Monthly Progress Report

PT. SMELTING – GRESIK

NEW SULPHURIC ACID PLANT 1,350 TPD
10. 2022

VENDOR: BUENO TECHNOLOGY INDONESIA

Equipment Name: PTFE LINING PIPES, FITTINGS

Delivery date:

a. Contractual delivery date: 21 Dec 2022 (partially), FCA Project Site

b. Current forecasted delivery date: 21 Dec 2022 (partially), FCA Project Site

Engineering status: 75%

Procurement status: 50%

Production status: 62%

Test & Inspection status: 56%

Package & Transport status: 0%

Description and photos of progress completed during this reported period:

a. Engineering: Bill of Material is completed 75%.

b. Material Procurement:

Major components

- Under Progressing production fitting

- ready to process production (spool)
- some item has hold to lining, waiting for dimension approve from IKPT’s Licensors
- PTFE Lining parallel from approved fitting and spool
 c. Material Delivery:

The delivery will be slippage cause there some changes pipe length. Estimated on 21 Dec 2022

d. Fabrication:

- Start production on 01 Aug 2022 for (PTFE Lining Spool)

- Most of the items are still waiting for approval, the rest are already in production. there is a
spool that has been produced but the lining process is still waiting for approval because
there is a change in length
- Fitting and other product will be produce after revised drawing approved
- On 15 August 2022, we have returned GA Drawing with document number 4EXP-V-500-
139-01-003 Revision 2. Those are some hold item to produce and changed dimension. We
need to extend time for following the comment within manufacturing

e. Inspection & testing:

- Has process to spark test and Hydro pressure test

f. Painting & Final Packaging:

- Painting based on painting specification allow 4EXP-V-500-139-01-012 Painting Procedure

and Catalogue of the paint
- Packaging will provide base on documentation number 4EXP-V-500-139-01-007 Packing
Preservation & Shipping Procedure

Outstanding issues:

a. Waiting more drawing revision approval

b. Fitting and another component waiting approval to started production
c. The manufacture is under produce Pipe Spool
d. The spool production process was delayed for several days while waiting for approval for the
spool length. Some of the spools that have been approved will be processed further. For spools
that have previously been approved but there are long changes, they will be implemented
immediately but require additional time.
e. The fitting production is under progressing
f. Half quantity of the spool has been lined

Planned activities for the next month:

a. Engineering: Production process and test

b. Material Procurement: Finishing order

c. Material Delivery: has packing to shipment for

 d. Fabrication: Production process and parallel by drawing revision review and approvals
DESCRIPTION / PICTURES START AND FINISH
Material ready to
production process
29/07/2022

Spool Material
Material ready to
production process
29/07/2022

Flange Material
On Hold Lining
Process and waiting
some fix length
05/08/2022

Spool–
Fitting Producing
90° Elbow and Tee
15/09/2022

Spool Pipe
Prepared for liing
process
27/09/2022
 Spark Test for Fitting

Hydropressure Test

Ready for Shipment

e. Inspection & testing:

- FAT at workshop Bueno Indonesia will be scheduled on 12 December 2022

f. Painting & Final Packaging:

-
g. Summary Progress

Description Start Date Remarks

Finish Production 30 October 2022 List Attached
Inspection and QC 01 November 2022 Partially Item
Packing and Shipping 02 November 2022 Partially Item
FAT 12 December 2022 Partially Item
 FITTING
No Description Item Length Qty
1 SPACER RING PTFE LINED ANSI 150
DN300 81mm 2
DN400 105mm 1
DN100 25mm 30
DN50 25mm 11
DN80 25mm 10
DN80 38mm 1
DN25 25mm 42
TOTAL 97
2 PTFE LINED RED ECCENTRIC ANSI 150
DN40 X DN25 1
TOTAL 1
3 PTFE LINED RED CONNCENTRIC ANSI 150
DN40 X DN25 1
DN25 X DN15 1
TOTAL 2
4 PTFE LINED TEE ANSI 150
DN100 X DN25 1
DN25 X DN25 7
DN100 X DN100 4
DN100 X DN50 1
DN100 X DN80 3
TOTAL 16
5 PTFE LINED 45DEG ELBOW ANSI 150
DN25 3
TOTAL 3
6 PTFE LINED 90DEG ELBOW ANSI 150
DN25 36
DN40 1
DN50 12
DN80 10
DN100 37
TOTAL 96

