VESHIWAA AR COM

RCE ECO
EcOcoLL
BKLKDT-387101
CCREDIrED T"B+68DE i
2021-22

PROJECT ON INDUSTRIAL VISIT

www. D

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B. CO
SUBELIEnt euap 0pent

PROJECI UDER
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FSPpSpprspESSS
 Post Box No: 59
Exam centre No: 6205
08354:220229(Q)
Fax: 08354-221712
Mob:9448302144

BASAVESHWAR COMMERCE COLLEGE,

B.V.V.Sangha's
(Dist BAGALKOT) BAGALKOT- 587101
Dr. Jagannath.V. Chavan (KARNATAKA STATE)
NAAC B+
(MA., M.Phil.,Ph.d.,S.L.E.T) Ref.No:-BCCB / 20
Principal
Date: 22/12/202
Email: [email protected]
To,
General Manager
Sai Priya Sugar Ltd
Tq-Badami. Dist- Bagalkot-5871001

Respected Sir/Madam,
Following are the students of our college studying in B.com third semester and
they are Interested to do Project in your Company. We are requesting you to
provide necessary information for improving knowledge of the students. This
project is only for study purpose.

Following is the list of students

SI.NO Name of the Students

01 Anilkumar.S.Hiremath
02 Ajay.C.Sagar
03 Basavaraj.Kavalli
04 Basavaraj.D.Ganiger
0S ltan knarn Balag
Thanking You

Rrincipa
Basaveshwar Commerce Colleg

BAGALKOT

M . M. Hu dda)
REDIMI NOE 9P RO
COAUA
SAU 29AAHCS1562R2ZK CIN: U51229PN2001PLCI31630

GROPRODUuCrsunb
RUGESH R. NIRANI
CROUP Tq.Badami, Post: Kerakalmatti 587206 Dist. Bagalkot Karnataka State

No. SKSAPL/HRD/ADM/2021-22/ Date: 22/12/2021

To,
BASAVESHWAR COMMERCE COLLEGE
BAGALKOT

Dear Sir,

Sub: Permission for you Industrial Visit of your College student to our Unit.

Ref: Your letter dated: 20/12/2021.

With reference to the above, we are to inform you that, we are please
to permit your college 5 students proposing to visit our plant on 22 Dec.
2021. We give warm welcome to your college students who will visit our
Unit.

We will provide the necessary guidance and support in this regard.

Thanking you,

Product Ltd.,
For, Shri Kedarnath Sugar & Agro

UNIT HEAD

ROiceReE DiAl14N4ORachEalRLOusingSociety, Near Tapowan Kalamba, Kolhapur. MH 416012 India.

4aires fnx Correspondence: #S 904,9 Floor, World Trade Centre, Brigade gateway Campus,
/ 2 6 / 1 Dr. Raj Kumar Road, Malleshwaram West Bangalore 580055.
Dhona 080-23256500-50 Telefax: 080-23256050 E-mail: [email protected]
 ACKNOWNLEDGEMENT

I would Ilike to express my special thanks

of gratitude of my teacher Prof M .M
Huddar as well as our principal
Dr.Jagannath.V.Chavan who gave me
golden opportunity to do this wonderful
project, which also helped me in doing a
lot of Research and I came to know
about so many new things I am really
thankful to them.
Secondly I would also like to thank my
parents and friends who helped me lot in
finalizing this project within the limited
time frame.

SI.No Name of the

Students
01 Anilkumar S. Hiremath
02 Ajay C. Sagar

03 Basavaraj D. Ganiger
04 Basavaraj Kavalli
05 Kirankumar Balager
Date:-04/01/2022
Place- Bagalkot
 TABLE OF CONTENNT
UNIT TOPICS Page
Number
01 INTRODUCTION
The Successful Story Of

Entrepreneur Murgesh R. Nirani. 01-02

About Group Of Industry

M.R.N. Group.
02 PROFILE
About Sugar Industry Shree
Kedaranath Sugar & Agro Product
LTD. 03-05

About Products Sugar & Its By

Products.
03 PRODUCTION PROCESS
Different Steps In Production. 06-11

04 ANALYSISS AND

INTERPRETATION
Interrogation Questions With 12- 15

Answers.
Problems Of Sugar Industry.

