Linde Plant ID Plant Description

PLENY510 Mixed Feed Cracker Unit

Linde Project No. Client Project No.
3110C52R AGCC.323
Linde Project Code Client Project Code
Amur_ECU Amur GCC
Linde Document No. Issue 04 Client Document No. Rev.
&AG-2000-R-SS 2004 (EN) Status IFD AGCC.323-2000-50S-0247 2

SPECIAL CAPS

2 24.02.2022 IFD - Issued for Design D Kumar,ENPPM R Chauhan, ENPPM J Dave, ENPPM
1 11.10.2021 IFD - Issued for Design D Kumar,ENPPM R Chauhan, ENPPM J Dave, ENPPM
0 02.06.2021 IFD - Issued for Design D Kumar,ENPPM R Chauhan, ENPPM J Dave, ENPPM
A 26.03.2021 IFR - Issued for Review D Kumar,ENPPM R Chauhan, ENPPM J Dave, ENPPM
Rev Date Reason for Issue Prepared Reviewed Approved
CONFIDENTIAL: The reproduction, distribution and utilization of this document as well as the communication of its contents to others without
express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.

Page 1 of 7
Linde Project No 3110C52R Issue Client Project No AGCC.323 Rev.
Doc No &AG-2000-R-SS 2004 (EN) 04 Client Doc No AGCC.323-2000-50S-0247 2

Record of Revisions

Rev Date Description of Changes

A 26.03.2021 IFR - Issued for Review
0 02.06.2021 IFD - Issued for Design, Revised as Highlighted
1 11.10.2021 IFD - Issued for Design, Revised as Highlighted
2 24.02.2022 IFD - Issued for Design, Revised as Highlighted

Page 2 of 7
Linde Project No 3110C52R Issue Client Project No AGCC.323 Rev.
Doc No &AG-2000-R-SS 2004 (EN) 04 Client Doc No AGCC.323-2000-50S-0247 2

Content
Page no.
1 Introduction 4
2 Corrosion Allowance 4
3 Marking 4
4 Tolerance 4
5 End Preparation 4
6 Cap 5
7 Cap with Nozzle 6

Page 3 of 7
Linde Project N3110C52R Issue Client Project No AGCC.323 Rev.
Doc No &AG-2000-R-SS 2004 (EN) 04 Client Doc No AGCC.323-2000-50S-0247 2

1. Introduction
- This specification defines design details of Special Caps (not defined in Pipe Class) used in this project.
- The specification covers dimensions, tolerances and material for Caps. It includes
a. Caps with sizes/ thickness not defined in pipe class.
b. Caps with nozzle.
- All other undefined parameters shall be as per ASME B16.9 (except tolerances).
- Supplier to provide weight in KG during bid stage and also weight to be specified in respective drawing.
- Thickness calculation shall be as per ASME VIII/1, Appendix 1-4, UG-32, UG-37.

2. Corrosion Allowance

Supplier shall follow below mentioned corrosion allowance for purchase order execution,
unless otherwise specified.
a) CA = 1.5 mm for all Low temperature carbon steel material except for pipe class 1CA3S20.
CA = 3.0 mm for Low temperature carbon steel material with pipe class 1CA3S20.
b) CA = 0 mm for all stainless steel material except for pipe class 1SD1F20 and 6SD1F20.
CA = 1.5 mm for stainless steel material with pipe class 1SD1F20 and 6SD1F20.
c) CA = 1.5 mm for all Alloy Steel grades material

3. Marking
Caps shall be permanently marked with information listed in Chapter 4 of ASME B16.9. Additional
marking shall be as per applicable technical purchase specification.

4. Tolerance
4.1 Thickness Tolerance
Refer respective datasheet

4.2 Dimensional Tolerance

The tolerances for fittings is as per chapter 4 of AGCC.323-2000-50S-0130 (Contractor Doc. No.:
&AG-2000-R-SP 1075 (EN)).

