MS 13 151

www.swagelok.
com
A n Insta lle r’s

Pocket Guide
for Swage lok ®
Tube Fit tings

2
CONTENTS
Intermixing/Interchanging . . . . . . . . . . . . . . . 8
Metric Swagelok Tube Fittings . . . . . . . . . . . 8
Installation Instructions
■ Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . 9
■ Up to 1 in./25 mm Swagelok Tube Fittings . . . . . 10
■ Over 1 in./25 mm Swagelok Tube Fittings . . . . . 11
■ Gaugeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
■ Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
■ O-Seal Male Connectors . . . . . . . . . . . . . . . . . . . 13
■ Caps and Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . 13
■ Pipe Thread Fittings . . . . . . . . . . . . . . . . . . . . . . . 13
■ Port Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 14
■ Positionable Elbows and Tees . . . . . . . . . . . . . . . 16
■ Tube Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
■ Weld Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
■ Depth Marking Tool . . . . . . . . . . . . . . . . . . . . . . . 17
■ Preswaging Tool . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic Swaging Units

■ Multihead (MHSU) . . . . . . . . . . . . . . . . . . . . . . . . 19
■ Air-Actuated (AHSU) . . . . . . . . . . . . . . . . . . . . . . 20
Tubing
■ Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
■ Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
■ Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
■ Fractional Carbon Steel Tubing . . . . . . . . . . . . 23
■ Metric Carbon Steel Tubing . . . . . . . . . . . . . . . 25
■ Fractional Stainless Steel Seamless Tubing . . 27
■ Metric Stainless Steel Seamless Tubing . . . . . 29
■ Fractional Copper Tubing . . . . . . . . . . . . . . . . 31
Ordering Information . . . . . . . . . . . . . . . . . . . . 32
Straight Fittings
Unions
■ Union . . . . . . . . . . . . . . . . . . . . . . . . 33
■ Reducing Union . . . . . . . . . . . . . . . . 35
3
CONTENTS
Straight Fittings
Unions
■ Bulkhead Union . . . . . . . . . . . . . . . . 37
■ Bulkhead Reducing Union . . . . . . . 37
Male Connectors
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 38
■ ISO/BSP Tapered Thread (RT) . . . . 40
■ ISO/BSP Parallel Thread (RS) . . . . . 42
■ ISO/BSP Parallel Thread (RP) . . . . . 44
■ Bulkhead NPT . . . . . . . . . . . . . . . . . 46
■ SAE/MS Straight Thread (ST) . . . . . 47
■ O-Seal (SAE/MS
Straight Thread) . . . . . . . . . . . . . . . . 48
■ O-Seal (NPT) . . . . . . . . . . . . . . . . . . 48
■ AN Fitting . . . . . . . . . . . . . . . . . . . . . 49
■ AN Bulkhead Fitting . . . . . . . . . . . . 49
■ 10-32 Thread . . . . . . . . . . . . . . . . . . 50
■ M5  0.8 Thread . . . . . . . . . . . . . . . 50
■ Metric Thread (RS) . . . . . . . . . . . . . . 50
Weld Connectors
■ Tube Socket Weld . . . . . . . . . . . . . . 51
■ Male Pipe Weld . . . . . . . . . . . . . . . . 51
Female Connectors
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 53
■ ISO/BSP Parallel Thread (RJ) . . . . . 56
■ ISO/BSP Parallel Thread
(RG, Gauge) . . . . . . . . . . . . . . . . . . . 57
■ Bulkhead NPT . . . . . . . . . . . . . . . . . 58
Reducers
■ Reducer . . . . . . . . . . . . . . . . . . . . . . 59
■ Long Reducer . . . . . . . . . . . . . . . . . 62
■ Bulkhead Reducer . . . . . . . . . . . . . . 62
Port Connectors
■ Port Connector . . . . . . . . . . . . . . . . 63
■ Reducing Port Connector . . . . . . . 64
4
CONTENTS
Straight Fittings
Caps and Plugs
■ Cap . . . . . . . . . . . . . . . . . . . . . . . . . 65
■ Plug . . . . . . . . . . . . . . . . . . . . . . . . 66
■ Vent Protectors . . . . . . . . . . . . . . . 67
90° Elbows
Unions
■ Union . . . . . . . . . . . . . . . . . . . . . . . . 68
Male
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 69
■ Reducing . . . . . . . . . . . . . . . . . . . . . 73
■ Positionable, SAE/MS
Straight Thread (ST) . . . . . . . . . . . . 73
■ Positionable, ISO/BSP
Parallel Thread (PR) . . . . . . . . . . . . . 74
Weld
■ Tube Socket Weld . . . . . . . . . . . . . . 75
■ Male Pipe Weld . . . . . . . . . . . . . . . . 75
Female
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 76
45° Elbows
Male
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 77
■ Positionable, SAE/MS
Straight Thread (ST) . . . . . . . . . . . . 77
Tees
Unions
■ Union . . . . . . . . . . . . . . . . . . . . . . . . 78
■ Reducing Union . . . . . . . . . . . . . . . . 79
Male
■ Branch, NPT (TTM) . . . . . . . . . . . . . 81
■ Run, NPT (TMT) . . . . . . . . . . . . . . . . 82
■ Positionable Branch, SAE/MS
Straight Thread (TTS) . . . . . . . . . . . 83
5
CONTENTS
Tees
Male
■ Positionable Run, SAE/MS
Straight Thread (TST) . . . . . . . . . . . 83
■ Positionable Branch, ISO/BSP
Parallel Thread (TTR) . . . . . . . . . . . . 84
■ Positionable Run, ISO/BSP
Parallel Thread (TRT) . . . . . . . . . . . . 85
Female
■ Run, NPT (TFT) . . . . . . . . . . . . . . . . 86
■ Branch, NPT (TTF) . . . . . . . . . . . . . 87
Cross, Union . . . . . . . . . . . . . . . . . . 88
Sanitary Flange Fittings . . . . . . . 89
Tube Adapters
Male
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . 90
■ ISO/BSP Parallel Thread (RS) . . . . . 92
■ SAE/MS Straight Thread (ST) . . . . . 94
■ O-Seal (SAE/MS Straight Thread) . 94
■ AN Thread . . . . . . . . . . . . . . . . . . . . 94
■ Pipe Weld . . . . . . . . . . . . . . . . . . . . . 94
Female
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 95
■ ISO/BSP Tapered Thread (RT) . . . 96
■ ISO/BSP Parallel Thread (RP) . . . . 96
■ ISO/BSP Parallel Thread
(RG, Gauge) . . . . . . . . . . . . . . . . . . . 97
■ ISO/BSP Parallel Thread (RJ) . . . . . 98
■ AN Thread . . . . . . . . . . . . . . . . . . . . 98
Part Numbering
■ Tube Fitting Part Numbers . . . . . . 99
■ Tube Adapter Part Numbers . . . . . 102
6
CONTENTS
Replacement Parts
Nuts
■ Female . . . . . . . . . . . . . . . . . . . . . . 104
■ Knurled Female . . . . . . . . . . . . . . . . 105
■ Male . . . . . . . . . . . . . . . . . . . . . . . . 105
Ferrules
■ Front . . . . . . . . . . . . . . . . . . . . . . . . 106
■ Back . . . . . . . . . . . . . . . . . . . . . . . . 107
■ Nut-Ferrule Sets, Packages . . . . . 108
■ Ferrule Sets, Ferrule-Paks™ . . . . . 109
ISO/BSP Parallel Gaskets
■ Steel and Stainless Steel
(RS Fitting) . . . . . . . . . . . . . . . . . . . 110
■ Copper
(RP and RS Fitting) . . . . . . . . . . . . 111
■ Copper and Nickel
(RG, Gauge Fitting) . . . . . . . . . . . . 111
■ PTFE (RJ Fitting) . . . . . . . . . . . . . . 111
O-Rings
■ Buna N (O-Seal
Straight Threads) . . . . . . . . . . . . . . 112
■ Buna N (O-Seal Pipe Threads) . . . 112
■ Fluorocarbon FKM
(Positionable Fittings,
ISO/BSP Parallel Threads) . . . . . . 113
■ Fluorocarbon FKM
(SAE/MS Straight Threads) . . . . . . 113
Tools and Accessories
Bulkhead Retainers . . . . . . . . . . . . . 114
Gap Inspection Gauges . . . . . . . . . 115
Depth Marking Tools . . . . . . . . . . . . 117
Preswaging Tools . . . . . . . . . . . . . . 118
Inserts for Soft Plastic Tubing . . . . 119
7
INTERMIXING/METRIC TUBE FITTINGS
Intermix/Interchange with Other

Manufacturers’ Components
This practice can be dangerous. Leak-tight seals that
will withstand high pressure, vibration, vacuum, and
temperature changes depend on close tolerances
and consistent, exacting quality control in conjunction
with good design principles. The critical interaction of
precision parts is essential for reliability and safety.
Components of other manufacturers may look like
Swagelok tube fitting components—but they cannot
be manufactured in accordance with Swagelok
engineering standards, nor do they benefit from
innovations in design and manufacture defined by 36
active Swagelok tube fitting patents issued since 1989.
Metric Swagelok Tube Fittings

Metric tube fittings have a stepped shoulder on the
body hex.
Swagelok Swagelok
metric tube fractional
end tube stub
Stepped identification No shoulder

shoulders
Swagelok
metric tube
ends
Stepped identification shoulders
Shaped fittings, such as elbows, crosses, and tees,

are stamped MM for metric tubing and have no step
on the forging.
8
INSTALLATION INSTRUCTIONS
Installation Instructions
Swagelok tube fittings 1 in./25 mm and smaller can be
installed quickly, easily, and reliably with simple hand
tools.
Over 1 in./25 mm sizes require use of a hydraulic
swaging unit to swage the ferrules onto the tubing.
Safety Precautions
■ Do not bleed system by loosening fitting nut or
fitting plug.
■ Do not assemble and tighten fittings when system
is pressurized.
■ Make sure that the tubing rests firmly on the
shoulder of the tube fitting body before tightening
the nut.
■ Use the correct Swagelok gap inspection gauge to
ensure sufficient pull-up upon initial installation.
■ Always use proper thread sealants on tapered pipe
threads.
■ Do not mix materials or fitting components from
various manufacturers—tubing, ferrules, nuts, and
fitting bodies.
■ Never turn fitting body. Instead, hold fitting body
and turn nut.
■ Avoid unnecessary disassembly of unused fittings.
■ Use only long reducers in female Swagelok end
connections.
See the instructions starting below for installation
of Swagelok tube fittings, O-seal male connectors,
caps and plugs, port connectors, tube adapters,
positionable elbows and tees, weld fittings, depth
marking tool, and preswaging tool.
9
Swagelok Tube Fittings

Up to 1 in./25 mm
These instructions apply both to traditional fittings and
to fittings with the advanced back-ferrule geometry.
Fully insert the tube into the fitting and

against the shoulder; rotate the
nut finger-tight.
High-pressure
applications and
high safety-
factor systems:
Further tighten
the nut until the
tube will not turn
by hand or move axially in the fitting.
Mark the nut at the

