass Mode O O O
CL = Pressure switch Normally Open contact is Closed CL = Pressure switch Normally Open contact is Closed
O = Pressure switch Normally Open contact is Open O = Pressure switch Normally Open contact is Open
Figure 6a. Test Table of Solenoid Valve Status Figure 6b. Test Table of Solenoid Valve Status
(Normally Open, De-Energize-To-Trip) (Normally Open, Energize-To-Trip)

PS1 PS2 PS3 PS1 PS2 PS3 PS1 PS2 PS3

SOV1 SOV2   Air Supply   Air Supply SOV2   Air Supply

       B/P
B/P SOV1 SOV2 B/P SOV1
  Exhaust   Exhaust   Exhaust
Energized Energized Energized
Normal De-Energized De-Energized Normal De-Energized Normal

Process Valve Open Process Valve Closed (TRIP) Process Valve Open
PS1 PS2 PS3   PS1 PS2 PS3

SOV1     Air Supply SOV1 SOV2     Air Supply

B/P
SOV2 B/P (Blocked) PRESSURE
Exhaust Exhaust EXHAUST
Energized   Energized Energized
Maintenance
De-Energized Normal Bypass

Process Valve Open Process Valve Open (BYPASS MODE)

Figure 6c. RCS System Status (Normally Open, De-Energize -To-Trip)
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 PS1 PS2 PS3 PS1 PS2 PS3 PS1 PS2 PS3
  Air Supply   Air Supply
 
SOV1 SOV2 SOV2   Air Supply
B/P Exhaust B/P Exhaust SOV1       B/P Exhaust
Energized Energized Energized
De-Energized De-Energized Normal De-Energized Normal
Normal

Process Valve Closed (TRIP) Process Valve Open Process Valve Open

  PS1 PS2 PS3   PS1 PS2 PS3

  Air Supply   Air Supply
SOV1     B/P
SOV2     B/P Exhaust SOV1 SOV2 Exhaust PRESSURE
EXHAUST
Energized Bypass
De-Energized Normal De-Energized De-Energized

Process Valve Open Process Valve Open (BYPASS MODE)

Figure 6d. RCS System Status (Normally Open, Energize-To-Trip)

