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    Lifting Lug

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    SACHIN PATEL
    The document analyzes the stresses on a new lifting lug for a vessel. It details the vessel and lug dimensions, materials, and loads. It then calculates the primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the base of the lug. All stresses were found to be below the allowable limits.

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    Lifting Lug

    Uploaded by

    SACHIN PATEL
    60 views2 pages
    The document analyzes the stresses on a new lifting lug for a vessel. It details the vessel and lug dimensions, materials, and loads. It then calculates the primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the base of the lug. All stresses were found to be below the allowable limits.

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    Lifting Lug (1)

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    The document analyzes the stresses on a new lifting lug for a vessel. It details the vessel and lug dimensions, materials, and loads. It then calculates the primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the base of the lug. All stresses were found to be below the allowable limits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    60 views2 pages

    Lifting Lug

    Uploaded by

    SACHIN PATEL
    The document analyzes the stresses on a new lifting lug for a vessel. It details the vessel and lug dimensions, materials, and loads. It then calculates the primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the base of the lug. All stresses were found to be below the allowable limits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    PV Elite 24 SP1 Licensee: PREDAC 1

    FileName : Lifting Lug -----------------------------------


    Leg & Lug Analysis New Leg/Lug Item: 1 10:56a Feb 7,2023

    Input Echo, Leg & Lug Item 1, Description: New Leg/Lug

    Design Internal Pressure 0.30 MPa


    Design Temperature for Attachment TEMP 70.00 C
    Vessel Outside Diameter OD 3020.000 mm
    Vessel Wall Thickness Ts 10.0000 mm
    Vessel Corrosion Allowance Cas 3.0000 mm
    Vessel Material SA-516 70
    Vessel Material UNS Number K02700
    Vessel Allowable Stress at Design S 137.90 MPa
    Analysis Type: Lifting Lug

    Empty Weight of Vessel Wemp 0.00 N


    Operating Weight of Vessel (vertical load ) W 0.00 N

    Lifting Lug Material SA-516 70


    Lifting Lug Material UNS Number K02700
    Lifting Lug Yield Stress YIELD 245.16 MPa

    Lifting Lug Orientation to Vessel Perpendicular


    Total Height of Lifting Lug w 200.0000 mm
    Thickness of Lifting Lug t 14.0000 mm
    Diameter of Hole in Lifting Lug dh 60.0000 mm
    Radius of Semi-Circular Arc of Lifting Lug r 100.0000 mm
    Height of Lug from bottom to Center of Hole h 100.0000 mm
    Offset from Vessel OD to Center of Hole off 75.0000 mm
    Minimum thickness of Fillet Weld around Lug tw 10.0000 mm
    Length of weld along side of Lifting Lug wl 240.0000 mm
    Length of Weld along Bottom of Lifting Lug wb 28.0000 mm
    Lift Orientation Vertical
    Force Along Vessel Axis Fax 101141.00 N
    Force Normal to Vessel Fn 0.00 N
    Force Tangential to Vessel Ft 0.00 N
    Impact Factor Impfac 1.50

    Occasional Load Factor (AISC A5.2) Occfac 1.00

    Results for lifting lugs, Description : New Leg/Lug

    Weld Group Inertia about the Circumferential Axis ILC 0.318E+08 mm**4
    Weld Group Centroid distance in the Long. Direction YLL 130.000 mm
    Dist. of Weld Group Centroid from Lug bottom YLL_B 120.000 mm
    Weld Group Inertia about the Longitudinal Axis ILL 767786.000 mm**4
    Weld Group Centroid Distance in the Circ. Direction YLC 17.000 mm

    Applying the Impact factor to the loads:


    Fax = 101141.02 * 1.50 = 151711.52 N

    Primary Shear Stress in the Welds due to Shear Loads [Ssll]:


    = Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
    = Sqrt(151711^2+0^2+0^2) / ( (2*240.0 +28.0 ) * 10.0000 )
    = 29.87 MPa

    Shear Stress in the Welds due to Bending Loads [Sblf]:


    = (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
    = (0 *(100.000 -120.000 )) * 130.000 /31794634 +
    (151711 *75.000 * 130.000 /31794634 ) +
    (0 *75.000 * 17.000 /767786 )
    = 46.53 MPa

    Total Shear Stress for Combined Loads [St]:


    PV Elite 24 SP1 Licensee: PREDAC 2
    FileName : Lifting Lug -----------------------------------
    Leg & Lug Analysis New Leg/Lug Item: 1 10:56a Feb 7,2023

    = Ssll + Sblf
    = 29.867 + 46.527
    = 76.39 MPa

    Allowable Shear Stress for Combined Loads [Sta]:


    = 0.4 * Yield * Occfac (AISC Shear All.)
    = 0.4 * 245 * 1.00
    = 98.06 MPa

    Shear Stress in Lug above Hole [Shs]:


    = Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
    = Sqrt( 151711^2 + 0^2 + 0^2 ) / 1960.000
    = 77.41 MPa

    Allowable Shear Stress in Lug above Hole [Sas]:


    = 0.4 * Yield * Occfac
    = 0.4 * 245 * 1.00
    = 98.06 MPa

    Pin Hole Bearing Stress [Pbs]:


    = Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
    = Sqrt( 151711^2 + 0^2 ) / ( 14.000 * 60.000 )
    = 180.62 MPa

    Allowable Bearing Stress [Pba]:


    = Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
    = Min( 0.75 * 245 * 1.00 , 220.6 )
    = 183.87 MPa

    Bending stress at the base of the lug [Fbs]:


    = Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)
    = 0 * 75.000 / (200.000 * 14.0002 / 6) +
    151711 * 75.000 / (200.0002 * 14.000 / 6)
    = 121.92 MPa

    Tensile stress at the base of the lug [Fa]:


    = Fn / (w * t) = 0 / (200.000 * 14.000 )
    = 0.00 MPa

    Total Combined Stress at the base of the lug:


    = Fbs + Fa = 121.9 MPa

    Lug Allowable Stress for Bending and Tension:


    = Min( 0.66 * Yield * Occfac, 0.75*Yield )
    = Min( 0.66 * 245 * 1.00 , 183.9 ) = 161.8 MPa

    Note: Check the Shell Stresses using method such as WRC-107.

    Summary of Results

    Stress (MPa Actual Allowable P/F|


    ------------------------------------------------------------------------------
    Primary Shear Stress of Weld : 76.39 98.06 Ok |
    Shear Stress above Hole : 77.41 98.06 Ok |
    Pin Hole Bearing Stress : 180.62 183.87 Ok |
    Total Combined Stress at the lug base : 121.92 161.81 Ok |

    PV Elite is a trademark of Hexagon AB, 2021, All rights reserved.

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