Dongfeng Dana Axle Introduction & Catalogue

Dong Feng Axle
www.dfmie.com
Intduction
DONGFENG DANA AXLE

INTRODUCTION & CATALOGUE
Mar. 2017
www.dfmie.com Company History
Dongfeng Axle Co.

was established through
consolidation of Dongfeng Axle Dongfeng-Nissan JV (DFL)
Co. Ltd. , Xiangfan Dongfeng was officially established,
Heavy Vehicle Axle Ltd. and Dongfeng Axle Co. became Dana raises equity
Dongfeng Axle Hub Plant. a foreign-investment share to 50%
enterprise
2002.11 2003.1 2003.9 2005.6 2011.7 2013.4
DFL and Dana sign JV

Dongfeng Axle Co. was
agreement
officially established in the DDAC is moved to new
DDAC was established
Xiangyang Hi-Tech DFCV DFG-Volvo JV
with 96 / 4 equity
Industry Development
structure (DFL: Dana)
Zone
2
www.dfmie.com Product Overview
➢ Dong Feng axle plant is engaged in the design, manufacturing, sales and service of
light, medium and heavy duty axles serving the truck and bus markets.
➢ The products cover 5 categories, 68 series and 1700 types including driven and
non-driven steer axles, single and tandem drive axles and tag axles.
➢ The product portfolio is the largest in China with an annual capacity of 900,000 axle
assemblies and 800,000 gear sets.
3
www.dfmie.com Product Range
4
www.dfmie.com
Axle Product Series for Bus

Bus Length  DF1301D-462
 DF1301D-260D（低门桥 Low floor）  DF651S
≥12m
 DF1101D-440（P1301）  DF701S
 DF1301D-440（P1301）  DF701S-D（门式 Low floor）
 DF1001D-434
 DF551S
 DF1301D-462
10-12m  DF651S
 DF1101D-440（P1301）
 DF701S-D（门式 Low floor）
 DF1301D-440（P1301）
 DF451S
9-10m  DF0901D-416
 DF421S
 DF0601D-382
 DF421S
7-8m  DF0701D-382
 DF361S
 DF0801D-382
 DF0422D-310（S130）
 DF0501D-305  DF231S
6-7m
 DF0551D-310（S130）  DF302S
 DF0651D-310（S130）
 DF0302D-285
5-6m  DF252S
 DF0402D-285
驱动桥 Driving axle 转向桥 Steering axle

5
Axle Product Series for Truck
单轴 www.dfmie.com
GAW(Ton)  DF3201TD-300H
 DF1601D-300H  DF701S
≤ 16
 DF3201TD-485  DF801S
 DF1602D-485
 DF2601TD-462
 DF1301D-462
 DF601S
 DF2601TD-300H
≤ 13  DF701S
 DF1301D-300H
 DF801S
 DF2601TD-485
 DF1302D-485
 DF1001D-434
≤ 10  DF501S
 DF2001TD-434
≤ 9  DF0901D-416  DF451S
 DF0701D-380  DF361S
≤ 8
 DF0801D-385  DF271S
 DF0422D-310（S130）
 DF0501D-305  DF271S
<7  DF0551D-310（S130）  DF301S
 DF0651D-310（S130）  DF321S
 DF0601D-380
 DF0302D-285
<4  DF252S
 DF0402D-285
驱动桥 driving axle 转向桥 Steering axle 6
www.dfmie.com Market Overview
2014 Truck Segment Sales Volume Vehicle Application - Main Customers
HD Truck 重型卡车
MD Truck 中型卡车
22100, 6%
LD TRUCK 轻型卡车
62439, 15%
319450, 79%
Vehicle Application - Export
7
www.dfmie.com Market Overview
2014 Bus Segment Sales Volume Vehicle Applications - Export

HD Bus
MD Bus
LD Bus
36539, 27%
53897, 41%
42637, 32%
Vehicle Applications - Main Customers
8
www.dfmie.com Product Engineering
Product Engineering Organization
Product Engineering
Product Application Technical

