Weaving Calculation DHTT 1st Year
Weaving Calculation DHTT 1st Year
Weaving Calculation DHTT 1st Year
Textile yarn. Yarn is used for weaving fabric as well as knitting hosieries. If we consider a
yarn as circular cylinder, it has a definite length, cross section and weight (mass). The thickness
of a yarn is denoted by a number which is termed as count number; this count number being
dependent on the weight and length of that yarn. Therefore the count of a yarn may be defined
as the relationship between the length and weight units of the yarn.
YARN
Basically we have two systems in which the counts of
yarns may be expressed viz.:
Length
weight units each of a definite weight unit indicates the
count of the yarn, whose length units per weight unit varying
according to the count numbers and
The fixed length unit system, which is also known as Direct system of Numbering Yarns
i.e. the number of length units each of a definite length unit indicates the count of the yarn
whose weight units per length unit varying according to the count numbers.
The third system of numbering yarn is known as Universal System which has been
brought out by clubbing the above two numbering systems. This system may not be brought
under a separate category since there is no new system being involved. The well known system
of numbering yarn in this is the Tex System of numbering yarns, which has been universally,
accepted one. When indicating the count of cotton yarn either in New English System or in New
French System, it is customary to indicate its equivalent count in Tex System also to bring out a
common understanding about the thickness or finess of the yarn and vice-versa.
The counts of most of the yarns made out of short fibres as well as staple fibres are
expressed in Indirect system of numbering yarns. This is also known as the fixed weight unit
system. Higher the count number finer is the yarn; smaller the count number coarser is the
yarn. The count number is not directly indicating the thickness of yarn and there by the name –
Indirect system.
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TEXTILE CALCULATIONS
By Illustration:
The counts of yarns are expressed as, 10s Ne, 17s Nf, 40s worsted and so on.
a) there are 10 Hanks (each of 840 yards) are contained in one pound weight.
c) the letter ‘s’ at the right hand top indicates that the count is covered under Indirect System.
Similarly,
17s Nf count means, that, it is an Indirect count expressed under New French Cotton
System and there will be 17 Hanks (each of 1000 metres) in 0.5 Kg or 500 gms.
Also,
40s worsted means, that there will be 40 Hanks (each of 560 yards) in one pound and the
count is relevant to worsted yarn whose count is defined under Indirect System.
The count number is also known in terms of grist, twist etc. of the respective systems.
This system is generally used for cotton, spun silk / rayon, woolen, worsted, linen (wet-
spun) etc.
The advantage of this system is the comparative ease with which the weight of fabrics
can be calculated. The twist of yarn, setting of cloth etc., can be more easily calculated as they
are directly proportional to the square root of the count of the yarn.
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DHTT – SECOND SEMESTER
The following table shows the different basic length and weight units of various systems
in Indirect Systems:
TABLE
Unit of
Name of the System Unit of Length
weight
English Cotton 1 lb. Hank of 840 yards.
French Cotton ½ kg. Hank of 1,000 metres.
Bump Cotton 1 oz. 1 yard.
Decial (for all yarns) 1 lb. Hank of 1,000 yards.
Metric 1 kg. Hank of 1,000 metres.
Spun Silk 1 lb. Hank of 840 yards.
Spun rayon staple fibres 1 lb. Hank of 840 yards.
Worsted 1 lb. Hank of 560 yards.
Linen (Wet spun) 1 lb. Lea of 300 yards.
Hemp (fine) 1 lb. Lea of 300 yards.
Woollen – Yorkshire Shein 6 lbs. Skein of 1,536 yards.
Woollen – American Cut 1 lb. Cut of 300 yards.
Woollen – American Run 1 oz. Run of 100 yards.
Woolen – Dewsbury 1 oz. 1 yard.
Woollen – Hawick 26 ozs. Cut of 300 yards.
Woollen – Galashiels 24 ozs. Cut of 300 yards.
Woollen – Alloa 24 lbs. Spyndle of 11520 yards.
Woollen – West of England 1 lb. Snap of 320 yards.
Asbestos – British 1 lb. Hank of 50 yards.
Asbestos – American 1 lb. Cut of 100 yards.
Fibreglass 1 lb. 100 yards.
CALCULATIONS :
Definition:
Count is the number of length units (each of a definite length unit) per weight unit.
Formulae derivation:
It will be seen from the above that, there are three factors viz., count, length and weight,
of which two must be known to find out the third one.
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TEXTILE CALCULATIONS
The count of yarn in this system is expressed as xs Ne., where x is the count of yarn of this
system.
Example. 2s Ne., 6s Ne., 10s Ne., 20s Ne., 40s Ne., 60s Ne., 80s Ne. and so on.
Basic length unit: Hank of 840 yards
Basic weight unit: 1.0 pound.
Definition:
Count is the Number of Hanks each of 840 yards in one pound weight.
Example: 40s Ne., means that there will be 40 Hanks each of 840 yards, in one pound; and
the length of yarn per pound is, 1 x 40 x 840 = 33,600 yds.
Length in yards/840
=
Weight in lbs / 1
Length in yards 1
Count in Ne. system = x
840 Weight in lbs
…..….1
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DHTT – SECOND SEMESTER
OR
Length in yards
=
840 x Weight in Pounds
Length in yards 1
Weight in lbs = x
840 Count in Ne. system
OR
Length in yards
=
840 x Count in Ne. system
……...2
And,
Weight in grains
Length in Hks. = x Count in Ne. System
7000
……..3
Weight in grains
Length in yds. = x Count in Ne. System x 840
7000
……..4
Use of gram weight in formulae:
Since, 1 Pound = 453.59 gms.
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TEXTILE CALCULATIONS
Weight in gms
Length in Hks. = x Count in Ne. System
453.59
……..3
Similarly,
Weight in gms
Length in yards = x Count in Ne. System x 840
453.59
……..4
Length in yards 16
Count in Ne. System = x
840 Weight in oz
……..1
By cross multiplication, we get, that,
Length in yards 16
Weight in oz = x
840 Count in Ne. System
……..2
Also,
Weight in oz
Length in Hks = x Count in Ne. System
16
……..3
Weight in oz
Lt. in yds. = x Count in Ne. System x 840
16
..……4
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DHTT – SECOND SEMESTER
For other weight units the above formulae may be modified as per the weight unit in
question.
As indicated above for other cotton counts, the weight per hank may be ascertained.
Rate is being quoted for 10 pounds only i.e. for 2 bundles (2 x 5 = 10 pounds).
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TEXTILE CALCULATIONS
Examples:
Example 1. If 240 yards of cotton yarn weigh 40 grains, what is the count of the yarn in
New English System ?
Count of yarn = ?
240 7000
= x
840 40
= 50s
270 7000
= x
840 60
= 37.5 grains
Length of yarn = ?
Weight in grains
Length of yarn = x Count of Yarn in Ne. Sys
7000
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DHTT – SECOND SEMESTER
105
= x 40 = 0.6 hank or
7000
= 0.6 x 840
= 504 yards
Weight of yarn = ?
Length in hanks
Weight of yarn =
Count of yarn in Ne. Sys
816
= = 13.6 lbs or
60
= 13.6 x 0.45359
= 6.169 kg.
Example 6. If one bundle of cotton yarn contains 180 hanks length, What is the count
of the yarn ?
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TEXTILE CALCULATIONS
Length in hanks
Count of yarn in Ne. System =
Weight in pounds
= 180
10
= 18s cotton
Example 7. How many hanks are contained in 5 bundles of 80s cotton yarn ?
1
= 2760 x = 230 pounds
12
230
No. of bundles to be made =
10
= 23
2. New French System:
This is otherwise known as Nf. System
The count of yarn in this system is expressed as xs Nf., where x is the count of yarn of the
system.
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DHTT – SECOND SEMESTER
Example. 8s Nf., 12s Nf., 17s Nf., 28s Nf., 52s Nf. and so on.
Explanation:
The following table shows the relationship between the Weight and Length units in
deriving the count of the yarn in Nf. System.
Weight in Kg.
Length in Hanks = x Count in Nf. System
0.5
...…3
Similarly,
Weight in Kg.
Length in metres = x Count in Nf. Sys. x 1000
0.5
...…4
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TEXTILE CALCULATIONS
Example 1. Calculate the count of 100 metres of cotton yarn, if its weight is 4 grams.
100 500
= x = 12.5 Nf.
1000 4
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DHTT – SECOND SEMESTER
0.5
Count of yarn in Nf. system = Length in Kilometres x
Weight in Kgs.
Length in metres
Since, = Length in Kilometres
1000
0.5
= 60 x
5
= 6 Nf.
Example 3. What is the weight of 180 kilometres of 24s Nf. Cotton yarn ?
0.5
= 180 x
24
= 3.750 kgs. OR
Example 4. How much 765 metres of 34s cotton yarn will weigh ?
765 500
= x
1000 34
= 11.250
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TEXTILE CALCULATIONS
Weight in
gms. Count in Nf.
Length of yarn in mts. = x x 1000
500 system
13
= x 42 x 1000
500
= 1092
536
= x 25
0.5
= 26,800
Example 7. Find the count of 960 metres of cotton yarn, which weighs 20 grammes.
960 500
= x
1000 20
= 24 Nf.
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DHTT – SECOND SEMESTER
Example. 4s Decimal, 12s Decimal, 28s Decimal, 44s Decimal and so on.
Explanation:
The following table shows the relationship between the Weight and Length units in
deriving the count of the yarn in Decimal System.
Formulae Derivation:
Count = Number of Hanks each of 1000 yards
per pound
Length in yards 1
= x
1000 Weight in pound
OR
Length in yards
=
1000 x Weight in pound
…….1
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TEXTILE CALCULATIONS
Length in yards 1
Weight in pounds = x
1000 Count in Decimal sys.
OR
Length in yards
=
1000 x Count in Decimal System
……..2
Also,
Weight in pound
Length in Hanks = x Count in Decimal Sys.
1
OR
OR
Count in Decimal
= Weight in pound x
System x 1000
…….4
Example: 45 yards of cotton yarn was found to weigh 5 grains, calculate the count in
decimal system.
Count of yarn = ?
Length in yards 1
Count of yarn in Decimal System = x
1000 Weight in pounds
45 1
= x
1000 (5 / 7000)
45 7000
= x
1000 5
= 63s Decimal
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DHTT – SECOND SEMESTER
5) Metric System:
The count of yarn in this system is expressed as xs Metric, where x is the count of yarn of
this system.
Length in metres 1
= x
1000 Weight in Kg.
OR
Length in metres
=
1000 x Weight in Kg.
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TEXTILE CALCULATIONS
Length in metres 1
Weight in Kg. = x
1000 Count in metric sys.
OR
Length in metres
=
1000 x Count in metric sys
…….2
Also,
Weight in Kg.
Length in Hanks = x Count in metric system
1
OR
OR
Count in metric
= Weight in kg. x
System x 1000
…….4
The above formulae in terms of gms.:
Weight in gms.
Length in Hanks = x Count in metric sys.
1000
……..3
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DHTT – SECOND SEMESTER
Similarly,
1
= 75 x
2.5
= 30s metric
Example 2. 114 metres of yarn was found to weigh 3 grammes, calculate the count of
yarn in metric system ?
114 1000
= x
1000 3
= 38s metric
7) Spun Silk / Spun Rayon System:
The Spun Silk & Spun Rayon yarns are spun from the staple fibres obtained by cutting
the staples and the fibres are spun into yarn similar to the cotton spinning process. The counts
of Spun Silk or Spun Rayon are expressed as similar to New English System since the basic
weight and basic length units are same.
The count of yarn in this system is expressed as xs Spun Silk or xs Spun Rayon, where x is
the count of yarn of the system.
Example. 10s Spun Silk, 32s Spun Silk, 40s Spun Silk and so on; and 10s Spun Rayon,
32s Spun Rayon, 40s Spun Rayon and so on.
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TEXTILE CALCULATIONS
Explanation:
The following table shows the relationship between the Length and Weight units in
deriving the count of yarn in Spun Silk / Spun Rayon System.
Length in yards/840
=
Weight in lbs / 1
Length in yards 1
Count in Ne. system = x
840 Weight in lbs
OR
Length in yards
=
840 x Weight in Pounds
…..….1
By cross multiplication, we get, that,
Length in yards 1
Weight in lbs = x
840 Count in Ne. system
OR
Length in yards
=
840 x Count in Ne. system
……...2
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DHTT – SECOND SEMESTER
And,
Regarding count, weight, length calculations, the calculations as given in New English
System may be referred to.
7) Worsted System:
The count of yarn in this system is expressed as xs worsted where x is the count of yarn
of the system.
Example. 16s Worsted, 24s Worsted, 32s Worsted, 40s Worsted, 60s Worsted and so on.
Explanation:
The following table shows the relationship between the Length and Weight units in
deriving the count of yarn in Worsted System.
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TEXTILE CALCULATIONS
Length in yards 1
= x
560 Weight in pound
OR
Length in yards
=
560 x Weight in pound
……..1
By cross multiplication of the formulae, we get, that
Length in yards 1
Weight in pounds = x
560 Count in worsted sys.
OR
Length in yards
=
560 x Count in worsted sys.