6 o’clock position.
While holding the fitting

body steady, tighten
the nut one and one-
quarter turns to the
For 1/16, 1/8, and
3/16 in.; 2, 3, and
4 mm tube fittings,
tighten the nut three-
quarters turn to the 3 o’clock position.
10

Over 1 in./25 mm
1. Preswage the ferrules onto the tube using a
Swagelok multihead hydraulic swaging unit
(MHSU).
2. Apply the lubricant packaged with the fitting
lightly to the body threads and the rear surface of
the back ferrule.
3. Insert the tube with preswaged ferrules into the
fitting until the front ferrule seats against the
fitting body; rotate the nut finger-tight.
4. Mark the nut at the 6 o’clock position.
5. While holding the fitting body steady, tighten the
nut one-half turn to the 12 o’clock position.
Use the Swagelok MHSU gap inspection gauge to
ensure that the fitting has been tightened sufficiently.
Gaugeability
On initial installation, the Swagelok gap inspection
gauge assures the installer or inspector that a
fitting has been sufficiently tightened.
Position the Swagelok gap inspection gauge next
to the gap between the nut and body.
If the gauge will not enter If the gauge will enter the
the gap, the fitting is gap, additional tightening
sufficiently tightened. is required.
 Always depressurize a system before

adjusting the tightness of a tube fitting
connection.
11

Reassembly—All Sizes
You may disassemble and reassemble Swagelok tube
fittings many times.
 Always depressurize the system before
disassembling a Swagelok tube fitting.
Prior to disassembly, mark the tube

at the back of the nut; mark a
line along the nut and fitting
body flats.
Use these marks to ensure
that you return the nut to
the previously pulled-up
position.
Insert the tube with preswaged

ferrules into the fitting until
the front ferrule seats
against the fitting body.
Over 1 in./25 mm
sizes: If needed,
reapply lubricant lightly
to the body threads and
the rear surface of the
back ferrule.
While holding the fitting

body steady, rotate the
nut with a wrench
to the previously
pulled-up position,
as indicated by the
marks on the tube and
flats. At this point, you
will feel a significant
increase in resistance.
Tighten the nut slightly.
 Do not use the Swagelok gap inspection

gauge with reassembled fittings.
12
O-Seal Male Connectors

1. Turn the O-seal connector into the female end
until it is finger-tight.
2. Tighten the O-seal connector until it makes metal-
to-metal contact with the face of the female end.
3. Tighten slightly with a wrench.
O-rings are coated with a thin film of silicone-based
lubricant. Removal of factory-applied lubricants may
alter performance.
Caps and Plugs

Caps
See Swagelok tube fitting installation
and reassembly, page 10 and 12.
Plugs
While holding fitting body steady, tighten
the plug one-quarter turn from the
finger-tight position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,
tighten the plug one-eighth turn.
For over 1 in. and over 25 mm tube fittings, tighten the
plug one-quarter turn.
Reassembly
You may disassemble and reassemble Swagelok
plugs many times. Make subsequent connections by
slightly tightening with a wrench after snugging the
nut by hand.
Pipe Thread Fittings

A thread sealant should always be used when
assembling tapered threads. SWAK® anaerobic
pipe thread sealant, PTFE-Free pipe thread sealant,
and Swagelok PTFE Tape are available. For more
information, see the Swagelok Leak Detectors,
Lubricants, and Sealants catalog, MS-01-91.
13
Port Connectors
Connect the machined ferrule end before connecting
the tube adapter end.
Machined Ferrule End

1. Remove the nut and ferrules from the Swagelok
end connection. Discard the ferrules.
SWAGELOK
SWAGELOK
Discard
SWAGELOK
2. Slip the nut over the machined ferrule end of the

port connector.
Over 1 in./25
mm sizes:
The nut is
SWAGELOK
preassembled
on the port
1 in./25 mm
connector. and under Over 1 in./25 mm
3. Insert the port
SWAGELOK
connector
into the end
SWAGELOK
connection
and finger-
tighten the nut.
4. While holding
fitting body
steady, tighten
the nut one-
quarter turn.
For 1/16, 1/8,
and 3/16 in.; 2,
3, and 4 mm
tube fittings,
tighten the nut
one-eighth
turn.
gauge with machined ferrule ends.
14
Port Connectors
Reassembly
You may disassemble and reassemble Swagelok port
connectors many times. Make subsequent connections
by slightly tightening with a wrench after snugging the
nut by hand.
KOLEGAWS
Tube Adapter End
5. Insert the tube adapter until it
rests firmly on the shoulder of
KOLEGAWS
the Swagelok tube fitting body.
Finger-tighten the nut.
Over 1 in./25 mm sizes: Remove and discard the
nut and ferrules from the end connection, then
insert the tube adapter.
6. Mark the
nut at the
6 o’clock
position. 12
While holding 9
fitting body
steady, 3
tighten the 6
nut one and
one-quarter
turns to the
9 o’clock
position.
For 1/16,
1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,
tighten the nut three-quarters turn to the 3 o’clock
position.
For preswaged over 1 in./25 mm and over tube
fittings, tighten the nut one-half turn to the
12 o’clock position.
gauge with preswaged tube adapter
connections over 1 in./25 mm.
Reassembly
See Swagelok tube fitting reassembly, page 12.
15
Positionable Elbows and Tees

1. Turn the positionable end
into the female fitting until
the metal backup washer
contacts the face of the fitting.
Lock nut
2. Turn the positionable end
Backup
out of the female fitting (not washer
more than one turn) until the
Swagelok tube fitting end is positioned properly.
3. While holding fitting body steady, tighten the lock
nut until the metal backup washer contacts the
face of the fitting.
Tube Adapters
Fig. 1 Female pipe
Up to 1 in./25 mm port on existing
equipment
1. Install the end opposite
the tube adapter end
(Fig. 1).
2. Insert the tube adapter Fig. 2
into the Swagelok tube
fitting. Make sure that the
tube adapter rests firmly
on the shoulder of the tube
fitting body and that the nut is finger-tight (Fig. 2).
4. While holding fitting body steady, tighten the nut
one and one-quarter turns to the 9 o’clock position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube
fittings, tighten the nut three-quarters turn to the
Over 1 in./25 mm
Swagelok tube adapters over 1 in./25 mm are
furnished with nuts and preswaged ferrules.
To assemble, follow steps 2 through 5 of the
Swagelok tube fittings over 1 in./25 mm assembly
instructions, page 11.
 Do not use the Swagelok gap inspection gauge

with preswaged tube adapter connections
over 1 in./25 mm.
16
Tube Adapters
Reassembly
See Swagelok tube fitting reassembly, page 12.
Weld Fittings
Welding Precautions for Swagelok Tube
Fittings with Weld End Connections
1. Remove the nut and ferrules.
2. Turn a Swagelok tube fitting plug or another
nut onto the fitting so that it is finger-tight. This
protects the threads and sealing components.
3. Provide a suitable heat sink to dissipate the heat.
4. Tack weld at four positions 90° apart to hold
the fitting in place and to ensure alignment and
concentricity of the components.
5. Complete the weld.
6. Remove the plug or nut and replace the nut and
ferrules.
 Caution: When welding carbon steel fittings,
the heat often removes the protective oil from
the threads. It is important to apply another
lubricant, such as Goop™ thread lubricant.
Depth Marking Tool

1. Insert cleanly cut, fully Fig. 1 Fig. 2
deburred tube into the
depth marking tool (DMT)
until the tube is against
the shoulder of the tool.
Using a pen or pencil,
mark the tube at the top
of the DMT (Fig. 1).
2. Remove the tube from the DMT and insert it into
the Swagelok fitting until it is against the shoulder
of the fitting body (Fig. 2). Rotate the nut finger-
tight. If any portion of the mark on the tube can
be seen above the fitting nut, the tube is not fully
inserted into the fitting.
3. While holding the fitting body steady, follow Swagelok
tube fitting installation instructions, page 10.
17
Preswaging Tool
1. Install the Swagelok nut and ferrules onto the
preswaging tool.
2. Insert the tube into the preswaging tool.
3. Make sure that the tube rests firmly on the
shoulder of the preswaging tool body and that the
nut is finger-tight.
5. While holding the preswaging tool steady, tighten
the nut one and one-quarter turns to the 9 o’clock
position.
For 1/16, 1/8, Fig. 1
and 3/16 in.; 2, 3,
and 4 mm tube
fittings, tighten
the nut only three-
quarters turn
to the 3 o’clock
position (Fig. 1).
6. Loosen the nut.
7. Remove the tube with preswaged ferrules from
the preswaging tool. If the tube sticks in the
preswaging tool, Fig. 2
remove the tube
by gently rocking
it back and forth.
Do not turn the
tube (Fig. 2).
8. Insert the tube with preswaged ferrules into the
fitting body until the front ferrule seats against the
fitting body.
9. While holding the fitting body steady, rotate the
nut with a wrench to the previously pulled-up
position; at this point, you will feel a significant
increase in resistance.
10. Tighten the nut Fig. 3
slightly (Fig. 3).
 Do not use the

Swagelok gap
inspection gauge
with fittings that were assembled using the
preswaging tool.
18
HYDRAULIC SWAGING UNITS

Swagelok hydraulic swaging units preswage
Swagelok ferrules onto tubing prior to assembly and
provide Swagelok tube fitting connections that are
100 % gaugeable upon initial installation. Multihead
hydraulic and air-actuated hydraulic swaging units:
■ Place no initial strain on nut or fitting body threads
or on body seal surfaces
■ Are available with interchangeable fractional and
metric tooling
■ Fit neatly in a rugged plastic carrying case
■ Reduce assembly and installation time and
operator error.
Multihead (MHSU)
■ Is available in two unit sizes, with tooling for:

■ 1/2 to 1 in. and 12 to 25 mm tubing and tube
adapters
■ 1 to 2 in. and 25 to 50 mm tubing and tube
adapters
■ Must be used to install 1 1/4, 1 1/2, and 2 in. and
28, 30, 32, 38, and 50 mm Swagelok tube fittings
■ Is standard with a tube marking feature to indicate
when tube is properly bottomed in the unit
■ Is available with a support base (as shown).
■ Is available with stainless steel connection tubing in
place of hydraulic hose; support base is required.
The MHSU cannot be used for SAF 2507™ tubing

1/2 in. and under or for medium-pressure tubing.
For 5/8 and 3/4 in. SAF 2507 tubing, order the
1 in./25 mm and over unit and SAF 2507 tooling kit
and gap inspection gauges.
19
HYDRAULIC SWAGING UNITS

