Hyster D010 1492500

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The document provides a parts manual for Hyster trucks with sections covering the frame, engines, electrical system, and other components.

The parts manual is divided into 13 major sections covering the frame, engines, fuel system, electrical system, transmission, steering system, brake system, hydraulic system, and mast configurations.

The table of contents lists the components and parts covered on each page, organized alphabetically from air intake filters to counterweights.

PARTS

MANUAL
S25XM, S30XM, S35XM,
S40XMS
(D010)

CUSTOMER EDITION

1492500 ©2002 Hyster Company


01/2002
UNIT CODE D010
01/2002 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINES

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 STEERING SYSTEM

7 BRAKE SYSTEM

8 HYDRAULIC SYSTEM

9 MAST-TWO STAGE LIMITED FREE-LIFT

10 MAST-TWO STAGE FULL FREE-LIFT

11 MAST-THREE STAGE FULL FREE-LIFT

12 OPTIONS

13 NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE D010
01/2002 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE

A
AIR INTAKE AND FILTER
GASOLINE...................................................................................................................................................... 3-13
LPG................................................................................................................................................................. 3-16
ALTERNATOR
GASOLINE AND LPG..................................................................................................................................... 4-36
TYPE GS AND LPS ........................................................................................................................................ 4-38
AUXILIARY FUNCTION TUBE
TWO STAGE AND THREE STAGE FULL FREE-LIFT.................................................................................. 12-22
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-20

B
BACK-UP ALARM ............................................................................................................................................ 12-18
BATTERY
GASOLINE AND LPG..................................................................................................................................... 4-10
BRAKE ASSEMBLY ............................................................................................................................................. 7-6
BRAKE LINES ...................................................................................................................................................... 7-4
BRAKE MASTER CYLINDER ............................................................................................................................ 7-10
BRAKE PEDAL LINKAGE .................................................................................................................................... 7-2

C
CAMSHAFT AND VALVES
GASOLINE AND LPG..................................................................................................................................... 2-10
CARBURETOR
GASOLINE...................................................................................................................................................... 3-10
LPG 2.0L OPEN LOOP................................................................................................................................... 3-26
LPG CLOSED LOOP ...................................................................................................................................... 3-30
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-18
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-16
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-12
CONTROL VALVE .............................................................................................................................................. 5-16
FOUR FUNCTION
SINGLE RELIEF.......................................................................................................................................... 8-16
THREE FUNCTION
SINGLE RELIEF.......................................................................................................................................... 8-10
COOLING SYSTEM ........................................................................................................................................... 2-18
COUNTERWEIGHT ........................................................................................................................................... 1-16
CRANKSHAFT AND PISTON
GASOLINE AND LPG....................................................................................................................................... 2-8
CYLINDER BLOCK
GASOLINE AND LPG....................................................................................................................................... 2-4
CYLINDER HEAD AND COVER
GASOLINE AND LPG....................................................................................................................................... 2-2

D
DIFFERENTIAL .................................................................................................................................................. 5-18
DISTRIBUTOR
GASOLINE AND LPG..................................................................................................................................... 4-32
DRIVE AXLE ...................................................................................................................................................... 5-20
DRIVE LIGHTS AND REAR LIGHTS ............................................................................................................... 12-16

©2002 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

DRIVE TIRE AND WHEEL ............................................................................................................................... 12-13

E
ELECTRICAL
COWL ............................................................................................................................................................. 4-14
ELECTRICAL SYSTEM
FRAME
GASOLINE AND LPG ................................................................................................................................... 4-2
GASOLINE AND LPG..................................................................................................................................... 2-14
END PLATE ........................................................................................................................................................ 5-22
ENGINE COVER .................................................................................................................................................. 1-6
ENGINE ELECTRICAL SYSTEM
FRAME
TYPE GS AND LPS ...................................................................................................................................... 4-6
ENGINE FUEL SYSTEM
GASOLINE............................................................................................................................................. 2-22, 3-20
LPG................................................................................................................................................................. 2-20
ENGINE MOUNT
GASOLINE AND LPG..................................................................................................................................... 2-26
EXHAUST
GASOLINE AND LPG
WITHOUT LOW EMISSIONS ..................................................................................................................... 2-28
TYPE GS AND LPS ........................................................................................................................................ 2-32
WITH LOW EMISSIONS................................................................................................................................. 2-30

F
FORK
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-29
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-29
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-22
FRAME AND FLOORPLATE ................................................................................................................................ 1-2
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-10
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-8
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-16
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-14
FUEL SYSTEM
LPG................................................................................................................................................................. 3-22
FUEL TANK AND LINES
GASOLINE...................................................................................................................................................... 3-34

G
GEAR PUMP ........................................................................................................................................................ 5-4
GOVERNOR
GASOLINE AND LPG..................................................................................................................................... 3-12

ii See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H
HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-26
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-26
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-20
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-24
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-22
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-18
HYDRAULIC CLUTCH ....................................................................................................................................... 5-14
HYDRAULIC PUMP
GASOLINE AND LPG....................................................................................................................................... 8-5
HYDRAULICS ...................................................................................................................................................... 8-2

I
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-6
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
INSTRUMENT CLUSTER .................................................................................................................................. 4-12
INTAKE AND EXHAUST MANIFOLD
GASOLINE AND LPG..................................................................................................................................... 2-12
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 12-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 12-10
INTEGRAL SIDE-SHIFT HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 12-12
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-11
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-4

L
LABELS .............................................................................................................................................................. 1-15
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6
LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................... 9-8
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-10
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-18
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-14

M
MAIN CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-12

©2002 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

M (continued)

TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-10


RIGHT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-12
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-8
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-6
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-22
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-16
MONOTROL PEDAL ............................................................................................................................................ 3-4

O
OIL PUMP AND FILTER
GASOLINE AND LPG..................................................................................................................................... 2-16
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-2
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2
OVERHEAD GUARD............................................................................................................................................ 1-4

P
PARK BRAKE LEVER .......................................................................................................................................... 7-8

R
RADIATOR AND HOSES
GASOLINE AND LPG..................................................................................................................................... 2-24
REGULATOR
CLOSED LOOP .............................................................................................................................................. 3-32
OPEN LOOP................................................................................................................................................... 3-28

S
SEAT
FULL SUSPENSION
SHEET 1 OF 2 .............................................................................................................................................. 1-8
SHEET 2 OF 2 ............................................................................................................................................ 1-10
NON-SUSPENSION ....................................................................................................................................... 1-12
SHIFT LEVER ...................................................................................................................................................... 6-4
SIDE-SHIFT CARRIAGE.................................................................................................................................... 12-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 12-4
SOLENOID VALVE ............................................................................................................................................... 5-5
STARTER
GASOLINE AND LPG..................................................................................................................................... 4-34
STEER TIRE AND WHEEL
15 X 5 X 11.25 .............................................................................................................................................. 12-14
STEERING AXLE ................................................................................................................................................. 6-8
STEERING COLUMN........................................................................................................................................... 6-2
STEERING CYLINDER ...................................................................................................................................... 6-10

iv See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

STEERING PUMP................................................................................................................................................ 6-6

T
TAIL LIGHT........................................................................................................................................................... 4-8
TANK
LPG................................................................................................................................................................. 3-18
THROTTLE ASSEMBLY....................................................................................................................................... 3-2
THROTTLE LINKAGE
GASOLINE........................................................................................................................................................ 3-6
LPG................................................................................................................................................................... 3-8
TILT CYLINDER ................................................................................................................................................. 8-20
TIMING COVER AND OIL PAN
GASOLINE AND LPG....................................................................................................................................... 2-6
TORQUE CONVERTOR....................................................................................................................................... 5-2
TRANSMISSION GEARS................................................................................................................................... 5-10
TRANSMISSION HOUSING ................................................................................................................................ 5-8
TRANSMISSION HYDRAULIC LINES ............................................................................................................... 5-12

V
VALVE ATTACHING PARTS
FOUR FUNCTION .......................................................................................................................................... 8-14
THREE FUNCTION .......................................................................................................................................... 8-6

W
WIRE HARNESS
CLUSTER POWER......................................................................................................................................... 4-19
COWL ............................................................................................................................................................. 4-17
ENGINE
GASOLINE AND LPG ................................................................................................................................. 4-23
LPG WITH LOW EMISSIONS..................................................................................................................... 4-24
LPS WITH LOW EMISSIONS ..................................................................................................................... 4-28
TYPE GS AND LPS .................................................................................................................................... 4-26
FORWARD AND REVERSE........................................................................................................................... 4-20
INSTRUMENT PANEL .................................................................................................................................... 4-18
MONOTROL PEDAL....................................................................................................................................... 4-21
SEAT SWITCH................................................................................................................................................ 4-22
TAILLIGHT ...................................................................................................................................................... 4-30

©2002 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

vi See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2002 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 13-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

viii See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2002 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1497769

Service Manual (Complete) .................................................................................................. 1492514

Parts Manual .......................................................................................................................... 1492500

x See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

1 FRAME
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-16


ENGINE COVER .................................................................................................................................................. 1-6
FRAME AND FLOORPLATE ................................................................................................................................ 1-2
LABELS .............................................................................................................................................................. 1-15
OVERHEAD GUARD............................................................................................................................................ 1-4
SEAT
FULL SUSPENSION
SHEET 1 OF 2 .............................................................................................................................................. 1-8
SHEET 2 OF 2 ............................................................................................................................................ 1-10
NON-SUSPENSION ....................................................................................................................................... 1-12

©2002 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FRAME AND FLOORPLATE (Figure 1-1)

1-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FRAME AND FLOORPLATE

ITEM PART NO. DESCRIPTION QTY

1 b 1477464 Operator Module (Standard)........................................................................................ 1


1 b 1477467 Operator Module (Wide Tread) .................................................................................... 1
1 a 2041656 Operator Module (Standard)........................................................................................ 1
1 a 2041663 Operator Module (Wide Tread) .................................................................................... 1
2 2021234 Isulator ......................................................................................................................... 3
3 2021235 Isulator ......................................................................................................................... 1
4 2021238 Washer ........................................................................................................................ 4
5 2021237 Nut ............................................................................................................................... 4
6 2021232 Cover ........................................................................................................................... 1
7 316678 Screw........................................................................................................................... 4
8 292500 Capscrew..................................................................................................................... 4
9 320156 Washer ........................................................................................................................ 1
10 136687 Nut ............................................................................................................................... 1
11 c 1385097 Panel (RH) ................................................................................................................... 1
11 2021497 Panel (RH) ................................................................................................................... 1
12 2021499 Panel (LH).................................................................................................................... 1
13 369242 Capscrew..................................................................................................................... 4
14 292681 Lockwasher.................................................................................................................. 4
15 1350282 Nut ............................................................................................................................... 4
16 316678 Screw........................................................................................................................... 2
17 292681 Lockwasher.................................................................................................................. 2
18 376949 Cover ........................................................................................................................... AR
19 2023789 Floorplate..................................................................................................................... 1
20 136681 Capscrew..................................................................................................................... 2
21 15175 Washer ........................................................................................................................ 2
22 2021231 Bracket......................................................................................................................... 1
23 176640 Capscrew..................................................................................................................... 2
24 320157 Washer ........................................................................................................................ 4
25 292681 Lockwasher.................................................................................................................. 2
26 239503 Nut ............................................................................................................................... 2
27 2022897 Plate ............................................................................................................................ 1
28 2022636 Capscrew..................................................................................................................... 4
29 296426 Washer ........................................................................................................................ 4
30 2021833 Cap .............................................................................................................................. 2
31 292533 Capscrew..................................................................................................................... 4
32 2021834 Washer ........................................................................................................................ 4
33 2022821 Floormat ...................................................................................................................... 1
34 2021900 Plate ............................................................................................................................ 2
35 136985 Capscrew..................................................................................................................... 4
36 292682 Lockwasher.................................................................................................................. 4
37 320159 Washer ........................................................................................................................ 4
38 2022822 Barrier.......................................................................................................................... 1
39 2022798 Label ............................................................................................................................ 1
40 2022803 Cap (Tilt Pin)................................................................................................................ 2
41 2021395 Cap .............................................................................................................................. 2

FOOTNOTES:
a Gasoline
b LPG
c Type GS/LPS

©2002 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

OVERHEAD GUARD (Figure 1-2)

ITEM PART NO. DESCRIPTION QTY


1 2026479 Overhead Guard (Lowered) ......................................................................................... 1
1 2042988 Overhead Guard (Raised) ........................................................................................... 1
2 132860 Capscrew..................................................................................................................... 4
3 292528 Capscrew..................................................................................................................... 2
4 292683 Lockwasher.................................................................................................................. 4
5 15177 Washer ........................................................................................................................ 4
6 320161 Washer ........................................................................................................................ 2
7 300937 Nut ............................................................................................................................... 2
8 1343647 Handle ......................................................................................................................... 1
9 329067 Screw........................................................................................................................... 2
10 1363916 Plug ............................................................................................................................. 12
11 1363917 Plug ............................................................................................................................. 4

1-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

1-5
UNIT CODE D010
NORTH AMERICA 01/2002

ENGINE COVER (Figure 1-3)

1-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ENGINE COVER

KEY:
A: Non Suspension Seat
B: Suspension Seat
QTY
ITEM PART NO. DESCRIPTION A B

1 2021197 Engine Cover ....................................................................................................... 1 1


2 2022809 Support ................................................................................................................ 2 2
3 1339786 Boot ..................................................................................................................... 1 1
4 176640 Capscrew............................................................................................................. 2 2
5 320157 Washer ................................................................................................................ 6 6
6 292681 Lockwasher.......................................................................................................... 12 12
7 239503 Nut ....................................................................................................................... 6 6
8 2026073 Spring .................................................................................................................. .. 1
9 136749 Capscrew............................................................................................................. 2 2
10 239503 Nut ....................................................................................................................... 2 2
11 2026074 Spring .................................................................................................................. 1 1
12 320156 Washer ................................................................................................................ 4 4
13 287854 Capscrew............................................................................................................. 2 2
14 320159 Washer ................................................................................................................ 6 6
15 292682 Lockwasher.......................................................................................................... 2 2
16 199563 Capscrew............................................................................................................. 4 4
17 2021207 Pin ....................................................................................................................... 2 2
18 1362714 Cotter Pin............................................................................................................. 2 2
19 2021208 Bracket................................................................................................................. 1 1
20 2021213 Cushion (Rubber) ................................................................................................ 2 2
21 296167 Capscrew............................................................................................................. 2 2
22 15177 Washer ................................................................................................................ AR AR
23 2023466 Panel (RH) ........................................................................................................... 1 1
24 2021216 Panel (LH)............................................................................................................ 1 1
25 329067 Screw................................................................................................................... 4 4
26 15175 Washer ................................................................................................................ 10 10
27 2021218 Cover ................................................................................................................... 1 1
28 2021219 Bracket................................................................................................................. 1 1
29 a 1498410 Seat Pan .............................................................................................................. 1 1
29 b 1389607 Seat Pan .............................................................................................................. 1 1
30 1337148 Striker Plate ......................................................................................................... 1 1
31 2021222 Latch .................................................................................................................... 1 1
32 15222 Cotter Pin............................................................................................................. 1 1
33 1359587 Grommet.............................................................................................................. 1 1
34 1347045 Fastener............................................................................................................... 4 4

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73723-03
b S/N PENDING PER ECN 73723-03 ⇒

©2002 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

SEAT (Figure 1-4)


FULL SUSPENSION
SHEET 1 OF 2

1-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

SEAT
FULL SUSPENSION
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1476713 Suspension Seat (Vinyl) .............................................................................................. 1


1476714 Suspension Seat (Fabric) ............................................................................................ 1
1 1470152 Back Cushion (Vinyl) ............................................................................................... 1
1 1470153 Back Cushion (Fabric) ............................................................................................. 1
2 1467534 Seat Cushion (Vinyl)................................................................................................ 1
2 1470154 Seat Cushion (Fabric) ............................................................................................. 1
3 .. . . . Riser ........................................................................................................................ 1
4 .. . . . Box .......................................................................................................................... 1
5 .. . . . Cover ....................................................................................................................... 1
6 .. . . . Screw ...................................................................................................................... 4
7 .. . . . Hip Restraint (RH) ................................................................................................... 1
7 .. . . . Hip Restraint (LH).................................................................................................... 1
8 .. . . . Washer .................................................................................................................... 2
9 .. . . . Bolt .......................................................................................................................... 2
10 .. . . . Nut........................................................................................................................... 4
11 .. . . . Bolt .......................................................................................................................... 2
12 .. . . . Block........................................................................................................................ 2
13 .. . . . Seat Belt.................................................................................................................. 1
14 .. . . . Bolt .......................................................................................................................... 2
15 .. . . . Nut........................................................................................................................... 2
16 .. . . . Washer .................................................................................................................... 4
17 .. . . . Handle ..................................................................................................................... 1
18 .. . . . Latch........................................................................................................................ 1
19 .. . . . Bracket .................................................................................................................... 1
20 .. . . . Spacer ..................................................................................................................... 1
21 .. . . . Spring ...................................................................................................................... 1
22 .. . . . Knob ........................................................................................................................ 1
23 .. . . . Spring Extension ..................................................................................................... 1
24 .. . . . Pivot ........................................................................................................................ 2
25 .. . . . Washer .................................................................................................................... 2
26 .. . . . Nut........................................................................................................................... 2
27 .. . . . Bolt .......................................................................................................................... 2
28 .. . . . Nut........................................................................................................................... 6
29 1470163 Handle Kit................................................................................................................ 1
30 .. . . . Slide (RH)................................................................................................................ 1
31 .. . . . Slide (LH) ................................................................................................................ 1
32 .. . . . Bolt .......................................................................................................................... 4
33 .. . . . Screw ...................................................................................................................... 2
34 2026902 Spacer ......................................................................................................................... 2
35 15175 Washer ........................................................................................................................ 4
36 145639 Nut ............................................................................................................................... 4

1470155 Manual Holder Kit (Includes Items 3-6) ....................................................................... 1


1470156 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ......................................................... 1
1470157 Hip Restraint Kit (LH) (Includes Items 7-12, 33) .......................................................... 1
1470158 Seat Belt Kit (Includes Items 13-16) ............................................................................ 1
1470164 Recliner Kit (Includes Items 17-28) ............................................................................. 1
1470161 Slide Kit (Includes Items 30-32)................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

SEAT (Figure 1-5)


FULL SUSPENSION
SHEET 2 OF 2

1-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

SEAT
FULL SUSPENSION
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1476712 Seat (Fabric) ................................................................................................................ 1


1476711 Seat (Vinyl) .................................................................................................................. 1
1 1467523 Boot Kit.................................................................................................................... 1
2 1467524 Roller and Bearing Kit ............................................................................................. 1
3 1467525 Bumper and Stop Kit ............................................................................................... 1
4 1467526 Bearing Shaft Kit ..................................................................................................... 1
5 1467527 Weight Adjuster Kit.................................................................................................. 1
6 1467531 Knob Kit................................................................................................................... 1
7 1467529 Suspension Spring Kit ............................................................................................. 1
8 1470160 Scissor Assembly .................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

SEAT (Figure 1-6)


NON-SUSPENSION

1-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

SEAT
NON-SUSPENSION

ITEM PART NO. DESCRIPTION QTY

1351473 Seat ............................................................................................................................. 1


1 18496 Capscrew ................................................................................................................ 4
2 15175 Washer .................................................................................................................... 4
3 145639 Nut........................................................................................................................... 4
4 1374750 Seat Belt.................................................................................................................. 1
5 379199 Capscrew ................................................................................................................ 2
6 379697 Washer .................................................................................................................... 4
7 379698 Nut........................................................................................................................... 2
8 1351431 Seat ......................................................................................................................... 1
9 335553 Seat Rail (LH).......................................................................................................... 1
10 383116 Seat Rail (RH) ......................................................................................................... 1
11 364914 Capscrew ................................................................................................................ 4
12 296128 Nut (LPG) ................................................................................................................ 2
13 221733 Washer .................................................................................................................... 2
14 1300107 Rod.......................................................................................................................... 1
15 364807 Hip Restraint (RH) ................................................................................................... 1
16 364808 Hip Restraint (LH).................................................................................................... 1
17 18727 Capscrew ................................................................................................................ 4
18 18515 Washer .................................................................................................................... 4
19 379197 Capscrew ................................................................................................................ 2
20 379198 Washer .................................................................................................................... 2
21 364854 Plug ......................................................................................................................... 2
22 335988 Base (Information Case) ......................................................................................... 1
23 335991 Cover ....................................................................................................................... 1
24 222029 Rivet ........................................................................................................................ 4
25 296027 Capscrew (LPG) ...................................................................................................... 1
26 15176 Washer (LPG) ......................................................................................................... 1
27 1354140 Switch Assembly ..................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

LABELS (Figure 1-7)

1-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

LABELS

ITEM PART NO. DESCRIPTION QTY

1 1338178 Label (Mast Warning) .................................................................................................. 2


2 1339672 Label (Hyster) (Vertical)............................................................................................... 2
3 370250 Label (Auxiliary Function - Reach) .............................................................................. AR
3 370251 Label (Auxiliary Function - Swing) ............................................................................... AR
3 370252 Label (Auxiliary Function - Stabilizer) .......................................................................... AR
3 370253 Label (Auxiliary Function - Dump/Scoop) .................................................................... AR
3 370254 Label (Auxiliary Function - Upender) ........................................................................... AR
3 370255 Label (Auxiliary Function - Push/Pull).......................................................................... AR
3 370256 Label (Auxiliary Function - Clamp) .............................................................................. AR
3 370257 Label (Auxiliary Function - Rotate) .............................................................................. AR
3 370258 Label (Auxiliary Function - Side-Shift) ......................................................................... AR
3 370259 Label (Auxiliary Function - Fork Spreader) .................................................................. AR
4 1354165 Label (Antifreeze) ........................................................................................................ 1
5 2020517 Label (Hyster) .............................................................................................................. 2
6 1356137 Label (Lift and Tilt) ....................................................................................................... 1
7 1330919 Label (Mast Warning) .................................................................................................. 1
8 2020513 Label (Model 25).......................................................................................................... 2
8 2020514 Label (Model 30).......................................................................................................... 2
8 2020515 Label (Model 35).......................................................................................................... 2
8 2020516 Label (Model 40).......................................................................................................... 2
9 1335129 Label (Pinch Point) ...................................................................................................... 2
10 389688 Cover ........................................................................................................................... 1
11 1352190 Label (Battery Disconnect) (Type GS and LPS) .......................................................... 1
12 154065 Label (Type GS)........................................................................................................... 2
12 154066 Label (Type LPS) ......................................................................................................... 2
13 1330917 Label (Operator Restraint) ........................................................................................... 2
14 1336605 Label (Operator Warning) ............................................................................................ 1
15 a 1381125 Label (Nameplate) ....................................................................................................... 1
16 2309799 Label (Parking Brake) .................................................................................................. 1
17 1345939 Label (Fan) .................................................................................................................. 2
18 1325271 Label (Fan) .................................................................................................................. 1
19 1354171 Label (Flammable LPG)............................................................................................... 1
20 1330920 Label (No Riders) ........................................................................................................ 2
21 329029 Label (LPG Tank)......................................................................................................... 1
22 170658 Rivet............................................................................................................................. 6
23 a .. . . . Label (Overhead Guard).............................................................................................. 1

FOOTNOTES:
a Contact Your Local Hyster Dealer

©2002 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

COUNTERWEIGHT (Figure 1-8)

1-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 1469460 Counterweight (S30XM) .............................................................................................. 1


1 1469468 Counterweight (S35XM) .............................................................................................. 1
1 1469469 Counterweight (S40XMS) ............................................................................................ 1
1 1469594 Counterweight (S25XM) .............................................................................................. 1
2 2022800 Seal ............................................................................................................................. 1
3 2021563 Shim ............................................................................................................................ 4
4 320158 Washer ........................................................................................................................ 4
5 292681 Lockwasher.................................................................................................................. 4
6 287851 Capscrew..................................................................................................................... 4
7 292689 Lockwasher.................................................................................................................. 2
8 292609 Capscrew..................................................................................................................... 2
9 2021562 Washer ........................................................................................................................ 2
10 2022849 Pin ............................................................................................................................... 1
11 2022799 Seal ............................................................................................................................. 2
12 a 1450409 Label (Hyster) .............................................................................................................. 1

FOOTNOTES:
a Counterweight Optional

©2002 HYSTER COMPANY See Service Manual 1-17


for service procedures.
NOTES

1-18
UNIT CODE D010
01/2002 NORTH AMERICA

2 ENGINES
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 2
ENGINES

DESCRIPTION PAGE

CAMSHAFT AND VALVES


GASOLINE AND LPG..................................................................................................................................... 2-10
COOLING SYSTEM ........................................................................................................................................... 2-18
CRANKSHAFT AND PISTON
GASOLINE AND LPG....................................................................................................................................... 2-8
CYLINDER BLOCK
GASOLINE AND LPG....................................................................................................................................... 2-4
CYLINDER HEAD AND COVER
GASOLINE AND LPG....................................................................................................................................... 2-2
ELECTRICAL SYSTEM
GASOLINE AND LPG..................................................................................................................................... 2-14
ENGINE FUEL SYSTEM
GASOLINE...................................................................................................................................................... 2-22
LPG................................................................................................................................................................. 2-20
ENGINE MOUNT
GASOLINE AND LPG..................................................................................................................................... 2-26
EXHAUST
GASOLINE AND LPG
WITHOUT LOW EMISSIONS ..................................................................................................................... 2-28
TYPE GS AND LPS ........................................................................................................................................ 2-32
WITH LOW EMISSIONS................................................................................................................................. 2-30
INTAKE AND EXHAUST MANIFOLD
GASOLINE AND LPG..................................................................................................................................... 2-12
OIL PUMP AND FILTER
GASOLINE AND LPG..................................................................................................................................... 2-16
RADIATOR AND HOSES
GASOLINE AND LPG..................................................................................................................................... 2-24
TIMING COVER AND OIL PAN
GASOLINE AND LPG....................................................................................................................................... 2-6

©2002 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CYLINDER HEAD AND COVER (Figure 2-1)


GASOLINE AND LPG

2-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CYLINDER HEAD AND COVER


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1477293 Engine (Gasoline) ........................................................................................................ 1


1467884 Engine (LPG) ............................................................................................................... 1
1480307 Engine (LPG With Low Emission)................................................................................ 1
1 1362000 Screw ...................................................................................................................... 1
2 1362001 Capscrew ................................................................................................................ 7
3 1361898 Bolt .......................................................................................................................... 1
4 1361897 Stud ......................................................................................................................... 24
5 1360893 Valve (PCV) ............................................................................................................. 1
6 1360892 Seal ......................................................................................................................... 1
7 2314973 Hanger..................................................................................................................... 1
8 1360890 Bracket .................................................................................................................... 1
9 2022494 Gasket ..................................................................................................................... 1
10 1360887 Cap.......................................................................................................................... 1
11 1360888 Gasket................................................................................................................. 1
12 1360886 Gasket ..................................................................................................................... 1
13 1360885 Bracket .................................................................................................................... 2
14 1360883 Cover ....................................................................................................................... 1
15 1360884 Plate.................................................................................................................... 1
16 2022655 Screw .................................................................................................................. 10
17 1360880 Bolt .......................................................................................................................... 10
18 1360881 Washer .................................................................................................................... 10
19 1360878 Cylinder Head.......................................................................................................... 1
20 1360895 Valve Guide......................................................................................................... 8
21 1360879 Clip.................................................................................................................. 8
22 1362003 Plug..................................................................................................................... 1
23 1361894 Capscrew ............................................................................................................ 2
24 1362002 Pin....................................................................................................................... 10
25 1360882 Cap.......................................................................................................................... 1
26 1361899 Stud ......................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CYLINDER BLOCK (Figure 2-2)


GASOLINE AND LPG

2-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CYLINDER BLOCK
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1467884 Engine (LPG) ............................................................................................................... 1


1477293 Engine (Gasoline) ........................................................................................................ 1
1480307 Engine (LPG With Low Emission)................................................................................ 1
1 1360897 Cylinder Block ......................................................................................................... 1
2 1362003 Plug..................................................................................................................... 4
3 1362005 Plug..................................................................................................................... 2
4 1361676 Bolt...................................................................................................................... 10
5 1362008 Pin....................................................................................................................... 2
6 1362009 Plug..................................................................................................................... 1
7 1362007 Plug..................................................................................................................... 2
8 1360896 Pin....................................................................................................................... 2
9 1360898 Gasket................................................................................................................. 1
10 1360899 Pipe..................................................................................................................... 1
11 1361675 Plug..................................................................................................................... 2
12 1361677 Dipstick.................................................................................................................... 1

1495481 Engine (Short Block) (Includes Item 1)........................................................................ 1

©2002 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TIMING COVER AND OIL PAN (Figure 2-3)


GASOLINE AND LPG

2-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TIMING COVER AND OIL PAN


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1467884 Engine (LPG) ............................................................................................................... 1


1477293 Engine (Gasoline) ........................................................................................................ 1
1480307 Engine (LPG With Low Emission)................................................................................ 1
1 1362011 Bolt .......................................................................................................................... 6
2 326504 Nut........................................................................................................................... 2
3 1362001 Capscrew ................................................................................................................ 7
4 1369934 Housing (Front)........................................................................................................ 1
5 1361688 Oil Seal ............................................................................................................... 1
6 1362012 Stud..................................................................................................................... 2
7 1361679 Gasket ..................................................................................................................... 1
8 1361680 Oil Pan..................................................................................................................... 1
9 1362015 Gasket................................................................................................................. 1
10 1361681 Drain Plug ........................................................................................................... 1
11 1361682 Gasket ..................................................................................................................... 1
12 1361683 Cover ....................................................................................................................... 1
13 1361684 Gasket ..................................................................................................................... 1
14 1361685 Cap.......................................................................................................................... 1
15 1361686 Cover ....................................................................................................................... 1
16 1361687 Gasket ..................................................................................................................... 1
17 1369993 Bolt .......................................................................................................................... 2
18 1361689 Cover (Rear)............................................................................................................ 1
19 1362010 Pin....................................................................................................................... 1
20 1361691 Oil Seal ............................................................................................................... 1
21 1361690 Gasket ..................................................................................................................... 1
22 1370736 Capscrew ................................................................................................................ 19
23 1499666 Gauge...................................................................................................................... 1

1495481 Engine (Short Block) (Includes Items 1, 18) ................................................................ 1

©2002 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CRANKSHAFT AND PISTON (Figure 2-4)


GASOLINE AND LPG

2-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CRANKSHAFT AND PISTON


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1467884 Engine (LPG) ............................................................................................................... 1


1477293 Engine (Gasoline) ........................................................................................................ 1
1480307 Engine (LPG With Low Emission)................................................................................ 1
1 1361696 Crankshaft ............................................................................................................... 1
2 1369964 Key .......................................................................................................................... 1
3 1369965 Bolt .......................................................................................................................... 6
4 1369966 Pulley....................................................................................................................... 1
5 1369967 Ring ......................................................................................................................... 1
6 1369968 Plate ........................................................................................................................ 1
7 1369969 Spacer ..................................................................................................................... 1
8 1369970 Pulley....................................................................................................................... 1
9 2022634 Pin ........................................................................................................................... 1
10 1361694 Rod Assembly ......................................................................................................... 4
11 1361695 Nut ...................................................................................................................... 8
12 1361710 Bearing Set (Standard) ........................................................................................... 1
12 1361711 Bearing Set (0.50 mm O/S) ..................................................................................... AR
12 1361712 Bearing Set (0.75 mm O/S) ..................................................................................... AR
12 1361713 Bearing Set (0.25 mm O/S) ..................................................................................... AR
13 1369973 Washer .................................................................................................................... 6
14 1369974 Plate ........................................................................................................................ 1
15 1361875 Capscrew ................................................................................................................ 6
16 1369975 Bolt .......................................................................................................................... 1
17 1369976 Washer .................................................................................................................... 1
18 1361714 Piston (Standard) .................................................................................................... 4
18 1361715 Piston (0.25 mm) ..................................................................................................... 4
18 1361716 Piston (0.50 mm) ..................................................................................................... AR
19 1361703 Bearing Set (Standard) ........................................................................................... 1
19 1361704 Bearing Set (0.25 mm O/S) ..................................................................................... AR
19 1361705 Bearing Set (0.50 mm O/S) ..................................................................................... AR
19 1361706 Bearing Set (0.75 mm O/S) ..................................................................................... AR
20 1495473 Piston Ring (Standard) ............................................................................................ 1
20 1495474 Piston Ring (0.50 mm O/S) ..................................................................................... AR
20 1495475 Piston Ring (0.25 mm O/S) ..................................................................................... AR
21 2021442 Plate (Back)............................................................................................................. 1
22 2021438 Bolt .......................................................................................................................... 4

1495481 Engine (Short Block) (Includes Items 1, 10, 12, 18-20)............................................... 1

©2002 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CAMSHAFT AND VALVES (Figure 2-5)


GASOLINE AND LPG

2-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CAMSHAFT AND VALVES


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1467884 Engine (LPG) ............................................................................................................... 1


1477293 Engine (Gasoline) ........................................................................................................ 1
1480307 Engine (LPG With Low Emission)................................................................................ 1
1 1362016 Bolt .......................................................................................................................... 1
2 326612 Retainer................................................................................................................... 16
3 1361722 Spring ...................................................................................................................... 8
4 1361723 Spring ...................................................................................................................... 8
5 1361724 Seat ......................................................................................................................... 8
6 1361725 Valve (Exhaust) ....................................................................................................... 4
7 1361726 Rocker Arm ............................................................................................................. 4
8 1361727 Screw .................................................................................................................. 1
9 1361728 Nut ...................................................................................................................... 1
10 1361729 Rocker Arm ............................................................................................................. 4
11 1361727 Screw .................................................................................................................. 1
12 1361728 Nut ...................................................................................................................... 1
13 1361730 Shaft ........................................................................................................................ 1
14 1361731 Spring ...................................................................................................................... 8
15 1361732 Shaft ........................................................................................................................ 1
16 1361733 Timing Belt .............................................................................................................. 1
17 2037405 Camshaft ................................................................................................................. 1
18 1361717 Pin ........................................................................................................................... 1
19 1361735 Pulley....................................................................................................................... 1
20 1361736 Bolt .......................................................................................................................... 1
21 1361737 Washer .................................................................................................................... 1
22 1361738 Tensioner................................................................................................................. 1
23 1361739 Spring ...................................................................................................................... 1
24 1361721 Valve Seat ............................................................................................................... 8
25 1361720 Valve (Intake)........................................................................................................... 4
26 1361719 Seal ......................................................................................................................... 4
27 1361718 Seal ......................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INTAKE AND EXHAUST MANIFOLD (Figure 2-6)


GASOLINE AND LPG

2-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INTAKE AND EXHAUST MANIFOLD


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1467884 Engine (LPG Open Loop) ............................................................................................ 1