……..2
Also,
Count in worsted
= Weight in pounds x
System
..……3
Similarly,
OR
Count in worsted
= Weight in pounds x
System x 560
……...4
Example 1. The weight of 600 yards of a worsted yarn was found to be 12 grammes,
What is its count ?
= 12
453.59 pound
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DHTT – SECOND SEMESTER
Length in yards 1
Count of yarn in worsted system = x
560 Weight in pounds
600 1
= x
560 (12 / 453.59)
600 453.59
= x
560 12
Example 2. The count of 300 yards of worsted yarn was found to be 60s worsted. What
is its weight in grains ?
300 7000
= x
560 60
= 62.5
Example 3. The weight of a 32s worsted yarns was found to be 157 grains, what is its
length in metres ?
Weight in grains
x Count of yarn in worsted system x 560 x 0.9144
7000
Since, 1 yards = 0.9144 metre
157
= x 32 x 560 x 0.9144
7000
= 367.52 metres
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TEXTILE CALCULATIONS
Example. 6s Linen, 8s Linen, 24s Linen, 32s Linen, 54s Linen and so on.
Explanation:
The following table shows the relationship between the Length and Weight units in
deriving the count of yarn in Linen System.
Length in yards 1
= x
300 Weight in pound
OR
Length in yards
=
300 x Weight in pound
…….1
By cross multiplication of the above formulae, we get, that
Length in yards 1
Weight in pounds = x
300 Count in Linen sys.
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DHTT – SECOND SEMESTER
OR
Length in yards
=
300 x Count in Linen sys.
……..2
Also,
Weight in pound
Length in Leas = x Count in Linen sys.
1
OR
= Weight in pounds x Count in Linen sys.
…….3
Similarly,
Weight in pounds Count of Linen
Length in yards = x
1 system x 300
OR
Count of Linen
Length in yards = Weight in pounds x
system x 300
…….4
Example. If 240 yards of Linen yarn weighs 1.0 ounce, what is its count ?
The given details are:
Length of yarn = 240 yards
Weight of yarn = 1.0 ounce OR (1/16) lb
Since, 1 lb = 16 ounces
Length in yards 1
Count of yarn in Linen System = x
300 Weight in pound
240 1
= x
300 Weight in pound
240 1
= x
300 (1/16)
240 16
= x
300 1
= 12.8s Lea.
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TEXTILE CALCULATIONS
Example. 8s Woollen. Y.S.S., 16s Woollen. Y.S.S., 24s Woollen. Y.S.S., 36s Woollen. Y.S.S.,
52s Woollen. Y.S.S. and so on.
Explanation:
The following table shows the relationship between the Length and Weight units in
deriving the count of yarn in Woollen Yorkshire Skein System.
Length in yards 6
= x
1536 Weight in pounds
…….1
By cross multiplication of the above formulae, we get, that:
Length in yards 6
Weight in pounds = x
1536 Count in woollen
yorkshire skein
…….2
Also,
Weight in pounds Count in woollen
Length in skeins = x
6 yorkshire skein
…….3
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DHTT – SECOND SEMESTER
Similarly,
Weight in pounds Count in woollen
Length in yards = x yorkshire skein
6
x 1536
..…..4
As an alternative to the above formulae derivation, the following formulae derivations
may also be suggested.
Length in yards 1
= x
256 Weight in pounds
OR
Length in yards
=
256 x Weight in pounds
…….1
Length in yards 1
Weight in pounds = x
256 Count in woollen. y. s. s
system
OR
Length in yards
=
256 x Count in woollen. y. s. s. system
……2
And,
Weight in pounds Count in woollen
Length in skeins = x
1 yorkshire skein sys.
OR
Count in woollen
= Weight in pounds x
yorkshire skein sys.
……3
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TEXTILE CALCULATIONS
Also,
Example 1. The weight of 786 yards of woolen yarn is 0.25 pound, what is the count of
the yarn ?
Length in yards 6
Count of yarn in woollen yorkshire skein = x
1536 Weight in pounds
786 6
= x
1536 0.25
Example 2. If 100 yards of woollen yarn weighs 0.5 ounce, what is its count in woollen
yorkshire skein ?
Length in yards 6
Count of yarn in woollen yorkshire skein = x
1536 Weight in pounds
100 6
= x
1536 (0.5 / 16)
100 6 x 16
= x
1536 0.5
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DHTT – SECOND SEMESTER
Explanation:
The following table shows the relationship between the Length and Weight units in
deriving the count of yarn in British Asbestos System.
Length in yards / 50
Count =
Weight in pounds / 1
Length in yards 1
= x
50 Weight in pounds
OR
Length in yards
=
50 x Weight in pounds
….....1
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TEXTILE CALCULATIONS
Length in yards 1
Weight in pounds = x
50 Count in Asbestos
British System
OR
Length in yards
=
50 x Count in Asbestos British System
…….2
Also,
Weight in pounds Count in Asbestos
Length in Hanks = x
1 British System
OR
Count in Asbestos
= Weight in pounds x
British System
…….3
Similarly,
Weight in pounds Count in Asbestos
Length in yards = x
1 British System x 50
OR
Count in Asbestos
= Weight in pounds x
British System x 50
…….4
Examples:
Example 1. 95 yards of Asbestos yarn is found to weigh 8 ounce, calculate the count of
the yarn ?
95 1
= x
50 (8/16)
95 16
= x
50 8
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DHTT – SECOND SEMESTER
14 Pounds 4 ounce
Since, 1 lb = 16 ounce
24
= x 4 x 50
1
= 4800
Miscellaneous Examples:
1) The weight of 1000 metres of yarn is 10 gms., what is its count in the following systems:
Length in yards 1
a) Count of yarn in Ne. cotton system = x
840 Weight in pounds
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TEXTILE CALCULATIONS
(1000 X 1.0936) 1
= x
840 (10/453.59)
1093.6 453.59
= x
840 10
1000 500
= x
1000 10
Length in yards 1
c) Count of yarn in worsted system = x
560 Weight in pounds
1093.6 1
= x
560 (10/453.59)
1093.6 453.59
= x
560 10
= 80.58s worsted.
Length in yards 1
d) Count of yarn in linen system = x
300 Weight in pound
1093.6 1
= x
300 (10/453.59)
1093.6 453.59
= x
300 10
= 165.35s linen
1000 1000
= x
1000 10
= 100s metric
2) A bundle contains 10 pounds of 40s cotton yarn. What is the length of yarn in the bundle?
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DHTT – SECOND SEMESTER
= 10 x 40
= 400 Hanks OR
= 400 x 840
= 3,36,000 yards
3) You are given a piece of cotton yarn of 32 yards long. Its weight as determined on a
physical balance was found to be 8 grains. What is the count of yarn in Ne. System ?
32 7000
= x
840 8
4) Determine the weight of 450 yards of Linen yarn, whose count is 6 leas.
The given details are:
Length of yarn = 450 yards
Count of yarn = 6s leas
Weight of yarn in grains = ?
Length in yards 7000
Weight of yarn in grains = x
300 Count in Linen
System
450 7000
= x
300 6
= 1750
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TEXTILE CALCULATIONS
240 1
= x
300 (1/16)
240 16
= x
300 1
= 12.8s Leas
6) Calculate the weight of 112 yards of worsted yarn. Whose count is 56s worsted.
= 25
300 7000
= x
300 9
= 777.78 grains
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DHTT – SECOND SEMESTER
8) 1800 yards of Jute yarn is found to weight 12 ounces, calculate the count of the yarn.
1800 16
= x
300 12
= 8s grist
10) Calculate the weight of 40 packages of yarn each containing 100 hanks of 20s cotton.
100
= = 5 pounds i. e. 5 pounds
20
weight per package
= 200 pounds
35
TEXTILE CALCULATIONS
11) What is the weight of 60 yards of cotton yarn, whose count is 128s cotton ?
= 3.91
12) The weight of 120 yards of cotton yarn is 25 grains, what is its count ?
120 7000
= x
840 2.5
13) If 100 yards of cotton yarn weighs 1.0 gramme, what is its count ?
100 1
= x
840 (1/453.59)
100 453.59
= x
840 1
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DHTT – SECOND SEMESTER
14) A bunch of yarn contains 60 yards of 20s cotton, 144 yards of 36s worsted and 120 yards
of 12s Lea Linen yarn, what is the weight of the bunch of yarn ?
= 25.0 grains
= 50.0 grains
120 7000
= x
300 12
= 233.33 grains
= 308.33 grains
********
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TEXTILE CALCULATIONS
3. One bundle of 20S cotton yarn weighing 10 pounds contains ______________ number of
hanks (fill in the blanks). - Apr., 2010
4. The conversion factor for converting Worsted count into English cotton count is 1.5 (say
‘yes’ or ‘no’) - Apr., 2010
5. 1 lb is equivalent to
a) 453.09 grams b) 453.56 grams c) 453.65 grams - Apr., 2010
6. The equivalent count of 100S English cotton is in the spun silk system is
a) 100S b) 50S c) 200S - Apr., 2010
7. a) Derive the conversion factor for converting the New English Cotton count to Worsted
System. If the count of the cotton yarn is 40S, calculate the count in Worsted system.
b) Calculate the weight in grams of a bunch of cotton tarn having one hank of 10S, one
hank of 20S and one hank of 40S.
c) Write the formula for calculating count, length and weight in Denier Metric System.
d) If 1350 metres of silk yarn weigh 75 grams, what is the count of the yarn in Denier
Metric. - Nov., 2009
8. a) A bunch of cotton yarn contains 5 hanks of 20S cotton, 9 hanks of 36S worsted and 12
hanks of 60S spun silk yarn. Find out weight of the bunch yarn in grams.
b) If 2250 metres of silk yarn weigh 5 grams, what is the count in Denier Metric system ?
c) Calculate the weight of 10000 metres of 60 Tex polyester yarn.
d) Convert 20S Ne. cotton into the following systems
i) New French ii) Spun Silk iii) Denier Metric iv) Tex - Apr., 2010
***********
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DHTT – SECOND SEMESTER
TABLE
From
1. If =
then =
and = ×
2. If = or ∶ ∷ ∶
then = or ∶ ∷ ∶
= or ∶ ∷ ∶
= or × ∷ ×
************
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TEXTILE CALCULATIONS
COUNT CONVERSION FROM ONE SYSTEM TO ANOTHER SYSTEM UNDER INDIRECT SYSTEM
This converts the count of yarn expressed in a numbering system, of its equivalent count
in another system. The count conversion being made as per basic length and weight units of
both the numbering systems. The system of whose count is known may be referred as ‘Known
System’, and in short as K.S., while the other one is ‘Required System’, and in short as R.S.
The following examples show how the count of a given yarn being converted to another
system. While doing so the following points must be kept in mind.
Length Unit:
a) The length unit of the known system should be in harmony with the length unit of the
required system. If the length unit of the required system is in metre which is otherwise
than the length unit of the known system, say for e.g. as yard, it should be converted into
the relevant length unit i.e. yard to metre as in the required system and vice-versa.
Example:
Known System Required System
Only the length unit as given in known system should be converted into the length unit
system as given in required system.
Weight unit:
b) The weight unit of the known system should be in harmony, with the weight unit of the
required system. Say for e.g., if the weight unit of the required system is in kgs. or gms.
then the weight unit of the known system, otherwise given as pound weight, should be
converted into the relevant weight unit i.e. kilogramme or gramme unit as in the
required system and vice-versa.
Example:
Known System Required System
40
DHTT – SECOND SEMESTER
1) The length units as in known and required systems are not in harmony i.e. the length
unit of the required system is in metre unit, while the known system is in yard unit.
Therefore, we have to convert yard into metre unit.
2) Similarly, the weight units as given are not in harmony i.e. the weight unit of the required
system is in gms., unit while the known system is in pound unit. Therefore, we have to
convert the pound unit to gms. unit.
= 0.8467 ×
Where, 0.8467 is the conversion factor for converting a Ne. cotton count to Nf.
cotton count.
Formulae Derivation:
Length in known Weight in
Conversion factor for converting a system required system
Ne. cotton count to Nf. cotton count = ×
Length in required Weight in
System known System
……..1.00
Conversion Count in
Count in required system = ×
factor known System
..…...1.01
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TEXTILE CALCULATIONS
Therefore,
Ne. Cotton Count to = 0.8467 × Count in Ne. system
Nf. count
..…...1.02
Example:
Convert 20s Ne. cotton count into Nf. cotton count.
Count in Nf. system = 0.8467 × 20
= 16.934 OR
Say, 17s Nf.
The following are the some of the equivalent counts of Ne. cotton count to Nf.
cotton counts.
2. Count conversion from New French cotton count to New English cotton count:
The basic length and weight units of known system are not in harmony with that of the
required system. Therefore, convert the basic length and weight units of known system as per
the basic length and weight units as given in required system.
Length of Nf
Cotton yarn per = (1000 × 1.0936 × ) yards
500 gms.
