This Top Drive System is protected by one or more of the following US patents and foreign counterparts: US 4,478,291 * US 4,951,759 * US 5,251,709 * US 5,755,296 *US 6,050,348 *US 6,024,181 * US 6,679,333 and other patents pending. Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America.
SUBSECTION 5G: ELEVATOR POSITION ALARM
Assembly Description Drawing Rev
AY11629-2 KIT, ELEVATOR ALARM,500-HR/AC, TD ONLY AY11629-2 B
AY19267 ASSY, CLAMP, SENSOR, PROX, HR, TD AY19267 A
Monday, January 14, 2013 Serial Number 1139
Engineering Bill of Material Part: AY11629-2 Description: KIT, ELEVATOR ALARM,500-HR/AC, TD ONLY Eng ID: 4 Drawing ID: AY11629-2 Rev No: B Item Qty Units Part ID Description
03 1.00 EA DT12484 TAP PAD, JUNCTION BOX
04 1.00 EA E10876 OUTLET BOX, 2 1/2 SQ, 2 1/2 NPT HUBS 05 6.00 EA HH-0250NC-0075-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 0.75, GR8, W 06 6.00 EA LW-0250-ET LOCKWASHER, 1/4, EXTERNAL TOOTH 07 2.00 EA E14252 GLAND, CABLE, 1/2 NPT, 6.0 - 12.0mm 08 2.00 EA E14251 GLAND, CABLE, 1/2 NPT, 4.0 - 8.5mm 09 1.00 EA E04-5046-010 LOCKNUT, CONDUIT FTG, 1/2 NPT 10 1.00 EA E04-2027-010 SEALING RING, 1/2 NPT 12 1.00 EA AY19267 ASSY, CLAMP, SENSOR, PROX, HR, TD 13 4.00 EA SH-0250NC-0125-W CAPSCR, HEX SOC HD, 1/4-20UNC x 1.25 14 6.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A 15 1.00 EA DT12518 POSITION SENSOR TARGET, HANDLER ROT 16 4.00 EA SH-0500NC-0175-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.75, W 17 4.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH 18 4.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A 19 0.00 EA N02-1006-020 PROX SENSOR, 1-NO, 10-30VDC, 30mm 20 15.00 FT E03-1016-010 CABLE, 3 C #16 AWG, 600V, GENERIC,B,W,G 21 2.00 EA DT12528 SPACER/TAP PAD, 0.75 THK 24 48.00 IN M21-2000-010 WIRE ROPE, 1/16" DIA 25 7.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINUM 26 0.00 EA AY11610 MOUNT,500THR HNDLR ROT POS SEN(INACTIVE) REF 0.00 EA 921-10-0 INACTIVE)GEAR, HANDLER ROTATE ASSY, 418T
Printed: 12/4/2012 Engineering Bill of Material Part: AY19267 Description: ASSY, CLAMP, SENSOR, PROX, HR, TD Eng ID: 0 Drawing ID: AY19267 Rev No: A Item Qty Units Part ID Description
01 1.00 EA DT31702 CLAMP,MNT,SENSOR,PROX,HANDLER POS.,TD
02 1.00 EA DT31703 CLAMP,SENSOR, PROX, HANDLER POS., TD 03 6.00 EA HH-0375NC-0125-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.25, GR8, W 04 6.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER 05 6.00 PAIR LW-0375-NL LOCKWASHER, 3/8 NORD-LOCK 06 1.00 EA DT14605 MOUNT,HR POS.SENSOR, HR/AC 07 1.00 EA N02-1006-020 PROX SENSOR, 1-NO, 10-30VDC, 30mm 08 6.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINUM 09 2.00 FT M21-2000-010 WIRE ROPE, 1/16" DIA
Printed: 12/4/2012 A B IF IN DOUBT......PLEASE ASK! D E
4 4
7 3
3 3
4 5 6 8 9
WIRED 4 5 6 8 9 GUIDE CROSSBAR WIRED 5 126 3
2 ISOMETRIC
9 8 6 5 4 WIRED
WIRED 4 5 6 8 9 4 5 6 8 9 1 WIRED
INIT. YY/MM/DD THIRD ANGLE PROJECTION
WELDING PROCEDURE AS PER CANRIG SPECIFICATION - ENG 704, UNLESS NOTED OTHERWISE JSC MODELED 12/06/01 1 THIS PRINT AND DESIGN AND DETAIL REMOVE SHARP CORNERS AND BURRS TOLERANCE - UNLESS OTHERWISE SPECIFIED DRAWN CEM 12/06/05 1 CASTING ± 1/16 FABRICATING IMPERIAL FABRICATING [METRIC] CHECKED GRY 12/06/12 SHOWN THEREON ARE THE PROPERTY 0 to 24" ± 1/16" 0 TO 610 mm ± 1 mm AND INVENTION OF CANRIG DRILLING CONCENTRICITY .005 TIR 24" to 60" ± 1/8" 610 TO 1525 ± 3 mm APPROVED JSC 12/06/08 DO NOT SCALE STRAIGHTNESS ± .005 IN 5 INCHES TECHNOLOGY LTD.. THIS PRINT IS SQUARENESS ± .010 IN 5 INCHES 60 to 120" ± 3/16" 1525 TO 3048 ± 5 mm MATERIAL DRAWING FURNISHED WITH THE UNDERSTANDING 120" to 280" ± 1/4" 3048 TO 7112 ± 7 mm THAT IT IS NOT TO BE REPRODUCED