Panther Receiver IM-PN-RX103-A01-EN Manual

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Panther
Installation instructions

Receivers PN-RX-MNB4 (PN-R15-1)


PN-RX-MDB-10 (PN-R15-2)
PN-RX-MNA4 (PN-R15-7)
PN-RX-MDA-10 (PN-R15-8)

IM-PN-RX103-A01-EN
Language: English (original)
CONTENTS

Chapter 1: CUSTOMER INFORMATION 3


Chapter 2: FUNCTIONAL SAFETY 5
Chapter 3: PRODUCT DESCRIPTION 7
Base board 7
Relay expansion board 7
Terminal block for input power 8
Function LEDs indication 8
Error codes 9
Technical data 9
Current consumption 9
Mechanical installation 10
Chapter 4: INSTALLERS' GUIDE 11
Radio mode 11
Logout 11
Relay functions 11
Operating modes 12
Chapter 5: GUARANTEE, SERVICE, REPAIRS AND MAINTENANCE 18
Chapter 6: REGULATORY INFORMATION 19
Chapter 7: FREQUENT TERMS 20
Chapter 1: CUSTOMER INFORMATION

CHAPTER 1: CUSTOMER INFORMATION


 
THANK YOU FOR PURCHASING A TELE RADIO AB PRODUCT
 
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING, INSTALLING
AND CONFIGURATING THE PRODUCTS.
 
These instructions are published by Tele Radio AB and are not subject to any guarantee. The
instructions may be removed or revised by Tele Radio AB at any time and without further notice.
Corrections and additions will be added to the latest version of the instructions.
 
IMPORTANT! These instructions are directed to installers. The instructions containing information
about the installation and configuration of the radio remote control unit on the machine are not
intended to be passed on to the end user. Only information that is needed to operate the machine
correctly by radio remote control may be passed on to the end user.
 
Tele Radio AB products are covered by a guarantee/warranty against material, construction or
manufacturing faults. During the guarantee/warranty period, Tele Radio AB may replace the product or
faulty parts. Work under guarantee/warranty must be carried out by Tele Radio AB or by an authorized
service center specified by Tele Radio AB. Contact your Tele Radio AB representative if you need
support or service.
 
©Tele Radio AB
Datavägen 21
SE-436 32 ASKIM
SWEDEN
Tel: +46-31-748 54 60
Fax: +46-31-68 54 64
www.tele-radio.com

-3-
WARNINGS & RESTRICTIONS
 
WARNING! Tele Radio AB remote controls are often built into wider applications. We recommend
that the system is equipped with a wired emergency stop where necessary.
 
INSTALLING, CONNECTING AND MOUNTING
 n Only permit licensed or qualified personnel to install the product.
 n Switch off the power supply to the receiver before connecting the equipment.
 n Check that the power supply is connected to the correct connection terminal.
 n To utilize the safety of the system, use the stop relays in the safety circuitry of the object that you
want to control.
 n Do not use damaged cables. Cables must not hang loose.
 n Avoid installing in areas affected by strong vibrations.
 n Place the receiver well away from wind, damp and moisture.
 n Cable glands and vent plugs must face downwards to prevent water from gaining access.
 
THE USER
 n Only permit qualified personnel to access the transmitter and operate the equipment.
 n Make sure that the user follows the instructions.
 n Make sure that the user satisfies the age requirements in your country for operating the equip-
ment.
 n Make sure that the user is not under the influence of drugs, alcohol or medications.
 n Make sure that the user does not leave the transmitter unsupervised.
 n Make sure that the user always switches the transmitter off when it is not in use.
 n Make sure that the user has a clear view of the work area at all times.
 
MAINTENANCE
 n Use the stop button to start and switch off the transmitter as often as possible.
 n If error messages are shown, it is very important to find out what caused them.
 n If the stop button is mechanically damaged, contact your representative for service immediately.
 n Always contact your representative for service and maintenance work on the product.
 n Write down the serial numbers/ID codes of the receivers and transmitters used. This information
should be recorded in the “Settings document” for your product (download from our website).
 n Avoid registering transmitters in receivers where they are not being used.
 n Keep the safety instructions for future reference. Always download the configuration instruc-
tions from our website for the latest available version.
 