Controlling Equation.
05 CONCLUSION AND SUGGESTION 16
 Murgesh R Niran
The Successful Story of

1 June 1963),is an Indian entrepreneur and

Dr.Murgesh Rudrappa Niranilborn
political serving as the Large and Medium industries of Karnataka from04 August
Minister of

2021.He is a third term Member of the Legislative Assembly{MLA) of Bilagi, Bagalkot.He was
Award for his Social work from KiMSD University of
Honored With Doctorate(D.Litt)
Maharashtra in 05/12/2021.

Shri Murgesh.R.Nirani is visionary leader,engineer&corporate tycoon who began the

sugar unit to crush canes produced in his own agricultural fields.He went on
group with a
writing his success stories thereafter by starting nations first mini sugar plant namely Nirani

Sugars Ltd.and never looked back thereafter.

The same mini unit became Asias biggest sugar producing complex at a single site in
couple of years.Today,MRN Group of industries have deelled into many verticals that

includes Agro based industries,Cement Factories,Credit& Banking Sectors,Educational

institutions, Construction and Automobiles amongst others.
The Founder of MRN (Nirani)Group,Shri Murgesh R.Nirani is equally active in the state
politics.He is Currently Member of the Legislative Assembly from Bilagi Constituency
representing Bharatiya Janata Party(BJP) He was a Minister of Large and Medium Scale
industries in the Karnataka State Government under Chief Minister ShriB.S Yeddyurappa.

REDM NOTE 9P
AJAY
 MURUGESH R. NIRANI GROUP (M.R.N)
Established in 1995, MRN group is a successful business conglomerate wItn

headquartered presence at Mudhol, Karnataka. Under the visionary of founder

Mr.Murugesh R. Nirani, the group has been striking the balance between reimagining and

advancing industrialization and improving people"'s lives not only across Karnataka state but

various parts of India. At MRN Group, we constantly work to make the future a reality by
staying connected to our roots of rich resources and combining integrity, creatiVity ana

smart innovation with the utmost consideration for our people, their families, the local
communities around us, our valued customers and the country at large.

We have been a prominent contributor to one of the iargest agro-commodity

bussinesses of India through our sugar manufacturing business with a capacity of 70,000
TCD. Proudly standing as the top piayers of the Indian Sugar industry, MRN Group stands
distinct from its presence in the sugar industry. MRN Group hjas transfigured itself towards
a smarter future that will provide the valuable raw materials our modern society will be
needing right from now. Sustainability has been a major driver in our business where we
advance that contributes to a thriving business where we advance that contributes to a
thriving business planet. In support, we have prioritised sustainable goals to ensure our
business is environmentally, socially amd economically sustainable. And we have taken the
foundation step by aligning our business goals with India's renewable energy mission.

In renewable enegy we exist with a Co Gen Plant of 260 MW, ENA and proudly
stand as the largest manufacturer of Ethanol in Ihdia with a capacity of 850 KLPD. With our
vigorous action plan and strong support to the National Biofuel Policy-2018 that envisages
an indicative target of 20% blending of ethanol in petrol by 2030 we have already seen
ourselves expanding in ethonal to 2400 KLPD by 2022 and scaling taller heights gradually.

REwNOE
 INTRUDUCTION ABOUT SHREE KEDARANATH
SUGAR AND AGRo PROUDUCT LTD

Prouduct Ltd Has Seet Up An

Shree Kedaranath Sugar And Agro
Gaganbudihal Post
Intergratedand And Eco Friendly Project At Jalageri Plant
Badami Dist. Bagalakot Karnatak The Company Has 2500 Tcd
Kerekalamatti ,Tq.
600 Tcd Which
With Inbuilt Capacity 3500 Tcd With Provision For Expanation Upto
Cane Per Annum Latest
6.00 To 6.50 Lack M.T
Has Capability Of Crushing Distrubuted Coumputirezed
&
Static Precippitator (Esp)
Tecnhnology Like Electro
Of The Art Sugar Silo Systrem Which
Are Used For Boiler The State
System (Dcs) Auto
Is Augmented With Auto Weighing And
Facilitates Efficiant Cooling Of Sugar Refined
Provision Of Manufacturing Export Quility
Of Bags Tere Is Also
Stiching Sugar And Multi
Fermenation And Pressure -

Hiferm Gr-
Sugar The Mill Has A 60000 Lpd
To Manufacture 120 Lack Liters Rectified Spirit
Distiation Unit The Plant Has Capacity
(R. S.) Per Annum

Tech Details
Crushing Capacity:
6000 Tcd/Day Sugar

Production Capacity Distillery

50 Klpd &

Distillery Commissioning By 2022.