42
DHTT – SECOND SEMESTER
Length in yards 1
Count in Ne. cotton = ×
840 Weight in pounds
(1000 x 1.0936) 1
= × ×
840 (500/453.59)
= 1.1811 ×
Where 1.1811, which is the reciprocal of 0.8467 is the conversion factor for converting a
Nf. cotton count to Ne. cotton count.
……...1.03
Example:
Convert 24s Nf. cotton count to Ne. cotton count.
Count in Ne. cotton
system = 1.1811 × 24
= 28.35s
3. Count conversion from New English cotton count to Decimal (for all yarns) system:
The basic length and weight units of both the systems are in harmony.
∴ Length of Ne.
yarn per pound = (840 × ) yards
Length in yards 1
Count in Decimal system = × ×
1000 Weight in pounds
840 1
= × ×
1000 1
= 0.84 ×
43
TEXTILE CALCULATIONS
Where 0.84 is the conversion factor for converting a Ne. cotton count to Decimal count.
∴ Count of yarn in
Decimal system = 0.84 × Count in Ne. cotton system
……..1.06
Example:
4. Count conversion from Decimal (for all yarns) system to Ne. cotton count:
Length of x Decimal
yarn per pound = (1000 × ) yards
Length in yards 1
Count in yarn in Ne. system = × ×
840 Weight in pounds
1000 1
= × ×
840 1
= 1.1905 ×
Where 1.1905, which is the reciprocal of 0.84 is the conversion factor for converting a
Decimal count to Ne. cotton count.
∴ Decimal count in
Ne. cotton system = 1.1905 × Count in Decimal system
……..1.07
Example:
44
DHTT – SECOND SEMESTER
The harmony in basic length and weight units of both known and required systems is
maintained in the above assignments.
Length of x Ne.
yarn per pound = (840 x 0.9144 × ) metre
= 1.6934 ×
Where, 1.6934 is the conversion factor for converting a Ne. cotton count to metric count.
……..1.08
Example:
Convert 60s Ne. cotton count to Metric System.
Conversion factor × count
Count in Metric System =
in known system
= 1.6934 × 60
= 101.60s
45
TEXTILE CALCULATIONS
Harmony in basic length and weight units of both known and required systems being
maintained.
Length of Metric
yarn per kg. = (1000 × 1.0936 × ) yards
(1000 x 1.0936) 1
= × ×
840 (1000/453.59)
= 0.5905 ×
Where 0.5905, which is the reciprocal of 1.6934 is the conversion factor for converting a
metric count to Ne. cotton count.
∴ Metric count
in Ne. cotton count = 0.5905 × Metric count
………1.09
Example:
Convert 100s Metric count to Ne. cotton count.
Metric count in
Ne. cotton system = 0.5905 × Metric count
= 0.5905 × 100
= 59.05s
46
DHTT – SECOND SEMESTER
7. Count conversion from Ne. cotton count to Spun Silk/Spun Rayon systems and vice-versa:
The basic length and weight units of Spun Silk and Spun Rayon yarns are one and the
same as similar to that of Ne. cotton yarn ; the conversion factor, in the above case,
becomes as 1.0, which is as follows:
Conversion factor
⎫
for converting a Ne. ⎪ 840 1
cotton count to = × = 1.0
Spun Silk/Spun Rayon ⎬ 840 1
⎪
systems and vice versa⎭
………1.10
Similarly,
Ne. count in Spun Rayon
system = 1.0 × Ne. cotton count
………1.11
∴ Ne. cotton count = Spun Silk count
Length of Ne.
cotton yarn per pound = (840 × ) yards
840 1
= × ×
560 1
= 1.5 ×
Where, 1.5 is the conversion factor for converting a Ne. cotton count to Worsted system.
47
TEXTILE CALCULATIONS
∴ Cotton count
in Worsted system = 1.5 × Ne. cotton count
……..1.12
Example:
Convert 60s Ne. cotton count to worsted count.
Ne. Cotton count
in Worsted system = 1.5 × Ne. cotton count
= 1.5 × 60
= 90s
Length of Worsted
yarn per pound = (560 × ) yards
560 1
= × ×
840 1
= 0.6667 ×
Where, 0.6667 which is the reciprocal of 1.5, is the conversion factor for converting a
worsted count to Ne. cotton count.
∴ Worsted count in
Ne. cotton system = 0.6667 × Worsted count
……..1.13
Example:
Convert 40s Worsted count to Ne. cotton count.
Ne. Cotton count
in Worsted system = 0.6667 × Worsted count
= 0.6667 × 40
= 26.67s
48
DHTT – SECOND SEMESTER
Length of Ne.
cotton yarn per pound = (840 × ) yards
840 1
∴ Cotton count = × ×
300 1
= 2.8 ×
Where, 2.8 is the conversion factor for converting a Ne. cotton count to Linen system.
= 2.8 × 32
= 89.6s
Length of Linen
yarn per pound = (300 × ) yards
49
TEXTILE CALCULATIONS
= 0.3571 ×
Where, 0.3571, which is the reciprocal of 2.8, is the conversion factor for converting
Linen count to Ne. cotton count.
∴ Line count in
= 0.3571 × Linen count
Ne. cotton system
……...1.15
Example:
Convert 50s Linen count to Ne. cotton count.
Linen count
Ne. cotton system = 0.3571 × Linen count
= 0.3571 × 50
= 17.86s
12. Conversion of count from New English System to Woollen York Shire Skein System.
Length of Ne.
cotton yarn per pound = (840 × ) yards
= 3.2813 ×
Where, 3.2813 is the conversion factor for converting a Ne. cotton count to Woollen York
Shire Skein System.
50
DHTT – SECOND SEMESTER
= 19.69s
13. Conversion of count from Woollen Yorkshire Skein System to New English Cotton System.
Length of Woollen
York Shire Skein yarn = (1536 × ) yards
per 6.0 pounds
Weight of yarn = 6.0 pounds
= 0.3048 ×
Where, 0.3048 which is the reciprocal of 3.2813, is the conversion factor for converting a
Woollen Yorkshire Skein Count to New English Cotton Count.
51
TEXTILE CALCULATIONS
14. Conversion of count from Ne. cotton system to Asbestos (British) System.
= 16.8 ×
Where, 16.8 is the conversion factor for converting a Ne. cotton count to Asbestos British
System.
= 33.6s
15. Conversion of count from Asbestos (British) System to New English Cotton System.
Length of Asbestos
= (50 × ) yards
British yarn per pound
52
DHTT – SECOND SEMESTER
= 0.05952 ×
Where, 0.05952, which is the reciprocal of 16.8, is the conversion factor for converting a
Asbestos (British) count to New English cotton system.
= 2.38s
Length of Nf.
= (1000 × 1.0936 × ) yards
yarn per 0.5 Kg.
Weight of yarn = (0.5 / 0.45359) pound
(1000 × 1.0936) 1
= × ×
1000 (0.5/0.45359)
53
TEXTILE CALCULATIONS
= 0.9921 ×
Where, 0.9921, is the conversion factor for converting a Nf. cotton count to Decimal
System.
= 16.87s
Length of Decimal
= (1000 × 0.9144 × ) metres
yarn per pound
= 1.0080 ×
Where, 1.0080, which is the reciprocal of 0.9921, is the conversion factor for converting
a Decimal count to Nf. cotton count.
54
DHTT – SECOND SEMESTER
∴ Decimal count in
= 1.0080 × Count in Decimal system
New French System
……..1.23
Example:
Convert 20s Decimal count to Nf. cotton count.
Count in Nf.
= 1.0080 × Count in Decimal system
cotton system
= 1.0080 × 20
= 20.16s
Length of Nf.
= (1000 × ) metres
cotton yarn per 0.5 Kg.
1000 1
= × ×
1000 0.5
= 2 ×
Where, 2.0 is the conversion factor for converting a Nf. cotton count to Metric count.
= 60s
55
TEXTILE CALCULATIONS
Length of Nf.
= (1000 × ) metres
cotton yarn per Kg.
1000 0.5
= × ×
1000 1
= 0.5 ×
Where, 0.5, which is the reciprocal of 2.0, is the conversion factor for converting a Metric
count to Nf. cotton system.
∴ Metric count in
= 0.5 × Metric count
Nf. cotton system
……..1.25
Example:
Convert 30s Metric count to Nf. cotton system.
Count in Nf.
= 0.5 × Metric count
cotton system
= 0.5 × 30
= 15s
20. Conversion of New French cotton count to Spun Silk / Spun Rayon system:
The basic length and weight units of known system are not in harmony with that of the
required system. Therefore, convert the basic length and weight units of known system as per
the basic length and weight units as given in required system.
56
DHTT – SECOND SEMESTER
Length of Nf.
cotton yarn per = (1000 × 1.0936 × ) yards
500 gms.
Length in yards 1
Count in Spun Silk/Spun Rayon System = × ×
840 Weight in
pounds
(1000 × 1.0936) 1
= × ×
840 (500/453.59)
= 1.1811 ×
Where, 1.1811 is the conversion factor for converting a Nf. cotton count to Spun Silk /
Spun Rayon system.
= 28.35s Ne.
The basic length and weight units of known system are not in harmony with that of the
required system. Therefore, convert the basic length and weight units of known system as per
the basic length and weight units as given in required system.
57
TEXTILE CALCULATIONS
= 0.8467 ×
Where 0.8467, which is the reciprocal of 1.1811, is the conversion factor for converting a
Spun Silk / Spun Rayon count to Nf. cotton count.
= 20.32s Nf.
58
DHTT – SECOND SEMESTER
Length of Nf.
= (1000 × 1.0936 × ) yards
yarn per 0.5 Kg.
(1000 × 1.0936) 1
= × ×
560 (0.5/0.45359)
= 1.7716 ×
Where, 1.7716, is the conversion factor for converting a Nf. cotton count to
worsted system.
= 53.15s
Length of Worsted
= (560 × 0.9144 × ) metres
yarn per pound
59
TEXTILE CALCULATIONS
= 0.5645 ×
Where 0.5645, which is the reciprocal of 1.7716, is the conversion factor for converting a
worsted yarn count to Nf. cotton system.
∴ Worsted count in
= 0.5645 × Count in Worsted system
Nf. cotton system
……..1.27
Example:
Convert 40s Worsted count to Nf. cotton system.
Count in Nf. cotton
= 0.5645 × Count in Worsted system
system
= 0.5645 × 40
= 22.58s
Length of Nf.
= (1000 × 1.0936 × ) yards
yarn per 0.5 Kg.
(1000 × 1.0936) 1
= × ×
300 (0.5/0.45359)
60
DHTT – SECOND SEMESTER
= 3.3070 ×
Where 3.3070, is the conversion factor for converting a Nf. cotton count to Linen system.
∴ Nf cotton count in
= 3.3070 × Nf. cotton count
Linen system
……..1.28
Example:
Convert 32s Nf. cotton count to Linen system.
Count of yarn in
= 3.3070 × Nf. cotton count
Linen system
= 3.3070 × 32
= 105.82s
Length of Linen
= (300 × 0.9144 × ) metres
yarn per pound
= 0.3024 ×
Where 0.3024, which is the reciprocal of 3.3070, is the conversion factor for converting a
Linen count to Nf. cotton count.
∴ Linen count in
= 0.3024 × Linen count
Nf. system
……..1.29
61
TEXTILE CALCULATIONS
Example:
Convert 40s Linen count to Nf. cotton count.
Count in Nf. cotton
= 0.3024 × Linen count
system
= 0.3024 × 40
= 12.96s Nf.
26. Conversion of Nf. cotton count to Woollen York Shire Skein System:
Length of Nf.
= (1000 × 1.0936 × ) yards
yarn per 0.5 Kg.
(1000 × 1.0936) 6
= × ×
1536 (0.5/0.45359)
= 3.8754 ×
Where 3.8754, is the conversion factor for converting a Nf. cotton count to Woollen York
Shire Skein System.
62
DHTT – SECOND SEMESTER
Example:
Convert 17s Nf. cotton count to Woollen York Shire Skein System.
Count in Woollen York
= 3.8754 × Nf. cotton count
Shire Skein System
= 3.8754 × 17
= 65.88s
27. Conversion of Woollen York Shire Skein Count to Nf. cotton count:
Length of Woollen
York Shire Skein Yarn = (1536 × 0.9144 × ) metres
per 6.0 pound
Weight of yarn = (6.0 × 0.45359) Kg.
Count of yarn in Length in metres 0.5
Nf. system = × ×
1000 Weight in
Kg.
= 0.25804 ×
Where 0.25804, which is the reciprocal of 3.8754, is the conversion factor for converting
a Woollen York Shire Skein count to Nf. cotton count.
= 4.13s Nf.
63
TEXTILE CALCULATIONS
Count of yarn in
Length in yards 1
Asbestos (British) = × ×
50 Weight in
System
pounds
= 19.8418 ×
Where 19.8418, is the conversion factor for converting a Nf. cotton count to Asbestos
(British) System.