Air-Actuated (AHSU)
■ Requires only one unit with interchangeable tooling

to swage 1/4 to 1/2 in. and 6 to 12 mm Swagelok
tube fitting ferrule sizes
■ Requires no threading of nut on or off the tooling
The AHSU cannot be used for SAF 2507 tubing or

for medium-pressure tubing.
Additional Information, MHSU and AHSU

See the Swagelok Gaugeable Tube Fittings and
Adapters catalog, MS-01-140. For instructions, see
Multihead Hydraulic Swaging Unit (MHSU) Setup and
Operation Instructions, MS-12-37, and Air-Actuated
Hydraulic Swaging Unit (AHSU) Setup and Operation
Instructions, MS-12-38.
20
TUBING
Tubing Installation
Tubing properly selected and handled, when
combined with the quality of Swagelok fittings, will
give you leak-tight systems. Properly installed on
such tubing, Swagelok fittings provide reliable service
under a wide variety of fluid applications.
When installing fittings T
near tube bends, there
R
must be a sufficient
straight length of tubing
to allow the tube to T Tube OD
L
be bottomed in the L Required straight
tube length
Swagelok fitting (see (see table)
tables below). R Radius of tubing

bend
Fractional, in. Metric, mm

T T
Tube OD L➀ Tube OD L➀
1/16 1/2 3 19
1/8 23/32 6 21
3/16 3/4 8 23
1/4 13/16 10 25
5/16 7/8 12 31
3/8 15/16 14
1/2 1 3/16 15
32
5/8 16
1 1/4
3/4 18
7/8 1 5/16 20
34
1 1 1/2 22
1 1/4 2 25 40
1 1/2 2 13/32 28 46
2 3 1/4 30 50
➀ Required straight tube length. 32 54
38 63
50 80
21
TUBING
Tubing Selection
■ Metal tubing material should be softer than fitting
material. For example, stainless steel tubing should
not be used with brass fittings.
■ When tubing and fittings are made of the same
material, tubing must be fully annealed.
■ Always use an insert with extremely soft or pliable
plastic tubing.
■ Extremes of wall thickness should always be
checked against the suggested minimum and
maximum wall thickness limitations.
■ Surface finish is very important to proper sealing.
Tubing with any kind of depression, scratch, raised
portion, or other surface defect will be difficult to
seal, particularly in gas service.
■ Tubing that is oval and will not easily fit through
fitting nuts, ferrules, and bodies should never be
forced into the fitting.
Gas Service
Gases (air, hydrogen, helium, nitrogen, etc.) have very
small molecules that can escape through even the most
minute leak path. Some surface defects on the tubing
can provide such a leak path. As tube outside diameter
(OD) increases, so does the likelihood of a scratch or
other surface defect interfering with proper sealing.
The most successful connection for gas service
will occur if all installation instructions are carefully
followed and the heavier wall thicknesses of tubing on
the following tables are selected.
A heavy-wall tube resists ferrule action more than
a thin-wall tube, allowing the ferrules to coin out
minor surface imperfections. A thin-wall tube offers
less resistance to ferrule action during installation,
reducing the chance of coining out surface defects,
such as scratches. Within the applicable suggested
allowable working pressure table, select a tube wall
thickness whose working pressure is outside of the
shaded areas.
22
TUBING
Fractional Carbon Steel Tubing

Allowable working pressures are calculated from an S
value of 15 700 psi (108.2 MPa) for ASTM A179 tubing
at –20 to 100°F (–28 to 37°C), as listed in ASME B31.3.
For working pressure in accordance with ASME B31.1,
multiply by 0.85.
Suggested Ordering Information

High-quality, soft annealed seamless carbon steel
hydraulic tubing, ASTM A179 or equivalent. Hardness
not to exceed 72 HRB or 130 HV. Tubing to be free of
scratches, suitable for bending and flaring.
23
24
Tube Wall Thickness, in.
Tube 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134 0.148 0.165 0.180 0.220 Swagelok
OD Working Pressure, psig Fitting
in. Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 22.) Series
1/8 8000 10 200 200
3/16 5100 6 600 9600 300
1/4 3700 4 800 7000 9600 400
5/16 3 700 5500 7500 500
3/8 3 100 4500 6200 600
1/2 2 300 3200 4500 5900 810
TUBING
5/8 1 800 2600 3500 4600 5300 1010

3/4 2100 2900 3700 4300 5100 1210
7/8 1800 2400 3200 3700 4300 1410
1 1500 2100 2700 3200 3700 4100 1610
1 1/4 1600 2100 2500 2900 3200 3600 4000 4600 5000 2000
1 1/2 1800 2000 2400 2600 2900 3300 3700 4100 5100 2400
2 1500 1700 1900 2100 2400 2700 3000 3700 3200
TUBING
Metric Carbon Steel Tubing

Allowable working pressures are based on equations
from ASME B31.3 for DIN 2391 tubing, using a stress
value of 113 MPa (16 300 psi) and tensile strength of
340 MPa (49 300 psi).

High-quality, soft annealed carbon steel tubing,
DIN 2391 or equivalent. Hardness not to exceed
72 HRB or 130 HV. Tubing to be free of scratches,
suitable for bending or flaring.
25
26
Tube Wall Thickness, mm
Tube 0.8 1.0 1.2 1.5 1.8 2.0 2.2 2.5 2.8 3.0 3.5 4.0 4.5 Swagelok
OD Working Pressure, bar Fitting
mm Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 22.) Series
3 630 790 3M0
6 290 370 460 590 6M0
8 270 330 430 8M0
10 210 260 330 10M0
12 170 210 270 330 380 420 12M0
14 150 180 230 280 320 350 14M0
15 140 170 210 260 290 330 15M0
TUBING
16 130 150 200 240 270 300 350 16M0

18 140 170 210 240 270 310 18M0
20 120 160 190 210 240 270 310 20M0
22 110 140 170 190 210 240 280 22M0
25 100 120 150 170 180 210 240 260 25M0
28 150 160 190 210 230 270 28M0
30 140 150 170 200 210 250 30M0
32 130 140 160 180 200 230 270 32M0
38 120 130 150 160 190 230 260 38M0
TUBING
Fractional Stainless Steel

Seamless Tubing
Allowable working pressures are calculated from an S
value of 20 000 psi (137.8 MPa) for ASTM A269 tubing
at –20 to 100°F (–28 to 37°C), as listed in ASME B31.3
and ASME B31.1, except as noted.
For Welded Tubing

For welded and drawn tubing, a derating factor must
be applied for weld integrity:
■ for double-welded tubing, multiply pressure rating
by 0.85
■ for single-welded tubing, multiply pressure rating
by 0.80.

High-quality, fully annealed (Type 304, 304/304L, 316,
316/316L, 317, 317/317L) (seamless or welded and
drawn) stainless steel hydraulic tubing, ASTM A269 or
A213, or equivalent. Hardness not to exceed 90 HRB
or 200 HV. Tubing to be free of scratches, suitable
for bending and flaring. OD tolerances not to exceed
± 0.003 in. for 1/16 in. OD tubing.
Certain austenitic stainless tubing has an allowable
ovality tolerance double the OD tolerance and may not
fit into Swagelok precision tube fittings. Dual-certified
grades such as 304/304L, 316/316L, and 317/317L
meet the minimum chemistry and the mechanical
properties of both alloy grades.
27
28
Tube 0.010 0.012 0.014 0.016 0.020 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134 0.156 0.188 Swagelok
OD Working Pressure, psig Fitting
in. Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 22.) Series
1/16 5600 6800 8100 9400 12 000 100
1/8 8500 10 900 200
3/16 5400 7 000 10 200 300
1/4 4000 5 100 7 500 10 200➀ 400
5/16 4 000 5 800 8 000 500
3/8 3 300 4 800 6 500 7500➀➁ 600
1/2 2 600 3 700 5 100 6700 810
TUBING
5/8 2 900 4 000 5200 6000 1010

3/4 2 400 3 300 4200 4900 5800 1210
7/8 2 000 2 800 3600 4200 4800 1410
1 2 400 3100 3600 4200 4700 1610
1 1/4 2400 2800 3300 3600 4100 4900 2000
1 1/2 2300 2700 3000 3400 4000 4900 2400
2 2000 2200 2500 2900 3600 3200
➀ For higher pressures, see the Swagelok Medium-Pressure Fittings catalog, MS‑02‑335, or the Swagelok High-Pressure Fittings catalog, MS-01-34.
➁ Rating based on repeated pressure testing of the Swagelok tube fitting with a 4:1 design factor based upon hydraulic fluid leakage.
TUBING
Metric Stainless Steel

Seamless Tubing
Allowable working pressures are based on equations
from ASME B31.3 and ASME B31.1 for EN ISO 1127
tubing (D4, T4 tolerance for 3 to 12 mm; D4, T3
tolerance 14 to 50 mm), using a stress value of
137.8 MPa (20 000 psi) and tensile strength of
516.4 MPa (74 900 psi), except as noted.
For Welded Tubing

For welded and drawn tubing, a derating factor must
be applied for weld integrity:
■ for double-welded tubing, multiply pressure rating
by 0.85
■ for single-welded tubing, multiply pressure rating
by 0.80.

High-quality, fully annealed (Type 304, 304/304L,
316, 316/316L, 317, 317/317L) stainless steel tubing,
EN ISO 1127 or equivalent. Hardness not to exceed
90 HRB or 200 HV. Tubing to be free of scratches,
suitable for bending or flaring. OD tolerances not to
exceed ± 0.076 mm for 3 mm OD tubing.
Dual-certified grades such as 304/304L, 316/316L,
and 317/317L meet the minimum chemistry and the
mechanical properties of both alloy grades.
29
30
Tube Wall Thickness, mm
Tube 0.8 1.0 1.2 1.5 1.8 2.0 2.2 2.5 2.8 3.0 3.5 4.0 4.5 5.0 Swagelok
OD Working Pressure, bar Fitting
mm Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 22.) Series
3 670 3M0
6 310 420 540 710 6M0
8 310 390 520 8M0
10 240 300 400 510 580 10M0
12 200 250 330 410 470 12M0
14 160 200 270 340 380 430 14M0
15 150 190 250 310 360 400 15M0
TUBING
16 170 230 290 330 370 400➀ 16M0

18 150 200 260 290 320 370 18M0
20 140 180 230 260 290 330 380 20M0
22 140 160 200 230 260 300 340 22M0
25 180 200 230 260 290 320 25M0
28 180 200 230 260 280 330 28M0
30 170 180 210 240 260 310 30M0
32 160 170 200 220 240 290 330 32M0
38 140 160 190 200 240 270 310 38M0
➀ Rating based on repeated pressure testing of the Swagelok tube

fitting with a 4:1 design factor based upon hydraulic fluid leakage.
50 150 180 210 240 270 50M0
0.028 0.030 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134
Tube Working Pressure, psig Swagelok
OD Note: For gas service, select a tube wall thickness outside of the shaded area. Fitting
in. (See Gas Service, page 22.) Series
1/8 2700 3000 3600 200
3/16 1800 1900 2300 3400 300
1/4 1300 1400 1600 2500 3500 400
5/16 1300 1900 2700 500
3/8 1000 1600 2200 600
TUBING
1/2 800 1100 1600 2100 810