1477293 Engine (Gasoline) ........................................................................................................ 1
1480307 Engine (LPG Low Emissions) ...................................................................................... 1
1 1370676 Support.................................................................................................................... 1
2 1361742 Gasket ..................................................................................................................... 3
3 326504 Nut........................................................................................................................... 4
4 2029949 Manifold (Intake)...................................................................................................... 1
5 1370682 Stud..................................................................................................................... 2
6 326778 Plug (Gasoline) ................................................................................................... 1
7 324718 Gasket................................................................................................................. 1
8 1361885 Bolt .......................................................................................................................... 1
9 2029172 Connector................................................................................................................ 1
10 1361873 Clamp ...................................................................................................................... 1
11 2023551 Screw ...................................................................................................................... 1
12 1370688 Manifold (Exhaust) .................................................................................................. 1
13 1361745 Stud..................................................................................................................... 4
14 2037403 Nut........................................................................................................................... 6
15 1361747 Gasket ..................................................................................................................... 1
16 1370689 Gasket................................................................................................................. 2
17 1338308 Gasket ..................................................................................................................... 1
18 1370691 Cover ....................................................................................................................... 1
19 1370692 Bolt .......................................................................................................................... 2
20 1369997 Hose ........................................................................................................................ 1
20 2314232 Protector ............................................................................................................. 1
21 1369996 Clamp ...................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ELECTRICAL SYSTEM (Figure 2-7)


GASOLINE AND LPG

2-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ELECTRICAL SYSTEM
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1369893 Ignition Cable Set ........................................................................................................ 1


2 1332683 Spark Plug ................................................................................................................... 4
3 1500196 Clip .............................................................................................................................. 1
4 1361895 Bolt .............................................................................................................................. 1
5 326850 O-Ring ......................................................................................................................... 1
6 1455678 Protector ...................................................................................................................... 1
7 1361893 Screw........................................................................................................................... 1
8 1369895 Packing ........................................................................................................................ 4
9 1369896 Ignition Cable............................................................................................................... 1
10 2021440 Ignition Coil .................................................................................................................. 1
11 1361845 Strap ............................................................................................................................ 1
12 1361881 Bolt .............................................................................................................................. 2
13 a 1368841 Belt .............................................................................................................................. 1
13 b 2022515 Belt .............................................................................................................................. 1
14 1361867 Heat Gauge ................................................................................................................. 1
15 1361846 Bracket......................................................................................................................... 1
16 1361891 Bolt .............................................................................................................................. 3
17 1361888 Bolt .............................................................................................................................. 1
18 1368844 Bolt .............................................................................................................................. 1
19 1368748 Nut ............................................................................................................................... 1
20 1361796 Hose ............................................................................................................................ 2

FOOTNOTES:
a Standard
b Tube and Fin Radiator

©2002 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

OIL PUMP AND FILTER (Figure 2-8)


GASOLINE AND LPG

2-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

OIL PUMP AND FILTER


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1455675 Oil Pump ...................................................................................................................... 1


2 1361798 Pin ........................................................................................................................... 2
3 1361688 Oil Seal.................................................................................................................... 3
4 1455674 Plunger .................................................................................................................... 1
5 326748 Spring ...................................................................................................................... 1
6 326749 Seat ......................................................................................................................... 1
7 1361879 Snap Ring................................................................................................................ 1
8 1495426 Plug ......................................................................................................................... 1
9 1361802 Cover ....................................................................................................................... 1
10 1361803 Screw ...................................................................................................................... 7
11 1361804 Gear (Inner)............................................................................................................. 1
12 1361805 Gear (Outer) ............................................................................................................ 1
13 1361806 Strainer ........................................................................................................................ 1
14 1361807 Gasket ......................................................................................................................... 1
15 333642 Filter............................................................................................................................. 2
16 1361894 Capscrew..................................................................................................................... 2
17 1361801 O-Ring ......................................................................................................................... 1
18 1361878 Screw........................................................................................................................... 2
19 1361868 Screw........................................................................................................................... 1
20 1369913 Plate ............................................................................................................................ 1
21 1369914 Bolt .............................................................................................................................. 4

©2002 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

COOLING SYSTEM (Figure 2-9)

2-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

COOLING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1361882 Bolt .............................................................................................................................. 4


2 1361829 Bracket......................................................................................................................... 1
3 326504 Nut ............................................................................................................................... 2
4 1361821 Cover ........................................................................................................................... 1
5 1495428 Thermostat .................................................................................................................. 1
6 1367191 Gasket ..................................................................................................................... 1
7 2022301 Hose ............................................................................................................................ 1
8 1361833 Clamp .......................................................................................................................... 1
9 1361873 Clamp .......................................................................................................................... 5
10 2022303 Hose ............................................................................................................................ 1
11 2022305 Pipe ............................................................................................................................. 1
12 2022302 Pipe ............................................................................................................................. 1
13 2026844 Hose ............................................................................................................................ 1
14 2022309 Bolt .............................................................................................................................. 1
15 1361827 O-Ring ......................................................................................................................... 1
16 1361881 Bolt .............................................................................................................................. 2
17 1361818 Pipe ............................................................................................................................. 1
18 1361819 Gasket ......................................................................................................................... 1
19 1361817 Fan............................................................................................................................... 1
20 1361812 Gasket ......................................................................................................................... 1
21 1361814 Seal ............................................................................................................................. 1
22 1361815 Plate ............................................................................................................................ 1
23 1361811 Pump ........................................................................................................................... 1
24 1361816 Pulley....................................................................................................................... 1
25 1361880 Stud ......................................................................................................................... 1
26 1361809 Seal ......................................................................................................................... 1
27 1361834 Pin ........................................................................................................................... 1
28 1361810 Seal (Lower) ............................................................................................................ 1
29 1495429 Clamp .......................................................................................................................... 2
30 1361830 Bracket......................................................................................................................... 1
31 1361813 Hub.......................................................................................................................... 1
32 1361835 Lock Ring ................................................................................................................ 1
33 1361832 Shaft ........................................................................................................................ 1
34 1361884 Bolt .............................................................................................................................. 3
35 324707 Capscrew..................................................................................................................... 2
36 a 2022318 Pulley ........................................................................................................................... 1
36 b 2022515 Belt .............................................................................................................................. 1
37 1361878 Screw........................................................................................................................... 4
38 .. . . . Shaft ............................................................................................................................ 1
39 .. . . . Impeller ........................................................................................................................ 1

2022319 Repair Kit (Includes Items 20-22, 38-39) ..................................................................... 1

FOOTNOTES:
a Standard Radiator
b Tube and Fin Radiator

©2002 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ENGINE FUEL SYSTEM (Figure 2-10)


LPG

2-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ENGINE FUEL SYSTEM


LPG

ITEM PART NO. DESCRIPTION QTY

1 1361749 Cover ........................................................................................................................... 1


2 1361898 Bolt .............................................................................................................................. 2
3 1361756 Gasket (Fuel Pump) ................................................................................................ 1
4 1374789 Connector .................................................................................................................... 1
5 1495413 Hose ........................................................................................................................ 1
6 1499647 Gasket ......................................................................................................................... 2
7 1499654 Spacer ......................................................................................................................... 1
8 1369863 Stud ............................................................................................................................. 2
9 1499653 Spacer ..................................................................................................................... 1
10 2022490 Gasket ......................................................................................................................... 3
11 1369981 Insulator ....................................................................................................................... 1
12 326653 Nut ............................................................................................................................... 2
13 326654 Lockwasher.................................................................................................................. 2
14 1495413 Hose ............................................................................................................................ 1
15 326504 Nut ............................................................................................................................... 2
16 2045962 Governor (☞ Figure 3-6) ............................................................................................ 1
16 1499646 Governor (☞ Figure 3-6) ............................................................................................ 1
17 1500223 Carburetor (☞ Figure 3-14) ....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ENGINE FUEL SYSTEM (Figure 2-11)


GASOLINE

2-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ENGINE FUEL SYSTEM


GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 1361796 Hose ............................................................................................................................ 1


2 1361898 Bolt .............................................................................................................................. 1
3 2022490 Gasket ......................................................................................................................... 4
4 1369981 Insulator ....................................................................................................................... 1
5 1369995 Plug ............................................................................................................................. 1
6 1369996 Clamp .......................................................................................................................... 2
7 1369997 Hose ............................................................................................................................ 1
8 1361754 Deflector ...................................................................................................................... 1
9 1361868 Screw........................................................................................................................... 2
10 326653 Nut ............................................................................................................................... 2
11 326654 Lockwasher.................................................................................................................. 2
12 1361885 Bolt .............................................................................................................................. 2
13 1361756 Gasket ......................................................................................................................... 2
14 1361755 Insulator ....................................................................................................................... 1
15 1369998 Pipe ............................................................................................................................. 1
16 1361753 Fuel Pump ................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

RADIATOR AND HOSES (Figure 2-12)


GASOLINE AND LPG

2-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

RADIATOR AND HOSES


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 b 2043720 Radiator ....................................................................................................................... 1


1 c 2043721 Radiator ....................................................................................................................... 1
2 2022397 Cap.......................................................................................................................... 1
3 1367113 Drain Cock............................................................................................................... 1
4 b 1494475 Shroud ......................................................................................................................... 1
4 c 1494665 Shroud ......................................................................................................................... 1
5 a 1356105 Coolant Sender............................................................................................................ 1
5 15347 Fitting (without Sender) ............................................................................................... 1
6 292512 Capscrew..................................................................................................................... 1
7 346656 Capscrew..................................................................................................................... 1
8 239503 Nut ............................................................................................................................... 2
9 329067 Screw........................................................................................................................... 4
10 320157 Washer ........................................................................................................................ 9
11 292681 Lockwasher.................................................................................................................. 8
12 1485331 Bracket (LH)................................................................................................................. 1
13 1485322 Bracket (RH) ................................................................................................................ 1
14 1347026 Reservoir ..................................................................................................................... 1
15 168718 Clamp .......................................................................................................................... 2
16 2022519 Tube ............................................................................................................................. 1
17 1345825 Strap ............................................................................................................................ 1
18 336573 Hose ............................................................................................................................ 1
19 345453 Outlet ........................................................................................................................... 1
20 345454 Cap .............................................................................................................................. 1
21 336550 Bushing........................................................................................................................ 1
22 397676 Strap Clamp................................................................................................................. 1
23 1485333 Shield........................................................................................................................... 1
24 2029223 Spacer ......................................................................................................................... 1
25 2029227 Spacer ......................................................................................................................... 1
26 2021512 Isulator ......................................................................................................................... 4
27 1485805 Washer ........................................................................................................................ 3
28 2022842 Hose (Lower) ............................................................................................................... 1
29 2022843 Hose (Upper) ............................................................................................................... 1
30 369804 Clamp .......................................................................................................................... 4
31 136681 Capscrew..................................................................................................................... 2
32 2029170 Cushion (Rubber) ........................................................................................................ 2

FOOTNOTES:
a Optional
b Standard
c Tube and Fin

©2002 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ENGINE MOUNT (Figure 2-13)


GASOLINE AND LPG

2-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ENGINE MOUNT
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2021505 Bracket (RH) ................................................................................................................ 1


2 2021506 Bracket (LH)................................................................................................................. 1
3 2022551 Capscrew..................................................................................................................... 6
4 296420 Washer ........................................................................................................................ 6
5 2026054 Isulator ......................................................................................................................... 2
6 2021516 Isulator ......................................................................................................................... 2
7 296422 Washer ........................................................................................................................ 2
8 2021511 Bolt .............................................................................................................................. 2
9 302328 Nut ............................................................................................................................... 2
10 15177 Washer ........................................................................................................................ 2
11 2021512 Isulator ......................................................................................................................... 2
12 2021517 Isulator ......................................................................................................................... 2
13 2021515 Isulator ......................................................................................................................... 4
14 15223 Cotter Pin..................................................................................................................... 2
15 2026055 Isulator ......................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

EXHAUST (Figure 2-14)


GASOLINE AND LPG
WITHOUT LOW EMISSIONS

2-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

EXHAUST
GASOLINE AND LPG
WITHOUT LOW EMISSIONS

ITEM PART NO. DESCRIPTION QTY

1 2021354 Muffler (Standard)........................................................................................................ 1


1 2023445 Catalytic Converter ...................................................................................................... 1
2 1382679 Pipe ............................................................................................................................. 1
3 2037403 Nut ............................................................................................................................... 4
4 320157 Washer ........................................................................................................................ 8
5 2022807 Cover ........................................................................................................................... 1
6 239503 Nut ............................................................................................................................... 2
7 292681 Lockwasher.................................................................................................................. 2
8 2022808 Tail Pipe ....................................................................................................................... 1
9 63117 Clamp .......................................................................................................................... 1
10 2021395 Cap .............................................................................................................................. 1
11 1351177 Cushion ....................................................................................................................... 4
12 1351176 Washer ........................................................................................................................ 2
13 292517 Capscrew..................................................................................................................... 2
14 2021359 Nut ............................................................................................................................... 2
15 15177 Washer ........................................................................................................................ 2
16 2021370 Clamp .......................................................................................................................... 1
17 1338308 Gasket ......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

EXHAUST (Figure 2-15)


WITH LOW EMISSIONS

2-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

EXHAUST
WITH LOW EMISSIONS

ITEM PART NO. DESCRIPTION QTY

1 1488874 Adapter ........................................................................................................................ 1


2 292681 Lockwasher.................................................................................................................. 6
3 239503 Nut ............................................................................................................................... 6
4 1338264 Spacer ......................................................................................................................... 1
5 1338268 Seal ............................................................................................................................. 1
6 1337118 Capscrew..................................................................................................................... 2
7 1335898 Spring .......................................................................................................................... 2
8 1396518 Plug ............................................................................................................................. 1
9 320157 Washer ........................................................................................................................ AR
10 1485288 Bracket......................................................................................................................... 1
11 1485284 Pipe ............................................................................................................................. 1
12 316826 Nut ............................................................................................................................... 4
13 292683 Lockwasher.................................................................................................................. 2
14 1469405 Nut ............................................................................................................................... 2
15 68968 Clamp .......................................................................................................................... 2
16 2042972 Muffler.......................................................................................................................... 1
17 1351176 Washer ........................................................................................................................ 2
18 1351177 Cushion ....................................................................................................................... 4
19 15177 Washer ........................................................................................................................ 2
20 292517 Capscrew..................................................................................................................... 2
21 1485283 Tail Pipe ....................................................................................................................... 1
22 1490047 Tail Pipe (Type "S") ...................................................................................................... 1
23 1338308 Gasket ......................................................................................................................... 1
24 1487172 Gasket ......................................................................................................................... 1
25 1487189 Gasket ......................................................................................................................... 1
26 1469342 Catalytic Converter ...................................................................................................... 1
27 2022807 Cover ........................................................................................................................... 1
28 1485286 Pipe ............................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

EXHAUST (Figure 2-16)


TYPE GS AND LPS

2-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

EXHAUST
TYPE GS AND LPS

ITEM PART NO. DESCRIPTION QTY

1 2021355 Muffler.......................................................................................................................... 1
2 1382679 Pipe ............................................................................................................................. 1
3 2037403 Nut ............................................................................................................................... 4
4 320157 Washer ........................................................................................................................ 6
5 2022807 Cover ........................................................................................................................... 1
6 239503 Nut ............................................................................................................................... 2
7 292681 Lockwasher.................................................................................................................. 2
8 2021395 Cap .............................................................................................................................. 1
9 1351177 Cushion ....................................................................................................................... 4
10 1351176 Washer ........................................................................................................................ 2
11 292517 Capscrew..................................................................................................................... 2
12 2021359 Nut ............................................................................................................................... 2
13 15177 Washer ........................................................................................................................ 2
14 2021370 Clamp .......................................................................................................................... 1
15 1338308 Gasket ......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-33


for service procedures.
NOTES

2-34
UNIT CODE D010
01/2002 NORTH AMERICA

3 FUEL SYSTEM
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR INTAKE AND FILTER


GASOLINE...................................................................................................................................................... 3-13
LPG................................................................................................................................................................. 3-16
CARBURETOR
GASOLINE...................................................................................................................................................... 3-10
LPG 2.0L OPEN LOOP................................................................................................................................... 3-26
LPG CLOSED LOOP ...................................................................................................................................... 3-30
ENGINE FUEL SYSTEM
GASOLINE...................................................................................................................................................... 3-20
FUEL SYSTEM
LPG................................................................................................................................................................. 3-22
FUEL TANK AND LINES
GASOLINE...................................................................................................................................................... 3-34
GOVERNOR
GASOLINE AND LPG..................................................................................................................................... 3-12
MONOTROL PEDAL ............................................................................................................................................ 3-4
REGULATOR
CLOSED LOOP .............................................................................................................................................. 3-32
OPEN LOOP................................................................................................................................................... 3-28
TANK
LPG................................................................................................................................................................. 3-18
THROTTLE ASSEMBLY....................................................................................................................................... 3-2
THROTTLE LINKAGE
GASOLINE........................................................................................................................................................ 3-6
LPG................................................................................................................................................................... 3-8

©2002 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

THROTTLE ASSEMBLY (Figure 3-1)

3-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

THROTTLE ASSEMBLY

KEY:
A: Monotrol Pedal
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 2027328 Pedal (☞ Figure 3-2) .......................................................................................... 1 ..
2 352499 Pedal (Optional) ................................................................................................... .. 1
3 352885 Pad ...................................................................................................................... .. 1
4 292521 Capscrew............................................................................................................. .. 1
4 292523 Capscrew............................................................................................................. 1 ..
5 320160 Washer ................................................................................................................ 1 1
6 325708 Tube ..................................................................................................................... .. 1
6 353141 Tube ..................................................................................................................... 1 ..
7 353143 Spring .................................................................................................................. 1 1
8 353142 Spring .................................................................................................................. 1 1
9 136985 Capscrew............................................................................................................. 1 2
10 292682 Lockwasher.......................................................................................................... 4 4
11 353195 Bumper ................................................................................................................ 1 1
12 352950 Bracket................................................................................................................. 1 ..
12 353159 Bracket................................................................................................................. .. 1
13 15212 Cotter Pin............................................................................................................. 1 ..
14 239503 Nut ....................................................................................................................... 1 ..
15 292681 Lockwasher.......................................................................................................... 2 ..
16 353453 Mount................................................................................................................... 1 ..
17 353172 Spring .................................................................................................................. 1 ..
18 353230 Cap ...................................................................................................................... 1 ..
19 142 Pin ....................................................................................................................... 1 ..
20 320158 Washer ................................................................................................................ 1 ..
21 287851 Capscrew............................................................................................................. 1 ..
22 136692 Nut ....................................................................................................................... 2 2
23 296128 Nut ....................................................................................................................... .. 1
24 352485 Shaft .................................................................................................................... 1 1
25 15200 Cotter Pin............................................................................................................. 1 1
26 320156 Washer ................................................................................................................ 1 1
27 353164 Crank ................................................................................................................... 1 1
28 353129 Rod ...................................................................................................................... 1 1
29 2027326 Bracket................................................................................................................. 1 1
30 2021426 Bracket................................................................................................................. 1 1
31 296166 Capscrew............................................................................................................. 2 2
32 292514 Capscrew............................................................................................................. 2 2

©2002 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

MONOTROL PEDAL (Figure 3-2)

3-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

2027328 Pedal............................................................................................................................ ..
1 353397 Pedal ....................................................................................................................... 1
2 135685 Bushing ................................................................................................................... 2
3 353175 Pad .......................................................................................................................... 1
3 .. . . . Pad ..................................................................................................................... 1
4 .. . . . Plate ................................................................................................................... 1
4 352990 Adhesive ............................................................................................................. AR
5 186493 Screw .................................................................................................................. 1
6 15152 Lockwasher ......................................................................................................... 1
7 359207 Plate ........................................................................................................................ 2
8 57568 O-Ring ..................................................................................................................... 8
9 352969 Screw ...................................................................................................................... 6
10 353448 Washer .................................................................................................................... 4
11 353154 Pin ........................................................................................................................... 1
12 220932 Screw ...................................................................................................................... 2
12 360387 Sealant .................................................................................................................... AR
13 353165 Retainer................................................................................................................... 1
14 353441 Magnet and Nut Assembly ...................................................................................... 2
14 353422 Magnet ................................................................................................................ 1
15 353432 Nut ...................................................................................................................... 1
16 220434 Capscrew ................................................................................................................ 2
17 53162 Lockwasher ............................................................................................................. 2
18 16865 Nut........................................................................................................................... 2
19 114312 Strap Clamp ............................................................................................................ 3
20 1352090 Switch Assembly ..................................................................................................... 1
20 353128 Switch ................................................................................................................. 2
21 .. . . . Jumper Wire........................................................................................................ 1
22 .. . . . Jumper Wire........................................................................................................ 1
23 1352089 Wire Harness ...................................................................................................... 1
24 353168 Spring ...................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

THROTTLE LINKAGE (Figure 3-3)


GASOLINE

3-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

THROTTLE LINKAGE
GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 2021427 Cable ........................................................................................................................... 1


2 137852 Strap Clamp................................................................................................................. 2
3 309109 Pin ............................................................................................................................... 1
4 15200 Cotter Pin..................................................................................................................... 1
5 320155 Washer ........................................................................................................................ 1
6 2021458 Choke Cable ................................................................................................................ 1
7 1367116 Nut........................................................................................................................... 1
8 1367117 Knob ........................................................................................................................ 1
9 320159 Washer .................................................................................................................... 1
10 292668 Nut........................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

THROTTLE LINKAGE (Figure 3-4)


LPG

ITEM PART NO. DESCRIPTION QTY

1 1475408 Cable ........................................................................................................................... 1


2 137852 Strap Clamp................................................................................................................. 1
3 309109 Pin ............................................................................................................................... 1
4 15200 Cotter Pin..................................................................................................................... 1
5 320155 Washer ........................................................................................................................ 1

3-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

3-9
UNIT CODE D010
NORTH AMERICA 01/2002

CARBURETOR (Figure 3-5)


GASOLINE

3-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CARBURETOR
GASOLINE

ITEM PART NO. DESCRIPTION QTY

2022908 Carburetor.................................................................................................................... 1
1 1369815 Bolt .......................................................................................................................... 2
2 1369816 Holder...................................................................................................................... 1
3 326742 Clamp ...................................................................................................................... 1
4 1369817 Air Horn ................................................................................................................... 1
5 1369818 Rod.......................................................................................................................... 1
6 1369819 Hanger..................................................................................................................... 1
7 1369820 Spring ...................................................................................................................... 1
8 326721 Solenoid .................................................................................................................. 1
9 326716 Screw ...................................................................................................................... 2
10 1369822 Lever Set ................................................................................................................. 1
11 1369823 Throttle Body Assembly .......................................................................................... 1
12 1369824 Strainer Set ............................................................................................................. 1
13 326741 Connector................................................................................................................ 1
14 326733 Valve Seat (Float) .................................................................................................... 1
15 326744 Screw (With Washer)............................................................................................... 5
16 326719 Lever........................................................................................................................ 1
17 326720 Screw ...................................................................................................................... 1
18 326718 Jet (Main Air) ........................................................................................................... 1
19 1369825 Jet (Slow Fuel) ........................................................................................................ 1
20 326726 Jet and Seat Assembly (Slow Speed) ..................................................................... 1
21 326730 Accelerator Pump Assembly ................................................................................... 1
22 1369826 Valve (Power) .......................................................................................................... 1
23 326732 Weight Set............................................................................................................... 1
24 326731 Float ........................................................................................................................ 1
25 326729 Plug ......................................................................................................................... 1
26 1369827 Jet (Main) ................................................................................................................ 1
27 1369828 Screw ...................................................................................................................... 1
28 1369829 Idle Adjust Kit .......................................................................................................... 1
29 326739 Clip .......................................................................................................................... 1
30 326725 Jet Assembly (Slow) ................................................................................................ 1
31 2022492 Gasket Set............................................................................................................... 1
32 326735 Gasket ..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

GOVERNOR (Figure 3-6)


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

b 1499646 Governor...................................................................................................................... 1
a 2045962 Governor...................................................................................................................... 1
1 a 1369842 Connector................................................................................................................ 1
2 a 1369835 Connector................................................................................................................ 1
3 1367518 Seal ......................................................................................................................... 1
4 1367519 Snap Ring................................................................................................................ 1
5 1367520 Bushing ................................................................................................................... 1
6 1367521 Wire ......................................................................................................................... 1
7 a 1369836 Cover ....................................................................................................................... 1
7 b 1499657 Cover ....................................................................................................................... 1
8 1369837 Gasket ..................................................................................................................... 1
9 1369838 Screw ...................................................................................................................... 3
10 1369839 Spring Assembly ..................................................................................................... 1
11 1367526 Screw ...................................................................................................................... 1
12 1369840 Bolt .......................................................................................................................... 1
13 1369841 Washer .................................................................................................................... 3

FOOTNOTES:
a Gasoline
b LPG

3-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

AIR INTAKE AND FILTER (Figure 3-7)


GASOLINE

©2002 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

AIR INTAKE AND FILTER


GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 1339265 Grill .............................................................................................................................. 2


2 119236 Clamp .......................................................................................................................... 1
3 1369807 Air Cleaner................................................................................................................... 1
4 1369808 Dust Pan.................................................................................................................. 1
5 324403 Clip...................................................................................................................... 1
6 1369809 Element ................................................................................................................... 1
7 324406 Washer .................................................................................................................... 1
8 2037408 Bolt .......................................................................................................................... 1
9 329822 Bracket .................................................................................................................... 1
10 1300916 Support.................................................................................................................... 1
11 1475133 Hose ............................................................................................................................ 1
12 1361797 Hose ............................................................................................................................ 1
13 1369887 Clamp .......................................................................................................................... 1
14 326512 Clamp .......................................................................................................................... 2
15 2037407 Hose (Air) .................................................................................................................... 1
16 326513 Clip .............................................................................................................................. 1
17 1369878 Hose ............................................................................................................................ 1
18 324709 Clip .............................................................................................................................. 1
19 314787 Funnel.......................................................................................................................... 1
20 314797 Seal ............................................................................................................................. 1
21 326511 Clamp .......................................................................................................................... 1
22 324721 Bolt .............................................................................................................................. 4
23 1366874 Bolt .............................................................................................................................. 4
24 1369813 Bracket......................................................................................................................... 1

3-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

3-15
UNIT CODE D010
NORTH AMERICA 01/2002

AIR INTAKE AND FILTER (Figure 3-8)


LPG

3-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

AIR INTAKE AND FILTER


LPG

ITEM PART NO. DESCRIPTION QTY

1 1499619 Cap .............................................................................................................................. 1


2 1499618 Hose ............................................................................................................................ 1
3 1499622 Funnel.......................................................................................................................... 1
4 1475156 Seal ............................................................................................................................. 1
5 1499623 Hose (Ventilation) ........................................................................................................ 1
6 1499617 Clamp .......................................................................................................................... 4
7 1361869 Nut ............................................................................................................................... 1
8 1361870 Stud ............................................................................................................................. 1
9 326512 Clamp .......................................................................................................................... 2
10 1495500 Bolt .............................................................................................................................. 1
11 1369807 Air Cleaner................................................................................................................... 1
12 326483 Element ................................................................................................................... 1
13 326406 Plate ........................................................................................................................ 1
14 2037408 Bolt .......................................................................................................................... 1
15 389822 Gasket ..................................................................................................................... 1
16 1300916 Support.................................................................................................................... 1
17 1369808 Dust Pan.................................................................................................................. 1
18 324403 Clip .......................................................................................................................... 1
19 1366874 Bolt .............................................................................................................................. 4
20 1361797 Hose ............................................................................................................................ 1
21 1502989 Bracket......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TANK (Figure 3-9)


LPG

3-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TANK
LPG

ITEM PART NO. DESCRIPTION QTY

1 1339769 Strap ............................................................................................................................ 1


2 196297 Latch ............................................................................................................................ 1
3 147294 Nut ............................................................................................................................... 1
4 136692 Nut ............................................................................................................................... 2
5 316826 Nut ............................................................................................................................... 4
6 287854 Capscrew..................................................................................................................... 5
7 292682 Lockwasher.................................................................................................................. 5
8 320159 Washer ........................................................................................................................ 5
9 2022566 Pin ............................................................................................................................... 1
10 292683 Lockwasher.................................................................................................................. 1
11 296130 Nut ............................................................................................................................... 1
12 1347202 Clamp .......................................................................................................................... 1
13 136681 Capscrew..................................................................................................................... 1
14 239503 Nut ............................................................................................................................... 1
15 320157 Washer ........................................................................................................................ 1
16 292681 Lockwasher.................................................................................................................. 1
17 97999 Disconnect................................................................................................................... 1
18 16863 Fitting........................................................................................................................... 1
19 14358 Fitting........................................................................................................................... 2
20 2022852 Bracket......................................................................................................................... 1
21 2022853 Bracket......................................................................................................................... 1
22 101804 Hose ............................................................................................................................ 1
23 101809 Valve ............................................................................................................................ 1
24 2021719 Grommet...................................................................................................................... 1
25 1482736 Hose ............................................................................................................................ 1
26 2023721 Adapter (Bracket)......................................................................................................... 1
27 1328890 Tank ............................................................................................................................. 1
28 1337641 Gauge...................................................................................................................... 1
29 1337642 Gauge...................................................................................................................... 1
30 1337643 Valve........................................................................................................................ 1
31 1337644 Valve........................................................................................................................ 1
32 1337645 Valve........................................................................................................................ 1
33 316678 Screw........................................................................................................................... 2
34 292681 Lockwasher.................................................................................................................. 4
35 15175 Washer ........................................................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ENGINE FUEL SYSTEM (Figure 3-10)


GASOLINE

3-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ENGINE FUEL SYSTEM


GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 1361796 Hose ............................................................................................................................ 1


2 1369979 Deflector ...................................................................................................................... 1
3 1369981 Insulator ....................................................................................................................... 1
4 2022490 Gasket ......................................................................................................................... 4
5 1369995 Plug ............................................................................................................................. 1
6 1369996 Clamp .......................................................................................................................... 2
7 1369997 Hose ............................................................................................................................ 1
8 1361754 Deflector ...................................................................................................................... 1
9 1361868 Screw........................................................................................................................... 2
10 326653 Nut ............................................................................................................................... 2
11 326654 Lockwasher.................................................................................................................. 2
12 1361885 Bolt .............................................................................................................................. 2
13 1361756 Gasket ......................................................................................................................... 2
14 1361755 Insulator ....................................................................................................................... 1
15 1369998 Pipe ............................................................................................................................. 1
16 1361753 Fuel Pump ................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FUEL SYSTEM (Figure 3-11)


LPG

3-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FUEL SYSTEM
LPG

ITEM PART NO. DESCRIPTION QTY

1 166857 Clamp .......................................................................................................................... 2


2 130845 Clamp .......................................................................................................................... 4
3 16143 Fitting........................................................................................................................... 2
4 141776 Fitting........................................................................................................................... 1
5 16788 Fitting........................................................................................................................... 1
6 14358 Fitting........................................................................................................................... 1
7 14385 Fitting........................................................................................................................... 1
8 292681 Lockwasher.................................................................................................................. 5
9 214364 Capscrew..................................................................................................................... 2
10 320157 Washer ........................................................................................................................ 3
11 239503 Nut ............................................................................................................................... 4
12 182005 Hose ............................................................................................................................ 1
13 353311 Clamp .......................................................................................................................... 4
14 1471701 Fitting........................................................................................................................... 1
15 379405 Clamp .......................................................................................................................... 2
16 1475409 Clamp .......................................................................................................................... 1
17 137852 Strap Clamp................................................................................................................. 2
18 2042790 Hose ............................................................................................................................ 1
19 985338 Hose ............................................................................................................................ 1
20 1482482 Bracket......................................................................................................................... 1
21 136749 Capscrew..................................................................................................................... 2
22 1482734 Hose ............................................................................................................................ 1
23 117989 Hose ............................................................................................................................ 1
24 1351133 Pressure Switch........................................................................................................... 1
25 1482731 Hose ............................................................................................................................ 1
26 2039306 Switch .......................................................................................................................... 1
27 302026 Screw........................................................................................................................... 2
28 320154 Washer ........................................................................................................................ 2
29 292678 Lockwasher.................................................................................................................. 2
30 292687 Lockwasher.................................................................................................................. 2
31 1482481 Bracket......................................................................................................................... 1
32 17314 Fitting........................................................................................................................... 1
33 16187 Fitting........................................................................................................................... 1
34 1469346 Regulator (☞ Figure 3-13) ......................................................................................... 1
34 a 1500222 Regulator (☞ Figure 3-15) ......................................................................................... 1
35 1471694 Resonator .................................................................................................................... 1
36 a 243147 Hose ............................................................................................................................ 1
37 316678 Screw........................................................................................................................... 3
38 a 1328878 Clamp .......................................................................................................................... 2
39 63108 Fitting........................................................................................................................... 1
40 369815 Clamp .......................................................................................................................... 1
41 a 1487190 Switch (Idle) ................................................................................................................. 1
42 a 1487192 Switch (W.O.T.) ............................................................................................................ 1
43 a 1469531 Bracket......................................................................................................................... 1
44 a 1487969 Clamp .......................................................................................................................... 1
45 a 287817 Capscrew..................................................................................................................... 2
46 a 292680 Lockwasher.................................................................................................................. 2
47 a 136687 Nut ............................................................................................................................... 1
48 a 2022013 Clamp .......................................................................................................................... 2
49 1494236 Carburetor (☞ Figure 3-12) ....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FUEL SYSTEM
LPG

ITEM PART NO. DESCRIPTION QTY

49 a 1493299 Carburetor (☞ Figure 3-14) ....................................................................................... 1


50 2022013 Clamp (LPG Vapor Hose, Not Illustrated).................................................................... 1

FOOTNOTES:
a With Low Emissions

3-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

3-25
UNIT CODE D010
NORTH AMERICA 01/2002

CARBURETOR (Figure 3-12)


LPG 2.0L OPEN LOOP

3-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CARBURETOR
LPG 2.0L OPEN LOOP

ITEM PART NO. DESCRIPTION QTY

1494236 Carburetor.................................................................................................................... 1
1 1493247 Screw ...................................................................................................................... 1
2 1493248 Spring ...................................................................................................................... 1
3 1493249 Diaphragm............................................................................................................... 1
4 1493250 Spring ...................................................................................................................... 1
5 1493251 Cover ....................................................................................................................... 1
6 1493252 Screw ...................................................................................................................... 3
7 1493253 Nut........................................................................................................................... 1
8 1493254 Washer .................................................................................................................... 1
9 1493255 Lever........................................................................................................................ 1
10 1493256 Nut........................................................................................................................... 1
11 1493257 Screw ...................................................................................................................... 1
12 1493258 Gasket ..................................................................................................................... 1
13 1493259 Plug ......................................................................................................................... 1
14 1493260 Jet............................................................................................................................ 1
15 1493261 Diaphragm............................................................................................................... 1
16 1493262 Screw ...................................................................................................................... 2
17 1493263 Bolt .......................................................................................................................... 1
18 1493264 Spring ...................................................................................................................... 1
19 1493265 Lever........................................................................................................................ 1
20 1493266 Hose ........................................................................................................................ 1
21 1350400 Valve........................................................................................................................ 1
22 1494279 Hose (Vacuum)........................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

REGULATOR (Figure 3-13)


OPEN LOOP

3-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

REGULATOR
OPEN LOOP

ITEM PART NO. DESCRIPTION QTY

1469346 Regulator (Open Loop) ................................................................................................ 1


