251010DJPCTB558 Exco03 61

ENI - IRAQ
ZUBAIR MISHRIF DGS ELECTRICAL INTEGRATION
METHOD OF STATEMENT FOR ELECTRICAL

INSTALLATION
Hussam Alfio Silvio M. Rampolli

EX-CO 03 28/09/20 Final Issue Silvio Belloni D. Di Donna
Waleed Tringali Belloni
Issue For Hussam Alfio Silvio M. Rampolli
EX-CO 02 21/08/20 Silvio Belloni D. Di Donna
Approval Waleed Tringali Belloni
Issue For Hussam Alfio Silvio M. Rampolli
EX-CO 01 06/08/20 Silvio Belloni D. Di Donna
Approval Waleed Tringali Belloni
Issue For Hussam Alfio Silvio
EX-CO 00 15/05/20 Silvio Belloni
Comments Waleed Tringali Belloni
Validity Rev.
Status number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name ZUBAIR Company Document ID
MISHRIF DGS 251010DJPCTB558
ELECTRICAL
eni iraq b.v. INTEGRATION
Job N.
Contractor logo and business name Contractor Document ID
19C016-9H915
CONSORTIUM TOZZI SUD - ALBILAL GROUP Contract N. 4600038271

Vendor logo and business name Vendor Document ID
N/A N/A
Order N.
Facility Name Location Scale Sheet of Sheets
ZUBAIR MISHRIF DGS ONSHORE N/A 1 / 61
Document Title Supersedes N.
Method of Statement for Electrical Installation Superseded by N.

Plant Area Plant Unit
N/A N/A
Software: Microsoft Word 97-2003 File No. 251010DJPCTB558_EXCO03_61
This document is property of eni Iraq B.V.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
COMPANY Document CONTRACTOR Revision Index Sheet of Sheets
Identification Document
Validity
251010DJPCTB558 Identification Rev. 2 / 61
Status
CONSORTIUM TOZZI SUD – 19C016-9H915
ALBILAL GROUP EX-CO 03
REVISION HISTORY
Rev. Date No. of Description

sheets
EXCO_00 15/05/2020 37 Issue For Comments
EXCO_01 06/08/2020 37 Issue For Approval
EXCO_02 21/08/2020 61 Issue For Approval
EXCO_03 28/09/2020 61 Final Issue

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
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Table of Contents
1. OBJECTIVE........................................................................................................................................... 5
2. PURPOSE.............................................................................................................................................. 5
3. SCOPE................................................................................................................................................... 5
4. DEFINITIONS AND ABBREVIATIONS.................................................................................................. 6
5. REFERENCE DOCUMETNS.................................................................................................................. 6
5.1. Project Documents:.............................................................................................................................. 6
6. RESPONSIBILITY.................................................................................................................................. 7
7. MACHINERY, EQUIPMENT’S & TOOL.............................................................................................................8
8. INSTALLATION PRELIMINARY CHECKS............................................................................................9
8.1. General.................................................................................................................................................. 9
8.2. Materials................................................................................................................................................ 9
8.3. Drawings................................................................................................................................................ 9
9. INSTALLATION..................................................................................................................................... 9
9.1. Sleeves.................................................................................................................................................. 9
9.2. Conduits in the Slabs......................................................................................................................... 10
9.3. Expansion Coupler in the slab & Construction Joints....................................................................10
9.4. Fixing Conduits and GI boxes in the columns.................................................................................10
9.5. Fixing Conduits and GI boxes in the walls.......................................................................................10
9.6. Fixing DB’s Enclosures....................................................................................................................................10
9.7. Wiring for lighting & Power Points.................................................................................................... 11
9.8. Fixing Cable trays............................................................................................................................... 12
9.9. Laying of LV feeder Cables................................................................................................................ 13
9.9.1. Trunking.............................................................................................................................................. 14
9.9.2. Conduit................................................................................................................................................ 14
9.10. Cable Termination & Glanding.......................................................................................................... 14
9.11. Fixing of MDB, SMDB, MCC, & D.B................................................................................................... 15
9.11.1. General................................................................................................................................................ 15
9.11.2. Final Distribution Boards:.................................................................................................................. 15
A. Fixing of DB’s enclosures (Refer to 5.6)..................................................................................................15
B. Panel Boards Interiors.................................................................................................................... 15
C. Panel Boards Wiring....................................................................................................................... 16
D. Dressing of DBs.............................................................................................................................. 16
9.11.3. Sub-Main Distribution Boards:.......................................................................................................... 17
9.11.4. Main Distribution Boards:.................................................................................................................. 17
9.12. Fixing wiring accessories, light fittings............................................................................................ 17
9.13. Telephone / Data System................................................................................................................... 18
9.14. Fire Alarm System.............................................................................................................................. 18

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9.15. Low Current System:.......................................................................................................................... 18
10. Electrical material inside the battery room......................................................................................19
10.1. Batteries Installation Method............................................................................................................. 19
11. Electrical transformers including cable termination.......................................................................20
11.1. Installation Transformer..................................................................................................................... 20
11.2. Cable termination Method.................................................................................................................. 21
.12 Cable laying inside the cable trench outside the main substation................................................22
13. Earthing............................................................................................................................................... 23
14. RISK ASSESSMENT........................................................................................................................... 25

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1. OBJECTIVE
This method statement covers the requirements for Electrical installation at the project site Zubair
Mishrif DGS Electrical integration. It describes installation techniques and different requirements to
be adhered during the course of installation.
2. PURPOSE
This method statement defines the procedure to ensure that Electrical installations are to be
performed safety, efficiently and in accordance with good working practices, as per project
Standards & Specifications.
3. SCOPE
The scope of the work includes transportation and electrical installation at the project site Zubair
Mishrif DGS Electrical integration. This Works Method details the followings,
 The requirements and procedures for electrical installations
 Responsibilities.
 Manpower & Equipment used.
 Fixing under floor sleeves.
 Fixing conduits in the slabs.
 Expansion Coupler in Slabs.
 Fixing conduits with GI boxes in the columns.
 Fixing conduits with GI boxes in the walls.
 Fixing Enclosures for Distribution boards.
 Wiring for lighting, & Power Points.
 Fixing Cable tray/Ladder.
 Laying of L.V feeder Cables.
 Fixing MDB’s , SMDB’s. & D.B
 Fixing wiring accessories & Light Fixtures.
 Fire Alarm System
 Telephone / Data System.
 Low Current System.
 Risk Assessment.

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4. DEFINITIONS AND ABBREVIATIONS

Definitions
Company ENI Iraq B.V.
Contractor Consortium TOZZI SUD Albilal group
QA/QC Quality Assurance, Quality Control
HSE Health, Safety and Environment
ITP Inspection and Test Plan
QCP Quality Control Plan
ITR Inspection Test Record
IMTE Inspection, Measuring and Test Equipment
MAR Material Approval Request
N/A Not Applicable
NCR Non-Conformance Report
TP Third Party (Laboratory)
RA Risk Assessment
5. REFERENCE DOCUMETNS
5.1. Project Documents:
 251010DADMTB039 - Main Substation Finishing Layout and Details - Ground
floor
 251010DADMTB042 - Main Substation Finishing - External Views from East and
from North
 251010DADMTB043 - Main Substation Finishing - External Views from West and
from South
 251010DERBTB126- Electrical Design basis
 251010DEDSTB142 - Lighting and Small Power Distribution plan Ground floor
 251010DEDSTB143 - Lighting and Small Power Distribution plan First floor
 251010DEDSTB144 - Lighting and Small Power Distribution plan Roof
 251010DEDQTB152 - Typical support details (cable tray, conduits)
 251010DFPATB360 - HSE Plan

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6. RESPONSIBILITY
Site Manager
 Site Manager shall provide his site teams with appropriate resources to ensure that works are
done in accordance with the project quality and HSE requirements and shall be responsible for
the overall site work management.
Construction Manager
 Defines the required working/construction methodology in written work
procedures/MOS and implements such documents to ensure that each single activity
will be executed under controlled conditions to meet the specification requirements.
 Shall cooperate with the project QA/QC Manager, HSE Manager and Security Manager.
 Get approved documentation before performing any work at site and he is in charge.
Ensure the correct application.
 Directly reports to Site Project Manager.
Electrical Supervisor
 Electrical Supervisor shall be directly involved in planning and execution of all
installations works at site.
 Prior to the start of the work, he shall prepare Safety Action Plan that must be
implemented and observed during installations activities.
 He shall ensure that electrical foremen comply with the requirements of this procedure
and other relevant project specification, drawings, and other reference code and
standard applied on the project site.
SECURITY Manager:
 Application of the Security Plan requirements at site.
HSE Manager:
 Ensure the compliance with the HSE System requirements.
 Develop safety culture.
 Monitor and control each site activity and related risk associated.
QA/QC Manager:
 Responsible to adhere to the Quality System requirements.
Lifting Supervisor:
 A qualified and certified person in charge to manage all the lifting operations to be
carried out at site.

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 He is in charge to prepare all the Lifting plans to be approved by Company.
Worker:
 Qualified and trained person assigned to a specific task.
 He has to perform his task in line with the related PTW without any deviation.
 He has to act in respect of HSE System requirements.
7. MACHINERY, EQUIPMENT’S & TOOL
Equipment Remarks
Boom truck
Small Cars for the Crew Quantities will be decided as per the work
Forklift requirements
Crane
Tools Remarks
Lifting Tools- Belts, Sling, Chain Block, Hoist, Shackle, Ropes … etc.
Mobile scaffolds
Spray Gun, Masks, Painting Rollers, Putty knifes
Drill machine & jack hammer
Welding & Grinding machine
Stepladder & Extension ladder
Hand shovel, Wire Cutter Quantities will
Measuring and Levelling Tools be decided as
per the work
Safety tools (warning tape, flags, gloves …etc.) requirements
Handheld Tools- Spanner, screw driver, plumb etc.
Portable power Tools like Grinding machine, Drilling Machine etc.
Bucket, Screwdriver
Hand Saw, Putty knifes, Scrappers, Plumb bob
Torque wrench 8...20 Nm, 20...70 Nm
Vacuum cleaner with flexible, thin tube and plastic tip

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8. INSTALLATION PRELIMINARY CHECKS
8.1. General
Before start of work, the following shall be ensured:
 Machinery & tool are suitable for use as well as availability of all auxiliary/accessory
materials necessary for the correct and good practice installation of the electrical main
items.
 Availability of suitable quantity of material for the works.
 Use only approved shop drawings & Material.
 MEP coordinated shop drawing is available and approved. Insure of availability of all the
project documentation validated/approved for installation (EX-CO) and material
certification, if any.
 Area clearance obtained from other discipline/ Main contractor.
 Full safety conditions of the zone and around the area where the electrical materials and\or
electrical main items will be installed.
 No pending points open in the FAT final report for electrical material or electrical main items
ready to be installed.
 The installation of all equipment shall be in accordance with manufacturer’s instructions.
8.2. Materials
All materials shall comply with the specifications regarding quality, dimensions, strength, etc.
Samples will be submitted for the approval of the Engineer. Making sure all material as per client
approval before any installation.
8.3. Drawings
 Prepare the workshop drawings showing a complete installation along with section details &
obtain client approval.
 Prepare the co-ordination Drawings with other MEP works.
 Sub Station room trench layout and exact location of sleeves shall be obtained from civil
team.
9. INSTALLATION
9.1. Sleeves
 In the beginning of each project and before casting the retaining wall, make sure that
already fixed sleeves for high voltage cables, LV power cables or for earthling system.
 The size, number and heights of the sleeves as per approved drawings.