5/8 900 1200 1600 1900 1010
Fractional Copper Tubing
3/4 700 1000 1300 1500 1800 1210

listed in ASME B31.3 and ASME B31.1.
7/8 600 800 1100 1300 1500 1410

1 500 700 900 1100 1300 1500 1610
1 1/8 600 800 1000 1100 1300 1400 1810
copper water tube, type K or type L to ASTM B88.
S value of 6000 psi (41.3 MPa) for ASTM B75 and
ASTM B88 tubing at –20 to 100°F (–28 to 37°C), as
High-quality, soft annealed seamless copper tubing,

Allowable working pressures are calculated from an
ASTM B75 or equivalent. Also soft annealed (Temper O)
31
ORDERING INFORMATION
Ordering Numbers
Select a basic ordering number.
Example: -100-6
Add a material designator.
Example: SS-100-6
Minimum order quantities may apply to certain
materials and configurations.
Material Designator
316 SS SS
Aluminum A
Alloy 20 C20
Alloy 400 M
Alloy 600 INC
Alloy 625 625
Alloy 825 825
Alloy C-276 HC
Brass B
Carbon steel S
Nylon NY
PTFE T
Titanium TI
Additional Products
■ For SAF 2507 super duplex tube fittings, see the
Swagelok Gaugeable SAF 2507 Super Duplex Tube
Fittings catalog, MS‑01‑174.
■ For alloy 400 tube fittings, see the Swagelok
Gaugeable Alloy 400/R‑405 Mechanically Attached
Pipe and Tube Fittings catalog, MS‑02‑332.
■ For PFA tube fittings, see the Swagelok PFA Tube
Fittings catalog, MS‑01‑05.
■ For heavy-wall tube fittings, see the Swagelok
High-Pressure Fittings catalog, MS‑01‑34.
■ For medium-pressure tube fittings, see the
Swagelok Medium-Pressure Fittings catalog,
MS‑02‑335.
Contact your authorized Swagelok sales and service
representative about additional sizes and special alloys.
32
STRAIGHT FITTINGS
Unions
Union
Tube Basic Tube Basic
OD Ordering OD Ordering
in. Number mm Number
1/16 -100-6 2 -2M0-6
1/8 -200-6 3 -3M0-6
3/16 -300-6 4 -4M0-6
1/4 -400-6 6 -6M0-6
5/16 -500-6 8 -8M0-6
3/8 -600-6 10 -10M0-6
1/2 -810-6 12 -12M0-6
1/2 -810-6-0030➀ 14 -14M0-6
5/8 -1010-6 15 -15M0-6
3/4 -1210-6 16 -16M0-6
7/8 -1410-6 18 -18M0-6
1 -1610-6 20 -20M0-6
1 1/8 -1810-6 22 -22M0-6
1 1/4 -2000-6 25 -25M0-6
1 1/2 -2400-6 28 -28M0-6
2 -3200-6 30 -30M0-6
➀ Bored through. 32 -32M0-6
38 -38M0-6
50 -50M0-6
33
STRAIGHT FITTINGS
Unions
T Tx
Union Basic
(Metric to Tube OD Ordering
Fractional) T, mm Tx, in. Number
1/8 -2M0-6-2
2
1/4 -2M0-6-4
3 1/8 -3M0-6-2
1/8 -4M0-6-2
4
1/4 -4M0-6-4
1/16 -6M0-6-1
1/8 -6M0-6-2
6 1/4 -6M0-6-4
5/16 -6M0-6-5
3/8 -6M0-6-6
1/4 -8M0-6-4
8
3/8 -8M0-6-6
1/8 -10M0-6-2
1/4 -10M0-6-4
10
5/16 -10M0-6-5
3/8 -10M0-6-6
1/4 -12M0-6-4
5/16 -12M0-6-5
12
3/8 -12M0-6-6
1/2 -12M0-6-8
15 1/2 -15M0-6-8
16 5/8 -16M0-6-10
18 3/4 -18M0-6-12
1/2 -20M0-6-8
20
1 -20M0-6-16
25 1 -25M0-6-16
34
STRAIGHT FITTINGS
Unions
T Tx
Reducing Basic
Union Tube OD, in. Ordering
T Tx Number
1/8 1/16 -200-6-1
1/16 -300-6-1
3/16
1/8 -300-6-2
1/16 -400-6-1
1/4 1/8 -400-6-2
3/16 -400-6-3
1/8 -500-6-2
5/16
1/4 -500-6-4
1/16 -600-6-1
1/8 -600-6-2
3/8
1/4 -600-6-4
5/16 -600-6-5
1/8 -810-6-2
1/2 1/4 -810-6-4
3/8 -810-6-6
3/8 -1010-6-6
5/8
1/2 -1010-6-8
1/4 -1210-6-4
3/8 -1210-6-6
3/4
1/2 -1210-6-8
5/8 -1210-6-10
1/2 -1610-6-8
1
3/4 -1610-6-12
35
STRAIGHT FITTINGS
Unions
T Tx
Reducing Basic
Union Tube OD, mm Ordering
T Tx Number
3 2 -3M0-6-2M
2 -6M0-6-2M
6 3 -6M0-6-3M
4 -6M0-6-4M
8 6 -8M0-6-6M
6 -10M0-6-6M
10
8 -10M0-6-8M
6 -12M0-6-6M
12 8 -12M0-6-8M
10 -12M0-6-10M
10 -16M0-6-10M
16
12 -16M0-6-12M
18 12 -18M0-6-12M
18 -25M0-6-18M
25
20 -25M0-6-20M
18 -30M0-6-18M
30 20 -30M0-6-20M
25 -30M0-6-25M
18 -32M0-6-18M
32 20 -32M0-6-20M
25 -32M0-6-25M
20 -38M0-6-20M
38 25 -38M0-6-25M
30 -38M0-6-30M
36
STRAIGHT FITTINGS
Unions
Bulkhead Union
1/16 -100-61 3 -3M0-61
1/8 -200-61 4 -4M0-61
3/16 -300-61 6 -6M0-61
1/4 -400-61 8 -8M0-61
5/16 -500-61 10 -10M0-61
3/8 -600-61 12 -12M0-61
1/2 -810-61 14 -14M0-61
5/8 -1010-61 15 -15M0-61
3/4 -1210-61 16 -16M0-61
1 -1610-61 18 -18M0-61
1 1/4 -2000-61 20 -20M0-61
1 1/2 -2400-61 25 -25M0-61
2 -3200-61 30 -30M0-61
32 -32M0-61
38 -38M0-61
T Tx
Bulkhead Basic
Tube OD, in.
Reducing Ordering
T Tx Number
Union
1/8 1/16 -200-61-1
1/4 1/8 -400-61-2
3/8 1/4 -600-61-4
1/2 1/4 -810-61-4
Bulkhead Basic
Reducing Tube OD Ordering
Union T, mm Tx, in. Number
(Metric to 6 1/8 -6M0-61-2
Fractional)
37
STRAIGHT FITTINGS
Male
Connectors
NPT
Tube NPT Basic Tube NPT Basic
OD Size Ordering OD Size Ordering
in. in. Number in. in. Number
1/16 -100-1-1 1/4 -1010-1-4
1/16 1/8 -100-1-2 3/8 -1010-1-6
5/8
1/4 -100-1-4 1/2 -1010-1-8
1/16 -200-1-1 3/4 -1010-1-12
1/8 -200-1-2 3/8 -1210-1-6
1/8 1/4 -200-1-4 1/2 -1210-1-8
3/8 -200-1-6 3/4
3/4 -1210-1-12
1/2 -200-1-8 1 -1210-1-16
1/8 -300-1-2 1/2 -1410-1-8
3/16
1/4 -300-1-4 7/8 3/4 -1410-1-12
1/16 -400-1-1 1 -1410-1-16
1/8 -400-1-2 1/2 -1610-1-8
1/4 -400-1-4 1 3/4 -1610-1-12
1/4
3/8 -400-1-6 1 -1610-1-16
1/2 -400-1-8
1 1/8 1 -1810-1-16
3/4 -400-1-12
1 -2000-1-16
1/8 -500-1-2 1 1/4
1 1/4 -2000-1-20
5/16 1/4 -500-1-4
3/8 -500-1-6 1 1/2 1 1/2 -2400-1-24
1/8 -600-1-2 2 2 -3200-1-32
1/4 -600-1-4
3/8 -600-1-6
3/8
1/2 -600-1-8
3/4 -600-1-12
1 -600-1-16
1/8 -810-1-2
1/4 -810-1-4
3/8 -810-1-6
1/2
1/2 -810-1-8
3/4 -810-1-12
1 -810-1-16
38
STRAIGHT FITTINGS
Male Tube NPT Basic