1 1479503 Bolt .......................................................................................................................... 8
2 1479504 Filter ........................................................................................................................ 1
3 1479505 O-Ring ..................................................................................................................... 1
4 1479507 Screw ...................................................................................................................... 11
5 1479508 Valve........................................................................................................................ 1
6 1479509 O-Ring ..................................................................................................................... 1
7 1479510 Spring (First Regulator) ........................................................................................... 1
8 1479511 Diaphragm (First Regulator).................................................................................... 1
9 1479513 Screw ...................................................................................................................... 2
10 1496172 Valve (Solenoid) ...................................................................................................... 1
11 1479514 O-Ring ..................................................................................................................... 1
12 1479515 Screw ...................................................................................................................... 4
13 1479516 Lever........................................................................................................................ 1
14 1479517 Valve........................................................................................................................ 1
15 1479518 Pin ........................................................................................................................... 1
16 1479522 O-Ring ..................................................................................................................... 1
17 1479523 Washer .................................................................................................................... 1
18 1479524 Spring (Idle Adjust).................................................................................................. 1
19 1479525 Screw (Idle Adjust) .................................................................................................. 1
20 1479529 Diaphragm (Second Regulator)............................................................................... 1
21 1479528 Pin ........................................................................................................................... 1
22 1479527 Valve........................................................................................................................ 1
23 1479526 Spring (Second Regulator)...................................................................................... 1
24 1479520 Gasket ..................................................................................................................... 1
25 1479519 Plug ......................................................................................................................... 1
26 1479521 O-Ring ..................................................................................................................... 1
27 1493624 Plug ......................................................................................................................... 1

1479530 Valve Kit (Includes Items 14-15, 21-22) .................................................................. 1


1479531 Diaphragm Kit (Includes Items 2-3, 6, 8, 11, 16, 20, 26)......................................... 1

©2002 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CARBURETOR (Figure 3-14)


LPG CLOSED LOOP

3-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CARBURETOR
LPG CLOSED LOOP

ITEM PART NO. DESCRIPTION QTY

1500223 Carburetor.................................................................................................................... 1
1 1493247 Screw ...................................................................................................................... 1
2 1493248 Spring ...................................................................................................................... 1
3 1493249 Diaphragm............................................................................................................... 1
4 1493250 Spring ...................................................................................................................... 1
5 1493251 Cover ....................................................................................................................... 1
6 1493252 Screw ...................................................................................................................... 3
7 1493253 Nut........................................................................................................................... 1
8 1493254 Washer .................................................................................................................... 1
9 1493255 Lever........................................................................................................................ 1
10 1493261 Diaphragm............................................................................................................... 1
11 1493262 Screw ...................................................................................................................... 2
12 1493263 Bolt .......................................................................................................................... 1
13 1493264 Spring ...................................................................................................................... 1
14 1493265 Lever........................................................................................................................ 1
15 1350400 Valve........................................................................................................................ 1
16 1493266 Hose ........................................................................................................................ 1
17 1493267 Hose ........................................................................................................................ 1
18 1495124 Injector Assembly .................................................................................................... 1
19 1495125 Bolt .......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

REGULATOR (Figure 3-15)


CLOSED LOOP

3-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

REGULATOR
CLOSED LOOP

ITEM PART NO. DESCRIPTION QTY

1487199 Regulator ..................................................................................................................... 1


1 1479503 Bolt (With Washer) .................................................................................................. 8
2 1479504 Filter ........................................................................................................................ 1
3 1479505 O-Ring ..................................................................................................................... 1
4 1479507 Screw ...................................................................................................................... 11
5 1479508 Valve........................................................................................................................ 1
6 1479509 O-Ring ..................................................................................................................... 1
7 1479510 Spring (First Regulator) ........................................................................................... 1
8 1479511 Diaphragm (First Regulator).................................................................................... 1
9 1496172 Valve (Solenoid) ...................................................................................................... 1
10 1479513 Screw ...................................................................................................................... 2
11 1479514 O-Ring ..................................................................................................................... 1
12 1479515 Screw ...................................................................................................................... 4
13 1479516 Lever........................................................................................................................ 1
14 1479517 Valve........................................................................................................................ 1
15 1479518 Pin ........................................................................................................................... 1
16 1479519 Plug ......................................................................................................................... 1
17 1479520 Gasket ..................................................................................................................... 1
18 1479521 O-Ring ..................................................................................................................... 1
19 1479526 Spring (Second Regulator)...................................................................................... 1
20 1479527 Valve........................................................................................................................ 1
21 1479528 Pin ........................................................................................................................... 1
22 1479529 Diaphragm (Second Regulator)............................................................................... 1
23 1493624 Plug ......................................................................................................................... 1
24 1495121 Fitting....................................................................................................................... 1

1479530 Valve Kit (Includes Items 14-15, 20) ............................................................................ 1


1479531 Diaphragm Kit (Includes Items 2-3, 6, 8, 11, 18, 22) ................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FUEL TANK AND LINES (Figure 3-16)


GASOLINE

3-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FUEL TANK AND LINES


GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 2021672 Gasket ......................................................................................................................... 1


2 2021233 Capscrew..................................................................................................................... 6
3 2021673 Washer ........................................................................................................................ 6
4 2021674 Shield........................................................................................................................... 1
5 136687 Nut ............................................................................................................................... 2
6 292500 Capscrew..................................................................................................................... 2
7 2021687 Bolt .............................................................................................................................. 2
8 320155 Washer ........................................................................................................................ 5
9 2021686 Fuel Sender ................................................................................................................. 1
9 1367108 Gasket ..................................................................................................................... 1
10 197068 Washer ........................................................................................................................ 4
11 17636 Fitting........................................................................................................................... 1
12 2039230 Cover ........................................................................................................................... 1
13 2021679 Cap .............................................................................................................................. 1
14 2021683 Gasket ......................................................................................................................... 1
15 120299 Fuel Cap (Type GS) ..................................................................................................... 1
15 2021685 Gasket (Type GS) ........................................................................................................ 1
16 1304950 Fuel Filter..................................................................................................................... 1
17 335047 Clamp .......................................................................................................................... 1
18 239503 Nut ............................................................................................................................... 1
19 320157 Washer ........................................................................................................................ 1
20 292681 Lockwasher.................................................................................................................. 1
21 136749 Capscrew..................................................................................................................... 1
22 271862 Hose ............................................................................................................................ 1
23 166857 Clamp .......................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 3-35


for service procedures.
NOTES

3-36
UNIT CODE D010
01/2002 NORTH AMERICA

4 ELECTRICAL SYSTEM
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR
GASOLINE AND LPG..................................................................................................................................... 4-36
TYPE GS AND LPS ........................................................................................................................................ 4-38
BATTERY
GASOLINE AND LPG..................................................................................................................................... 4-10
DISTRIBUTOR
GASOLINE AND LPG..................................................................................................................................... 4-32
ELECTRICAL
COWL ............................................................................................................................................................. 4-14
ELECTRICAL SYSTEM
FRAME
GASOLINE AND LPG ................................................................................................................................... 4-2
ENGINE ELECTRICAL SYSTEM
FRAME
TYPE GS AND LPS ...................................................................................................................................... 4-6
INSTRUMENT CLUSTER .................................................................................................................................. 4-12
STARTER
GASOLINE AND LPG..................................................................................................................................... 4-34
TAIL LIGHT........................................................................................................................................................... 4-8
WIRE HARNESS
CLUSTER POWER......................................................................................................................................... 4-19
COWL ............................................................................................................................................................. 4-17
ENGINE
GASOLINE AND LPG ................................................................................................................................. 4-23
LPG WITH LOW EMISSIONS..................................................................................................................... 4-24
LPS WITH LOW EMISSIONS ..................................................................................................................... 4-28
TYPE GS AND LPS .................................................................................................................................... 4-26
FORWARD AND REVERSE........................................................................................................................... 4-20
INSTRUMENT PANEL .................................................................................................................................... 4-18
MONOTROL PEDAL....................................................................................................................................... 4-21
SEAT SWITCH................................................................................................................................................ 4-22
TAILLIGHT ...................................................................................................................................................... 4-30

©2002 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ELECTRICAL SYSTEM (Figure 4-1)


FRAME
GASOLINE AND LPG

4-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ELECTRICAL SYSTEM
FRAME
GASOLINE AND LPG

KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B

1 292500 Capscrew............................................................................................................. 2 2
2 136687 Nut ....................................................................................................................... 2 2
3 292680 Lockwasher.......................................................................................................... 2 2
4 320156 Washer ................................................................................................................ 2 2
5 292668 Nut ....................................................................................................................... 1 1
6 292679 Lockwasher.......................................................................................................... 1 1
7 239503 Nut ....................................................................................................................... 1 1
8 292681 Lockwasher.......................................................................................................... 1 1
9 2026637 Wire ..................................................................................................................... 1 1
10 292680 Lockwasher.......................................................................................................... 1 1
11 2022614 Nut ....................................................................................................................... 1 1
12 1367633 Temperature Sender ............................................................................................ 1 1
13 2021986 Battery Cable....................................................................................................... 1 1
14 2021996 Wire Harness....................................................................................................... 1 1
15 302285 Capscrew............................................................................................................. 1 1
16 292682 Lockwasher.......................................................................................................... 1 1
17 2022013 Clamp .................................................................................................................. 5 5
18 136681 Capscrew............................................................................................................. 1 1
19 239503 Nut ....................................................................................................................... 1 1
20 292681 Lockwasher.......................................................................................................... 3 3
21 137852 Strap Clamp......................................................................................................... AR AR
22 257241 Cover ................................................................................................................... 1 1
23 316678 Screw................................................................................................................... 1 1
24 2021985 Battery Cable....................................................................................................... 1 1
25 1483318 Wire Harness (Speed Limiter) ............................................................................. .. 1
26 2022502 Boot ..................................................................................................................... 1 1
27 2021987 Battery Cable....................................................................................................... 1 1
28 2026640 Wire Harness (Engine) (☞ Figure 4-13) ............................................................ 1 1
28 1469411 Wire Harness (Engine) (☞ Figure 4-14) ............................................................ 1 1
29 2021996 Wire Harness (Seat Switch) (☞ Figure 4-12) .................................................... 1 1
30 a 2021434 Switch .................................................................................................................. 1 1
31 2022003 Wire Harness (LPG) ............................................................................................ .. 1
32 190383 Boot ..................................................................................................................... .. 1
33 316678 Screw................................................................................................................... .. 1
34 292681 Lockwasher.......................................................................................................... .. 1
35 2021440 Ignition Coil .......................................................................................................... 1 1
36 1450928 Alternator (☞ Figure 4-20) ................................................................................. 1 1
37 2314322 Starter (☞ Figure 4-19) ...................................................................................... 1 1
38 1482699 Clip ...................................................................................................................... .. 1
39 b 1482662 Connector ............................................................................................................ .. 1
40 b 1375794 Relay.................................................................................................................... .. 1
41 b 1330293 Cover (Fuse)........................................................................................................ .. 2
42 b 292501 Capscrew............................................................................................................. .. 3
43 b 292680 Lockwasher.......................................................................................................... .. 3
44 b 136687 Nut ....................................................................................................................... .. 3
45 b 302246 Screw................................................................................................................... .. 2

©2002 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ELECTRICAL SYSTEM
FRAME
GASOLINE AND LPG

QTY
ITEM PART NO. DESCRIPTION A B

46 b 320155 Washer ................................................................................................................ .. 2


47 b 292679 Lockwasher.......................................................................................................... .. 2
48 b 292668 Nut ....................................................................................................................... .. 2
49 b 1482460 Resistor ............................................................................................................... .. 1
50 b 1469529 Label (1A) ............................................................................................................ .. 1
51 b 1378661 Fuse..................................................................................................................... .. 1
52 b 1469530 Label (15A) .......................................................................................................... .. 1
53 b 1310630 Fuse (15 Amp) ..................................................................................................... .. 1
54 b 1486605 Bracket................................................................................................................. .. 1
55 b 292681 Lockwasher.......................................................................................................... .. 1
56 b 316678 Screw................................................................................................................... .. 1
57 b 1482459 Controller ............................................................................................................. .. 1
58 b 1487191 Sensor ................................................................................................................. .. 1
60 1482668 Cavity Plug .......................................................................................................... .. 1

FOOTNOTES:
a Monotrol Pedal
b With Low Emissions

4-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

4-5
UNIT CODE D010
NORTH AMERICA 01/2002

ENGINE ELECTRICAL SYSTEM (Figure 4-2)


FRAME
TYPE GS AND LPS

4-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


FRAME
TYPE GS AND LPS

ITEM PART NO. DESCRIPTION QTY

1 2021966 Bracket......................................................................................................................... 1
2 2021968 Strap ............................................................................................................................ 1
3 2021963 Alternator (☞ Figure 4-21) ......................................................................................... 1
3 2022525 Alternator (☞ Figure 4-21) ......................................................................................... 1
4 320159 Washer ........................................................................................................................ 3
5 292682 Lockwasher.................................................................................................................. 3
6 1368979 Capscrew..................................................................................................................... 3
7 18497 Capscrew..................................................................................................................... 1
8 292681 Lockwasher.................................................................................................................. 1
9 320157 Washer ........................................................................................................................ 1
10 292532 Capscrew..................................................................................................................... 1
11 320161 Washer ........................................................................................................................ 1
12 2021237 Nut ............................................................................................................................... 1
13 2022502 Boot ............................................................................................................................. 1
14 2021988 Battery Cable............................................................................................................... 1
15 2021989 Battery Cable............................................................................................................... 1
16 1469412 Wire Harness (Engine) (☞ Figure 4-15) .................................................................... 1
17 2022008 Plate ............................................................................................................................ 1
18 2022009 Strap ............................................................................................................................ 1
19 136681 Capscrew..................................................................................................................... 1
20 239503 Nut ............................................................................................................................... 1
21 320157 Washer ........................................................................................................................ 1
22 2022010 Protective Sleeve ......................................................................................................... 1
23 2022503 Cap .............................................................................................................................. 1
24 2022011 Protective Sleeve ......................................................................................................... 1
25 1324517 Disconnect Switch ....................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TAIL LIGHT (Figure 4-3)

4-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TAIL LIGHT

ITEM PART NO. DESCRIPTION QTY

1 a 1343887 Light Assembly ............................................................................................................ 2


1 b 2048268 Light Assembly ............................................................................................................ 2
2 a 1344798 Lens......................................................................................................................... 1
2 b 2048368 Lens......................................................................................................................... 1
3 207495 Bulb (12 Volt)........................................................................................................... 1
4 1344799 Bulb ......................................................................................................................... 1
5 1339127 Screw ...................................................................................................................... 2
6 177521 Bulb (12 Volt)........................................................................................................... 1
7 1450356 Plug ............................................................................................................................. 4
8 329067 Screw........................................................................................................................... 5
9 1367639 Grommet...................................................................................................................... 2
10 1450293 Bracket......................................................................................................................... 2
11 2021997 Wire Harness (☞ Figure 4-17) ................................................................................... 1
12 292681 Lockwasher.................................................................................................................. 1
13 137852 Strap Clamp................................................................................................................. AR
14 2022013 Clamp .......................................................................................................................... 1
15 2022835 Wire Harness............................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 77798
b S/N PENDING PER ECN 77798 ⇒

©2002 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

BATTERY (Figure 4-4)


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2314251 Battery ......................................................................................................................... 1


2 2021943 Clamp .......................................................................................................................... 1
3 309124 Link .............................................................................................................................. 2
4 1326939 Cap .............................................................................................................................. 2
5 136687 Nut ............................................................................................................................... 2
6 292680 Lockwasher.................................................................................................................. 2
7 320156 Washer ........................................................................................................................ 2
8 2021947 Battery Tray.................................................................................................................. 1
9 316678 Screw........................................................................................................................... 3
10 292681 Lockwasher.................................................................................................................. 3
11 320157 Washer ........................................................................................................................ 3

4-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

4-11
UNIT CODE D010
NORTH AMERICA 01/2002

INSTRUMENT CLUSTER (Figure 4-5)

4-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INSTRUMENT CLUSTER

ITEM PART NO. DESCRIPTION QTY

1335975 Instrument Cluster (Gasoline)...................................................................................... 1


1335976 Instrument Cluster (LPG)............................................................................................. 1
1482741 Instrument Cluster (LPG with California Emissions).................................................... 1
1 1354775 Cover (Top).............................................................................................................. 1
2 1354776 Case ........................................................................................................................ 1
3 1354049 Circuit Board (LH).................................................................................................... 1
4 1354804 Alarm................................................................................................................... 1
5 1354780 Washer .................................................................................................................... 1
6 1371203 Screw ..................................................................................................................... 1
7 227131 Screw ...................................................................................................................... 17
8 1354778 Temperature Gauge (Water).................................................................................... 1
9 1354783 Hourmeter ............................................................................................................... 1
10 1354782 Gasket ..................................................................................................................... 1
11 1354805 Wire Harness (Jumper) ........................................................................................... 2
12 1354784 Filter ........................................................................................................................ 1
13 1354785 Gasket ..................................................................................................................... 1
14 1354786 Screw ...................................................................................................................... 1
15 1354787 Housing ................................................................................................................... 1
16 1354788 Gasket (Foam)......................................................................................................... 1
17 1354806 Circuit Board............................................................................................................ 1
18 1337114 Ignition Switch ......................................................................................................... 1
19 1453153 Screw Kit ................................................................................................................. 1
20 320154 Washer .................................................................................................................... 8
21 1358858 Spring ...................................................................................................................... 1
22 1354777 Fuel Gauge.............................................................................................................. 1
23 1354796 Lamp ....................................................................................................................... 1
24 1357367 Lamp ....................................................................................................................... 8
25 1337197 Key Set .................................................................................................................... 1
26 1354791 Panel (Upper Window) ............................................................................................ 1
26 1354800 Adhesive.................................................................................................................. 1
27 1354798 Adhesive.................................................................................................................. 1
27 1354799 Panel (Lower Window) ............................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ELECTRICAL (Figure 4-6)


COWL

4-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ELECTRICAL
COWL

KEY:
A: Type G and LP
B: Type GS and LPS
QTY
ITEM PART NO. DESCRIPTION A B

1 2021952 Fuse Box.............................................................................................................. 1 1


2 2021953 Fuse (10 Amp) ..................................................................................................... 3 3
3 21778 Fuse (20 Amp) ..................................................................................................... 1 1
4 302035 Capscrew............................................................................................................. 2 2
5 292679 Lockwasher.......................................................................................................... 2 2
6 2021954 Bracket................................................................................................................. 1 1
7 287817 Capscrew............................................................................................................. 1 1
8 292680 Lockwasher.......................................................................................................... 1 1
9 320156 Washer ................................................................................................................ 1 1
10 370868 Switch (2-Way)..................................................................................................... 2 2
11 316132 Spacer ................................................................................................................. 2 2
12 86510 Screw................................................................................................................... 4 4
13 138573 Lockwasher.......................................................................................................... 4 4
14 2041638 Bracket................................................................................................................. 1 1
15 287851 Capscrew............................................................................................................. 2 2
16 292681 Lockwasher.......................................................................................................... 2 2
17 320157 Washer ................................................................................................................ 2 2
18 2314806 Relay.................................................................................................................... 3 3
19 2022013 Clamp .................................................................................................................. 1 1
20 137852 Strap Clamp......................................................................................................... AR AR
21 1469425 Wire Harness (Instrument Panel) (☞ Figure 4-8) .............................................. 1 1
22 2030219 Wire Harness (Power Cluster) (☞ Figure 4-9) ................................................... 1 1
23 2041642 Wire Harness (Cowl) (☞ Figure 4-7) ................................................................. 1 ..
23 2041643 Wire Harness (Cowl) (☞ Figure 4-7) ................................................................. 1 ..
24 a 1352088 Wire Harness (Forward and Reverse) (☞ Figure 4-10) ..................................... 1 1
25 a 1361121 Connector ............................................................................................................ 1 1
26 292500 Capscrew............................................................................................................. 4 4
27 292680 Lockwasher.......................................................................................................... 4 4
28 .. . . . Instrument Panel (☞ Figure 4-5) ........................................................................ 1 1
29 a 1343636 Switch .................................................................................................................. 4 4
30 148962 Capscrew............................................................................................................. 2 2
31 292680 Lockwasher.......................................................................................................... 2 2
32 292680 Lockwasher.......................................................................................................... 2 2
33 292668 Nut ....................................................................................................................... 2 2
34 1367633 Temperature Sender ............................................................................................ 1 1
35 ac 2021434 Switch .................................................................................................................. 1 1
35 bc 2021434 Switch (Neutral Start) .......................................................................................... 2 2
36 2021957 Horn..................................................................................................................... 1 ..
36 2021958 Horn..................................................................................................................... .. 1
37 1343596 Bracket................................................................................................................. 1 1
38 220426 Screw................................................................................................................... 8 8
39 18419 Lockwasher.......................................................................................................... 8 8
40 53162 Lockwasher.......................................................................................................... 8 8
41 16865 Nut ....................................................................................................................... 8 8
42 292500 Capscrew............................................................................................................. 4 4
43 292680 Lockwasher.......................................................................................................... 4 4
44 320156 Washer ................................................................................................................ 4 4

©2002 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ELECTRICAL
COWL

QTY
ITEM PART NO. DESCRIPTION A B

45 1343595 Plate .................................................................................................................... 1 1


46 1347004 Shift Lever (☞ Figure 6-2) .................................................................................. 1 1
47 b 1343597 Plug ..................................................................................................................... 1 1
48 387869 Boot ..................................................................................................................... .. 2
49 1478836 Wire Harness....................................................................................................... 1 1
50 239503 Nut ....................................................................................................................... 1 1
51 2021981 Bracket................................................................................................................. 1 1
52 296129 Nut ....................................................................................................................... 2 2
53 bc 373885 Conduit ................................................................................................................ .. 1
53 ab 373885 Conduit ................................................................................................................ .. 2
54 1337197 Key Set ................................................................................................................ 1 1

FOOTNOTES:
a Forward and Reverse Lever
b With Monotrol Pedal
c With Rear Lights

4-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-7)


COWL

ITEM PART NO. DESCRIPTION QTY

2041642 Wire Harness (Cowl) (Type G and LP) ........................................................................ 1


2041643 Wire Harness (Cowl) (Type GS and LPS) ................................................................... 1
1 2022622 Connector................................................................................................................ 1
2 1330426 Lock......................................................................................................................... 1
3 1330420 Connector................................................................................................................ 1
4 1330422 Connector (Monotrol Pedal) .................................................................................... 1
5 1330428 Lock......................................................................................................................... 1
6 1330439 Plug ......................................................................................................................... 1
7 2022629 Diode ....................................................................................................................... 1
8 1361304 Connector................................................................................................................ 1
9 2314777 Connector................................................................................................................ 1
10 2039248 Connector................................................................................................................ 1
11 2044300 Connector................................................................................................................ 1
12 2044297 Connector................................................................................................................ 3

©2002 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

WIRE HARNESS (Figure 4-8)


INSTRUMENT PANEL

ITEM PART NO. DESCRIPTION QTY

1469425 Wire Harness (Instrument Panel) ................................................................................ 1


1 2022623 Connector................................................................................................................ 10
2 1351070 Connector (Frame) .................................................................................................. 1
3 1351076 Seal ......................................................................................................................... 1
4 2022626 Connector (Frame) .................................................................................................. 1
5 2022627 Seal ......................................................................................................................... 1
6 2022628 Plug ......................................................................................................................... 1
7 1352599 Housing (Instrument Panel)..................................................................................... 1
8 1340958 Electrical Connector ................................................................................................ 19
9 2022629 Diode ....................................................................................................................... 1
10 2044301 Connector................................................................................................................ 1
11 1308269 Decal ....................................................................................................................... 1

4-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-9)


CLUSTER POWER

ITEM PART NO. DESCRIPTION QTY

2030219 Wire Harness............................................................................................................... 1


1 2022619 Connector (Frame) .................................................................................................. 1
2 2022621 Seal ......................................................................................................................... 1
3 2022618 Terminal................................................................................................................... 1
4 1308259 Connector Body....................................................................................................... 1
5 154475 Connector................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

WIRE HARNESS (Figure 4-10)


FORWARD AND REVERSE

ITEM PART NO. DESCRIPTION QTY

1352088 Wire Harness............................................................................................................... 1


1 1330412 Connector (Cowl) .................................................................................................... 1
2 1330417 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1
5 1352563 Connector................................................................................................................ 2

4-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-11)


MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

2030223 Wire Harness............................................................................................................... 1


1 1330412 Connector (Cowl) .................................................................................................... 1
2 1330417 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1
5 1330420 Connector (Solenoid) .............................................................................................. 1
6 1330426 Lock......................................................................................................................... 1
7 1363886 Socket ..................................................................................................................... 3
8 346330 Connector................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

WIRE HARNESS (Figure 4-12)


SEAT SWITCH

ITEM PART NO. DESCRIPTION QTY

2021994 Wire Harness (Seat Switch) ........................................................................................ 1


1 1330419 Connector (Switch Lead)......................................................................................... 1
2 1330424 Lock......................................................................................................................... 1
3 1363886 Socket ..................................................................................................................... 2
4 2022738 Connector (Cowl) .................................................................................................... 1
5 1351076 Seal ......................................................................................................................... 1
6 2022737 Terminal................................................................................................................... 2

4-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-13)


ENGINE
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2026640 Wire Harness............................................................................................................... 1


1 2022739 Connector (Cowl) .................................................................................................... 1
2 2022627 Seal ......................................................................................................................... 1
3 2022628 Plug ......................................................................................................................... 3
4 2045133 Housing ................................................................................................................... 1
5 1361304 Connector (Horn Fuse) ........................................................................................... 1
6 2022736 Connector................................................................................................................ 1
7 2022621 Seal ......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

WIRE HARNESS (Figure 4-14)


ENGINE
LPG WITH LOW EMISSIONS

4-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

WIRE HARNESS
ENGINE
LPG WITH LOW EMISSIONS

ITEM PART NO. DESCRIPTION QTY

1469411 Wire Harness (Engine) ................................................................................................ 1


1 2022739 Connector (Cowl) .................................................................................................... 1
2 2022627 Seal ......................................................................................................................... 1
3 2022737 Terminal................................................................................................................... 6
4 2022628 Plug ......................................................................................................................... 3
5 2022736 Connector (Horn Fuse) ........................................................................................... 1
6 2022621 Seal ......................................................................................................................... 1
7 1375795 Connector................................................................................................................ 1
8 1375797 Terminal................................................................................................................... 4
9 1329147 Seal ......................................................................................................................... 4
10 1361304 Connector................................................................................................................ 1
11 1361303 Terminal................................................................................................................... 2
12 1482660 Connector................................................................................................................ 1
13 1482657 Connector................................................................................................................ 1
14 1482658 Terminal................................................................................................................... 6
15 1482659 Seal (Rubber) .......................................................................................................... 6
16 1482654 Connector................................................................................................................ 1
17 1482655 Terminal................................................................................................................... 2
18 1482656 Seal (Rubber) .......................................................................................................... 2
19 1330292 Connector................................................................................................................ 2
20 1354204 Terminal................................................................................................................... 4
21 1482648 Connector................................................................................................................ 1
22 1482649 Terminal................................................................................................................... 18
23 1484153 Plug ......................................................................................................................... 8
24 1482662 Connector................................................................................................................ 1
25 1482663 Lock......................................................................................................................... 1
26 1482665 Seal ......................................................................................................................... 4
27 1482664 Terminal................................................................................................................... 4
28 1476599 Seal ......................................................................................................................... 2
29 1474763 Connector................................................................................................................ 1
30 1474764 Connector................................................................................................................ 1
31 1476598 Socket ..................................................................................................................... 4
32 1482651 Connector................................................................................................................ 1
33 1484154 Lock Plate................................................................................................................ 1
34 1482652 Terminal................................................................................................................... 2
35 1482653 Seal ......................................................................................................................... 2
36 1488776 Connector................................................................................................................ 1
37 2045133 Housing ................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

WIRE HARNESS (Figure 4-15)


ENGINE
TYPE GS AND LPS

ITEM PART NO. DESCRIPTION QTY


2026641 Wire Harness............................................................................................................... 1
1 2022629 Diode ....................................................................................................................... 1
2 2022736 Connector (Horn Fuse) ........................................................................................... 1
3 2022621 Seal ......................................................................................................................... 1
4 2022735 Terminal................................................................................................................... 1
5 2022739 Connector (Cowl) .................................................................................................... 1
6 2022627 Seal ......................................................................................................................... 1
7 2022628 Plug ......................................................................................................................... 3
8 2022737 Terminal................................................................................................................... 6
9 1361304 Connector................................................................................................................ 1

4-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

4-27
UNIT CODE D010
NORTH AMERICA 01/2002

WIRE HARNESS (Figure 4-16)


ENGINE
LPS WITH LOW EMISSIONS

4-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

WIRE HARNESS
ENGINE
LPS WITH LOW EMISSIONS

ITEM PART NO. DESCRIPTION QTY

1469412 Wire Harness (Engine) ................................................................................................ 1


1 2022739 Connector (Cowl) .................................................................................................... 1
2 2022627 Seal ......................................................................................................................... 1
3 2022737 Terminal................................................................................................................... 6
4 2022628 Plug ......................................................................................................................... 3
5 2022736 Connector (Horn Fuse) ........................................................................................... 1
6 2022621 Seal ......................................................................................................................... 1
7 1375795 Connector................................................................................................................ 1
8 1375797 Terminal................................................................................................................... 4
9 1329147 Seal ......................................................................................................................... 4
10 1361304 Connector................................................................................................................ 1
11 1361303 Terminal................................................................................................................... 2
12 1482660 Connector................................................................................................................ 1
13 1482657 Connector................................................................................................................ 1
14 1482658 Terminal................................................................................................................... 6
15 1482659 Seal (Rubber) .......................................................................................................... 6
16 1482654 Connector................................................................................................................ 1
17 1482655 Terminal................................................................................................................... 2
18 1482656 Seal (Rubber) .......................................................................................................... 2
19 1330292 Connector................................................................................................................ 2
20 1354204 Terminal................................................................................................................... 4
21 1482648 Connector................................................................................................................ 1
22 1482649 Terminal................................................................................................................... 18
23 1484153 Plug ......................................................................................................................... 8
24 1482662 Connector................................................................................................................ 1
25 1482663 Lock......................................................................................................................... 1
26 1482665 Seal ......................................................................................................................... 4
27 1482664 Terminal................................................................................................................... 4
28 1476599 Seal ......................................................................................................................... 2
29 1474763 Connector................................................................................................................ 1
30 1474764 Connector................................................................................................................ 1
31 1476598 Socket ..................................................................................................................... 4
32 1482651 Connector................................................................................................................ 1
33 1484154 Lock Plate................................................................................................................ 1
34 1482652 Terminal................................................................................................................... 2
35 1482653 Seal ......................................................................................................................... 2
36 1488776 Connector................................................................................................................ 1
37 2045133 Housing ................................................................................................................... 1
38 2022629 Diode ....................................................................................................................... 1
39 2314795 Connector................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

WIRE HARNESS (Figure 4-17)


TAILLIGHT

4-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

WIRE HARNESS
TAILLIGHT

ITEM PART NO. DESCRIPTION QTY

2021997 Wire Harness............................................................................................................... 1


1 2022737 Terminal................................................................................................................... 5
2 2022823 Connector (Cowl) .................................................................................................... 1
3 2022827 Seal ......................................................................................................................... 1
4 1361303 Terminal................................................................................................................... 6
5 2022901 Connector................................................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

DISTRIBUTOR (Figure 4-18)


GASOLINE AND LPG

4-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

DISTRIBUTOR
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1453562 Distributor .................................................................................................................... 1


1 1362040 Screw ...................................................................................................................... 1
2 1326394 Cap.......................................................................................................................... 1
3 1326538 Heatsink .................................................................................................................. 1
4 1326398 Rotor........................................................................................................................ 1
5 1326395 Rotor........................................................................................................................ 1
6 1326399 Pick-Up Set ............................................................................................................. 1
7 1370724 Wire ......................................................................................................................... 1
8 1326397 Cover ....................................................................................................................... 1
9 1326536 Igniter ...................................................................................................................... 1
10 1326537 Breaker.................................................................................................................... 1
11 1362036 Governor Set ........................................................................................................... 1
12 1362039 Oil Seal.................................................................................................................... 1
13 1326396 Packing.................................................................................................................... 1
14 2026798 Vacuum Set ............................................................................................................. 1
15 1362042 Coupling .................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

STARTER (Figure 4-19)


GASOLINE AND LPG

4-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

STARTER
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2314322 Starter.......................................................................................................................... 1
1 2314323 Armature ................................................................................................................. 1
2 2314324 Shaft ........................................................................................................................ 1
3 2314325 Shaft.................................................................................................................... 1
4 2314326 Gear .................................................................................................................... 1
5 2314327 Gear .................................................................................................................... 3
6 2314328 Pinion Set............................................................................................................ 1
7 2314329 Stop..................................................................................................................... 1
8 2314330 Packing.................................................................................................................... 1
9 2314331 Ball .......................................................................................................................... 1
10 2314332 Yoke......................................................................................................................... 1
11 2314333 Brush ....................................................................................................................... 1
12 2314334 Brush Holder ........................................................................................................... 1
12 2314335 Spring.................................................................................................................. 1
12 2314336 Spring.................................................................................................................. 1
13 2314337 Bracket (Rear) ......................................................................................................... 1
14 2314338 Bearing................................................................................................................ 1
15 2314339 Bearing (Front) ........................................................................................................ 1
16 1368858 Sleeve ................................................................................................................. 1
17 2314340 Bolt .......................................................................................................................... 2
18 2314341 Lever........................................................................................................................ 1
19 2314342 Switch...................................................................................................................... 1
20 1368853 Screw ...................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ALTERNATOR (Figure 4-20)


GASOLINE AND LPG

4-36 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ALTERNATOR
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1450928 Alternator ..................................................................................................................... 1


1 1450929 Cover Assembly (Rear) ........................................................................................... 1
2 1450930 Rectifier............................................................................................................... 1
3 1450931 Regulator ............................................................................................................ 1
4 1361859 Brush................................................................................................................... 2
5 1361852 Cover................................................................................................................... 1
6 1361862 Nut ...................................................................................................................... 1
7 1361854 Stator....................................................................................................................... 1
8 1361863 Nut........................................................................................................................... 1
9 1361864 Screw ...................................................................................................................... 1
10 1361861 Pulley....................................................................................................................... 1
11 1361850 Cover ....................................................................................................................... 1
12 1361860 Screw .................................................................................................................. 1
13 1361857 Bearing................................................................................................................ 1
14 1361865 Rotor........................................................................................................................ 1
15 1361855 Bearing................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

ALTERNATOR (Figure 4-21)


TYPE GS AND LPS

4-38 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

ALTERNATOR
TYPE GS AND LPS

ITEM PART NO. DESCRIPTION QTY

2021963 Alternator ..................................................................................................................... 1


