CBCS SCHEME

18ME52
USN
Feb./Mar. 2022
Fifth Semester B.E. Degree Examination,
Elements I
Design of Machine
Max. Marks: 100
Time: 3 hrs.
each module.
Note: 1. Answer any FIVE full questions, choosing ONE full question from
2. Use of design data handbook is permitted.
Module-1
a. Explain the factors which influence the selection of engineering materials. (05 Marks)
b. Explain codes and standards. List any four organizations who have established specifications
(05 Marks)
forstandards andcodes. combined loading as shown in
A machine member 60mm subjected to
diameter is
Fig.Q1(c). Detemine the maximum principal stress and maximum shear stress at point P.
3

12KNm

FigQ1c) (10 Marks)

OR
2 a. Explain even and uneven materials with the help of Mohr's'circles. (04 Marks)
b. State and explain the following theories of failure:
) Maximum nomal stress theory (ii) Maximum shearstress theory
(ii) Distortion energy theory (Hencky Von-Mises theory) (06Marks)
c. A flat bar as shown in Fig.02c) is subjected to an axial pull of 100 kN. Calculate its
thickness if allowable tensile stress is 180 MPa.

>look

Fig.Q2(0) (10 Marks)

Module-2
3 a. Obtain an expresion for impact stress induced in a member subjected to axial load
(05 Marks)
b.A steel rod 1.5m long has to resist longitudinally an impact of2.5 kN falling under gravity at
a velocity of 0.9925 m/s. The maximum computed stress is to be limited to 150 MPa.
Detemine the diameter ofthe round rod. Take E -210 GPa. (07 Marks)
A beam of Lsection 250mm depth has a moment of inertia of 60x 10° mm'. It is simply
supported at the ends at a distance of 3m apart. A weight of3 kN falls at its middle from an
unknown height. Determine the safe height "h taking the allowable stress as 90 MPa. Take
E 210 GPa. (08 Marks)
OR
4 a. Obtain Soderberg's relation for a member subjected to fatigue loading. (05 Marks)
b. A steel connectingrod of rectangular cross-section having depth twice that of the width is
subjected to a completely reversed axial load of 18 kN. The endurance stress is 300 MPa and
yield stress is 420 MPa. Determine suitable cross-sectional dimensions of the connecting
rod. Take size factor = 0.9, Load factor 0.7, Surface factor = 0.85, Stress concentration

factor1.5, Notch sensitivity= 1. Factor ofsafety 1.8. Neglect column effect. 07 Marks)
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 18ME52

C. n
A steel rod (oy =
400.1 MPa and a- 345.2 MPa).of circular cross-section shown
Fig.Q4(c) is subjected to load varying from 3F to F. Determine the value of F. Use a factor
of safety 3. Take stress concentration factor 1.43, q1.

60- 3 w

10O 200

Fig.04(c)
Load ctor= 1.0, Size factor=0.85, Surfacefactor = 0.85. (08 Marks)

Module-3
A commercial steel shaft Tm long supported between bearings carries a pulley of diameter
600mm weighing 1 kN located 400mm to the right of the right hand bearing and receives
25 kW at 1000 rpm by.a horizontal belt drive. The power from the shaft is transmitted by a
spur pinion of 20° pressure angle having pitch circle diameter 200mm to a spur gear such
that the tangential force on gear acts vertically upwards. The pinion is keyed to the shaft at a
distance of 200mm to the right of the left bearing. Taking the ratio of belt tensions as 3,
determine the diameter of the shaft required. Use maximum shear stress theory. Take
Ta= 40 N/mm (20 Marks)

OR
6 a. Select a rectangular sunk key to transmit 9 kW at 300rpm. The yield stress for the steel used
is 310 MPa. Take factor ofsafety as 2.5. (06 Marks)
b. Design a rigid flange coupling (Un-protected) to transmit 18 kW at 1440 rpm. The allowable
shear stress for CI flange is 4.MPa. The shafts, keys and bolts are made of annealed steel
having allowable shear stress of93 MPa. Take allowable cushing stress= 186 MPa for key.
Take key way factor n 0.75 for shaft.. (14 Marks)

Module-4
7 a. Design a longitudinal joint for a boiler of2m diameter subjected to a pressure of1 MPa. The
joint is a triple riveted butt joint with equal covers and efficiency of 85%. The pitch of the
outer row is twice the pitch of inner rows. The arrangement is of chain type. Take allowable
stress in tension 117.67 N/mm, in shear = 70.6 N/mm' and in crushing= 176.50 N/mm.
Take coefficient ki 6 andcorrosion allowance of 2 mm. (12 Marks
b. A bracket attached to a vertical column by means of four identical rivets, is subjected to an
eccentric force of 25 kKN as shown in Fig.Q7(6). Determine the diameter of rivets, if the
permissible shear stress is 60 N/mm.
-100 25 N

100
2
loo

Fig.Q7(b) (08 Marks)

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OR
8 a. A welded connection as shown in Fig.Q8(a) is subjected to an eccentric force of 60 kN in
the plane of the welds. Detemine the size of the welds, if the pemissible shear stress for the
weld is 100 N/mm'. Assume static conditions.

Fig.Q8(a) (12 Marks)

b. Determine the load carrying capacity of a welded joint loaded as shown in Fig.Q8(6). The
allowable shear stress for 1Omm weld used is 50 MPa.
900

O Fig.Q86)
50
1

(08 Marks)

Module-5
9 a. It is required to design a cottor joint to connect two steel rods of equal diameter. Each rod is
subjected to axial tensile force of 50 kN. Design the joint and specify main dimensions.
Take pemmissible stresses for rods in tension 67 N/mm. Crushing= 134 N/mm and for
cottor in tension = 100 N/mm. (08 Marks)
Explain self-locking in power screws. (02 Marks)
c. A bracket is bolted as shown in FigQ9(). All the bolts are of same size and are made of
steel having allowable tensile stress of 90 MPa and allowable shear stress of 52 MPa.
Detemine the size of the bolts to be used.
360 -

60
m

mm

1litrg ekiy) edet

Fig.Q9(c) (10 Marks)
OR
10 a. Obtain an expression for torque required to raise the load in power screws.
(08 Marks)
b. Enumerate four typical applications ofknuckle joint. (02 Marks)
c. A machine weighing 20 kN is to be raised by a single start square threaded screw rod of
50mm diameter, 8mm pitch screw jack at a maximum speed of 6 m/minute. If the coefficient
of friction for threads is 0.2, determine the power required to raise (lift) the machine. The
inside and outside diameters of the thrust collar are 30 and 60mm respectively. The
coefficientoffriction for collar is 0.1. (10 Marks)
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