Lab
Design Engineering Administration
Engineering Capability
 Product Application
 Advanced Study & Benchmarking
 Product Design
 CAD&CAE
 Prototype
 Bench Test
 Material Test
 Product Improvement & Optimization
9
CAE Capabilities
EPGα Study Correlation Stress & Fatigue

CAE vs Bench Test Prediction
Topology Optimization Stiffness & Strength @ Preload
10
Bench Test Capabilities
CV Dyno Impact Test Portable LMS NVH Fit
Gear Loading Pattern Air Chamber Durability Static Torsional Strength
11
MTS Hydraulic Actuator MTS Hydraulic Actuator Oil Seal Durability Bench
Material Engineering Capabilities
Metallographic Microscope Impact Testing Machine Stereo Microscope
Universal Testing Machine Spectrum Analyzer Hardness Tester
Hardenability Test Machine X-ray Stress Analyzer 12

www.dfmie.com Manufacturing Engineering
Manufacturing Engineering Organization
Manufacturing Engineering
Gear Center Processing Center Investment & Infrastructure
Shiyan Plant ME Xiangyang Plant ME Components Plant ME
Process and Technology

 Housing Machining-introduce robot welding, SAW, one-piece machining which effectively
guarantee the quality of weld joint
 Carrier/I-beam/Bottom plate -Machining center group technology to guarantee the precision
 Shaft-use spline rolling technology to improve the efficiency by 12 times and strength
 Gear-40+ years’ and 400+ part numbers’ experience for hypoid gear design & manufacturing;3-
aixs cutting to improve efficiency, shot-peening to increase power density
 Toe-in-apply laser gauge to help adjust
13
www.dfmie.com Capabilities
Production Line (218 lines)

Axle Housing Machining Lines
Drive Axle Assembly Lines
Drive Head Sub-assembly Lines
Front Axle Assembly Lines
Military Axles Assembly Lines
Components Machining Lines
Heat Treatment Lines
Housing Press Lines
Key Equipment
Machining Center (German) for Low-floor Axle
Gleason 600HC,600HTT and Grinder
20000T Press Machine
Horizontal Machining Center (165 sets)
Aichelin Push Type Carbonization Furnace
Gear Inspection Center 14
International Standard Management System
➢ In December 2004, Dong Feng Axle plant passed the audit of SGS, and received
TS16949:2002 certification.
➢ In January, 2008, Dong Feng Axle plant passed re-certification audit of SGS, and received
ISO/TS16949:2009 certification.
➢ In April 2011, Dong Feng Axle passed re-certification audit and received OHSMS
certification.
www.dfmie.com
15
CONTACT INFO
www.dfmie.com
Mr. Dennis Lu
E-mail: [email protected];
Tel: +86-27-84301235;
Fax: +86-27-84301207;
Website: www.chinadfm.com;
www.dfmie.com;
16

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Dong Feng Axle

DONGFENG DANA AXLE

Dongfeng Axle Co.

2002.11 2003.1 2003.9 2005.6 2011.7 2013.4

DFL and Dana sign JV

Axle Product Series for Bus

驱动桥 Driving axle 转向桥 Steering axle

2014 Truck Segment Sales Volume Vehicle Application - Main Customers

Vehicle Application - Export

2014 Bus Segment Sales Volume Vehicle Applications - Export

Vehicle Applications - Main Customers

Product Engineering Organization

Product Application Technical

EPGα Study Correlation Stress & Fatigue

Topology Optimization Stiffness & Strength @ Preload

Bench Test Capabilities

CV Dyno Impact Test Portable LMS NVH Fit

Gear Loading Pattern Air Chamber Durability Static Torsional Strength

Material Engineering Capabilities

Metallographic Microscope Impact Testing Machine Stereo Microscope

Universal Testing Machine Spectrum Analyzer Hardness Tester

Hardenability Test Machine X-ray Stress Analyzer 12

Manufacturing Engineering Organization

Gear Center Processing Center Investment & Infrastructure

Shiyan Plant ME Xiangyang Plant ME Components Plant ME

Process and Technology

Production Line (218 lines)

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