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9.2. Conduits in the Slabs

 In this stage works have to be started directly after fixing the shatter, since there are a lot of
works to be done before fixing the steel, like marking the location for all the lighting, power,
and fire alarm points, then fixing the loop in boxes, making the required holes for the
dropped conduits for switches, bells, break-glasses and DB’s.
 After finishing the steel work completely, fixing conduits as per the approved shop drawings
have to be started.
 Avoid passing the conduits in the wet areas, minimize the bends for the conduits, and to be
fixed properly with the steel, in addition to using expansion couplers where are coming
expansion joins.
 At the end, use masking tape to close all the end opening of the conduits.
9.3. Expansion Coupler in the slab & Construction Joints
 The coupler is to be glued with solvent cement at one end and other end to be left loose
with the other conduit left inside it.
 Make sure for no movement of the conduits after the expansion coupler is installed,
installed properly securing to the steel work and expansion coupler has to be installed near
construction joints only.
9.4. Fixing Conduits and GI boxes in the columns
Before casting any column in the site, check if there is any Switch Socket, bell or break glass fixed
on the column. If there is any, we have to fix the GI or PVC box in the proper way so that it will be
touch with shatter of the Column from inside and the conduit will be extended to the top of the
column.
9.5. Fixing Conduits and GI boxes in the walls

 After finishing the block work in each floor, start marking the location of all the switches,
sockets, telephone outlets, TV outlets, break glass and bells as per the approved shop
drawings.
 Start chasing and chipping the marked locations by using the grinder, accordingly fix the GI
boxes with minimum 5 mm away from the wall to make sure that the box is flush with the
plaster.
 Next day terminate the conduits with the GI boxes.
9.6. Fixing DB’s Enclosures
 Distribution board will be aligned, levelled and securely fastened to the wall.
 The surface mounted panel boards will be fixed at least 25 mm from wall: ensuring
supporting members do not prevent flow of air.

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 Distribution board interiors will not be installed in cabinets until all conduits connections to
the cabinet have been completed.
 Trim for flush mounted cabinets will be installed in plaster frame, flushed with furnished
wall. Trim will be installed plumb and square to finish painting.
 All DBs wall mounting and floor mounted arrangement will be in accordance with approved
shop drawings and the approved material submittal.
 Ensure that painting of the wall is completed prior to marking and mounting of DB.
 Confirm label/marking to ensure that is the correct panel and check the position according
to the approved shop drawings.
 Mark the fixing position of the DB's support as per approved shop drawing and coordinate
with other equipment and services.
 After marking are then drilled according to the selected sizes of anchor bolts to appropriate
depth as per approved shop drawing.
 Locknuts on the anchor bolts will ensure a permanent fixing of the DB support to the
wall/slab.
 After installation of DB supports, installing position of the DB as per approved shop drawing.
 If there is more than one DB to be installed at the same location, they shall be installed side
by side and clearance shall be maintained as per approved shop drawing.
9.7. Wiring for lighting & Power Points
 Before starting the wiring for the above mentioned activities, make sure that the
plasterwork is finished completely in that area / floor & there is no more water still on the
walls.
 Before start pulling the wires, make sure that there is no water or any rubbish inside the
conduits.
 The sharp edges will be avoided on both ends and on junction points of conduits embedded
in the concrete.
 At the false ceiling area (60 x 60), use a ceiling rose with a heat resistance wire & where are
coming a gypsum board ceiling, extend the wires from the slab to the expected level of the
gypsum ceiling through a flexible conduits.
 For the light & Power circuits, wires & cables will be used as per the approved material
submittal. Lighting & Power circuits will be run in separate conduits.
 The wires & cables will be installed in conduits, trunking and ladders as per the approved
shop drawings.
 For branch circuit work, originating from light & power panel boards will be arranged as per
the approved drawings. Loads on various phases of panel boards will be balanced as per he
approved load schedules.

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 For avoiding any damaged for the conductors, insulation or jacket of the wire or cable
during the pulling stage, and lubricants will be used properly to prevent any stresses on
conductors.
 For pulling the wires, install 3mm galvanized standard steel wire with wooden blocks
fastened at ends in empty service conduits.
 At every branch circuit outlet & pull-box, every cable passing through will be left slack to
allow inspection & for connection to be made. Cables terminating in outlet boxes will be left
with at least 250mm extra length for terminations.
 All circuits will be properly labeled during the pulling work to facilitate the terminations at
the respective devices.
 After the pulling circuit works completely, all the circuits will be checked & tested if any
open circuits, short circuits, earthing continuity & excessive resistance or leakage.
9.8. Fixing Cable trays
 Cable Trays & Ladders will be “as specified” type as per the approved material submittal.
 All accessories used such as “bends”, intersections, risers, reducers, elbows, etc. “used in
cable trays & ladders will be of the same manufacturer as that of the trays & ladders all
screws installed inside the cables tray shall have unsquared heads in order to not damage the cables
 Prior to start any installation of Trays & Ladders, a complete coordination will be carried out
with other mechanical services to avoid any interference or interrupted for the service.
 Tray / ladders routes will be marking at the ceiling before start any fixing of these items.
 Each run of cable trays & ladders will be completed before installation of any cables. Each
run will be aligned, levelled & securely fastened to the ceiling / wall.
 Inspect the supports to ensure the conformity to project specification and drawing.
 Support cable tray to maximum space of 3 meter. Number the cable tray as per IFC drawing.
 Supports each 1.5 m will be provided to prevent stern on cables entering or leaving tray.
Cable trays extending through partitions & walls will be protected by fireproof non-
combustible barriers.
 Shift of tray materials in proper manner to avoid any physical damage and peeling/scratches of
Galvanizing.
 Cable tray accessories/pieces fabrication on site will be avoided.
 After installation, sharp edges shall be grinded properly to prevent cable damages then touch up rich
paint.
 Protect the cable tray edges by protection cap before cable pulling.
 Sharp edges, burns & projection will be removed for fixing the trays & ladders approved
suspension rods or steel angle brackets will be used at spacing not exceeding 1.5 meter and

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generally as shown on the approved drawings. Joints will be positioned as close as

practicable to the tray / ladder supports.
 The fitting of trays & ladders such as tees, bends & crossings will be connected with radial to
permit cable-bending standards.
 Minimum clearance of 250mm will be maintained between top of tray & ceiling.
 Cable arrangement will be in one layer only, evenly spaced, with minimum spacing of two
diameters of the larger of the two adjacent cables, or of a trefoil formation of single core
cable circuit.
 Cable trays will provide direct support to the cables without cleats or saddles wherever
practicable purpose made straps, cleats or saddles will however be used to maintain a neat
or regular disposition of cables. In vertical tray installation or where trays not directly
support the cables, load bearing cable cleats or saddles will be employed and securely fixed
to the tray. Manufacturer’s recommendations will be followed in selection of cable cleats or
saddles, on the basis of individual application.
 Earthing jumpers will be installed on trays & ladders between the lengths and where
required to ensure effective electrical continuity irrespective of whether a separate
protective earth conductor is required or not. Earthed the cable tray properly at intervals of
50m min.
 Clamp the covers to 2m spacing on horizontal and 1m spacing vertically.
9.9. Laying of LV feeder Cables

 After we finished from fixing the cable tray, C-channels in the proper way, we will start
pulling the armored cables from the main electrical room to the all electrical rooms one by
one and with more care to avoid any damage for the cables, after that it will be tied strongly
with the vertical C-channels using cable cleats then it will be terminated to the MDB’s,
SMDB’s through cable glands
 All cables will be pulled by the cables drums, shall be not allowed to cut the cables before
the layng.
 The cables labeling shall performed after the cables pulling.
 The labels shall be installed near the inlet and outlet from the panels, inside the cables pits
and into the cables trenches
 Use and install cables only as shown on client approved shop drawings & as directed by the
manufacturer
 Lay cables in one length unless otherwise indicated. Obtain permission from Engineer for all
through joints, and where overall length requirement exceeds practical drum size.

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 Use drum stands, drum axles, fair leads, rollers, cable stockings and other equipment as
recommended by the cable manufacturer and as appropriate to the method of installation.
 Install cables so that they are orderly and capable of being withdrawn.
9.9.1. Trunking
 In vertical trunking provide pin racks at 3m intervals.
 Use ties at 2-3m intervals for all wires of the same circuit reference.
9.9.2. Conduit
 Provide cable clamps in conduit boxes at 10m intervals in vertical conduit and cable
insertion boxes near the curves.
 All conduits shall be fixed by clamps, supports etc., every 1,5 meters.
 Allow for full range of movement at building construction movement joints. Make all joints
to wiring at terminal blocks in conduit boxes.
 Place cables side by side or as indicated. Fix using cable ties so that any cable may be
individually removed.
9.10. Cable Termination & Glanding
 Ensure all joints and terminations and glanding are made by appropriately qualified Person,
using, components and workmanship recommended by the cable manufacturer
 Cut all cable ends immediately prior to jointing or terminating.
 Strip cables to bring out the cores and expose conductors, for the minimum length required
for connection, to leave no exposed length of conductor after termination. Ensure that
strands are not damaged when stripping cable cores. Twist strands together. Do not reduce
number of strands. Secure all strands at terminations.
 Clean arm our thoroughly prior to jointing or terminating. At connections to equipment and
switchgear without integral cable clamping terminals, use compression type lugs for bolted
terminal connections.
 Do not bunch more than three cores at clamping terminals or bolted connections.
 Mark cable conductor phasing, or other core identification, at each end of all cables.
 The Contractor shall be responsible for testing all cables before finally making off ends and
connecting up.
 Where cable sheaths are used as earth continuity conductors, glands shall have the
necessary contact surfaces or straps to provide a low resistance path under fault conditions.
 All cable connections to plant shall be made with approved cable lugs, compression type
together with the usage of proprietary tools.

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 All glands in outdoor situations and wherever else specified, shall be of weatherproof and
water tight type. Gland manufacturers shall be subject to approval. Glands shall be selected
to suit location and type of cable used.
 Earthling tags shall be fitted to each gland, on assembly, prior to the lugs being attached.
Ensure to order cable glands in kit form complete with earth tag, shroud, locknut, neoprene
seal etc.
9.11. Fixing of MDB, SMDB, MCC, & D.B
9.11.1. General
 All materials and equipment will be furnished and install as per the approved shop
drawings, material submittal and proposed method statement.
 All the equipment will be installed in accordance with the manufactures recommendations /
installation instructions and as per the site requirements / approved master project
program.
 A metallic nameplate will be provided with Manufacturer’s name, Panel type and Ratings.
 The assembly of distribution boards will be completely wired and rested at the factory ready
for installation when received at site. Bracing will be provided to prevent distortion in
handling and shipping.
 Distribution boards will be incorporate plug-in type miniature circuit breakers of tripping
characteristics B, C or D for lighting, miscellaneous power or motor loads on necessary
complete as specified as shown in the approved drawings.
 Interiors will be so designed that circuit’s breakers can be replaced without disturbing
adjacent units and without removing the main bus connectors.
 All exterior and interior steel surfaces of the Panel Boards will be properly cleaned after
completion of work and all rubbish, dust or concrete spatter will be removed from inside
and around the Panel Boards by using brushers, vacuum cleaner etc.,
9.11.2. Final Distribution Boards:
A. Fixing of DB’s enclosures (Refer to 5.6)
B. Panel Boards Interiors

 Install the connecting conduits to the panel board, ensuring these conduits will not be used
to support the distribution board and all the unused opening will be properly closed.
 The panel Boards will be equipped with circuit breakers with frame size and trip setting as
shown in the approved document.