2. Testing and Maintenance: This valve is used to isolate and depressurize the solenoid valves and
pressure switches for maintenance only.  
Testing:
Solenoid-operated valve testing When the switch is rotated to the bypass position, the “inlet” air to the
RCS is blocked. The “process” port is connected to the “exhaust”.
The solenoid-operated valves and their associated pressure switches Pressure to the solenoid valves and pressure switches are vented
can be tested online without interruption of the process. This to “exhaust”. Contacts to pressure switches #1, #2, and #3 are open
testing is implemented by cycling each solenoid-operated valve and which signals the PLC/DCS that the RCS is in bypass and not in shut
comparing the associated pressure switch contact to the test table (see down.
Figure 6a and 6b).
Partial Stroke testing Manual Bypass Valve Operation
A partial stroke of the process valve can be performed online (for maintenance only)
without interruption of the process. This testing is implemented WARNING: Explosion Hazard. Do not open the
by performing a solenoid-operated valve testing, then moving the enclosure unless area is known to be non-
process valve toward the safe state for a predetermined time. At the hazardous.
end of the predetermined time, the process valve is returned to the
normal position. Testing can be automated using a programmable 1. Turn the key clockwise from “Normal” to “Bypass”. The system
logic controller (PLC), a distributed control system (DCS) or an on- pressure is now blocked by the RCS, “process” is connected to
board digital processor (RCS-L only). “exhaust”.
2. Verify that all 3 pressure switch contacts are open, indicating
CAUTION: (De - Energize - To - Trip Version) De the RCS is in Bypass.
- energizing two solenoid valves at the same time will
initiate a shutdown. WARNING: Remove the maintenance bypass
(Energize - To - Trip Version) Energizing two solenoid key from the switch and place the key in the
valves at the same time will initiate a shutdown. bottom of the enclosure until maintenance has
1. At all times during testing, one out of the two solenoid-operated been completed.
valves must be in the energized position (De-Energize-To-Trip
Version) or de-energized (Energize-To-Trip Version). WARNING: Explosion Hazard. Do not remove
2. IF, during the test process, the pressure switches do not indicate or replace any component while circuit is live
what is expected according to the test table (see Figure 6a and unless area is known to be non - hazardous.
6b), a second solenoid-operated valve must not be de-energized 3. Turn off power to the RCS; disconnect appropriate wires from
(De-Energize-To-Trip Version) or energized (Energize-To-Trip terminal block.
Version). 4. Remove device (coil, solenoid valve, or pressure switch) and
install the new device following instructions supplied. If
Maintenance: replacing a solenoid valve, apply a small amount of anti-seize
WARNING: Potential Electrostatic Charging to the bolt threads and torque to 160-175 in-lbs in a crisscross
Hazard. Use wet or damp cloth when cleaning any pattern. Reconnect wires to appropriate terminal (see wiring
non-metallic/painted surfaces. diagrams provided with unit). Wiring diagrams are available on
The Pneumatic RCS requires no routine maintenance except periodic the internet at: www.ascovalve.com/rcsconfigurator.
inspections for loose wires and fittings. The enclosure should be 5. Turn on power to the RCS. Verify that each device has power
opened occasionally and the components checked to make sure they and is in the correct state. (see Figure 6a and 6b).
are tight, clean, and dry. 6. Replace key in the Bypass and rotate counter-clockwise to the
Manually-Actuated Bypass Valve “Normal” position.
If it is necessary to replace a solenoid-operated valve or pressure
7. Have the control room run through the programmed test to be
switch during normal operation, the manually operated bypass valve sure the system is operating properly.
is used.  
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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 valve actuator to move from its normal operating position to its fail-safe
Section 3. - Double Acting position.
NOTE: One-out-of-one hot standby (1oo1HS) mode can- The pressure switches report solenoid valve positions as follows:
not be used with the Double Acting RCS- L.
RUN MODE:
1. General Operation • De-Energize-To-Trip: (Figure9a&9c)
The RCS is a two-out-of-two (2oo2) or one-out-of-one hot If solenoid valve #1 (resp. #2) is in the energized position, the contact
standby (1oo1 HS) voting, solenoid-operated valve system of pressure switch #1 (resp. #2) is open. Pressure vents from pressure
designed for use as a component in safety instrumented systems. switch #2. Pressure is applied to pressure switch #1 and #3.
Double acting RCS units are only available in 2oo2. It functions • Energize-To-Trip: (Figure9b & 9d)
as a redundant pneumatic tripping device to control the air signal
If solenoid valve #1 (resp. #2) is in the de- energized position, the
to a process valve actuator. Both solenoids must be de-energized contact of pressure switch #1 (resp. #2) is open. Pressure vents from
(De-Energize-To-Trip) or energized (Energize-To-Trip) prior to pressure switch #2. Pressure is applied to pressure switch #1 and #3.
moving the process to its fail-safe position.
Three pressure switches are included to provide indication of BYPASS MODE:
each solenoid-operated valve and bypass valve position. The • The manually operated maintenance bypass valve is used to isolate
RCS allows for periodic testing of the solenoids by cycling one and depressurize the solenoid valves and pressure switches during
solenoid valve and then the other either manually (when ordered maintenance. The maintenance bypass valve position is indicated by
with a local initiation of SOV test option) or automatically (by pressure switch #3.
the system DCS or the onboard diagnostic processor in the case • In the Bypass mode, the RCS “inlet” port is directly connected to
of the 5L unit) therefore attaining the desired safety availability. the “process” port (C2), “process” port (C1) is directly connected to
This testing is performed online without the need for bypassing “exhaust”. In addition, the solenoid valves and pressure switches are
of the safety action and without interruption of the system vented to “exhaust”.
process. • In the Bypass mode, the contacts of pressure switches #2 and #3 are
Under normal operating conditions, the incoming pilot air open, and #1 is closed, which indicates that no pressure is on the valves
supply for the process valve actuator passes through the RCS to or pressure switches.
one side (C2) of the process valve actuator while the other side Manually-Actuated Bypass Valve Operation:
(C1) of the process valve actuator is vented through the RCS. The manually-actuated bypass valve has two positions: NORMAL for
When a trip occurs, (C2) of the process valve actuator is vented system run and MAINTENANCE BYPASS for maintenance of the
through the RCS while the pneumatic control signal is applied solenoid valves and pressure switches. To change positions simply rotate
to (C1) of the process valve actuator. This forces the process the key (a lever option is available in place of the key) to the desired
position indicated on the valve.
Pressure Switches:
The pressure switches are factory set to actuate at 3 psig-increasing and 1 psig decreasing pressure. The pressure switches are fixed and not
adjustable.
Status of SOVs Pressure Switches indicate as shown Status of SOVs Pressure Switches indicate as shown
Pressure Pressure Pressure Pressure Pressure Pressure
Solenoid Valves Solenoid Valves
Switch 1 Switch 2 Switch 3 Switch 1 Switch 2 Switch 3
Both SOVs Energized O O CL Both SOVs Energized CL CL CL
Both SOVs De-Energized CL CL CL Both SOVs De-Energized O O CL
SOV 1 De-Energized Only CL O CL SOV 1 Energized Only CL O CL
SOV 2 De-Energized Only O CL CL SOV 2 Energized Only O CL CL
Bypass Mode CL O O Bypass Mode CL O O
CL = Pressure switch contact is Closed CL = Pressure switch contact is Closed
O = Pressure switch contact is Open O = Pressure switch contact is Open
Figure 9a. Test Table of Solenoid Valve Status Figure 9b. Test Table of Solenoid Valve Status
(Double Acting, De-Energize-To-Trip) (Double Acting, Energize-To-Trip)