Connectors OD Size Ordering
mm in. Number
2 1/8 -2M0-1-2
NPT 3
1/8 -3M0-1-2
1/4 -3M0-1-4
1/8 -4M0-1-2
4
1/4 -4M0-1-4
1/8 -6M0-1-2
1/4 -6M0-1-4
6
3/8 -6M0-1-6
1/2 -6M0-1-8
1/8 -8M0-1-2
1/4 -8M0-1-4
8
3/8 -8M0-1-6
1/2 -8M0-1-8
1/8 -10M0-1-2
1/4 -10M0-1-4
10 3/8 -10M0-1-6
1/2 -10M0-1-8
3/4 -10M0-1-12
1/8 -12M0-1-2
1/4 -12M0-1-4
12 3/8 -12M0-1-6
1/2 -12M0-1-8
3/4 -12M0-1-12
1/4 -14M0-1-4
14 3/8 -14M0-1-6
1/2 -14M0-1-8
15 1/2 -15M0-1-8
3/8 -16M0-1-6
16 1/2 -16M0-1-8
3/4 -16M0-1-12
1/2 -18M0-1-8
18
3/4 -18M0-1-12
1/2 -20M0-1-8
20
3/4 -20M0-1-12
3/4 -22M0-1-12
22
1 -22M0-1-16
1/2 -25M0-1-8
25 3/4 -25M0-1-12
1 -25M0-1-16
1 -28M0-1-16
28
1 1/4 -28M0-1-20
30 1 1/4 -30M0-1-20
32 1 1/4 -32M0-1-20
38 1 1/2 -38M0-1-24
39
STRAIGHT FITTINGS
Male ISO
Connectors Tube Thread Basic
OD Size Ordering
in. in. Number
1/8 -200-1-2RT
ISO/BSP 1/8
1/4 -200-1-4RT
Tapered
1/8 -400-1-2RT
Thread (RT) 1/4 -400-1-4RT
1/4
3/8 -400-1-6RT
1/2 -400-1-8RT
1/8 -500-1-2RT
5/16
1/4 -500-1-4RT
1/8 -600-1-2RT
1/4 -600-1-4RT
3/8 3/8 -600-1-6RT
1/2 -600-1-8RT
3/4 -600-1-12RT
1/4 -810-1-4RT
3/8 -810-1-6RT
1/2
1/2 -810-1-8RT
3/4 -810-1-12RT
5/8 1/2 -1010-1-8RT
3/4 -1210-1-12RT
3/4
1 -1210-1-16RT
3/4 -1610-1-12RT
1
1 -1610-1-16RT
1 1/4 1 1/4 -2000-1-20RT
40
STRAIGHT FITTINGS
Male ISO
OD Size Ordering
mm in. Number
2 1/8 -2M0-1-2RT
ISO/BSP
1/8 -3M0-1-2RT
Tapered 3
1/4 -3M0-1-4RT
Thread (RT) 1/8 -4M0-1-2RT
4
1/4 -4M0-1-4RT
1/8 -6M0-1-2RT
1/4 -6M0-1-4RT
6
3/8 -6M0-1-6RT
1/2 -6M0-1-8RT
1/8 -8M0-1-2RT
1/4 -8M0-1-4RT
8
3/8 -8M0-1-6RT
1/2 -8M0-1-8RT
1/8 -10M0-1-2RT
1/4 -10M0-1-4RT
10 3/8 -10M0-1-6RT
1/2 -10M0-1-8RT
3/4 -10M0-1-12RT
1/4 -12M0-1-4RT
3/8 -12M0-1-6RT
12
1/2 -12M0-1-8RT
3/4 -12M0-1-12RT
1/4 -14M0-1-4RT
14
3/8 -14M0-1-6RT
15 1/2 -15M0-1-8RT
1/4 -16M0-1-4RT
3/8 -16M0-1-6RT
16
1/2 -16M0-1-8RT
3/4 -16M0-1-12RT
1/2 -18M0-1-8RT
18
3/4 -18M0-1-12RT
1/2 -20M0-1-8RT
20
3/4 -20M0-1-12RT
3/4 -22M0-1-12RT
22
1 -22M0-1-16RT
1/2 -25M0-1-8RT
25 3/4 -25M0-1-12RT
1 -25M0-1-16RT
1 -28M0-1-16RT
28
1 1/4 -28M0-1-20RT
30 1 1/4 -30M0-1-20RT
32 1 1/4 -32M0-1-20RT
38 1 1/2 -38M0-1-24RT
41
STRAIGHT FITTINGS
Male
Connectors
ISO/BSP ISO
Parallel Tube Thread Basic
Thread (RS) OD Size Ordering
in. in. Number
1/8 -200-1-2RS
1/8 1/4 -200-1-4RS
3/8 -200-1-6RS
1/8 -400-1-2RS
1/4 -400-1-4RS
1/4
3/8 -400-1-6RS
1/2 -400-1-8RS
1/8 -600-1-2RS
1/4 -600-1-4RS
3/8
3/8 -600-1-6RS
1/2 -600-1-8RS
1/4 -810-1-4RS
1/2 3/8 -810-1-6RS
1/2 -810-1-8RS
1/2 -1210-1-8RS
3/4
3/4 -1210-1-12RS
1/2 -1610-1-8RS
1 3/4 -1610-1-12RS
1 -1610-1-16RS
42
STRAIGHT FITTINGS
Male ISO
OD Size Ordering
mm in. Number
2 1/8 -2M0-1-2RS
ISO/BSP
1/8 -3M0-1-2RS
Parallel 3
1/4 -3M0-1-4RS
Thread (RS) 4 1/8 -4M0-1-2RS
1/8 -6M0-1-2RS
1/4 -6M0-1-4RS
6
3/8 -6M0-1-6RS
1/2 -6M0-1-8RS
1/8 -8M0-1-2RS
1/4 -8M0-1-4RS
8
3/8 -8M0-1-6RS
1/2 -8M0-1-8RS
1/4 -10M0-1-4RS
10 3/8 -10M0-1-6RS
1/2 -10M0-1-8RS
1/4 -12M0-1-4RS
3/8 -12M0-1-6RS
12
1/2 -12M0-1-8RS
3/4 -12M0-1-12RS
3/8 -14M0-1-6RS
14
1/2 -14M0-1-8RS
3/8 -15M0-1-6RS
15 1/2 -15M0-1-8RS
3/4 -15M0-1-12RS
3/8 -16M0-1-6RS
16 1/2 -16M0-1-8RS
3/4 -16M0-1-12RS
1/2 -18M0-1-8RS
18
3/4 -18M0-1-12RS
1/2 -20M0-1-8RS
20
3/4 -20M0-1-12RS
3/4 -22M0-1-12RS
22
1 -22M0-1-16RS
3/4 -25M0-1-12RS
25
1 -25M0-1-16RS
1 -28M0-1-16RS
28
1 1/4 -28M0-1-20RS
30 1 1/4 -30M0-1-20RS
32 1 1/4 -32M0-1-20RS
38 1 1/2 -38M0-1-24RS
43
STRAIGHT FITTINGS
Male
Connectors
ISO/BSP ISO
Thread (RP) OD Size Ordering
in. in. Number
1/8 -200-1-2RP
1/8
1/4 -200-1-4RP
1/8 -400-1-2RP
1/4
1/4 -400-1-4RP
3/8 -810-1-6RP
1/2
1/2 -810-1-8RP
1/2 -1210-1-8RP
3/4
3/4 -1210-1-12RP
1 1 -1610-1-16RP
44
STRAIGHT FITTINGS
Male
Connectors
ISO/BSP ISO
mm in. Number
1/8 -3M0-1-2RP
3
1/4 -3M0-1-4RP
4 1/8 -4M0-1-2RP
1/8 -6M0-1-2RP
1/4 -6M0-1-4RP
6
3/8 -6M0-1-6RP
1/2 -6M0-1-8RP
1/8 -8M0-1-2RP
1/4 -8M0-1-4RP
8
3/8 -8M0-1-6RP
1/2 -8M0-1-8RP
1/4 -10M0-1-4RP
10 3/8 -10M0-1-6RP
1/2 -10M0-1-8RP
1/4 -12M0-1-4RP
3/8 -12M0-1-6RP
12
1/2 -12M0-1-8RP
3/4 -12M0-1-12RP
15 1/2 -15M0-1-8RP
3/8 -16M0-1-6RP
16
1/2 -16M0-1-8RP
1/2 -18M0-1-8RP
18
3/4 -18M0-1-12RP
1/2 -20M0-1-8RP
20
3/4 -20M0-1-12RP
3/4 -22M0-1-12RP
22
1 -22M0-1-16RP
3/4 -25M0-1-12RP
25
1 -25M0-1-16RP
1 -28M0-1-16RP
28
1 1/4 -28M0-1-20RP
30 1 1/4 -30M0-1-20RP
32 1 1/4 -32M0-1-20RP
38 1 1/2 -38M0-1-24RP
45
STRAIGHT FITTINGS
Male
Connectors
Bulkhead Tube NPT Basic

NPT OD Size Ordering
in. in. Number
1/8 1/8 -200-11-2
1/8 -400-11-2
1/4
1/4 -400-11-4
1/4 -600-11-4
3/8 3/8 -600-11-6
1/2 -600-11-8
3/8 -810-11-6
1/2
1/2 -810-11-8
3/4 3/4 -1210-11-12
1 1 -1610-11-16
Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-11-2
6
1/4 -6M0-11-4
12 1/2 -12M0-11-8
46
STRAIGHT FITTINGS
Male Tube SAE/MS Basic

Connectors OD Thread Ordering
in. Size Number
5/16-24 -200-1-2ST
1/8 7/16-20 -200-1-4ST
SAE/MS 9/16-18 -200-1-6ST
Straight 5/16-24 -400-1-2ST
Thread (ST) 7/16-20 -400-1-4ST
1/4 9/16-18 -400-1-6ST
3/4-16 -400-1-8ST
7/8-14 -400-1-10ST
5/16 1/2-20 -500-1-5ST
7/16-20 -600-1-4ST
9/16-18 -600-1-6ST
3/8
3/4-16 -600-1-8ST
7/8-14 -600-1-10ST
9/16-18 -810-1-6ST
3/4-16 -810-1-8ST
1/2
7/8-14 -810-1-10ST
1 1/16-12 -810-1-12ST
3/4-16 -1010-1-8ST
5/8
7/8-14 -1010-1-10ST
3/4-16 -1210-1-8ST
3/4 1 1/16-12 -1210-1-12ST
1 5/16-12 -1210-1-16ST
7/8 1 3/16-12 -1410-1-14ST
1 1/16-12 -1610-1-12ST
1
1 5/16-12 -1610-1-16ST
1 1/4 1 5/8-12 -2000-1-20ST
1 1/2 1 7/8-12 -2400-1-24ST
2 2 1/2-12 -3200-1-32ST
Tube SAE/MS Basic

OD Thread Ordering
mm Size Number
6 9/16-18 -6M0-1-6ST
9/16-18 -10M0-1-6ST
10
3/4-16 -10M0-1-8ST
7/16-20 -12M0-1-4ST
12 9/16-18 -12M0-1-6ST
3/4-16 -12M0-1-8ST
Long Tube SAE/MS Basic

SAE/MS OD Thread Ordering
Straight in. Size Number
Thread (ST) 1/4 7/16-20 -400-1L-4ST
1/2 3/4-16 -810-1L-8ST
47
STRAIGHT FITTINGS
Male
Connectors
O-Seal Tube SAE/MS Basic

(SAE/MS OD Thread Ordering
Thread) 1/16 5/16-24 -100-1-OR
1/8 5/16-24 -200-1-OR
3/16 3/8-24 -300-1-OR
1/4 7/16-20 -400-1-OR
5/16 1/2-20 -500-1-OR
3/8 9/16-18 -600-1-OR
1/2 3/4-16 -810-1-OR
3/4 1 1/16-12 -1210-1-OR
1 1 5/16-12 -1610-1-OR
O-Seal (NPT) Tube NPT Basic

OD Size Ordering
in. in. Number
1/8 1/8 -200-1-2-OR
1/8 -400-1-2-OR
1/4
1/4 -400-1-4-OR
1/4 -600-1-4-OR
3/8 3/8 -600-1-6-OR
1/2 -600-1-8-OR
1/2 1/2 -810-1-8-OR
48
STRAIGHT FITTINGS
Male
Connectors
AN Fitting AN Tube
Tube Flare Basic
OD Size Ordering
in. in. Number
1/16 1/8 -100-6-2AN
1/8 -200-6-2AN
1/8
1/4 -200-6-4AN
1/4 1/4 -400-6-4AN
5/16 5/16 -500-6-5AN
1/4 -600-6-4AN
3/8
3/8 -600-6-6AN
1/2 1/2 -810-6-8AN
3/4 3/4 -1210-6-12AN
1 1 -1610-6-16AN
AN Bulkhead AN Tube
Fitting Tube Flare Basic
OD Size Ordering
in. in. Number
1/4 1/4 -400-61-4AN
3/8 3/8 -600-61-6AN
1/2 1/2 -810-61-8AN
3/4 3/4 -1210-61-12AN
1 1 -1610-61-16AN
49
STRAIGHT FITTINGS
Male
Connectors
10-32 Thread Tube Basic