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C. Panel Boards Wiring

 Before pulling wires inside the Panel Board conduits, conduits will be checked to be free of
burrs, dry and clean.
 Wiring will be neatly arranged, accessible and strapped to prevent tension on circuit breaker
terminals.
 The arrangement will permit cables to enter bottom and top of the enclosures and connect
to their respective terminals without interference.
 Insulation to be removed from the end of each wire and cable with a pocketknife, being
careful not to nick the wire conductor.
 Incoming and outgoing feeder panel will be labeled, engraved and a nearly typed schedule
inside the boards, will describe all the outgoing final sub-circuits, their rating, the areas and
points served.
 Light and power circuits will be arranged in the Panel Boards as per the approved Load
Distribution Schedule.
 Tags of feeder cables to identify cable or circuit number and conductor size in accordance
with the schedules.
D. Dressing of DBs
 A professional electrician will be carrying out for this work.
 Cable terminals will be suitable for the specified cable sizes. Adequate space will be
provided for cable terminations.
 Dressing of standard cables will be done by using ferrules of sizes suitable for
accommodating all stands of the cables.
 After finishing the 1st coat near the final DB’s, we will start fixing the inside components and
numbering, terminating the wires as per the Load Distribution Schedules, in addition to
fixing a suitable identification labels to clearly indicate the location and the purpose of each
item or circuit.
 The neutral cable is connected to the neutral strip, which is turning in grounded with a bare
wire.
 Armored cable will be strapped properly, a hacksaw is used to cut the cables, a suitable
angle to the cable for making a cut through one section of the spiral amour and care will be
taken not to cur the wires.
 The glands for various single core and multi core cables will be on the purposed made and
suitable for rigid mounting to the enclosure.
 Finally, after the dressing completed, the door will be fixed and covered for protect the
panels from any damaged, ensuring that all the engraved labels fixed for the DB sections,
main isolator, ELCBs etc.

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9.11.3. Sub-Main Distribution Boards:

 Start fixing the SMDBs after painting at least 1st coat in the Electrical rooms completed. The
fixing height for the SMDB’s from finished floor level will be as per approved drawings as
well as trunking arrangement for the meters or (at height not exceeding 2 meters to the top
of the Panel Boards from the finished floor level)
 SMDBs will be wall or floor mounted type depending of the frame size of the board. All the
trunking arrangements will be done as per the approved shop drawings.
 In case of floor mounted boards (MCC-R) a depressed floors will be provided with galvanized
steel support structures to raise the level of the panel.
 Before to install all panels, the bottom frame shall be aligned with the floor in order to avoid
a clash between the panel’s doors opening or the panels drawers and the electrical's room
floor.
 Wiring, cabling and dressing for the SMDBs will be nearly similar to dressing of the DBs and
all the connections will have front access only.
9.11.4. Main Distribution Boards:

 First coat painting should be completed in the Main Electrical Room before the panels are
delivered to site upon the client inspection and approval of the Panels.
 Cable ladders and cable trays start assembling at main electric room as per the approved
layout for incoming and outgoing cable which is top or bottom entries.
 Incoming and outgoing feeder will be installed.
 Dressing and termination for the feeders will be done by an electrical specialist and well
experienced and professional electricians.
 The Main distribution boards will be identical to the sub-main distribution boards in all
respect except that all equipment and connections will have front and rear access.
9.12. Fixing wiring accessories, light fittings

 After finishing the pre-final coat for the building, start fixing the wiring Accessories, light
fittings, fire alarm devices. Of course the fitting where is coming in the false ceiling should
be fixed in the proper way with more supports if required.
 All accessories shall be properly aligned with vertical edges; plumb and horizontal edges
level and mounted at the height recommended below and shall be to the approval of the
Engineer.
 All flush accessories shall have cover plates fitted correctly onto the wall or ceiling or any
other services. Any accessories found to be incorrectly aligned after installation will have to
be removed and re fixed.

Validity
Status
9.13. Telephone / Data System

 Prepare the workshop drawings showing a complete installation along with section details
for co-ordination with MEP works and obtain Consultant Engineers approval on the same.
 Install sleeves for main telephone incomer. Install telephone boxes & telephone junctions
boxes. Mark exact location of telephone main cable entry sleeve.
 Install PVC Conduits embedded in concrete slabs and walls or as specified by drawings.
 Install trunking / cable trays in risers as highlighted in relevant shop drawings.
 Run wires from various telephone / data outlets into intermediate telephone distribution
frames, via trunking / pipes in corridors false ceiling area.
 Run telephone / data cables from intermediate distribution frame panel into main
distribution frames in ground floors low current room via trunking / cable riser.
 Install distribution frame panels, telephone / data outlets and terminate relevant wires and
cables.
9.14. Fire Alarm System
for co-ordination with other MEP works and obtain client approval on the same.
 Install approved fire alarm cable from various devices through conduits (Trunking will be
used for riser only).
 Install & terminate fire alarm system devices in various areas according to the engineering
lay out and the hazardous the areas classification studies. This activity will run concurrently
with finishes and false ceiling activities.
 Install fire alarm panel in ground floor and terminate loops and bell circuit wires.
 Protect the fire alarm panels adequately.
9.15. Low Current System:
for co-ordination with other MEP works shall be submitted for approval of workshop
drawings and obtain client approval on the same.
 Install and terminate low current systems devices in various areas.
 Install wires from various devices into trunking, run down to respective activity to main
panel.
 Install main panels and terminate wires.

Validity
Status
10. Electrical material inside the battery room
10.1. Battery Intermediate storage
Batteries must be stored:

 In a bundled, undercover, and well-ventilated area.
 Away from ignition sources (e.g. welding, smoking, etc.)
 On wooden shelving or on other non-corrosive material.
 Manufacturer’s Storage and Handling procedure shall be read and followed
Storage areas must:
 Be designated and indicated by appropriate signage.
 Have appropriate emergency response equipment such as fire extinguisher.
 Battery terminals are to be insulated to prevent the risk of contact by metal tools/objects.
10.2. Batteries Installation Method:
 The installation of all battery systems shall be in accordance with manufacturer’s

instructions.
 The battery should be installed in a clean, dry area. Avoid placing the battery in a warm
place or in direct sunlight. The layout of the charging room must allow easy access to the
batteries. Approved battery racks are recommended for proper installation. Place the cells
on the rack and arrange the positive and the negative terminals for connection according to
the wiring diagram. Battery cells are usually installed in series.
 Cells in parallel strings Vented cells may be connected in parallel to give higher current
capability. In the case of parallel connected strings use batteries of the same capacity,
design and age only with a maximum of 4 parallel strings. The resistance of the cables in
each string must be the same, e.g. same cross-section, same length. Connect the battery
strings in parallel at the end terminals.
 Check that all contact surfaces are clean. If required, clean with a brass brush. Tighten the
terminal screws, taking care to use the correct torque loading. To avoid damage to the
plastic materials, do not use grease. Fit the covers supplied for protection against
inadvertent contact. Make sure that all caps are closed.
 Carefully follow the polarity sequence to avoid short circuiting cell groups. A loose
connector can make adjusting the charger difficult, create erratic performance and possible
damage to the battery and/or even personal injury. Finally, with the charger switched off,
the battery fuses removed and the load disconnected, connect the battery to the D.C.
power supply.

Validity
Status
 Ensure that the polarity is correct – positive terminal of the battery to the positive terminal
of the charger. Switch on the charger and charge according to the commissioning charge
paragraph below. The first charge must be monitored to ensure that the limits are not
exceeded and that no unacceptable temperatures occur. The electrolyte level on delivery
can vary. The final electrolyte level will be achieved after the commissioning charge.
11. Electrical transformers including cable termination
11.1. Installation Transformer:
 Do a thorough examination of the installation area for its dryness and cleanliness.
 Check if the position of the base frame of the transformer is well fitted. Ensure it is leveled
and rightly grouted. As a precautionary measure, if the leveling is unsatisfactory, get the civil
engineer responsible for carrying out the correction.
 Inspect the fabrication quality and correctness of the diagonal frames to ensure they meet
with the required standard before the commencement of installation.
 Ensure the transformer can fit through the door of the transformer room.
 Choose which transport method to employ to carry the transformer. Ensure the lifting
devices used can accommodate the weight of the panel and the distance needed to be
covered.
 Safe and satisfactory arrangements should be discussed immediately with the contractor or
subcontractor if the lifting device cannot fit properly to the transformer.
 Ensure no personnel is standing in close proximity to the lifted transformer.
 The attached ropes should be placed at a considerable distance on the hoisting tackle. This
is to ensure they don’t exert any pull (force) on transformer panel walls.
 Check the necessary dimensions and weight specifications of the transportation unit as
specified in the delivery note.
 Inspect the transportation gear and lifting tools to ensure they meet with the required
standard regarding load-bearing capacity and construction.
 Check the center of gravity of the transportation unit.
 Don’t allow any personnel to climb the Transformer.
 For safety purposes, If the low voltage compartment of the transformer is removed, do not
step on the mounting plates.
 According to the manufacturer’s recommendation and direction to install the system.
 Give the minimum working space in accordance with the manufacturer’s and Municipality
electric office specifications.
 Use manufacturer’s instructions and diagrams, to Identify the system components and
connect them together and to the right circuits.

Validity
Status
 Utilize the service of a factory authorized service personnel on site.

 After the completion of the installation process, carry out an extensive inspection of the
entire system and components. Remove any debris, dirt, paint splatters and any other
spots. With the aid of materials and method specified by manufacturer’s clean each
element.
11.2. Cable termination Method:
 Insulation resistance test shall be done before commencement the termination work.
 AII cables shall be terminated by suitable terminator, and proper tools shall be used for the
cable termination.
 Termination of high voltage cables shall be carried out and supervised by specialists able to
demonstrate their expertise in this work.
 Heat shrinkable termination kits shall be used for high voltage cables. The termination of
H.V cables shall be carried out in accordance with manufacture’s instruction.
 Heat shrinkable cable termination kit shall be used to terminate overhead lines.
 HV and main LV feeders and motor cable termination and joint, a minimum 2m length
secured cable loop shall be provided for future connection. These loops shall be provided
outside the pavement area at substation.
 All conductor terminations shall be applied compression type cable lugs, except control
circuits and other small wiring, which shall be wired clamp type terminal blocks using pin
clamp.
 Cable shall be cut to proper length and remove cable jacket. During stripping the jacket with
the stripping knife special precautions shall be taken to avoid nicking or scratching of the
insulation.
 Cable shall be terminated using Nickel-plated Brass glands, incorporating an internal armor
clamp and seal the outer and inner sheaths. All glands shall be certified and suitable for the
classification of the equipment in both areas 1 & 2 hazardous areas
 All cables and cores are suitably dressed and bundied in panel, junction box, and terminal
box etc.
 The ends of cables shall be temporarily protected to avoid being damaged or to be free of
moisture until termination complete.
 Shields or drain wire shall have continuity from the sensing element to the end device. The
shields shall be earthed only at a single point as shown on the approved drawing or
specification.
 Earth terminal and connected cable core shall be marked and identified with suitable plastic
type ferrules in accordance with relevant wiring diagram.