WITHOUT PERMISSION AND RETURNED PARALLELISM FLATNESS ± .010 IN 5 INCHES ± .010 or as Shown 280" & OVER MACHINING IMPERIAL ± 1/2" 7112 & OVER ± 13 mm MACHINING METRIC ASSY, CLAMP, SENSOR, PROX, UPON DEMAND. ALL RIGHTS OF DESIGN TRUE POSITION .005 DECIMAL .x ± .030" DECIMAL x. ± .8 mm HR, TD AND INVENTION ARE RESERVED BY MACHINED SURFACES 125 .xx ± .015" x.x ± .40 mm EST. WEIGHT SCALE 1:2 REV DATE BY REVISION DESCRIPTION ECN CHKD APVD CANRIG DRILLING TECHNOLOGY LTD.. MIN. RADIUS UNLESS SHOWN = 0.03 MAX. ANGULAR .xxx ± .005" x.xx ± .13 mm MACHINING ± 1° FABRICATION ± 2° 3.5 lbs SHEET SIZE B SHEET 1 OF 1 AY19267 REV A
A B IF IN DOUBT......PLEASE ASK! D E ELEVATOR POSITION ALARM
ELEVATOR POSITION ALARM .........................................................................1
The elevator position alarm is designed to warn the driller that the elevator links are possibly in an overdrill position and could make contact with the racking board if hoisting of the top drive continues.
COMPONENTS
Handler Rotate Sensor: This sensor detects the position of the pipe handler assembly. If the pipe handler is in the trip mode position then the elevators are considered to be in a safe working position. Note: Proper adjustment of the link tilt clamps must be maintained.
Link Tilt Float/Maintain: If the link tilt cylinders are in the float position then the elevators are considered to be in a safe working position.
Top Drive Hoist Sensor: This sensor detects air pressure to the drawworks clutch. If it senses pressure it assumes the top drive is being hoisted.*
Top Drive Elevation Sensor: This sensor is mounted on the torque guide approximately sixty feet above the drill floor. It is activated as the top drive passes the sensor.*
ALARMS
If all of the following conditions are true, an alarm will be activated:
1. There is air pressure to the drawworks clutch. 2. The link tilt is NOT in the float position (in the Maintain position). 3. The pipe handler assembly is NOT in the trip position. 4. The top drive is passing the elevation sensor.
The lights on the Driller’s Console will flash and an audible alarm will sound until one of the above conditions are false. An alarm banner will be displayed on units equipped with the ADS panel: “Link Tilt Elevator Warning—Lower Elevators to Center”
If there is air pressure to the drawworks clutch for 20 seconds and repeated for 10 cycles without the elevation sensor being activated then the following message will appear on the ADS panel: “ELV ALM POS Sensor has not operated during the last 10 hoisting operations”. This may indicate the Top Drive Elevation Sensor may not be functioning.*
2 of 4 Revision January 2009
Elevator Position Alarm
TESTING
To ensure the Elevator Position Alarm is operating properly, it should be tested
weekly.*
Test Procedure
1. Ensure the pipe handler is in the drill position.
2. Ensure the link tilt is in the Maintain position.
3. Hoist the top drive.
4. The alarm should be activated when the top drive passes the elevation sensor, approximately sixty feet above the drill floor.
If the alarm does not activate, check each component to ensure it is functioning properly.
TROUBLESHOOTING
Check the PLC for the following conditions:
CONDITION STATUS
Air pressure to drawworks clutch Input I:9.2/14 is OFF
Flex: Output O:9.17/4 is OFF
Link Tilt should not be in Float Non-Flex: Output O:3.0/15 is OFF Flex: Output I:9.19/7 is OFF Handler Rotate Sensor is off Non-Flex: Input I:7/1 is OFF Flex Input I:7.0/15 is OFF Top Drive Elevation Sensor is off* Non-Flex: Input I:7/2 is OFF
*Top Drive Elevator and Hoist Sensor control system may differ from control system specified.