Grand Total 215
 LIST READY SHIPMENT
PIPE SPOOL
PTFE LINED PIPE SPOOL LENGTH QTY
1 DN25 6096MM 2
2 DN25 225MM 1
3 DN50 271MM 1
4 DN100 435MM 1
5 DN100 1145MM 2
6 DN100 1226MM 1
7 DN100 1960MM 1
8 DN100 1102MM 1
9 DN100 524MM 1
10 DN100 1134MM 1
11 DN100 2290MM 1
12 DN100 878MM 1
13 DN100 6096MM 2
14 DN100 3817MM 1
15 DN100 526MM 1
16 DN100 587MM 1
17 DN100 1108MM 1
18 DN100 1030MM 1
19 DN100 1940MM 1
20 DN100 1085MM 1
21 DN100 5648MM 1
22 DN100 2459MM 1
23 DN100 372MM 1
24 DN100 4140MM 1
25 DN100 1314MM 1
26 DN100 195MM 1
27 DN100 445MM 2
28 DN100 507MM 1
29 DN100 491MM 1
30 DN100 2612MM 1
31 DN100 292MM 1
32 DN25 630MM 1
33 DN25 1494MM 1
34 DN25 425MM 1
35 DN25 635MM 1
36 DN25 171MM 1
37 DN25 227MM 1
38 DN25 340MM 1
39 DN25 270MM 1
40 DN25 1135MM 1
41 DN25 312MM 1
42 DN25 198MM 1
43 DN25 2447MM 1
44 DN25 267MM 1
45 DN25 124MM 1
46 DN25 247MM 1
47 DN25 215MM 1
48 DN25 84MM 1
49 DN25 127MM 1
50 DN25 3735MM 1
51 DN25 985MM 2
52 DN25 935MM 1
53 DN25 544MM 1
54 DN25 2090MM 1
55 DN25 421MM 1
56 DN25 1235MM 1
57 DN50 870MM 1
58 DN50 835MM 1
59 DN50 535MM 1
60 DN50 256MM 1
61 DN50 243MM 1
62 DN50 807MM 1
63 DN50 920MM 1
64 DN50 1673MM 1
65 DN80 773MM 1
66 DN80 1096MM 1
67 DN80 431MM 1
68 DN80 1251MM 1
69 DN80 741MM 1
70 DN80 1384MM 1
71 DN80 963MM 1
72 DN80 215MM 1
73 DN80 515MM 1
74 DN80 307MM 1

Grand Total 79
ID Task Name Duration Start Finish % Jul '22 Aug '22 Sep '22 Oct '22 Nov '22 Dec '22 Jan '23 Feb '23 Mar '23 Apr '23
Complete 26 03 10 17 24 31 07 14 21 28 04 11 18 25 02 09 16 23 30 06 13 20 27 04 11 18 25 01 08 15 22 29 05 12 19 26 05 12 19 26 02
1 IKPT ‐ New Sulfuric Acid Plant 1.350 TPD Project 78 days 13/07/22 28/10/22 58%
2 Pre Production 5 days 05/07/22 11/07/22 80%
3 Technical Approval 5 days 05/07/22 11/07/22 70% Engineering

4 Technical Datasheet 5 days 05/07/22 11/07/22 90% Engineering

5 Approval Drawing 5 days 05/07/22 11/07/22 80% Engineering

6 Inventory Management 3 days 11/07/22 13/07/22 72%

7 Inventory Process Non Stock 1 day 11/07/22 11/07/22 60% Manufacturing;Purchasing

8 Incomming Material 1 day 12/07/22 12/07/22 75% Manufacturing;Purchasing

9 Inspection Material & Dimension 1 day 13/07/22 13/07/22 80% 13/07

10 Production Process 78 days 13/07/22 28/10/22 62%

11 Pipe & Fitting Production 78 days 13/07/22 28/10/22 65%
12 Pipe Production Process 10 days 13/07/22 26/07/22 50% Manufacturing