Validity
Status
 Debris shall be removed and cleaned in junction box, terminal box, panel, electrical
equipment and/or instrument.
 Each end of cable shall be numbered in order to avoid errors during connection.
 Cables may be identified by special plastic or non-corrosive metal labels held with cable ties,
or similar method.
 Cable number shall be attached on easily visible part; each cable shall have identification
attached as per schedule. Cable identifications shall be free of discoloration, erase-
prevented and not detached after work.
 If cable numbers is attached on a spare length, it shall be replaced when cutting the part.
Cable marking shall be printed or typed in order to prevent erasing, and shall be tied up or
fixed using heat-contraction to prevent detaching.
 Insulation resistance test shall be measured before and after the cable termination.
 Finally, H.V cable shall be tested by high voltage as per specification and test procedures.
12. Cable laying inside the cable trench outside the main substation.
 The total cable route shall be inspected to ensure that the routing is complete, as per
approved layout and free from any sharp edges, etc. and it is coordinated with other
external services.
 Size and length of the cables to be checked by the Engineer In charge and supervisor before
cutting the HV cables. As per cable cutting schedule, site electrical supervisor will ensure
that the cable drums are shifted to the required locations.
 Cable drums are to be positioned on jockeys and cable end to be left from the top.
 Rollers are to be placed in regular intervals according to cable route while pulling the cables
and rubbing of cables on ground shall be avoided to protect the cable insulation.
 Cable laying shall be started by rotating the drum in a direction, recommended and marked
side of the cable drum and cables are pulled, accordingly.
 Insulation resistance of HV Cable should be checked by using 5 kv megger after installation
and be termination of cables and readings shall be submitted to the consultant.
 The width of the cable trench shall be maintained minimum 500 width and 1000 mm depth
according to the number of cables for buried cables.
 Soft sand shall be spread 150mm below the cables and 100mm above the cables. Over this a
layer of 300mm clean earth shall be filled. Each layer of 100mm need to be softly Rammed).
 Concrete tiles should be laid above the clean earth layer before closing the cable trench.
 Install a cable marking tape 250mm below the finished ground level covering each cable.
 Install a cable marker at each change in cable direction, joint position and entry points to
buildings.

Validity
Status
 Obtain Client’s approval before cables are covered and trenches back-filled.
 All cables shall be installed with approved identification bands at each end and over their
entire length at 30mtr intervals.
 HV cable termination should be done as per approved specification and by authorized/
certified technician under the supervision of Engineer in charge.
 Site Engineers or Site Supervisors should ensure the approved drawings of latest revision
are followed and approved materials are used for installation.
13. Earthing
 The earthing systems shall be installed in accordance with the specification and the
referenced standard installation details.
 All earthing materials shall be used in accordance with the specification and latest approved
drawings.
 Any deviation from criteria indicated in specification shall be submitted to COMPANY for its
review and approval prior to installation.
 Route excavation depth shall be completed and confirmed as per approved Earthing layout
drawings and typical installation drawing. Earthing cable could be installed at the same
trench with an electrical cable.
 Buried depth shall be minimum 600mm below grade and the earthing cable shall be run in
other side of the trench and minimum 1m at the road crossing.
 Excavation and backfilling of earth cable trenches shall be performed by Civil or Electrical
SUBCONTRACTOR. The excavations shall be carried out by hand inside plant.
 Location of earth electrodes shall be driven as shown in the approved earth layout
drawings.
 Number of earth electrodes shall be provided to limit the earth resistance values.
 The connection from earth electrode to the earth ring cable shall be made in concrete
inspection pit with cover, using bolted clamp.
 Connections to above ground equipment and earth busbars shall be by crimp type lugs and
bolted connection.
 All joints in the underground system shall be by the thermite welding process.
 All earthing cables installed above ground shall be PVC insulated, a yellow and green colour.
 Cable armor and lead sheath shall be earthed through the cable gland or joint to the
earthed equipment at both ends. Single core cables shall be earthed at the supply end only.
 The electrical continuity of metal enclosures for electrical equipment shall be assured
between enclosure and earth.
 Ground wire shall be indicated yellow and green.

Validity
Status
 Ground electrodes shall be connected each other through main ground wire in loop type.

COMPANY Document Identification CONTRACTOR Document Revision Index Sheet of Sheets
Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 25 / 61
y Status
CONSORTIUM TOZZI SUD –
14. RISK ASSESSMENT

14.1 - Electrical installation Risk assessment
Task: Installations for Sleeves, Conduits in the Slabs, Fixing DB’s Enclosures, wiring for lighting & Power Points, Laying of LV feeder Cables, Cable Termination & Glanding,
RA No:019
Fixing wiring accessories, light fittings, Telephone / Data System.
PTW no:000 Issued by: Mahmoud Saeed Approved by: DATE: 21/07/2020
RISK RANKING RESIDUAL
RISK
L. Bleu
L. Bleu
POTENTIAL HAZARD Against each
step list the potential / risk Control measures required to eliminate or RESPONSIBILITY
JOB STEP sequence they are carried
hazards that could cause injury / minimize the risk of injury.
Blue
Blue
No. out.
‫المسؤولية‬
‫أرجحية‬
‫أرجحية‬
damage when the task step is
‫خطوات العمل بصورة متسلسلة‬
performed. ‫تداب ري الرقابة الالزمة لل قضاء عىل أو تق يل ل خطر اإلصابة‬.
uence
q onse
‫المخاطر المحتملة] لكل خطوة‬
Yello
Yello
Probability
Probability
Consequence
C‫ق اوعلا‬
‫العواقب‬
Re
Re
d
d
‫ب‬
1- Planning and Obtain PTW 1.1-Missed step or unknown B 5 H 1.1.1- PTW shall be received prior start of works B 1 L Construction
hazard may cause injury, damage Plan the work involving personnel responsible for manager &
or pollution to equipment or preparation. Electrical sup
environment. Also not doing it will
be violation of safe system of work.
2- Hold pre-task safety meeting with all 2.1-Missed step or unknown B 5 H 2.1.1- Do not start the work without a valid work B 1 L Construction
men involved in the task. hazard may cause injury, damage permit. The Site Engineer/Supervisor will allow the manager,
Toolbox talk" TBT" or pollution to equipment or work if it is safe. Discuss all hazards/Risks and their Foremen,
environment. control measures in the activity to all persons involved Worker &
in the activity until they have clear vision of activity. HSE

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 26 / 61
y Status
3- Access and Egress 3.1-Slips and trips D 1 M 3.1.1 Housekeeping-ensure routes are clear of B 1 L
debris/materials.
3.2.1- Exit route and safe area to be discussed as part Electrical sup,
3.2-Evacuation delay/confusion of pre task briefing. Worker &
D 1 M B 1 L
HSE
4- Loading –Unloading Materials during 4.1-Slip, Trip, Falls injury to B 5 H 4.1.1-Keep work area free of excess material and B 2 M
the work / Manual handling. muscles, nerves, discs and debris. Remove all trip hazards by keeping
ligaments of the low back. materials/objects organized and out of walkways.
Keep work surfaces dry when possible. Wear
appropriate PPE including non-slip rubber boots if
working on wet or slick surfaces.
4.1.2-Install rough work surface covers where

possible. Stay aware of footing and do not run.
4.2-Cuts, caught between objects, Instruction suitable workers lifting loads (use of legs, Electrical sup,
Strains, sprains and fractures. weight management). Single Carries not too many Worker &
bars at the one-time. Use clear communication when HSE
working in teams.
4.2.1- Same as above and also see Manual Lifting RA

along hazard involved and their control measures.
C 3 H B 2 M
5 Weather Condition the work. 5.1-Hıgh or low ambient C 2 M 5.1.1-Monitor hot/ Cold Stress. Provide fluids to B 2 M HSE, Electrical
temperature and adverse weather workers for preventing dehydration’s/Humidity/Wind sup
conditions. Speed within Safe limits.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 27 / 61
y Status
6- Tools (Power & Hand) usage and 6.1-Entanglement or contact with C 3 H 6.1.1-Management must make available the B 1 L
Manual handling during the work very sharp high-speed blades and appropriate tools and machinery.
parts of machinery.
6.1.2-Only competent operative should use powered
equipment. Proper PPE used.
6.2-High noise levels HSE, foremen &

B 2 M 6.2.1-Where relevant, hearing protection zones should B 1 L
Workers
be established, and warning and mandatory hearing
protection signs posted. If work is done on or near
electrical apparatus, properly insulated and non-
conductive tools should be used.
6.3-Damaged or worn hand tools 6.3.1- Damaged or worn hand tools shall not be used
Incorrect use of tools. Manual when heavy or awkward items are being worked on or
handling of materials C 1 M moved, mechanical handling equipment or assistance B 1 L
HSE, foremen &
should be provided.
Workers
6.4-Flying pieces of debris, 6.4.1-Damaged tools should be disposed of power and
C 3 H B 2 M
protruding objects, Struck by, Hand-tools should be inspected before use. The
Against Equipment. correct type of tool should be selected for the job.
Tools should be returned to the toolbox when not in
use.
7 Electrical work 7.1-Usage of improper Distribution C 3 H 7.1.1-All the distribution board should be inspected by B 2 M
Board (DB) Fire / Electrocution electrical in charge and ensure it is fit for construction
Electrical Boards without adequate site purpose.
protections To prevent short circuit consequences place on the DB
a Residual Current Operated Circuit Breaker with
HSE, foremen &
Overcurrent protection.
Workers
7.1.2- Electrical board shall be earthed.
7.1.3-Electrical connections shall be carried out by
means of plug and sockets of industrial type.
7.1.4- Inspection and test shall be carried out by
competent person.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 28 / 61
y Status
8. Marking and drill the gland plates. 8.1- Noise C 2 M 8.1.1- TBT to be conducted prior to start the activity. B 1 L Electrical Sup
Vibration A permit to work should be complied with all HSE&
Incompetency necessary precautions. &Workers
Ensure crew members are trained and qualified.
Ensure all tools and accessories are in good condition.
Ensure all personnel are using appropriate PPE (Hand
gloves, ear plug, face shield and dust mask) as per
regulation.
Provide competent supervision.
9- Cable glanding and termination 9.1- Electricity C 3 H 9.1.1- TBT to be conducted prior to start the activity. B 2 M Electrical Sup
(process) continuity and meggering. Tools accessories condition. Ensure electricians are trained and competent. HSE & QA/QC
Sharp edged tools. Ensure all hand tools in good condition and applied &Workers
Use of heat gun. with current color code.
Use of hydraulic crimping tool. Inspect the heat gun prior to use.
Incompetency Ensure hydraulic crimping tool to be used is calibrated
and functional.
Ensure that crimping tool must be compatible or same
size with the lugs or connectors.
Use cutter away from body during cable insulation
removal.
Use proper hand tools like cutter, knife and spanner
etc.
Cut resistant gloves to be worn
Remove the cable scraps on daily basis from site.
Work Method Statement shall be followed properly.
Ensure LOTO procedure and follows properly. (If
Required)
Use appropriate PPE to carry out the work.
Authorized and experience personnel shall be
deployed.
Ensure that the megger is calibrated and certified by
3rd party.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 29 / 61
y Status
10- Emergency Procedure 10.1-Fire, spill, injury B 4 H 10.1.1-Muster point, Muster checker, ABG HSE site B 2 M Construction
supervisor, respond to the Alarm and report to the manager &
designated Assembly Area, conduct a head count and Electrical sup
identity check of all persons at the Assembly Area, HSE Manager
provide first aid assistance to any injured, request
medical assistance, do not move unless indirect
danger, Give an initial brief to the site response team
(SRT) members on the incident upon arrival (if
required). Provide updates of incident and response
developments to the "ABG" management. Call in
contractor emergency response and / or external
resources to assist the emergency response as
necessary.
11- Working at Height 11.1- Fall of person, fall of material, B 4 H 11.1.1-Use of scaffolds as working platform where B 2 M HSE, foreman,
Lack of proper/ certified Plat form possible, Use of safety harness shall be made Workers &
for the personnel to work on, Lack mandatory for 1.8 m and above level including on Electrical
of arrangements for securing the scaffolds, 100% tie off with double lanyard during the Supervisor
tools/ items while working at work, Proper anchoring point, Tie off small tools while
height, The Platform is not working at heights, Scraps and other loose materials
designed for the purpose. The shall be, removed every day, Trained personnel to
Platform is not adequately work at height, Safe Mobile Elevated Work Platforms
supported/ braced for the intended operation Procedure & Working at height, Inspection
activity, Personnel are not & approval of the Work Platforms/ Scaffolding & fall
medically fit & aware of the protection arrangements, Ensure TBT before start
hazards of working at height, work, At least two persons allow for working at height,
Personnel are not provided with Isolate the overhead power lines, Stop the activity if
adequate fall protection wind is more than 35 kmph.
arrangements, Overhead power
lines, Severe/adverse weather

