Cable Joint

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Cable pretreatment(XLPE)

1. Do not scratch the main insulation when cutting off the semi-conductive shielding layer outside the cable. If you accidentally

leave a knife mark on the main insulation, you must use sandpaper (the largest particle size is 120) to remove by sanding, please

make sure that the sanding is smooth.


2. The cut of the semi-conductive layer ring must be smooth and flat, and there
must be no sharp corners or gaps.
3. Dimension A should strictly follow the regulations.
4. The stripping dimensions of the cables on both sides are the same.



Copper
Inner Outer semi-

Outer Copper Shield Main insulation


Sheath conductive

Sheath layer


layer

Fully stretch and wrap around the 13# semi-conducting tape (the side with the words facing
outward), starting from 30mm on the copper shielding tape to a 10mm semi-conductive
layer backward

13 # semi-

13 # semi-

conductive tape
conductive tape

Chamfer

Cut off the main insulation of the cable according to the length of ½ copper cover, and make 3mm×45º the edge of the

main insulation chamfer and polish it smoothly.


2. Crimping metal nozzle
2. Crimping metal nozzle

Sleeve the cold-shrinkable joint body from one end of the cable, and the direction of the pull rope end is shown

Rope pull end Cold shrinkable joint

Install the nozzle, put the bare copper wire on the copper cover into the nozzle and press it in, then press it symmetrically,
file and polish the surface of the nozzle and clean it.

If 50-95mm2 nozzle is used, the maximum allowable length is 110mm, and the

maximum allowable diameter is 21mm


If 120-185mm2 nozzle is used, the maximum allowable length is 125mm, and the

maximum allowable diameter is 27mm


If 240-400mm2 nozzle is used, the maximum allowable length is 150mm, and the

maximum allowable diameter is 38mm


If 500-630mm2 nozzle is used, the maximum allowable length is 160mm, and the

maximum allowable diameter is 45mm


Install the Cold shrink joint body


Determine the reference point of cold shrinkage: measure the distance between the two insulation openings, size B (as shown , and

then determine the center point on the copper cover according to size 1/2 B, and then. the distance C from the center of the copper

cover on the semi-conductive layer is marked with a PVC tape. This is the reference point for the shrinkage of the cold-shrinkable

intermediate joint.

Shrink start reference point

Fill the steps at the cutting mouth of the semiconductor layer with P55 red insulation mixture, then apply the rest of the

mixture evenly on the main insulation surface. no need to apply P55 insulation mixture on the surface of copper cover, as

shown in Image

Align the cold shrinkable joint with the starting point of the shrinkage, and pull out the core rope counterclockwise to shrink the

joint. After a few laps after shrinking, if there is any deviation, move or rotate the joint as soon as possible. In order to make

adjustments to ensure that the installation is in place. As shown in Figure 8

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