2022525 Alternator................................................................................................................. 1
1 2022526 Pulley .................................................................................................................. 1
2 1371210 Fan ...................................................................................................................... 1
3 1371213 Spacer................................................................................................................. 1
4 1371207 Housing (Front) ................................................................................................... 1
5 226582 Gasket................................................................................................................. 1
6 2022528 Seal..................................................................................................................... 1
7 248128 Bearing................................................................................................................ 1
8 226576 Retainer .............................................................................................................. 1
9 246944 Key ...................................................................................................................... 1
10 1371208 Rotor ................................................................................................................... 1
11 386071 Bearing................................................................................................................ 1
12 1371209 Stator .................................................................................................................. 1
13 2022532 Diode................................................................................................................... 1
14 1371214 Insulator .............................................................................................................. 1
15 2022533 Voltage Regulator................................................................................................ 1
16 1371212 Sleeve ................................................................................................................. 1
17 1371211 Retainer .............................................................................................................. 1
18 295802 Housing............................................................................................................... 1
19 2022534 Brush Assembly .................................................................................................. 1
20 2022535 Insulation............................................................................................................. 1
21 382747 Capacitor............................................................................................................. 1
22 226588 Gasket................................................................................................................. 1
23 2022538 Brush Cover ........................................................................................................ 1
24 226583 Diode (Negative) ................................................................................................. 1
25 226578 Heat Sink ............................................................................................................ 1
26 226584 Diode (Positive) ................................................................................................... 1
27 2021964 Sleeve...................................................................................................................... 2
28 2021965 Sleeve...................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-39


for service procedures.
NOTES

4-40
UNIT CODE D010
01/2002 NORTH AMERICA

5 TRANSMISSION
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE .............................................................................................................................................. 5-16


DIFFERENTIAL .................................................................................................................................................. 5-18
DRIVE AXLE ...................................................................................................................................................... 5-20
END PLATE ........................................................................................................................................................ 5-22
GEAR PUMP ........................................................................................................................................................ 5-4
HYDRAULIC CLUTCH ....................................................................................................................................... 5-14
SOLENOID VALVE ............................................................................................................................................... 5-5
TORQUE CONVERTOR....................................................................................................................................... 5-2
TRANSMISSION GEARS................................................................................................................................... 5-10
TRANSMISSION HOUSING ................................................................................................................................ 5-8
TRANSMISSION HYDRAULIC LINES ............................................................................................................... 5-12

©2002 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TORQUE CONVERTOR (Figure 5-1)

5-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TORQUE CONVERTOR

ITEM PART NO. DESCRIPTION QTY

1 2043273 Torque Convertor ......................................................................................................... 1


2 .. . . . Convertor................................................................................................................. 1
3 2043437 Plate (Input) ........................................................................................................ 6
4 293626 Capscrew ................................................................................................................ 6
5 296420 Washer .................................................................................................................... 6
6 2026873 Washer .................................................................................................................... 6
7 2030242 Flywheel ...................................................................................................................... 1
7 2030240 Ring ......................................................................................................................... 1
8 2021438 Bolt .............................................................................................................................. 6
9 2021442 Plate (Back) ................................................................................................................. 1
10 2021378 Flange.......................................................................................................................... 1
11 292682 Lockwasher.................................................................................................................. 4
12 292514 Capscrew..................................................................................................................... 4
13 2021834 Washer ........................................................................................................................ 6

©2002 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

GEAR PUMP (Figure 5-2)

ITEM PART NO. DESCRIPTION QTY

2043272 Pump ........................................................................................................................... 1


1 .. . . . Shaft ........................................................................................................................ 1
2 296462 Capscrew ................................................................................................................ 1
3 2023995 Oil Seal.................................................................................................................... 1
4 2043438 O-Ring ..................................................................................................................... 1

5-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

SOLENOID VALVE (Figure 5-3)

©2002 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

SOLENOID VALVE

ITEM PART NO. DESCRIPTION QTY

2021325 Solenoid Valve ............................................................................................................. 1


1 .. . . . Plug ......................................................................................................................... 2
2 1367603 Coil .......................................................................................................................... 1
3 1367604 Bolt .......................................................................................................................... 4
4 .. . . . O-Ring ..................................................................................................................... 1
5 .. . . . O-Ring ..................................................................................................................... 4
6 .. . . . O-Ring ..................................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 .. . . . Plug ......................................................................................................................... 2
9 1367607 Tube......................................................................................................................... 1
10 .. . . . O-Ring ..................................................................................................................... 2
11 .. . . . Retaining Ring......................................................................................................... 1
12 1367605 Plug ......................................................................................................................... 1
13 2021328 Capscrew ................................................................................................................ 4

1367609 Seal Kit (Includes Items 4-7, 10) ................................................................................. 1


996405 Transmission Kit (Includes Items 4-7, 10).................................................................... 1

5-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

5-7
UNIT CODE D010
NORTH AMERICA 01/2002

TRANSMISSION HOUSING (Figure 5-4)

5-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TRANSMISSION HOUSING

ITEM PART NO. DESCRIPTION QTY

2045284 Transmission ........................................................................................................... 1


1 2043629 Cable Assembly ...................................................................................................... 1
2 2023418 Bearing Cap ........................................................................................................ 2
3 293692 Capscrew ................................................................................................................ 4
4 296426 Washer .................................................................................................................... 4
5 2021390 Cover ....................................................................................................................... 1
6 1371656 Cotter Pin ................................................................................................................ 2
7 292515 Capscrew ................................................................................................................ 11
8 2021345 Gasket ..................................................................................................................... 1
9 2043270 Housing ................................................................................................................... 1
10 2021336 Pin ........................................................................................................................... 4
11 287860 Capscrew ................................................................................................................ 10
12 292681 Lockwasher ............................................................................................................. 38
13 2043272 Pump (☞ Figure 5-2) ............................................................................................. 1
14 2029585 Pipe ......................................................................................................................... 5
15 214364 Capscrew ................................................................................................................ 5
16 296418 Washer .................................................................................................................... 5
17 2021388 Temperature Switch................................................................................................. 1
18 2021389 Breather................................................................................................................... 1
19 2028315 Gauge...................................................................................................................... 1
20 292515 Capscrew ................................................................................................................ 11
21 136692 Nut........................................................................................................................... 9
22 2023976 Plug ......................................................................................................................... 2
23 2029432 Plug ......................................................................................................................... 1
24 292511 Capscrew ................................................................................................................ 7
25 2043276 Choke ...................................................................................................................... 1
26 .. . . . Bellcrank Assembly (☞ Figure 7-1) ....................................................................... 1
27 2045646 Valve (☞ Figure 5-8) .............................................................................................. 1
28 2029600 Piston ...................................................................................................................... 1
29 2029601 Spring ...................................................................................................................... 1
30 2043274 Piston ...................................................................................................................... 1
31 2029598 Spring ...................................................................................................................... 1
32 2029599 Spring ...................................................................................................................... 1
33 2045300 Plug ......................................................................................................................... 4
34 2021325 Solenoid Valve (☞ Figure 5-3) ............................................................................... 1
35 2021915 Plug ......................................................................................................................... 3
36 2043279 Plug ......................................................................................................................... 2
37 2045301 Plug ......................................................................................................................... 1
38 2021328 Capscrew ................................................................................................................ 4
39 2045647 Gasket ..................................................................................................................... 1
40 2045300 Plug ......................................................................................................................... 4
41 2023719 Fitting....................................................................................................................... 1
42 334450 Screen ..................................................................................................................... 1
43 334452 Spring ...................................................................................................................... 1
44 14604 Fitting....................................................................................................................... 1
44 16487 O-Ring................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TRANSMISSION GEARS (Figure 5-5)

5-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TRANSMISSION GEARS

ITEM PART NO. DESCRIPTION QTY

1467388 Transmission................................................................................................................ 1
1 2021293 Shim (0.003 in.) ....................................................................................................... AR
1 2021294 Shim (0.007 in.) ....................................................................................................... AR
1 2021295 Shim (0.011 in.) ....................................................................................................... AR
1 2021296 Shim (0.015 in.) ....................................................................................................... AR
1 2021298 Shim (0.019 in.) ....................................................................................................... AR
2 2022352 Roller Bearing ......................................................................................................... 2
3 2021299 Oil Seal.................................................................................................................... 1
4 2021300 Bearing .................................................................................................................... 1
5 2023923 Gear ........................................................................................................................ 1
6 2026862 Nut........................................................................................................................... 1
7 2026861 Nut........................................................................................................................... 1
8 2021914 Washer .................................................................................................................... 1
9 2045286 Shaft ........................................................................................................................ 1
10 2021915 Plug ......................................................................................................................... 1
11 2023975 Bearing .................................................................................................................... 1
12 2021318 Bearing .................................................................................................................... 1
13 2023941 Gear ........................................................................................................................ 1
14 2021320 Washer .................................................................................................................... 1
15 2021321 Snap Ring................................................................................................................ 1
16 1374796 Snap Ring................................................................................................................ 2
17 2043271 Clutch (☞ Figure 5-7) ............................................................................................ 1
18 292515 Capscrew ................................................................................................................ 2
19 292682 Lockwasher ............................................................................................................. 2
20 2026860 Gear Set .................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

TRANSMISSION HYDRAULIC LINES (Figure 5-6)

5-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TRANSMISSION HYDRAULIC LINES

ITEM PART NO. DESCRIPTION QTY

1 2314259 Filter............................................................................................................................. 1
2 2022883 Bracket......................................................................................................................... 1
3 287805 Capscrew..................................................................................................................... 2
4 292681 Lockwasher.................................................................................................................. 2
5 130845 Clamp .......................................................................................................................... 6
6 1399095 Hose ............................................................................................................................ 1
7 1474604 Hose ............................................................................................................................ 1
8 1474607 Hose ............................................................................................................................ 1
9 137852 Strap Clamp................................................................................................................. 2
10 2023719 Fitting........................................................................................................................... 1
11 2026583 Fitting........................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HYDRAULIC CLUTCH (Figure 5-7)

5-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HYDRAULIC CLUTCH

ITEM PART NO. DESCRIPTION QTY

2043271 Clutch .......................................................................................................................... 1


1 .. . . . Shaft Assembly ....................................................................................................... 1
2 2026008 Piston ...................................................................................................................... 2
3 .. . . . Seal Ring................................................................................................................. 2
4 .. . . . Seal Ring................................................................................................................. 2
5 1367407 Spring ...................................................................................................................... 2
6 2026009 Guide....................................................................................................................... 2
7 386422 Snap Ring................................................................................................................ 2
8 .. . . . Disk Assembly......................................................................................................... 8
9 .. . . . Plate (Drive) ............................................................................................................ 6
10 .. . . . Plate (Back)............................................................................................................. 2
11 1367422 Snap Ring................................................................................................................ 2
12 2026323 Gear (Reverse)........................................................................................................ 1
13 2026324 Gear (Forward) ........................................................................................................ 1
14 .. . . . Bearing (Thrust) ...................................................................................................... 2
15 .. . . . Bearing (Thrust) ...................................................................................................... 2
16 .. . . . Washer (Thrust) ...................................................................................................... 4
17 1367579 Bearing .................................................................................................................... 2
18 .. . . . Seal Ring................................................................................................................. 4
19 1374796 Snap Ring................................................................................................................ 2
20 .. . . . Plate (Drive) (Conical) ............................................................................................. 2
21 2043439 Bearing .................................................................................................................... 1
22 2043440 Bearing .................................................................................................................... 1

2043442 Seal Ring Kit (Includes Items 3-4, 18) ......................................................................... 1


2043441 Drive Plate Kit (Includes Items 8-10, 20) ..................................................................... 1
2026326 Repair Kit (Includes Items 14-16) ................................................................................ 1
2043443 Repair Kit (Includes Items 3-4, 8-10, 18, 20) ............................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CONTROL VALVE (Figure 5-8)

5-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

2045646 Valve ............................................................................................................................ 1


1 .. . . . Valve Body .............................................................................................................. 1
2 2023997 Inching Spool........................................................................................................... 1
3 2045648 Piston ...................................................................................................................... 1
4 .. . . . Pressure Spring........................................................................................................... 1
5 1367402 Pin ........................................................................................................................... 1
6 1367403 Stop ......................................................................................................................... 1
7 .. . . . Pressure Spring ...................................................................................................... 1
8 2029349 Plug (Oil Pressure Check Port) ............................................................................... 1
9 2029338 Bolt .......................................................................................................................... 6
10 .. . . . Pressure Spring........................................................................................................... 1
11 .. . . . Pressure Spring........................................................................................................... 1
12 2026006 Stop ......................................................................................................................... 1
13 1367412 Piston ...................................................................................................................... 1
14 .. . . . Oil Seal.................................................................................................................... 1
15 2029350 Cover ....................................................................................................................... 1
16 .. . . . Gasket ..................................................................................................................... 1
17 2029351 Stopper.................................................................................................................... 1
18 2029261 Snap Ring................................................................................................................ 1
19 2045647 Gasket ..................................................................................................................... 1

2045649 Repair kit (Includes Items 14, 16) ................................................................................ 1


2029352 Spring Kit (Includes Items 4, 7, 10-11) ........................................................................ 1

©2002 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

DIFFERENTIAL (Figure 5-9)

5-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY

2021282 Differential.................................................................................................................... 1
1 1367617 Pinion ...................................................................................................................... 2
2 1367616 Gear ........................................................................................................................ 2
3 1367619 Spacer ..................................................................................................................... 2
4 302470 Pin ........................................................................................................................... 1
5 1367618 Shaft ........................................................................................................................ 1
6 1367615 Case ........................................................................................................................ 1
7 2021286 Bolt .......................................................................................................................... 12
8 2021287 Bearing .................................................................................................................... 2
9 2021288 Bearing .................................................................................................................... 2
10 2026860 Gear Set .................................................................................................................. 1

996403 Transmission Kit (Includes Item 9)............................................................................... 1


996405 Transmission Kit (Includes Item 9)............................................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

DRIVE AXLE (Figure 5-10)

5-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

2022839 Drive Axle .................................................................................................................... 1


1 2022825 Housing ................................................................................................................... 1
2 2021491 Sleeve ................................................................................................................. 2
3 2044302 Sleeve ................................................................................................................. 2
4 2021510 Breather................................................................................................................... 1
5 2023421 Plug ......................................................................................................................... 3
6 2026452 Shaft (RH) ............................................................................................................... 1
7 2026453 Shaft (LH) ................................................................................................................ 1
8 2021918 Nut........................................................................................................................... 2
9 2021588 Lockwasher ............................................................................................................. 2
10 2021592 Washer .................................................................................................................... 2
11 2021557 Oil Seal.................................................................................................................... 2
12 293630 Capscrew ................................................................................................................ 12
13 2021286 Bolt .......................................................................................................................... 12
14 2026760 Brake Assembly (RH) (☞ Figure 7-3) .................................................................... 1
15 2026759 Brake Assembly (LH) (☞ Figure 7-3) .................................................................... 1
16 2026710 Hub.......................................................................................................................... 2
17 2021554 Oil Seal.................................................................................................................... 2
18 2021555 Bearing .................................................................................................................... 2
19 2021288 Bearing .................................................................................................................... 2
20 292544 Capscrew ................................................................................................................ 12
21 292684 Lockwasher ............................................................................................................. 12
22 287860 Capscrew ................................................................................................................ 10
23 292682 Lockwasher ............................................................................................................. 10

©2002 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

END PLATE (Figure 5-11)

ITEM PART NO. DESCRIPTION QTY

1 2023500 Plate ............................................................................................................................ 1


2 2022718 Capscrew..................................................................................................................... 2
3 292682 Lockwasher.................................................................................................................. 2
4 2021646 Bolt .............................................................................................................................. 6
5 292684 Lockwasher.................................................................................................................. 4
6 296424 Washer ........................................................................................................................ 2
7 136749 Capscrew..................................................................................................................... 2
8 292681 Lockwasher.................................................................................................................. 2
9 148962 Capscrew (Optional) .................................................................................................... 3
9 302256 Screw........................................................................................................................... 3
10 292680 Lockwasher.................................................................................................................. 3
11 2021432 Washer ........................................................................................................................ 2
12 1371652 Cover ........................................................................................................................... 1

5-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

6 STEERING SYSTEM
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 6
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVER ...................................................................................................................................................... 6-4


STEERING AXLE ................................................................................................................................................. 6-8
STEERING COLUMN........................................................................................................................................... 6-2
STEERING CYLINDER ...................................................................................................................................... 6-10
STEERING PUMP................................................................................................................................................ 6-6

©2002 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

STEERING COLUMN (Figure 6-1)

6-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1 136985 Capscrew..................................................................................................................... 4
2 292682 Lockwasher.................................................................................................................. 4
3 136692 Nut ............................................................................................................................... 4
4 1337043 Bracket......................................................................................................................... 1
5 1329250 Steering Wheel ............................................................................................................ 1
6 1347135 Horn Button ................................................................................................................. 1
7 1343573 Bracket......................................................................................................................... 1
8 1378600 Spring .......................................................................................................................... 1
9 1335987 Shaft ............................................................................................................................ 1
10 1335967 Plate ............................................................................................................................ 2
11 136749 Capscrew..................................................................................................................... 4
12 292681 Lockwasher.................................................................................................................. 4
13 296010 Capscrew..................................................................................................................... 1
14 302400 Locknut ........................................................................................................................ 1
15 1364271 Latch ............................................................................................................................ 1
16 1343607 Pin ............................................................................................................................... 1
17 15212 Cotter Pin..................................................................................................................... 1
18 1343574 Knob ............................................................................................................................ 1
19 296472 Screw........................................................................................................................... 2
20 1343572 Rod .............................................................................................................................. 1
21 1343537 Spring .......................................................................................................................... 1
22 320155 Washer ........................................................................................................................ 1
23 1471330 Pump (☞ Figure 6-3) ................................................................................................. 1
24 16815 Capscrew..................................................................................................................... 4
25 15156 Lockwasher.................................................................................................................. 4
26 15134 Washer ........................................................................................................................ 8
27 1337196 Screw........................................................................................................................... 6
28 1376744 Cover (Upper) .............................................................................................................. 1
29 1376745 Cover (Lower) .............................................................................................................. 1
30 1343597 Plug (With Turn Signal)................................................................................................ 1
31 a 1376743 Plug ............................................................................................................................. 1
32 1453687 Steering Column.......................................................................................................... 1
33 345423 Nut ............................................................................................................................... 1
34 293762 Capscrew..................................................................................................................... 4
35 293779 Lockwasher.................................................................................................................. 4

FOOTNOTES:
a Forward and Reverse without Turn Signal

©2002 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

SHIFT LEVER (Figure 6-2)

6-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1347004 Shift Lever.................................................................................................................... 1


1 1343577 Base ........................................................................................................................ 1
2 1343578 Link.......................................................................................................................... 1
3 1343579 Crank....................................................................................................................... 1
4 1343598 Crank....................................................................................................................... 1
5 1343593 Shift Lever ............................................................................................................... 1
6 296205 Capscrew ................................................................................................................ 2
7 302398 Locknut.................................................................................................................... 2
8 1338291 Spring Plunger ........................................................................................................ 2
9 1343594 Bolt .......................................................................................................................... 2
10 136687 Nut........................................................................................................................... 2
11 1354300 Washer .................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

STEERING PUMP (Figure 6-3)

6-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

STEERING PUMP

ITEM PART NO. DESCRIPTION QTY

1471330 Pump ........................................................................................................................... 1


1 .. . . . Housing ................................................................................................................... 1
1 .. . . . Spool ....................................................................................................................... 1
1 .. . . . Sleeve...................................................................................................................... 1
2 .. . . . Seal ......................................................................................................................... 2
3 1455772 Spacer ..................................................................................................................... 1
4 1451697 Bearing .................................................................................................................... 1
5 1455770 Ring ......................................................................................................................... 1
6 1451698 Pin ........................................................................................................................... 1
7 1455771 Spring ...................................................................................................................... 1
8 1451700 Shaft ........................................................................................................................ 1
9 .. . . . O-Ring ..................................................................................................................... 1
10 1451703 Plate ........................................................................................................................ 1
11 1490747 Gear Set .................................................................................................................. 1
12 .. . . . O-Ring ..................................................................................................................... 2
13 1455773 Cover ....................................................................................................................... 1
14 .. . . . O-Ring ..................................................................................................................... 5
15 1355335 Ball .......................................................................................................................... 1
16 1451696 Stop ......................................................................................................................... 1
17 1455774 Screw ...................................................................................................................... 1
17 .. . . . O-Ring................................................................................................................. 1
18 1455775 Screw ...................................................................................................................... 4
18 .. . . . O-Ring................................................................................................................. 1
19 1451707 Ball .......................................................................................................................... 1

1455778 Seal Kit (Includes Items 2, 9, 12, 14)........................................................................... 1

©2002 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

STEERING AXLE (Figure 6-4)

6-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

1 2022775 Steering Axle ............................................................................................................... 1


2 2022776 Spindle......................................................................................................................... 2
3 2021781 King Pin ....................................................................................................................... 2
4 2021783 Sleeve (Upper)............................................................................................................. 2
5 2021784 Sleeve (Lower)............................................................................................................. 2
6 2021785 Bearing ........................................................................................................................ 4
7 2021882 O-Ring ......................................................................................................................... 2
8 2021786 Pin ............................................................................................................................... 2
9 2021883 Oil Seal ........................................................................................................................ 4
10 2021885 Cotter Pin..................................................................................................................... 2
11 2021889 Nut ............................................................................................................................... 2
12 2305757 Lube Fitting .................................................................................................................. 2
13 2022777 Link .............................................................................................................................. 2
14 2021793 Pin ............................................................................................................................... 4
15 2021794 Bushing........................................................................................................................ 2
16 302146 Screw........................................................................................................................... 4
17 2021892 Nut ............................................................................................................................... 4
18 2021895 Lube Fitting .................................................................................................................. 2
19 2035116 Steering Cylinder (☞ Figure 6-5) ............................................................................... 1
20 2021796 Spacer ......................................................................................................................... 2
21 293686 Capscrew..................................................................................................................... 4
22 296426 Washer ........................................................................................................................ 4
23 2023636 Wheel and Tire (☞ Figure 12-9) ................................................................................ 2
23 2044298 Wheel and Tire (☞ Figure 12-9) ................................................................................ 2
24 2021801 Washer ........................................................................................................................ 2
25 2021802 Bearing ........................................................................................................................ 2
26 2021803 Bearing ........................................................................................................................ 2
27 2021898 Oil Seal ........................................................................................................................ 2
28 16567 Fitting........................................................................................................................... 1
28 16483 O-Ring ..................................................................................................................... 1
29 16558 Fitting........................................................................................................................... 1
29 16483 O-Ring ..................................................................................................................... 1
30 2021790 Nut ............................................................................................................................... 2
31 2021804 Cushion ....................................................................................................................... 2
32 2021800 Cap .............................................................................................................................. 2

996404 Steer Axle Kit (Includes Items 3-10, 14-17, 25-27, 30)................................................ 1

©2002 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

STEERING CYLINDER (Figure 6-5)

ITEM PART NO. DESCRIPTION QTY

2035116 Steering Cylinder ......................................................................................................... 1


1 1367169 Shell ........................................................................................................................ 1
2 2026820 Rod.......................................................................................................................... 1
2 2022923 Bushing ............................................................................................................... 2
3 1367171 Guide....................................................................................................................... 2
3 .. . . . Bushing ............................................................................................................... 2
4 .. . . . Dust Seal................................................................................................................. 2
5 .. . . . U-Packing ................................................................................................................ 2
6 .. . . . O-Ring ..................................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 .. . . . Seal ........................................................................................................................ 1
9 .. . . . Snap Ring................................................................................................................ 2

2026822 Seal Kit (Includes Items 4-9) ....................................................................................... 1

6-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

7 BRAKE SYSTEM
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 7
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ............................................................................................................................................. 7-6


BRAKE LINES ...................................................................................................................................................... 7-4
BRAKE MASTER CYLINDER ............................................................................................................................ 7-10
BRAKE PEDAL LINKAGE .................................................................................................................................... 7-2
PARK BRAKE LEVER .......................................................................................................................................... 7-8

©2002 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

BRAKE PEDAL LINKAGE (Figure 7-1)

7-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

BRAKE PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 2030254 Brake Pedal ................................................................................................................. 1


2 2021310 Bushing........................................................................................................................ 1
3 320169 Washer ........................................................................................................................ 2
4 3044119 Snap Ring.................................................................................................................... 1
5 2026497 Bellcrank ...................................................................................................................... 1
6 2021315 Bushing........................................................................................................................ 1
7 2021316 Spring .......................................................................................................................... 1
8 2034114 Bracket......................................................................................................................... 1
9 287854 Capscrew..................................................................................................................... 3
10 292682 Lockwasher.................................................................................................................. 5
11 2043455 Cable ........................................................................................................................... 1
12 2022509 Pin ............................................................................................................................... 1
13 2021907 Pin ............................................................................................................................... 1
14 320155 Washer ........................................................................................................................ 1
15 2021335 Bolt .............................................................................................................................. 3
16 2304281 Nut ............................................................................................................................... 3
17 2021337 Spring .......................................................................................................................... 1
18 2021338 Master Cylinder (☞ Figure 7-5) ................................................................................. 1
19 2021339 Pin (Clevis) .................................................................................................................. 1
20 2037317 Pin (Cotter) .................................................................................................................. 1
21 287860 Capscrew..................................................................................................................... 2
22 136692 Nut ............................................................................................................................... 2
23 2026586 Hose ............................................................................................................................ 1
24 168718 Clamp .......................................................................................................................... 2
25 2021353 Bracket......................................................................................................................... 1
26 2022617 Bolt .............................................................................................................................. 1
27 320156 Washer ........................................................................................................................ 1
28 292680 Lockwasher.................................................................................................................. 1
29 2021892 Nut ............................................................................................................................... 1
30 1343630 Pad .............................................................................................................................. 1
31 2021341 Cap.......................................................................................................................... 1
31 2314220 Reservoir ..................................................................................................................... 1
32 2023940 Bellcrank ...................................................................................................................... 1
33 2021326 Bushing........................................................................................................................ 1
34 2021327 Bracket......................................................................................................................... 1
35 320161 Washer ........................................................................................................................ 1
36 2022553 Cotter Pin..................................................................................................................... 1
37 292511 Capscrew..................................................................................................................... 2
38 292681 Lockwasher.................................................................................................................. 2
39 320157 Washer ........................................................................................................................ 2
40 2021347 Pipe ............................................................................................................................. 1
41 2021349 Hose ............................................................................................................................ 1
42 2034111 Plate ............................................................................................................................ 1
43 2034112 Shim (0.023 in.) ........................................................................................................... 1
44 136681 Capscrew..................................................................................................................... 1
45 292681 Lockwasher.................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

BRAKE LINES (Figure 7-2)

7-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

BRAKE LINES

ITEM PART NO. DESCRIPTION QTY

1 2021470 Manifold ....................................................................................................................... 1


2 387867 Pressure Switch........................................................................................................... 1
3 2021471 Bracket......................................................................................................................... 1
4 302262 Screw........................................................................................................................... 1
5 292680 Lockwasher.................................................................................................................. 1
6 2026790 Pipe (LH) ..................................................................................................................... 1
7 2026791 Pipe (RH) ..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

BRAKE ASSEMBLY (Figure 7-3)

7-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

BRAKE ASSEMBLY

KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B

2026759 Brake Assembly ................................................................................................... 1 ..


2026760 Brake Assembly ................................................................................................... .. 1
1 2026773 Plate (Back)..................................................................................................... .. 1
1 2026774 Plate (Back)..................................................................................................... 1 ..
2 .. . . . Brake Shoe...................................................................................................... 2 2
3 2026776 Bolt .................................................................................................................. 2 2
4 .. . . . Adjuster Assembly........................................................................................... .. 1
4 .. . . . Adjuster Assembly........................................................................................... 1 ..
5 .. . . . Spring (Adjuster) ............................................................................................. 1 1
6 2026777 Lever................................................................................................................ .. 1
6 2026778 Lever................................................................................................................ 1 ..
7 2026779 Pin ................................................................................................................... 1 1
8 2026780 Strut................................................................................................................. 1 1
9 2026781 Snap Ring........................................................................................................ 2 ..
10 2026782 Spring .............................................................................................................. 2 2
11 .. . . . Spring (Shoe Hold Down)................................................................................ 2 2
12 .. . . . Washer ............................................................................................................ 2 2
13 .. . . . Washer (Lower) ............................................................................................... 1 1
14 .. . . . Pin ................................................................................................................... 2 2
15 1367854 Plate ................................................................................................................ 1 1
16 1367855 Plug ................................................................................................................. 1 1
17 .. . . . Lever................................................................................................................ .. 1
17 .. . . . Lever................................................................................................................ 1 ..
18 .. . . . Stop (Lever)..................................................................................................... 1 1
19 .. . . . Spring .............................................................................................................. 1 1
20 2026783 Spring .............................................................................................................. 1 1
21 2026767 Cable ............................................................................................................... 1 ..
21 2026768 Cable ............................................................................................................... .. 1
22 2026775 Wheel Cylinder ................................................................................................ 1 1
23 .. . . . Piston .......................................................................................................... 2 2
24 .. . . . Cup ............................................................................................................. 2 2
25 .. . . . Spring.......................................................................................................... 1 1
26 .. . . . Cover (Dust)................................................................................................ 2 2
27 2045884 Piston Rod .................................................................................................. 2 2
28 1367870 Screw (Bleed).............................................................................................. 1 1
29 1367871 Cup ............................................................................................................. 1 1

2026787 Brake Shoe Kit (Includes Items 2, 7, 9) ............................................................... 1 1


2026784 Adjuster Kit (LH) (Includes Items 4-5, 17-19) ...................................................... 1 1
2026785 Adjuster Kit (RH) (Includes Items 4-5, 17-19)...................................................... 1 1
2026786 Shoe Hold-Down Kit (Includes Items 11-14)........................................................ 1 1
1367876 Wheel Cylinder Kit (Includes Items 23-26) .......................................................... 1 1

©2002 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

PARK BRAKE LEVER (Figure 7-4)

7-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

PARK BRAKE LEVER

ITEM PART NO. DESCRIPTION QTY

1 1376557 Lever Assembly (Park Brake) ...................................................................................... 1


2 239503 Nut ............................................................................................................................... 5
3 320157 Washer ........................................................................................................................ 8
4 292681 Lockwasher.................................................................................................................. 4
5 136749 Capscrew..................................................................................................................... 4
6 176910 Clamp .......................................................................................................................... 2
7 124297 Clamp .......................................................................................................................... 2
8 137852 Strap Clamp................................................................................................................. 2
9 287851 Capscrew..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

BRAKE MASTER CYLINDER (Figure 7-5)

7-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

BRAKE MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

2021338 Master Cylinder ........................................................................................................... 1


1 .. . . . Cylinder Assembly................................................................................................... 1
2 .. . . . Snap Ring................................................................................................................ 1
3 .. . . . Piston ...................................................................................................................... 1
4 .. . . . Cup.......................................................................................................................... 1
5 .. . . . Cup.......................................................................................................................... 1
6 .. . . . Cup.......................................................................................................................... 1
7 .. . . . Retainer................................................................................................................... 1
8 .. . . . Spring ...................................................................................................................... 1
9 .. . . . Check Valve............................................................................................................. 1
10 .. . . . Valve Seat ............................................................................................................... 1
11 .. . . . Boot ......................................................................................................................... 1
12 .. . . . Fitting....................................................................................................................... 1
13 .. . . . Fitting....................................................................................................................... 1
14 .. . . . Push Rod................................................................................................................. 1
15 1367194 Yoke ............................................................................................................................. 1
16 2304281 Nut ............................................................................................................................... 1

1367193 Repair Kit (Includes Items 2-11) .................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 7-11


for service procedures.
NOTES

7-12
UNIT CODE D010
01/2002 NORTH AMERICA

8 HYDRAULIC SYSTEM
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 8
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION
SINGLE RELIEF.......................................................................................................................................... 8-16
THREE FUNCTION
SINGLE RELIEF.......................................................................................................................................... 8-10
HYDRAULIC PUMP
GASOLINE AND LPG....................................................................................................................................... 8-5
HYDRAULICS ...................................................................................................................................................... 8-2
TILT CYLINDER ................................................................................................................................................. 8-20
VALVE ATTACHING PARTS
FOUR FUNCTION .......................................................................................................................................... 8-14
THREE FUNCTION .......................................................................................................................................... 8-6

©2002 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HYDRAULICS (Figure 8-1)

8-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

1 2023461 Cover ........................................................................................................................... 1


2 2023462 Dipstick ........................................................................................................................ 1
3 2021672 Gasket ......................................................................................................................... 1
4 2021233 Capscrew..................................................................................................................... 6
5 2021673 Washer ........................................................................................................................ 6
6 2021908 Cap .............................................................................................................................. 1
7 2021933 Filter (Return) .............................................................................................................. 1
8 2021935 Filter (Suction) ............................................................................................................. 1
9 164798 Hose ............................................................................................................................ 1
10 17636 Fitting........................................................................................................................... 1
11 1474614 Hose (Suction) ............................................................................................................. 1
12 2022888 Pipe ............................................................................................................................. 1
13 287851 Capscrew..................................................................................................................... 5
14 127045 Clamp .......................................................................................................................... 5
15 119236 Clamp .......................................................................................................................... 1
16 2023718 Hose ............................................................................................................................ 1
17 251994 Clamp .......................................................................................................................... 1
18 166112 Clamp .......................................................................................................................... 1
19 2021887 Fitting........................................................................................................................... 1
20 1474615 Hose ............................................................................................................................ 1
21 16558 Fitting........................................................................................................................... 1
21 16483 O-Ring ..................................................................................................................... 1
22 1486699 Fitting........................................................................................................................... 2
23 16556 Fitting........................................................................................................................... 4
23 16481 O-Ring ..................................................................................................................... 1
24 1379457 Tube ............................................................................................................................. 1
25 340609 Hose ............................................................................................................................ 1
26 137852 Strap Clamp................................................................................................................. 11
27 292681 Lockwasher.................................................................................................................. 8
28 1486676 Hose ............................................................................................................................ 1
29 1486675 Hose ............................................................................................................................ 1
30 1486681 Hose ............................................................................................................................ 1
31 1486680 Hose ............................................................................................................................ 1
32 278510 Hose ............................................................................................................................ 3
33 1474617 Hose (Suction) ............................................................................................................. 1
34 16560 Fitting........................................................................................................................... 1
34 16485 O-Ring ..................................................................................................................... 1
35 348025 Hose ............................................................................................................................ 1
36 166857 Clamp .......................................................................................................................... 1
37 16540 Fitting........................................................................................................................... 3
37 16483 O-Ring ..................................................................................................................... 1
38 2021652 Strap Clamp................................................................................................................. 1
39 1347212 Fitting........................................................................................................................... 1
40 89366 Hose ............................................................................................................................ 1
41 2023764 Hose ............................................................................................................................ 1
42 16923 Fitting........................................................................................................................... 1
43 129684 Clamp .......................................................................................................................... 2
44 107471 Hose ............................................................................................................................ 1
45 2026096 Hose ............................................................................................................................ 1
46 222492 Fitting........................................................................................................................... 1
46 16483 O-Ring ..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

47 2021271 Fitting ........................................................................................................................... 1


48 2021882 O-Ring ......................................................................................................................... 1
49 296010 Capscrew..................................................................................................................... 4
50 2021272 Lockwasher.................................................................................................................. 4
51 2021273 Connector .................................................................................................................... 1
52 287860 Capscrew..................................................................................................................... 2
53 136692 Nut ............................................................................................................................... 2
54 296420 Washer ........................................................................................................................ 1
55 2026484 Pump (Hydraulic) (☞ Figure 8-2) ............................................................................... 1
56 .. . . . Valve (Steering Control) (☞ Figure 6-3) ..................................................................... 1
57 2309269 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2
57 2308157 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2
58 2035116 Steering Cylinder (☞ Figure 6-5) ............................................................................... 1
59 2026063 Valve (Control) (Three-Function) (☞ Figure 8-4) ....................................................... 1
59 2026065 Valve (Control) (Four-Function) (☞ Figure 8-6) ......................................................... 1
60 2023396 Clamp .......................................................................................................................... 1
61 239503 Nut ............................................................................................................................... 1
62 2026066 Flange.......................................................................................................................... 1
63 2021882 O-Ring ......................................................................................................................... 1
64 292680 Lockwasher.................................................................................................................. 2
65 1383682 Capscrew..................................................................................................................... 2