WEEE DIRECTIVE
 
This symbol means that inoperative electrical and electronic products must not be mixed
with household waste. The European Union has implemented a collection and recycling
system for which producers are responsible. For proper treatment, recovery and recycling,
please take this product to a designated collection point.
 
Tele Radio AB strives to minimize the use of hazardous materials, promotes reuse and recycling, and
reduces emissions to air, soil and water. When a commercially viable alternative is available, Tele Radio
AB strives to restrict or eliminate substances and materials that pose an environmental, health or safety
risk.

-4-
Chapter 2: FUNCTIONAL SAFETY

CHAPTER 2: FUNCTIONAL SAFETY


 
NOTE! The information in this section applies only to the products specified below.
 
Safety function
The safety-related stop function in the radio system complies with EN 13849-1:2008 Category 3 PLd.
The stop relays on the receiver unit are controlled by the stop button on the transmitter unit. When the
stop button is pressed, the stop relays break the power to the safety-related application. The complete
end-user system, including the radio system, enters a safe state. The maximum response time for the
safety-related stop function is 500ms.
 
Applicable products
The following transmitter and receiver units are designed to comply with the appointed safety
requirements:
Receivers: PN-R15-1, PN-R15-2, PN-R15-7, PN-R15-8
Transmitter: PN-T19-2
 
NOTE! Both the receiver and the transmitter used in the specific end-user system must be compliant.
 
Installation
The stop relays on the receiver unit must be correctly installed on the end-user system, to ensure that
opened/deactivated stop relays interrupt the power to the safety-related application. The safety level of
the stop function can only be credited when used in a complete end-user system that complies with EN
13849-1:2008 Category 3 PLd.
 
Configuration
The default configuration of the receiver unit complies with the appointed safety requirements. Any
reconfiguration that breaches the safety requirements will be indicated by a LED on the main board of
the receiver unit. Before commissioning the radio system, the installer must check the LED indication.
 
Function LED Status Indicates
PLd status LED (red) ON Not compliant with PLd
OFF Compliant with PLd
 

1 R5 R1 R2 R3 R4
1. Stop relays
2. PLd status LED

 
 
 
 

-5-
Chapter 2: FUNCTIONAL SAFETY

WARNING! All safety-related parameters must be configured as follows in order to comply with the
appointed safety requirements:
 
 n The system must be configured in continuous radio mode
 n All relays must be switched off when the radio link is down
 n The radio link timeout must be set to a maximum of 500ms
 n The login/logout function must be activated
 n The Custom ID setting must be deactivated, i.e. the receiver must always use the unique trans-
mitter ID code

-6-
Chapter 3: PRODUCT DESCRIPTION

CHAPTER 3: PRODUCT DESCRIPTION


 
WARNING! The receiver must NOT be opened by anyone other than a qualified installer. Make sure
that the electricity is switched off before opening the receiver.
 
BASE BOARD
 
NOTE! This base board is fitted in the following receiver models:
PN-R15-1, PN-R15-2, PN-R15-7, PN-R15-8.
 
3 5 6 7

 1.Stop relays
 2.Relays 1–4
 3.Relay LEDs (red)
8
4  4.Stop relay LED (red)
12
 5.Power LED (yellow)
10  6.Radio module
1
9  7.Programming connector
R5 R1 R2 R3 R4  8.Function button (cancel)
2  9.Select button (OK)
 10. Function LEDs
(8 = red, 9 = yellow,
10 = green, 11 = orange)
 11. Terminal block for input
power
 12. PLd status LED
11

 
RELAY EXPANSION BOARD
 
NOTE! This relay expansion board is fitted in the following receiver models:
PN-R15-2, PN-R15-8
 
16

15

14

R6 R7 R8 R9 R10 R11  13. Relays 6–11


13
 14. Relay LEDs (red)
 15. Communication LED
R5 R1 R2 R3 R4 (green)
 16. Programming con-
21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

6 7 8 9 10 11
nector

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TERMINAL BLOCK FOR INPUT POWER
 
WARNING! Be sure to connect the input power according to the tables below.
 
