TL-280

High Temperature Sprayable Flake Glass Vinyl Ester Lining

PRODUCT DESCRIPTION
TL-280 is a high performance, flake glass vinyl ester lining system,
utilizing carefully selected and sized glass flake reinforcement which
maximizes permeation resistance and physical properties. TL-280 is
specially formulated to withstand high temperatures, wet gas and
chemical exposures found in wet FGD systems. This unique
formulation is suitable for service up to 280°F in wet FGD service and
will withstand dry service temperatures up to 380°F (with higher
excursions.)

TYPICAL USES
TL-280 provides a tough, durable lining system that protects properly
prepared and primed substrates from high temperature chemical
attack. The product is especially suited for use in high temperature
service such as FGD systems, oxidizing acid service including nitric or
chromic, and in acid bleach environments such as chlorine dioxide
and acid/solvent solutions.

HANDLING
CHARACTERISTICS
TL-280 is best applied with plural component (catalyst injection) spray
equipment. Conventional spray equipment is better suited for smaller
areas and repairs. The product can be applied by brush or roller for
areas requiring stripe coating and touch-up or when used for “cutting
in” small areas. However, areas applied by brush or roller will have a
rough texture finish and will be different in appearance than the spray
applied lining.

TYPICAL PROPERTIES
Solids by Volume 82% + - 3% mixed.
Tensile strength 6,000 PSI
Tensile elongation 0.3 – 0.4%
Bond strength to steel 1,400 – 1,700 PSI
Bond strength to concrete Concrete cohesive
failure
Flexural strength 12,500 PSI
Permeability ( perm-inch) ASTM E-96 0.0005
Shelf life @ 70°F 4 months
Color off white/gray
Pot life @ 70°F 35-45 minutes
Tack free at 70°F 4 – 6 hours
Final Cure 75%; 24 hours
100%; 7 days
Primer Primer 205

PACKAGING & STORAGE

TL-280 is a two-component material consisting of Part A (resin) and
Part B (catalyst). TL-280 is packaged in 1 gallon, 5 gallon and drum
quantities. Proper storage of these materials is critical to handling
characteristics and performance. Store all components in unopened
TL-280 Page 1 of 5
 containers in a dry place, at 50-75°F, out of direct sunlight, and protect
from the elements. Keep away from heat and flame. 24 hours before
use, narrow the storage temperature to 70-80°F to facilitate handling
and sprayability of the product. This product has a shelf life of 4
months when properly stored.

BID SPECIFICATION GUIDE

Use TL-280 as manufactured by Blome International O’Fallon Mo. Use
in accordance with manufactures most currently published technical
product information.

APPLICATION GUIDELINES

JOB SITE ENVIRONMENTAL

CONDITIONS
The temperature of the surface to be lined and the ambient air
temperature must be at least 50°F while applying this product and as
it cures. Monitor weather conditions and dew point. Stop the
application if the temperature falls within 5°F of the dew point. Use
dehumidification and/or temperature control if necessary to meet this
requirement.

JOB SITE STORAGE OF

MATERIALS
Proper storage of these materials is critical to handling characteristics
and performance. Store all components in unopened containers in a
dry place, at 50-75°F, out of direct sunlight, and protect from the
elements. Keep away from heat and flame. 24 hours before use,
narrow the storage temperature to 70-80°F to facilitate handling and
sprayability of the product.

SURFACE PREPARATION
Steel: Steel surfaces intended for lining application must be clean and
free of oil, grease, dirt, rust, mill scale, salts, other coatings, corrosion
products and other deleterious substances. Welds and weld splatter
must be ground smooth. Avoid skip welds. Grind all sharp projections
and round all corners to a 1/8” radius. All steel to be lined must be
abrasive blasted to white metal finish (NACE no. 1, SSPC SP5) with
a 2-4-mil sharp anchor profile. Mask all areas that are not to be lined.

Concrete: New concrete must cure a minimum of 28 days. Concrete

surfaces should be abrasive blasted to provide a sound surface with
a texture similar to medium grit sandpaper. Surfaces must be dry. All
voids, pits, rock pockets and honeycombed surfaces should be filled
with Blome CP-100, CP-110HB or CP-110HB vinyl ester mortar prior
to application of TL-280.

PRIMING/SURFACE REPAIR
Mix and apply primer by brush, roller or spray. Apply at 6-8 mils. Do
not allow primer to puddle. Coverage rate should be 200 – 250 square
feet per gallon. Allow primer to cure tack free before proceeding with
application of TL-280.

When priming concrete, it is important to apply the primer when

ambient and substrate temperatures are declining. Apply sufficient
amount of primer to seal the surface of the concrete without creating
puddles. This may require more than one coat of primer depending on
the porosity of the concrete. If more than one coat is necessary, allow
each coat to cure tack free before applying the next coat.

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 After the last coat of primer has cured tack free, fill any voids in the
concrete surface using Blome CP-100 vinyl ester mortar and allow to
cure tack free before application of TL-280.

APPLICATION
Blome TL-280 is a high viscosity material and requires special
measures to be taken during application. Application methods include
conventional airless and plural component (catalyst injection). Use
multidirectional passes to ensure positive coverage and proper film
build.

Apply TL-280 in a minimum of two coats allowing each coat to cure

tack free before applying the next coat. The maximum thickness of a
single coat on a vertical surface will be 30 mils at 75-85°F.
Catalyst Injection Spray Equipment

Stir Part A to a smooth, uniform consistency and color using a Jiffy

type mixer. (Note – Resin and Catalyst are not premixed when using
catalyst injection equipment).