5. End Preparation
Welding ends shall be in accordance with AGCC.323-2000-50S-0130 (&AG-2000-R-SP 1075 (EN))

Page 4 of 7
Linde Project No 3110C52R Issue Client Project No AGCC.323 Rev.
Doc No &AG-2000-R-SS 2004 (EN) 04 Client Doc No AGCC.323-2000-50S-0247 2

6 Cap
1
6.1 Sketch

H
s2

s1

NPS 1

6.2 Datasheet

Design
Sr. Special Part Design Temp. D1 S1 S2 H
Ident Pipe class Material Line Number Fluid Pressure NPS1
No. Number (°C) (mm) (mm) (mm) (mm)
(MPag)
Warm Flare Gas,Wet
ASTM A420
1 2128-SP-0020 BL1340 1CA1S20H 2128-0057 Flare, Warm Flare 0.35/0.35 370/-52 68 1727 25.4 25.4 482
GR.WPL6
Liquid

ASTM A234 As per

2 2115-SP-0052 KJ3901 15CM1B84 2115-2101 VHS 12.2/12.2 525/20 28 711 44.45 50.01
GR.WP91 B16.9

ASTM A420 As per

3 2611-SP-0200 JA9212 3CA1S84T 2611-0229 MS 2.3/2.3/-0.1 400/-52/400 24 610 10.31 12.7
GR.WPL6 B16.9

ASTM A420 0.35/0.35/0.3

4 2670-SP-0085 JY7399 1CA1S20H 2670-2113 FL 250/-52/370 84 2134 22.23 22.23 620
GR.WPL6 5

ASTM A403
5 2671-SP-0010 ND6942 1SA0F28F 2671-0001 DF 0.35/0.35 180/-105 80 2032 30.18 30.18 600
GR.WP304/304L

ASTM A420
6 2186-SP-0032 T51971 1CA1S20 2186-0203 PCHC 1/1 220/-52 68 1727 19.05 19.05 530
GR.WPL6

ASTM A420 As per

7 2611-SP-0215 WK3388 3CA1S84T 2611-2152 MS 2.3/2.3 400/-52 40 1016 15.88 17.48
GR.WPL6 B16.9

6.3 Thickness Tolerance

Tolerance Wall thickness S1: -5/+10%
Tolerance Wall thickness S2: -12.5/+10%

Page 5 of 7
Linde Project No 3110C52R Issue Client Project No AGCC.323 Rev.
Doc No &AG-2000-R-SS 2004 (EN) 04 Client Doc No AGCC.323-2000-50S-0247 2