13 Fitting Production Process 10 days 21/07/22 03/08/22 80% Manufacturing

14 PTFE Solid Material Production Process 10 days 27/07/22 09/08/22 60% Manufacturing

15 Surface & Visual Inspection 4 days 10/08/22 15/08/22 75% 15/08

16 Lining Process 10 days 16/08/22 29/08/22 72%

17 Material Processing 4 days 16/08/22 19/08/22 70% Manufacturing

18 Measure Length, Dia Inner and Outer 3 days 18/08/22 22/08/22 70% Manufacturing

19 Mold Making Process 3 days 23/08/22 25/08/22 75% Manufacturing

20 Mold Filling 3 days 24/08/22 26/08/22 75% Manufacturing

21 Finishing 2 days 27/08/22 29/08/22 70% 29/08

22 Inspection & Testing 7 days 30/08/22 07/09/22 56%

23 Hydro Pressure Test 2 days 30/08/22 31/08/22 70% Manufacturing;Quality Control

24 Positive Material Identification 2 days 31/08/22 01/09/22 60% Manufacturing;Quality Control

25 Spark Test 2 days 01/09/22 02/09/22 50% Manufacturing;Quality Control

26 Penetrant Test 2 days 02/09/22 05/09/22 50% Manufacturing;Quality Control

27 Temperature Test 2 days 06/09/22 07/09/22 50% Manufacturing;Quality Control

28 Finishing and Final Inspection 4 days 08/09/22 13/09/22 42%

29 Cleaning Surface Preparation 2 days 08/09/22 09/09/22 45% Manufacturing;Quality Control

30 Checking Quantity & Final Inspection 2 days 08/09/22 09/09/22 45% 09/09

31 Packing Process 2 days 08/09/22 09/09/22 45% Manufacturing;Quality Control

32 Estimated Delivery to Port 3 days 09/09/22 13/09/22 35% Forwarder Service;Manufacturing

33 Prevaration & Shipping 17 days 30/10/22 21/11/22 0%

34 Estimated Arrived Jakarta 17 days 30/10/22 21/11/22 0% Forwarder Service

35 Clearance Shipping 5 days 22/11/22 28/11/22 0%

36 Customs Duty 5 days 22/11/22 28/11/22 0% Externals Resource

37 Fabrication Acceptance 10 days 29/11/22 12/12/22 0%

38 Visual & Dimension Check 1 day 29/11/22 29/11/22 0% Warehouse;Quality Control;Engineering

39 Document Check 1 day 30/11/22 30/11/22 0% Warehouse;Quality Control;Engineering

40 Pressure Test On Bueno Indonesia WS 2 days 01/12/22 02/12/22 0% 02/12

41 Preparation Product 2 days 05/12/22 06/12/22 0% Warehouse;Logistic

42 Packing and Marking 2 days 07/12/22 08/12/22 0% Warehouse;Logistic

43 Input Delivery Document 1 day 09/12/22 09/12/22 0% Warehouse;Logistic

44 Scheduling to Delivery 1 day 12/12/22 12/12/22 0% Warehouse;Logistic

45 Delivery Process 7 days 13/12/22 21/12/22 0%

46 Delivery to Site 7 days 13/12/22 21/12/22 0% Warehouse;Logistic

Task Project Summary Manual Task Start-only Deadline Progress

Project: IKPT - New Sulpuric Ac Split Inactive Task Duration-only Finish-only Baseline Manual Progress
Date: 31/10/22 Milestone Inactive Milestone Manual Summary Rollup External Tasks Baseline Milestone Slippage