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 30 / 61
y Status
12- Moving vehicles and security issues 12.1- Moving fast vehicle can hit C 3 H 12.1.1- Proper ITTS (Information, training, Supervision) B 2 M
while working alone in open plan moving Crew and Vehicle in open required and competent person for fence installation.
area during Fence installation field area. Be careful while crossing roads or water passages. HSE, Drivers
Workers
12.2-Miscommunication and 12.2.1-Needs security all time for working alone in

kidnapping working alone may C 3 H open field. Suspend the work if observe some kind of B 2 M
cause Injury and Damage to threat. Keep First aid box with them.
Equipment.
13- Clean the work area and put away 13.1-Trip hazards, lost tools. C 2 M 13.1.1-Housekeeping must be done B 1 L
all tools and equipment i.e.
Housekeeping and organization and 13.2-Missed step or unknown 13.2.1-Complete the work permit so the Site
close the work permit C 2 M Engineer/Supervisor knows the task is complete. B 1 L All Staff
hazard may cause injury, damage
or pollution.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 31 / 61
y Status
14.2- Cable tray installation Risk assessment
RA No: 20 Task: Marking, Drilling and Installations for cable trays, ladder and support.
RISK
L. Bleu
L. Bleu
Blue
Blue
No. out.
damage when the task step is ‫المسؤولية‬
‫أرجحية‬
‫أرجحية‬
uence
q onse
Yello
Yello
Probability
Probability
Consequence
Re
Re
d
d
‫ب‬
1- Planning and Obtain PTW 1.1-Missed step or unknown hazard B 5 H 1.1.1-PTW shall be received prior start of works B 1 L Construction
may cause injury, damage or Plan the work involving personnel responsible for manager &
pollution to equipment or preparation. HSE& Electrical
environment. Also not doing it will Sup &Workers
be violation of safe system of work
2- Hold pre-task safety meeting with all 2.1-Missed step or unknown hazard B 5 H 2.1.1-Do not start form work erection without a work B 1 L Electrical Sup,
men involved in the task. may cause injury, damage or permit. The Site Engineer/Supervisor will allow the Foremen,
Toolbox talk" TBT" pollution to equipment or work if it is safe. Discuss all hazards/Risks and their Worker &
environment. control measures in the activity to all persons involved HSE
in the activity until they have clear vision of activity.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 32 / 61
y Status
3- Inspection of hand tools, equipment 3.1-Electric Shock D 5 S 3.1.1-Manufacturer’s instructions strictly followed, B 1 L
and PPE for Cable tray & ladder Trip hazards, lost tools 3.1.2- Electrical cable glands must be checked
installation 3.1.3-Follow colour coding for electrical equipment
cables
Electrical sup
3.2- PPE in poor condition, B 5 H 3.2.1- PPE must be complete and in good condition B 1 L Foremen,& HSE
lack of proper use of PPE, not doing 3.2.2 -Worker must know proper use of PPE (Specific
it will be violation of safe system of job hand gloves, hard hat, safety shoes, Mask if
work required)
3.2.3-Only experienced workers.
4- Loading –Unloading Materials during 4.1-Slip, Trip, Falls injury to B 5 H 4.1.1-Keep work area free of excess material and B 2 M
the work. muscles, nerves, discs and debris. Remove all trip hazards by keeping
ligaments of the low back. materials/objects organized and out of walkways.

4.2-Cuts, caught between objects, possible. Stay aware of footing and do not run.
HSE, Forman ,
Strains, sprains and fractures. Instruction suitable workers lifting loads (use of legs,
Workers
weight management). Single Carries not too many
bars at the one-time. Use clear communication when
working in teams.
C 3 H B 2 M

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 33 / 61
y Status
5- Cable tray & ladder material cutting 5.1- Rotating equipment sparks C 3 H 5.1.1-Make sure guards are fitted to all moving parts B 2 M
using grinder. 4.1.2-Ensure the proper use of guards
5.2.1-Inspect the grinding discs prior to starting work

5.2 Damaged grinding disc C 3 H (ring test) B 2 M
5.2.2-Make sure that disc is compatible with the
grinding machine
5.3.1-Check that the electrical cables are in good

5.3- Electrocution. condition
D 5 S B 2 M
5.4.1-Check the RPM of disc & machine Foremen,
5.4- Flying object/eye injuries Workers, HSE
C 2 M 5.4.2-Proper PPE (Gloves + Mask) protected. B 1 L
5.4.3-Correct installation of Grinder Wheel.
5.4.4-Keep checking - direction of Spark

5.4.5-Only experienced personnel to use the
equipment.
5.4.6-Wear a face shield while grinding
5.4.7-Make sure an eye wash station is available
nearby along with Extinguisher (CO2) onsite
6- Marking, Drilling for support and 6.1 Falling/Flying Debris C 3 H 6.1.1-Ensure work area is clear of other workers. B 2 L
cable tray and ladder installation.
6.2 Harmful Dust C 3 H 6.2.1- User shall wear a hard hat, heavy duty or anti- B 2 L
vibration gloves, and ear plugs, Safety glasses, face
shield, Safety Shoes, Respiratory protection. HSE& Electrical
6.3 Tool Malfunction C 3 H 6.3.1-Inspect and test drill and cord prior to use. B 2 L Sup &Workers
6.3.2-Make sure all manufacturer's protective devices
(guards) are in place and operational.
6.3.3-Drill Should be approved for Drill operator.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 34 / 61
y Status
6.4 Electric Shock C 2 H 6.4.1-Make sure cords are not lying in water. B 1 L
6.5 Loss of Control Over Tool

C 3 H 6.5.1-Only experienced workers B 1 L
6.6 Vibratory Fatigue

C 3 H 6.6.1-Coordinate rotation operator hammer drill B 1 L
6.7 Excessive Noise
6.7.1-Only essential personnel in the area & ear plugs.
C 3 H B 1 L
6.8 Awareness 6.8.1- The electrician should be trained and

competent. B 1 L
C 3 H
6.8.2- A toolbox talk to be conducted prior to start the
work.
6.8.3- A cold work permit to be available.
6.8.4- Provide adequate information, instruction,
training and supervision.
7- Tools (Power & Hand) usage and 7.1-Entanglement or contact with C 3 H 7.1.1-Management must make available the B 1 L
Manual handling during the work very sharp high-speed blades and appropriate tools and machinery.
HSE , foremen
parts of machinery. 7.1.2-Only trained and experienced operative shall
&
operate powered equipment.
Workers
7.1.3- Provide competent supervision.
7.2-High noise levels 7.2.1-Where relevant, hearing protection zones

B 2 M should be established, and warning and mandatory B 1 L
hearing protection signs posted. If work is done on or
near electrical apparatus, properly insulated and non-
HSE, foremen &
7.2.2- Ear protection is mandatory if the noise level is
Workers
greater than 85 dBA.
7.3-Damaged or worn hand tools

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 35 / 61
y Status
Incorrect use of tools. Manual C 1 M 7.3.1- Damaged or worn hand tools shall not be used B 1 L
handling of materials and removed from work site. when heavy or
awkward items are being worked on or moved,
mechanical handling equipment or assistance should
be provided.
7.4-Flying pieces of debris,
protruding objects, Struck by, 7.4.1-Damaged tools should be disposed of power and
Against Equipment. C 3 H Hand-tools should be inspected before use. The B 2 M
correct type of tool should be selected for the job.
Tools should be returned to the toolbox when not in
use.
8. Use of chemicals (Galvanise spray). 8.1- Flammable B 4 H 8.1.1- TBT to be conducted prior to start the work. B 2 M Supervisor
Air borne material Ensure chemicals are stored in a well ventilated and Foreman
Corrosive shadow area. HSE Personnel
Handling of material Ensure liquid chemical stored in a secondary
container.
Ensure MSDS and available at storage area.
Ensure fire extinguisher available at storage area and
work area.
Ensure the work area free from source of ignition.
Ensure involved personnel are using appropriate PPE
as described in MSDS.
9- Working in adverse weather. 9.1- Extreme temperature. D 4 S 9.1.1- All work must be stopped, if the heat index is B 2 M Management
Humidity. Lack of welfare facilities. greater than 52. HSE Electrical
Insufficient drinking water. Ensure adequate rest shelters are available on site. Sup
Ensure drinking water available on site. Workers
Ensure emergency vehicle available on-site
Post emergency contact numbers on site.
Provide frequent work rests or rotation of the job.
HSE personnel and work supervisor should monitor
regularly.
Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 36 / 61
y Status
designated Assembly Area, conduct a head count and HSE Manager

identity check of all persons at the Assembly Area, Electrical Sup
necessary.
11- Working at Height 11.1- Fall of person, fall of material, B 4 H 11.1.1-Use of scaffolds as working platform where B 2 M HSE & foreman
Lack of proper/ certified Plat form possible, Use of safety harness shall be made & Workers &
for the personnel to work on, Lack mandatory for 1.8 m and above level including on Electrical
of arrangements for securing the scaffolds, 100% tie off with double lanyard during the Supervisor
tools/ items while working at work, Proper anchoring point, Tie off small tools while
height, The Platform is not working at heights, Scraps and other loose materials
designed for the purpose. The shall be, removed every day, Trained personnel to
Platform is not adequately work at height, Safe Mobile Elevated Work Platforms
supported/ braced for the intended operation Procedure & Working at height, Inspection
activity, Personnel are not & approval of the Work Platforms/ Scaffolding & fall
medically fit & aware of the protection arrangements, Ensure TBT before start
hazards of working at height, work, At least two persons allow for working at
Personnel are not provided with height, Isolate the overhead power lines, Stop the
adequate fall protection activity if wind is more than 35 kmph.
arrangements, Overhead power
lines, Severe/adverse weather
11.1.2- Scaffold erection and inspection shall be