OD Ordering
in. Number
1/8 -200-1-0157
1/4 -400-1-0256
M5 3 0.8 Tube Basic

Thread OD Ordering
mm Number
6 -6M0-1-0046
Metric Tube Basic

Thread (RS) OD Ordering
mm Number
-6M0-1-M10X1.0RS
6
-6M0-1-M12X1.0RS
12 -12M0-1-M16X1.5RS
50
STRAIGHT FITTINGS
Weld
Connectors
Tube Socket Socket

Weld Tube Weld Basic
OD Size Ordering
in. in. Number
1/8 1/8 -200-6-2W
1/4 1/4 -400-6-4W
3/8 3/8 -600-6-6W
1/2 1/2 -810-6-8W
3/4 3/4 -1210-6-12W
1 1 -1610-6-16W
Male Pipe Pipe

(Fractional) OD Size Ordering
in. in. Number
1/8 1/8 -200-1-2W
3/16 1/8 -300-1-2W
1/8 -400-1-2W
1/4
1/4 -400-1-4W
1/8 -500-1-2W
5/16
1/4 -500-1-4W
1/4 -600-1-4W
3/8 -600-1-6W
3/8
1/2 -600-1-8W
3/4 -600-1-12W
3/8 -810-1-6W
1/2 -810-1-8W
1/2
3/4 -810-1-12W
1 -810-1-16W
5/8 1/2 -1010-1-8W
1/2 -1210-1-8W
3/4
3/4 -1210-1-12W
1 1 -1610-1-16W
1 1/4 1 1/4 -2000-1-20W
1 1/2 1 1/2 -2400-1-24W
2 2 -3200-1-32W
51
STRAIGHT FITTINGS
Weld
Connectors
Male Pipe Pipe

Weld (Metric Tube Weld Basic
to Fractional) OD Size Ordering
mm in. Number
3 1/8 -3M0-1-2W
4 1/8 -4M0-1-2W
1/8 -6M0-1-2W
6
1/4 -6M0-1-4W
1/8 -8M0-1-2W
8 1/4 -8M0-1-4W
1/2 -8M0-1-8W
1/4 -10M0-1-4W
10 3/8 -10M0-1-6W
1/2 -10M0-1-8W
1/4 -12M0-1-4W
3/8 -12M0-1-6W
12
1/2 -12M0-1-8W
3/4 -12M0-1-12W
14 3/8 -14M0-1-6W
15 1/2 -15M0-1-8W
16 1/2 -16M0-1-8W
18 1/2 -18M0-1-8W
30 1 1/4 -30M0-1-20W
32 1 1/4 -32M0-1-20W
38 1 1/2 -38M0-1-24W
52
STRAIGHT FITTINGS
Female
Connectors
NPT Tube NPT Basic

OD Size Ordering
in. in. Number
1/16 -100-7-1
1/16
1/8 -100-7-2
1/8 -200-7-2
1/8
1/4 -200-7-4
3/16 1/8 -300-7-2
1/8 -400-7-2
1/4 -400-7-4
1/4
3/8 -400-7-6
1/2 -400-7-8
1/8 -500-7-2
5/16
1/4 -500-7-4
1/8 -600-7-2
1/4 -600-7-4
3/8 3/8 -600-7-6
1/2 -600-7-8
3/4 -600-7-12
1/4 -810-7-4
3/8 -810-7-6
1/2
1/2 -810-7-8
3/4 -810-7-12
3/8 -1010-7-6
5/8 1/2 -1010-7-8
3/4 -1010-7-12
1/2 -1210-7-8
3/4
3/4 -1210-7-12
7/8 3/4 -1410-7-12
3/4 -1610-7-12
1
1 -1610-7-16
1 1/4 1 1/4 -2000-7-20
1 1/2 1 1/2 -2400-7-24
2 2 -3200-7-32
53
STRAIGHT FITTINGS
Female
Connectors
NPT Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -3M0-7-2
3
1/4 -3M0-7-4
4 1/8 -4M0-7-2
1/8 -6M0-7-2
1/4 -6M0-7-4
6
3/8 -6M0-7-6
1/2 -6M0-7-8
1/8 -8M0-7-2
1/4 -8M0-7-4
8
3/8 -8M0-7-6
1/2 -8M0-7-8
1/4 -10M0-7-4
10 3/8 -10M0-7-6
1/2 -10M0-7-8
1/4 -12M0-7-4
12 3/8 -12M0-7-6
1/2 -12M0-7-8
15 1/2 -15M0-7-8
16 1/2 -16M0-7-8
1/2 -20M0-7-8
20
3/4 -20M0-7-12
3/4 -22M0-7-12
22
1 -22M0-7-16
3/4 -25M0-7-12
25
1 -25M0-7-16
54
STRAIGHT FITTINGS
Female ISO
OD Size Ordering
in. in. Number
ISO/BSP 1/8 1/8 -200-7-2RT
Tapered 1/8 -400-7-2RT
1/4 -400-7-4RT
Thread (RT) 1/4
3/8 -400-7-6RT
1/2 -400-7-8RT
1/4 -600-7-4RT
3/8 3/8 -600-7-6RT
1/2 -600-7-8RT
1/4 -810-7-4RT
1/2 3/8 -810-7-6RT
1/2 -810-7-8RT
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
3 1/8 -3M0-7-2RT
1/8 -6M0-7-2RT
1/4 -6M0-7-4RT
6
3/8 -6M0-7-6RT
1/2 -6M0-7-8RT
1/8 -8M0-7-2RT
1/4 -8M0-7-4RT
8
3/8 -8M0-7-6RT
1/2 -8M0-7-8RT
1/8 -10M0-7-2RT
1/4 -10M0-7-4RT
10
3/8 -10M0-7-6RT
1/2 -10M0-7-8RT
1/8 -12M0-7-2RT
1/4 -12M0-7-4RT
12 3/8 -12M0-7-6RT
1/2 -12M0-7-8RT
3/4 -12M0-7-12RT
3/8 -15M0-7-6RT
15
1/2 -15M0-7-8RT
1/2 -20M0-7-8RT
20
3/4 -20M0-7-12RT
3/4 -22M0-7-12RT
22
1 -22M0-7-16RT
3/4 -25M0-7-12RT
25
1 -25M0-7-16RT
55
STRAIGHT FITTINGS
Female
Connectors
ISO/BSP ISO
Parallel Tube Thread
Thread (RJ) OD Size Ordering
in. in. Number
ISO/BSP parallel 1/4 SS-400-7-4RJ
thread (RJ) fittings 1/4 3/8 SS-400-7-6RJ
are available in 1/2 SS-400-7-8RJ
stainless steel only.
1/4 SS-500-7-4RJ
5/16
1/2 SS-500-7-8RJ
1/4 SS-600-7-4RJ
3/8 3/8 SS-600-7-6RJ
1/2 SS-600-7-8RJ
1/4 SS-810-7-4RJ
1/2 3/8 SS-810-7-6RJ
1/2 SS-810-7-8RJ
ISO
Tube Thread
OD Size Ordering
mm. in. Number
1/4 SS-6M0-7-4RJ
6 3/8 SS-6M0-7-6RJ
1/2 SS-6M0-7-8RJ
1/4 SS-8M0-7-4RJ
8 3/8 SS-8M0-7-6RJ
1/2 SS-8M0-7-8RJ
1/4 SS-10M0-7-4RJ
10 3/8 SS-10M0-7-6RJ
1/2 SS-10M0-7-8RJ
1/4 SS-12M0-7-4RJ
12 3/8 SS-12M0-7-6RJ
1/2 SS-12M0-7-8RJ
ISO/BSP ISO
mm in. Number
1/8 -6M0-7-2RP
6
1/4 -6M0-7-4RP
22 3/4 -22M0-7-12RP
25 1 -25M0-7-16RP
56
STRAIGHT FITTINGS
Female
Connectors
ISO/BSP ISO
Thread OD Size Ordering
in. in. Number
(RG, Gauge)
1/8 1/4 -200-7-4RG
1/8 -400-7-2RG
1/4 -400-7-4RG
1/4
3/8 -400-7-6RG
1/2 -400-7-8RG
1/4 -500-7-4RG
5/16
1/2 -500-7-8RG
1/4 -600-7-4RG
3/8 3/8 -600-7-6RG
1/2 -600-7-8RG
3/8 -810-7-6RG
1/2
1/2 -810-7-8RG
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
3 1/4 -3M0-7-4RG
1/8 -6M0-7-2RG
1/4 -6M0-7-4RG
6
3/8 -6M0-7-6RG
1/2 -6M0-7-8RG
1/4 -8M0-7-4RG
8 3/8 -8M0-7-6RG
1/2 -8M0-7-8RG
1/4 -10M0-7-4RG
10 3/8 -10M0-7-6RG
1/2 -10M0-7-8RG
1/4 -12M0-7-4RG
12 3/8 -12M0-7-6RG
1/2 -12M0-7-8RG
20 1/2 -20M0-7-8RG
22 1/2 -22M0-7-8RG
57
STRAIGHT FITTINGS
Female
Connectors
Bulkhead Tube NPT Basic

NPT OD Size Ordering
in. in. Number
1/8 1/8 -200-71-2
1/8 -400-71-2
1/4
1/4 -400-71-4
3/8 1/4 -600-71-4
3/8 -810-71-6
1/2
1/2 -810-71-8
Tube NPT Basic

