Water 15 01063
Water 15 01063
Water 15 01063
Article
Removal of Cu(II) Ions from Aqueous Solutions by
Ferrochrome Ash: Investigation of Mechanism and Kinetics
Erdoğan Uğurlu , Burak Birol *, Metin Gencten and Yahya Bayrak
Department of Metallurgical and Materials Engineering, Yildiz Technical University, 34210 Istanbul, Turkey
* Correspondence: [email protected]; Tel.: +90-212-3834661
Abstract: The release of Cu into water is an immediate concern that negatively affects environmental
health. To eliminate this problem, the adsorption of Cu(II) on varying substances has been studied
widely for two decades. The utilization of low-cost adsorbents obtained from industrial wastes hits
two targets with one arrow. In the present study, ferrochrome ash (FCA) obtained from the baghouse
filters of ferrochrome facilities was utilized to adsorb Cu(II) for the first time in the literature. To
achieve this goal, initially the FCA was characterized by XRD, XRF, SEM, EDS, and BET analyses,
and then washing and grinding pretreatment was conducted to eliminate the Cr dissolution and
increase the surface area of the FCA. Adsorption experiments were conducted in 100–1000 mg/L
Cu(II) solution on 0.4–8 g/L FCA for 0–300 min. As a result, it was concluded that a maximum
adsorption capacity was obtained as 298.75 mg/g, which makes the FCA an applicable adsorbent for
Cu(II) adsorption. Additionally, a pH range of 3–6 is favorable. The Cu(II) adsorption on FCA fits the
pseudo-second order (PSO) kinetics and Freundlich isotherm models well. The Cu(II)-adsorbed FCA
was investigated by SEM, EDS, and FT-IR analyses. According to the results, it can be deduced that
the adsorption mechanism is chemisorption, which involves the valency forces between the metal
and the adsorbent.
Keywords: water treatment; ferrochrome ash; Cu(II) adsorption; adsorption kinetics; adsorptionisotherms
the usability of FCA as a novel adsorbent. To achieve this goal, FCA was used as an adsor-
bent for copper. Initially, the properties of FCA and the effects of washing and grinding as
a pre-treatment on the removal of copper from a Cu(II) aqueous solution were investigated.
Here, SEM/EDS, XRD, and BET analyzes were conducted to characterize FCA, and atomic
absorption spectroscopy (AAS) analysis was carried out to determine the element amount
in the solution. Then, important parameters, such as pH, amount of adsorbent, and the
concentration of copper that affects the performance of the adsorption were studied.
peaks obtained from the XRD analysis of the FCA are given in Figure 1a.
Figure 1. (a) XRD spectrum of the FCA; SEM images of (b) FCA, (c) WFCA, (d) WGFCA with ×20k,
Figure 1. (a) XRD spectrum of the FCA; SEM images of (b) FCA, (c) WFCA, (d) WGFCA with ×20 k,
×60k, and ×75k magnifications, and (e) R% values of the untreated and treated samples.
×60 k, and ×75 k magnifications, and (e) R% values of the untreated and treated samples.
2.2. Adsorption Experiments
The batch Cu(II) adsorption experiments were carried out in a beaker containing 250
ml of copper sulfate solution with varying concentrations (100–1000 mg/L), pH values (2–
4.7), and WGFCA amounts (0.1–2 g) for contact periods of 1–300 min. A magnetic stirrer
was used in all experiments with a stirring speed of 500 RPMs. After each experiment
solid–liquid separation was made by filtering and both the initial and final solutions were
Water 2023, 15, 1063 4 of 15
According to Figure 1a, the FCA is mainly composed of MgSiO4 (ICSD: 00-004-0769)
with relatively lesser amounts of MgAl2 O4 (ICSD: 00-002-1084), FeCr2 O4 (ICSD: 01-089-
2618), and ZnO (ICSD: 01-079-0208). To be able to eliminate the Zn, Cr, and Fe contamina-
tion, 20 g of FCA was washed in 500 ml deionized water for 1 h and then filtered. This cycle
was conducted three times, and the final solid residue was dried in an oven at 80 degrees
for 1 h. Additionally, to increase the removal efficiency of the FCA, a grinding process for
5 min with a frequency of 10 Hz by a Retsch Mixer Mill MM 200 (Retsch, Haan, Germany)
was applied to the washed FCA. Brunauer–Emmett–Teller (BET) analysis was conducted to
the FCA, washed FCA (WFCA) and washed and ground (WGFCA) by a Quantachrome
Quadrosorb SI BET device (Quantachrome, Boynton Beach, FL, USA) which uses cold bath
N2 gas (77.3 K). Data acquisition and reduction were performed using QuadraWin software
(version 7.0). Morphological properties of the samples were investigated by a Zeiss EVO
LS 10 SEM/EDS device (Zeiss, Jena, Germany).