carried out by trained and certified personnel.
11.1.3- Medical fitness test shall be conducted for all
personnel prior to allow them to work at height.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 37 / 61
y Status
12- Moving vehicles and security issues 12.1- Moving fast vehicle can hit C 3 H 12.1.1- Proper ITTS (Information, training, B 2 M
while working alone in open plan moving Crew and Vehicle in open Supervision) required and competent person for fence
area during Fence installation field area. installation. Be careful while crossing roads or water HSE, Drivers
passages. Workers
12.2-Miscommunication and
kidnapping working alone may C 3 H 12.2.1-Needs security all time for working alone in B 2 M
cause Injury and Damage to open field. Suspend the work if observe some kind of
Equipment. threat. Keep First aid box with them.
13- Clean the work area and put away all 13.1-Trip hazards, lost tools. C 2 M 13.1.1-Housekeeping must be done B 1 L
tools and equipment i.e.
or pollution.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 38 / 61
y Status
14.3- Cables installation Risk assessment
RA No: 21 Task: CABLE LAYING, GLANDING AND TERMINATION.
RISK
L. Bleu
L. Bleu
Blue
Blue
No. out.
damage when the task step is ‫المسؤولية‬
‫أرجحية‬
‫أرجحية‬
uence
q onse
Yello
Yello
Probability
Probability
Consequence
Re
Re
d
d
‫ب‬
pollution to equipment or preparation. Electrical sup
2- Hold pre-task safety meeting with all 2.1-Missed step or unknown hazard B 5 H 2.1.1-Do not start the work without a valid work B 1 L
Electrical sup
men involved in the task .Toolbox may cause injury, damage or permit. The Site Engineer/Supervisor will allow the
pollution to equipment or work if it is safe. Discuss all hazards/Risks and their Foreman
talk" TBT"
environment. control measures in the activity to all persons involved Worker &
in the activity until they have clear vision of activity. HSE

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 39 / 61
y Status
3. Loading and unloading of the cable 3.1.- Injury and/or fatality due to 3.1.1- A tool-box meeting shall be conducted prior to
drums. fall. start the activity. Crane / Boom
Crane failure / lifting gear & tackle. B 4 H Ensure crane, lifting gear /tackle are inspected by B 2 M truck / Trailer
Load Hit to the adjacent equipment authorized & trained persons & current color code is Operator, Lifting
during lifting & lowering. displayed. Supervisor
Crane Topple / Un-authorized entry Daily inspection of crane to be carried out by the HSE Supervisor
into lifting area. operator & documented, to be reviewed by Workers,
equipment supervisor. Riggers
Ensure validity of third-party certificates for crane &
lifting gear, tackle, operator and riggers.
No one allowed to be under the suspended load.
Never overloaded the lifting gear, tackle and
equipment beyond its SWL.
Double tag line shall be used. Follow wind speed as
per client procedure.
Ensure the proper visibility condition.
Ensure outrigger pads are placed on firm ground,
level.
Crane outriggers must be fully extended.
No obstructions in the crane swing radius.
Ensure barricade for swing radius of crane and display
a warning sign “Danger Lifting in Progress’.
Ensure Banksman shall always present and has been
identified as being allocated to the equipment.
No unauthorized personnel to enter into the
unloading area.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 40 / 61
y Status
4- Barricading of area i.e. installation of 4.1- Interruption of equipment or C 3 H 4.1.1- Barricading the INSTALLATION OF CABLES to B 2 M
cables area. non-essential worker not involved avoid other activity interruption. Precaution should be
in the INSTALLATION OF CABLES taken to ensure that unauthorized person do not
from other activıty can cause slip enter the site, as INSTALLATION OF CABLES looks safe
trip fall or injury to person or but is hazardous Activity. Barriers, and signs, should
equipment damage issues. be put in place to ensure there is not mismatch of
components or sections. Electrical sup
Foremen, &
4.1.2- Proper ITTS (Information, training, Supervision) HSE
required along with authorized and competent
persons for INSTALLATION OF CABLES.
5- Fixing Electrical cable reel on trolley 5.1-Injury to personnel due to B 3 M 5.1.1-Wear appropriate PPE. Appropriate Supervision B 1 L
or stand. abrasive materials. Required. First Aid Kit shall be available on site.
5.2.1-Good Housekeeping shall be observed.

5.2-Fire D 3 H Remove combustible Material in the work area. B 2 M
Provide Fire Extinguisher at least 3 Meters beyond
work area.
HSE, Foreman
& Workers
5.3.1-Wear appropriate PPE (Eye Protection) at all

5.3-Eyes Contact to foreign body time.
C 3 H B 1 L
5.4.1-The cables shall be handled and laid with
5.4-Personnel struck by electrical extreme care. The cables shall be transported from
the store to where they must be laid without rolling or

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 41 / 61
y Status
cable reel. C 3 H dragging the reel and using adequate means such as B 1 L
trolleys or lorries equipped for the job. The reels can
be rolled only in case of short distances when they
need to be put onto stands or trolleys.
6- Inspection of Cables. 6.1-Injury to person or equipment D 3 H 6.1.1-Proper ITTS (Information, training, Supervision) B 1 L
damage issues. required along with authorized and competent
persons for Inspection of CABLES. Foremen,
Electrical sup
7. Start the activity / cable pulling by 7.1- Equipment condition. 7.1.1- A TBT need to be conducted prior to start the
manually or mechanically. Tools and accessories condition. C 3 H activity. C 1 L
Cable installation inside the trench Poor illumination One person should lead the operation with proper
and outside the sub-station. Incompetent crew. communication.
Ensure equipment / cable wench is in good
condition and inspected by authorized personnel.
Proper barrication and warning signs to be provided.
Ensure all tools and accessories are inspected and
applied with current color code.
Electrical sup
Ensure all cable rollers are secured properly.
Foremen, &
Manual handling of the cable and Provide proper rubber bedding prior to start the
HSE
accessories. installation.
Ensure proper illumination is there.
8.1.1- Manual handling techniques should be applied.

8. 8.1- Carrying access load. C 2 M Ensure access and egress are free from obstructions. B 1 L
Poor manual handling techniques. Ensure cable rollers are secured with proper lashings.
Congested workplace. Ensure all personnel are using appropriate personal
Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 42 / 61
y Status
Access & Egress. protective equipment’s (safety helmet, gloves, glass

Trip and Fall hazards. and footwear) as per regulation.
Ensure cable materials are stacking properly and
provide barricade and signage.
9- Junctions and terminations. 9.1-Fire Hazard (after C 3 H 9.1.1- Junctions and terminations shall be executed in B 2 M
installation/energizing if not accordance with the Manufacturer's instructions. Ends
properly done). of cable sections remaining from a length and ends of
cables which are not immediately connected shall be
fitted with caps to prevent moisture from penetrating
the insulation. All metal screens (shields, armouring,
metal sheaths, etc.) shall be connected in parallel and
earthed at the ends of every cable line except in the
case of single-core cables for which earthing shall be
at one end only. In this case, terminal boxes at the end
where shields are not earthed shall be insulated with
insulating supports and suitable precautions shall be Electrical Sup
taken to prevent accidental contact with the boxes HSE&
and shields because of voltages occurring during &Workers
faults. If several terminations are positioned nearby,
they shall be connected and earthed together.
Terminations of cables arriving in junction or
termination boxes shall be executed using cable
glands or end cones fitted with clamps whose quality
shall be such as to guarantee good cable compression
and suitable waterproofness
10. Marking and drill the gland plates. 10.1- Noise C 2 M 10.1.1- TBT to be conducted prior to start the activity. B 1 L Electrical Sup
Vibration A permit to work should be complied with all HSE&
Incompetency necessary precautions. &Workers

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 43 / 61
y Status
Ensure crew members are trained and qualified.

Ensure all tools and accessories are in good condition.
Ensure all personnel are using appropriate PPE (Hand
gloves, ear plug, face shield and dust mask) as per
regulation.
11. Cable glanding and termination 11.1- Electricity C 3 H 11.1.1- TBT to be conducted prior to start the activity. B 2 M Electrical Sup
(process) continuity and meggering. Tools accessories condition. Ensure electricians are trained and competent. HSE & QA/QC
Sharp edged tools. Ensure all hand tools in good condition and applied &Workers
Use of heat gun. with current color code.
Use of hydraulic crimping tool. Inspect the heat gun prior to use.
Incompetency Ensure hydraulic crimping tool to be used is calibrated
and functional.
Ensure that crimping tool must be compatible or same
size with the lugs or connectors.
Use cutter away from body during cable insulation
removal.
Use proper hand tools like cutter, knife and spanner
etc.
Cut resistant gloves to be worn
Remove the cable scraps on daily basis from site.
Work Method Statement shall be followed
properly. Ensure LOTO procedure and follows
properly. (If Required)
Use appropriate PPE to carry out the work.
Authorized and experience personnel shall be
deployed.
Ensure that the megger is calibrated and certified by
3rd party.
12. Working at height. 12.1- Scaffold condition. C 4 H 12.1.1- A toolbox talk /Start Meeting should be B 3 M Electrical Sup
Unguarded platform. conducted prior to start the activity. HSE&
Uneven ground condition. A Valid work permit should be available for the &Workers
Incompetency. particular task.
Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 44 / 61
y Status
Ensure all personnel are trained and approved to work