7 Cap with nozzle

7.1 Sketch

7.2 Assembly Details (For welding at site)

Cap with Nozzle are considered as an assembly. Following table shows the item wise details for
applicable assembly for each special part.
Nozzle
Sr. Assembly SP CAP Ident
Ident ident Remarks
No. no. Item 1
Item 2
1 2101-SP-0037 Y62107 A25674 XN7683
2 2102-SP-0037 AB0354 A25674 XN7683
3 2103-SP-0037 AF1319 A25674 XN7683
4 2104-SP-0037 AB0355 A25674 XN7683
5 2105-SP-0037 AB0356 A25674 XN7683
6 2106-SP-0037 AF1318 A25674 XN7683
7 2107-SP-0037 AF1320 A25674 XN7683
8 2108-SP-0037 AF1321 A25674 XN7683
9 2109-SP-0037 AF1323 A25674 XN7683
10 2115-SP-0048 WL2158 KJ3901 XP0359
11 2130-SP-0012 WL2160 811131 WK7301
12 2136-SP-0013 WL2161 W25314 WT3344
13 2138-SP-0016 WL2162 811131 WK7301
14 2151-SP-0006 WL2163 811130 WK7295
15 2151-SP-0008 WL2164 811139 XL5404
16 2162-SP-0007 BA0619 891579 ZQ3862
17 2186-SP-0014 Y06215 A26816 HA0135
18 2186-SP-0017 Y06221 891579 ZQ3862
19 2186-SP-0019 Y06217 818062 UX8417
With Vortex breaker
20 2186-SP-0070 Y06219 GY0120 PH8006
Note-5 (MB1046)
21 2611-SP-0098 R96263 811131 WK7301
22 2611-SP-0105 R96269 A26812 PH8017
23 2611-SP-0106 R96271 A25678 XN7689
24 2611-SP-0107 R96272 A26811 PH8016
25 2611-SP-0108 S17506 H46661 ZN2540
26 2611-SP-0109 S17510 811131 WK7301
27 2611-SP-0110 S17514 V46593 UX8418
28 2611-SP-0111 S17518 A25675 UE4905
29 2611-SP-0112 S17521 V46815 WL9238
30 2611-SP-0113 S17527 RC3642 PH8019
31 2611-SP-0114 S17530 HD1990 PH8020
32 2611-SP-0115 S17532 JG9252 PH8023
33 2611-SP-0116 S17540 KM4034 PH8010
34 2611-SP-0117 S17543 811135 XL5402
35 2611-SP-0118 S17546 YU3491 PH8007
36 2611-SP-0119 S17575 JF6706 IM3001
37 2611-SP-0120 S17553 811131 WK7301
38 2611-SP-0121 S17558 A26812 PH8017
39 2611-SP-0123 S17568 V47281 XB0485
40 2611-SP-0136 S17577 A74290 PH8018
41 2611-SP-0137 X86653 A25678 XN7689
42 2611-SP-0138 X86655 JA9212 PH8011
43 2611-SP-0139 X86658 G97004 ZU3087
44 2611-SP-0141 XG0484 A26813 PH8024
45 2611-SP-0142 XG0485 A26813 PH8024
46 2611-SP-0143 XG0486 811135 XL5402
47 2611-SP-0144 RP8958 811135 XL5402

Page 6 of 7
 Nozzle
Sr. Assembly SP CAP Ident
Ident ident Remarks
No. no. Item 1
Item 2
48 2670-SP-0035 AX5642 JY7399 X78230
49 2630-SP-0016 BA0613 811155 VD7418
50 2611-SP-0145 UQ9220 891580 HA0133
51 2611-SP-0146 VE3784 A25674 XN7683
52 2611-SP-0147 UQ9221 891580 HA0133
53 2611-SP-0148 VE3785 816573 XN7687
54 2611-SP-0149 RG8850 891579 ZQ3862
55 2611-SP-0150 SQ0574 891579 ZQ3862
56 2611-SP-0153 SQ0575 811130 WK7295
57 2611-SP-0122 ZL9173 811131 WK7301
58 2611-SP-0151 WE9272 A26811 891657
59 2671-SP-0009 LH6646 ND6942 QS4253
60 2186-SP-0025 T51968 T51971 IX3554
61 2611-SP-0104 BA3345 WK3388 ZG8902
62 2611-SP-0163 W99938 V79060 ZG8903
63 2611-SP-0191 W99942 V59322 NN9275
64 2611-SP-0196 W99943 A25677 NN9277
65 2611-SP-0124 WY2895 XN8199 934354
66 2611-SP-0125 WY2897 XN8199 ZS1707
67 2611-SP-0152 WY2898 811131 WK7301
68 2151-SP-0011 WY2899 811130 WK7295
69 2670-SP-0072 MT5339 811131 WK7301
70 2670-SP-0099 UT9518 811131 PL7843
71 2630-SP-0017 IZ6650 KS7786 811102
72 2611-SP-0276 HB5493 811131 VJ5328
Notes for Construction Contractor:
1. Drilling of Hole in Cap shall be done at Site.
2. Welding of Cap with nozzle / branch shall be done at Site.
3. All welds shall be full penetration weld with 100% NDE.
4. NDT and other testing for welding of Cap with nozzle / branch shall be done as per applicable connected piping.
5. Vortex breaker as per Type A of cl 6.1 of refer LS 201-33.T01. Plates will be supplied. Welding of
plates to be done at site as per LS 201-33.T01.
Plate Details :
Ident : MB1046
Material : CrNi steel (SS 304/304L or SS 316L)
Rectangular plate (110x50x3mm) – 3 nos.
Circular Plate (Ø220 mm, 3mm thk) - 01 nos.

Page 7 of 7