Count of yarn in
Asbestos (British) = 19.8418 × Nf. cotton count
System
= 19.8418 × 2
= 39.68s Nf.
64
DHTT – SECOND SEMESTER
Length of Asbestos
= (50 × 0.9144 × ) yards
(British) yarn per pound
= 0.0504 ×
Where 0.0504, which is the reciprocal of 19.8418, is the conversion factor for converting
a Asbestos (British) count to Nf. cotton count.
Count of yarn in
= 0.0504 × Asbestos (British) count
Nf. cotton system
= 0.0504 × 40
= 2s
65
TEXTILE CALCULATIONS
Length of Decimal
= (1000 × 0.9144 × ) yards
yarn per pound
Weight of yarn = 0.45359 Kg.
Count of yarn in Length in metres 1
= × ×
Metric system 1000 Weight in
Kg.
(1000 × 0.9144) 1
= × ×
1000 0.45359
= 2.01592 ×
Where 2.01592, is the conversion factor for converting a Decimal count to Metric system.
∴ Decimal count
= 2.01592 × Decimal count
in Metric system
……..1.36
Example:
Convert 20s Decimal count to Metric system.
Count of yarn in
= 2.01592 × Decimal count
Metric system
= 2.01592 × 20
= 40.32s
31. Conversion factor for converting a Metric count to Decimal system:
Known System Required System
Metric count Decimal count
Basic Length unit : Hank of 1000 metres Hank of 1000 yards
OR
(1000 × 1.0936) yards
Basic weight unit : 1.0 Kg. 1.0 pound
OR
(1/0.45359) pound
Count of yarn : Metric ?
66
DHTT – SECOND SEMESTER
Length of Metric
= (1000 × 1.0936 × ) yards
yarn per Kg.
Weight of yarn = (1/0.45359) pound
Count of yarn in Length in yards 1
= × ×
Decimal system 1000 Weight in
pounds
(1000 × 1.0936) 1
= × ×
1000 (1/0.45359)
= 0.49605 ×
Where 0.49605, which is the reciprocal of 2.01592, is the conversion factor for
converting a Metric count to Decimal system.
∴ Metric count in
= 0.49605 × Metric count
Decimal system
……..1.37
Example:
Convert 32s Metric count to Decimal system.
Count of yarn in
= 0.49605 × Metric count
Decimal system
= 0.49605 × 32
= 15.87s
Length of Decimal
= (1000 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
Count of yarn in Length in yards 1
= × ×
Worsted system 560 Weight in
pounds
67
TEXTILE CALCULATIONS
1000 1
= × ×
560 1
= 1.7857 ×
∴ Count in Worsted
= 1.7857 × Decimal count
system
……..1.38
Example:
Convert 60s Decimal count to Worsted system.
Count of yarn in
= 1.7857 × Decimal count
Worsted system
= 1.7857 × 60
= 107.14s
Length of Worsted
= (560 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
560 1
= × ×
1000 1
= 0.56 ×
Where 0.56, which is the reciprocal of 1.7857, is the conversion factor for converting a
Worsted count to Decimal system.
∴ Count in Decimal
= 0.56 × Worsted count
system
……..1.39
68
DHTT – SECOND SEMESTER
Example:
Convert 40s Worsted count to Decimal system.
Count of yarn in
= 0.56 × Worsted count
Decimal system
= 0.56 × 40
= 22.4s
Length of Decimal
= (1000 × ) yards
yarn per pound
1000 1
= × ×
300 1
= 3.3333 ×
Where 3.3333, is the conversion factor for converting a Decimal count to Linen system.
Count of yarn in
= 3.3333 × Decimal count
Linen system
= 3.3333 × 12
= 40s
69
TEXTILE CALCULATIONS
Length of Decimal
= (300 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
Count of yarn in Length in yards 1
= × ×
Decimal system 1000 Weight in
pounds
300 1
= × ×
1000 1
= 0.3 ×
Where 0.3, which is the reciprocal of 3.3333, is the conversion factor for converting a
Linen count to Decimal system.
∴ Count of yarn in
= 0.3 × Linen count
Decimal system
……..1.41
Example:
Convert 50s Linen count to Decimal system.
Count of yarn in
= 0.3 × Linen count
Decimal system
= 0.3 × 50
= 15s
36. Conversion factor for converting a Decimal count to Woollen Yorkshire Skein system:
Length of Decimal
= (1000 × ) yards
yarn per pound
70
DHTT – SECOND SEMESTER
= 3.9063 ×
Where 3.9063, is the conversion factor for converting a Decimal count to Woollen York
Shire Skein system.
∴ Count of yarn in
Woollen York Shire = 3.9063 × Decimal count
Skein system
……..1.42
Example:
Convert 6s Decimal count to Woollen York Shire Skein system.
Count of yarn in
Woollen York Shire = 3.9063 × Decimal count
Skein system
= 3.9063 × 6
= 23.44s
37. Conversion factor for converting Woollen York Shire Skein count to Decimal system:
Length of Woollen
York Shire Skein yarn = (1536 × ) yards
per 6.0 pounds
Weight of yarn = 6.0 pounds
Count of yarn in Length in yards 1
= × ×
Decimal system 1000 Weight in
pounds
1536 1
= × ×
1000 6
71
TEXTILE CALCULATIONS
= 0.256 ×
Where 0.256, which is the reciprocal of 3.9063, is the conversion factor for converting a
Woollen York Shire Skein count to Decimal system.
Count of yarn in
= 0.256 × Woollen Y. S. S. count
Decimal system
= 0.256 × 20
= 5.12s
38. Conversion factor for converting a Decimal count to Asbestos (British) system:
Length of Decimal
= (1000 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
Count of yarn in Length in yards 1
Asbestos (British) = × ×
50 Weight in
system
pounds
1000 1
= × ×
50 1
= 20 ×
Where 20, is the conversion factor for converting a Decimal count to Asbestos
(British) system.
∴ Decimal count in
Asbestos (British) = 20 × Decimal count
system
……..1.44
72
DHTT – SECOND SEMESTER
Example:
Convert 2s Decimal count to Asbestos (British) system.
Count of yarn in
Asbestos (British) = 20 × Decimal count
system
= 20 × 2
= 40s
39. Conversion factor for converting a Asbestos (British) count to Decimal system:
Length of Asbestos
= (50 × ) yards
(British) yarn per pound
Weight of yarn = 1.0 pound
Count of yarn in Length in yards 1
= × ×
Decimal system 1000 Weight in
pounds
50 1
= × ×
1000 1
= 0.05 ×
Where 0.05, which is the reciprocal of 20, is the conversion factor for converting a
Asbestos (British) count to Decimal system.
∴ Asbestos (British)
count in Decimal = 0.05 × Asbestos (British) count
system
……..1.45
Example:
Convert 80s Asbestos (British) count Decimal system.
Count of yarn in
= 0.05 × Asbestos (British) count
Decimal system
= 0.05 × 80
= 4s
73
TEXTILE CALCULATIONS
40. Conversion factor for converting a Metric count to Spun Silk / Spun Rayon system:
Length of Metric
yarn per kg. = (1000 × 1.0936 × ) yards
(1000 x 1.0936) 1
= × ×
840 (1000/453.59)
= 0.5905 ×
Where 0.5905, which is the reciprocal of 1.6934 is the conversion factor for converting a
Metric count to Spun Silk / Spun Rayon count.
………1.09
Example:
Convert 100s Metric count to Spun Rayon count.
Metric count in Spun
Rayon system = 0.5905 × Metric count
= 0.5905 × 100
= 59.05s
74
DHTT – SECOND SEMESTER
Length of Spun
Silk / Spun Rayon = (840 × 0.9144 × ) metres
yarn per pound
(840 × 0.9144) 1
= × ×
1000 (1 × 0.45359)
= 1.6935 ×
Where 1.6935, which is the reciprocal of 0.5905 is the conversion factor for converting a
Spun Silk / Spun Rayon count to Metric system.
………1.10
Example:
Convert 100s Spun Silk / Spun Rayon count to Metric system.
Spun Silk/Spun Rayon
count in Metric system = 1.6935 × Spun Silk/Spun Rayon count
= 1.6935 × 100
= 169.35s
75
TEXTILE CALCULATIONS
Length of Metric
= (1000 × 1.0936 × ) yards
yarn per Kg.
Weight of yarn = 1.0 pound
Count of yarn in Length in yards 1
Worsted system = × ×
560 Weight in
pounds
(1000 × 1.0936) 0.45359
= × ×
560 1.0
= 0.8858 ×
Where 0.8858, is the conversion factor for converting a Metric count to Worsted system.
∴ Metric count in
Worsted system = 0.8858 × Metric count
………1.48
Example:
Convert 20s Metric count to Worsted system.
Count of yarn in
Worsted system = 0.8858 × Metric count
= 0.8858 × 20
= 17.72s
43. Conversion factor for converting a Worsted count to Metric system:
Known System Required System
Worsted count Metric count
Basic Length unit : Hank of 560 yards Hank of 1000 metres
OR
(560 × 0.9144) metres
Basic weight unit : 1.0 pound 1.0 Kg.
OR
(1 × 0.45359) Kg.
Count of yarn : Worsted ?
76
DHTT – SECOND SEMESTER
Length of Worsted
= (560 × 0.9144 × ) metres
yarn per pound
Weight of yarn = (1 × 0.45359) Kg.
Count of yarn in Length in metres 1
Metric system = × ×
1000 Weight in
Kg.
(560 × 0.9144) 1
= × ×
1000 0.45359
= 1.1289 ×
Where 1.1289, which is the reciprocal of 0.8858, is the conversion factor for converting
Worsted count to Metric system.
∴ Worsted count in
Metric system = 1.1289 × Worsted count
………1.49
Example:
Convert 17s Worsted count to Metric system.
Count of yarn in
Metric system = 1.1289 × Worsted count
= 1.1289 × 17
= 19.19s
Length of Metric
= (1000 × 1.0936 × ) yards
yarn per Kg.
77
TEXTILE CALCULATIONS
= 1.6535 ×
Where 1.6535, is the conversion factor for converting a Metric count to Linen system.
∴ Count of yarn in
Linen system = 1.6535 × Metric count
………1.50
Example:
Convert 12s Metric count to Linen system.
Count of yarn in
Linen system = 1.6535 × Metric count
= 1.6535 × 12
= 19.84s
Length of Count
= (300 × 0.9144 × ) metres
yarn per pound
(300 × 0.9144) 1
= × ×
1000 0.45359
= 0.6048 ×
Where 0.6048, which is the reciprocal of 1.6535, is the conversion factor for converting a
Linen count to Metric system.
78
DHTT – SECOND SEMESTER
∴ Count of yarn in
Metric system = 0.6048 × Linen count
………1.51
Example:
Convert 40s Linen count to Metric system.
Count of yarn in
Metric system = 0.6048 × Linen count
= 0.6048 × 40
= 24.19s
46. Conversion factor for converting a Metric count to Woollen York Shire Skein system:
Length of Metric
= (1000 × 1.0936 × ) yards
yarn per Kg.
= 1.9377 ×
Where 1.9377, is the conversion factor for converting a Metric count to Woollen York
Shire Skein system.
∴ Metric count in
Woollen York Shire = 1.9377 × Metric count
Skein system
………1.52
79
TEXTILE CALCULATIONS
Example:
Convert 20s Metric count to Woollen York Shire Skein system.
Count of yarn in
Woollen York Shire = 1.9377 × Metric count
Skein system
= 1.9377 × 20
= 38.75s
47. Conversion of Woollen York Shire Skein count to Metric system:
Known System Required System
Woollen York Shire Metric count
Skein count
Basic Length unit : Skein of 1536 yards Hank of 1000 metres
OR
(1536 × 0.9144) metres
Basic weight unit : 6.0 pounds 1.0 Kg.
OR
(6.0 × 0.45359) Kg.
Count of yarn : Woollen Y.S.S. system ?
Length of Woollen
York Shire Skein yarn = (1536 × 0.9144 × ) metres
per 6.0 pounds
Weight of yarn = (6.0 × 0.45359) Kg.
Count of yarn in Length in metres 1
= × ×
Metric system 1000 Weight in
Kg
(1536 × 0.9144) 1
= × ×
1000 (6 × 0.45359)
= 0.5161 ×
Where 0.5161, which is the reciprocal of 1.9377, is the conversion factor for converting a
Woollen York Shire Skein count to Metric count.
∴ Woollen York
Shire Skein count = 0.5161 × Woollen Y. S. S. count
in Metric system
………1.53
Example:
Convert 30s Woollen York Shire Skein count to Metric system.
Count of yarn in
Woollen York Shire = 0.5161 × Woollen Y. S. S. count
Skein system
= 0.5161 × 30
= 15.48s
80
DHTT – SECOND SEMESTER
48. Conversion factor for converting a Metric count to Asbestos (British) system:
Length of Metric
= (1000 × 1.0936 × ) yards
yarn per Kg.
(1000 × 1.0936) 1
= × ×
50 (1000/453.59)
= 9.9209 ×
Where 9.9209, is the conversion factor for converting a Metric count to Asbestos
(British) system.