8-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HYDRAULIC PUMP (Figure 8-2)


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2026484 Pump (Hydraulic) ......................................................................................................... 1


1 1385135 Cover (Front) ........................................................................................................... 1
2 1385136 Cover (Rear)............................................................................................................ 1
3 1385137 Plate ........................................................................................................................ 2
4 1385138 Capscrew ................................................................................................................ 4
5 1385147 Washer .................................................................................................................... 4
6 1385148 Snap Ring................................................................................................................ 1
7 1385140 Gasket ..................................................................................................................... 2
8 2026895 Gasket ..................................................................................................................... 2
9 1389577 Oil Seal.................................................................................................................... 1
10 1385142 Gear Kit (Drive) ....................................................................................................... 1

1385139 Seal Kit (Includes Items 7-9) ....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

VALVE ATTACHING PARTS (Figure 8-3)


THREE FUNCTION

8-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

VALVE ATTACHING PARTS


THREE FUNCTION

KEY:
A: Detented Lever
B: Standard Lever
QTY
ITEM PART NO. DESCRIPTION A B

1 287503 Capscrew............................................................................................................. 3 3
2 292682 Lockwasher.......................................................................................................... 3 3
3 15177 Washer ................................................................................................................ 3 3
4 2020500 Lever .................................................................................................................... 1 1
5 2020501 Lever .................................................................................................................... 1 1
6 296160 Capscrew............................................................................................................. 6 6
7 313805 Nut ....................................................................................................................... 11 11
8 292680 Lockwasher.......................................................................................................... 6 6
9 2021862 Cover (Front)........................................................................................................ 1 1
10 2021863 Cover (Rear) ........................................................................................................ 1 1
11 2021864 Boot ..................................................................................................................... 1 1
12 2021865 Plate .................................................................................................................... 1 1
13 2022702 Screw................................................................................................................... 5 5
14 320156 Washer ................................................................................................................ 5 5
15 320157 Washer ................................................................................................................ 2 2
16 296165 Capscrew............................................................................................................. 5 5
17 292681 Lockwasher.......................................................................................................... 5 5
18 15175 Washer ................................................................................................................ 3 3
19 2026063 Valve (Control) (☞ Figure 8-4) ........................................................................... 1 1
20 2021867 Bracket................................................................................................................. 1 ..
21 2020503 Lever .................................................................................................................... 1 ..
22 2021823 Yoke ..................................................................................................................... 2 3
23 2022912 Pivot..................................................................................................................... 1 ..
24 2022796 Bushing................................................................................................................ 6 6
25 2021810 Bushing................................................................................................................ 1 ..
26 2021813 Pin ....................................................................................................................... 1 ..
27 2021815 Link ...................................................................................................................... 2 3
28 2021816 Link ...................................................................................................................... 1 ..
29 2021817 Pin ....................................................................................................................... 6 6
30 2021818 Cotter Pin............................................................................................................. 6 6
31 320155 Washer ................................................................................................................ 6 6
32 2022911 Yoke ..................................................................................................................... 1 ..
33 2021852 Pin ....................................................................................................................... 1 ..
34 175861 Spring .................................................................................................................. 1 ..
35 302427 Pin ....................................................................................................................... 1 ..
36 2021860 Shim .................................................................................................................... AR ..
37 296417 Lockwasher.......................................................................................................... 1 ..
38 296128 Nut ....................................................................................................................... 3 ..
39 287817 Capscrew............................................................................................................. 1 ..
40 a 296417 Lockwasher.......................................................................................................... 1 ..
41 a 2021856 Bracket................................................................................................................. 1 ..
42 a 2311502 Shim (0.015 in.) ................................................................................................... AR ..
43 a 2021866 Bracket................................................................................................................. .. 1
44 a 2020502 Lever .................................................................................................................... .. 1
45 2021812 Pin ....................................................................................................................... .. 1

©2002 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

VALVE ATTACHING PARTS


THREE FUNCTION

QTY
ITEM PART NO. DESCRIPTION A B

46 15222 Cotter Pin............................................................................................................. .. 2


47 2021809 Bushing................................................................................................................ 2 1

FOOTNOTES:
a Optional

8-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-9
UNIT CODE D010
NORTH AMERICA 01/2002

CONTROL VALVE (Figure 8-4)


THREE FUNCTION
SINGLE RELIEF

8-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CONTROL VALVE
THREE FUNCTION
SINGLE RELIEF

ITEM PART NO. DESCRIPTION QTY

2026063 Valve (Control) ............................................................................................................. 1


1 296036 Capscrew ................................................................................................................ 3
2 292682 Lockwasher ............................................................................................................. 3
3 1389580 Valve Section........................................................................................................... 1
4 .. . . . Spring.................................................................................................................. 1
5 1345707 Plug..................................................................................................................... 1
6 1345708 O-Ring................................................................................................................. 1
7 .. . . . Piston .................................................................................................................. 1
8 .. . . . Valve Seat ........................................................................................................... 1
9 .. . . . Poppet................................................................................................................. 1
10 1368016 Spring.................................................................................................................. 1
11 1345709 Screw .................................................................................................................. 1
12 1368014 Nut ...................................................................................................................... 1
13 1345710 O-Ring................................................................................................................. 1
14 .. . . . Spool (Lift)........................................................................................................... 1
15 2022192 O-Ring................................................................................................................. 2
16 1368019 Plug..................................................................................................................... 2
17 1368020 Valve (Check) ...................................................................................................... 2
18 1368021 Spring.................................................................................................................. 2
19 1368018 O-Ring................................................................................................................. 6
20 1383683 Retainer .............................................................................................................. 2
21 1368022 Collar................................................................................................................... 4
22 1368023 Spring.................................................................................................................. 2
23 1368024 Cap ..................................................................................................................... 2
24 1368025 Washer................................................................................................................ 1
25 296009 Capscrew ............................................................................................................ 1
26 1345711 Bolt...................................................................................................................... 4
27 .. . . . Spool (Tilt)........................................................................................................... 1
28 .. . . . Valve (Tilt) ........................................................................................................... 1
29 1368031 Spring.................................................................................................................. 1
30 1368030 Plug..................................................................................................................... 1
31 2022210 O-Ring................................................................................................................. 1
32 1368029 Washer................................................................................................................ 1
33 1383682 Capscrew ............................................................................................................ 1
34 2022191 O-Ring................................................................................................................. 1
35 1368017 Plug..................................................................................................................... 1
36 2022205 Valve (Relief)....................................................................................................... 1
36 2022569 Seal Kit ........................................................................................................... 1
36 2037369 Back-Up Ring.................................................................................................. 1
36 2037370 O-Ring ............................................................................................................ 1
36 2037371 O-Ring ............................................................................................................ 1
36 2037372 O-Ring ............................................................................................................ 1
37 1368049 Cover ....................................................................................................................... 1
38 1368038 Block Assembly ....................................................................................................... 1
39 .. . . . Seal Case ........................................................................................................... 1
40 .. . . . Bolt...................................................................................................................... 2
41 .. . . . Scrapper ............................................................................................................. 1
42 .. . . . Retainer .............................................................................................................. 1
43 1368043 Spool Section (Auxiliary) ......................................................................................... 1
44 .. . . . Spool................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CONTROL VALVE
THREE FUNCTION
SINGLE RELIEF

ITEM PART NO. DESCRIPTION QTY

45 1368018 O-Ring................................................................................................................. 2
46 2022191 O-Ring................................................................................................................. 1
47 2022192 O-Ring................................................................................................................. 1
48 1368019 Plug..................................................................................................................... 1
49 1368020 Valve (Check)...................................................................................................... 1
50 1368021 Spring.................................................................................................................. 1
51 1368022 Collar................................................................................................................... 2
52 1368023 Spring.................................................................................................................. 1
53 1383683 Retainer .............................................................................................................. 1
54 1368024 Cap ..................................................................................................................... 1
55 1368025 Washer................................................................................................................ 1
56 296009 Capscrew ............................................................................................................ 1
57 1345711 Bolt...................................................................................................................... 2
58 1368040 Bracket......................................................................................................................... 1
59 2021331 Bracket......................................................................................................................... 1
60 1383682 Capscrew..................................................................................................................... 2

2026069 Seal Kit (Includes Items 6, 13, 15, 19, 31, 34, 47)....................................................... 1

8-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-13
UNIT CODE D010
NORTH AMERICA 01/2002

VALVE ATTACHING PARTS (Figure 8-5)


FOUR FUNCTION

8-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

VALVE ATTACHING PARTS


FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 287503 Capscrew..................................................................................................................... 3
2 292682 Lockwasher.................................................................................................................. 3
3 15177 Washer ........................................................................................................................ 3
4 2020500 Lever ............................................................................................................................ 1
5 2020501 Lever ............................................................................................................................ 1
6 296160 Capscrew..................................................................................................................... 6
7 313805 Nut ............................................................................................................................... 11
8 292680 Lockwasher.................................................................................................................. 6
9 2021862 Cover (Front)................................................................................................................ 1
10 2021863 Cover (Rear) ................................................................................................................ 1
11 2021864 Boot ............................................................................................................................. 1
12 2021865 Plate ............................................................................................................................ 1
13 2022702 Screw........................................................................................................................... 5
14 320156 Washer ........................................................................................................................ 5
15 320157 Washer ........................................................................................................................ 2
16 296165 Capscrew..................................................................................................................... 5
17 292681 Lockwasher.................................................................................................................. 5
18 15175 Washer ........................................................................................................................ 3
19 2026065 Valve (Control) (☞ Figure 8-6) ................................................................................... 1
20 2021867 Bracket......................................................................................................................... 1
21 2020503 Lever ............................................................................................................................ 1
22 2021823 Yoke ............................................................................................................................. 2
23 2022912 Pivot............................................................................................................................. 1
24 2021809 Bushing........................................................................................................................ 6
25 2021810 Bushing........................................................................................................................ 1
26 2021813 Pin ............................................................................................................................... 1
27 2021815 Link .............................................................................................................................. 2
28 2021816 Link .............................................................................................................................. 2
29 2021817 Pin ............................................................................................................................... 8
30 2021818 Cotter Pin..................................................................................................................... 8
31 320155 Washer ........................................................................................................................ 8
32 2022910 Yoke ............................................................................................................................. 1
33 2021851 Pin ............................................................................................................................... 1
34 175861 Spring .......................................................................................................................... 1
35 302427 Pin ............................................................................................................................... 1
36 2021860 Shim ............................................................................................................................ AR
37 320159 Washer ........................................................................................................................ 1
38 296128 Nut ............................................................................................................................... 3
39 2311502 Shim (0.015 in.) ........................................................................................................... AR
40 2022796 Bushing........................................................................................................................ 4

©2002 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CONTROL VALVE (Figure 8-6)


FOUR FUNCTION
SINGLE RELIEF

8-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CONTROL VALVE
FOUR FUNCTION
SINGLE RELIEF

ITEM PART NO. DESCRIPTION QTY

2026065 Valve (Control) ............................................................................................................. 1


1 2026471 Capscrew ................................................................................................................ 3
2 292682 Lockwasher ............................................................................................................. 3
3 1389580 Valve Section........................................................................................................... 1
4 2022205 Valve (Relief)....................................................................................................... 1
4 2022569 Seal Kit ........................................................................................................... 1
4 2037369 Back-Up Ring.................................................................................................. 1
4 2037370 O-Ring................................................................................................................. 1
4 2037371 O-Ring................................................................................................................. 1
4 2037372 O-Ring................................................................................................................. 1
5 .. . . . Spring.................................................................................................................. 1
6 1345707 Plug..................................................................................................................... 1
7 1345708 O-Ring................................................................................................................. 1
8 .. . . . Piston .................................................................................................................. 1
9 .. . . . Valve Seat ........................................................................................................... 1
10 .. . . . Poppet................................................................................................................. 1
11 1368016 Spring.................................................................................................................. 1
12 1345709 Screw .................................................................................................................. 1
13 1368014 Nut ...................................................................................................................... 1
14 1345710 O-Ring................................................................................................................. 1
15 .. . . . Spool (Lift)........................................................................................................... 1
16 2022192 O-Ring................................................................................................................. 2
17 1368019 Plug..................................................................................................................... 2
18 1368020 Valve (Check) ...................................................................................................... 2
19 1368021 Spring.................................................................................................................. 2
20 1368018 O-Ring................................................................................................................. 4
21 1383683 Retainer .............................................................................................................. 2
22 1368022 Collar................................................................................................................... 4
23 1368023 Spring.................................................................................................................. 2
24 1368024 Cap ..................................................................................................................... 2
25 1368025 Washer................................................................................................................ 1
26 296009 Capscrew ............................................................................................................ 1
27 1345711 Bolt...................................................................................................................... 4
28 .. . . . Spool (Tilt)........................................................................................................... 1
29 .. . . . Valve (Tilt) ........................................................................................................... 1
30 1368031 Spring.................................................................................................................. 1
31 1368030 Plug..................................................................................................................... 1
32 2022210 O-Ring................................................................................................................. 1
33 1368029 Washer................................................................................................................ 1
34 1383682 Capscrew ............................................................................................................ 1
35 2022191 O-Ring................................................................................................................. 1
36 1368017 Plug..................................................................................................................... 1
37 1368049 Cover ....................................................................................................................... 1
38 1368038 Block Assembly ....................................................................................................... 2
39 .. . . . Seal Case ........................................................................................................... 1
40 .. . . . Bolt...................................................................................................................... 2
41 .. . . . Scraper ............................................................................................................... 1
42 .. . . . Retainer .............................................................................................................. 1
43 1368045 Spool Section (Auxiliary) ......................................................................................... 2
44 .. . . . Spool................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CONTROL VALVE
FOUR FUNCTION
SINGLE RELIEF

ITEM PART NO. DESCRIPTION QTY

45 1368018 O-Ring................................................................................................................. 4
46 2022191 O-Ring................................................................................................................. 2
47 2022192 O-Ring................................................................................................................. 2
48 1368019 Plug..................................................................................................................... 2
49 1368020 Valve (Check)...................................................................................................... 2
50 1368021 Spring.................................................................................................................. 2
51 1368022 Collar................................................................................................................... 4
52 1368023 Spring.................................................................................................................. 2
53 1383683 Retainer .............................................................................................................. 2
54 1368024 Cap ..................................................................................................................... 2
55 1368025 Washer................................................................................................................ 2
56 1345711 Bolt...................................................................................................................... 4
57 296009 Capscrew ............................................................................................................ 2
58 2022205 Valve (Relief)....................................................................................................... 2
58 2022569 Seal Kit ........................................................................................................... 1
58 2037369 Back-Up Ring.................................................................................................. 1
58 2037370 O-Ring ............................................................................................................ 1
58 2037371 O-Ring ............................................................................................................ 1
58 2037372 O-Ring ............................................................................................................ 1
59 1368032 O-Ring ..................................................................................................................... 2
60 1368033 Back-Up Ring .......................................................................................................... 2
61 2022217 O-Ring ..................................................................................................................... 2
62 1368034 Plug ......................................................................................................................... 2
63 1368040 Bracket......................................................................................................................... 1
64 2021331 Bracket......................................................................................................................... 1
65 1383682 Capscrew..................................................................................................................... 4

2026070 Seal Kit (Includes Items 7, 14, 16, 20, 32, 35, 59-61) ................................................. 1
1368028 Plug Kit (Includes Items 16-19, 47-50) ........................................................................ 1
1368035 Plug Kit (Includes Items 59-62) ................................................................................... 1

8-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-19
UNIT CODE D010
NORTH AMERICA 01/2002

TILT CYLINDER (Figure 8-7)

8-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

a 2308157 Tilt Cylinder.................................................................................................................. 2


b 2309269 Tilt Cylinder.................................................................................................................. 2
1 a 2303267 Rod.......................................................................................................................... 1
1 b 2309536 Rod.......................................................................................................................... 1
2 1371668 Shell ........................................................................................................................ 1
3 2308169 Gland....................................................................................................................... 1
4 1383061 Wiper Rod ............................................................................................................... 1
5 1381094 Seal ......................................................................................................................... 1
6 276627 Back-Up Ring .......................................................................................................... 1
7 57664 O-Ring ..................................................................................................................... 1
8 2304677 Piston ...................................................................................................................... 1
9 2044379 Seal ......................................................................................................................... 1
10 2302899 Nut........................................................................................................................... 1

1494719 Seal Kit (Includes Items 4-7) ....................................................................................... 1

FOOTNOTES:
a 10 Forward/5 Back Tilt
b 5 Forward/5 Back Tilt

©2002 HYSTER COMPANY See Service Manual 8-21


for service procedures.
NOTES

8-22
UNIT CODE D010
01/2002 NORTH AMERICA

9 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 9
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-12
FORK
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-22
HEADER HOSE
FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-20
THREE FUNCTION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-18
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6
LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................... 9-8
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-10
LOAD BACKREST EXTENSION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-14
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-16
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2

©2002 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

OUTER MAST (Figure 9-1)


TWO STAGE LIMITED FREE-LIFT

9-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 2692 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (106.0 in.) (113.9 in.) (125.7 in.)
Mast A551 A551 A551 A551
Group Number 2092 2692 2892 3192
1 Outer Mast 1381600 1348003 1348005 1348008

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1333394 Load Roller (Optional) ................................................................................................. 2
6 1353192 Load Roller (Standard) ................................................................................................ 2
6 1393130 Load Roller (Optional) ................................................................................................. 2
7 58901 Snap Ring.................................................................................................................... 2
8 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INNER MAST (Figure 9-2)


TWO STAGE LIMITED FREE-LIFT

9-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 2692 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (106.0 in.) (113.9 in.) (125.7 in.)
Mast A551 A551 A551 A551
Group Number 2092 2692 2892 3192
1 Inner Mast 1381605 1348453 1348455 1348458

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 1333394 Load Roller (Optional) ................................................................................................. 2
3 1353192 Load Roller (Standard) ................................................................................................ 2
3 1393130 Load Roller (Optional) ................................................................................................. 2
4 58901 Snap Ring.................................................................................................................... 2
5 129387 Shim (0.020 in.) ........................................................................................................... AR
6 1379685 Chain Sheave Assembly.............................................................................................. 2
7 1378698 Sheave .................................................................................................................... 1
8 1378699 Bearing .................................................................................................................... 1
9 37752 Snap Ring................................................................................................................ 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

LIFT (Figure 9-3)


TWO STAGE LIMITED FREE-LIFT

9-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

LIFT
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 2692 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (106.0 in.) (113.9 in.) (125.7 in.)
Mast A551 A551 A551 A551
Group Number 2092 2692 2892 3192
25 Chain 180074 135619 88436 88441

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (LH) (☞ Figure 9-4) ................................................................................ 1


2 .. . . . Lift Cylinder (RH) (☞ Figure 9-5) ............................................................................... 1
3 161003 Nut........................................................................................................................... 2
4 297649 Ring ......................................................................................................................... 2
5 292532 Capscrew ................................................................................................................ 2
6 296422 Washer .................................................................................................................... 4
7 323090 Spacer ..................................................................................................................... 2
8 300937 Nut........................................................................................................................... 2
9 16560 Fitting....................................................................................................................... 2
9 16485 O-Ring................................................................................................................. 2
10 323061 Control Valve ........................................................................................................... 1
10 16982 O-Ring................................................................................................................. 1
11 1333392 Housing (Optional) .................................................................................................. 1
11 1379687 Housing ................................................................................................................... 1
12 292509 Capscrew ................................................................................................................ 2
13 313828 Nut........................................................................................................................... 2
14 17051 Fitting....................................................................................................................... 1
15 120938 Spring ...................................................................................................................... 1
16 323160 Washer .................................................................................................................... 1
17 189595 Fitting....................................................................................................................... 1
17 16485 O-Ring................................................................................................................. 1
18 16403 Fitting (Optional)...................................................................................................... 1
18 16486 O-Ring................................................................................................................. 1
19 131358 Snap Ring................................................................................................................ 2
20 1333382 Washer .................................................................................................................... 2
21 1354915 Washer (0.010 in.) ................................................................................................... AR
21 1354916 Washer (0.030 in.) ................................................................................................... AR
21 1354917 Washer (0.060 in.) ................................................................................................... AR
22 323161 Pin ........................................................................................................................... 2
23 15200 Cotter Pin ................................................................................................................ 2
24 1369357 Chain Anchor........................................................................................................... 2
25 a .. . . . Chain ....................................................................................................................... 2
26 1376100 Hose ........................................................................................................................ 2
27 16882 Fitting....................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

LIFT CYLINDER (Figure 9-4)


LEFT HAND
TWO STAGE LIMITED FREE-LIFT

9-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 2692 mm 2892 mm 3192 mm
1 2 3 4 (82.4 in.) (106.0 in.) (113.9 in.) (125.7 in.)
ITEM Mast A551 A551 A551 A551
Group Number 2092 2692 2892 3192
Cylinder
8601638 8601603 8601605 8601608
Group Number
Lift Cylinder 2303325 1361336 1361348 1361366
1 Shell 2304117 1361337 1361349 1361367
2 Rod 2308924 1361338 1361350 1361368

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 322902 Wear Ring ............................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1

1360140 Seal Kit (Includes Items 3, 9-14) ................................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

LIFT CYLINDER (Figure 9-5)


RIGHT HAND
TWO STAGE LIMITED FREE-LIFT

9-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

LIFT CYLINDER
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 2692 mm 2892 mm 3192 mm
1 2 3 4 (82.4 in.) (106.0 in.) (113.9 in.) (125.7 in.)
ITEM Mast A551 A551 A551 A551
Group Number 2092 2692 2892 3192
Cylinder
8601688 8601653 8601655 8601658
Group Number
Lift Cylinder (RH) 2309117 1361340 1361352 1361370
1 Shell 2308856 1361329 1361353 1361371
2 Rod 2308924 1361338 1361350 1361368

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder (RH) ......................................................................................................... 1


1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 322902 Wear Ring ............................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1

1360140 Seal Kit (Includes Items 4, 9-14) ................................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CARRIAGE (Figure 9-6)


TWO STAGE LIMITED FREE-LIFT

9-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1353326 Carriage....................................................................................................................... 1
1 1353321 Frame ...................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 6
3 58901 Snap Ring................................................................................................................ 6
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 366115 Spacer ..................................................................................................................... 2
6 1333399 Load Roller (Optional) ............................................................................................. 6
6 1353192 Load Roller (Standard) ............................................................................................ 6
6 1393132 Load Roller (Optional) ............................................................................................. 6
7 1369345 Chain Anchor........................................................................................................... 2
7 1504010 Chain Anchor (Optional).......................................................................................... 2
8 1353408 Pin ........................................................................................................................... 2
9 131358 Snap Ring................................................................................................................ 4
10 323161 Pin ........................................................................................................................... 2
11 15200 Cotter Pin ................................................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

LOAD BACKREST EXTENSION (Figure 9-7)


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1349440 Load Backrest Extension (35.7 in.).............................................................................. 1


2 1343990 Capscrew (With Side-Shift).......................................................................................... 4
2 1353533 Capscrew (Without Side-Shift)..................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
3 296423 Washer (Optional)........................................................................................................ 4
4 300937 Nut ............................................................................................................................... 4

9-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

9-15
UNIT CODE D010
NORTH AMERICA 01/2002

MAST INSTALLATION (Figure 9-8)


TWO STAGE LIMITED FREE-LIFT

9-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1363260 Rod End (RH) .............................................................................................................. 1


2 1363261 Rod End (LH)............................................................................................................... 1
3 293651 Capscrew..................................................................................................................... 6
4 292683 Lockwasher.................................................................................................................. 6
5 292656 Nut ............................................................................................................................... 2
6 16001 Lube Fitting .................................................................................................................. 2
7 292514 Capscrew..................................................................................................................... 2
8 1371287 Washer ........................................................................................................................ 2
9 1348185 Bushing........................................................................................................................ 2
10 1348188 Rod End Pin (Without Lube) ........................................................................................ 2
11 1370721 Bushing........................................................................................................................ 2
12 1370722 Cap .............................................................................................................................. 2
13 308117 Rod End Pin ................................................................................................................ 2
14 300982 Bushing........................................................................................................................ 2
15 1495881 Washer ........................................................................................................................ 2
16 15236 Cotter Pin..................................................................................................................... 2
17 292682 Lockwasher.................................................................................................................. 2
18 2309269 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2
18 2308157 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE (Figure 9-9)


THREE FUNCTION
TWO STAGE LIMITED FREE-LIFT

9-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HEADER HOSE
THREE FUNCTION
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 2692 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (106.0 in.) (113.9 in.) (125.7 in.)
Mast A551 A551 A551 A551
Group Number 2092 2692 2892 3192
1 Hose 1345491 1398476 1366433 1398479

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 2
2 1360507 Clamp .......................................................................................................................... 2
3 1360549 Spacer ......................................................................................................................... 1
4 292508 Capscrew..................................................................................................................... 4
5 1345412 Bracket (RH) ................................................................................................................ 1
6 313828 Nut ............................................................................................................................... 6
7 1363486 Bracket......................................................................................................................... 1
8 1360548 Stubshaft ..................................................................................................................... 1
9 1494017 Sheave......................................................................................................................... 1
10 1345190 Washer ........................................................................................................................ 2
11 313805 Nut ............................................................................................................................... 2
12 292533 Capscrew..................................................................................................................... 1
13 1360386 Clamp .......................................................................................................................... 1
14 292683 Lockwasher.................................................................................................................. 1
15 136704 Capscrew..................................................................................................................... 2
16 292502 Capscrew..................................................................................................................... 2
17 1353530 Clamp .......................................................................................................................... 4
18 1345348 Clamp .......................................................................................................................... 2
19 1375574 Strap ............................................................................................................................ 2
20 16568 Fitting........................................................................................................................... 1
20 16483 O-Ring ..................................................................................................................... 1
21 1377371 Hose ............................................................................................................................ 2
22 137852 Strap Clamp................................................................................................................. 2
23 17222 Fitting........................................................................................................................... 1
23 16483 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE (Figure 9-10)


FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT

9-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HEADER HOSE
FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 2692 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (106.0 in.) (113.9 in.) (125.7 in.)
Mast A551 A551 A551 A551
Group Number 2092 2692 2892 3192
1 Hose 1345491 1398476 1366433 1398479

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 4
2 1360549 Spacer ......................................................................................................................... 2
3 1360507 Clamp .......................................................................................................................... 4
4 292508 Capscrew..................................................................................................................... 7
5 1345412 Bracket (RH) ................................................................................................................ 1
6 1345413 Bracket (LH)................................................................................................................. 1
7 313828 Nut ............................................................................................................................... 12
8 1363486 Bracket......................................................................................................................... 2
9 1360548 Stubshaft ..................................................................................................................... 2
10 1494017 Sheave......................................................................................................................... 2
11 1345190 Washer ........................................................................................................................ 4
12 313805 Nut ............................................................................................................................... 4
13 292533 Capscrew..................................................................................................................... 2
14 1360386 Clamp .......................................................................................................................... 2
15 292683 Lockwasher.................................................................................................................. 2
16 136704 Capscrew..................................................................................................................... 4
17 292502 Capscrew..................................................................................................................... 4
18 1353530 Clamp .......................................................................................................................... 8
19 1345348 Clamp .......................................................................................................................... 4
20 1375574 Strap ............................................................................................................................ 2
21 16558 Fitting........................................................................................................................... 2
21 16483 O-Ring ..................................................................................................................... 3
22 1377371 Hose ............................................................................................................................ 2
23 1381618 Hose ............................................................................................................................ 2
24 137852 Strap Clamp................................................................................................................. 4
25 17222 Fitting........................................................................................................................... 2
25 16484 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FORK (Figure 9-11)


TWO STAGE LIMITED FREE-LIFT

KEY:
A: Standard Taper (40 mm x 100 mm)
B: Full Bottom Taper (40 mm x 100 mm)
QTY
ITEM PART NO. DESCRIPTION A B

1 1338076 Fork (36 in.) ......................................................................................................... .. 2


1 1338077 Fork (42 in.) ......................................................................................................... .. 2
1 1338078 Fork (48 in.) ......................................................................................................... .. 2
1 384211 Fork (36 in.) ......................................................................................................... 2 ..
1 384213 Fork (42 in.) ......................................................................................................... 2 ..
1 384214 Fork (48 in.) ......................................................................................................... 2 ..
1 384215 Fork (54 in.) ......................................................................................................... 2 ..
1 384216 Fork (60 in.) ......................................................................................................... 2 ..
2 1500773 Latch Kit .......................................................................................................... 2 2
3 .. . . . Knob............................................................................................................ 1 1
4 .. . . . Pin............................................................................................................... 1 1
5 .. . . . Spring.......................................................................................................... 1 1

NOTE:
Other Fork Dimensions Available on Request, Contact Your Dealer for Hyster Lift Trucks.

9-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

10 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 10
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-16
FORK
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-29
FREE LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-14
HEADER HOSE
FOUR FUNCTION
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-26
THREE FUNCTION
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-22
INNER MAST
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-4
LOAD BACKREST EXTENSION
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-18
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-10
RIGHT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 10-12
MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-6
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT .................................................................................................................... 10-20
OUTER MAST
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 10-2

©2002 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

OUTER MAST (Figure 10-1)


TWO STAGE FULL FREE-LIFT

10-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

OUTER MAST
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A559 A559 A559
Group Number 2648 2948 3248
1 Outer Mast 1348002 1348005 1348008

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1333399 Load Roller (Optional) ................................................................................................. 2
6 1353192 Load Roller (Standard) ................................................................................................ 2
6 1393132 Load Roller (Optional) ................................................................................................. 2
7 58901 Snap Ring.................................................................................................................... 2
8 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INNER MAST (Figure 10-2)


TWO STAGE FULL FREE-LIFT

10-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INNER MAST
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A559 A559 A559
Group Number 2648 2948 3248
1 Inner Mast 1352902 1352905 1352908

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 1333399 Load Roller (Optional) ................................................................................................. 2
3 1353192 Load Roller (Standard) ................................................................................................ 2
3 1393132 Load Roller (Optional) ................................................................................................. 2
4 58901 Snap Ring.................................................................................................................... 2
5 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

MAIN LIFT (Figure 10-3)


TWO STAGE FULL FREE-LIFT

10-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (LH) (☞ Figure 10-5) .............................................................................. 1


2 .. . . . Lift Cylinder (RH) (☞ Figure 10-6) ............................................................................. 1
3 292532 Capscrew..................................................................................................................... 2
4 296422 Washer ........................................................................................................................ 4
5 323090 Spacer ......................................................................................................................... 2
6 300937 Nut ............................................................................................................................... 2
7 131358 Snap Ring.................................................................................................................... 3
8 1333382 Washer ........................................................................................................................ 2
9 1354915 Washer (0.010 in.) ....................................................................................................... AR
9 1354916 Washer (0.030 in.) ....................................................................................................... AR
9 1354917 Washer (0.060 in.) ....................................................................................................... AR
10 323061 Control Valve ............................................................................................................... 1
11 1333392 Housing (Optional)....................................................................................................... 1
11 1379687 Housing ....................................................................................................................... 1
12 292509 Capscrew..................................................................................................................... 2
13 313828 Nut ............................................................................................................................... 2
14 17051 Fitting........................................................................................................................... 1
15 189595 Fitting........................................................................................................................... 1
16 14603 Fitting (Optional) .......................................................................................................... 1
16 16486 O-Ring ..................................................................................................................... 1
17 16882 Fitting........................................................................................................................... 1
18 120938 Spring .......................................................................................................................... 1
19 323160 Washer ........................................................................................................................ 1
20 1376100 Hose ............................................................................................................................ 2
21 16560 Fitting........................................................................................................................... 2
21 16485 O-Ring ..................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FREE LIFT (Figure 10-4)


TWO STAGE FULL FREE-LIFT

10-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FREE LIFT
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A559 A559 A559
Group Number 2648 2948 3248
1 Chain 182333 180058 231083
2 Hose 1365302 1365305 1365308

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 a .. . . . Hose ............................................................................................................................ 1
3 161003 Nut ............................................................................................................................... 2
4 297649 Ring ............................................................................................................................. 2
5 323161 Pin ............................................................................................................................... 2
6 15200 Cotter Pin..................................................................................................................... 2
7 1369357 Chain Anchor ............................................................................................................... 2
8 1395285 Guard........................................................................................................................... 2
9 132860 Capscrew..................................................................................................................... 2
10 292683 Lockwasher.................................................................................................................. 2
11 1353546 Bracket......................................................................................................................... 1
12 302461 Pin ............................................................................................................................... 2
13 1489972 Bracket......................................................................................................................... 1
14 296422 Washer ........................................................................................................................ 4
15 320161 Washer ........................................................................................................................ 2
16 300937 Nut ............................................................................................................................... 4
17 1379496 Valve ............................................................................................................................ 1
17 16485 O-Ring ..................................................................................................................... 1
18 1378690 Crosshead ................................................................................................................... 1
19 320158 Washer ........................................................................................................................ 2
20 292681 Lockwasher.................................................................................................................. 2
21 132861 Capscrew..................................................................................................................... 2
22 178119 Clamp .......................................................................................................................... 1
23 239503 Nut ............................................................................................................................... 2
24 1380035 Fitting........................................................................................................................... 1
25 16882 Fitting........................................................................................................................... 1
26 304526 Snap Ring.................................................................................................................... 2
27 1379682 Chain Sheave Assembly.............................................................................................. 2
28 37752 Snap Ring................................................................................................................ 1
29 1378699 Bearing .................................................................................................................... 1
30 1378692 Sheave .................................................................................................................... 1
31 .. . . . Free-Lift Cylinder (☞ Figure 10-7) ............................................................................. 1
32 131358 Snap Ring.................................................................................................................... 1
33 166112 Clamp .......................................................................................................................... 1
34 296422 Washer ........................................................................................................................ 4

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

MAIN CYLINDER (Figure 10-5)


LEFT HAND
TWO STAGE FULL FREE-LIFT

10-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
ITEM Mast A559 A559 A559
Group Number 2648 2948 3248
Cylinder
8601852 8601855 8601858
Group Number
Lift Cylinder 1365572 1365575 1365578
1 Shell 1365600 1365604 1365607
2 Rod 1365659 1365663 1365666

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1310369 Wiper Ring............................................................................................................... 1
4 1371654 Seal ......................................................................................................................... 1
5 1365689 Gland....................................................................................................................... 1
6 132834 Back-Up Ring .......................................................................................................... 1
7 55407 O-Ring ..................................................................................................................... 1
8 1374802 Wear Ring ............................................................................................................... 1
9 1362875 Piston Ring .............................................................................................................. 1
10 295649 Capscrew ................................................................................................................ 1
11 190887 Seal ......................................................................................................................... 1

1360138 Seal Kit (Includes Items 3-4, 6-9) ................................................................................ 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

MAIN CYLINDER (Figure 10-6)


RIGHT HAND
TWO STAGE FULL FREE-LIFT

10-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAIN CYLINDER
RIGHT HAND
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
ITEM Mast A559 A559 A559
Group Number 2648 2948 3248
Cylinder
8601802 8601805 8601808
Group Number
Lift Cylinder 1362993 1362996 1362999
1 Shell 1365601 1365604 1365607
2 Rod 1365631 1365634 1365637