OD Size Ordering
mm in. Number
6 1/4 -6M0-71-4
12 1/2 -12M0-71-8
58
STRAIGHT FITTINGS
Reducers Basic
Tube OD, in. Ordering
T Tx Number
Reducer
1/8 -100-R-2
(Fractional) 1/16
1/4 -100-R-4
1/16 -200-R-1
1/8 -200-R-2
T 3/16 -200-R-3
Tx 1/8
1/4 -200-R-4
3/8 -200-R-6
1 in. and Under 1/2 -200-R-8
1/8 -300-R-2
3/16
1/4 -300-R-4
1/8 -400-R-2
3/16 -400-R-3
1/4 -400-R-4
T Tx 5/16 -400-R-5
1/4
3/8 -400-R-6
1/2 -400-R-8
5/8 -400-R-10
Over 1 in. 3/4 -400-R-12
3/8 -500-R-6
5/16
1/2 -500-R-8
1/4 -600-R-4
3/8 -600-R-6
3/8 1/2 -600-R-8
5/8 -600-R-10
3/4 -600-R-12
1/4 -810-R-4
3/8 -810-R-6
1/2 -810-R-8
1/2
5/8 -810-R-10
3/4 -810-R-12
1 -810-R-16
3/4 -1010-R-12
5/8 7/8 -1010-R-14
1 -1010-R-16
1/2 -1210-R-8
3/4
1 -1210-R-16
1 1/4 -1610-R-20➀
1 1 1/2 -1610-R-24➀
2 -1610-R-32➀
1 1/2 -2000-R-24➀
1 1/4
2 -2000-R-32➀
1 1/2 2 -2400-R-32➀
➀ Furnished with nut and preswaged
ferrules.
59
STRAIGHT FITTINGS
Reducers
T Tx
Reducer Basic
(Metric) Tube OD, mm Ordering
T Tx Number
2 3 -2M0-R-3M
4 -3M0-R-4M
3 6 -3M0-R-6M
10 -3M0-R-10M
4 6 -4M0-R-6M
3 -6M0-R-3M
8 -6M0-R-8M
6 10 -6M0-R-10M
12 -6M0-R-12M
18 -6M0-R-18M
6 -8M0-R-6M
8 10 -8M0-R-10M
12 -8M0-R-12M
6 -10M0-R-6M
8 -10M0-R-8M
10 12 -10M0-R-12M
15 -10M0-R-15M
18 -10M0-R-18M
6 -12M0-R-6M
8 -12M0-R-8M
10 -12M0-R-10M
16 -12M0-R-16M
12
18 -12M0-R-18M
20 -12M0-R-20M
22 -12M0-R-22M
25 -12M0-R-25M
16 12 -16M0-R-12M
12 -18M0-R-12M
16 -18M0-R-16M
18 20 -18M0-R-20M
22 -18M0-R-22M
25 -18M0-R-25M
16 -20M0-R-16M
18 -20M0-R-18M
20
22 -20M0-R-22M
25 -20M0-R-25M
18 -22M0-R-18M
22 20 -22M0-R-20M
25 -22M0-R-25M
18 -25M0-R-18M
25
20 -25M0-R-20M
60
STRAIGHT FITTINGS
Reducers
T Tx
Reducer Basic
(Metric to Tube OD Ordering
Fractional) T, mm Tx, in. Number
2 1/8 -2M0-R-2
1/8 -3M0-R-2
3
1/4 -3M0-R-4
4 1/4 -4M0-R-4
1/8 -6M0-R-2
1/4 -6M0-R-4
6 5/16 -6M0-R-5
3/8 -6M0-R-6
1/2 -6M0-R-8
1/4 -8M0-R-4
8 3/8 -8M0-R-6
1/2 -8M0-R-8
3/8 -10M0-R-6
10
1/2 -10M0-R-8
1/2 -12M0-R-8
12
3/4 -12M0-R-12
3/4 -18M0-R-12
18
1 -18M0-R-16
25 1 -25M0-R-16
Reducer Basic
(Fractional to Tube OD Ordering
Metric) T, in. Tx, mm Number
1/8 6 -200-R-6M
61
STRAIGHT FITTINGS
Reducers
T Tx
Long Basic
Reducer Tube OD, in. Ordering
T Tx Number
Use only long 3/8 1/2 -600-RF-8
reducers in female
Swagelok end
connections.
Bulkhead
Tube
Reducer OD Basic Ordering
in, Number
1/8 -200-R1-2
1/4 -400-R1-4
3/8 -600-R1-6
1/2 -810-R1-8
5/8 -1010-R1-10
3/4 -1210-R1-12
1 -1610-R1-16
62
STRAIGHT FITTINGS
Port Tube Basic

Connectors OD Ordering
in. Number
1/16 -101-PC
Port 1/8 -201-PC
Connector 1/4 -401-PC
5/16 -501-PC
3/8 -601-PC
1/2 -811-PC
5/8 -1011-PC
1 in./25 mm and Under 3/4 -1211-PC
1 -1611-PC
1 1/4 -2000-PC➀
1 1/2 -2400-PC➀
2 -3200-PC➀
➀ Furnished with nuts and
preswaged ferrules.
Tube Basic
Over 1 in./25 mm OD Ordering
mm Number
3 -3M1-PC
6 -6M1-PC
8 -8M1-PC
10 -10M1-PC
12 -12M1-PC
15 -15M1-PC
16 -16M1-PC
18 -18M1-PC
20 -20M1-PC
25 -25M1-PC
28 -28M0-PC➀
30 -30M0-PC➀
32 -32M0-PC➀
38 -38M0-PC➀
➀ Furnished with nuts and
preswaged ferrules.
63
STRAIGHT FITTINGS
Port
Connectors T Tx
Reducing Basic
Port Tube OD, in. Ordering
Connector T Tx Number
1/8 1/16 -201-PC-1
1/16 -401-PC-1
1/4
1/8 -401-PC-2
1/8 -601-PC-2
3/8
1/4 -601-PC-4
1/4 -811-PC-4
1/2
3/8 -811-PC-6
3/4 1/2 -1211-PC-8
1/2 -1611-PC-8
1
3/4 -1611-PC-12
Basic
Tube OD, mm Ordering
T Tx Number
6 3 -6M1-PC-3M
8 6 -8M1-PC-6M
6 -10M1-PC-6M
10
8 -10M1-PC-8M
6 -12M1-PC-6M
12 8 -12M1-PC-8M
10 -12M1-PC-10M
16 12 -16M1-PC-12M
28 25 -28M1-PC-25M
32 25 -32M1-PC-25M
38 25 -38M1-PC-25M
64
STRAIGHT FITTINGS
Caps and
Plugs
Cap

1/16 -100-C 2 -2M0-C
1/8 -200-C 3 -3M0-C
3/16 -300-C 4 -4M0-C
1/4 -400-C 6 -6M0-C
5/16 -500-C 8 -8M0-C
3/8 -600-C 10 -10M0-C
1/2 -810-C 12 -12M0-C
5/8 -1010-C 14 -14M0-C
3/4 -1210-C 15 -15M0-C
7/8 -1410-C 16 -16M0-C
1 -1610-C 18 -18M0-C
1 1/8 -1810-C 20 -20M0-C
1 1/4 -2000-C 22 -22M0-C
1 1/2 -2400-C 25 -25M0-C
2 -3200-C 28 -28M0-C
30 -30M0-C
32 -32M0-C
38 -38M0-C
65
STRAIGHT FITTINGS
Caps and
Plugs
Plug

1/16 -100-P 2 -2M0-P
1/8 -200-P 3 -3M0-P
3/16 -300-P 4 -4M0-P
1/4 -400-P 6 -6M0-P
5/16 -500-P 8 -8M0-P
3/8 -600-P 10 -10M0-P
1/2 -810-P 12 -12M0-P
5/8 -1010-P 15 -15M0-P
3/4 -1210-P 16 -16M0-P
7/8 -1410-P 18 -18M0-P
1 -1610-P 20 -20M0-P
1 1/4 -2000-P 22 -22M0-P
1 1/2 -2400-P 25 -25M0-P
2 -3200-P 28 -28M0-P
30 -30M0-P
32 -32M0-P
38 -38M0-P
66
STRAIGHT FITTINGS
Vent Protectors
Mud Dauber
Swagelok vent protectors, more commonly known
as mud dauber fittings, protect open ends of
instruments, tubing, outlet vents, and bleed-off lines.
The mesh wire screen prevents foreign objects, such
as mud dauber insects, from entering and clogging
various systems and causing damage.
Vent protectors are available in stainless steel and
brass. To order brass, replace SS in the ordering
number with B.
Example: B-MD-2
Male NPT
Threads
40 Mesh
300 Series
Stainless Steel
Wire Screen
Assembly
NPT
Size Ordering
in. Number
1/8 SS-MD-2
1/4 SS-MD-4
3/8 SS-MD-6
1/2 SS-MD-8
3/4 SS-MD-12
67
90° ELBOWS
Unions

1/16 -100-9 3 -3M0-9
1/8 -200-9 4 -4M0-9
3/16 -300-9 6 -6M0-9
1/4 -400-9 8 -8M0-9
5/16 -500-9 10 -10M0-9
3/8 -600-9 12 -12M0-9
1/2 -810-9 14 -14M0-9
5/8 -1010-9 15 -15M0-9
3/4 -1210-9 16 -16M0-9
7/8 -1410-9 18 -18M0-9
1 -1610-9 20 -20M0-9
1 1/8 -1810-9 22 -22M0-9
1 1/4 -2000-9 25 -25M0-9
1 1/2 -2400-9 28 -28M0-9
2 -3200-9 30 -30M0-9
32 -32M0-9
38 -38M0-9
50 -50M0-9
68
90° ELBOWS
Male
NPT Tube NPT Basic

OD Size Ordering
in. in. Number
1/16 -100-2-1
1/16
1/8 -100-2-2
1/16 -200-2-1
1/8 1/8 -200-2-2
1/4 -200-2-4
1/8 -300-2-2
3/16
1/4 -300-2-4
1/16 -400-2-1
1/8 -400-2-2
1/4 1/4 -400-2-4
3/8 -400-2-6
1/2 -400-2-8
1/8 -500-2-2
5/16 1/4 -500-2-4
3/8 -500-2-6
1/8 -600-2-2
1/4 -600-2-4
3/8 3/8 -600-2-6
1/2 -600-2-8
3/4 -600-2-12
1/4 -810-2-4
3/8 -810-2-6
1/2
1/2 -810-2-8
3/4 -810-2-12
3/8 -1010-2-6
5/8 1/2 -1010-2-8
3/4 -1010-2-12
1/2 -1210-2-8
3/4
3/4 -1210-2-12
7/8 3/4 -1410-2-12
3/4 -1610-2-12
1
1 -1610-2-16
1 1/4 1 1/4 -2000-2-20
1 1/2 1 1/2 -2400-2-24
2 2 -3200-2-32
69
90° ELBOWS
Male
NPT Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -3M0-2-2
3
1/4 -3M0-2-4
1/8 -4M0-2-2
4
1/4 -4M0-2-4
1/8 -6M0-2-2
1/4 -6M0-2-4
6
3/8 -6M0-2-6
1/2 -6M0-2-8
1/8 -8M0-2-2
1/4 -8M0-2-4
8
3/8 -8M0-2-6
1/2 -8M0-2-8
1/8 -10M0-2-2
1/4 -10M0-2-4
10
3/8 -10M0-2-6
1/2 -10M0-2-8
1/4 -12M0-2-4
3/8 -12M0-2-6
12
1/2 -12M0-2-8
3/4 -12M0-2-12
15 1/2 -15M0-2-8
3/8 -16M0-2-6
16 1/2 -16M0-2-8
3/4 -16M0-2-12
1/2 -18M0-2-8
18
3/4 -18M0-2-12
1/2 -20M0-2-8
20
3/4 -20M0-2-12
3/4 -22M0-2-12
22
1 -22M0-2-16
3/4 -25M0-2-12
25
1 -25M0-2-16
30 1 1/4 -30M0-2-20
32 1 1/4 -32M0-2-20
38 1 1/2 -38M0-2-24
70
90° ELBOWS
Male
ISO/BSP ISO
Tapered Tube Thread Basic
Thread (RT) OD Size Ordering
in. in. Number
1/8 -200-2-2RT
1/8
1/4 -200-2-4RT
1/8 -400-2-2RT
1/4 -400-2-4RT
1/4
3/8 -400-2-6RT
1/2 -400-2-8RT
5/16 1/4 -500-2-4RT
1/8 -600-2-2RT
3/8 1/4 -600-2-4RT
3/8 -600-2-6RT
1/4 -810-2-4RT
1/2 3/8 -810-2-6RT
1/2 -810-2-8RT
3/4 1/2 -1210-2-8RT
1 1 -1610-2-16RT
71
90° ELBOWS
Male
ISO/BSP ISO
Tapered Tube Thread Basic
Thread (RT) OD Size Ordering
mm in. Number
1/8 -3M0-2-2RT
3
1/4 -3M0-2-4RT
1/8 -4M0-2-2RT
4
1/4 -4M0-2-4RT
1/8 -6M0-2-2RT
1/4 -6M0-2-4RT
6
3/8 -6M0-2-6RT
1/2 -6M0-2-8RT
1/8 -8M0-2-2RT
1/4 -8M0-2-4RT
8
3/8 -8M0-2-6RT
1/2 -8M0-2-8RT
1/4 -10M0-2-4RT
10 3/8 -10M0-2-6RT
1/2 -10M0-2-8RT
1/8 -12M0-2-2RT
1/4 -12M0-2-4RT
12 3/8 -12M0-2-6RT
1/2 -12M0-2-8RT
3/4 -12M0-2-12RT
14 1/2 -14M0-2-8RT
15 1/2 -15M0-2-8RT
3/8 -16M0-2-6RT
16
1/2 -16M0-2-8RT
1/2 -18M0-2-8RT
18
3/4 -18M0-2-12RT
1/2 -20M0-2-8RT
20
3/4 -20M0-2-12RT
3/4 -22M0-2-12RT
22
1 -22M0-2-16RT
3/4 -25M0-2-12RT
25
1 -25M0-2-16RT
28 1 -28M0-2-16RT
72
90° ELBOWS
Male
SWAGELOK
T
Tx
Reducing Basic
T Tx Number
6 6 -6M0-2R-6M
12 12 -12M0-2R-12M
Positionable, Tube SAE/MS Basic

