Asme Ix Part QB Art Xiv
Asme Ix Part QB Art Xiv
Asme Ix Part QB Art Xiv
QB-400
ARTICLE XIV
BRAZING DATA
QB-403
Brazing Filler Metal
QB-403.1 A change from one F-Number in table
QB-432 to any other F-Number, or to any other filler
metal not listed in table QB-432.
VARIABLES
QB-401
General
QB-401.1 Each brazing variable described in this
Article is applicable as an essential or nonessential variable for procedure qualification when referenced in
QB-250 for each specific process. Essential variables for
performance qualification are referenced in QB-350 for
each specific brazing process. A change from one brazing
process to another brazing process is an essential variable
and requires requalification.
QB-402
Base Metal
QB-402.1 A change from a base metal listed under
one P-Number in table QW/QB-422 to any of the following:
(a) a metal listed under another P-Number
(b) any other base metal not listed in table
QW/QB-422
(c) as permitted in QW-420.2 (for S-Numbers)
The brazing of dissimilar metals need not be requalified
if each base metal involved is qualified individually for
the same brazing filler metal, flux, atmosphere, and process. Similarly, the brazing of dissimilar metals qualifies
for the individual base metal brazed to itself and for the
same brazing filler metal, flux, atmosphere, and process,
provided the requirements of QB-153.1(a) are met.
QB-406
Brazing Flux, Fuel Gas, or Atmosphere
QB-406.1 The addition or deletion of brazing flux or
a change in AWS classification of the flux. Nominal
chemical composition or the trade name of the flux may
be used as an alternative to the AWS classification.
QB-406.2 A change in the furnace atmosphere from
one basic type to another type. For example:
(a) reducing to inert
(b) carburizing to decarburizing
(c) hydrogen to disassociated ammonia
QB-406.3 A change in the type of fuel gas(es).
QB-407
Flow Position
QB-407.1 The addition of other brazing positions than
those already qualified (see QB-120 through QB-124,
QB-203 for procedure, and QB-303 for performance).
(a) If the brazing filler metal is preplaced or facefed
from outside the joint, then requalification is required in
accordance with the positions defined in figures QB-461.1
and QB-461.2 under the conditions of QB-120 through
QB-124.
(b) If the brazing filler metal is preplaced in a joint in
a manner that major flow does occur, then requalification
is required in accordance with the positions defined in
figures QB-461.1 and QB-461.2 under the conditions of
QB-120 through QB-124.
QB-407.1
BRAZING DATA
QB-431
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QB-408
Joint Design
QB-408.1 A change in the joint type, i.e., from a butt
to a lap or socket, from that qualified. For lap or socket
joints, an increase in lap length of more than 25% from
the overlap used on the brazer performance qualification
test coupon.
QB-410
Technique
QB-410.1 A change in the method of preparing the
base metal, i.e., method of precleaning the joints (for
example, from chemical cleaning to cleaning by abrasive
or mechanical means).
QB-410.2 A change in the method of postbraze cleaning (for example, from chemical cleaning to cleaning by
wire brushing or wiping with a wet rag).
QB-410.3 A change in the nature of the flame (for
example, a change from neutral or slightly reducing).
QB-409
Postbraze Heat Treatment
QB-409.1 A separate procedure qualification is
required for each of the following conditions:
(a) For P-Nos. 101 and 102 materials, the following
postbraze heat treatment conditions apply:
(1) no postbraze heat treatment
(2) postbraze heat treatment below the lower transformation temperature
(3) postbraze heat treatment above the upper transformation temperature (e.g., normalizing)
(4) postbraze heat treatment above the upper transformation temperature followed by heat treatment below
the lower transformation temperature (e.g., normalizing
or quenching followed by tempering)
(5) postbraze heat treatment between the upper and
lower transformation temperatures
(b) For all other materials, the following post weld
heat treatment conditions apply:
(1) no postbraze heat treatment
(2) postbraze heat treatment within a specified temperature range
QB-420
QB-430
F-NUMBERS
QB-431
General
215
P-NUMBERS
2004 SECTION IX
QB-432
F-NUMBERS
Grouping of Brazing Filler Metals for Procedure and Performance Qualification SFA-5.8
--`,,```,,,,````-`-`,,`,,`,`,,`---
QB
F-No.