The solutions to be used in the adsorption process were formed from copper sulfate
stock solution, which was initially prepared from analytical grade CuSO4 ·5H2 O and deion-
ized water with a concentration of 1000 mg/L. Then, the solutions were diluted by distilled
water to obtain the desired concentrations. Furthermore, for the pH experiments, the pH
was adjusted by using diluted sulfuric acid (H2 SO4 ).
C0 − Ct
Cu Removal (R, %) = × 100 (1)
C0
(C0 − Ct ) × V
qt = (2)
m
where C0 (mg/L) represents the initial concentration of copper ions in the solution, Ct
(mg/L) denotes the concentration of copper ions at time t, V (L) refers to the volume of
solution, and m (g) is the mass of FCA.
Fourier transform infrared spectroscopy (FT-IR) analysis was conducted to the Cu(II)-
adsorbed WGFCA using a Bruker VERTEX 70v device (Bruker, Billerica, MA, USA). The
highest wavelength range was specified to be 450–4000 cm−1 , with a resolution of 4 cm−1 ,
and a wavenumber tolerance of 0.01 cm−1 .
Table 1. Isotherm and kinetic models used for the experimental data.
Model Equation
Isotherm models
1 1
Langmuir q = q + q 1×KL × 1
Ce
(3)
e max max
1
Freundlich log qe = log KF + × log Ce n (4)
Kinetics models
Pseudo-first order (PFO) log qe − qt = log qt − K1 × t (5)
Pseudo-second order t 1 t
qt = K2 ×q2e
+ qe (6)
(PSO)
Notes: Abbreviations are as follows: qe , equilibrium adsorption capacity, mg/g; qmax , maximum adsorption
capacity, that is derived from the model, mg/g; KL , Langmuir constant; Ce , equilibrium concentration, mg/L; KF ,
Freundlich constant; n, heterogeneity factor; K1 , PFO rate constant, 1/min; K2 , PSO rate constant, g/mg.min.
The best-fitting models were chosen depending on the correlation R2 values obtained
from the linear fitting of the experimental data.
Figure 2. qt values and copper removal (R%) to investigate the effect of (a,b) Cu concentration; (c,d)
Figure 2. qt values and copper removal (R%) to investigate the effect of (a,b) Cu concentration;
pH; (e,f) adsorbent amount.
(c,d) pH; (e,f) adsorbent amount.
Figure 3. SEM micrograph (a) at 20k magnification, (b) EDS analysis, and (c) SEM micrograph at
Figure
75k 3. SEM micrograph
magnification of 4 g/L (a) at 20k magnification,
WGFCA after 300 min(b)
of EDS analysis,with
adsorption and 1000
(c) SEM micrograph
mg/L at 75 con-
initial metal k
magnification
centration. of 4 g/L WGFCA after 300 min of adsorption with 1000 mg/L initial metal concentration.
change in the adsorbent amount experiments against time. Copper removal was efficiently
made by the adsorbent amounts higher than 0.4 g/L with an R-value higher than 99%
within 300 min. When the adsorbent amount was 4 and 8 g/L, the adsorption process
wasPEER
Water 2023, 15, x FOR completed
REVIEW in a few minutes. However, lowering the adsorbent amount lowers the 10 of 16
speed of the adsorption and inverse proportionally increases the time required for the
adsorption to complete. Furthermore, the qe values increased proportionally with the
amounts between 1 and
valency forces8 between
g/L. According
the metal to
andFigure 2e,f,[24,43].
adsorbent the R There
and qare
e of the 0.4studies
varying g/L that
Cu(II)-containing experiments
investigate were,
adsorbents respectively,
containing 81.5% and
magnesium 198.1for
silicates mg/g.