PN-R15-1, PN-R15-2
 

 1. 48–230V AC
 2. 48–230V AC
2
1

 3. (not in use)


48 - 230V AC
 
PN-R15-7, PN-R15-8
 

 1. 24–48V AC
 2. 24–48V AC
2
1

 3. (not in use)


24 - 48V AC
 
FUNCTION LEDS INDICATION
 
LED Colour Off On Indicates
7 red   x Not compliant with PLd.
x   Compliant with PLd.
8 red x   No transmitter is registered.
  x Flashes once: One or more transmitters are registered. No radio trans-
mission established.
  x Double flash: One or more transmitters are registered and logged in. No
radio transmission established.
  x Radio transmission established.
9 yellow   x Receiving a radio packet from a transmitter other than a Panther.
9 yellow   x Receiving a radio packet from a transmitter set to the radio mode different
10 green from that of a receiver.
9 yellow   x Receiving a radio packet from a transmitter that is not registered.
11 orange
10 green   x Receiving a radio packet, low signal (RSSI).
11 orange   x Receiving a radio packet, configuration ID not accepted.
10 green   x Receiving a radio packet, custom ID not accepted.
11 orange
9 yellow   x 1. Receiving a radio packet from a registered transmitter. The receiver is
10 green already controlled by another registered transmitter. NOTE! "Radio link"
11 orange must be activated in the receiver.
2. Load select mode is activated. Incorrect Load is selected on the
transmitter.

-8-
ERROR CODES
If an error occurs that requires the attention of Tele Radio AB, all Function LEDs will flash. At the same
time, one or more Relay LEDs will light up. Note the Relay LEDs that light up and contact your
representative for assistance.

TECHNICAL DATA

Number of stop relays 2 (potential free*, 6A, 250V AC)


PN-R15-1, PN-R15-7: 4
Number of relays PN-R15-2, PN-R15-8: 10
(potential free*, 10A, 250V AC)

PN-R15-1, PN-R15-2: 48–230V AC


Input power
PN-R15-7, PN-R15-8: 24–48V AC
Digital inputs 0
Radio communication Simplex
Max. number of registered transmitters 8
IP code 66
Dimensions 120 x 117 x 51 mm / 4.7 x 4.6 x 2 in
Weight 400 g / 0.8 lbs
Operating temperature - 20 – + 55 °C / - 4 – + 130 °F
Frequency band 2405–2480 MHz
Number of channels 16 (channel 11–26)
Antenna Internal antenna
*Potential free means that a supply voltage is needed to get voltage out of a relay.

CURRENT CONSUMPTION

Input power Receivers Min.* Max.**


24V AC PN-R15-7, PN-R15-8 0.02A 0.2A
48V AC PN-R15-1, PN-R15-2, PN-R15-7, PN-R15-8 0.01A 0.09A
115V AC PN-R15-1, PN-R15-2 0.005A 0.03A
230V AC PN-R15-1, PN-R15-2 0.003A 0.02A
*Minimum current consumption = Receiver powered, no active relays, no radio link established
**Maximum current consumption = Receiver powered, all relays on the receiver active, radio link
established

-9-
MECHANICAL INSTALLATION
 
120 mm (4.75 in)

102 mm (4.00 in)

117 mm (4.60 in)


104 mm (4.10 in)

90 mm (3.55 in)

)
0 in
0.2
m m(
Ø5

Cable diameter
6–13 mm (0.25–0.50 in)
51 mm (2.00 in)

- 10 -
Chapter 4: INSTALLERS' GUIDE

CHAPTER 4: INSTALLERS' GUIDE


 
RADIO MODE
 
NOTE! The radio mode is determined by the selected Operating mode. To establish a radio link
between the transmitter and receiver, both units need to be set to the same radio mode.
 