Proposed 150 Klpd
Capacity: 200 Kpld
Total Distillery

REDIM NOLP
A JAYV
 Shri Kedaranath Sugar AND Agro
Products Limited Details

Cin U15421PN2001PLC016330
Date Of Incorporation 19Jul, 2001
>Status Strike off
>Company Category Company limited by shares
>Company Sub Non -

govt company
Category
Company Class Public
Business Activityy Manufacturing (food stuffs
Authorized Capital 35.0 lakhs
Paid-Up Capital % 5.0 lakhs
Registrar Office City Pune
Registered State Maharashtra
Registration Number 16330
Registration Date 19 Jul,2001
Listing Status Unlisted

REBMOE PRO
AJAY
 introductionAbout Sugar and Sugarcane By Products

Sugar

RUM
Rum
Cane juice

ECO

Eco cardboard Eco plastic

The sugarcane plant offers a huge potential, not only as the sources of a very important
food but also a source of energy and valuable commercial products from fementation and chemical
synthesis. Sugarcane is considered as one of the best converts of solar energy into biomass and

Sugar.
and syrips),fiber (cellulose) ,fodder
Sugarcane isrich source of food (sucrose.jiggery
a
green top,bagasse, molasses) fuel and chemicals (bagasse molasses and alchohal). During the
process of sugar production the main by-products of cane sugar industry are bagasse, molasses and
pressmud. The other co-products of less commercial value are green leaves, green tops,trash, boiler
and distillery.
ash and effluents generated by sugar industry

industries which are

based on sugarcane by diversification and
There are many other
of the sugar industry, instead of merely dependine an

utilization of co-products and by-products

production of sugar.
for integral
utilization or Sugarcane crop,its co-products and hu
Thus the effort should be
denetits from sugarcane
products to produce many value
added productsto dE andm croo
Tuel (bagasse) and fodder (ereen
At present,sugarcane is used as food (sugar) TIDer (GelnOSe,
information onthe economic importance and utilizatio of
ops,trash, molasses etc.) Crop. Brief
various by-products of sugarcane
in india .

RE2VUNE R
AUAY
 Permission granted to enter the Industry

OO REDMI NOTE9 PRO

CO AJAY

SUGARINDUSTRY

SUGAR INDUSIRY

SPORTATON ANE RECUNAL NEDOLA u NG TRAN

r *******" * * * *******

GASSE S1

MuO FLTRADOM

uK SUCAR HACNG

"
M I NOTE 9 PRO

REDIMINNOEOppO
 Raw Sugar Production Processing

1. TipplerWeight Bridge

Firstly the sugar can brought by farmers out the sugar factory is properly

checked the weight by tippler weight bridge.

And the weight cane is separated by peeling bark and a fine cane only fine can,s are

sent to the crushing roilers

2. Crushing Roller

At this point the cane is well separated from the sourced milk here the milk
is very well.
is extracted by squeezing the cane

Around 6000 tones per day of sugarcane is squeezed in this industry.

REMI'NOT- 9 FRC
3.Wastage Bagasse are converted in to electrical energy.

In this industry, the wastage bagasse is converted in to electricity and uses the same

electricity in it's industry. And also the rest of the electricity is supplied to the power

corporation it is also one of the income source to the industry.

4. Heater Boils.

The juice is checked in the laboratory to make Sure the sugar content is there and sent
80" C.
o the heater boils. Here the juice is boiled at

AAV
 5.Clarifier

RPRO

the litter
The brewed juice is processed at this point to separate the soil content and
content. And this elements are converted to Bio-fertilizers this
is called as "alivher". This
and income source to
fertilizer can be used for all crops. This is also one of the by product
the Industry.

6. Pan section.

cyrestallization and Seperation 1Mins.

station and er
Pan section is included Evaporator
steam to t o r m syrup.
Ihe syrup then reaches +h

by the
porated out off the juice
vacuum pan.

DREDM NOI R
A
cuum Pan.
This vacuum pan has three pans called A.B.&C. When the B and C pan mix the siurr

he syrup sugar crystals are grown from syrup.