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1310369 Wiper Ring............................................................................................................... 1
4 1371654 Seal ......................................................................................................................... 1
5 1365689 Gland....................................................................................................................... 1
6 132834 Back-Up Ring .......................................................................................................... 1
7 55407 O-Ring ..................................................................................................................... 1
8 1362871 Wear Ring ............................................................................................................... 1
9 295649 Capscrew ................................................................................................................ 1
10 190887 Seal ......................................................................................................................... 1

2307196 Seal Kit (Includes Items 3-4, 6-8) ................................................................................ 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FREE-LIFT CYLINDER (Figure 10-7)


TWO STAGE FULL FREE-LIFT

10-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
ITEM Mast A559 A559 A559
Group Number 2648 2948 3248
Cylinder
8601902 8601905 8601908
Group Number
Lift Cylinder 1362883 1362885 1362888
1 Shell 1362919 1362922 1362925
2 Rod 1362956 1362959 1362962

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 2013099 Wiper ....................................................................................................................... 1
4 1358970 Seal ......................................................................................................................... 1
5 1362880 Gland....................................................................................................................... 1
6 615135 Back-Up Ring .......................................................................................................... 1
7 55146 O-Ring ..................................................................................................................... 1
8 638250 Back-Up Ring .......................................................................................................... 1
9 201829 Wiper Ring............................................................................................................... 1
10 1362881 Wear Ring ............................................................................................................... 1
11 257913 Check Valve............................................................................................................. 1
12 39348 O-Ring ..................................................................................................................... 1
13 297531 Washer .................................................................................................................... 1
14 187388 Snap Ring................................................................................................................ 1
15 1361302 Screw ...................................................................................................................... 1
16 190887 Seal ......................................................................................................................... 1

1360141 Seal Kit (Includes Items 3-4, 6-10, 12, 16) .................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CARRIAGE (Figure 10-8)


TWO STAGE FULL FREE-LIFT

10-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CARRIAGE
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1353388 Carriage....................................................................................................................... 1
1 1353373 Carriage .................................................................................................................. 1
2 1345216 Stubshaft............................................................................................................. 6
3 58901 Snap Ring................................................................................................................ 6
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 366115 Spacer ..................................................................................................................... 2
6 1333399 Load Roller (Optional) ............................................................................................. AR
6 1353192 Load Roller (Standard) ............................................................................................ 6
6 1393130 Load Roller (Optional) ............................................................................................. AR
7 1369345 Chain Anchor........................................................................................................... 2
7 1504010 Chain Anchor (Optional).......................................................................................... 2
8 1353408 Pin ........................................................................................................................... 2
9 131358 Snap Ring................................................................................................................ 4
10 323161 Pin ........................................................................................................................... 2
11 15200 Cotter Pin ................................................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

LOAD BACKREST EXTENSION (Figure 10-9)


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1349440 Load Backrest Extension (35.7 in.).............................................................................. 1


2 1343990 Capscrew (With Sideshift) ........................................................................................... 4
2 1353533 Capscrew (Without Sideshift) ...................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
3 296423 Washer (Optional)........................................................................................................ 4
4 300937 Nut ............................................................................................................................... 4

10-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-19
UNIT CODE D010
NORTH AMERICA 01/2002

MAST INSTALLATION (Figure 10-10)


TWO STAGE FULL FREE-LIFT

10-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAST INSTALLATION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1363260 Rod End (RH) .............................................................................................................. 1


2 1363261 Rod End (LH)............................................................................................................... 1
3 292531 Capscrew..................................................................................................................... 6
4 292683 Lockwasher.................................................................................................................. 6
5 292656 Nut ............................................................................................................................... 2
6 16001 Lube Fitting .................................................................................................................. 2
7 292526 Capscrew..................................................................................................................... 2
8 1371287 Washer ........................................................................................................................ 2
9 1348185 Bushing........................................................................................................................ 2
10 1348188 Rod End Pin ................................................................................................................ 2
11 1370721 Bushing........................................................................................................................ 2
12 1370722 Cap .............................................................................................................................. 2
13 308117 Rod End Pin ................................................................................................................ 2
14 300982 Bushing........................................................................................................................ 2
15 1495881 Washer ........................................................................................................................ 2
16 15236 Cotter Pin..................................................................................................................... 2
17 292682 Lockwasher.................................................................................................................. 2
18 2309269 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2
18 2308157 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE (Figure 10-11)


THREE FUNCTION
TWO STAGE FULL FREE-LIFT

10-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HEADER HOSE
THREE FUNCTION
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A559 A559 A559
Group Number 2648 2948 3248
1 Channel 1365501 1365501 1365504
2 Channel 1365506 1365512 1365516
3 Hose 1345569 1376111 1345573
21 Tube 1353632 1353635 1353638
22 Tube 1353662 1353665 1353668

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ....................................................................................................................... 1
2 a .. . . . Channel ....................................................................................................................... 1
3 a .. . . . Hose ............................................................................................................................ 2
4 1375574 Strap ............................................................................................................................ 2
5 1360386 Clamp .......................................................................................................................... 1
6 1360507 Clamp .......................................................................................................................... 4
7 1360508 Clamp .......................................................................................................................... 8
8 282533 Capscrew..................................................................................................................... 1
9 14692 Fitting........................................................................................................................... 2
10 1360386 Clamp .......................................................................................................................... 2
11 1345423 Clamp .......................................................................................................................... 2
12 1354918 Bracket......................................................................................................................... 1
13 293796 Capscrew..................................................................................................................... 6
14 1381771 Bracket......................................................................................................................... 1
15 1369333 Clamp .......................................................................................................................... 1
16 136749 Capscrew..................................................................................................................... 6
17 313828 Nut ............................................................................................................................... 6
18 1345199 Hose Guide.................................................................................................................. 2
19 1345204 Snap Ring.................................................................................................................... 2
20 137853 Sendor ......................................................................................................................... 2
21 a .. . . . Tube ............................................................................................................................. 1
22 a .. . . . Tube ............................................................................................................................. 1
23 1353530 Clamp .......................................................................................................................... 5
24 1360507 Clamp .......................................................................................................................... 3
25 17222 Fitting........................................................................................................................... 1
25 16483 O-Ring ..................................................................................................................... 1
26 1377371 Hose ............................................................................................................................ 2
27 302461 Pin ............................................................................................................................... 1
28 137852 Strap Clamp................................................................................................................. 2
29 16558 Fitting........................................................................................................................... 1
29 16483 O-Ring ..................................................................................................................... 1
30 300937 Nut ............................................................................................................................... 1
31 1345190 Washer ........................................................................................................................ 1
32 1494017 Sheave......................................................................................................................... 1
33 1395291 Hose Guard ................................................................................................................. 1
34 1396406 Stubshaft ..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 10-23


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE
THREE FUNCTION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

35 320171 Washer ........................................................................................................................ 1


36 132680 Capscrew..................................................................................................................... 2

FOOTNOTES:
a Refer to Table

10-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-25
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE (Figure 10-12)


FOUR FUNCTION
TWO STAGE FULL FREE-LIFT

10-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HEADER HOSE
FOUR FUNCTION
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A559 A559 A559
Group Number 2648 2948 3248
1 Channel 1365501 1365501 1365504
2 Channel 1365506 1365512 1365516
3 Hose 1345569 1376111 1345573
22 Tube 1353632 1353635 1353638
23 Tube 1353662 1353665 1353668
24 Hose 1376144 1376147 1376150

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ....................................................................................................................... 1
2 a .. . . . Channel ....................................................................................................................... 1
3 a .. . . . Hose ............................................................................................................................ 4
4 1375574 Strap ............................................................................................................................ 4
5 1360386 Clamp .......................................................................................................................... 2
6 1360507 Clamp .......................................................................................................................... 8
7 1360508 Clamp .......................................................................................................................... 4
8 1494017 Sheave......................................................................................................................... 2
9 14692 Fitting........................................................................................................................... 2
10 1360386 Clamp .......................................................................................................................... 6
11 1345423 Clamp .......................................................................................................................... 2
12 1354918 Bracket......................................................................................................................... 1
13 293796 Capscrew..................................................................................................................... 4
14 1381771 Bracket......................................................................................................................... 1
15 1369333 Clamp .......................................................................................................................... 2
16 136749 Capscrew..................................................................................................................... 8
17 313828 Nut ............................................................................................................................... 8
18 1345199 Hose Guide.................................................................................................................. 4
19 1345204 Snap Ring.................................................................................................................... 4
20 137852 Strap Clamp................................................................................................................. 2
21 293795 Capscrew..................................................................................................................... 2
22 a .. . . . Tube ............................................................................................................................. 1
23 a .. . . . Tube ............................................................................................................................. 1
24 a .. . . . Hose ............................................................................................................................ 2
25 17222 Fitting........................................................................................................................... 2
25 16483 O-Ring ..................................................................................................................... 1
26 1377371 Hose ............................................................................................................................ 2
27 1396406 Stubshaft ..................................................................................................................... 2
28 137852 Strap Clamp................................................................................................................. 4
29 320171 Washer ........................................................................................................................ 2
30 1377372 Hose ............................................................................................................................ 2
31 1345190 Washer ........................................................................................................................ 2
32 16558 Fitting........................................................................................................................... 2
32 16483 O-Ring ..................................................................................................................... 1
33 1353530 Clamp .......................................................................................................................... 10

©2002 HYSTER COMPANY See Service Manual 10-27


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE
FOUR FUNCTION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

34 292533 Capscrew..................................................................................................................... 2
35 300937 Nut ............................................................................................................................... 2
36 1395291 Hose Guard ................................................................................................................. 1
37 1395292 Hose Guard ................................................................................................................. 1
38 302461 Pin ............................................................................................................................... 1
39 132680 Capscrew..................................................................................................................... 2

FOOTNOTES:
a Refer to Table

10-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FORK (Figure 10-13)


TWO STAGE FULL FREE-LIFT

KEY:
A: Standard Taper (40 mm x 100 mm)
B: Full Bottom Taper (40 mm x 100 mm)
QTY
ITEM PART NO. DESCRIPTION A B

1 384211 Fork (36 in.) ......................................................................................................... 2 ..


1 384213 Fork (42 in.) ......................................................................................................... 2 ..
1 384214 Fork (48 in.) ......................................................................................................... 2 ..
1 384215 Fork (54 in.) ......................................................................................................... 2 ..
1 384216 Fork (60 in.) ......................................................................................................... 2 ..
1 1338076 Fork (36 in.) ......................................................................................................... .. 2
1 1338077 Fork (42 in.) ......................................................................................................... .. 2
1 1338078 Fork (48 in.) ......................................................................................................... .. 2
2 1500773 Latch Kit .......................................................................................................... 2 2
3 .. . . . Knob............................................................................................................ 1 1
4 .. . . . Pin............................................................................................................... 1 1
5 .. . . . Spring.......................................................................................................... 1 1

NOTE:
Other Fork Dimensions Available on Request, Contact Your Dealer for Hyster Lift Trucks.

©2002 HYSTER COMPANY See Service Manual 10-29


for service procedures.
NOTES

10-30
UNIT CODE D010
01/2002 NORTH AMERICA

11 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 11
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-18
FORK
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-29
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-16
HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-26
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-24
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-4
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-20
MAIN CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-12
RIGHT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-8
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-22
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11-2

©2002 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

OUTER MAST (Figure 11-1)


THREE STAGE FULL FREE-LIFT

11-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
1 Outer Mast 1348003 1348005 1348008 1348013

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1333399 Load Roller (Optional) ................................................................................................. 2
6 1353192 Load Roller (Standard) ................................................................................................ 2
6 1393132 Load Roller (Optional) ................................................................................................. 2
7 58901 Snap Ring.................................................................................................................... 2
8 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INTERMEDIATE MAST (Figure 11-2)


THREE STAGE FULL FREE-LIFT

11-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
1 Intermediate Mast 1353003 1353005 1353008 1353012

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Intermediate Mast........................................................................................................ 1
2 1345216 Stubshaft ................................................................................................................. 4
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1333399 Load Roller (Optional) ................................................................................................. 2
6 1353192 Load Roller (Standard) ................................................................................................ 4
6 1393132 Load Roller (Optional) ................................................................................................. 2
7 58901 Snap Ring.................................................................................................................... 4
8 129387 Shim (0.020 in.) ........................................................................................................... AR
9 1379685 Chain Sheave Assembly.............................................................................................. 2
10 1378698 Sheave .................................................................................................................... 1
11 1378699 Bearing .................................................................................................................... 1
12 37752 Snap Ring................................................................................................................ 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INNER MAST (Figure 11-3)


THREE STAGE FULL FREE-LIFT

11-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
1 Inner Mast 1352803 1352805 1352808 1352812

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1333399 Load Roller (Optional) ................................................................................................. 2
5 1353192 Load Roller (Standard) ................................................................................................ 2
5 1393132 Load Roller (Optional) ................................................................................................. 2

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

MAIN LIFT (Figure 11-4)


THREE STAGE FULL FREE-LIFT

11-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
1 Chain 161029 88436 88441 88446

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 .. . . . Cylinder (LH) (☞ Figure 11-6) ................................................................................... 1
3 .. . . . Cylinder (RH) (☞ Figure 11-7) ................................................................................... 1
4 292532 Capscrew..................................................................................................................... 2
5 296422 Washer ........................................................................................................................ 4
6 323090 Spacer ......................................................................................................................... 2
7 300937 Nut ............................................................................................................................... 2
8 131358 Snap Ring.................................................................................................................... 3
9 1333382 Washer ........................................................................................................................ 2
10 1354915 Washer (0.010 in.) ....................................................................................................... AR
10 1354916 Washer (0.030 in.) ....................................................................................................... AR
10 1354917 Washer (0.060 in.) ....................................................................................................... AR
11 313828 Nut ............................................................................................................................... 4
12 136681 Capscrew..................................................................................................................... 4
13 17051 Fitting........................................................................................................................... 1
14 1363250 Plate ............................................................................................................................ 1
15 1363251 Clamp .......................................................................................................................... 1
16 16560 Fitting........................................................................................................................... 2
16 16485 O-Ring ..................................................................................................................... 2
17 323061 Control Valve ............................................................................................................... 1
18 1333392 Housing ....................................................................................................................... 1
19 189595 Fitting........................................................................................................................... 1
20 15223 Cotter Pin..................................................................................................................... 2
21 161003 Nut ............................................................................................................................... 4
22 297649 Ring ............................................................................................................................. 4
23 16543 Fitting........................................................................................................................... 1
23 16486 O-Ring ..................................................................................................................... 1
24 323161 Pin ............................................................................................................................... 4
25 15200 Cotter Pin..................................................................................................................... 4
26 1369357 Chain Anchor ............................................................................................................... 2
27 1365140 Chain Anchor ............................................................................................................... 2
28 120938 Spring .......................................................................................................................... 1
29 323160 Washer ........................................................................................................................ 1
30 1376323 Tube ............................................................................................................................. 1
31 1376100 Hose ............................................................................................................................ 2
32 16882 Fitting........................................................................................................................... 1
33 292509 Capscrew..................................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FREE LIFT (Figure 11-5)


THREE STAGE FULL FREE-LIFT

11-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FREE LIFT
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
1 Chain 180030 180058 231083 180029
2 Hose 1363303 1363305 1363308 1363312

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 a .. . . . Hose ............................................................................................................................ 1
3 161003 Nut ............................................................................................................................... 2
4 297649 Ring ............................................................................................................................. 2
5 323161 Pin ............................................................................................................................... 2
6 15200 Cotter Pin..................................................................................................................... 2
7 1369357 Chain Anchor ............................................................................................................... 2
8 1395285 Guard........................................................................................................................... 2
9 132860 Capscrew..................................................................................................................... 2
10 292683 Lockwasher.................................................................................................................. 3
11 1353547 Bracket......................................................................................................................... 1
12 302461 Pin ............................................................................................................................... 2
13 1489972 Bracket......................................................................................................................... 1
14 292528 Capscrew..................................................................................................................... 4
15 320161 Washer ........................................................................................................................ 6
16 300937 Nut ............................................................................................................................... 4
17 1379496 Valve ............................................................................................................................ 1
18 1378690 Crosshead ................................................................................................................... 1
19 292532 Capscrew..................................................................................................................... 1
20 1360534 Stubshaft ..................................................................................................................... 1
21 1343989 Sheave......................................................................................................................... 1
21 1354901 Bushing ................................................................................................................... 1
22 1379682 Chain Sheave Assembly.............................................................................................. 2
23 37752 Snap Ring................................................................................................................ 1
24 1378699 Bearing .................................................................................................................... 1
25 1378692 Sheave .................................................................................................................... 1
26 296422 Washer ........................................................................................................................ 4
27 304526 Snap Ring.................................................................................................................... 2
28 131358 Snap Ring.................................................................................................................... 1
29 .. . . . Free-Lift Cylinder (☞ Figure 11-8) ............................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

MAIN CYLINDER (Figure 11-6)


LEFT HAND
THREE STAGE FULL FREE-LIFT

11-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAIN CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
ITEM Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
Cylinder
8601703 8601705 8601708 8601712
Group Number
Lift Cylinder 1362684 1362696 1362715 1362739
1 Shell 1362685 1362697 1362716 1362740
2 Rod 1362686 1362698 1362717 1362741
4 Spacer ---- ---- ---- 1355610

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 a .. . . . Spacer ..................................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1
15 1362875 Piston Ring .............................................................................................................. 1
16 322902 Wear Ring ............................................................................................................... 1

1360139 Seal Kit (Includes Items 8-15) ..................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

MAIN CYLINDER (Figure 11-7)


RIGHT HAND
THREE STAGE FULL FREE-LIFT

11-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAIN CYLINDER
RIGHT HAND
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
ITEM Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
Cylinder
8601753 8601755 8601758 8601762
Group Number
Lift Cylinder 1362688 1362700 1362719 1362743
1 Shell 1362689 1362707 1362726 1362677
2 Rod 1362686 1362698 1362717 1362741
4 Spacer ---- ---- ---- 1355610

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 a .. . . . Spacer ..................................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1
15 1362875 Piston Ring .............................................................................................................. 1
16 322902 Wear Ring ............................................................................................................... 1

1360139 Seal Kit (Includes Items 8-15) ..................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

FREE-LIFT CYLINDER (Figure 11-8)


THREE STAGE FULL FREE-LIFT

11-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
ITEM Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
Cylinder
8601903 8601905 8601908 8601913
Group Number
Lift Cylinder 1362884 1362885 1362888 1362893
1 Shell 1362920 1362922 1362925 1362930
2 Rod 1362957 1362959 1362962 1362967

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 2013099 Wiper ....................................................................................................................... 1
4 1358970 Seal ......................................................................................................................... 1
5 1362880 Gland....................................................................................................................... 1
6 615135 Back-Up Ring .......................................................................................................... 1
7 55146 O-Ring ..................................................................................................................... 1
8 638250 Back-Up Ring .......................................................................................................... 1
9 201829 Wiper Ring............................................................................................................... 1
10 1362881 Wear Ring ............................................................................................................... 1
11 257913 Check Valve............................................................................................................. 1
12 39348 O-Ring ..................................................................................................................... 1
13 297531 Washer .................................................................................................................... 1
14 187388 Snap Ring................................................................................................................ 1
15 1361302 Screw ...................................................................................................................... 1
16 190887 Seal ......................................................................................................................... 1

1360141 Seal Kit (Includes Items 3-4, 6-10, 12, 16) .................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

CARRIAGE (Figure 11-9)


THREE STAGE FULL FREE-LIFT

11-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1353386 Carriage....................................................................................................................... 1
1 1353371 Carriage .................................................................................................................. 1
2 1345216 Stubshaft............................................................................................................. 6
3 58901 Snap Ring................................................................................................................ 6
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 366115 Spacer ..................................................................................................................... 2
6 1363272 Load Roller (Standard) ............................................................................................ AR
6 1393142 Bearing (Optional) ................................................................................................... AR
7 1369345 Chain Anchor........................................................................................................... 2
7 1504010 Chain Anchor (Optional).......................................................................................... 2
8 1353408 Pin ........................................................................................................................... 2
9 131358 Snap Ring................................................................................................................ 4
10 323161 Pin ........................................................................................................................... 2
11 15200 Cotter Pin ................................................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

LOAD BACKREST EXTENSION (Figure 11-10)


THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1349440 Load Backrest Extension (35.7 in.).............................................................................. 1


2 1343990 Capscrew (With Sideshift) ........................................................................................... 4
2 1353533 Capscrew (Without Sideshift) ...................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
3 296423 Washer (Optional)........................................................................................................ 4
4 300937 Nut ............................................................................................................................... 4

11-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

11-21
UNIT CODE D010
NORTH AMERICA 01/2002

MAST INSTALLATION (Figure 11-11)


THREE STAGE FULL FREE-LIFT

11-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

MAST INSTALLATION
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1363260 Rod End (RH) .............................................................................................................. 1


2 1363261 Rod End (LH)............................................................................................................... 1
3 293651 Capscrew..................................................................................................................... 6
4 292683 Lockwasher.................................................................................................................. 6
5 292656 Nut ............................................................................................................................... 2
6 16001 Lube Fitting .................................................................................................................. 2
7 292514 Capscrew..................................................................................................................... 2
8 1371287 Washer ........................................................................................................................ 2
9 1348185 Bushing........................................................................................................................ 2
10 1348187 Rod End Pin (With Lube) ............................................................................................. 2
10 1348188 Rod End Pin (Without Lube) ........................................................................................ 2
11 1370721 Bushing........................................................................................................................ 2
12 1370722 Cap .............................................................................................................................. 2
13 308117 Rod End Pin ................................................................................................................ 2
14 300982 Bushing........................................................................................................................ 2
15 1495881 Washer ........................................................................................................................ 2
16 15236 Cotter Pin..................................................................................................................... 2
17 292682 Lockwasher.................................................................................................................. 2
18 2309269 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2
18 2308157 Tilt Cylinder (☞ Figure 8-7) ........................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 11-23


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE (Figure 11-12)


THREE FUNCTION
THREE STAGE FULL FREE-LIFT

11-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HEADER HOSE
THREE FUNCTION
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
1 Hose 1369623 1369624 1358354 1369627

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 2
2 137852 Strap Clamp................................................................................................................. 2
3 1381771 Bracket......................................................................................................................... 1
4 136704 Capscrew..................................................................................................................... 2
5 136749 Capscrew..................................................................................................................... 8
6 313828 Nut ............................................................................................................................... 10
7 1345199 Hose Guide.................................................................................................................. 2
8 1345204 Snap Ring.................................................................................................................... 2
9 1369333 Clamp .......................................................................................................................... 1
10 1381642 Stubshaft (RH) ............................................................................................................. 1
11 1494017 Sheave......................................................................................................................... 1
12 1381598 Bracket (RH) ................................................................................................................ 1
13 1345190 Washer ........................................................................................................................ 1
14 292533 Capscrew..................................................................................................................... 1
15 320161 Washer ........................................................................................................................ 1
16 300937 Nut ............................................................................................................................... 1
17 1360549 Spacer ......................................................................................................................... 1
18 293795 Capscrew..................................................................................................................... 4
19 1494017 Sheave......................................................................................................................... 1
20 1363255 Bracket......................................................................................................................... 1
21 1360386 Clamp .......................................................................................................................... 2
22 1353464 Plate ............................................................................................................................ 1
23 1348247 Hose Guide.................................................................................................................. 1
24 292521 Capscrew..................................................................................................................... 2
25 320160 Washer ........................................................................................................................ 2
26 316826 Nut ............................................................................................................................... 1
27 1353530 Clamp .......................................................................................................................... 4
28 1360507 Clamp .......................................................................................................................... 2
29 1375574 Strap ............................................................................................................................ 2
30 17222 Fitting........................................................................................................................... 1
30 16483 O-Ring ..................................................................................................................... 1
31 1377371 Hose ............................................................................................................................ 2
32 320171 Washer ........................................................................................................................ 1
33 16558 Fitting........................................................................................................................... 1
33 16483 O-Ring ..................................................................................................................... 1
34 1396406 Stubshaft ..................................................................................................................... 1
35 1395291 Hose Guard ................................................................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE (Figure 11-13)


FOUR FUNCTION
THREE STAGE FULL FREE-LIFT

11-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4010 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (157.9 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4010 4310 4760 5360
1 Hose 1369623 1369624 1358354 1369627

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 4
2 1375574 Strap ............................................................................................................................ 2
3 1381771 Bracket......................................................................................................................... 1
4 136704 Capscrew..................................................................................................................... 4
5 136749 Capscrew..................................................................................................................... 10
6 313828 Nut ............................................................................................................................... 14
7 1345199 Hose Guide.................................................................................................................. 4
8 1345204 Snap Ring.................................................................................................................... 4
9 1369333 Clamp .......................................................................................................................... 2
10 1381641 Stubshaft (LH) ............................................................................................................. 2
10 1381642 Stubshaft (RH) ............................................................................................................. 2
11 1494017 Sheave......................................................................................................................... 2
12 1381598 Bracket (RH) ................................................................................................................ 1
13 1345190 Washer ........................................................................................................................ 2
14 292533 Capscrew..................................................................................................................... 2
15 320161 Washer ........................................................................................................................ 2
16 300937 Nut ............................................................................................................................... 2
17 1360549 Spacer ......................................................................................................................... 2
18 293795 Capscrew..................................................................................................................... 8
19 320171 Washer ........................................................................................................................ 1
20 1381618 Hose ............................................................................................................................ 1
21 1360386 Clamp .......................................................................................................................... 4
22 1353464 Plate ............................................................................................................................ 1
23 1348246 Hose Guide (LH).......................................................................................................... 1
23 1348247 Hose Guide (RH) ......................................................................................................... 1
24 292521 Capscrew..................................................................................................................... 2
25 320160 Washer ........................................................................................................................ 2
26 316826 Nut ............................................................................................................................... 2
27 1353530 Clamp .......................................................................................................................... 8
28 1360507 Clamp .......................................................................................................................... 4
29 1363255 Bracket (RH) ................................................................................................................ 1
29 1363256 Bracket (LH)................................................................................................................. 1
30 1381618 Hose ............................................................................................................................ 1
31 1381599 Bracket (LH)................................................................................................................. 1
32 1348247 Hose Guide (LH).......................................................................................................... 1
33 17222 Fitting........................................................................................................................... 2
33 16483 O-Ring ..................................................................................................................... 1
34 1377371 Hose ............................................................................................................................ 1
35 1377371 Hose ............................................................................................................................ 1
36 137852 Strap Clamp................................................................................................................. 4
37 16558 Fitting........................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

37 16483 O-Ring ..................................................................................................................... 1


38 1395291 Hose Guard ................................................................................................................. 1
39 1395292 Hose Guard ................................................................................................................. 1
40 1494017 Sheave......................................................................................................................... 2
41 1396406 Stubshaft ..................................................................................................................... 2

FOOTNOTES:
a Refer to Table

11-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

FORK (Figure 11-14)


THREE STAGE FULL FREE-LIFT

KEY:
A: Standard Taper (40 mm x 100 mm)
B: Full Bottom Taper (40 mm x 100 mm)
QTY
ITEM PART NO. DESCRIPTION A B

1 384211 Fork (36 in.) ......................................................................................................... 2 ..


1 384213 Fork (42 in.) ......................................................................................................... 2 ..
1 384214 Fork (48 in.) ......................................................................................................... 2 ..
1 384215 Fork (54 in.) ......................................................................................................... 2 ..
1 384216 Fork (60 in.) ......................................................................................................... 2 ..
1 1338076 Fork (36 in.) ......................................................................................................... .. 2
1 1338077 Fork (42 in.) ......................................................................................................... .. 2
1 1338078 Fork (48 in.) ......................................................................................................... .. 2
2 1500773 Latch Kit .......................................................................................................... 2 2
3 .. . . . Knob............................................................................................................ 1 1
4 .. . . . Pin............................................................................................................... 1 1
5 .. . . . Spring.......................................................................................................... 1 1

NOTE:
Other Fork Dimensions Available on Request, Contact Your Dealer for Hyster Lift Trucks.

©2002 HYSTER COMPANY See Service Manual 11-29


for service procedures.
NOTES

11-30
UNIT CODE D010
01/2002 NORTH AMERICA

12 OPTIONS
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 12
OPTIONS

DESCRIPTION PAGE

AUXILIARY FUNCTION TUBE


TWO STAGE AND THREE STAGE FULL FREE-LIFT.................................................................................. 12-22
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-20
BACK-UP ALARM ............................................................................................................................................ 12-18
DRIVE LIGHTS AND REAR LIGHTS ............................................................................................................... 12-16
DRIVE TIRE AND WHEEL ............................................................................................................................... 12-13
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 12-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 12-10
INTEGRAL SIDE-SHIFT HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 12-12
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-11
SIDE-SHIFT CARRIAGE .................................................................................................................................... 12-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 12-4
STEER TIRE AND WHEEL
15 X 5 X 11.25 .............................................................................................................................................. 12-14

©2002 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

SIDE-SHIFT CARRIAGE (Figure 12-1)

12-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE

ITEM PART NO. DESCRIPTION QTY

1399037 Carriage (36 in.)........................................................................................................... 1


1 1355524 Apron (36 in.) (Top) ................................................................................................. 1
2 1378051 Apron (36 in.) (Lower) ............................................................................................. 1
2 1396427 Shim ........................................................................................................................ 6
3 1399002 Support.................................................................................................................... 1
4 1396456 Bearing (Top)........................................................................................................... 1
5 1378061 Bearing (Lower)....................................................................................................... 1
6 1360125 Side-Shift Cylinder (☞ Figure 12-2) ....................................................................... 1
7 293704 Capscrew ................................................................................................................ 4
8 296431 Washer .................................................................................................................... 4
9 1358809 Rod (Optional) ......................................................................................................... 2
9 1371289 Capscrew ................................................................................................................ 2
10 a 1381766 Tube......................................................................................................................... 1
11 313828 Nut........................................................................................................................... 2
11 313828 Nut (Optional) .......................................................................................................... 4
12 16041 Lube Fitting.............................................................................................................. 3
13 1358821 Shim (0.020 in.) ....................................................................................................... 4
14 239784 Fitting........................................................................................................................... 2
14 16481 O-Ring ..................................................................................................................... 1
15 b 1360263 Tube ............................................................................................................................. 1
16 b 1360264 Tube ............................................................................................................................. 1
17 a 1381765 Tube ............................................................................................................................. 1
18 a 1390365 Hose ............................................................................................................................ 1
19 a 1390366 Hose ............................................................................................................................ 1

FOOTNOTES:
a Two Stage and Three Stage Full Free-Lift
b Two Stage Limited Free-Lift

©2002 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

SIDE-SHIFT CYLINDER (Figure 12-2)

ITEM PART NO. DESCRIPTION QTY

1360125 Side-Shift Cylinder (Group No. 8601301).................................................................... 1


1 2311471 Tube......................................................................................................................... 1
2 2309719 Rod.......................................................................................................................... 1
3 2306755 Seal ......................................................................................................................... 1
4 55407 O-Ring ..................................................................................................................... 2
5 153919 Back-Up Ring .......................................................................................................... 2
6 294643 Seal ......................................................................................................................... 2
7 636851 Wiper Ring............................................................................................................... 2
8 2310768 Gland....................................................................................................................... 2

2311624 Seal Kit (Includes Items 4-7) ....................................................................................... 1

12-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

12-5
UNIT CODE D010
NORTH AMERICA 01/2002

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 12-3)


TWO STAGE LIMITED FREE-LIFT

12-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1486172 Side-Shift Carriage (36 in.) .......................................................................................... 1


1 1488992 Carriage (36 in.) (Inner) .......................................................................................... 1
2 1489009 Frame (36 in.) (Outer) ............................................................................................. 1
3 1360125 Side-Shift Cylinder (☞ Figure 12-2) ....................................................................... 1
4 2043531 Bearing (Upper)....................................................................................................... 2
5 2043533 Bearing (Lower)....................................................................................................... 2
6 2043530 Hook (Lower) ........................................................................................................... 2
7 226458 Capscrew ................................................................................................................ 4
8 221775 Washer .................................................................................................................... 4
9 1401746 Pin ........................................................................................................................... 2
10 18832 Cotter Pin ................................................................................................................ 2
11 302397 Pin ........................................................................................................................... 1
12 16041 Lube Fitting.............................................................................................................. 2
13 1353192 Load Roller .............................................................................................................. 6
14 58901 Snap Ring................................................................................................................ 6
15 129387 Shim (0.020 in.) ....................................................................................................... 28
16 366115 Spacer ..................................................................................................................... 6
17 1369345 Chain Anchor........................................................................................................... 2
18 1353408 Pin ........................................................................................................................... 2
19 131358 Snap Ring................................................................................................................ 4
20 323161 Pin ........................................................................................................................... 2
21 15200 Cotter Pin ................................................................................................................ 2
22 1498326 Shim ........................................................................................................................ AR

©2002 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 12-4)


TWO AND THREE STAGE FULL FREE-LIFT

12-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND THREE STAGE FULL FREE-LIFT

KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B
1486174 Side-Shift Carriage (36 in.) .................................................................................. .. 1
1486173 Side-Shift Carriage (36 in.) .................................................................................. 1 ..
1 1488993 Carriage (36 in.) (Inner) .................................................................................. 1 ..
1 1488994 Carriage (36 in.) (Inner) .................................................................................. .. 1
2 1489009 Frame (36 in.) (Outer) ..................................................................................... 1 1
3 1360125 Side-Shift Cylinder (☞ Figure 12-2) ............................................................... 1 1
4 2043531 Bearing (Upper)............................................................................................... 2 2
5 2043533 Bearing (Lower)............................................................................................... 2 2
6 2043530 Hook (Lower) ................................................................................................... 2 2
7 226458 Capscrew ........................................................................................................ 4 2
8 221775 Washer ............................................................................................................ 4 4
9 1401746 Pin ................................................................................................................... 2 2
10 18832 Cotter Pin ........................................................................................................ 2 2
11 302397 Pin ................................................................................................................... 1 1
12 16041 Lube Fitting...................................................................................................... 2 2
13 317735 Pin ................................................................................................................... 2 2
14 1369345 Chain Anchor................................................................................................... 2 2
15 131358 Snap Ring........................................................................................................ 4 4
16 323161 Pin ................................................................................................................... 2 2
17 15200 Cotter Pin ........................................................................................................ 2 2
18 1353192 Load Roller ...................................................................................................... 6 ..
18 1363272 Load Roller ...................................................................................................... .. 6
19 129387 Shim (0.020 in.) ............................................................................................... 28 28
20 366115 Spacer ............................................................................................................. 6 6
21 58901 Snap Ring........................................................................................................ 6 6
22 1498326 Shim ................................................................................................................ AR AR

©2002 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INTEGRAL SIDE-SHIFT CYLINDER (Figure 12-5)

ITEM PART NO. DESCRIPTION QTY

2043528 Cylinder Assembly ....................................................................................................... 1


1 1489016 Cylinder ................................................................................................................... 1
2 1489037 Rod Seal.................................................................................................................. 2
3 1489035 O-Ring ..................................................................................................................... 2
4 1489033 Retainer................................................................................................................... 2
5 1489039 Rod Wiper ............................................................................................................... 2
6 1503096 Seal Kit .................................................................................................................... 1

12-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

INTEGRAL SIDE-SHIFT HOSES (Figure 12-6)


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1503476 Hose ............................................................................................................................ 1


2 1489042 Hose ............................................................................................................................ 1
3 16558 Fitting........................................................................................................................... 3
4 129563 Strap Clamp................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

INTEGRAL SIDE-SHIFT HOSES (Figure 12-7)


TWO AND THREE STAGE FULL FREE-LIFT

KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B
1 1503481 Hose .................................................................................................................... 1 ..
1 1503480 Hose .................................................................................................................... .. 1
2 1489050 Hose .................................................................................................................... 1 ..
2 1503474 Hose .................................................................................................................... .. 1
3 16558 Fitting ................................................................................................................... 2 2
4 129563 Strap Clamp......................................................................................................... 1 1

12-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

DRIVE TIRE AND WHEEL (Figure 12-8)

KEY:
A: 18 x 6 x 12 Smooth (25-30XM)
B: 18 x 7 x 12 Smooth (35-40 XM)
C: 18 x 7 x 12 Smooth (25-40XM)
D: 18 x 7 x 12 Wide Tread Smooth (25-40XM)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 c 2023624 Wheel and Tire .............................................................................. 2 .. .. ..