This receiver is set to continuous radio mode by default.
 
Note that some settings can only be selected when the products are transmitting continuously. These
settings are marked with the text: "Only for continuous radio mode".
 
LOGOUT
 
NOTE! You cannot activate/deactivate the logout function in the receiver. Contact your representative
for assistance.
 
For this receiver the logout function is activated by default.
 
For the logout function to work, the receiver must be set to continuous radio mode.
 
RELAY FUNCTIONS
 
This receiver is set to momentary relay functionality by default. The relay is active while you press a
button on the transmitter: when the button is released the relay deactivates. Setting a relay to latching
means that the relay becomes active when you press a button and remains active until the button is
pressed again.
 
Momentary or latching relay functions
 
NOTE! The settings options depend on the selected Operating mode. If Operating mode 0 is selected,
you cannot apply these settings. Contact your representative for assistance.
 
NOTE! Before choosing these settings, make sure that the stop relays are deactivated!
 
 1. Press the Function button twice.
LED 9 lights (yellow). The relay LEDs light (red).

 2. Press the Select button to enter the settings menu for switching relay functionality.
The relay LEDs flash (red) to indicate that a latching or momentary functionality can be set to the
corresponding relays.

 3. Press the Function button to set latching or momentary functionality:


LED 9 (yellow) off = momentary relay functionality
LED 9 (yellow) on = latching relay functionality

 4. Press the Select button to move to the next available relay.
After moving through all available replays, the receiver exits the settings menu and restarts.

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OPERATING MODES
 
Select Operating mode
 
NOTE! Go to the Operating modes pages to see the Operating modes available when transmitting in
continuous/discontinuous radio mode. Operating modes do not work for both radio modes.
 
 1. Press the Function button 4 times.
LED 10 lights (orange).

 2. Press the Select button to see the Operating mode in use.
The relay LEDs light (red) according to the table below, LED 10 flashes (orange).
 
NOTE! The first relay in the row is relay 5. The second relay is relay 1.
 
When relay LED no. lights... the selected Operating mode is...
0 0*
1 1 (default)
2 2
1+2 3
3 4
1+3 5
ALL 255*
 
 3. Press the Function button to move to the next available Operating mode.

 4. Press the Select button to select Operating mode.


The receiver exits the Operating mode menu and restarts.
 
Example: Operating mode 2 is selected because relay LED 2 lights. By pressing the Function button
once, you move to Operating mode 3 and LEDs 1+2 light. If you want to move to Operating mode 4,
press the Function button once more and LED 3 lights.
 
*Operating modes reserved for specific customer applications. Contact your representative for
assistance.

- 12 -
OPERATING MODE 1
 
NOTE! Only for continuous radio mode.
 
T17-8 T17-12 T19-2

2nd 1st 1st 2nd 2nd 1st 1st 2nd


step step step step step step step step
1 1 2 2 1 1 2 2
3 3 3 3

6 6 7 7 6 6 7 7
8 2nd 1st 1st 2nd
8 8 8 step step step step
1 1 2 2
3 3
9 9 10 10 9 9 10 10
11 11 11 11
6 6 7 7
8 8
4 4

9 9 10 10
11 11

4 4
4 4

T13-3/6/8/10 1
T21-3/6/8/10 1

1 2 6
1
T7-14/15/16 1

7 9 10
1
1 2 6
1
4
7 9 10
1

 
Button functions
Direction functions
 
On relays Relay 5 is active when the radio link is up
Work relays –
Load select relays –
Programmable relay functions Relay 4 can be set to latching
Interlocking Between button pairs: 1–2, 3–4, 5–6
Radio mode Continuous
Zero position check Active for all functions
¹ON button must be set in order to work with this Operating mode.
The button used as OFF button can not be used to activate a function relay.
 
This Operating mode supports Load select mode. See the transmitter installation instructions for
available Load select modes.