(SLURRY)

slurry is made by
mixing 4 Liters of alcohol and
three K.G. of sugar. And both
should be mixed at 24 Hours.

This 1 Liter of slurry produces 50

tones of sugar.

After sugar is separated from molasses by spinning in the centrifugals station.

stock feed and for ethanol production.

("A" Pan )
blasses used as

As well as the sugar is turned into pure sugar n A pan, the sugar is kept in one place

o dry.
8.Packin&

REOMENOTE 9 PRO
REOMI NOTE 9 PRO

At this point the dried sugar is packed through digital machines. One bag is packed to
contain 50 K.G. of sugar.

Packing ability
8 Hours-2500 pack.
3 shift per day - 7500-8000 pack.

9.WareHouse.

Packed sugar bags are kept in a safe place where there is no accident. That safe olace

should be free from accident and no accident should occur in that safe place.

Ex-Fire accident, Robbery.

AAY
 Controlling equations
1) C12tH22 011+ H20
2CsH1206
SUCROSE WATER INVERT SUGAR
342 18
360
1 0.05263 1.05263

2) C H12 Os 2C2H,OH +2CO2

INVERT SUGAR ETHYL ALCOHOL+ CORBON DIOXIDE
180 92+88

1 0.5111 +0.4889
1.05263 0.53978 +0.51462

OUTPUTTS
NO. INPUTS
0.511 kg equations
1) 1kg reducing sugar 298.23 lit by equation
463.68 kg reducing sugar
2)
259.46 lit actual (87%)
463.kg reducing sugar
3)

AUAYAUAY
 INTERROGATION QUESTIONWITH ANSWERS
1. What is an
entrepreneur?
An entrepreneur is an individual who creates, launches and starts a new business,

usually in response to an unfulfilled market need. While exact definitions can

die
typically entrepreneurs are innovative self-starters who create full-time, profitable
and sustainable enterprises. Entrepreneurship can sometimes require large upfront
investments and an initial financial risk.

2. What inspired you to develop your idea?

Entrepreneurs are individuals who successfully transformed an idea from theory into
reality. Executing an idea can require confidence, commitment and determination.
Learning what motivated an entrepreneur to take action toward implementing their
idea can help you evaluate your own ideas, motivators and challenges.

3. How did you decide where to establish your company ?

Where you offer your products and services can have a large impact on your success.
Listen for their top considerations when deciding where to market their offerings
and they may reveal decision -making factors that influenced their success or
explain location aspects they wish they'd known sooner weather they market their
products remoteiy or in a physical store, you can learn a lot from their criteria and
use it to influence your own deciding factors.

4. What advice would you give to someone who is trying to become

an entrepreneur?
Established entrepreneurs likely have experience they can share that may help you
on your journey.Asking general questions like this can encourage your interviewee

to consider factors you might not think to ask them about. Try to use their response
as guidance for creating actionable steps you can apply to achieve your goals.

working on now?
S. What are you
The question can also reveal alloy about the entrepreneurial process some

constantly set new goals tor themselves. The goals they have now can
entrepreneurs
illustrate that entrepreneurship can de an unending procesS it can also prepare vou

may to look
forward to later in your own carrier
for some things you

REDM INOT 2R0

NNA
 6. Workers in Industry -

520workers.
7. Salary to the workers

Office Peons-6,000 Rs
P.M.
Machine operators-20,000 Rs
Workers below the machine P.M.
operators - 10,000 Rs P.M
8. Accounts prepared on-
Accounting software S.A.P. ( Systems,
Applications & Products in Data Processing)
9. Financial Year of
Industry
April 1st to March 31st

10. Work on low raw materials supply-

Only Maintenance work ( Machine repairs,
washing etc)
11. Department Names

Engineering, Manufacturing, Electrical, Instrument, Cogen, H.R. Office, WTP,

Weigh
Bridge.