1 c 2023628 Wheel and Tire .............................................................................. .. 2 .. ..
1 b 2044305 Wheel and Tire .............................................................................. 2 .. .. ..
1 a 2022669 Wheel and Tire .............................................................................. 2 .. .. ..
1 b 2044304 Wheel and Tire .............................................................................. .. .. 2 ..
1 a 2022672 Wheel and Tire .............................................................................. .. .. 2 ..
1 d 2023632 Wheel and Tire .............................................................................. .. .. .. 2
1 b 2044299 Wheel and Tire .............................................................................. .. .. .. 2
1 a 2023443 Wheel and Tire .............................................................................. .. .. .. 2
2 c 181480 Tire ............................................................................................ 1 .. .. ..
2 b 237209 Tire ............................................................................................ 1 .. .. ..
2 c 2022670 Tire ............................................................................................ 1 .. .. ..
2 c 181481 Tire ............................................................................................ .. 1 .. ..
2 b 237210 Tire ............................................................................................ .. .. 1 ..
2 a 2022673 Tire ............................................................................................ .. .. 1 ..
2 d 181481 Tire ............................................................................................ .. .. .. 1
3 2022671 Wheel ........................................................................................ 1 .. .. ..
3 2022668 Wheel ........................................................................................ .. 1 .. ..
4 292544 Capscrew .................................................................................. 6 6 6 6
5 292684 Lockwasher ............................................................................... 6 6 6 6

FOOTNOTES:
a Lug
b Non-Marking
c Smooth
d Wide Tread Smooth

©2002 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

STEER TIRE AND WHEEL (Figure 12-9)


15 X 5 X 11.25

ITEM PART NO. DESCRIPTION QTY

1 b 2023636 Wheel and Tire ............................................................................................................ 2


1 a 2044298 Wheel and Tire ............................................................................................................ 2
2 2022774 Wheel ...................................................................................................................... 1
3 a 2023589 Tire .......................................................................................................................... 1
3 b 2023909 Tire .......................................................................................................................... 1

FOOTNOTES:
a Non-Marking
b Smooth

12-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

12-15
UNIT CODE D010
NORTH AMERICA 01/2002

DRIVE LIGHTS AND REAR LIGHTS (Figure 12-10)

12-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

DRIVE LIGHTS AND REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1354119 Headlight ..................................................................................................................... 1


1 1356332 Headlight ..................................................................................................................... 3
1 1379799 Bulb ......................................................................................................................... 1
2 1375171 Bracket (RH) (Front) .................................................................................................... 1
2 1375172 Bracket (LH) (Front) ..................................................................................................... 1
2 1376579 Bracket (Rear) ............................................................................................................. 1
3 316678 Screw (Rear)................................................................................................................ 2
3 316678 Screw (Front) ............................................................................................................... 4
4 1367645 Grommet...................................................................................................................... 4
5 2314806 Relay............................................................................................................................ 1
6 1331245 Switch (Front) .............................................................................................................. 1
6 1301156 Lens (Front) ............................................................................................................. 1
7 1331245 Switch (Rear) ............................................................................................................... 1
7 1301156 Lens (Rear) ............................................................................................................. 1
8 1356355 Bushing........................................................................................................................ 2
9 2041637 Wire Harness............................................................................................................... 1
10 2022705 Wire Harness............................................................................................................... 3
11 2021953 Fuse (10 Amp) ............................................................................................................. 1
12 1375169 Plate ............................................................................................................................ 3
13 1375168 Bolt .............................................................................................................................. 3
14 296418 Washer ........................................................................................................................ 3
15 316835 Nut ............................................................................................................................... 3

©2002 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

BACK-UP ALARM (Figure 12-11)

ITEM PART NO. DESCRIPTION QTY

1 1491379 Bracket......................................................................................................................... 1
2 292500 Capscrew..................................................................................................................... 2
3 296417 Lockwasher.................................................................................................................. 2
4 302399 Nut ............................................................................................................................... 2
5 1361552 Wire Harness............................................................................................................... 1
6 1339947 Alarm (82-102 dBA)..................................................................................................... 1
7 136681 Capscrew..................................................................................................................... 1
8 292681 Lockwasher.................................................................................................................. 1
9 15932 Washer ........................................................................................................................ 1
10 239503 Nut ............................................................................................................................... 1

12-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

12-19
UNIT CODE D010
NORTH AMERICA 01/2002

AUXILIARY FUNCTION TUBE (Figure 12-12)


TWO STAGE LIMITED FREE-LIFT

12-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

AUXILIARY FUNCTION TUBE


TWO STAGE LIMITED FREE-LIFT

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B

1 1370497 Tube ..................................................................................................................... 1 ..


2 1370496 Tube ..................................................................................................................... 1 ..
3 1370511 Tube ..................................................................................................................... .. 1
4 1370510 Tube ..................................................................................................................... .. 1
5 1370479 Bracket................................................................................................................. 1 1
6 136681 Capscrew............................................................................................................. 2 2
7 292681 Lockwasher.......................................................................................................... 2 2
8 1370498 Clamp .................................................................................................................. 1 1
9 313828 Nut ....................................................................................................................... 1 1
10 296484 Screw................................................................................................................... 1 1
11 16447 Fitting................................................................................................................... 2 2
12 16693 Fitting................................................................................................................... 2 2

©2002 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

AUXILIARY FUNCTION TUBE (Figure 12-13)


TWO STAGE AND THREE STAGE FULL FREE-LIFT

12-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

AUXILIARY FUNCTION TUBE


TWO STAGE AND THREE STAGE FULL FREE-LIFT

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B

1 1370483 Tube ..................................................................................................................... 1 ..


2 1370482 Tube ..................................................................................................................... 1 ..
3 1370481 Tube ..................................................................................................................... .. 1
4 1370480 Tube ..................................................................................................................... .. 1
5 1370479 Bracket................................................................................................................. 1 1
6 136681 Capscrew............................................................................................................. 2 2
7 292681 Lockwasher.......................................................................................................... 2 2
8 1370498 Clamp .................................................................................................................. 1 1
9 313828 Nut ....................................................................................................................... 1 1
10 296484 Screw................................................................................................................... 1 1
11 16447 Fitting................................................................................................................... 2 2
12 16693 Fitting................................................................................................................... 2 2

©2002 HYSTER COMPANY See Service Manual 12-23


for service procedures.
NOTES

12-24
UNIT CODE D010
01/2002 NORTH AMERICA

13 NUMERICAL INDEX
UNIT CODE D010
01/2002 NORTH AMERICA

SECTION 13
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
142 3-3 19 11-23 6 10-7 21 9-11 11
14358 3-19 19 16041 12-3 12 11-9 16 10-11 7
3-23 6 12-7 12 16567 6-9 28 10-13 7
14385 3-23 7 12-9 12 16568 9-19 20 11-13 11
14603 10-7 16 16143 3-23 3 16693 12-21 12 11-15 11
14604 5-9 44 16187 3-23 33 12-23 12 12-4 4
14692 10-23 9 16403 9-7 18 16788 3-23 5 57568 3-5 8
10-27 9 16447 12-21 11 16815 6-3 24 57664 8-21 7
15134 6-3 26 12-23 11 16863 3-19 18 58901 9-3 7
15152 3-5 6 16481 8-3 23 16865 3-5 18 9-5 4
15156 6-3 25 12-3 14 4-15 41 9-13 3
15175 1-3 21 16483 6-9 28 16882 9-7 27 10-3 7
1-7 26 6-9 29 10-7 17 10-5 4
1-9 35 8-3 21 10-9 25 10-17 3
1-13 2 8-3 37 11-9 32 11-3 7
3-19 35 8-3 46 16923 8-3 42 11-5 7
8-7 18 9-19 20 16982 9-7 10 11-7 3
8-15 18 9-19 23 17051 9-7 14 11-19 3
15176 1-13 26 9-21 21 10-7 14 12-7 14
15177 1-4 5 10-23 25 11-9 13 12-9 21
1-7 22 10-23 29 17222 9-19 23 63108 3-23 39
2-27 10 10-27 25 9-21 25 63117 2-29 9
2-29 15 10-27 32 10-23 25 68968 2-31 15
2-31 19 11-25 30 10-27 25 86510 4-15 12
2-33 13 11-25 33 11-25 30 88436 9-7 25
8-7 3 11-27 33 11-27 33 11-9 1
8-15 3 11-27 37 17314 3-23 32 88441 9-7 25
15200 3-3 25 16484 9-21 25 17636 3-35 11 11-9 1
3-7 4 16485 8-3 34 8-3 10 88446 11-9 1
3-8 4 9-7 9 18419 4-15 39 89366 8-3 40
9-7 23 9-7 17 18496 1-13 1 97999 3-19 17
9-13 11 10-7 21 18497 4-7 7 101804 3-19 22
10-9 6 10-9 17 18515 1-13 18 101809 3-19 23
10-17 11 11-9 16 18727 1-13 17 104506 9-3 5
11-9 25 16486 9-7 18 18832 12-7 10 10-3 5
11-11 6 10-7 16 12-9 10 11-3 5
11-19 11 11-9 23 21778 4-15 3 11-5 5
12-7 21 16487 5-9 44 37752 9-5 9 107471 8-3 44
12-9 17 16540 8-3 37 10-9 28 114312 3-5 19
15212 3-3 13 16543 11-9 23 11-5 12 117989 3-23 23
6-3 17 16556 8-3 23 11-11 23 119236 3-14 2
15222 1-7 32 16558 6-9 29 39348 9-9 8 8-3 15
8-7 46 8-3 21 9-11 8 120299 3-35 15
15223 2-27 14 9-21 21 10-15 12 120938 9-7 15
11-9 20 10-23 29 11-13 8 10-7 18
15236 9-17 16 10-27 32 11-15 8 11-9 28
10-21 16 11-25 33 11-17 12 124297 7-9 7
11-23 16 11-27 37 53162 3-5 17 127045 8-3 14
15347 2-25 5 12-11 3 4-15 40 129387 9-3 8
15932 12-18 9 12-12 3 55146 10-15 7 9-5 5
16001 9-17 6 16560 8-3 34 11-17 7 9-13 4
10-21 6 9-7 9 55407 9-9 11 10-3 8
©2002 HYSTER COMPANY See Service Manual 13-1
for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

10-5 5 4-10 5 154475 4-19 5 207495 4-9 3


10-17 4 6-5 10 161003 9-7 3 214364 3-23 9
11-3 8 136692 3-3 22 10-9 3 5-9 15
11-5 8 3-19 4 11-9 21 215212 9-3 3
11-7 4 5-9 21 11-11 3 10-3 3
11-19 4 6-3 3 161029 11-9 1 11-3 3
12-7 15 7-3 22 164798 8-3 9 11-5 3
12-9 19 8-4 53 166112 8-3 18 220426 4-15 38
129563 12-11 4 136704 9-19 15 10-9 33 220434 3-5 16
12-12 4 9-21 16 166857 3-23 1 220932 3-5 12
129684 8-3 43 11-25 4 3-35 23 221733 1-13 13
130845 3-23 2 11-27 4 8-3 36 221771 9-14 3
5-13 5 136749 1-7 9 168718 2-25 15 10-18 3
131358 9-7 19 3-23 21 7-3 24 11-20 3
9-13 9 3-35 21 170658 1-15 22 221775 12-7 8
10-7 7 5-22 7 175861 8-7 34 12-9 8
10-9 32 6-3 11 8-15 34 222029 1-13 24
10-17 9 7-9 5 176640 1-3 23 222492 8-3 46
11-9 8 10-23 16 1-7 4 226458 12-7 7
11-11 28 10-27 16 176910 7-9 6 12-9 7
11-19 9 11-25 5 177521 4-9 6 226576 4-39 8
12-7 19 11-27 5 178119 10-9 22 226578 4-39 25
12-9 15 136985 1-3 35 180029 11-11 1 226582 4-39 5
131716 9-3 4 3-3 9 180030 11-11 1 226583 4-39 24
10-3 4 6-3 1 180058 10-9 1 226584 4-39 26
11-3 4 137852 3-7 2 11-11 1 226588 4-39 22
11-5 4 3-8 2 180074 9-7 25 227131 4-13 7
132680 10-24 36 3-23 17 181480 12-13 2 231083 10-9 1
10-28 39 4-3 21 181481 12-13 2 11-11 1
132834 10-11 6 4-9 13 12-13 2 237209 12-13 2
10-13 6 4-15 20 182005 3-23 12 237210 12-13 2
132860 1-4 2 5-13 9 182333 10-9 1 239503 1-3 26
10-9 9 7-9 8 186493 3-5 5 1-7 7
11-11 9 8-3 26 187388 9-9 7 1-7 10
132861 10-9 21 9-19 22 9-11 7 2-25 8
135619 9-7 25 9-21 24 10-15 14 2-29 6
135685 3-5 2 10-23 28 11-13 7 2-31 3
136681 1-3 20 10-27 20 11-15 7 2-33 6
2-25 31 10-27 28 11-17 14 3-3 14
3-19 13 11-25 2 189595 9-7 17 3-19 14
4-3 18 11-27 36 10-7 15 3-23 11
4-7 19 137853 10-23 20 11-9 19 3-35 18
7-3 44 138573 4-15 13 190383 4-3 32 4-3 7
11-9 12 141776 3-23 4 190887 10-11 11 4-3 19
12-18 7 145639 1-9 36 10-13 10 4-7 20
12-21 6 1-13 3 10-15 16 4-16 50
12-23 6 147294 3-19 3 11-17 16 7-9 2
136687 1-3 10 148962 4-15 30 196297 3-19 2 8-4 61
3-23 47 5-22 9 197068 3-35 10 10-9 23
3-35 5 153919 12-4 5 199563 1-7 16 12-18 10
4-3 2 154065 1-15 12 201829 10-15 9 239784 12-3 14
4-3 44 154066 1-15 12 11-17 9 243147 3-23 36

13-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

246944 4-39 9 11-23 7 7-5 5 8-7 2


248128 4-39 7 292515 5-9 7 8-4 64 8-11 2
251994 8-3 17 5-9 20 8-7 8 8-15 2
257241 4-3 22 5-11 18 8-15 8 8-17 2
257913 9-9 5 292517 2-29 13 292681 1-3 14 9-17 17
9-11 5 2-31 20 1-3 17 10-21 17
10-15 11 2-33 11 1-3 25 11-23 17
11-13 5 292521 3-3 4 1-7 6 292683 1-4 4
11-15 5 11-25 24 1-17 5 2-31 13
11-17 11 11-27 24 2-25 11 3-19 10
271862 3-35 22 292523 3-3 4 2-29 7 9-17 4
276627 8-21 6 292526 10-21 7 2-31 2 9-19 14
278510 8-3 32 292528 1-4 3 2-33 7 9-21 15
282533 10-23 8 11-11 14 3-3 15 10-9 10
287503 8-7 1 292531 10-21 3 3-19 16 10-21 4
8-15 1 292532 4-7 10 3-19 34 11-11 10
287805 5-13 3 9-7 5 3-23 8 11-23 4
287817 3-23 45 10-7 3 3-35 20 292684 5-21 21
4-15 7 11-9 4 4-3 8 5-22 5
8-7 39 11-11 19 4-3 20 12-13 5
287851 1-17 6 292533 1-3 31 4-3 34 292687 3-23 30
3-3 21 9-19 12 4-4 55 292689 1-17 7
4-15 15 9-21 13 4-7 8 293626 5-3 4
7-9 9 10-27 34 4-9 12 293630 5-21 12
8-3 13 11-25 14 4-10 10 293651 9-17 3
287854 1-7 13 11-27 14 4-15 16 11-23 3
3-19 6 292544 5-21 20 5-9 12 293686 6-9 21
7-3 9 12-13 4 5-13 4 293692 5-9 3
287860 5-9 11 292609 1-17 8 5-22 8 293704 12-3 7
5-21 22 292656 9-17 5 6-3 12 293762 6-3 34
7-3 21 10-21 5 7-3 38 293779 6-3 35
8-4 52 11-23 5 7-3 45 293795 10-27 21
292500 1-3 8 292668 3-7 10 7-9 4 11-25 18
3-35 6 4-3 5 8-3 27 11-27 18
4-3 1 4-4 48 8-7 17 293796 10-23 13
4-15 26 4-15 33 8-15 17 10-27 13
4-15 42 292678 3-23 29 10-9 20 294643 12-4 6
12-18 2 292679 4-3 6 12-18 8 295649 10-11 10
292501 4-3 42 4-4 47 12-21 7 10-13 9
292502 9-19 16 4-15 5 12-23 7 295802 4-39 18
9-21 17 292680 3-23 46 292682 1-3 36 296009 8-11 25
292508 9-19 4 4-3 3 1-7 15 8-12 56
9-21 4 4-3 10 3-3 10 8-17 26
292509 9-7 12 4-3 43 3-19 7 8-18 57
10-7 12 4-10 6 4-3 16 296010 6-3 13
11-9 33 4-15 8 4-7 5 8-4 49
292511 5-9 24 4-15 27 5-3 11 296027 1-13 25
7-3 37 4-15 31 5-11 19 296036 8-11 1
292512 2-25 6 4-15 32 5-21 23 296128 1-13 12
292514 3-3 32 4-15 43 5-22 3 3-3 23
5-3 12 5-22 10 6-3 2 8-7 38
9-17 7 7-3 28 7-3 10 8-15 38

©2002 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

296129 4-16 52 10-23 30 12-3 11 4-7 21


296130 3-19 11 10-28 35 12-21 9 4-10 11
296160 8-7 6 11-9 7 12-23 9 4-15 17
8-15 6 11-11 16 314787 3-14 19 7-3 39
296165 8-7 16 11-20 4 314797 3-14 20 7-9 3
8-15 16 11-25 16 316132 4-15 11 8-7 15
296166 3-3 31 11-27 16 316678 1-3 7 8-15 15
296167 1-7 21 300982 9-17 14 1-3 16 320158 1-17 4
296205 6-5 6 10-21 14 3-19 33 3-3 20
296417 8-7 37 11-23 14 3-23 37 10-9 19
8-7 40 302026 3-23 27 4-3 23 320159 1-3 37
12-18 3 302035 4-15 4 4-3 33 1-7 14
296418 5-9 16 302146 6-9 16 4-4 56 3-7 9
12-17 14 302246 4-3 45 4-10 9 3-19 8
296420 2-27 4 302256 5-22 9 12-17 3 4-7 4
5-3 5 302262 7-5 4 12-17 3 8-15 37
8-4 54 302285 4-3 15 316826 2-31 12 320160 3-3 5
296422 2-27 7 302328 2-27 9 3-19 5 11-25 25
9-7 6 302397 12-7 11 11-25 26 11-27 25
10-7 4 12-9 11 11-27 26 320161 1-4 6
10-9 14 302398 6-5 7 316835 12-17 15 4-7 11
10-9 34 302399 12-18 4 317735 12-9 13 7-3 35
11-9 5 302400 6-3 14 320154 3-23 28 10-9 15
11-11 26 302427 8-7 35 4-13 20 11-11 15
296423 9-14 3 8-15 35 320155 3-7 5 11-25 15
10-18 3 302461 10-9 12 3-8 5 11-27 15
11-20 3 10-23 27 3-35 8 320169 7-3 3
296424 5-22 6 10-28 38 4-3 46 320171 10-23 35
296426 1-3 29 11-11 12 6-3 22 10-27 29
5-9 4 302470 5-19 4 7-3 14 11-25 32
6-9 22 304526 10-9 26 8-7 31 11-27 19
296431 12-3 8 11-11 27 8-15 31 322824 9-9 13
296462 5-4 2 308117 9-17 13 320156 1-3 9 9-11 13
296472 6-3 19 10-21 13 1-7 12 11-13 13
296484 12-21 10 11-23 13 3-3 26 11-15 13
12-23 10 309109 3-7 3 4-3 4 322902 9-9 4
297531 9-9 6 3-8 3 4-10 7 9-11 4
9-11 6 309124 4-10 3 4-15 9 11-13 16
10-15 13 313805 8-7 7 4-15 44 11-15 16
11-13 6 8-15 7 7-3 27 323061 9-7 10
11-15 6 9-19 11 8-7 14 10-7 10
11-17 13 9-21 12 8-15 14 11-9 17
297649 9-7 4 313828 9-7 13 320157 1-3 24 323090 9-7 7
10-9 4 9-19 6 1-7 5 10-7 5
11-9 22 9-21 7 2-25 10 11-9 6
11-11 4 10-7 13 2-29 4 323160 9-7 16
300937 1-4 7 10-23 17 2-31 9 10-7 19
9-7 8 10-27 17 2-33 4 11-9 29
9-14 4 11-9 11 3-19 15 323161 9-7 22
10-7 6 11-25 6 3-23 10 9-13 10
10-9 16 11-27 6 3-35 19 10-9 5
10-18 4 12-3 11 4-7 9 10-17 10

13-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-9 24 329067 1-4 9 359207 3-5 7 386422 5-15 7


11-11 5 1-7 25 360387 3-5 12 387867 7-5 2
11-19 10 2-25 9 364807 1-13 15 387869 4-16 48
12-7 20 4-9 8 364808 1-13 16 389688 1-15 10
12-9 16 329822 3-14 9 364854 1-13 21 389822 3-17 15
324403 3-14 5 330692 9-9 12 364914 1-13 11 397676 2-25 22
3-17 18 9-11 12 366115 9-13 5 615135 10-15 6
324406 3-14 7 11-13 12 10-17 5 11-17 6
324707 2-19 35 11-15 12 11-19 5 636851 12-4 7
324709 3-14 18 333642 2-17 15 12-7 16 638250 10-15 8
324718 2-13 7 334450 5-9 42 12-9 20 11-17 8
324721 3-14 22 334452 5-9 43 369242 1-3 13 985338 3-23 19
325708 3-3 6 335047 3-35 17 369804 2-25 30 996403 5-19 11
326406 3-17 13 335553 1-13 9 369815 3-23 40 996404 6-9 33
326483 3-17 12 335988 1-13 22 370250 1-15 3 996405 5-6 15
326504 2-7 2 335991 1-13 23 370251 1-15 3 5-19 12
2-13 3 336550 2-25 21 370252 1-15 3 1300107 1-13 14
2-19 3 336573 2-25 18 370253 1-15 3 1300916 3-14 10
2-21 15 340609 8-3 25 370254 1-15 3 3-17 16
326511 3-14 21 345423 6-3 33 370255 1-15 3 1301156 12-17 6
326512 3-14 14 345453 2-25 19 370256 1-15 3 12-17 7
3-17 9 345454 2-25 20 370257 1-15 3 1304950 3-35 16
326513 3-14 16 346330 4-21 8 370258 1-15 3 1308259 4-19 4
326612 2-11 2 346656 2-25 7 370259 1-15 3 1308269 4-18 11
326653 2-21 12 348025 8-3 35 370868 4-15 10 1310369 10-11 3
2-23 10 352485 3-3 24 373885 4-16 53 10-13 3
3-21 10 352499 3-3 2 4-16 53 1310630 4-4 53
326654 2-21 13 352885 3-3 3 376949 1-3 18 1319668 9-9 9
2-23 11 352950 3-3 12 379197 1-13 19 9-11 9
3-21 11 352969 3-5 9 379198 1-13 20 11-13 9
326716 3-11 9 352990 3-5 4 379199 1-13 5 11-15 9
326718 3-11 18 353128 3-5 20 379405 3-23 15 1324517 4-7 25
326719 3-11 16 353129 3-3 28 379697 1-13 6 1325271 1-15 18
326720 3-11 17 353141 3-3 6 379698 1-13 7 1326394 4-33 2
326721 3-11 8 353142 3-3 8 382747 4-39 21 1326395 4-33 5
326725 3-11 30 353143 3-3 7 383116 1-13 10 1326396 4-33 13
326726 3-11 20 353154 3-5 11 384211 9-22 1 1326397 4-33 8
326729 3-11 25 353159 3-3 12 10-29 1 1326398 4-33 4
326730 3-11 21 353164 3-3 27 11-29 1 1326399 4-33 6
326731 3-11 24 353165 3-5 13 384213 9-22 1 1326536 4-33 9
326732 3-11 23 353168 3-5 24 10-29 1 1326537 4-33 10
326733 3-11 14 353172 3-3 17 11-29 1 1326538 4-33 3
326735 3-11 32 353175 3-5 3 384214 9-22 1 1326939 4-10 4
326739 3-11 29 353195 3-3 11 10-29 1 1328878 3-23 38
326741 3-11 13 353230 3-3 18 11-29 1 1328890 3-19 27
326742 3-11 3 353311 3-23 13 384215 9-22 1 1329147 4-25 9
326744 3-11 15 353397 3-5 1 10-29 1 4-29 9
326748 2-17 5 353422 3-5 14 11-29 1 1329250 6-3 5
326749 2-17 6 353432 3-5 15 384216 9-22 1 1330292 4-25 19
326778 2-13 6 353441 3-5 14 10-29 1 4-29 19
326850 2-15 5 353448 3-5 10 11-29 1 1330293 4-3 41
329029 1-15 21 353453 3-3 16 386071 4-39 11 1330412 4-20 1

©2002 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-21 1 1337644 3-19 31 9-21 11 1347026 2-25 14


1330417 4-20 2 1337645 3-19 32 10-23 31 1347045 1-7 34
4-21 2 1338076 9-22 1 10-27 31 1347135 6-3 6
1330419 4-22 1 10-29 1 11-25 13 1347202 3-19 12
1330420 4-17 3 11-29 1 11-27 13 1347212 8-3 39
4-21 5 1338077 9-22 1 1345199 10-23 18 1348002 10-3 1
1330422 4-17 4 10-29 1 10-27 18 1348003 9-3 1
1330424 4-22 2 11-29 1 11-25 7 11-3 1
1330426 4-17 2 1338078 9-22 1 11-27 7 1348005 9-3 1
4-21 6 10-29 1 1345204 10-23 19 10-3 1
1330428 4-17 5 11-29 1 10-27 19 11-3 1
1330439 4-17 6 1338178 1-15 1 11-25 8 1348008 9-3 1
4-20 4 1338264 2-31 4 11-27 8 10-3 1
4-21 4 1338268 2-31 5 1345216 9-3 2 11-3 1
1330917 1-15 13 1338291 6-5 8 9-5 2 1348013 11-3 1
1330919 1-15 7 1338308 2-13 17 9-13 2 1348185 9-17 9
1330920 1-15 20 2-29 17 10-3 2 10-21 9
1331245 12-17 6 2-31 23 10-5 2 11-23 9
12-17 7 2-33 15 10-17 2 1348187 11-23 10
1332683 2-15 2 1339127 4-9 5 11-3 2 1348188 9-17 10
1333382 9-7 20 1339265 3-14 1 11-5 2 10-21 10
10-7 8 1339672 1-15 2 11-7 2 11-23 10
11-9 9 1339769 3-19 1 11-19 2 1348246 11-27 23
1333392 9-7 11 1339786 1-7 3 1345348 9-19 18 1348247 11-25 23
10-7 11 1339947 12-18 6 9-21 19 11-27 23
11-9 18 1340958 4-18 8 1345412 9-19 5 11-27 32
1333394 9-3 6 1343537 6-3 21 9-21 5 1348453 9-5 1
9-5 3 1343572 6-3 20 1345413 9-21 6 1348455 9-5 1
1333399 9-13 6 1343573 6-3 7 1345423 10-23 11 1348458 9-5 1
10-3 6 1343574 6-3 18 10-27 11 1349440 9-14 1
10-5 3 1343577 6-5 1 1345491 9-19 1 10-18 1
10-17 6 1343578 6-5 2 9-21 1 11-20 1
11-3 6 1343579 6-5 3 1345569 10-23 3 1350282 1-3 15
11-5 6 1343593 6-5 5 10-27 3 1350400 3-27 21
11-7 5 1343594 6-5 9 1345573 10-23 3 3-31 15
1335129 1-15 9 1343595 4-15 45 10-27 3 1351070 4-18 2
1335898 2-31 7 1343596 4-15 37 1345707 8-11 5 1351076 4-18 3
1335967 6-3 10 1343597 4-16 47 8-17 6 4-22 5
1335975 4-13 6-3 30 1345708 8-11 6 1351133 3-23 24
1335976 4-13 1343598 6-5 4 8-17 7 1351176 2-29 12
1335987 6-3 9 1343607 6-3 16 1345709 8-11 11 2-31 17
1336605 1-15 14 1343630 7-3 30 8-17 12 2-33 10
1337043 6-3 4 1343636 4-15 29 1345710 8-11 13 1351177 2-29 11
1337114 4-13 18 1343647 1-4 8 8-17 14 2-31 18
1337118 2-31 6 1343887 4-9 1 1345711 8-11 26 2-33 9
1337148 1-7 30 1343989 11-11 21 8-12 57 1351431 1-13 8
1337196 6-3 27 1343990 9-14 2 8-17 27 1351473 1-13
1337197 4-13 25 10-18 2 8-18 56 1352088 4-15 24
4-16 54 11-20 2 1345825 2-25 17 4-20
1337641 3-19 28 1344798 4-9 2 1345939 1-15 17 1352089 3-5 23
1337642 3-19 29 1344799 4-9 4 1347004 4-16 46 1352090 3-5 20
1337643 3-19 30 1345190 9-19 10 6-5 1352190 1-15 11

13-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1352563 4-20 5 10-27 22 1356137 1-15 6 11-27 17


1352599 4-18 7 1353662 10-23 22 1356332 12-17 1 1360878 2-3 19
1352803 11-7 1 10-27 23 1356355 12-17 8 1360879 2-3 21
1352805 11-7 1 1353665 10-23 22 1356749 9-9 10 1360880 2-3 17
1352808 11-7 1 10-27 23 9-11 10 1360881 2-3 18
1352812 11-7 1 1353668 10-23 22 11-13 10 1360882 2-3 25
1352902 10-5 1 10-27 23 11-15 10 1360883 2-3 14
1352905 10-5 1 1354049 4-13 3 1357367 4-13 24 1360884 2-3 15
1352908 10-5 1 1354119 12-17 1 1358354 11-25 1 1360885 2-3 13
1353003 11-5 1 1354140 1-13 27 11-27 1 1360886 2-3 12
1353005 11-5 1 1354165 1-15 4 1358809 12-3 9 1360887 2-3 10
1353008 11-5 1 1354171 1-15 19 1358821 12-3 13 1360888 2-3 11
1353012 11-5 1 1354204 4-25 20 1358858 4-13 21 1360890 2-3 8
1353192 9-3 6 4-29 20 1358970 10-15 4 1360892 2-3 6
9-5 3 1354300 6-5 11 11-17 4 1360893 2-3 5
9-13 6 1354775 4-13 1 1359587 1-7 33 1360895 2-3 20
10-3 6 1354776 4-13 2 1360125 12-3 6 1360896 2-5 8
10-5 3 1354777 4-13 22 12-4 1360897 2-5 1
10-17 6 1354778 4-13 8 12-7 3 1360898 2-5 9
11-3 6 1354780 4-13 5 12-9 3 1360899 2-5 10
11-5 6 1354782 4-13 10 1360138 10-11 12 1361121 4-15 25
11-7 5 1354783 4-13 9 1360139 11-13 17 1361302 10-15 15
12-7 13 1354784 4-13 12 11-15 17 11-17 15
12-9 18 1354785 4-13 13 1360140 9-9 15 1361303 4-25 11
1353321 9-13 1 1354786 4-13 14 9-11 15 4-29 11
1353326 9-13 1354787 4-13 15 1360141 10-15 17 4-31 4
1353371 11-19 1 1354788 4-13 16 11-17 17 1361304 4-17 8
1353373 10-17 1 1354791 4-13 26 1360263 12-3 15 4-23 5
1353386 11-19 1354796 4-13 23 1360264 12-3 16 4-25 10
1353388 10-17 1354798 4-13 27 1360386 9-19 13 4-26 9
1353408 9-13 8 1354799 4-13 27 9-21 14 4-29 10
10-17 8 1354800 4-13 26 10-23 5 1361329 9-11 1
11-19 8 1354804 4-13 4 10-23 10 1361336 9-9
12-7 18 1354805 4-13 11 10-27 5 1361337 9-9 1
1353464 11-25 22 1354806 4-13 17 10-27 10 1361338 9-9 2
11-27 22 1354901 11-11 21 11-25 21 9-11 2
1353530 9-19 17 1354915 9-7 21 11-27 21 1361340 9-11
9-21 18 10-7 9 1360507 9-19 2 1361348 9-9
10-23 23 11-9 10 9-21 3 1361349 9-9 1
10-27 33 1354916 9-7 21 10-23 6 1361350 9-9 2
11-25 27 10-7 9 10-23 24 9-11 2
11-27 27 11-9 10 10-27 6 1361352 9-11
1353533 9-14 2 1354917 9-7 21 11-25 28 1361353 9-11 1
10-18 2 10-7 9 11-27 28 1361366 9-9
11-20 2 11-9 10 1360508 10-23 7 1361367 9-9 1
1353546 10-9 11 1354918 10-23 12 10-27 7 1361368 9-9 2
1353547 11-11 11 10-27 12 1360534 11-11 20 9-11 2
1353632 10-23 21 1355335 6-7 15 1360548 9-19 8 1361370 9-11
10-27 22 1355524 12-3 1 9-21 9 1361371 9-11 1
1353635 10-23 21 1355610 11-13 4 1360549 9-19 3 1361552 12-18 5
10-27 22 11-15 4 9-21 2 1361675 2-5 11
1353638 10-23 21 1356105 2-25 5 11-25 17 1361676 2-5 4

©2002 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1361677 2-5 12 1361739 2-11 23 1361857 4-37 13 1362015 2-7 9