SINGLE COMPONENT SPRAY

RECOMMENDED FOR TOUCH-UP
ONLY Conventional airless heavy-duty spray equipment:

Pump ratio: min 60:1 (See Note below)

Pump output: min. 12 litres/minute (theoretical)
Input pressure: min. 6 bar/90 psi
Spray hoses: max. 50 metres/100 feet, 3/8" internal diameter,
nylon lined
max. 3 metres/10 feet, 1/4" internal diameter
Nozzle pressure: 2800 psi at 25°C/77°F
Regular surfaces:
Nozzle size:. 033" through .039" reversible tip
Fan angle: 40-60°

(Airless spray data are indicative and subject to adjustment)

Filter: Surge tank filter and tip filter should be removed.

Note: Avoid the use of a suction hose. The use of a S.S hopper is
best.

The pump should preferably be fitted with leather seals although

Teflon (PTFE) seals are acceptable for small jobs.

Pump ratio 60:1 is recommended, however, if only 45:1 is available, it

is recommended to shorten the hoses to 15 metres/50 feet (Min. ½”
internal diameter). Before application starts, the filter should be
removed and hoses should be washed with MEK. MIXING
Conventional (Single Component) Spray Equipment

Using a Jiffy-type mixer, stir Part A for 1-2 minutes until a smooth,
uniform consistency and color is achieved.

For every gallon of Part A, add 2-4 ounces of Part B (catalyst),

and mix thoroughly for 2-3 minutes (note: catalyst is supplied in pre-
measured containers in quantities of 3 oz. catalyst per gallon of resin).

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 Be sure to scrape the sides and bottom of the mixing pail to ensure
thorough mixing. Do not whip air into mix.

Pot life of the mixture using 2 ounces of Part B per gallon of resin
will be approximately 35-45 minutes at 75°F (significantly less at
elevated temperatures). The longer the material is in the pail after
mixing, the shorter the pot-life will be…USE IMMEDIATELY. Do not
mix more material than can be used in 25-35 minutes at 75°F. Material
that has begun to set cannot be thinned with additional resin or
solvent.

All tools, mixing equipment, gloves and application equipment

should be cleaned up immediately using a citrus or biodegradable
cleanser, with hot water, while material is still wet. If material begins
to cure, solvent-based cleaners will be required for removal.

CATALYST INJECTION

Catalyst Injection Rig: RECOMMENDED APPLICATION METHOD

For spray application of TL-280 -- the use of a High Production

Catalyst Injection Spray Unit is highly recommend. CI pump should
be equipped with a 7.5 gal S.S material hopper/w cover and inline
material heater. The use of insulated/heated hose set is
recommended for spray applications in cool weather. (For optimal
atomization, warm TL-280 base resin to 90F prior to spray
application.) Pump should be capable of maintaining 2,800 to 3,200
psi at the spray tip. A Century AA gun w/tungsten carbide needle and
seat w/ 4409 fluid nozzle, .028 external catalyst injector works well for
spraying TL-280

Typical nozzle sizes range from 3609 to 4409

SPRAY METHOD

Use multidirectional passes to ensure positive coverage and proper

film build. Apply TL-280 in a minimum of two coats allowing each coat
to cure tack free before applying next coat. The base coat should be
applied at 25-30 mils.

INTER-COAT PREP
When applying subsequent coats, allow previous coat to cure firm to
the touch. If surface is not contaminated and has not cured beyond 72
hours at an average temperature of 75°F, no inter-coat prep is
required. If surface has been exposed to contamination or has cured
beyond 72 hours or has been exposed to direct sunlight for over 4
hours do the following: Remove any contamination and mechanically
abrade by sanding or lightly abrasive blasting the surface to be coated.

INSPECTING FOR PINHOLES

Spark test cured lining at 100 volts per mil. Mark all pinholes and repair
using the following touch-up procedure. Retest only the areas that
have been repaired.

TOUCH-UP OR RECOATING
Allow material to cure firm to the touch. If surface is not contaminated
and has not cured beyond 72 hours at an average temperature of
75°F, no inter-coat prep is required. If surface has been exposed to
contamination or has cured beyond 72 hours or has been exposed to
direct sunlight for over 4 hours do the following: Remove any

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 contamination and mechanically abrade. Apply lining material and
allow to cure.

CLEANUP
Clean tools and equipment with nonflammable chlorinated solvents
before material begins to set.

SAFETY PRECAUTIONS
The various components of TL-280 products present health and safety
hazards if they are handled improperly. Do not store, mix or use near
open flame, sparks or heat source. Keep all containers closed when
not in use. Always wear safety glasses, proper respirator, protective
clothing and rubber gloves while mixing or applying these products.
Refer to Material Safety Data Sheet prior to using these products.

WARRANTY

We warrant that our goods will conform to the description contained in

the order and that we have good title to all goods sold. Our material
data sheets and other literature are to be considered accurate and
reliable, but are used as guides only. WE GIVE NO WARRANTY OR
GUARANTEE, WHETHER OF MERCHANT ABILITY OR FITNESS
OF PURPOSE OR OTHERWISE, AND WE ASSUME NO LIABILITY
IN CONNECTION THEREWITH. We are happy to give suggestions
for applications; however, the user assumes all risks and liabilities in
connection therewith regardless of any suggestion, we may give. We
assume no liability for consequential or incidental damages. Our
liability, in law and equity, shall be expressly limited to the replacement
of non-conforming goods at our factory, or at our sole option, to
repayment of the purchase price of the non-conforming goods.

Revised: June 6, 2022

Supersedes: All previous revisions

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