432.1
101
BAg-1
BAg-1a
BAg-8
BAg-8a
BAg-22
BAg-23
BVAg-0
BVAg-8
BVAg-8b
BVAg-30
432.2
102
BAg-2
BAg-2a
BAg-3
BAg-4
BAg-5
BAg-6
BAg-7
BAg-9
BAg-10
BAg-13
BAg-13a
BAg-18
BAg-19
BAg-20
BAg-21
BAg-24
BAg-26
BAg-27
BAg-28
BAg-33
BAg-34
BAg-35
BAg-36
BAg-37
BVAg-6b
BVAg-18
BVAg-29
BVAg-31
BVAg-32
432.3
103
BCuP-1
BCuP-2
BCuP-3
BCuP-4
BCuP-5
BCuP-6
BCuP-7
216
BRAZING DATA
QB
F-No.
432.4
104
BAlSi-2
BAlSi-3
BAlSi-4
BAlSi-5
BAlSi-7
BAlSi-9
BAlSi-11
432.5
105
BCu-1
BVCu-1x
BCu-1a
BCu-2
432.6
106
RBCuZn-A
RBCuZn-B
RBCuZn-C
RBCuZn-D
432.7
107
BNi-1
BNi-1a
BNi-2
BNi-3
BNi-4
BNi-5
BNi-5a
BNi-6
BNi-7
BNi-8
BNi-9
BNi-10
BNi-11
432.8
108
BAu-1
BAu-2
BAu-3
BAu-4
BAu-5
BAu-6
BVAu-2
BVAu-4
BVAu-7
BVAu-8
432.9
109
BMg-1
432.10
110
BCo-1
432.11
111
BVPd-1
217
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QB-432
F-NUMBERS (CONTD)
Grouping of Brazing Filler Metals for Procedure and Performance Qualification SFA-5.8
QB-450
QB-450
QB-451
2004 SECTION IX
QB-451.3
SPECIMENS
Procedure Qualification Specimens
QB-451.1
TENSION TESTS AND TRANSVERSE-BEND TESTS BUTT AND SCARF JOINTS
A05
Range of Thickness of
Materials Qualified by Test
Plate or Pipe, in. (mm)
Min.
Max.
0.5T
16 (1.5)
3
16 (5)
2T
2T
2T
Tension
[Note (1)]
First Surface
Bend [Note (2)]
Second Surface
Bend [Note (2)]
2
2
2 [Note (3)]
2
2
2
2
2
2
NOTES:
(1) For specimen dimensions, see figure QB-462.1(a) for plate specimens, or figure QB-462.1(b) for pipe specimens. For pipe specimens not
greater than NPS 3 (DN 75), full section testing may be substituted; see figure QB-462.1(e).
(2) For specimen dimensions, see figure QB-462.2(a). For specimen removal, see figure QB-463.1(a) for plate coupons, or figure QB-463.1(e)
for pipe coupons.
(3) See QB-151 for details on multiple specimens when coupon thicknesses are over 1 in. (25 mm).
A05
QB-451.2
TENSION TESTS AND LONGITUDINAL BEND TESTS BUTT AND SCARF JOINTS
--`,,```,,,,````-`-`,,`,,`,`,,`---
Range of Thickness of
Materials Qualified by Test
Plate or Pipe, in. (mm)
Min.
0.5T
16 (1.5)
3
16 (5)
1
Max.
Tension
[Note (1)]
First Surface
Bend [Note (2)]
Second Surface
Bend [Note (2)]
2T
2T
2T
2
2
2 [Note (3)]
2
2
2
2
2
2
NOTES:
(1) For specimen dimensions, see figure QB-462.1(a) for plate specimens, or figure QB-462.1(b) for pipe specimens. For pipe specimens not
greater than NPS 3 (DN 75), full section testing may be substituted; see figure QB-462.1(e).
(2) For specimen dimensions, see figures QB-462.2(b) and QB-463.1(b) for specimen removal.
(3) See QB-151 for details on multiple specimens when coupon thicknesses are over 1 in. (25 mm).
QB-451.3
TENSION TESTS AND PEEL TESTS LAP JOINTS
A05
Max.