∴ Metric count in
Asbestos (British) = 9.9209 × Metric count
system
………1.54
Example:
Convert 2s Metric count to Asbestos (British) system.
Count of yarn in
Asbestos (British) = 9.9209 × Metric count
system
= 9.9209 × 2
= 19.84s
81
TEXTILE CALCULATIONS
49. Conversion factor for converting a Asbestos (British) count to Metric system:
Length of Asbestos
= (50 × 0.9144 × ) metres
(British) yarn per pound
= 0.10 ×
Where 0.10, which is the reciprocal of 9.9209 is the conversion factor for converting a
Asbestos (British) count to Metric system.
∴ Asbestos (British)
count in Metric = 0.10 × Asbestos (British) count
system
………1.55
Example:
Convert 30s Asbestos (British) count to Metric system.
Count of yarn in
= 0.10 × Asbestos (British) count
Metric system
= 0.10 × 30
= 3s
82
DHTT – SECOND SEMESTER
Conversion factor for converting Spun Silk / Spun Rayon count to other systems:
50. Conversion factor for converting Spun Silk / Spun Rayon count to Worsted system:
840 1
= × ×
560 1
= 1.5 ×
Where, 1.5 is the conversion factor for converting a Spun Silk / Spun Rayon count to
Worsted system.
……..1.12
Example:
Convert 60s Spun Silk / Spun Rayon count to worsted count.
Spun Silk / Spun Rayon
count in Worsted system = 1.5 × Spun Silk/Spun Rayon count
= 1.5 × 60
= 90s
51. Conversion of count from worsted system to Spun Silk/Spun Rayon system:
83
TEXTILE CALCULATIONS
Length of Worsted
yarn per pound = (560 × ) yards
560 1
= × ×
840 1
= 0.6667 ×
Where, 0.6667 which is the reciprocal of 1.5, is the conversion factor for converting a
worsted count to Spun Silk / Spun Rayon system.
……..1.13
Example:
Convert 40s Worsted count to Spun Silk / Spun Rayon system.
Worsted count in
Spun Silk / Spun = 0.6667 × Worsted count
Rayon system
= 0.6667 × 40
= 26.67s
52. Conversion of count from Spun Silk / Spun Rayon count to Linen system.
Length of Ne.
cotton yarn per pound = (840 × ) yards
840 1
= × ×
300 1
84
DHTT – SECOND SEMESTER
= 2.8 ×
Where, 2.8 is the conversion factor for converting a Spun Silk / Spun Rayon count to
Linen system.
= 89.6s
Length of Linen
yarn per pound = (300 × ) yards
Count of yarn in
Length in yards 1
Spun Silk/Spun = × ×
840 Weight in
Rayon system
pounds
300 1
= × ×
840 1
= 0.3571 ×
Where, 0.3571, which is the reciprocal of 2.8, is the conversion factor for converting
Linen count to Spun Silk / Spun Rayon count.
Example:
Convert 50s Linen count to Spun Silk / Spun Rayon count.
85
TEXTILE CALCULATIONS
= 0.3571 × 50
= 17.86s
54. Conversion of count from Spun Silk / Spun Rayon count to Woollen York Shire Skein
System.
Length of Ne.
cotton yarn per pound = (840 × ) yards
= 3.2813 ×
Where, 3.2813 is the conversion factor for converting a Spun Silk / Spun Rayon count to
Woollen York Shire Skein System.
= 19.69s
86
DHTT – SECOND SEMESTER
55. Conversion of count from Woollen Yorkshire Skein count to Spun Silk / Spun Rayon
System.
Length of Woollen
York Shire Skein yarn = (1536 × ) yards
per 6.0 pounds
Weight of yarn = 6.0 pounds
= 0.3048 ×
Where, 0.3048 which is the reciprocal of 3.2813, is the conversion factor for converting a
Woollen Yorkshire Skein Count to Spun Silk / Spun Rayon system.
= 0.3048 × 60
= 18.29s
56. Conversion of count from Spun Silk / Spun Rayon count to Asbestos (British) System.
87
TEXTILE CALCULATIONS
= 16.8 ×
Where, 16.8 is the conversion factor for converting a Spun Silk / Spun Rayon count to
Asbestos British System.
= 33.6s
57. Conversion of count from Asbestos (British) count to Spun Silk/Spun Rayon System.
Length of Asbestos
= (50 × ) yards
British yarn per pound
Weight of yarn = 1.0 pound
Count of yarn in Spun Length in yards 1
Silk/Spun Rayon system = × ×
840 Weight in
pounds
50 1
= × ×
840 1
= 0.05952 ×
88
DHTT – SECOND SEMESTER
Where, 0.05952, which is the reciprocal of 16.8, is the conversion factor for converting a
Asbestos (British) count to Spun Silk / Spun Rayon system.
= 2.38s
Since, New English cotton count = Spun Silk count = Spun Rayon count
Length of Worsted
= (560 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
= 1.8667 ×
Where, 1.8667, is the conversion factor for converting a Worsted count to Linen system:
Worsted count in
= 1.8667 × Worsted count
Linen system
……...1.58
Example:
Convert 20s Worsted count to Linen system.
89
TEXTILE CALCULATIONS
Count of yarn in
= 1.8667 × Worsted count
Linen system
= 1.8667 × 20
= 37.33s
Length of Linen
= (300 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
Count of yarn in Length in yards 1
Worsted system = × ×
560 Weight in
pounds
300 1
= × ×
560 1
= 0.5357 ×
Where 0.5357, which is the reciprocal of 1.8667 is the conversion factor for converting a
Linen count to Worsted system.
Linen count in
= 0.5357 × Linen count
Worsted system
……...1.59
Example:
Convert 60s Linen count to Worsted system.
Count of yarn in
= 0.5357 × Linen count
Worsted system
= 0.5357 × 60
= 32.14s
60. Conversion factor for converting a Worsted count to Woollen Yorkshire Skein system:
Known System Required System
Worsted count Woollen Yorkshire
Skein count
Basic Length unit : Hank of 560 yards Skein of 1536 yards
Basic weight unit : 1.0 pound 6.0 pounds
Count of yarn : Worsted ?
90
DHTT – SECOND SEMESTER
Length of Worsted
= (560 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
= 2.1875 ×
Where 2.1875, which is the conversion factor for converting a Worsted count to Woollen
Yorkshire Skein system.
∴ Worsted count in
Woollen York Shire = 2.1875 × Worsted count
Skein system
……...1.60
Example:
Convert 30s Worsted count to Woollen York Shire Skein system.
Count of yarn in
Woollen York Shire = 2.1875 × Worsted count
Skein system
= 2.1875 × 30
= 65.63s
61. Conversion factor for converting a Woollen York Shire Skein count to Worsted system:
Length of Woollen
York Shire Skein yarn = (1536 × ) yards
per 6.0 pounds
Weight of yarn = 6.0 pounds
91
TEXTILE CALCULATIONS
1536 1
= × ×
560 6
= 0.4571 ×
Where 0.4571, which is the reciprocal of 2.1875 is the conversion factor for converting a
Woollen York Shire Skein count to Worsted system.
= 10.06s
62. Conversion factor for converting a Worsted count to Asbestos (British) system:
Length of Worsted
= (560 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
= 11.2 ×
Where 11.2, which is the conversion factor for converting a Worsted count to Asbestos
(British) system.
92
DHTT – SECOND SEMESTER
Example:
Convert 2s Worsted count to Asbestos (British) system.
Count of yarn in
Woollen York Shire = 11.2 × Worsted count
Skein system
= 11.2 × 2
= 22.4s
63. Conversion factor for converting a Asbestos (British) count to Worsted system:
Length of Asbestos
= (50 × ) yards
(British) yarn per pound
Weight of yarn = 1.0 pound
= 0.08929 ×
Where 0.08929, which is the reciprocal of 11.2 is the conversion factor for converting a
Asbestos (British) count to Worsted system.
Example:
Convert 12s Asbestos (British) count to Worsted system.
Count of yarn in
= 0.08929 × Asbestos (British) count
Worsted system
= 0.08929 × 12
= 1.07s
93
TEXTILE CALCULATIONS
64. Conversion factor for converting a Linen count to Woollen York Shire Skein system:
Length of Linen
= (300 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
= 1.1719 ×
Where 1.1719, is the conversion factor for converting a Linen count to Woollen York
Shire Skein system.
Example:
Convert 16s Linen count to Woollen York Shire Skein.
Count of yarn in
Woollen York Shire = 1.1719 × Linen count
Skein system
= 1.1719 × 16
= 18.75s
65. Conversion factor for converting a Woollen York Shire Skein count to Line system:
94
DHTT – SECOND SEMESTER
Length of Woollen
York Shire Skein yarn = (1536 × ) yards
per 6.0 pound
Weight of yarn = 6.0 pounds
= 0.8533 ×
Where 0.8533, which is the reciprocal of 1.1719 is the conversion factor for converting a
Woollen York Shire Skein count to Linen system.
Example:
Convert 42s Woollen York Shire Skein count to Linen system.
Count of yarn in Woollen York Shire
= 0.8533 ×
Linen system Skein count
= 0.8533 × 42
= 35.84s
66. Conversion factor for converting a Linen count to Asbestos (British) system:
Length of Linen
= (300 × ) yards
yarn per pound
Weight of yarn = 1.0 pound
Count of yarn in Length in yards 1
Asbestos (British) = × ×
50 Weight in
system
pounds
95
TEXTILE CALCULATIONS
300 1
= × ×
50 1
= 6.0 ×
Where 6.0, is the conversion factor for converting a Linen count to Asbestos
(British) system.
Example:
Convert 6s Linen count to Asbestos (British) system.
Count of yarn in
Asbestos (British) = 6.0 × Linen count
system
= 6.0 × 6
= 36s
67. Conversion factor for converting a Asbestos (British) count to Linen system:
Length of Asbestos
= (50 × ) yards
(British) yarn per pound
Weight of yarn = 1.0 pound
= 0.1667 ×
Where 0.1667, which is the reciprocal of 6.0 is the conversion factor for converting a
Woollen York Shire Skein count to Linen system.
∴ Asbestos (British)
= 0.1667 × Asbestos (British) count
count in Linen system
……...1.69
96
DHTT – SECOND SEMESTER
Example:
Convert 22s Asbestos (British) count to Linen system.
Count of yarn in
= 0.1667 × Asbestos (British) count
Linen system
= 0.1667 × 22
= 3.67s
68. Conversion factor for converting a Woollen York Shire Skein count to Asbestos
(British) system:
Length of Woollen
Yorkshire Skein yarn = (1536 × ) yards
per 6.0 pounds
Weight of yarn = 6.0 pounds
= 5.12 ×
Where 5.12, is the conversion factor for converting a Woollen York Shire Skein count to
Asbestos (British) system.
= 30.72s
97
TEXTILE CALCULATIONS
69. Conversion factor for converting a Asbestos (British) count to Woollen York Shire
Skein system:
Length of Asbestos
= (50 × ) yards
(British) yarn per pound
Weight of yarn = 1.0 pound
= 0.1953 ×
Where 0.1953, which is the reciprocal of 5.120 is the conversion factor for converting a
Asbestos (British) count to Woollen York Shire Skein system.
= 6.25s
***********
98
DHTT – SECOND SEMESTER
TABLE
Required New English New French Decimal (for Metric Worsted Linen Woollen Asbestos
System cotton/Spun cotton all yarns) York Shire (British)
Known Silk/Spun Skein
System Rayon
New English
Cotton/Spun Silk/ 1.0 0.8467 0.8400 1.6934 1.5 2.8 3.2813 16.8
Spun Rayon
New French cotton 1.1811 1.0 0.9921 2.0 1.7716 3.3070 3.8754 19.8418
Decimal
(for all yarns) 1.1905 1.0080 1.0 2.01592 1.7857 3.3333 3.9063 20.0
Asbestos British 0.05952 0.0504 0.05 0.10 0.08929 0.1667 1.1953 1.0
The table is drawn of Vertical and Horizontal columns. The Vertical column denotes
‘count in known system’, while the Horizontal columns as ‘count in required system’. The square
made by crossing a vertical column with that of Horizontal column, indicates the conversion
factor for converting a known count to the required count. Having noted the conversion factor,
we can ascertain the count in the required system by using the under mentioned formula:
Say, for e.g.: If you want convert a 40s Worsted count to Ne-cotton system, then proceed as
indicate below:
a) Ascertain the relevant, conversion factor i.e. Worsted count to New English count, the
number in the square crossed by 5th Horizontal column with first Vertical column
indicates the conversion factor i.e. 0.6667.
= 26.67s
In the similar way, we can calculate a known count to the required system under
Indirect system, using the above table.
99
TEXTILE CALCULATIONS
In this system the count of yarns is based on the number of weight units in a length unit.
Thus, the size or thickness of the yarn is directly proportional to the count number. A coarser
yarn will have a higher count number, while finer yarns have a smaller count number. The
counts of almost all filament yarns are expressed in this system.