Summary Inactive Summary Manual Summary External Milestone Baseline Summary

Page 1
CLIENT IKPT
DATE PRINT 31/10/2022 PROJECT NAME NEW SULPHURIC ACID PLANT 1,350 TPD
PERIODE 31‐Oct‐22

DESCRIPTION SEPTEMBER OCTOBER

SUM
Task Name DurationValueStart Finish 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
   Technical Approval 5 4 05/07/2022 11/07/2022 120,0
4,13
   Technical Datasheet 5 4 05/07/2022 11/07/2022 4,13
   Approval Drawing 5 4 05/07/2022 11/07/2022 4,13
   Inventory Process Non Stock 1 1 11/07/2022 11/07/2022 0,83
   Incomming Material 1 1 12/07/2022 12/07/2022 0,83
   Inspection Material & Dimension 1 1 13/07/2022 13/07/2022 100,0 0,83
      Pipe Production Process 10 8 13/07/2022 26/07/2022 8,26
      Fitting Production Process 10 8 21/07/2022 03/08/2022 8,26
      PTFE Solid Material Production Process 10 8 27/07/2022 09/08/2022 8,26
      Surface & Visual Inspection 4 3 10/08/2022 15/08/2022 3,31
      Material Processing 4 3 16/08/2022 19/08/2022 80,0 3,31
      Measure Length, Dia Inner and Outer 3 2 18/08/2022 22/08/2022 2,48
      Mold Making Process 3 2 23/08/2022 25/08/2022 2,48
      Mold Filling 3 2 24/08/2022 26/08/2022 2,48
      Finishing 2 2 27/08/2022 29/08/2022 1,65
      Hydro Pressure Test 2 2 30/08/2022 31/08/2022 60,0 1,65
      Positive Material Identification 2 2 31/08/2022 01/09/2022 1,65
      Spark Test 2 2 01/09/2022 02/09/2022 1,65
      Penetrant Test 2 2 02/09/2022 05/09/2022 1,65
      Temperature Test 2 2 06/09/2022 07/09/2022 1,65
      Cleaning Surface Preparation 2 2 08/09/2022 09/09/2022 40,0 1,65
      Checking Quantity & Final Inspection 2 2 08/09/2022 09/09/2022 1,65
      Packing Process 2 2 08/09/2022 09/09/2022 1,65
      Estimated Delivery to Port 3 2 09/09/2022 13/09/2022 2,48
   Estimated Arrived Jakarta 17 14 13/09/2022 05/10/2022 0,83 0,83 0,83 0,83 0,83 0,83 14,05
   Customs Duty 5 4 05/10/2022 11/10/2022 20,0 0,83 0,83 0,83 0,83 0,83 4,13
   Visual & Dimension Check 1 1 11/10/2022 11/10/2022 0,83 0,83
   Document Check 1 1 11/10/2022 11/10/2022 0,83 0,83
   Pressure Test On Bueno Indonesia WS 2 2 12/10/2022 13/10/2022 0,83 0,83 1,65
   Preparation Product 2 2 14/10/2022 17/10/2022 0,83 0,83 1,65
0,0
   Packing and Marking 2 2 15/10/2022 17/10/2022 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
0,83
18 19
0,83
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
1,65
   Input Delivery Document 1 1 16/10/2022 16/10/2022 0,83 0,83
Series1 Series2
   Scheduling to Delivery 1 1 17/10/2022 17/10/2022 0,83 0,83
   Delivery to Site 3 2 18/10/2022 20/10/2022 0,83 0,83 0,83 2,48
100,00
PLAN 0,83 0,83 0,83 0,075 0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,00 0,00 0,83 0,83 1,65 0,83 0,83 0,00 0,00 0,83 2,48 0,83 0,83 0,83 0,83 0,83 2,48 0,83
ACCUMULATION 81,0 81,8 82,6 82,7 82,8 82,8 82,9 83,0 83,0 83,1 83,1 83,2 83,3 83,3 83,4 83,4 83,4 84,2 85,0 86,7 87,5 88,3 88,3 88,3 89,2 91,6 92,5 93,3 94,1 94,9 95,8 98,3 98,3 98,3 99,1

ACTUAL 0,1 0,1 0,1 1 0,1 0,1 0,1 0,1 0,5 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,3 1,2 1,2 1,2 0,3 0,3 0,4
ACCUMULATION 50,1 50,2 50,3 50,3 50,3 51,3 51,4 51,5 51,6 51,7 51,7 51,7 52,2 52,3 52,4 52,5 52,6 52,6 52,6 52,7 52,8 52,9 53,1 53,4 53,4 53,4 54,6 55,8 57,0 57,3 57,6 58,0 58,0 58,0