12. Management Team-

SL NO NAME DESIGNATION
1SANJITKUMAR R PRASAD DEPARTMENT
UNIT HEAD ADMIN MOB NO
DGM ADMIN 9740237745
IMAHAVEER GHODAKE ADMIN 9322983637
GURUPUTRA B. KAPPARAD D.G.M. (ENGG.) ENGINEERING9900559369
NIVRUTTI V. KSHIRASAGAR SR. MANAGER (ENGG.) ENGINEERING9741936415
SRANGANATH YADAHALLI GM(COGEN) CO-GEN. 8105470036
6 SUNIL A. KAMBALE
OY. MANAGER cO-GEN. 8762415441
MANAGER (ELETL) ELECTRICAL 8310931534
RAMESH S. KHOT A.G.M. (ELECT.) ELECTRICAL 9972954267
SHIVANAND K. HIREMATH D.G.M INSTRUMENT |INSTRUMENT 974104840o
9 NAVEEN MUDAKAVI_ DY MANAGER |UNSTRUMENT9741894675
1 0 RAJENDRA TAKKALAKI CHIEF CHEMIST PROCESS 9920274293
MHANTESHWAR M PATIL STORE MANAGER STORE 9845564906
11 R
J U N J U R A K O P P A ENVIRONMENT MANAGERETP 797240448
MALLAPPA
2 SHANKARBHANUDASZANJE WTP INCHARGE |WTP 8861230716|
9538281024
13 VEERANNA
ACHARY HR OFFICER
CIN 9740483143
1 4H V YADAWAD J RENGINEER
IT 8970452927
BASAVARAJ S
15 MATHAPATI
IT ASST SECURITY 6364068365
N A G A Y Y A G. SECURITY OFFICERR
16 KALAPPAGOL

S H V P P AN
11 8 RAMAPPA BHAJANTR

AJAY
 PROBLEMS OFSUGARINDUSTRY
1. Uncertain Production Output
sugarcane has to
complete with several other food and cash crops like oil
coTL
seeds rice etc .This affects the supply of sugarcane to the mills and the production of sugar
also varies trom year causing fluctuating in prices leading to losses in times of excess
oroduction dueto low prices.

2.Low Yield Of Sugarcane

India yield per hectare is extremely low as compared to some of the major

sugarcane production countries of the world for example, India yield is only 64.5 tones/
hectors as compared to 90tonnes in java and 121 tones in Hawaii.

3. Short Crushing Season

Sugar production is a season industry with a short crushing season varying
normally from 4 to 7 months in a year.

4. High Production Cost

High cot of sugarcane inefficient technology, uneconomic process of

production and heavy excise duty result in high cost of manufacturing.

Most of the sugar milts in india are small size with a capacity of 1,000 to 1,500 tones per
day thus fail to take advantage of economies of scale

5. Government Policy And Control

Government and controlling sugar prices through various policy
interventions like export duty imposition of stock limit on sugar mills change in
meteorology rule etc., to balance supply demand mismatch.
But these controls have resulted in unremunerative sugar prices increasing arrears for

SUgar mills and dues to be paid Sugarcane farmers.

. Lowsugar recovery ratte

The average rate of recovery of sugar from sugarcane in India is less than ten D
per
cent which is quite low as compared to other major sugar Producing countries

REDIMI PR
 CONCLUSION & SUGGESTIONS

In
based industry
Sugar Industry is the second largest
-

agro

particularly cooperative sugar factories

India. Sugar tactories, instrumental
building
buiaing
and other states have been
Karnataka
Karnataka
industrial base
in
strengthening
rural people and
confidence among more
sugar industry needs
globalization,
ruralIndia. In the era of modernization,

be given by way of
competitive edge which can
quality sugar
at
excellent
manufacturing
productivity, and level of
enhancing at every
management
It needs quality the hour is
to
competitive prices. The need of
performance.
e n h a n c e it's Most of
activity to unprofessional
people.
of
from clutches utilization plants. Project
Project
liberalize industry u t i l i z a t i o n plants.
byproduct
not have Ethanol,
units do should be
initiated.
the sugar molasses
and for
development

on
bagasses scope
based have
tremendous

with
blended
paper
projects allowed to be
alcohol, and Ethanol may
be
adjacent
10-50% installed
future project
in India. In generation
program
based povwer power.
Research

Bagasses need to
petrol. would
fulfill enhancing
cultivation,
factory
to each sugar
area
of
sugarcane

should be
in can price
undertaken Sugar
should be recovery.
given on
is to be
sugar
and A t t e n t i o n

productivity

recovery.
standards standards
at
at
Sugarcane
i n t e r n a t i o n a l
i n t e r n a t i o n a l

sugar
basis of per
on as
fixed sugar
quality
manufacture
manufacture

Competitive price.