the removal of heavy metal
ions, where PSO is offered for Cu(II) adsorption [26–29,44,45]. Liu et. al. (2007) used an
3.5. Kinetic Investigation
adsorbent composed of iron oxide@magnesium silicate for Cu(II) adsorption and ex-
A kineticplained the adsorption
investigation mechanism
was conducted by as
andepending
adsorptiononprocess
the electrostatic
using 0.4attraction between
g/L adsor-
the negatively charged silicate ions and the positively charged Cu(II)
bent in 100–1000 mg/L of Cu(II)-containing solution for 0–240 min. The qt and copper ions [26]. On the
other hand, Huang et. al. (2017) claimed that mechanically activated serpentine adsorbed
removal ratios are given in Figure 4a and 4b, respectively. In all the adsorption experiments,
Cu(II) at very high qe values due to the Mg dissolution and copper precipitation in the
rapid removal was observed within 15 min. Then, the adsorption rate slowed down grad-
form of wroewolfeite [44]. Furthermore, Petronias et al. (2020) confirmed the same ad-
ually until an sorption
equilibrium between
mechanism the
[45]. metal
Either andCu(II)
way, the adsorbent
adsorptionwas obtained.
is generally Although
consistent with the
some fluctuations were observed
PSO kinetic model. after equilibrium was attained, a radical change in the
qt values was not encountered.
Figure 4. (a) qt and (b) Cu removal of 0.4 g/L of WGFCA in 100, 300, 500, 700, and 1000 mg/L
Figure 4. (a) qt and (b) Cu removal of 0.4 g/L of WGFCA in 100, 300, 500, 700, and 1000 mg/L Cu(II)
Cu(II) concentration for 0–240
concentration min; (c)
for 0–240 min;PFO andand
(c) PFO (d)(d)
PSOPSOkinetic
kineticmodel fittings;(e)(e)
model fittings; Langmuir
Langmuir andand
(f) Freun-
(f) Freundlich isotherms.
dlich isotherms.
Water 2023, 15, 1063 10 of 15
Furthermore, pseudo-first order (Equation (5)) and pseudo-second order (Equation (6))
kinetic models were implemented for the kinetic experiments, and the data obtained are
given in Table 2. The plots of both models for the metal concentration are also shown in
Figure 4c,d. According to the results, both PFO and PSO models are able to determine the
kinetics of the Cu(II) adsorption on WGFCA with high coefficient of determination (R2 )
values, which are over 0.93. On the other hand, the PSO model exhibits higher compatibility
than the PFO model due to the R2 values being higher than 0.995.
Kinetic Parameters
PFO PSO
Conc. qe, exp k1 qe k2 qe
R2 R2
(mg/L) (mg/g) (1/min) (mg/g) (g/mg.min) (mg/g)
100 191.56 0.000072 150.67 0.9727 0.00023 208.33 0.9996
300 233.81 0.000068 153.71 0.9308 0.00035 240.38 0.9989
500 265.35 0.000074 169.98 0.9721 0.00037 274.73 0.9978
700 281.6 0.000077 192.59 0.9807 0.00033 291.55 0.9964
1000 298.75 0.000057 188.17 0.9429 0.00152 300.3 0.9959
Isotherm Parameters
Langmuir Model Freundlich Model
qmax KL RL R2 1/n Kf R2
299.4 0.017 0.37 0.9236 0.1969 77.14 0.9956
According to the PFO model, the adsorption generally occurs at some specific areas,
whereas, for the PSO, model adsorption is governed by chemisorption that involves the
valency forces between the metal and adsorbent [24,43]. There are varying studies that
investigate adsorbents containing magnesium silicates for the removal of heavy metal
ions, where PSO is offered for Cu(II) adsorption [26–29,44,45]. Liu et al. (2007) used an
adsorbent composed of iron oxide@magnesium silicate for Cu(II) adsorption and explained
the adsorption mechanism as depending on the electrostatic attraction between the neg-
atively charged silicate ions and the positively charged Cu(II) ions [26]. On the other
hand, Huang et al. (2017) claimed that mechanically activated serpentine adsorbed Cu(II)
at very high qe values due to the Mg dissolution and copper precipitation in the form
of wroewolfeite [44]. Furthermore, Petronias et al. (2020) confirmed the same adsorp-
tion mechanism [45]. Either way, Cu(II) adsorption is generally consistent with the PSO
kinetic model.