0.5T
16 (1.5)
3
16 (5)
2T
2T
2T
Peel
[Notes (2) and (3)]
2
2
2
NOTES:
(1) For specimen dimensions, see figure QB-462.1(c). For pipe specimens not greater than NPS 3 (DN 75), full section testing may be substituted;
see figure QB-462.1(e).
(2) For peel specimens, see figure QB-462.3 for specimen dimensions, and figure QB-463.1(d) for specimen removal.
(3) Sectioning tests may be substituted for peel tests. For section specimens, see figure QB-462.4 for specimen dimensions, and figure QB463.1(c) for specimen removal.
218
BRAZING DATA
QB-451.4
TENSION TESTS AND SECTION TESTS RABBET JOINTS
Thickness T of
Test Coupon as
Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)
Range of Thickness of
Materials Qualified by
Test Plate or Pipe,
in. (mm)
A05
Min.
Max.
Tension
[Note (1)]
Section
[Note (2)]
0.5T
1
16 (1.5)
3
16 (5)
2T
2T
2T
2
2
2
2
2
2
NOTES:
(1) For specimen dimensions, see figure QB-462.1(c). For pipe specimens not greater than NPS 3 (DN 75), full section testing may be substituted;
see figure QB-462.1(e).
(2) For specimen dimensions, see figures QB-462.4 and QB-463.1(c) for specimen removal.
QB-451.5
SECTION TESTS WORKMANSHIP COUPON JOINTS
Thickness T of
Test Coupon as
Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)
Range of Thickness
of Materials Qualified by
Test Plate or Pipe,
in. (mm)
Min.
Max.
0.5T
1
16 (1.5)
3
16 (5)
2T
2T
2T
NOTE:
(1) This test in itself does not constitute procedure qualification but must be validated by conductance of tests of butt or lap joints as appropriate.
For joints connecting tension members, such as the stay or partition type in QB-462.5, the validation data may be based upon butt joints;
for joints connecting members in shear, such as saddle or spud joints, the validation data may be based on lap joints.
219
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QB-452
04
QB-452
2004 SECTION IX
QB-452.2
QB-452.1
PEEL OR SECTION TESTS BUTT, SCARF, LAP, RABBET JOINTS
A05
Thickness T of
Test Coupon as
Brazed, in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)
Range of Thickness of
Materials Qualified by
Test Plate or Pipe, in. (mm)
Min.
Max.
0.5T
1
16 (1.5)
3
16 (5)
2T
2T
2T
NOTES:
(1) For a joint brazed with a filler metal having a tensile strength equal to or greater than that of the metal being joined, the specimens shall
be sectioned as shown in figure QB-462.4.
(2) For specimen dimensions, see figure QB-462.3 for peel test specimens or figure QB-462.4 for section specimens.
(3) For specimen removal, see figure QB-463.2(a) for section specimens or figure QB-463.2(b) for peel specimens from plate coupons, or figure
QB-463.2(c) for pipe coupons.
QB-452.2
SECTION TESTS WORKMANSHIP SPECIMEN JOINTS
Thickness T of Test
Coupon as Brazed,
in. (mm)
Less than 18 (3)
1
8 to 38 (3 to 10), incl.
Over 38 (10)
Max.
2T
2T
2T
--`,,```,,,,````-`-`,,`,,`,`,,`---
220
QB-460
BRAZING DATA
QB-460
QB-461.1
GRAPHICS
A
45 deg
(1)
(3)
C
C
Flat Flow
L
(2)
(4)
(5)
Flat Flow
B
45 deg
(3)
(1)
C
Flow
(2)
(4)
C
C
Vertical Downflow
C
(3)
(1)
C
L
Flow
(2)
(4)
45 deg
Vertical Upflow
D
45 deg
(1)
(2)
C
45 deg
Flow
C
Horizontal Flow
2004 SECTION IX
A
15 deg
(1)
(3)
C
C
Flat Flow
L
(2)
(4)
(5)
Flat Flow
B
15 deg
(3)
(1)
C
Flow
(2)
(4)
C
Vertical Downflow
C
(3)
(1)
C
L
Flow
(2)
(4)
15 deg
Vertical Upflow
D
15 deg
(2)
(1)
C
15 deg
Flow
C
Horizontal Flow
222
--`,,```,,,,````-`-`,,`,,`,`,,`---
BRAZING DATA
2 in.