PS1 PS2 PS3 PS1 PS2 PS3 PS1 PS2 PS3

SOV1 SOV2   Air Supply   Air Supply SOV1   Air Supply

       B/P
B/P SOV1 SOV2 B/P SOV2
  Exhaust   Exhaust   Exhaust
Energized Energized Energized
Normal De-Energized De-Energized Normal De-Energized Normal
    ACTUATOR   ACTUATOR   ACTUATOR
C2 Process Valve
 
C2 Process  
C2 Process
C1
Open C1 Valve Closed C1
Valve Open
(TRIP)

PS1 PS2 PS3   PS1 PS2 PS3

SOV2     Air Supply SOV1 SOV2     Air Supply

B/P
SOV1 B/P (Blocked) PRESSURE
Exhaust Exhaust EXHAUST
Energized   Energized Energized Maintenance
De-Energized Normal Bypass
    ACTUATOR     ACTUATOR
C2 Process C2 Process Valve
C1
Valve Open C1 Open (BYPASS
MODE)
Figure 9c. RCS System Status (Double Acting, De-Energize -To-Trip)
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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 PS1 PS2 PS3 PS1 PS2 PS3 PS1 PS2 PS3
  Air Supply   Air Supply
 
SOV1 SOV2 SOV1   Air Supply
B/P Exhaust B/P Exhaust SOV2       B/P Exhaust
Energized Energized Energized
De-Energized De-Energized Normal De-Energized Normal
Normal
  ACTUATOR   ACTUATOR     ACTUATOR
 
C2 Process Valve
 

C2 C2
C1
Closed (TRIP) C1 Process Valve C1 Process Valve
Open Open
  PS1 PS2 PS3
  PS1 PS2 PS3
  Air Supply
  Air Supply
SOV1 SOV1 SOV2     B/P Exhaust PRESSURE
    B/P Exhaust
EXHAUST
Energized
De-Energized De-Energized Maintenance
De-Energized Normal Bypass

  ACTUATOR     ACTUATOR
 
C2 Process C2 Process Valve Open
C1 Valve Open C1 (BYPASS MODE)

Figure 9d. RCS System Status (Normally Open, Energize-To-Trip)