Other −1 [50].
670 cmpeaks around
Other 3360
peakscm −1 and 1600 cm−
around 3360 cm −11 were cm−1 were
attributed
and 1600 to –OH and H-O-H
attributed to –OH bonds
and
[51].
H-O-H Asbonds
can be[51].
seenAsincan
Figure 5, the
be seen in transmittance of peak, which
Figure 5, the transmittance was related
of peak, withrelated
which was –OH,
changed
with –OH, after the adsorption
changed of Cu(II) ions.
after the adsorption Indeed,
of Cu(II) ions.the peak of
Indeed, thehydroxyl was divided,
peak of hydroxyl was
caused
divided, bycaused
interactions of Cu(II) ions
by interactions and hydroxyl
of Cu(II) ions andgroups.
hydroxyl Positively
groups. charged Cu(II)
Positively ions
charged
were
Cu(II)adsorbed
ions were onadsorbed
WGFCA on surface
WGFCA over surface
oxygen over
atomsoxygen
in hydroxyl
atomsgroups consisting
in hydroxyl groups of
partial negative charges [52,53]. Furthermore, Figure 6 illustrates the Cu(II)
consisting of partial negative charges [52,53]. Furthermore, Figure 6 illustrates the Cu(II) adsorption
mechanism of WGFCA.of WGFCA.
adsorption mechanism
Figure 5.ofFT-IR
Figure 5. FT-IR spectra WGFCAspectra of WGFCA
before before
and after Cuand after Cu adsorption.
adsorption.
4. Conclusions
A novel adsorbent, mainly composed of magnesium silicate, namely ferrochrome
ash, was utilized to adsorb Cu(II) in the present study, and the following conclusions
were obtained:
1. A washing pretreatment was applied to the ferrochrome ash to remove hazardous
Cr ions that would dissolve during the adsorption process. Furthermore, a grinding
process was applied to be able to disaggregate the particles and increase the surface
area of FCA.
2. pH levels lower than 3 influence the adsorption negatively due to the excessive H+
ions. On the other hand, when the pH value is higher than 6, precipitation of Cu(OH)2
favors. Therefore, a range between 3 and 6 of pH value is favorable.
3. Up to 500 mg/L initial Cu concentration of the solution significantly increased the
Cu(II) adsorption on 0.4 g/L WGFCA and, at higher concentrations, a slight increase
was observed.
4. Rapid adsorption was observed at the initial 15 min, and then the adsorption rate
slowed down until an equilibrium was reached for all the samples. This behavior
is coherent with the pseudo-second order of the kinetic model, which is explained
with chemisorption.
Both the Langmuir and Freundlich isotherms are in accordance with the present study;
however, the Freundlich isotherm fitting exhibited higher R2 values. From this point of
view, a heterogeneous and multilayer adsorption system is involved in the adsorption of
Cu(II) on WGFCA.
Author Contributions: Conceptualization, B.B. and M.G.; methodology, B.B. and M.G.; software,
B.B.; validation, B.B. and M.G.; formal analysis, Y.B.; investigation, E.U.; resources, B.B.; data
curation, Erdoğan Uğurlu, Y.B. and M.G.; writing—original draft preparation, E.U., B.B. and M.G.;
writing—review and editing, B.B. and M.G.; visualization, B.B.; supervision, B.B. and M.G.; project
administration, B.B. and M.G.; funding acquisition, B.B. and M.G. All authors have read and agreed
to the published version of the manuscript.
Funding: This work has been supported by Yildiz Technical University Scientific Research Projects
Coordination Unit under project number “FBA-2022-4987”.
Data Availability Statement: The datasets generated during and/or analyzed during the current
study are available from the corresponding author on reasonable request.
Acknowledgments: The authors would like to express their gratitude towards Eti Krom A.Ş. Elazığ,
Turkey, for supplying the ferrochrome ash used in the present work.
Conflicts of Interest: The authors declare no conflict of interest. The funders had no role in the design
of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript; or
in the decision to publish the results.
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