By Illustration:
In the table given below is given the basic length and weight units used in important
Direct Systems:
TABLE
–
⎫
( /
2. 0.05 gms. 450 metres
, ,) ⎬
. ⎭
Definition:
100
DHTT – SECOND SEMESTER
Calculations:
Also,
Length in Count in
Weight in appropriate unit = appropriate × appropriate
Length unit system
……D.03
The count of yarns are expressed as Denier – English, Denier – Metric or Denier, Dram
etc. as indicate below:
a) 150 Denier – Metric means that the count being expressed in Denier Metric system i.e.
150 weight units each of 0.05 gms. in 450 metres of yarn.
The expression mere as ‘Denier’ is under-stood that it is Denier – Metric system like 150
Denier, 250 Deniers etc.
b) 100 Denier – English means that the count being expressed in Denier – English system
i.e. 100 Denier in 520 yards of yarn.
c) 200 Dram means that the count being expressed in Dram system i.e. 200 Drams in 1000
yards of yarn.
d) 6.0 pounds per Spyndle means that the count being expressed in pound per Spyndle
system i.e. 6.0 pounds in 14,400 yards of yarn (14,400 yards = 1.0 spyndle)
It may be noted from the above expressions that the use of letter ‘S’ at the right top of the
count number, as in practice in the case of Indirect count numbers, has been dispensed
with in Direct system of numbering yarns.
101
TEXTILE CALCULATIONS
Calculations:
Weight in deniers/1.0
=
Length in yards/520
50 520
= ×
1 260
102
DHTT – SECOND SEMESTER
Calculations:
Number of Weight units each of
Count =
0.05 gms. in 450 metres
Weight in gms./0.05
=
Length inmetres/450
7.5 450
= ×
0.05 1350
= 50
103
TEXTILE CALCULATIONS
80 450
= ×
0.05 150
= 4800 metres OR
4800/1000
= 4 Kms. 800 metres
Since, 1000 metres = 1.0 km.
3. Calculate the weight of 2500 metres of Acetate Rayon yarn whose count is 75 Denier.
2500
= × 75 × 0.05
450
= 20.833 gms.
4. What is the weight of 270 metres of Nylon yarn, whose count is 200 Metric Denier ?
270
= × 200 × 0.05
450
= 6.0 gms.
3) Dram System:
104
DHTT – SECOND SEMESTER
Calculations:
Count = Number of drams in 1000 yards
Weight in drams/1.0
=
Length in yards/1000
= 500 yards
2. What is the total length of the yarn in a package containing 3.0 pounds of silk yarn, if its
count is 50 drams ?
105
TEXTILE CALCULATIONS
OR
3 × 256 = 768 drams
Since, 1.0 pound = 256 drams
Count of yarn = 50 drams
Length of yarn = ?
Weight in drams 1
Length of yarn = ×
1 Count of yarn in
dram system
256 1
= ×
1 50
= 5.12 Hanks OR
1.12 × 1000 = 5120 yards
Weight in pounds/1
Count =
Length in yards/14400
Weight in
pounds 14400
Length in yards = ×
1.0 Count in pounds
per Spyndle system
……2
Also,
Length in
yards Count in pounds
Weight of yarn in pounds = × × 1.0
14400 per spyndle system
OR
Length in yards Count in pounds
= ×
14400 per spyndle system
……3
106
DHTT – SECOND SEMESTER
Examples:
1. If 7200 yards of jute yarn weighs 3.0 pounds, what is the count of the yarn ?
2. What length of flax yarn will be in a skein, which weighs 8 ounces, if the count of the yarn
is 16 pounds per Spyndle ?
(8/16) 14400
= ×
1.0 16
= 450 yards
107
TEXTILE CALCULATIONS
Weight in grains 20
= ×
1.0 Length in yards
……1
By cross multiplication of the above formula, we get that,
Weight in
grains 20
Length in yards = ×
1.0 Count in Woollen
− USA grain system
……2
Also,
Length in
yards Count in Woollen
Weight in grains = × × 1.0
20 − USA grain system
OR
Length in
yards Count in Woollen
= ×
20 − USA grain system
……3
Examples:
1. If 30 yards of Woollen yarn weighs 60 grains, what is its count in Woollen – USA
grain system ?
60 20
= ×
1 30
2. The weight of 120 yards of cotton yarn in 25 grains, what is its count ?
108
DHTT – SECOND SEMESTER
25 20
= ×
1 120
This is similar to that of pounds per Spyndle system i.e. the basic weight and length units
are one and the same. The calculations are also similar to that of pounds per Spyndle
system as at Sl. No. 4.
Example:
If the count of a Woollen yarn in Aberdeen system is 16, how many yards will be there in
0.5 pound of it ?
= 450 yards
************
109
TEXTILE CALCULATIONS
The count conversion being done as per the basic weight and length units of the
respective systems. Before converting the count to the required system, it must be ensured that
the basic weight and length units of the known system must in harmony with the weight and
length units of required system. This has been shown in the following examples.
To convert a known count to the required system, calculate the total weight of the yarn
per length unit of the known count. Having noted down the total weight per length unit of the
known count yarn, ascertain the count of yarn in the required system by using the basic count
formula of the required system, as has been indicated in the following numbering systems.
1) Conversion factor for converting a Denier – English count to Denier Metric system:
Harmony in the basic weight and length units of the known system being maintained as
per the required system length and weight units.
Count of yarn : Denier – English ?
(453.59/8533.3333) 450
= × × × 0.9144
0.05 520
453.59 450
= ×
(8533.3333 × 0.05) (520 × 0.9144)
= 1.0061 ×
110
DHTT – SECOND SEMESTER
Where, 1.0061 is the conversion factor for converting a Denier – English count to Denier
Metric system.
From the above example we may derive the formula for calculating the conversion factor
for converting a known count to the required system, as indicated below:
Weight in Length in
Conversion factor for
Known system Required system
converting a known count = ×
Weight in Length in
to the required system
Required system Known system
2) Conversion factor for converting a Denier – Metric count to Denier English system:
= 0.9939 ×
111
TEXTILE CALCULATIONS
Where, 0.9939, which is the reciprocal of 1.0061, is the conversion factor for converting
a Denier Metric count to Denier English system.
= 149.09
256 1000
= × ×
8533.3333 520
= 0.05769 ×
Where 0.05769, is the conversion factor for converting a Denier English count to
Dram system.
112
DHTT – SECOND SEMESTER
Example:
Convert 200 Denier English count to Dram system
Count of yarn in
= 0.05769 × Denier English count
Dram system
= 0.05769 × 200
= 11.54
8533.3333 520
= × ×
256 1000
= 17.3333 ×
Where 17.3333, which is the reciprocal of 0.05769, is the conversion factor for
converting a Dram count to Denier English system.
Count of yarn in
= 17.3333 × Dram count
Dram system
113
TEXTILE CALCULATIONS
= 17.3333 × 10
= 173.33
5) Conversion factor for converting a Denier English count to Pounds per spyndle system:
1 14400
= × ×
8533.3333 520
= 0.003245 ×
Where 0.00325, is the conversion factor for converting a Denier English count to Pounds
per Spyndle system.
= 1.05
114
DHTT – SECOND SEMESTER
6) Conversion factor for converting a Pounds per Spyndle count to Denier English system:
Known System Required System
Pounds per Denier English
spyndle
Basic weight unit : 1.0 pound 1.0 denier
OR
( 1 × 8533.3333) denier
Basic length unit : Spyndle of 14,400 yards Hank of 520 yards
Count of yarn : Pounds per spyndle ?
Weight of Pounds
per spyndle yarn = (8533.3333 × ) denier
per 14,400 yards
Length of yarn = 14,400 yards
∴ Count of yarn in Denier Weight in deniers 520
= × ×
English system 1.0 Length in
yards
8533.3333 520
= × ×
1 14400
= 308.1481 ×
Where 308.1481, which is the reciprocal of 0.003245, is the conversion factor for
converting a Pounds per spyndle count to Denier English system.
7) Conversion factor for converting a Denier English count to Woollen USA grain system:
Known System Required System
Denier English Woollen USA
grain
Basic weight unit : 1.0 denier 1.0 grain
OR
7000
grain
8533.3333
Since, 1 pound = 7000 grains
Basic length unit : Hank of 520 yards 20 yards
Count of yarn : Denier English ?
115
TEXTILE CALCULATIONS
Weight of Denier
7000
English yarn per = × grains
8533.3333
520 yards
= 0.03155 ×
Where 0.03155, is the conversion factor for converting a Denier English count to
Woollen USA grain system.
= 5.52
8) Conversion factor for converting a Woollen USA grain count to Denier English system:
Weight of Woollen
8533.3333
USAgrain yarn per = × denier
7000
20 yards
Length of yarn = 20 yards
∴ Count of yarn in Denier Weight in deniers 520
= × ×
English system 1.0 Length in
yards
116
DHTT – SECOND SEMESTER
8533.3333 520
= × ×
7000 20
= 31.6952 ×
Where 31.6952, which is the reciprocal of 0.03155, is the conversion factor for
converting a Woollen USA grain count to Denier English system.
This is similar to that of pounds per spyndle system, as the basic weight and length units
of both the systems are one and the same i.e. 1.0 pound and 14,400 yards respectively.
1 14400
= × ×
8533.3333 520
= 0.003245 ×
117
TEXTILE CALCULATIONS
Where 0.00325, is the conversion factor for converting a Denier English count to
Woollen Aberdeen system.
10) Conversion factor for converting a Woollen Aberdeen count to Denier English system:
Known System Required System
Woollen-Aberdeen Denier English
Basic weight unit : 1.0 pound 1.0 denier
OR
( 1 × 8533.3333) denier
Basic length unit : 14,400 yards Hank of 520 yards
Count of yarn : Woollen-Aberdeen ?
Weight of Woollen
− Aberdeen yarn = (8533.3333 × ) denier
per 14,400 yards
Length of yarn = 14,400 yards
∴ Count of yarn in Denier Weight in deniers 520
= × ×
English system 1.0 Length in
yards
8533.3333 520
= × ×
1 14400
= 308.1481 ×
Where 308.1481, which is the reciprocal of 0.003245, is the conversion factor for
converting a Woollen-Aberdeen count to Denier English system.
118
DHTT – SECOND SEMESTER
11) Conversion factor for converting a Denier Metric count to Dram system:
Known System Required System
Denier Metric Dram
Basic weight unit : 0.05 gm. 1.0 dram
OR
256
× 0.05 dram
453.59
Basic length unit : 450 metres Hank of 1000 yards
OR
(450 × 1.0936) yards
Count of yarn : Denier Metric ?
= 0.05734 ×
Where 0.05734, is the conversion factor for converting a Denier Metric count to
Dram system.
= 6.88
119
TEXTILE CALCULATIONS
OR
453.59
gms.
256
Basic length unit : Hank of 1000 yards 450 metres
OR
(1000 × 0.9144) metres
Count of yarn : Dram ?
Where 17.4393, which is the reciprocal of 0.05734, is the conversion factor for
converting a Dram count to Denier Metric system.
= 34.88
13) Conversion factor for converting a Denier Metric count to Pounds per spyndle /
Woollen – Aberdeen system:
120
DHTT – SECOND SEMESTER
0.05 14400
= × ×
453.59 (450 × 1.0936)
= 0.003225 ×
Where 0.00386, is the conversion factor for converting a Denier Metric count to Pounds
per spindle / Woollen – Aberdeen system.
= 1.13
14) Conversion factor for converting a Pounds per Spyndle / Woollen–Aberdeen count to
Denier Metric system:
121
TEXTILE CALCULATIONS
453.59 450
= × ×
0.05 (14400 × 0.9144)
= 310.03253 ×
Where 310.03253, which is the reciprocal of 0.003225, is the conversion factor for
converting a Pounds per spyndle / Woollen–Aberdeen count to Denier Metric system.
= 155.0
15) Conversion factor for converting a Denier Metric count to Woollen USA grain system:
122
DHTT – SECOND SEMESTER
7000 0.05 × 20
= × ×
453.59 450 × 1.0936
= 0.03136 ×
Where 0.03136 is the conversion factor for converting a Denier Metric count to Woollen
USA grain system.
= 5.49
16) Conversion factor for converting a Woollen USA grain count to Denier Metric system:
453.59 450
= × ×
(7000 × 0.05) (20 × 0.9144)
= 31.8891 ×
123
TEXTILE CALCULATIONS
Where 31.8891, which is the reciprocal of 0.03136, is the conversion factor for
converting a Woollen USA grain count to Denier Metric system.
= 382.67
17) Conversion factor for converting a Dram count to Pounds per spyndle /Woollen –
Aberdeen system:
1 14400
= × ×
256 1000
= 0.05625 ×
Where 0.05625, is the conversion factor for converting a Dram count to Pounds per
spyndle / Woollen – Aberdeen system.
124
DHTT – SECOND SEMESTER
Example:
Convert 180 Dram count to Woollen – Aberdeen system.