2. Testing and Maintenance: is used to isolate and depressurize the solenoid valves and pressure
switches for maintenance only.
Testing:
When the maintenance bypass valve is in its maintenance bypass
Solenoid-operated valve testing position, the RCS “inlet” port is directly connected to the “process”
The solenoid-operated valves and their associated pressure switches port (C2) allowing the process to continue. In addition, the solenoid
can be tested online without interruption to the process. This valves and pressure switches, including (C1) and pressure switch
testing is implemented by cycling each solenoid-operated valve and #3, are vented to “exhaust”. In the Maintenance Bypass Mode, the
comparing the associated pressure switch contact to the test table contacts of pressure switches #2 and #3 are open, and #1 is closed,
(see Figure 9a and 9b). which indicates that no pressure is on the valves or pressure switches.
Partial Stroke testing Manual Bypass Valve Operation
A partial stroke of the process valve can be performed online
without interruption to the process. This testing is implemented (for maintenance only)
by performing a solenoid-operated valve testing, then moving the WARNING: Explosion Hazard. Do not open the
process valve toward the safe state for a predetermined time. At the enclosure unless area is known to be non-
end of the predetermined time, the process valve is returned to the hazardous.
normal position. Testing can be automated using a programmable 1. Turn the key clockwise from “Normal” to “Maintenance
logic controller (PLC), a distributed control system (DCS) or an Bypass”. The system pressure is now bypassed directly from
on-board digital processor (RCS - L only). “inlet” to “process” port (C2) so that the process valve position
CAUTION: (De - Energize - To - Trip Version) De is maintained (a lever option is available in place of the key).
- energizing two solenoid valves at the same time will 2. Verify pressure switch #1 is closed and #2 and #3 are open,
initiate a shutdown. indicating the RCS is in bypass.
(Energize - To - Trip Version) Energizing two solenoid WARNING: Remove the maintenance bypass
valves at the same time will initiate a shutdown. key from the switch and place the key in the
1. At all times during testing, one out of the two solenoid-operated bottom of the enclosure until maintenance has
valves must be in the energized position (De-Energize-To-Trip been completed.
Version) or de-energized (Energize-To-Trip Version).
2. IF, during the test process, the pressure switches do not indicate WARNING: Explosion Hazard. Do not remove
what is expected according to the test table (see Figure 9a and or replace any component while circuit is live
9b), a second solenoid-operated valve must not be de-energized unless area is known to be non - hazardous.
(DE-Energize-To-Trip Version) or energized (Energize-To-Trip 3. Turn off power to the RCS; disconnect appropriate wires from
Version). terminal block.
Maintenance: 4. Remove device (coil, solenoid valve, or pressure switch) and
install the new device following instructions supplied. If
WARNING: Potential Electrostatic Charging replacing a solenoid valve, apply a small amount of anti-seize
Hazard. Use wet or damp cloth when cleaning any to the bolt threads and torque to 160-175 in-lbs in a crisscross
non-metallic/painted surfaces. pattern. Reconnect wires to appropriate terminal, (see wiring
The Pneumatic RCS requires no routine maintenance except periodic diagrams provided with the RCS unit).
inspections for loose wires and fittings. The enclosure should be 5. Turn on power to the RCS. Verify that each device has power
opened occasionally and the components checked to make sure they and is in the correct state. (see Figure 9a and 9b).
are tight, clean, and dry. 6. Replace key in the Maintenance Bypass and rotate counter-
Manually-Actuated Bypass Valve clockwise to the “Normal” position.
If it is necessary to replace a solenoid valve or pressure switch during 7. Have the control room run through the programmed test to be
normal operation, the manually operated bypass is used. The valve sure the system is operating properly.