(50 mm) R
1/ in. (6 mm)
4
Edge of joint
1/ in. (6 mm)
4
1 in.
(25 mm)
1/
3/
1/
in. (6 mm)
in. (6 mm)
QB-462.1(a) TENSION REDUCED SECTION FOR BUTT AND SCARF JOINTS PLATE
223
--`,,```,,,,````-`-`,,`,,`,`,,`---
A05
2004 SECTION IX
2 in.
(50 mm) R
1/ in. (6 mm)
4
Edge of joint
1/ in. (6 mm)
4
1 in.
(25 mm)
1/
3/
4
1/
in. (6 mm)
in. (6 mm)
X
[Note (3)]
As specified
by design
T
T
QB-462.1(b) TENSION REDUCED SECTION FOR BUTT, LAP, AND SCARF JOINTS PIPE
--`,,```,,,,````-`-`,,`,,`,`,,`---
A05
223.1
--`,,```,,,,````-`-`,,`,,`,`,,`---
2004 SECTION IX
As specified
by design
1/
in. (6 mm)
X
T min.
T
3/
1/
in. (6 mm)
T min.
T
10 in. (250 mm) approx. [Note (1)]
21/4 in.
2 in. (50 mm) R
(57 mm)
A, min.
A, min.
min.
[Note (2)]
[Note (2)]
0.5 in.
(13 mm)
diameter
1 in.
(25 mm)
1/
4
in. (6 mm)
3/
1/
4
Alternate Designs
in. (6 mm)
X
[Note (3)]
As specified
by design
T
T
QB-462.1(c) TENSION REDUCED SECTION FOR LAP AND RABBET JOINTS PLATE
224
04
A05
BRAZING DATA
QB-462.1(e) TENSION FULL SECTION FOR LAP, SCARF, AND BUTT JOINTS SMALL DIAMETER PIPE
225
--`,,```,,,,````-`-`,,`,,`,`,,`---
A05
2004 SECTION IX
2
3
Front View
Restrainer Bars
Spacers
Bolts, Body-Bound
4 Locknuts
4 Nuts
Side View
GENERAL NOTE: The restraining fixture is intended to provide a snug
fit between the fixture and the contour of the tension specimen. The
fixture shall be tightened, but only to the point where a minimum of
0.001 in. (0.03 mm) clearance exists between the sides of the fixture
and the tension specimen.
226
--`,,```,,,,````-`-`,,`,,`,`,,`---
BRAZING DATA
y, in. (mm)
T, in. (mm)
Plate
Pipe
1/ 3/ (1.510)
16
8
>3/8 ( >10)
QB-462.2(a) TRANSVERSE FIRST AND SECOND SURFACE BENDS PLATE AND PIPE
T
y
T
y
R = 1/8 in.
(3 mm) max.
11/2 in.
(38 mm)
y
T
T, in. (mm)
1/ 3/ (1.510)
16
8
>3/8 ( >10)
y
T
y, in. (mm)
All ferrous and nonferrous materials
T
3/ (10)
8
--`,,```,,,,````-`-`,,`,,`,`,,`---
227
2004 SECTION IX
X = 4T min. or as
required by design
Section A
Z
Section B
T
Y
Fulcrum point
Approximately, or sufficient
for peeling purposes
--`,,```,,,,````-`-`,,`,,`,`,,`---
GENERAL NOTES:
(a) Flange Y may be omitted from Section B when peeling is to be accomplished in a
suitable tension machine.
(b) Specimen shall be brazed from side marked Z.
NOTE:
(1) Length may vary to fit testing machine.
this piece
1/
3
Section
specimen
1/
3
Discard
this piece
1/
3
Discard
W=
in.
(38 mm)
11/2
Section A
Section B
228
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BRAZING DATA
229
QB-463
QB-463
2004 SECTION IX
QB-463.1(b)
Order of Removal
--`,,```,,,,````-`-`,,`,,`,`,,`---
230
BRAZING DATA
--`,,```,,,,````-`-`,,`,,`,`,,`---
Discard
this piece
Reduced section
tensile
specimen
Sectioning
specimen
Reduced section
tensile
specimen
Sectioning
specimen
Discard
this piece
NOTES:
(1) Required for rabbet joints.