- 13 -
OPERATING MODE 2
 
NOTE! Only for continuous radio mode.
 
T17-8 T17-12 T19-2

2nd 1st 1st 2nd 2nd 1st 1st 2nd


step step step step step step step step

2nd 1st 1st 2nd


step step step step

1 1 2 2 1 1 2 2
3 3 3 3

4 4

1 1 2 2
3 3

4 4
4 4

T13-3/6/8/10 1
T21-3/6/8/10 1

T7-14/15/16 1

1 21

4
1 12

 
Button functions
Direction functions
 
On relays Relay 5 is active when the radio link is up
Work relays –
Load select relays –
Programmable relay functions Relay 4 can be set to latching
Interlocking Between button pairs: 5–6
Radio mode Continuous
Zero position check Active for all functions
¹ON button must be set in order to work with this Operating mode.
The button used as OFF button can not be used to activate a function relay.
 
This Operating mode supports Load select mode. See the transmitter installation instructions for
available Load select modes.

- 14 -
OPERATING MODE 3
 
NOTE! Only for continuous radio mode.
 
T17-8 T17-12 T19-2

2nd 1st 1st 2nd 2nd 1st 1st 2nd


step step step step step step step step
1 1 2 2 1 1 2 2
3 4 3 4

6 6 7 7 6 6 7 7
8 2nd 1st 1st 2nd
8 9 9 step step step step
1 1 2 2
3 4

6 6 7 7
8 9
10 10 11 11

10 10 11 11
10 10 11 11

T13-3/6/8/10 1
T21-3/6/8/10 1

1 2 6
1 T7-14/15/161

7
1 2 6
1
10 11
7

10 11

 
Button functions
Direction functions
 
On relays Relay 5 is active when the radio link is up
Work relays –
Load select relays –
Programmable relay functions Relays 10–11 can be set to latching
Interlocking Between button pairs: 1–2, 3–4
Radio mode Continuous
Zero position check Active for all functions
¹ON button must be set in order to work with this Operating mode.
The button used as OFF button can not be used to activate a function relay.
 
This Operating mode supports Load select mode. See the transmitter installation instructions for
available Load select modes.

- 15 -
OPERATING MODE 4
 
NOTE! Only for continuous radio mode.
 
T17-8 T17-12 T19-2

2nd 1st 1st 2nd 2nd 1st 1st 2nd


step step step step step step step step
1 1 2 2 1 1 2 2

3 3 4 4 3 3 4 4
2nd 1st 1st 2nd
step step step step
1 1 2 2

7 7 6 6 7 7
6 6

3 3 4 4
8 8 9 9
10 10 1111

6 6 7 7

10 10 1111
10 10 1111

T13-3/6/8/10 1
T21-3/6/8/10 1

1 2 3
1 T7-14/15/16 1

4 6 17

1 2 3
1
10 11
4 6 17

10 11

 
Button functions
Direction functions
 
On relays Relay 5 is active when the radio link is up
Work relays –
Load select relays –
Programmable relay functions Relays 10–11 can be set to latching
Interlocking Between button pairs: 1–2, 3–4, 5–6
Radio mode Continuous
Zero position check Active for all functions
¹ON button must be set in order to work with this Operating mode.
The button used as OFF button can not be used to activate a function relay.
 
This Operating mode supports Load select mode. See the transmitter installation instructions for
available Load select modes.

- 16 -
OPERATING MODE 5
 
NOTE! Only for discontinuous radio mode.
 
WARNING! Discontinuous radio mode cancels the PLd safety classified stop function.
 