Count of yarn in Woollen −
= 0.05625 × Dram count
Aberdeen system
= 0.05625 × 180
= 10.13
18) Conversion factor for converting a Pounds per spyndle / Woollen – Aberdeen
count to Dram system:
= 17.7778 ×
Where 17.7778, which is the reciprocal of 0.05625, is the conversion factor for
converting a Pounds per spyndle / Woollen – Aberdeen count to Dram system.
125
TEXTILE CALCULATIONS
= 17.7778 × 0.8
= 14.22
19) Conversion factor for converting a Dram count to Woollen USA grain system:
Known System Required System
Dram Woollen USA grain
Basic weight unit : 1.0 dram 1.0 grain
OR
(7000/256) grains
Basic length unit : 1000 yards 20 yards
Count of yarn : dram ?
Weight of Dram yarn 7000
per 1000 yards = × grains
256
Length of yarn = 1000 yards
∴ Count of yarn in Weight in grains 20
= × ×
dram system 1.0 Length in
yards
7000 20
= × ×
256 1000
= 0.5469 ×
Where 0.5469, which is the conversion factor for converting a Dram count to Woollen
USA grain system.
= 16.41
20) Conversion factor for converting a Woollen USA grain count to Dram system:
126
DHTT – SECOND SEMESTER
= 1.8286 ×
Where 1.8286, which is the reciprocal of 0.5469, is the conversion factor for converting a
Woollen USA grain count to Dram system.
= 32.92
21) Conversion factor for converting a Pounds per spyndle / Woollen – Aberdeen count to
Woollen USA grain system:
127
TEXTILE CALCULATIONS
7000 20
= × ×
1.0 14400
= 9.7222 ×
Where 9.7222, is the conversion factor for converting a Pounds per spyndle / Woollen –
Aberdeen count to Woollen USA grain system.
= 3.89
22) Conversion factor for converting a Woollen USA grain count to Pounds per spindle /
Woollen – Aberdeen system:
1.0 14400
= × ×
7000 20
= 0.1029 ×
128
DHTT – SECOND SEMESTER
Where 0.1029, which is the reciprocal of 9.7222, is the conversion factor for converting a
Woollen USA grain count to Pounds per spindle / Woollen – Aberdeen system.
= 41.16
The following table indicates the various conversion factors for converting a known
count to the required count in Direct system.
TABLE
Denier
1.0 1.0016 0.05769 0.003245 0.03155
English
Denier
0.9939 1.0 0.05734 0.003225 0.03136
Metric
Pound per
spyndle /
308.1481 310.03253 17.7778 1.0 9.7222
Woollen –
Aberdeen
Woollen
31.6952 31.8891 1.8286 0.1029 1.0
USA grain
Note down the count of yarn in known system as well as the required system to which
the count to be converted. Then, refer between the relevant Vertical column (Known system)
and Horizontal column (Required system) from whose square, note down the corresponding
conversion factor and using the following formula, calculate the Known count in the
Required system.
129
TEXTILE CALCULATIONS
Example:
Convert 100 Dram count to Woollen USA grain system:
Ascertain the relevant conversion factor from table i.e. 0.5469 (noted from the square,
where Horizontal Dram column meets with vertical Woollen USA grain column).
********
Convert the basic length and weight units of the known system into the basic length and
weight units respectively of the required system. Calculate the total length of yarn of the known
count of yarn per unit weight. Then ascertain the count of yarn in required system as indicated
in the following example:
1) Conversion factor for converting New English cotton count to Metric Denier system:
(Indirect count to Direct system)
Known System Required System
New English cotton Denier Metric
Basic weight unit : 1.0 pound 0.05 gms.
OR
( 1 × 453.59 ) gms.
Basic length unit : Hank of 840 yards 450 metres
OR
(840 × 0.9144) metres
Count of yarn : New English ?
5315
=
Where 5315, is the conversion factor for converting a New English cotton count to
Denier Metric system.
130
DHTT – SECOND SEMESTER
From the above example, the conversion factor for converting a Indirect count to Direct
system may be derived as follows:
In the above example, 5315, is the conversion factor for converting a New English cotton
count to Denier Metric system.
Example:
Convert 10s New English cotton count to Denier Metric system.
5315
=
10
= 531.5
2) Conversion factor for converting Metric Denier count to New English cotton system:
(Direct count to Indirect system)
Convert the basic length and weight units of the known system into the basic length and
weight units respectively of the required system. Calculate the total weight of yarn of the known
count per unit length. Then ascertain the count of yarn in required system as indicated in the
following example:
Known System Required System
Denier Metric New English cotton
Basic weight unit : 0.05 gms. 1.0 pound
OR
0.05
pound
453.59
Basic length unit : 450 metres Hank of 840 yards
OR
(450 × 1.0936) yards
Count of yarn : Denier Metric ?
131
TEXTILE CALCULATIONS
5315
=
Where 5315, is the conversion factor for converting a Denier Metric count to New
English cotton system.
From the above example, the conversion factor for converting a Direct count to Indirect
system may be derived as follows:
In the above example, 5315, is the conversion factor for converting a Denier Metric count
to New English cotton system.
Example:
Convert 53.15 Denier Metric count to New English cotton system.
5315
=
53.15
= 100s
3) Conversion factor for converting Nf. cotton count to Denier Metric system:
Known System Required System
Nf. cotton Denier Metric
Basic weight unit : 500 gms. 0.05 gms.
Basic length unit : Hank of 1000 metres 450 metres
Count of yarn : Nf. ?
132
DHTT – SECOND SEMESTER
4500
=
Where 4500, is the conversion factor for converting a New French cotton count to Denier
Metric system.
Example:
Convert 17s New French cotton count to Denier Metric system.
4500
=
17
= 264.70
4) Conversion factor for converting a Metric Denier count to New French cotton system:
4500
=
133
TEXTILE CALCULATIONS
Where 4500, is the conversion factor for converting a Denier Metric count to New French
cotton system.
Example:
Convert 53.15 Denier Metric count to New French cotton system.
4500
=
53.15
= 84.67s
Length of Decimal
= (1000 × 0.9144) × metres
yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
4464.4414
=
Where 4464.4414, is the conversion factor for converting a Decimal count to Denier
Metric system.
134
DHTT – SECOND SEMESTER
Example:
Convert 12s Decimal count to Denier Metric system.
4464.4414
=
12
= 372
4464.4414
=
Where 4464.4414, is the conversion factor for converting a Denier Metric count to
Decimal system.
Example:
Convert 15 Denier Metric count to Decimal system.
∴ Count in Decimal 4464.4414
=
system Denier Metric count
4464.4414
=
15
= 297.63s
135
TEXTILE CALCULATIONS
Length of Metric
= 1000 × metres
yarn per 1000 gms.
Weight of yarn = 1000 gms.
∴ Count of yarn in Weight in gms. 450
= ×
Denier Metric system 0.05 Length in
metres
1000 450 1
= × ×
0.05 1000
9000
=
Where 9000, is the conversion factor for converting a Metric count to Denier Metric
system.
Example:
Convert 32s Metric count to Denier Metric system.
9000
=
32
= 281.25
136
DHTT – SECOND SEMESTER
Where 9000, is the conversion factor for converting a Denier Metric count to
Metric system.
Example:
Convert 100 Denier Metric count to Metric system.
9000
=
100
= 90s
9) Conversion factor for converting Spun Silk / Spun Rayon count to Denier Metric system:
137
TEXTILE CALCULATIONS
453.59 450 1
= × ×
0.05 (840 × 0.9144)
5315
=
Where 5315, is the conversion factor for converting a Spun Silk / Spun Rayon count to
Denier Metric system.
Example:
Convert 60s Spun Silk / Spun Rayon count to Denier Metric system.
5315
=
60
= 88.58
10) Conversion factor for converting Denier Metric count to Spun Silk / Spun Rayon system:
5315
=
138
DHTT – SECOND SEMESTER
Where 5315, is the conversion factor for converting a Denier Metric count to Spun Silk /
Spun Rayon system.
Example:
Convert 32 Denier Metric count to Spun Silk / Spun Rayon system.
5315
=
32
= 166s
11) Conversion factor for converting Worsted count to Denier Metric system:
Length of Worsted
= (560 × 0.9144) × metres
yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
7972.22
=
Where 7972.22, is the conversion factor for converting a Worsted count to Denier Metric
system.
139
TEXTILE CALCULATIONS
Example:
Convert 40s Worsted count to Denier Metric system.
∴ Count in Denier 7972.22
=
Metric system Worsted count
7972.22
=
40
= 199.3
12) Conversion factor for converting Denier Metric count to Worsted system:
Known System Required System
Denier Metric Worsted count
Basic weight unit : 0.05 gms. 1.0 pound
OR
0.05
pound
453.59
Basic length unit : 450 metres Hank of 560 yards
OR
(450 × 1.0936) yards
Count of yarn : Denier Metric ?
7972.22
=
Where 7972.22, is the conversion factor for converting a Denier Metric count to Worsted
system.
∴ Count in Worsted 7972.22
=
system Denier Metric count
Example:
Convert 28 Denier Metric count to Worsted system.
7972.22
=
28
= 284.7s
140
DHTT – SECOND SEMESTER
13) Conversion factor for converting Linen count to Denier Metric system:
Length of Linen
= (300 × 0.9144) × metres
yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
453.59 450 1
= × ×
0.05 (300 × 0.9144)
14881.4712
=
Where 14881.471, is the conversion factor for converting a Linen count to Denier Metric
system.
Example:
Convert 40s Linen count to Denier Metric system.
∴ Count in Denier 14881.4712
=
Metric system Linen count
14881.4712
=
40
= 372
14) Conversion factor for converting Denier Metric count to Linen system:
141
TEXTILE CALCULATIONS
0.05
pound
453.59
Basic length unit : 450 metres Lea of 300 yards
OR
(450 × 1.0936) yards
Count of yarn : Denier Metric ?
14881.4712
=
Where 14881.471, is the conversion factor for converting a Denier Metric count to
Linen system.
14881.4712
=
52
= 286.18s
15) Conversion factor for converting Woollen York Shire Skein count to Denier Metric system:
Known System Required System
Woollen York Shire Denier Metric
Skein count
Basic weight unit : 6.0 pounds 0.05 gms.
OR 6/6 = 1 pound
OR
( 1 × 453.59 ) gms.
Basic length unit : Skein of 1536 yards 450 metres
OR 1536/6 = 256 yards
OR
(256 × 0.9144) metres
Count of yarn : Woollen Y.S.S. count ?
142
DHTT – SECOND SEMESTER
453.59 450 1
= × ×
0.05 (256 × 0.9144)
17439.224
=
Where 17439.223, is the conversion factor for converting a Woollen York Shire Skein
count to Denier Metric system.
Example:
Convert 250s Woollen York Shire Skein count to Denier Metric system.
∴ Count in Denier 17439.224
=
Metric system Woollen York Shire Skein count
17439.224
=
250
= 69.76
16) Conversion factor for converting Denier Metric count to Woollen York Shire Skein system:
143
TEXTILE CALCULATIONS
17439.224
=
Where 17439.223, is the conversion factor for converting a Denier Metric count to
Woollen York Shire Skein system.
Example:
Convert 90 Denier Metric count to Woollen York Shire Skein system.
17439.224
=
90
= 193.77s
17) Conversion factor for converting Asbestos (British) to Denier Metric system:
Length of Asbestos
= (50 × 0.9144) × metres
(British) yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
453.59 450 1
= × ×
0.05 (50 × 0.9144)
144
DHTT – SECOND SEMESTER
89288.83
=
Where 89288.83, is the conversion factor for converting a Asbestos (British) count to
Denier Metric system.
Example:
Convert 125s Asbestos (British) count to Denier Metric system.
∴ Count in Denier 89288.83
=
Metric system Asbestos (British) count
89288.83
=
125
= 714.31
18) Conversion factor for converting Denier Metric count to Asbestos (British) system:
89288.83
=
Where 89288.83, is the conversion factor for converting a Denier Metric count to
Asbestos (British) system.
145
TEXTILE CALCULATIONS
Example:
Convert 120 Denier Metric count to Asbestos (British) system.
89288.83
=
120
= 744s
*********
146
DHTT – SECOND SEMESTER
There are many systems of numbering yarns for different types of yarns in the industry.
Even for the same type of yarn, different systems are used in different parts of the world,
sometimes even in different parts of the same country. For instance in the case of wool – we
have Yorkshire skein, American cut, American run, American grain, Hawick cut, West England
snap, etc., systems each having different weight and length units. It is, therefore, difficult for one
engaged in any particular industry or trade to know readily the comparative size or fineness of
even the same type of yarns, when the count is expressed in a system other than what is
accustomed to or which is not prevalent in the trade or industry, unless the count is converted
into the system what is in practice. Further, the basis of length and weight units in the majority
of cases are such as will involve odd calculations for ascertaining the counts or converting
counts in one system to another. Besides, in the case of rayon where the yarn is composed of a
number of filaments, it is difficult to use any of the existing system for expressing the counts of
the filaments as well as that of the yarn. Difficulty also arises in the calculations of union yarns
made from fibres or yarns of more than one type. Attempts were therefore, made to evolve an
universal numbering system, which can be used for expressing the counts of filaments as well as
that of silvers, rovings, yarns, etc., of all types and in all trades and industries irrespective of the
material whether cotton, jute, wool, silk, rayon, etc., of which the yarns are composed. Besides,
the universal system should be capable of being adopted by different countries of the world.