(2) The sectioning specimen in this view may be used as
an alternate to sectioning the peel test specimens of
QB-463.1(d) when the peel test cannot be used. This
section test specimen should be approximately 1/2 in.
(13 mm) wide.
Rabbet Joint
[Note (1)]
231
2004 SECTION IX
232
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BRAZING DATA
Top
--`,,```,,,,````-`-`,,`,,`,`,,`---
Horizontal plane
Plane of cut
for halfsection
specimens
Bottom
233
--`,,```,,,,````-`-`,,`,,`,`,,`---
2004 SECTION IX
Discard
this piece
Sectioning
specimen
Discard
this piece
Sectioning
specimen
Discard
this piece
Rabbet Joint
[Note (1)]
Alternate Lap Joint
[Note (2)]
Alternate Scarf Joint
[Note (2)]
NOTES:
(1) Required for rabbet joints.
(2) The sectioning specimen in this view may be used as
an alternate to sectioning the peel test specimens of
QB-463.2 (b) when the peel test cannot be used. This
section test specimen should be approximately 1/2 in.
(13 mm) wide.
234
BRAZING DATA
--`,,```,,,,````-`-`,,`,,`,`,,`---
235
2004 SECTION IX
Top
Specimen
location No. 1
Horizontal plane
Plane of
cut for
half-section
specimens
236
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QB-466
QB-466
BRAZING DATA
QB-466.1
Test Jigs
As required
As required
3/
4
Shoulders hardened
and greased
in. (19 mm)
3/
4
6 3/4 in.
(170 mm)
3/
4
1/
4
in. (6 mm)
Plunger
3 in. min.
(75 mm)
2 in. min.
(50 mm)
in. (3 mm)
B R
3/
4
C
Yoke
3 7/8 in. (97 mm)
Thickness of
Specimen,
in. (mm)
3
8 (10)
A,
in. (mm)
B,
in. (mm)
C,
in. (mm)
D,
in. (mm)
112 (38)
4t
238 (60)
6t + 3.2
1316 (30)
3t + 1.6
4 (19)
2t
D R
--`,,```,,,,````-`-`,,`,,`,`,,`---
237
2004 SECTION IX
--`,,```,,,,````-`-`,,`,,`,`,,`---
Note (3)
B = 1/2 A
Roller
R min.
A
Thickness of Specimen, in. (mm)
3
A,
in. (mm)
B,
in. (mm)
C,
in. (mm)
B = 1/2 A
3
112 (38)
4 (19)
238 (60)
t
4t
2t
6t + 18 (3)
GENERAL NOTE: The braze joint in the case of a transverse bend
specimen shall be completely within the bend portion of the specimen
after testing.
8 (10)
NOTES:
(1) Either hardened and greased shoulders or hardened rollers free
to rotate shall be used.
(2) The shoulders of rollers shall have a minimum bearing surface
of 2 in. (50 mm) for placement of the specimen. The rollers shall
be high enough above the bottom of the jig so that the specimens
will clear the rollers when the ram is in the low position.
(3) The ram shall be fitted with an appropriate base and provision
made for attachment to the testing machine, and shall be of a
sufficiently rigid design to prevent deflection and misalignment
while making the bend test. The body of the ram may be less than
the dimensions shown in column A.
(4) If desired, either the rollers or the roller supports may be made
adjustable in the horizontal direction so that specimens of t thickness may be tested on the same jig.
(5) The roller supports shall be fitted with an appropriate base
designed to safeguard against deflection or misalignment and
equipped with means for maintaining the rollers centered midpoint
and aligned with respect to the ram.
8 (10)
112 (38)
4t
B,
in. (mm)
3
4 (19)
2t
GENERAL NOTES:
(a) Dimensions not shown are the option of the designer. The
essential consideration is to have adequate rigidity so that the
jig parts will not spring.
(b) The specimen shall be firmly clamped on one end so that there
is no sliding of the specimen during the bending operation.
(c) Test specimens shall be removed from the jig when the outer
roll has been removed 180 deg from the starting point.
238
A,
in. (mm)