at height training.
All personnel must wear safety harness with 100 % tie
off, while working at more than 1.8 mtr height.
Anchor/Secured/fixed the lanyard on guardrail or firm
structure to avoid free fall.
All tools shall be secured by rope to avoid any
unexpected fall.
No loose materials shall be kept on the platform
Ensure a person ascending or descending from ladder
should always face the ladder.
Ensure during climbing or descending a ladder, three-
point contact to be maintained
If no anchorage point provides proper lifeline.
Ensure platform / scaffolding should be in good
condition with Scaff Tag.
Ensure all personnel are using appropriate personal
protective equipment as per project regulation.
13- Weather Condition the work. 13.1-Hıgh or low ambient C 2 M 13.1.1-Monitor hot/ Cold Stress. Provide fluids to B 2 M HSE, Electrical
temperature and adverse weather workers for preventing dehydration’s/Humidity/Wind Sup
conditions. Speed within Safe limits
14- Emergency Procedure 14.1-Fire, spill, injury B 4 H 14.1.1-Muster point, Muster checker, ABG HSE site B 2 M Electrical Sup &
supervisor, respond to the Alarm and report to the HSE Manager
designated Assembly Area, conduct a head count and
identity check of all persons at the Assembly Area,
necessary.
Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 45 / 61
y Status
15- Moving vehicles and security issues 15.1- Moving fast vehicle can hit C 3 H 15.1.1- Proper ITTS (Information, training, B 2 M
while working alone in open plan moving Crew and Vehicle in open Supervision) required and competent person for fence
area during Fence installation field area. installation. Be careful while crossing roads or water HSE, Drivers
passages. Workers
15.2-Miscommunication and 15.2.1- Needs security all time for working alone in
kidnapping working alone may C 3 H open field. Suspend the work if observe some kind of B 2 M
cause Injury and Damage to threat. Keep First aid box with them.
Equipment.
16- Clean the work area and put away 16.1-Trip hazards, lost tools. C 2 M 16.1.1- Housekeeping must be done B 1 L
Housekeeping and organization and 16.2-Missed step or unknown 16.2.1- Complete the work permit so the Site
or pollution.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 46 / 61
y Status
14.4- Earthing Works Risk assessment
RA No: 22 Task: Earthing Works
RISK
L. Bleu
L. Bleu
Control measures required to eliminate or RESPONSIBILITY
JOB STEP sequence they are carried step list the potential / risk hazards
minimize the risk of injury.
‫أرجحية‬
‫أرجحية‬
No. out. that could cause injury / damage
Bl
Bl
uence
‫خطوات العمل بصورة متسلسلة‬ when the task step is performed. ‫خ‬
q onse
‫تداب ري الرقابة الالزمة لل قضاء عىل أو تق يل ل خطر اإلصابة‬.
Probability
Probability
‫طوة لكل المحتملة المخاطر‬
ww
Yello
w
Yello
Consequence
Red
Re
‫ب‬
d
1- Planning and Obtain PTW 1.1-Missed step or unknown hazard B 5 H 1.1.1-PTW shall be received prior to start the works, B 1 L Construction
pollution to equipment or preparation. Electrical Sup
2- Hold pre-task safety meeting with 2.1-Missed step or unknown hazard B 5 H 2.1.1-Do not start the work without a valid work B 1 L Electrical Sup
all men involved in the task. may cause injury, damage or permit. The Site Engineer/Supervisor will allow the Foremen,
Toolbox talk" TBT" pollution to equipment or work if it is safe. Discuss all hazards/Risks and their Worker &
environment. control measures in the activity to all persons involved HSE &
in the activity until they have clear vision of activity.
3- Access and Egress 3.1-Slip and trip D 1 M 3.1.1 Housekeeping-ensure routes are clear of B 1 L Electrical Sup
debris/materials. Foremen,
3.2.1- Exit route and safe area to be discussed as part Worker &

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 47 / 61
y Status
3.2-Evacuation delay / confusion D 1 M of pre task briefing B 1 L HSE &
4- Un-loading of earthing cable drum 4.1- Suspended load B 4 H 4.1.1- A tool-box talk should be conducted prior to A 4 M
Un-certified lifting accessories start the activity.
Equipment condition A Lift permit must be available.
Congested workplace Operator should be qualified with valid licence and
Incompetent crew third-party certificate.
Incompetent supervision Crane should be in good condition with all valid
documents.
Riggers should be competent with valid third-party
certificate.
Area should be barricaded and sign posters to be
Supervisor,
provided.
Foreman, HSE
All lifting accessories should be in good condition and
& Workers.
inspected and by third party authority.
Ground condition must be stable and compacted.
Tagline should be attached with load.
Double tagline to be provided.
Lifting activities should stop, during high wind speed.
5- Barricading of earthing of 5.1- Interruption of equipment or C 3 H 5.1.1- Barricading the earthing of substation B 2 M
substation foundation rebar. non-essential worker not involved in foundation rebar area to avoid other activity
the concreting activity from other Electrical Sup
interruption. Precaution should be taken to ensure
activity can cause slip trip fall or skin Foremen,
that unauthorized person do not enter the site, as
allergy or injury to person or Worker &
ready-mix concrete looks safe but is hazardous.
equipment damage or environment HSE &
Barriers, and if necessary, signs, should be put in place
spill issues.
to ensure there is not mismatch of components or

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 48 / 61
y Status
sections.
5.1.2- Provide Information, training, Instruction and
Supervision required along with authorized and
competent persons for concrete job.
6- Make the cut with the welding 6.1-Injury to personnel due to D 3 H 6.1.1-Wear appropriate PPE. Appropriate Supervision B 1 L
torch or cutting power tool for abrasive materials. Required. First Aid Kit shall be available on site. Eye
earthing of substation foundation Wash Solution shall be available on site.
rebar. 6.2-Fire
6.2.1-Provide Fire Extinguisher at beyond 3 mtr circle.
6.2.2-Good Housekeeping shall be observed.
D 3 H B 2 M
Remove combustible Material in the work area.
6.3-Eyes Contact to foreign body
6.4-Electric shock or Electrocution 6.3.1-Wear appropriate Welding shield + Mask/ Safety
Glass at work area.
6.4.1- Wear appropriate Welding PPE. Replace Electrical Sup
damage welding cable/extension cords. Foremen,
C 3 H B 1 L Worker &
Ensure electrical outlet installed for 110 Volt power
output. Electrical Cable, Outlet, welding machine and HSE &
the rest of equipment must have undergone
inspection.
C 3 H B 1 L
7- Use the torch to heat metal to 7.1-Bright flame C 1 M 7.1.1-Welder uses the correct goggles and gloves. B 1 L Electrical Sup
straighten or bend for earthing of 7.2-Hot surfaces Foremen,
B 5 H 7.2.1-The welder or his helper make sure the hot B 2 M
substation foundation rebar. Worker &
metal is cooled.
HSE &
8- Exo-thermic welding. 8.1- Hot work, Explosive materials, C 3 H 8.1.1- A hot work permit to be issued prior to start the B 2 M Supervisor,

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 49 / 61
y Status
In-competent supervision & workers work Foremen,

errors. All personnel involve in this work must have hot work Workers &
training HSE
Welder should be trained and qualified
Work area should be screened by fire proof blanket A
trained fire to be assigned to monitor the hot work
Suitable fire extinguisher to be located
Welder should wear appropriate personal protective
equipment while performing the job
Competent supervisor and HSE personnel need to be
monitor frequently.
9- Visual Repair (Grinding) 9.1-Injury to Personnel due to D 3 H 9.1.1-Wear appropriate PPE. Appropriate supervision B 1 L
abrasive material required. Provide First Aid Kit. Eye wash solution must
be provided. Ensure the machine RPM must be equal
9.2-Fire Hazard or greater than the wheel RPM.
9.2.1-Provide Fire Extinguisher (Dry powder) at least
beyond 3 mtr. fire watch man to be in deployed, fire
D 3 H B 2 M
blanket to be in place
9.3-Eyes contact to foreign body.
9.2.2-Good Housekeeping shall be observed. Electrical Sup
Remove combustible Material in the work Foremen,
9.4-High Noise exposure
area.9.3.1-Wear appropriate eye protection e.g. Worker &
Welding face shield with mask / safety glass. HSE &
C 3 H 9.4.1- Provide hearing protection (maximum exposure B 1 L

85 db.) e.g. ear plug.
D 3 H B 1 L

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 50 / 61
y Status
10- Hand tools and Manual handling for 10.1-Entanglement or contact with C 3 H 10.1.1-Management must make available the B 1 L
earthing of substation foundation very sharp high-speed blades and appropriate tools and machinery.
rebar parts of machinery.
10.1.2-Only competent operative should use powered
equipment.
Electrical Sup
10.1.3- Appropriate PPE shall be used at all time. Foremen,
Worker &
HSE &
B 2 B 1 L
M 10.2.1-Where relevant, hearing protection zones
10.2-High noise levels
should be established, and warning and mandatory
hearing protection signs posted. If work is done on or
near electrical apparatus, properly insulated and non-
10.3-Significant Vibration from 10.3.1-Machinery and hand tools should be inspected

hand-held machine tools. B 2 before use to ensure they are clean and in good B 1 L
M working order.
10.4.1-If work is carried out near highly flammable Electrical Sup

10.4-Damaged or worn hand tools materials or explosive dusts, tools made from non- Foremen,
Incorrect use of tools. B 2 M ferrous metals should be used to avoid fire or B 1 L Worker &
explosion from sparks. Damaged or worn hand tools HSE
shall not be used at project site. When heavy or Electrical Sup
awkward items are being worked on or moved, Foremen,
mechanical handling equipment or assistance should Worker &
be provided HSE

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 51 / 61
y Status
10.5-Manual handling of materials D 1 M 10.5.1-When heavy or awkward items are being B 1 L

worked on or moved, mechanical handling equipment
or assistance should be provided.
10.6-Flying pieces of tool 10.6.1-All mandatory notices must be displayed.

C 1 M B 1 L
Damaged tools should be disposed off Hand-tools
Electrical Sup
should be inspected before use. The correct type of
Foremen,
tool should be selected for the job. Tools should be
Worker &
returned to the toolbox when not in use. Proper PPE
HSE
used.
*Files should never be used without a correctly fitted
handle. Sharp edges of tools should be protected
when stored or carried and cutting edges should be
kept sharp Tools should be kept clean and clear of
grease. Mushroom heads should be removed from
chisels by regular grinding. Screwdrivers and chisels
should never be used as pry bars.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 52 / 61
y Status
11- Weather Condition the work. 11.1-Hıgh or low ambient C 2 M 11.1.1-Monitor hot/ Cold Stress. Provide fluids to B 2 M Electrical Sup
temperature and adverse weather workers for preventing dehydration’s/Humidity/Wind Foremen,
conditions. Speed within Safe limits. Worker &
HSE &
12- Emergency Procedure 12.1-Fire, spill, injury B 4 H 12.1.1-Muster point, Muster checker, ABG HSE site B 2 M
supervisor, respond to the Alarm and report to the
designated Assembly Area, conduct a head count and Electrical Sup
identity check of all persons at the Assembly Area, Foremen,
provide first aid assistance to any injured, request Worker &
medical assistance, do not move unless indirect HSE &

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 53 / 61
y Status

necessary.
hazard may cause injury, damage or
pollution.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 54 / 61
y Status
14.5- Batteries Installation Risk assessment
RA No: 23 Task: Batteries Installation
RISK
L. Bleu
L. Bleu
Control measures required to eliminate or RESPONSIBILITY
JOB STEP sequence they are carried step list the potential / risk hazards
minimize the risk of injury.
Blue
Blue
No. out. that could cause injury / damage
‫أرجحية‬
‫أرجحية‬
‫خطوات العمل بصورة متسلسلة‬ when the task step is performed. ‫خ‬
‫تداب ري الرقابة الالزمة لل قضاء عىل أو تق يل ل خطر اإلصابة‬.
uence
‫طوة لكل المحتملة المخاطر‬
q onse
Yello
Yello
Probability
Probability
Consequence
Re
Re
d
d
‫ب‬
may cause injury, damage or Plan the work involving personnel responsible for manager & HSE
pollution to equipment or preparation.
2- Hold pre-task safety meeting with 2.1-Missed step or unknown hazard B 5 H 2.1.1-Do not start the battery installation work B 1 L Construction
all men involved in the task. may cause injury, damage or without a valid work permit. The Site manager,
Toolbox talk" TBT" pollution to equipment or Engineer/Supervisor will allow the work if it is safe. Foremen,
environment. Discuss all hazards/Risks and their control measures in Worker &
the activity to all persons involved in the activity until HSE Electrical
they have clear vision of activity. sup
3- Access and Egress 3.1-Slips and trips D 1 M 3.1.1 Housekeeping-ensure routes are clear of B 1 L Electrical sup
debris/materials. Worker &
3.2.1- Exit route and safe area to be discussed as part HSE

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 55 / 61
y Status
3.2-Evacuation delay/confusion D 1 M of pre task briefing B 1 L
4- Loading –Unloading Materials 4.1-Slip, Trip, Falls injury to muscles, B 5 H 4.1.1-Keep work area free of excess material and B 2 M
during the work. nerves, discs and ligaments of the debris. Remove all trip hazards by keeping
low back. materials/objects organized and out of walkways.

possible. Stay aware of footing and do not run.
4.2-Cuts, caught between objects, Instruction suitable workers lifting loads (use of legs,
3 H B 2 M Electrical sup
Strains, sprains and fractures. C weight management). Single Carries not too many
Worker &
bars at the one-time. Use clear communication when
HSE
working in teams.