With these points in view, several systems were proposed all of which are based more or less on
decimal system which would reduce or altogether eliminate odd calculations involved in
determining count of yarns. Of these, “Grex” system had gained more support in U.S.A. for
adoption than others. The B.S.I. (British Standard Institute) and I.S.I. (Indian Standard
Institute), on the other hand, favoured tex system.
The International Standardisation Organization (I.S.O.) some years back, have approved
for adoption of the tex system for expressing the counts of yarns. For expressing the counts of
roving filaments and fibres, etc., multiple and submultiple units, i.e. kilotex and millitex as
applicable, may be used where necessary.
The I.S.I. has adopted the tex system as the national standard for expressing the counts of
yarns. In the specifications of textile materials and yarns prepared and issued by them, they
show the count of yarns invariably in the tex system. The I.S.I. has also adopted kilotex and
millitex to indicate the counts of coarse and fine textile materials like rovings and man-made
filaments respectively so that the count number may not be unusually too large or too small.
The B.S.I. and a number of standardization institutions of different countries of the world have
also adopted the tex system for expressing the counts of yarn.
Since in the tex system, the length and weight units are expressed in the metric system,
the best advantage can be obtained if the countries, adopting this system of numbering yarns,
adopt metric system as well for weight, length and other dimensional measurements.
The table below shows the weight and length units of different universal systems which
were earlier proposed by the U.K. and the U.S.A. The tex system, however, has got approval for
adoption as the universal count system and has been adopted by a number of countries of the
world, like U.K., India and so on.
147
TEXTILE CALCULATIONS
TABLE
Weight in gms./1
=
Length in metres/1000
Tex system of numbering yarns being used for ascertaining count of yarns ; while
millitex system for denoting fineness of fibres and kilotex for silver, rovings etc.
Millitex : Number of milligrams per 1000 metres ; 1.0 Millitex = 0.001 Tex
Kilotex : Number of Kilograms per 1000 metres ; 1.0 Kilotex = 1000 Tex
Example: 1
If the weight of 400 metres of yarn is 6.0 gms., calculate its count in Tex system.
The given details are:
Length of yarn = 400 metres
148
DHTT – SECOND SEMESTER
6.0 1000
= ×
1.0 400
= 15
Example: 2
Calculate the length of 340 gms. of nylon yarn, whose count is 20 Tex.
The given details are:
Weight of yarn = 340 gms.
Count of yarn = 20 Tex
Length of yarn = ?
340 1000
= ×
1.0 20
= 17000 metres
OR
17000/1000 = 17 kilometres
Since, 1000 metres = 1.0 kilometre
Example: 3
What is the weight of 35 kilometres of terylene yarn, whose count is 8.4 Tex.
The given details are:
Length of yarn = 35 kilometres OR
(35 × 1000) metres
Count of yarn = 8.4 Tex
Weight of yarn = ?
Length in metres
Weight of yarn = × Count in Tex system
1.0
(35 × 1000)
= × 8.4
1000
= 294 grams.
149
TEXTILE CALCULATIONS
Example: 4
If 27432 yards of acetate yarn weighs 240 grams. What is its count in Tex system ?
The given details are:
Length of yarn = 27432 yards OR
(27432 × 0.9144) metres
Weight of yarn = 240 gms.
Count of yarn in Weight in gms. 1000
= ×
Tex system 1.0 Length in metres
240 1000
= ×
1.0 (27432 × 0.9144)
= 9.57
Example: 5
Calculate the count of 5000 yards of cotton yarn in Tex system, if it weighs 10 ounces.
The given details are:
Length of yarn = 5000 yards OR
(5000 × 0.9144) metres
Weight of yarn = 10 ounces OR
(453.59 × 10)
gms.
16
Count of yarn in
= ?
Tex system
Count of yarn in Weight in gms. 1000
= ×
Tex system 1.0 Length in metres
= 62
Weight in gms./1
=
Length in metres/10,000
150
DHTT – SECOND SEMESTER
Weight in pounds/1.0
=
Length in yards/10,00,000
151
TEXTILE CALCULATIONS
Definition:
Count is the number of length units each of 1000 yards per pound
Calculation:
Number of length units each of
Count =
1000 yards per pound
Length in yards/1000
=
Weight in pounds/1.0
Length in yards 1.0
= ×
1000 Weight in pounds
……..1.0
By cross multiplication of the above formula, we get that:
Weight in milligrams/1
=
Length in metres/1000
152
DHTT – SECOND SEMESTER
And,
Length in metres Count in
Weight in milligrams = ×
1000 millitex system
..……3.0
Weight in kilograms/1
=
Length in metres/1000
*********
1) Conversion factor for converting New English cotton count to Tex system:
(Indirect count to Direct system)
Convert the basic length and weight units of the known system into the basic length and
weight units respectively of the required system. Calculate the total length of yarn of the known
count of yarn per unit weight. Then ascertain the count of yarn in required system as indicated
in the following example:
153
TEXTILE CALCULATIONS
590.54 590.5
= OR
Where 590.5, is the conversion factor for converting a New English cotton count to
Tex system.
Example:
Convert 20s New English cotton count to Tex system.
590.5
=
20
= 29.5
2) Conversion factor for converting Tex count to New English cotton system:
(Direct count to Indirect system)
Convert the basic length and weight units of the known system into the basic length and
weight units respectively of the required system. Calculate the total weight of yarn of the known
count per unit length. Then ascertain the count of yarn in required system as indicated in the
following example:
154
DHTT – SECOND SEMESTER
590.5
=
Where 590.5, is the conversion factor for converting a Tex count to New English
cotton system.
Example:
Convert 40 Tex count to New English cotton system.
590.5
=
40
= 14.76s
3) Conversion factor for converting New French cotton count to Tex system:
Known System Required System
Nf. cotton Tex count
Basic weight unit : 500 gms. 1.0 gm.
Basic length unit : Hank of 1000 metres 1000 metres
Count of yarn : Nf. ?
155
TEXTILE CALCULATIONS
500
=
Where 500, is the conversion factor for converting a New French cotton count to
Tex system.
Example:
Convert 17s New French cotton count to Tex system.
500
=
17
= 29.4
4) Conversion factor for converting Tex count to New French cotton system:
500
=
156
DHTT – SECOND SEMESTER
Where 500, is the conversion factor for converting a Tex count to New French
cotton system.
Example:
Convert 50 Tex count to New French cotton system.
500
=
50
= 10s
Length of Decimal
= (1000 × 0.9144) × metres
yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
453.59 1000 1
= × ×
1.0 (1000 × 0.9144)
496.05
=
Where 496.05, is the conversion factor for converting a Decimal count to Tex system.
157
TEXTILE CALCULATIONS
Example:
Convert 18s Decimal count to Tex system.
496.05
=
18
= 27.56
496.05
=
Where 496.05, is the conversion factor for converting a Tex count to Decimal system.
Example:
Convert 25 Tex count to Decimal system.
∴ Count in Decimal 496.05
=
system Tex count
496.05
=
25
= 19.84
158
DHTT – SECOND SEMESTER
Length of Metric
= 1000 × metres
yarn per 1000 gms.
Weight of yarn = 1000 gms.
∴ Count of yarn in Weight in gms. 1000
= ×
Tex system 1.0 Length in
metres
1000 1000 1
= × ×
1.0 1000
1000
=
Where 1000, is the conversion factor for converting a Metric count to Tex system.
Example:
Convert 50s Metric count to Tex system.
1000
=
50
= 20
159
TEXTILE CALCULATIONS
Where 1000, is the conversion factor for converting a Tex count to Metric system.
Example:
Convert 200 Tex count to Metric system.
1000
=
200
= 5s
9) Conversion factor for converting Spun Silk / Spun Rayon count to Tex system:
160
DHTT – SECOND SEMESTER
590.5
=
Where 590.5, is the conversion factor for converting a Spun Silk / Spun Rayon count to
Tex system.
Example:
Convert 100s Spun Silk / Spun Rayon count to Tex system.
590.5
=
100
= 5.9
10) Conversion factor for converting Tex count to Spun Silk / Spun Rayon system:
590.5
=
Where 590.5, is the conversion factor for converting a Tex count to Spun Silk / Spun
Rayon system.
161
TEXTILE CALCULATIONS
Example:
Convert 40 Tex count to Spun Silk / Spun Rayon system.
590.5
=
40
= 14.76s
Length of Worsted
= (560 × 0.9144) × metres
yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
885.8
=
Where 885.8, is the conversion factor for converting a Worsted count to Tex system.
Example:
Convert 32s Worsted count to Tex system.
∴ Count in Tex 885.8
=
system Worsted count
162
DHTT – SECOND SEMESTER
885.8
=
32
= 27.68
885.8
=
Where 885.8, is the conversion factor for converting a Tex count to Worsted system.
Example:
Convert 25 Tex count to Worsted system.
885.8
=
25
= 35.42s
163
TEXTILE CALCULATIONS
Length of Linen
= (300 × 0.9144) × metres
yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
1653.51
=
Where 1653.51, is the conversion factor for converting a Linen count to Tex system.
Example:
Convert 18s Linen count to Tex system.
∴ Count in Tex 1653.51
=
system Linen count
1653.51
=
18
= 91.86
164
DHTT – SECOND SEMESTER
1653.51
=
Where 1653.51, is the conversion factor for converting a Tex count to Linen system.
1653.51
=
38
= 43.51s
15) Conversion factor for converting Woollen York Shire Skein count to Tex system:
165
TEXTILE CALCULATIONS
453.59 1000 1
= × ×
1.0 (256 × 0.9144)
1937.7
=
Where 1937.67, is the conversion factor for converting a Woollen York Shire Skein count
to Tex system.
Example:
Convert 150s Woollen York Shire Skein count to Tex system.
∴ Count in Tex 1937.7
=
system Woollen York Shire Skein count
1937.7
=
150
= 12.9
16) Conversion factor for converting Tex count to Woollen York Shire Skein system:
166
DHTT – SECOND SEMESTER
1937.7
=
Where 1937.7, is the conversion factor for converting a Tex count to Woollen York Shire
Skein system.
Example:
Convert 120 Tex count to Woollen York Shire Skein system.
1937.7
=
120
= 16.15s
Length of Asbestos
= (50 × 0.9144) × metres
(British) yarn per pound
Weight of yarn = ( 1 × 453.59 ) gms.
453.59 1000 1
= × ×
1.0 (50 × 0.9144)
167
TEXTILE CALCULATIONS
9921
=
Where 9921, is the conversion factor for converting a Asbestos (British) count to Tex
system.
Example:
Convert 250s Asbestos (British) count to Tex system.
∴ Count in Tex 9921
=
system Asbestos (British) count
9921
=
250
= 39.68
18) Conversion factor for converting Tex count to Asbestos (British) system:
9921
=
Where 9921, is the conversion factor for converting a Tex count to Asbestos
(British) system.
168
DHTT – SECOND SEMESTER
Example:
Convert 300 Tex count to Asbestos (British) system.
9921
=
300
= 33s
19) Conversion factor for converting Denier Metric count to Tex system:
= 0.1111 ×
Where 0.1111, is the conversion factor for converting a Denier Metric count to
Tex system.
∴ Count in Tex
= 0.1111 × Denier Metric count
system
Example:
Convert 100 Denier Metric count to Tex system.
∴ Count in Tex
= 0.1111 × Denier Metric count
system
= 0.1111 × 100
= 11.11
169
TEXTILE CALCULATIONS
20) Conversion factor for converting Tex count to Denier Metric count:
= 9.0 ×
Where 9.0, is the conversion factor for converting a Tex count to Denier Metric system.
∴ Count in Denier
= 9.0 × Tex count
Metric system
Example:
Convert 20 Tex count to Denier Metric system.
∴ Count in Denier
= 9.0 × Tex count
Metric system
= 9.0 × 20
= 180
********
Miscellaneous Example:
Example: 1
The weight of 1260 yards of cotton yarn was found to be 12 gms. Calculate its count in
the following systems.
(a) Metric (b) Denier Metric (c) Worsted (d) Tex (e) Linen
(f) New English (g) Dram (h) Decimal
a) Count of yarn in Metric system:
Length in metres 1000
Count of yarn in Metric system = ×
1000 Weight in gms.
170
DHTT – SECOND SEMESTER
= 96s
= 93.74s
= 85s
= 10.42s
= 158.76s
= 56.7s
171
TEXTILE CALCULATIONS
= 5.38s
= 47.63s
*********
Reference Books:
1) Weaving Calculations
by R. Sen Gupta
2) Textile Mathematics – Vol. I, Vol. II and Vol. III
by J.E. Booth
3) Textile Mathematics – Vol. I
by Shri E. Vadivelu
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