CIVE 202 Tutorial 3 Fatigue & Aggregates
CIVE 202 Tutorial 3 Fatigue & Aggregates
CIVE 202 Tutorial 3 Fatigue & Aggregates
CONSTRUCTION
MATERIALS
TUTORIAL 3- FATIGUE &
AGGREGATES
OUTLINE
1. Fatigue
2. Creep
3. Aggregates and Concrete
4. Quiz #3
5. Correcting Quiz #3
FATIGUE
• Materials contain
microscopic defects
• Microscopic defects may
experience increased
localized stresses
• If local stresses too high,
cracks can form
• Repeated application (cyclic
loading) at stress levels will
progressively open
• When crack propagates
beyond member capacity
resistance- sudden failure
FATIGUE
1. Crack initiation- When localized material resistance isn’t
sufficient to withstand localized load
• Around flaws, discontinuities, corners
2. Crack Propagation- Repeated cyclic loading will ‘work’
the crack open
• Each cycle will gradually widen crack, creating ‘beach’
patterns
• Deformations permanent- energy lost in propagating
crack
• Resisting area reduced until brittle failure
http://materials.open.ac.uk/mem/images/images_fat/01.jpg
http://materials.open.ac.uk/mem/mem_mf7.htm
FATIGUE
• Fatigue Limit – For ferrous alloys and low
stresses, cycles may be infinite without
fatigue failure
• Other materials will exhibit fatigue
depending on stress and cycles
• Fatigue behavior can be represented in
stress-cycle diagrams
http://www.efunda.com/formulae/solid_mechanics/fatigue/fatigue_highcycle.cfm
CREEP
• Long-term plastic deformation under sustained loads below
yield point
• Caused by constant loads for long periods of time
• More creep at higher temperatures (more energy for
plastic deformation)
• More creep at higher loads- more energy for deformation
• Creep failure is a deformation one- Time dependant process
• Long term strain may warp structure beyond design
restraints
• May eventually deform beyond material resistance
http://en.wikipedia.org/wiki/File:3StageCreep.svg
AGGREGATE
PROPERTIES
• Cheapest Ingredient in Concrete and Asphalt
• Incredible diversity of aggregate sources
• Wide variation in material properties based on specific
aggregate
• Natural sources
• Naturally occurring (mined in situ like gravel or sand)
• Artificially made- Crushed, sorted, washed, etc..
• Artificial sources
• Industrial waste
• Recycled
• Specially produced
AGGREGATE
PROPERTIES
• Basic aggregate characteristics based
on rock type
• Sedimentary
• Limestone, Sandstone
http://geo.browardcentralscience.org/rocks/gneiss.jpg
• Metamorphic
• Slate, Gneiss, Marble
• Igneous
• Basalt, granite
Things desirable for ENGINEERING
• Strength, hardness
• Dimensional and Chemical
Stability
• No deleterious effects in use
http://images.nationalgeographic.com/wpf/media-live/photos/000/011/cache/sandstone-swirls_1180_990x742.jpg
AGGREGATE
PROPERTIES
THE BASICS
• Shape
• Texture
• Density
• Size
• Water Content
AGGREGATE
PROPERTIES
AGGREGATE
PROPERTIES
SHAPE
• Smooth, rounded shapes
• Low Surface to Volume ratio
• Fewer edges, discontinuities, corners
• EFFECT IN CONCRETE
• Less inter-aggregate contact in mixing more
workability in plastic concrete
• Less surface bonding area in hardened state
Decreased hardened mechanical properties
• Less cementitious material required to fully coat
surface area
AGGREGATE
PROPERTIES
SHAPE
Rough, angular, irregular shapes
• High Surface to Volume Ratio
• Many edges, discontinuities , faces
• EFFECT IN CONCRETE
• More inter-aggregate contact in mixing less
workability in plastic concrete
• More surface bonding area in hardened state
Increased hardened mechanical properties
• More cementitious material required to fully coat
surface area
• Too irregular may induce stress concentrations
AGGREGATE
PROPERTIES
Texture
• Smooth surfaces provide more workability (less friction)
• Less surface-cement interlock with smooth surfaces
• Rough surfaces are less workable (more friction)
• More surface-cement interlock with rough surfaces- better
mechanical properties
AGGREGATE
PROPERTIES
Density
• Choice of aggregates will determine if concrete is
lightweight, regular or heavy
• In practice, density measurements include nonconnected
pores
• Apparent Specific Gravity (ASG)- Density based on solid
material- no pores
• Bulk specific gravity (BSG)- Density based on solid+ pore
phases (including water)
• All specific gravity values normalized with water at SATP
AGGREGATE
PROPERTIES
• Size
• Since aggregate come in enormous variety of
sizes, engineers need a standard method of
specifying sizes for aggregates
• Maximum size determined by specific
application
• Larger maximum aggregate allowed- smaller
amount of bulk volume made up of paste
• Different applications call for different
combinations of sizes.
AGGREGATE
PROPERTIES
Grading Curves
• Aggregate sample is sifted through progressively smaller
sieves
• Amount of material retained on individual sized sieve is
recorded.
• The total % of material passing through each individual sieve
can then be calculated
• Sieve size versus cumulative percent passing gives rise to
Grading Curves
• Roughly divided into Coarse ( greater than 5mm) and Fine
(less than 5 mm)
AGGREGATE
PROPERTIES
• Continuous
AGGREGATE
PROPERTIES
AGGREGATE
PROPERTIES
• Uniform
AGGREGATE
PROPERTIES
AGGREGATE
PROPERTIES
Gap Graded
AGGREGATE
PROPERTIES
AGGREGATE
PROPERTIES
Moisture Content
• Aggregates are not perfectly dense, they are capable of
absorbing water into tiny pores in the surface.
• This water will contribute to a concrete mix
• Affecting W/C ratio!
• Therefore critical to know exactly how much water is absorbed
into aggregates before mix!
• Engineers use specific moisture states to aid in
calculation
AGGREGATE
PROPERTIES
WOD , WAD , WSSD , WWET
AGGREGATE
PROPERTIES
• WAD and WWET have moisture contents that are variable
• WOD and W SSD only exist at one point and are constant!
• Gives us ability to calculate maximum theoretical absorbsion!
𝑊𝑆𝑆𝐷 − 𝑊𝑂𝐷
𝐴=
𝑊𝑂𝐷
• This gives us our definition of Absorpsion: Amount of
moisture an aggregate can absorb expressed as a
proportion (percentage) of the dry unit weight