T13-3/6/8/10
T21-3/6/8/10 T7-14/15/16 T19-2

1 2 3
1
1 2 3
1
4 6 17
4 6 17
8 9
2nd 1st 1st 2nd
step step step step
8 9 1 1 2 2

10 11
3 3 4 4

6 6 7 7

8 8 9 9

 
Button functions
 
On relays –
Relay 5 is active when the relay 1–4 or 6–11 is act-
Work relays
ive
Load select relays –
Programmable relay functions Relay 1–4, 6–11 can be set to latching
Interlocking –
Radio mode Discontinuous
Zero position check –

- 17 -
Chapter 5: GUARANTEE, SERVICE, REPAIRS AND MAINTENANCE

CHAPTER 5: GUARANTEE, SERVICE, REPAIRS AND


MAINTENANCE
 
Tele Radio AB products are covered by a guarantee/warranty against material, construction and
manufacturing faults. During the guarantee/warranty period, Tele Radio AB may replace the product or
faulty parts. Work under guarantee/warranty must be carried out by Tele Radio AB or by an authorized
service centre specified by Tele Radio AB.
 
The following are not covered by the guarantee/warranty:
 n Faults resulting from normal wear and tear
 n Parts of a consumable nature
 n Products that have been subject to unauthorized modifications
 n Faults resulting from incorrect installation and use
 n Damp and water damage
 
Maintenance:
 n Repairs and maintenance must be carried out by qualified personnel
 n Use spare parts from Tele Radio AB only
 n Contact your representative if you require service or other assistance
 n Keep the product in a dry, clean place
 n Keep contacts and antennas clean
 n Wipe off dust using a slightly damp, clean cloth
 
WARNING! Never use cleaning solutions or high-pressure water.

- 18 -
Chapter 6: REGULATORY INFORMATION

CHAPTER 6: REGULATORY INFORMATION


 
CE MARKING
 
This product is in compliance with the essential requirements of directive 1995/5/EC of the European
Parliament and of the Council. Latest version of the Declaration of Conformity can be downloaded from
the Tele Radio AB website.

- 19 -
Chapter 7: FREQUENT TERMS

CHAPTER 7: FREQUENT TERMS


 
Configuration ID Numerical code stored in both the transmitter and receiver unit. The receiver unit
can only be controlled by a transmitter with the correct configuration ID.
   
Continuous radio When in continuous radio mode the transmitter unit transmits continuously when it
mode is switched on.
   
Custom ID Numerical code stored in the transmitter unit, used to replace the unique ID code.
One or several transmitter units can be configured with the same custom ID and the
receiver will recognise them all as the same transmitter unit.
   
Discontinuous When in discontinuous radio mode the transmitter unit transmits whenever it is
radio mode switched on and a button is pressed. The transmission is interrupted when all but-
tons are released.
   
Function relay Standard relay, controlled by the buttons on the transmitter unit.
   
Interlocking Prevents a component from functioning when another component is functioning or
operating in a particular way.
   
Latching relay The relay becomes active every time you press a button and remains active until the
functionality button is pressed again.
   
Load select mode One or more Load select modes are stored in the transmitter unit. Activating a spe-
cific Load select mode results in a group of preselected relays on the receiver unit,
which may be controlled from the transmitter unit.
   
Momentary relay The relay will only be active while a button is pressed on the transmitter. When the
functionality button is released, the relay will no longer be active.
   
On relay Relay that is active when the receiver unit is operating and a radio link is established,
regardless of whether any other relays are active.
   
Operating mode One or more operating modes are stored in the receiver unit. Each operating mode
describes which relays on the receiver unit are controlled when specific buttons on
the transmitter unit are pressed.
   
Replace ID Numerical code used to identify the transmitter during the Replace procedure.
   
Stop relay Safety related relay controlled by the stop button on the receiver. Intended to inter-
rupt the power supply to a safety application controlled by the receiver unit.
   
Work relay Relay that is active when any other specified relay(s) on the receiver unit is/are act-
ive.
   
Zero position Security function ensuring that potentially active buttons/joysticks upon start up or
check lost/found radio links must be in the zero position before the system can be used to
avoid unplanned movements of the controlled object.

- 20 -
 
 
 
 
 
 
 
 
 
 
 
 
(This page has intentionally been left blank)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

- 21 -
This installation instruction is subject to change without prior notice.
Download the latest installation instruction from www.tele-radio.com

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