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
Section 4. NO OTHER REPRESENTATION, GUARANTEES OR
1. Functional Test Certification WARRANTIES, EXPRESSED OR IMPLIED, ARE MADE BY
THE MANUFACTURE AND THE FOREGOING WARRANTY
Once assembled and inspected the RCS is cycled through a generic IS IN LIEU OF ALL OTHER REPRESENTATIONS AND
program to validate two-out-of-two (2oo2) or one-out-of-one hot WARRANTIES, EXPRESSED OR IMPLIED, WHICH ARE
standby (1oo1 HS); shut down function; partial stroke function; HEREBY EXPRESSLY DISCLAIMED AND WA I V E D
solenoid valve status and pressure switch indication table; manual BY BUYER, INCLUDING ANY WARRANTY OF
bypass function. MERCHANTABILITY OR OF FITNESS FOR PARTICULAR
2. Spare Parts PURPOSE, WHETHER OR NOT THE PURPOSE OR USE
WARNING: Replacement parts are only to be HAS BEEN DISCLOSED TO SELLER IN SPECIFICATION,
obtained from ASCO or an authorized distributor DRAWING OR OTHERWISE, AND WHETHER OR NOT
THE PRODUCT IS SPECIFICALLY DESIGNED AND/OR
or the certifications may be invalidated or there MANUFACTURED FOR BUYERS USE OF PURPOSE.
may be a risk of explosion.
VALVES AND COILS Disclaimer
APPLICATION VOLTAGE VALVE COIL Because of the variety of uses for the ASCO Redundant Control
De-Energize-To-Trip 24/DC 323406 238714-902-D System (RCS), the user and those responsible for applying this
Energize-To-Trip 24/DC 323407 238714-902-D equipment must satisfy themselves as to the acceptability of the RCS
for each application.
The illustrations in this manual are solely intended to illustrate the
De-Energize-To-Trip 120/60-110/50 323404 238814-032-D text of this manual. Because of the many variables and requirements
Energize-To-Trip 120/60-110/50 323405 238814-032-D associated with this particular installation, ASCO cannot assume
responsibility or liability for actual use based upon the illustrative
uses and applications.
De-Energize-To-Trip 12/DC 323531 238714-903-D
Energize-To-Trip 12/DC 323530 238714-903-D
In no event will ASCO be responsible or liable for indirect or
consequential damages resulting from the use or application
of this equipment. ASCO disclaims any implied warranties of
De-Energize-To-Trip 48/DC 323533 238714-912-D merchantability or fitness for a particular purpose.
Energize-To-Trip 48/DC 323532 238714-912-D
ASCO DISCLAIMS ANY IMPLIED WARRANTY OR
FITNESS FOR A PARTICULAR PURPOSE.
De-Energize-To-Trip 120/DC 323535 238714-904-D No patent or copyright liability is assumed by ASCO with respect
Energize-To-Trip 120/DC 323534 238714-904-D to use of information, circuits, equipment or software described in
this text.
De-Energize-To-Trip 230/50-240/50 323537 238814-059-D Reproduction of the content of this manual, in whole or in part,
Energize-To-Trip 230/50-240/50 323536 238814-059-D
without written permission from ASCO is prohibited.
5. Tools Required for Routine Service of RCS 

Bypass ALL 323408

PRESSURE SWITCHES Multi-meter

Pressure Switch SPDT Silver Contacts 323401
Pressure Switch SPDT Gold Contacts 323400
Pressure Switch DPDT Silver Contacts 323378 6 mm hex key
3. Packaging
While the package for RCS is designed to handle 2x the weight of the
1/4” hex key
unit, there are always hazards in shipping. Upon receipt of product,
unpack and check the product against the packing slip. If there is
damage to the product, immediately contact the Authorized ASCO 3/16” hex key
sales representative.
4. Limited Warranty
WARRANTIES: The manufacturer warrants its products and Large slotted screwdriver
equipment to be free from defects in material and workmanship for a
period of one year from the date of shipment from its factory.
The Manufacturer is not responsible for damage to its products
through normal wear and tear, improper installation, maintenance, small slotted screwdriver
use, repairs or adjustment, or attempts to operate it above its rated
capacity or voltage, intentional or otherwise, or for unauthorized
repairs. To the extent the Manufacturer has relied upon specifications,
information, representation of operating conditions or other are
wire cutter/stripper
supplied by Buyer or its agents to Seller in the selection or design of
the goods, and the operation conditions or other conditions differ
from those represented by the Buyer and relied upon by Manufacture, 1 1/2” open end wrench
and warranties or other provisions contained herein which are
affected by such conditions shall be null and void.

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 RCS Base Unit Wiring Diagram (A)

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 RCS Base Unit wit PLC Wiring Diagrams (B)

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 RCS Normally Closed Piping Diagrams

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
 RCS Normally Open Piping Diagrams

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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com