5- Barricading of earthing of 5.1- Interruption of equipment or C 3 H 5.1.1- Barricading the earthing of substation B 2 M
substation foundation rebar. non-essential worker not involved in foundation rebar area to avoid other activity
the concreting activity from other interruption. Precaution should be taken to ensure
activity can cause slip trip fall or skin Electrical sup
that unauthorized person do not enter the site, as
allergy or injury to person or Worker &
ready-mix concrete looks safe but is hazardous.
equipment damage or environment HSE
Barriers, and if necessary, signs, should be put in place
spill issues. to ensure there is not mismatch of components or
sections.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 56 / 61
y Status
5.1.2- Proper ITTS (Information, training, Supervision)

required along with authorized and competent
persons for concrete job.
6. Start the work, Manual handling of 6.1. repeated, sustained or high 6.1.1- A TBT to be conducted prior to start the activity.
the batteries. force. 6.1.2- Always follow the manual handling techniques
D 3 H B 3 M Electrical sup
sustained awkward posture. such as; firm grip, close to load, lift by legs and twist
Worker &
along with load.
repetitive movements. foremen
6.1.3- Only 20-25 kg allowed for manual handling if HSE
Carrying heavy load. load weight is more then, use mechanical aid like
Awareness TOYO lift to carry or lift the load.
Workers errors. 6.1.4- Use mechanical aid in awkward workplace.
6.1.5- Provide information, instruction, training and
supervision at all time.
6.1.6- Provide competent supervision at all time.
7- Installation of batteries (Erection of 7.1- Fall of material while lifting of B 3 M 7.1.1- Experienced & trained manpower shall be used B 1 L Electrical sup
Battery) battery. for erection of battery. Worker &
foremen
7.1.2- Always use mechanical aid such as TOYO lift to
HSE
lift the batteries during installation.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 57 / 61
y Status
7.2- Cut injury to persons due to C 3 H 7.2.1- All lifting tools & tackles (Slings, Trolley, Pipe B 2 M
sharp edges / fall from hands. rollers, Crow Bars) shall be inspected visually for safe
use.
7.3.1- Ensure that the materials are lifted in such a way

7.3- Damage to material due to fall C 1 M that the Centre of Gravity of the equipment is B 1 L
from hands/wrong handling. Electrical sup
maintained while lifting.
Worker &
7.3.2- Care to be taken for smooth handling since foremen
these are delicate materials. HSE
7.3.3- Appropriate PPE's such as helmet (chin strap is
tied properly), cotton gloves / PVC or Nylon gloves
while handling electrolyte, Clear Spectacles, Apron &
Safety shoes / Gum boots shall be used.
7.3.4- MSDS of the batteries shall be available at
working place.
7.3.5- Damaged batteries shall kept aside by
highlighted as “Do not touch”.
8- Installation of batteries (Acid Filling 8.1- Spillage of Acid / electrolyte B 3 M 8.1.1- Use specific PPEs like Apron, PVC/Nylon Gloves, B 1 L
in Battery) Clear Spectacles & Gumboot.
8.1.2- Use adequate size of funnel arrangement to
pour the electrolyte. Electrical sup
8.1.3- Keep enough storage of water & facility to wash Worker &
in case of body contact. foremen
8.1.4- Adequate ventilation shall be available. Exhaust HSE
fan / Pedestal fan are to be provided in case sufficient
air circulation is not available.
8.1.5- Spill kit shall be available at workplace.
9- Installation of batteries 9.1- Electric Shock& Fire. C 3 H 9.1- Use only Insulated hand tools. B 1 L Electrical sup
(Interconnection of Cells) Worker &
9.1.2- Ensure Polarity checking prior to connection.
foremen
9.1.3- Do not check tightness of connections during HSE

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 58 / 61
y Status
charging or while cells are in operation.

9.1.4- Ensure that the Battery room is clean and free
from inflammable materials, Cotton, Papers etc.
9.1.5- Provide competent supervision at all time.
9.1.6- Only trained and experienced workmen shall
involve in this activity.
10- Working during bad light & poor 10.1- Poor illumination. C 1 M 10.1.1- Work will not be carried out during bad light B 1 L Electrical sup &
visibility and under poor visibility HSE
designated Assembly Area, conduct a head count and HSE Manager
identity check of all persons at the Assembly Area,
necessary.
hazard may cause injury, damage or
pollution.

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 59 / 61
y Status
Risk Assessment Matrix

CONSEQUENCE INCREASING LIKEHOOD (LF)
SEVERITY (SF)
A B C D E
Never heard of in Heard of in Incident has Happens several Happens several
People Assets Environment Reputation construction industry construction occurred in our times per year in times per year in
industry Corporates our Corporates CTSD
No health
0 No damage No effect No impact
effect/injury
A0 B0 C0 D0 E0
Slight health
Light Blu e/Low Blue/Me dium
1 effect/injury Slight damage Slight effect Slight impact
(FA, MT) A1 B1 C1 D1 E1
2
Minor health
effect/injury Minor damage Minor effect Limited impact
Yellow/ High
(RW, DAFW) D2 E2
A2 B2 C2
Major health
Localised Considerable
3 effect/injury Localised effect
damage impact
(PPD, DAFW)
A3 B3 C3 D3 E3
PTD or 1 to 3
4 Major damage Major effect National impact
fatalities
A4 B4 C4 D4 E4
Multiple Extensive International

5
fatalities damage
Massive effect
impact
Red/Serious
A5 B5 C5 D5 E5
[NOTES]
PPD=Permanent Partial Disability FA=First Aid RW=Restricted Work

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 60 / 61
y Status
PTD=Permanent Total Disability MT=Medical Treatment DAFW=Days Away From Work (Lost workday)
Risk Assessment Matrix Consequence - Category Definition
Harm to People
0 No injury or damage to health.
1 Slight injury or health effects (including First Aid case and Medical Treatment case and Occupational illness)
- Not affecting work performance or causing disability.
2 Minor injury or health effects (Lost Time Injury)
-Affecting work performance, such as restriction to activities (Restricted work Case or Occupational Illness) or a need to take a few days to fully recover (Lost
Workday Case). Minor health effects, which are reversible, e.g. skin irritation, food poisoning.
3 Major injury or health effects (including Permanent Partial Disability and Occupational Illness)
-Affecting work performance in the longer term, such as a prolonged absence from work.
Irreversible health damage without loss of life, e.g. noise induced hearing loss, chronic back injuries, sensitisation, hand/arm vibration syndrome, repetitive strain
injury.
4 Permanent Total Disability or one to three fatalities

- from an accident or occupational illness.
Irreversible health damage with serious disability or death, e.g. corrosive burns, heat stroke, cancer (small exposed population)
5 Multiple fatalities
- from an accident or occupational illness (e.g. chemical asphyxiation or cancer (large exposed population)
Asset Damage and other Consequential Business Losses (100% cost, USD)
0 Zero damage
1 Slight damage - No disruption to operation (costs less than 10,000)
2 Minor damage - Brief disruption (cost less than 100,000)
3 Local damage - Partial shutdown (can be restarted but costs up to 1,000,000)
4 Major damage - Partial operation loss (2 weeks shutdown costs up to 10,000,000)
5 Extensive damage - Substantial or total loss of operation (costs in excess of 10,000,000)
Environmental Effect

Identification
Validit
251010DJPCTB558 19C016-9H915 Rev. 61 / 61
y Status
0 Zero effect - No environmental damage. No financial consequences.
1 Slight effect - Slight environmental damage, within the fence and within systems. Negligible financial consequences.
2 Minor effect - Sufficiently large contamination or discharge to damage to attack the environment, but no lasting effect. Single breach of statutory or prescribed limit,
or single complaint.
3 Localised effect - Limited discharges affecting the neighbourhood and damaging the environment. Repeated breaches of statutory or prescribed limit, or many
complaints.
4 Major effect - Severe environmental damage. The company is required to take extensive measures to restore the damaged environment. Extended breaches of statutory
or prescribed limits, or widespread nuisance.
5 Massive effect - Persistent severe environmental damage or severe nuisance extending over a large area. Loss of commercial, or recreational use or nature conservancy
resulting in major financial consequences for the Company. Ongoing breaches well above statutory or prescribed limits.
Impact on Reputation
0 Zero effect - No public awareness.
1 Slight impact - Public awareness may exist, but there is no public concern.
2 Limited impact - some local public concern. Some local media and/or local political attention with potentially adverse aspects for company operations.
3 Considerable impact - Regional public concern. Extensive adverse attention in local media.
Slight national media and/or local/regional political attention. Adverse stance of local government and/or action groups.
4 National impact - National public concern. Extensive adverse attention in the national media.
Effect on Regional/national policies with potentially restrictive measures and/or impact on grant of licences. Mobilisation of action groups.
5 International impact - International public attention. Extensive adverse attention in international media. National/international policies with potentially severe impact
on access to new areas, grants of licences and/or tax legislation.

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ENI - IRAQ

ZUBAIR MISHRIF DGS ELECTRICAL INTEGRATION

METHOD OF STATEMENT FOR ELECTRICAL

Hussam Alfio Silvio M. Rampolli

CONSORTIUM TOZZI SUD - ALBILAL GROUP Contract N. 4600038271

Method of Statement for Electrical Installation Superseded by N.

This document is property of eni Iraq B.V.

Rev. Date No. of Description

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

4. DEFINITIONS AND ABBREVIATIONS

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

 He is in charge to prepare all the Lifting plans to be approved by Company.

This document is property of eni Iraq B.V.

8. INSTALLATION PRELIMINARY CHECKS

This document is property of eni Iraq B.V.

9.2. Conduits in the Slabs

9.5. Fixing Conduits and GI boxes in the walls

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

generally as shown on the approved drawings. Joints will be positioned as close as

9.9. Laying of LV feeder Cables

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

9.11. Fixing of MDB, SMDB, MCC, & D.B

9.11.2. Final Distribution Boards:

A. Fixing of DB’s enclosures (Refer to 5.6)

B. Panel Boards Interiors

This document is property of eni Iraq B.V.

C. Panel Boards Wiring

This document is property of eni Iraq B.V.

9.11.3. Sub-Main Distribution Boards:

9.11.4. Main Distribution Boards:

9.12. Fixing wiring accessories, light fittings

This document is property of eni Iraq B.V.

9.13. Telephone / Data System

This document is property of eni Iraq B.V.

10. Electrical material inside the battery room

10.1. Battery Intermediate storage

Batteries must be stored:

 The installation of all battery systems shall be in accordance with manufacturer’s

This document is property of eni Iraq B.V.

11. Electrical transformers including cable termination

11.1. Installation Transformer:

This document is property of eni Iraq B.V.

 Utilize the service of a factory authorized service personnel on site.

11.2. Cable termination Method:

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

14. RISK ASSESSMENT

This document is property of eni Iraq B.V.

4.1.2-Install rough work surface covers where

4.2.1- Same as above and also see Manual Lifting RA