1361679 2-7 7 1361742 2-13 2 1361859 4-37 4 1362016 2-11 1
1361680 2-7 8 1361745 2-13 13 1361860 4-37 12 1362036 4-33 11
1361681 2-7 10 1361747 2-13 15 1361861 4-37 10 1362039 4-33 12
1361682 2-7 11 1361749 2-21 1 1361862 4-37 6 1362040 4-33 1
1361683 2-7 12 1361753 2-23 16 1361863 4-37 8 1362042 4-33 15
1361684 2-7 13 3-21 16 1361864 4-37 9 1362677 11-15 1
1361685 2-7 14 1361754 2-23 8 1361865 4-37 14 1362684 11-13
1361686 2-7 15 3-21 8 1361867 2-15 14 1362685 11-13 1
1361687 2-7 16 1361755 2-23 14 1361868 2-17 19 1362686 11-13 2
1361688 2-7 5 3-21 14 2-23 9 11-15 2
2-17 3 1361756 2-21 3 3-21 9 1362688 11-15
1361689 2-7 18 2-23 13 1361869 3-17 7 1362689 11-15 1
1361690 2-7 21 3-21 13 1361870 3-17 8 1362696 11-13
1361691 2-7 20 1361796 2-15 20 1361873 2-13 10 1362697 11-13 1
1361694 2-9 10 2-23 1 2-19 9 1362698 11-13 2
1361695 2-9 11 3-21 1 1361875 2-9 15 11-15 2
1361696 2-9 1 1361797 3-14 12 1361878 2-17 18 1362700 11-15
1361703 2-9 19 3-17 20 2-19 37 1362707 11-15 1
1361704 2-9 19 1361798 2-17 2 1361879 2-17 7 1362714 1-7 18
1361705 2-9 19 1361801 2-17 17 1361880 2-19 25 1362715 11-13
1361706 2-9 19 1361802 2-17 9 1361881 2-15 12 1362716 11-13 1
1361710 2-9 12 1361803 2-17 10 2-19 16 1362717 11-13 2
1361711 2-9 12 1361804 2-17 11 1361882 2-19 1 11-15 2
1361712 2-9 12 1361805 2-17 12 1361884 2-19 34 1362719 11-15
1361713 2-9 12 1361806 2-17 13 1361885 2-13 8 1362726 11-15 1
1361714 2-9 18 1361807 2-17 14 2-23 12 1362739 11-13
1361715 2-9 18 1361809 2-19 26 3-21 12 1362740 11-13 1
1361716 2-9 18 1361810 2-19 28 1361888 2-15 17 1362741 11-13 2
1361717 2-11 18 1361811 2-19 23 1361891 2-15 16 11-15 2
1361718 2-11 27 1361812 2-19 20 1361893 2-15 7 1362743 11-15
1361719 2-11 26 1361813 2-19 31 1361894 2-3 23 1362871 9-9 14
1361720 2-11 25 1361814 2-19 21 2-17 16 9-11 14
1361721 2-11 24 1361815 2-19 22 1361895 2-15 4 10-13 8
1361722 2-11 3 1361816 2-19 24 1361897 2-3 4 11-13 14
1361723 2-11 4 1361817 2-19 19 1361898 2-3 3 11-15 14
1361724 2-11 5 1361818 2-19 17 2-21 2 1362875 10-11 9
1361725 2-11 6 1361819 2-19 18 2-23 2 11-13 15
1361726 2-11 7 1361821 2-19 4 1361899 2-3 26 11-15 15
1361727 2-11 8 1361827 2-19 15 1362000 2-3 1 1362880 10-15 5
2-11 11 1361829 2-19 2 1362001 2-3 2 11-17 5
1361728 2-11 9 1361830 2-19 30 2-7 3 1362881 10-15 10
2-11 12 1361832 2-19 33 1362002 2-3 24 11-17 10
1361729 2-11 10 1361833 2-19 8 1362003 2-3 22 1362883 10-15
1361730 2-11 13 1361834 2-19 27 2-5 2 1362884 11-17
1361731 2-11 14 1361835 2-19 32 1362005 2-5 3 1362885 10-15
1361732 2-11 15 1361845 2-15 11 1362007 2-5 7 11-17
1361733 2-11 16 1361846 2-15 15 1362008 2-5 5 1362888 10-15
1361735 2-11 19 1361850 4-37 11 1362009 2-5 6 11-17
1361736 2-11 20 1361852 4-37 5 1362010 2-7 19 1362893 11-17
1361737 2-11 21 1361854 4-37 7 1362011 2-7 1 1362919 10-15 1
1361738 2-11 22 1361855 4-37 15 1362012 2-7 6 1362920 11-17 1

13-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1362922 10-15 1 10-27 2 1367618 5-19 5 1368030 8-11 30


11-17 1 1365516 10-23 2 1367619 5-19 3 8-17 31
1362925 10-15 1 10-27 2 1367633 4-3 12 1368031 8-11 29
11-17 1 1365572 10-11 4-15 34 8-17 30
1362930 11-17 1 1365575 10-11 1367639 4-9 9 1368032 8-18 59
1362956 10-15 2 1365578 10-11 1367645 12-17 4 1368033 8-18 60
1362957 11-17 2 1365600 10-11 1 1367854 7-7 15 1368034 8-18 62
1362959 10-15 2 1365601 10-13 1 1367855 7-7 16 1368035 8-18 68
11-17 2 1365604 10-11 1 1367870 7-7 28 1368038 8-11 38
1362962 10-15 2 10-13 1 1367871 7-7 29 8-17 38
11-17 2 1365607 10-11 1 1367876 7-7 34 1368040 8-12 58
1362967 11-17 2 10-13 1 1368014 8-11 12 8-18 63
1362993 10-13 1365631 10-13 2 8-17 13 1368043 8-11 43
1362996 10-13 1365634 10-13 2 1368016 8-11 10 1368045 8-17 43
1362999 10-13 1365637 10-13 2 8-17 11 1368049 8-11 37
1363250 11-9 14 1365659 10-11 2 1368017 8-11 35 8-17 37
1363251 11-9 15 1365663 10-11 2 8-17 36 1368748 2-15 19
1363255 11-25 20 1365666 10-11 2 1368018 8-11 19 1368841 2-15 13
11-27 29 1365689 10-11 5 8-11 45 1368844 2-15 18
1363256 11-27 29 10-13 5 8-17 20 1368853 4-35 20
1363260 9-17 1 1366433 9-19 1 8-17 45 1368858 4-35 16
10-21 1 9-21 1 1368019 8-11 16 1368979 4-7 6
11-23 1 1366874 3-14 23 8-12 48 1369333 10-23 15
1363261 9-17 2 3-17 19 8-17 17 10-27 15
10-21 2 1367108 3-35 9 8-18 48 11-25 9
11-23 2 1367113 2-25 3 1368020 8-11 17 11-27 9
1363272 11-19 6 1367116 3-7 7 8-12 49 1369345 9-13 7
12-9 18 1367117 3-7 8 8-17 18 10-17 7
1363303 11-11 2 1367169 6-10 1 8-18 49 11-19 7
1363305 11-11 2 1367171 6-10 3 1368021 8-11 18 12-7 17
1363308 11-11 2 1367191 2-19 6 8-12 50 12-9 14
1363312 11-11 2 1367193 7-11 17 8-17 19 1369357 9-7 24
1363486 9-19 7 1367194 7-11 15 8-18 50 10-9 7
9-21 8 1367402 5-17 5 1368022 8-11 21 11-9 26
1363885 4-20 3 1367403 5-17 6 8-12 51 11-11 7
4-21 3 1367407 5-15 5 8-17 22 1369623 11-25 1
1363886 4-21 7 1367412 5-17 13 8-18 51 11-27 1
4-22 3 1367422 5-15 11 1368023 8-11 22 1369624 11-25 1
1363916 1-4 10 1367518 3-12 3 8-12 52 11-27 1
1363917 1-4 11 1367519 3-12 4 8-17 23 1369627 11-25 1
1364271 6-3 15 1367520 3-12 5 8-18 52 11-27 1
1365140 11-9 27 1367521 3-12 6 1368024 8-11 23 1369807 3-14 3
1365302 10-9 2 1367526 3-12 11 8-12 54 3-17 11
1365305 10-9 2 1367579 5-15 17 8-17 24 1369808 3-14 4
1365308 10-9 2 1367603 5-6 2 8-18 54 3-17 17
1365501 10-23 1 1367604 5-6 3 1368025 8-11 24 1369809 3-14 6
10-27 1 1367605 5-6 12 8-12 55 1369813 3-14 24
1365504 10-23 1 1367607 5-6 9 8-17 25 1369815 3-11 1
10-27 1 1367609 5-6 14 8-18 55 1369816 3-11 2
1365506 10-23 2 1367615 5-19 6 1368028 8-18 67 1369817 3-11 4
10-27 2 1367616 5-19 2 1368029 8-11 32 1369818 3-11 5
1365512 10-23 2 1367617 5-19 1 8-17 33 1369819 3-11 6

©2002 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1369820 3-11 7 1370479 12-21 5 1374802 10-11 8 1379457 8-3 24


1369822 3-11 10 12-23 5 1375168 12-17 13 1379496 10-9 17
1369823 3-11 11 1370480 12-23 4 1375169 12-17 12 11-11 17
1369824 3-11 12 1370481 12-23 3 1375171 12-17 2 1379682 10-9 27
1369825 3-11 19 1370482 12-23 2 1375172 12-17 2 11-11 22
1369826 3-11 22 1370483 12-23 1 1375574 9-19 19 1379685 9-5 6
1369827 3-11 26 1370496 12-21 2 9-21 20 11-5 9
1369828 3-11 27 1370497 12-21 1 10-23 4 1379687 9-7 11
1369829 3-11 28 1370498 12-21 8 10-27 4 10-7 11
1369835 3-12 2 12-23 8 11-25 29 1379799 12-17 1
1369836 3-12 7 1370510 12-21 4 11-27 2 1380035 10-9 24
1369837 3-12 8 1370511 12-21 3 1375794 4-3 40 1381094 8-21 5
1369838 3-12 9 1370676 2-13 1 1375795 4-25 7 1381125 1-15 15
1369839 3-12 10 1370682 2-13 5 4-29 7 1381598 11-25 12
1369840 3-12 12 1370688 2-13 12 1375797 4-25 8 11-27 12
1369841 3-12 13 1370689 2-13 16 4-29 8 1381599 11-27 31
1369842 3-12 1 1370691 2-13 18 1376100 9-7 26 1381600 9-3 1
1369863 2-21 8 1370692 2-13 19 10-7 20 1381605 9-5 1
1369878 3-14 17 1370721 9-17 11 11-9 31 1381618 9-21 23
1369887 3-14 13 10-21 11 1376111 10-23 3 11-27 20
1369893 2-15 1 11-23 11 10-27 3 11-27 30
1369895 2-15 8 1370722 9-17 12 1376144 10-27 24 1381641 11-27 10
1369896 2-15 9 10-21 12 1376147 10-27 24 1381642 11-25 10
1369913 2-17 20 11-23 12 1376150 10-27 24 11-27 10
1369914 2-17 21 1370724 4-33 7 1376323 11-9 30 1381765 12-3 17
1369934 2-7 4 1370736 2-7 22 1376557 7-9 1 1381766 12-3 10
1369964 2-9 2 1371203 4-13 6 1376579 12-17 2 1381771 10-23 14
1369965 2-9 3 1371207 4-39 4 1376743 6-3 31 10-27 14
1369966 2-9 4 1371208 4-39 10 1376744 6-3 28 11-25 3
1369967 2-9 5 1371209 4-39 12 1376745 6-3 29 11-27 3
1369968 2-9 6 1371210 4-39 2 1377371 9-19 21 1382679 2-29 2
1369969 2-9 7 1371211 4-39 17 9-21 22 2-33 2
1369970 2-9 8 1371212 4-39 16 10-23 26 1383061 8-21 4
1369973 2-9 13 1371213 4-39 3 10-27 26 1383682 8-4 65
1369974 2-9 14 1371214 4-39 14 11-25 31 8-11 33
1369975 2-9 16 1371287 9-17 8 11-27 34 8-12 60
1369976 2-9 17 10-21 8 11-27 35 8-17 34
1369979 3-21 2 11-23 8 1377372 10-27 30 8-18 65
1369981 2-21 11 1371289 12-3 9 1378051 12-3 2 1383683 8-11 20
2-23 4 1371652 5-22 12 1378061 12-3 5 8-12 53
3-21 3 1371653 9-9 3 1378600 6-3 8 8-17 21
1369993 2-7 17 9-11 3 1378661 4-4 51 8-18 53
1369995 2-23 5 11-13 3 1378690 10-9 18 1385097 1-3 11
3-21 5 11-15 3 11-11 18 1385135 8-5 1
1369996 2-13 21 1371654 10-11 4 1378692 10-9 30 1385136 8-5 2
2-23 6 10-13 4 11-11 25 1385137 8-5 3
3-21 6 1371656 5-9 6 1378698 9-5 7 1385138 8-5 4
1369997 2-13 20 1371668 8-21 2 11-5 10 1385139 8-5 11
2-23 7 1374750 1-13 4 1378699 9-5 8 1385140 8-5 7
3-21 7 1374789 2-21 4 10-9 29 1385142 8-5 10
1369998 2-23 15 1374796 5-11 16 11-5 11 1385147 8-5 5
3-21 15 5-15 19 11-11 24 1385148 8-5 6

13-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1389577 8-5 9 1451703 6-7 10 1470157 1-9 39 1479510 3-29 7


1389580 8-11 3 1451707 6-7 19 1470158 1-9 40 3-33 7
8-17 3 1453153 4-13 19 1470160 1-11 8 1479511 3-29 8
1389607 1-7 29 1453562 4-33 1470161 1-9 42 3-33 8
1390365 12-3 18 1453687 6-3 32 1470163 1-9 29 1479513 3-29 9
1390366 12-3 19 1455674 2-17 4 1470164 1-9 41 3-33 10
1393130 9-3 6 1455675 2-17 1 1471330 6-3 23 1479514 3-29 11
9-5 3 1455678 2-15 6 6-7 3-33 11
10-17 6 1455770 6-7 5 1471694 3-23 35 1479515 3-29 12
1393132 9-13 6 1455771 6-7 7 1471701 3-23 14 3-33 12
10-3 6 1455772 6-7 3 1474604 5-13 7 1479516 3-29 13
10-5 3 1455773 6-7 13 1474607 5-13 8 3-33 13
11-3 6 1455774 6-7 17 1474614 8-3 11 1479517 3-29 14
11-5 6 1455775 6-7 18 1474615 8-3 20 3-33 14
11-7 5 1455778 6-7 20 1474617 8-3 33 1479518 3-29 15
1393142 11-19 6 1467388 5-11 1474763 4-25 29 3-33 15
1395285 10-9 8 1467523 1-11 1 4-29 29 1479519 3-29 25
11-11 8 1467524 1-11 2 1474764 4-25 30 3-33 16
1395291 10-23 33 1467525 1-11 3 4-29 30 1479520 3-29 24
10-28 36 1467526 1-11 4 1475133 3-14 11 3-33 17
11-25 35 1467527 1-11 5 1475156 3-17 4 1479521 3-29 26
11-28 38 1467529 1-11 7 1475408 3-8 1 3-33 18
1395292 10-28 37 1467531 1-11 6 1475409 3-23 16 1479522 3-29 16
11-28 39 1467534 1-9 2 1476598 4-25 31 1479523 3-29 17
1396406 10-23 34 1467884 2-3 4-29 31 1479524 3-29 18
10-27 27 2-5 1476599 4-25 28 1479525 3-29 19
11-25 34 2-7 4-29 28 1479526 3-29 23
11-28 41 2-9 1476711 1-11 3-33 19
1396427 12-3 2 2-11 1476712 1-11 1479527 3-29 22
1396456 12-3 4 2-13 1476713 1-9 3-33 20
1396518 2-31 8 1469342 2-31 26 1476714 1-9 1479528 3-29 21
1398476 9-19 1 1469346 3-23 34 1477293 2-3 3-33 21
9-21 1 3-29 2-5 1479529 3-29 20
1398479 9-19 1 1469405 2-31 14 2-7 3-33 22
9-21 1 1469411 4-3 28 2-9 1479530 3-29 28
1399002 12-3 3 4-25 2-11 3-33 25
1399037 12-3 1469412 4-7 16 2-13 1479531 3-29 29
1399095 5-13 6 4-29 1477464 1-3 1 3-33 26
1401746 12-7 9 1469425 4-15 21 1477467 1-3 1 1480307 2-3
12-9 9 4-18 1478836 4-16 49 2-5
1450293 4-9 10 1469460 1-17 1 1479503 3-29 1 2-7
1450356 4-9 7 1469468 1-17 1 3-33 1 2-9
1450409 1-17 12 1469469 1-17 1 1479504 3-29 2 2-11
1450928 4-3 36 1469529 4-4 50 3-33 2 2-13
4-37 1469530 4-4 52 1479505 3-29 3 1482459 4-4 57
1450929 4-37 1 1469531 3-23 43 3-33 3 1482460 4-4 49
1450930 4-37 2 1469594 1-17 1 1479507 3-29 4 1482481 3-23 31
1450931 4-37 3 1470152 1-9 1 3-33 4 1482482 3-23 20
1451696 6-7 16 1470153 1-9 1 1479508 3-29 5 1482648 4-25 21
1451697 6-7 4 1470154 1-9 2 3-33 5 4-29 21
1451698 6-7 6 1470155 1-9 37 1479509 3-29 6 1482649 4-25 22
1451700 6-7 8 1470156 1-9 38 3-33 6 4-29 22

©2002 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1482651 4-25 32 1486675 8-3 29 1493258 3-27 12 3-33 9


4-29 32 1486676 8-3 28 1493259 3-27 13 1498326 12-7 22
1482652 4-25 34 1486680 8-3 31 1493260 3-27 14 12-9 22
4-29 34 1486681 8-3 30 1493261 3-27 15 1498410 1-7 29
1482653 4-25 35 1486699 8-3 22 3-31 10 1499617 3-17 6
4-29 35 1487172 2-31 24 1493262 3-27 16 1499618 3-17 2
1482654 4-25 16 1487189 2-31 25 3-31 11 1499619 3-17 1
4-29 16 1487190 3-23 41 1493263 3-27 17 1499622 3-17 3
1482655 4-25 17 1487191 4-4 58 3-31 12 1499623 3-17 5
4-29 17 1487192 3-23 42 1493264 3-27 18 1499646 2-21 16
1482656 4-25 18 1487199 3-33 3-31 13 3-12
4-29 18 1487969 3-23 44 1493265 3-27 19 1499647 2-21 6
1482657 4-25 13 1488776 4-25 36 3-31 14 1499653 2-21 9
4-29 13 4-29 36 1493266 3-27 20 1499654 2-21 7
1482658 4-25 14 1488874 2-31 1 3-31 16 1499657 3-12 7
4-29 14 1488992 12-7 1 1493267 3-31 17 1499666 2-7 23
1482659 4-25 15 1488993 12-9 1 1493299 3-23 49 1500196 2-15 3
4-29 15 1488994 12-9 1 1493624 3-29 27 1500222 3-23 34
1482660 4-25 12 1489009 12-7 2 3-33 23 1500223 2-21 17
4-29 12 12-9 2 1494017 9-19 9 3-31
1482662 4-3 39 1489016 12-10 1 9-21 10 1500773 9-22 2
4-25 24 1489033 12-10 4 10-23 32 10-29 2
4-29 24 1489035 12-10 3 10-27 8 11-29 2
1482663 4-25 25 1489037 12-10 2 11-25 11 1502989 3-17 21
4-29 25 1489039 12-10 5 11-25 19 1503096 12-10 6
1482664 4-25 27 1489042 12-11 2 11-27 11 1503474 12-12 2
4-29 27 1489050 12-12 2 11-28 40 1503476 12-11 1
1482665 4-25 26 1489972 10-9 13 1494236 3-23 49 1503480 12-12 1
4-29 26 11-11 13 3-27 1503481 12-12 1
1482668 4-4 60 1490047 2-31 22 1494279 3-27 22 1504010 9-13 7
1482699 4-3 38 1490747 6-7 11 1494475 2-25 4 10-17 7
1482731 3-23 25 1491379 12-18 1 1494665 2-25 4 11-19 7
1482734 3-23 22 1493247 3-27 1 1494719 8-21 11 2013099 10-15 3
1482736 3-19 25 3-31 1 1495121 3-33 24 11-17 3
1482741 4-13 1493248 3-27 2 1495124 3-31 18 2020500 8-7 4
1483318 4-3 25 3-31 2 1495125 3-31 19 8-15 4
1484153 4-25 23 1493249 3-27 3 1495413 2-21 5 2020501 8-7 5
4-29 23 3-31 3 2-21 14 8-15 5
1484154 4-25 33 1493250 3-27 4 1495426 2-17 8 2020502 8-7 44
4-29 33 3-31 4 1495428 2-19 5 2020503 8-7 21
1485283 2-31 21 1493251 3-27 5 1495429 2-19 29 8-15 21
1485284 2-31 11 3-31 5 1495473 2-9 20 2020513 1-15 8
1485286 2-31 28 1493252 3-27 6 1495474 2-9 20 2020514 1-15 8
1485288 2-31 10 3-31 6 1495475 2-9 20 2020515 1-15 8
1485322 2-25 13 1493253 3-27 7 1495481 2-5 13 2020516 1-15 8
1485331 2-25 12 3-31 7 2-7 24 2020517 1-15 5
1485333 2-25 23 1493254 3-27 8 2-9 23 2021197 1-7 1
1485805 2-25 27 3-31 8 1495500 3-17 10 2021207 1-7 17
1486172 12-7 1493255 3-27 9 1495881 9-17 15 2021208 1-7 19
1486173 12-9 3-31 9 10-21 15 2021213 1-7 20
1486174 12-9 1493256 3-27 10 11-23 15 2021216 1-7 24
1486605 4-4 54 1493257 3-27 11 1496172 3-29 10 2021218 1-7 27

13-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2021219 1-7 28 2021354 2-29 1 8-3 5 8-15 11


2021222 1-7 31 2021355 2-33 1 2021674 3-35 4 2021865 8-7 12
2021231 1-3 22 2021359 2-29 14 2021679 3-35 13 8-15 12
2021232 1-3 6 2-33 12 2021683 3-35 14 2021866 8-7 43
2021233 3-35 2 2021370 2-29 16 2021685 3-35 15 2021867 8-7 20
8-3 4 2-33 14 2021686 3-35 9 8-15 20
2021234 1-3 2 2021378 5-3 10 2021687 3-35 7 2021882 6-9 7
2021235 1-3 3 2021388 5-9 17 2021719 3-19 24 8-4 48
2021237 1-3 5 2021389 5-9 18 2021781 6-9 3 8-4 63
4-7 12 2021390 5-9 5 2021783 6-9 4 2021883 6-9 9
2021238 1-3 4 2021395 1-3 41 2021784 6-9 5 2021885 6-9 10
2021271 8-3 47 2-29 10 2021785 6-9 6 2021887 8-3 19
2021272 8-4 50 2-33 8 2021786 6-9 8 2021889 6-9 11
2021273 8-4 51 2021426 3-3 30 2021790 6-9 30 2021892 6-9 17
2021282 5-19 2021427 3-7 1 2021793 6-9 14 7-3 29
2021286 5-19 7 2021432 5-22 11 2021794 6-9 15 2021895 6-9 18
5-21 13 2021434 4-3 30 2021796 6-9 20 2021898 6-9 27
2021287 5-19 8 4-15 35 2021800 6-9 32 2021900 1-3 34
2021288 5-19 9 4-15 35 2021801 6-9 24 2021907 7-3 13
5-21 19 2021438 2-9 22 2021802 6-9 25 2021908 8-3 6
2021293 5-11 1 5-3 8 2021803 6-9 26 2021914 5-11 8
2021294 5-11 1 2021440 2-15 10 2021804 6-9 31 2021915 5-9 35
2021295 5-11 1 4-3 35 2021809 8-8 47 5-11 10
2021296 5-11 1 2021442 2-9 21 8-15 24 2021918 5-21 8
2021298 5-11 1 5-3 9 2021810 8-7 25 2021933 8-3 7
2021299 5-11 3 2021458 3-7 6 8-15 25 2021935 8-3 8
2021300 5-11 4 2021470 7-5 1 2021812 8-7 45 2021943 4-10 2
2021310 7-3 2 2021471 7-5 3 2021813 8-7 26 2021947 4-10 8
2021315 7-3 6 2021491 5-21 2 8-15 26 2021952 4-15 1
2021316 7-3 7 2021497 1-3 11 2021815 8-7 27 2021953 4-15 2
2021318 5-11 12 2021499 1-3 12 8-15 27 12-17 11
2021320 5-11 14 2021505 2-27 1 2021816 8-7 28 2021954 4-15 6
2021321 5-11 15 2021506 2-27 2 8-15 28 2021957 4-15 36
2021325 5-6 2021510 5-21 4 2021817 8-7 29 2021958 4-15 36
5-9 34 2021511 2-27 8 8-15 29 2021963 4-7 3
2021326 7-3 33 2021512 2-25 26 2021818 8-7 30 4-39
2021327 7-3 34 2-27 11 8-15 30 2021964 4-39 27
2021328 5-6 13 2021515 2-27 13 2021823 8-7 22 2021965 4-39 28
5-9 38 2021516 2-27 6 8-15 22 2021966 4-7 1
2021331 8-12 59 2021517 2-27 12 2021833 1-3 30 2021968 4-7 2
8-18 64 2021554 5-21 17 2021834 1-3 32 2021981 4-16 51
2021335 7-3 15 2021555 5-21 18 5-3 13 2021985 4-3 24
2021336 5-9 10 2021557 5-21 11 2021851 8-15 33 2021986 4-3 13
2021337 7-3 17 2021562 1-17 9 2021852 8-7 33 2021987 4-3 27
2021338 7-3 18 2021563 1-17 3 2021856 8-7 41 2021988 4-7 14
7-11 2021588 5-21 9 2021860 8-7 36 2021989 4-7 15
2021339 7-3 19 2021592 5-21 10 8-15 36 2021994 4-22
2021341 7-3 31 2021646 5-22 4 2021862 8-7 9 2021996 4-3 14
2021345 5-9 8 2021652 8-3 38 8-15 9 4-3 29
2021347 7-3 40 2021672 3-35 1 2021863 8-7 10 2021997 4-9 11
2021349 7-3 41 8-3 3 8-15 10 4-31
2021353 7-3 25 2021673 3-35 3 2021864 8-7 11 2022003 4-3 31

©2002 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2022008 4-7 17 2022538 4-39 23 4-25 3 2023462 8-3 2


2022009 4-7 18 2022551 2-27 3 4-26 8 2023466 1-7 23
2022010 4-7 22 2022553 7-3 36 4-29 3 2023500 5-22 1
2022011 4-7 24 2022566 3-19 9 4-31 1 2023551 2-13 11
2022013 3-23 48 2022569 8-11 36 2022738 4-22 4 2023589 12-14 3
3-24 50 8-17 4 2022739 4-23 1 2023624 12-13 1
4-3 17 8-18 58 4-25 1 2023628 12-13 1
4-9 14 2022614 4-3 11 4-26 5 2023632 12-13 1
4-15 19 2022617 7-3 26 4-29 1 2023636 6-9 23
2022191 8-11 34 2022618 4-19 3 2022774 12-14 2 12-14 1
8-12 46 2022619 4-19 1 2022775 6-9 1 2023718 8-3 16
8-17 35 2022621 4-19 2 2022776 6-9 2 2023719 5-9 41
8-18 46 4-23 7 2022777 6-9 13 5-13 10
2022192 8-11 15 4-25 6 2022796 8-7 24 2023721 3-19 26
8-12 47 4-26 3 8-15 40 2023764 8-3 41
8-17 16 4-29 6 2022798 1-3 39 2023789 1-3 19
8-18 47 2022622 4-17 1 2022799 1-17 11 2023909 12-14 3
2022205 8-11 36 2022623 4-18 1 2022800 1-17 2 2023923 5-11 5
8-17 4 2022626 4-18 4 2022803 1-3 40 2023940 7-3 32
8-18 58 2022627 4-18 5 2022807 2-29 5 2023941 5-11 13
2022210 8-11 31 4-23 2 2-31 27 2023975 5-11 11
8-17 32 4-25 2 2-33 5 2023976 5-9 22
2022217 8-18 61 4-26 6 2022808 2-29 8 2023995 5-4 3
2022301 2-19 7 4-29 2 2022809 1-7 2 2023997 5-17 2
2022302 2-19 12 2022628 4-18 6 2022821 1-3 33 2026006 5-17 12
2022303 2-19 10 4-23 3 2022822 1-3 38 2026008 5-15 2
2022305 2-19 11 4-25 4 2022823 4-31 2 2026009 5-15 6
2022309 2-19 14 4-26 7 2022825 5-21 1 2026054 2-27 5
2022318 2-19 36 4-29 4 2022827 4-31 3 2026055 2-27 15
2022319 2-19 40 2022629 4-17 7 2022835 4-9 15 2026063 8-4 59
2022352 5-11 2 4-18 9 2022839 5-21 8-7 19
2022397 2-25 2 4-26 1 2022842 2-25 28 8-11
2022490 2-21 10 4-29 38 2022843 2-25 29 2026065 8-4 59
2-23 3 2022634 2-9 9 2022849 1-17 10 8-15 19
3-21 4 2022636 1-3 28 2022852 3-19 20 8-17
2022492 3-11 31 2022655 2-3 16 2022853 3-19 21 2026066 8-4 62
2022494 2-3 9 2022668 12-13 3 2022883 5-13 2 2026069 8-12 61
2022502 4-3 26 2022669 12-13 1 2022888 8-3 12 2026070 8-18 66
4-7 13 2022670 12-13 2 2022897 1-3 27 2026073 1-7 8
2022503 4-7 23 2022671 12-13 3 2022901 4-31 5 2026074 1-7 11
2022509 7-3 12 2022672 12-13 1 2022908 3-11 2026096 8-3 45
2022515 2-15 13 2022673 12-13 2 2022910 8-15 32 2026323 5-15 12
2-19 36 2022702 8-7 13 2022911 8-7 32 2026324 5-15 13
2022519 2-25 16 8-15 13 2022912 8-7 23 2026326 5-15 25
2022525 4-7 3 2022705 12-17 10 8-15 23 2026452 5-21 6
4-39 2022718 5-22 2 2022923 6-10 2 2026453 5-21 7
2022526 4-39 1 2022735 4-26 4 2023396 8-4 60 2026471 8-17 1
2022528 4-39 6 2022736 4-23 6 2023418 5-9 2 2026479 1-4 1
2022532 4-39 13 4-25 5 2023421 5-21 5 2026484 8-4 55
2022533 4-39 15 4-26 2 2023443 12-13 1 8-5
2022534 4-39 19 4-29 5 2023445 2-29 1 2026497 7-3 5
2022535 4-39 20 2022737 4-22 6 2023461 8-3 1 2026583 5-13 11

13-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D010
01/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2026586 7-3 23 2029351 5-17 17 2042790 3-23 18 2045648 5-17 3


2026637 4-3 9 2029352 5-17 21 2042972 2-31 16 2045649 5-17 20
2026640 4-3 28 2029432 5-9 23 2042988 1-4 1 2045884 7-7 27
4-23 2029585 5-9 14 2043270 5-9 9 2045962 2-21 16
2026641 4-26 2029598 5-9 31 2043271 5-11 17 3-12
2026710 5-21 16 2029599 5-9 32 5-15 2048268 4-9 1
2026759 5-21 15 2029600 5-9 28 2043272 5-4 2048368 4-9 2
7-7 2029601 5-9 29 5-9 13 2302899 8-21 10
2026760 5-21 14 2029949 2-13 4 2043273 5-3 1 2303267 8-21 1
7-7 2030219 4-15 22 2043274 5-9 30 2303325 9-9
2026767 7-7 21 4-19 2043276 5-9 25 2304117 9-9 1
2026768 7-7 21 2030223 4-21 2043279 5-9 36 2304281 7-3 16
2026773 7-7 1 2030240 5-3 7 2043437 5-3 3 7-11 16
2026774 7-7 1 2030242 5-3 7 2043438 5-4 4 2304677 8-21 8
2026775 7-7 22 2030254 7-3 1 2043439 5-15 21 2305757 6-9 12
2026776 7-7 3 2034111 7-3 42 2043440 5-15 22 2306755 12-4 3
2026777 7-7 6 2034112 7-3 43 2043441 5-15 24 2307196 10-13 11
2026778 7-7 6 2034114 7-3 8 2043442 5-15 23 2308157 8-4 57
2026779 7-7 7 2035116 6-9 19 2043443 5-15 26 8-21
2026780 7-7 8 6-10 2043455 7-3 11 9-17 18
2026781 7-7 9 8-4 58 2043528 12-10 10-21 18
2026782 7-7 10 2037317 7-3 20 2043530 12-7 6 11-23 18
2026783 7-7 20 2037369 8-11 36 12-9 6 2308169 8-21 3
2026784 7-7 31 8-17 4 2043531 12-7 4 2308856 9-11 1
2026785 7-7 32 8-18 58 12-9 4 2308924 9-9 2
2026786 7-7 33 2037370 8-11 36 2043533 12-7 5 9-11 2
2026787 7-7 30 8-17 4 12-9 5 2309117 9-11
2026790 7-5 6 8-18 58 2043629 5-9 1 2309269 8-4 57
2026791 7-5 7 2037371 8-11 36 2043720 2-25 1 8-21
2026798 4-33 14 8-17 4 2043721 2-25 1 9-17 18
2026820 6-10 2 8-18 58 2044297 4-17 12 10-21 18
2026822 6-10 10 2037372 8-11 36 2044298 6-9 23 11-23 18
2026844 2-19 13 8-17 4 12-14 1 2309536 8-21 1
2026860 5-11 20 8-18 58 2044299 12-13 1 2309719 12-4 2
5-19 10 2037403 2-13 14 2044300 4-17 11 2309799 1-15 16
2026861 5-11 7 2-29 3 2044301 4-18 10 2310768 12-4 8
2026862 5-11 6 2-33 3 2044302 5-21 3 2311471 12-4 1
2026873 5-3 6 2037405 2-11 17 2044304 12-13 1 2311502 8-7 42
2026895 8-5 8 2037407 3-14 15 2044305 12-13 1 8-15 39
2026902 1-9 34 2037408 3-14 8 2044379 8-21 9 2311624 12-4 9
2027326 3-3 29 3-17 14 2045133 4-23 4 2314220 7-3 31
2027328 3-3 1 2039230 3-35 12 4-25 37 2314232 2-13 20
3-5 2039248 4-17 10 4-29 37 2314251 4-10 1
2028315 5-9 19 2039306 3-23 26 2045284 5-9 2314259 5-13 1
2029170 2-25 32 2041637 12-17 9 2045286 5-11 9 2314322 4-3 37
2029172 2-13 9 2041638 4-15 14 2045300 5-9 33 4-35
2029223 2-25 24 2041642 4-15 23 5-9 40 2314323 4-35 1
2029227 2-25 25 4-17 2045301 5-9 37 2314324 4-35 2
2029261 5-17 18 2041643 4-15 23 2045646 5-9 27 2314325 4-35 3
2029338 5-17 9 4-17 5-17 2314326 4-35 4
2029349 5-17 8 2041656 1-3 1 2045647 5-9 39 2314327 4-35 5
2029350 5-17 15 2041663 1-3 1 5-17 19 2314328 4-35 6

©2002 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE D010
NORTH AMERICA 01/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2314329 4-35 7 2314334 4-35 12 2314339 4-35 15 2314795 4-29 39


2314330 4-35 8 2314335 4-35 12 2314340 4-35 17 2314806 4-15 18
2314331 4-35 9 2314336 4-35 12 2314341 4-35 18 12-17 5
2314332 4-35 10 2314337 4-35 13 2314342 4-35 19 2314973 2-3 7
2314333 4-35 11 2314338 4-35 14 2314777 4-17 9 3044119 7-3 4

13-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.

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