Thread (ST) 7/16-20 -400-2-4ST

1/4
9/16-18 -400-2-6ST
5/16 1/2-20 -500-2-5ST
7/16-20 -600-2-4ST
3/8 9/16-18 -600-2-6ST
3/4-16 -600-2-8ST
9/16-18 -810-2-6ST
1/2
3/4-16 -810-2-8ST
5/8 7/8-14 -1010-2-10ST
3/4 1 1/16-12 -1210-2-12ST
7/8 1 3/16-12 -1410-2-14ST
1 1 5/16-12 -1610-2-16ST
1 1/4 1 5/8-12 -2000-2-20ST
1 1/2 1 7/8-12 -2400-2-24ST
2 2 1/2-12 -3200-2-32ST
73
90° ELBOWS
Male
Positionable, ISO
ISO/BSP Tube Thread Basic
Parallel OD Size Ordering
in. in. Number
Thread (PR)
1/8 -400-2-2PR
1/4
1/4 -400-2-4PR
1/4 -600-2-4PR
3/8
3/8 -600-2-6PR
1/4 -810-2-4PR
1/2 3/8 -810-2-6PR
1/2 -810-2-8PR
5/8 1/2 -1010-2-8PR
1/2 -1210-2-8PR
3/4
3/4 -1210-2-12PR
3/4 -1610-2-12PR
1
1 -1610-2-16PR
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6M0-2-2PR
6
1/4 -6M0-2-4PR
1/8 -8M0-2-2PR
8
1/4 -8M0-2-4PR
1/4 -10M0-2-4PR
10
3/8 -10M0-2-6PR
1/4 -12M0-2-4PR
3/8 -12M0-2-6PR
12
1/2 -12M0-2-8PR
3/4 -12M0-2-12PR
74
90° ELBOWS
Weld
Tube Socket Socket

OD Size Ordering
in. in, Number
1/4 1/4 -400-9-4W
3/8 3/8 -600-9-6W
1/2 1/2 -810-9-8W
3/4 3/4 -1210-9-12W
1 1 -1610-9-16W
Male Pipe Pipe

OD Size Ordering
in. in. Number
1/8 -400-2-2W
1/4
1/4 -400-2-4W
3/8 1/4 -600-2-4W
1/2 1/2 -810-2-8W
3/4 3/4 -1210-2-12W
75
90° ELBOWS
Female
NPT Tube NPT Basic

OD Size Ordering
in. in. Number
1/8 -200-8-2
1/8
1/4 -200-8-4
3/16 1/8 -300-8-2
1/8 -400-8-2
1/4 -400-8-4
1/4
3/8 -400-8-6
1/2 -400-8-8
1/8 -500-8-2
5/16
1/4 -500-8-4
1/8 -600-8-2
1/4 -600-8-4
3/8
3/8 -600-8-6
1/2 -600-8-8
1/4 -810-8-4
1/2 3/8 -810-8-6
1/2 -810-8-8
3/8 -1010-8-6
5/8
1/2 -1010-8-8
1/2 -1210-8-8
3/4
3/4 -1210-8-12
7/8 3/4 -1410-8-12
3/4 -1610-8-12
1
1 -1610-8-16
Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-8-2
6 1/4 -6M0-8-4
1/2 -6M0-8-8
8 1/4 -8M0-8-4
1/8 -10M0-8-2
10
1/4 -10M0-8-4
1/4 -12M0-8-4
12
1/2 -12M0-8-8
16 1/2 -16M0-8-8
76
45° ELBOWS
Male
NPT Tube NPT Basic

OD Size Ordering
in, in, Number
1/8 -400-5-2
1/4
1/4 -400-5-4
1/8 -600-5-2
3/8 1/4 -600-5-4
3/8 -600-5-6
3/8 -810-5-6
1/2
1/2 -810-5-8
3/4 3/4 -1210-5-12
1 1 -1610-5-16
Positionable, Tube SAE/MS Basic

Straight in, Size Number
Thread (ST) 1/4 7/16-20 -400-5-4ST
3/8 9/16-18 -600-5-6ST
1/2 3/4-16 -810-5-8ST
3/4 1 1/16-12 -1210-5-12ST
1 1 5/16-12 -1610-5-16ST
77
TEES
Unions
Union
1/16 -100-3 2 -2M0-3
1/8 -200-3 3 -3M0-3
3/16 -300-3 4 -4M0-3
1/4 -400-3 6 -6M0-3
5/16 -500-3 8 -8M0-3
3/8 -600-3 10 -10M0-3
1/2 -810-3 12 -12M0-3
5/8 -1010-3 14 -14M0-3
3/4 -1210-3 15 -15M0-3
7/8 -1410-3 16 -16M0-3
1 -1610-3 18 -18M0-3
1 1/8 -1810-3 20 -20M0-3
1 1/4 -2000-3 22 -22M0-3
1 1/2 -2400-3 25 -25M0-3
2 -3200-3 28 -28M0-3
30 -30M0-3
32 -32M0-3
38 -38M0-3
50 -50M0-3
78
TEES
Unions
T T
Tx
Reducing Basic
Union Tube OD, in.
Ordering
T Tx Number
3/8 1/4 -600-3-6-4
1/4 -810-3-8-4
1/2
3/8 -810-3-8-6
5/8 3/8 -1010-3-10-6
3/8 -1210-3-12-6
3/4
1/2 -1210-3-12-8
3/8 -1610-3-16-6
1 1/2 -1610-3-16-8
3/4 -1610-3-16-12
1 1/4 1 -2000-3-20-16
1 1/2 1 -2400-3-24-16
2 1 -3200-3-32-16
Basic
T Tx Number
3 -3M0-3-3M-6M
8 -8M0-3-8M-6M
6
10 -10M0-3-10M-6M
12 -12M0-3-12M-6M
15 -15M0-3-15M-12M
16 -16M0-3-16M-12M
18 12 -18M0-3-18M-12M
22 -22M0-3-22M-12M
25 -25M0-3-25M-12M
79
TEES
Unions
T Tx
T
Reducing Basic
Union Tube OD, in. Ordering
T Tx Number
3/8 1/4 -600-3-4-6
T Tx
Basic
T Tx Number
1/2 -810-3-6-6
5/8 3/8 -1010-3-6-6
3/4 -1210-3-6-6
T Tx
Tx1
Basic
T Tx Tx1 Number
5/8 1/2 -1010-3-8-6
3/4 1/2 3/8 -1210-3-8-6
1 3/4 -1610-3-12-6
80
TEES
Male
Branch, Tube NPT Basic

NPT (TTM) OD Size Ordering
in. in. Number
1/8 -200-3TTM
1/8
1/4 -200-3-4TTM
3/16 1/8 -300-3TTM
1/8 -400-3TTM
1/4
1/4 -400-3-4TTM
5/16 1/8 -500-3TTM
1/4 -600-3TTM
3/8
3/8 -600-3-6TTM
3/8 -810-3TTM
1/2
1/2 -810-3-8TTM
5/8 1/2 -1010-3TTM
3/4 3/4 -1210-3TTM
Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TTM
6
1/4 -6M0-3-4TTM
1/8 -8M0-3TTM
8
1/4 -8M0-3-4TTM
10 1/4 -10M0-3TTM
3/8 -12M0-3TTM
12 1/4 -12M0-3-4TTM
1/2 -12M0-3-8TTM
16 1/2 -16M0-3TTM
81
TEES
Male
Run, Tube NPT Basic

NPT (TMT) OD Size Ordering
in. in. Number
1/8 -200-3TMT
1/8
1/4 -200-3-4TMT
3/16 1/8 -300-3TMT
1/8 -400-3TMT
1/4
1/4 -400-3-4TMT
5/16 1/8 -500-3TMT
1/4 -600-3TMT
3/8
3/8 -600-3-6TMT
3/8 -810-3TMT
1/2
1/2 -810-3-8TMT
5/8 1/2 -1010-3TMT
3/4 3/4 -1210-3TMT
Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TMT
6
1/4 -6M0-3-4TMT
8 1/4 -8M0-3-4TMT
1/4 -12M0-3-4TMT
12
1/2 -12M0-3-8TMT
16 1/2 -16M0-3TMT
82
TEES
Male
Positionable Tube SAE/MS Basic

Branch, OD Thread Ordering
SAE/MS in, Size Number
Straight 1/4 7/16-20 -400-3TTS
Thread (TTS) 3/8 9/16-18 -600-3TTS
1/2 3/4-16 -810-3TTS
3/4 1 1/16-12 -1210-3TTS
1 1 5/16-12 -1610-3TTS
1 1/4 1 5/8-12 -2000-3TTS
1 1/2 1 7/8-12 -2400-3TTS
2 2 1/2-12 -3200-3TTS
Positionable Tube SAE/MS Basic

Run, OD Thread Ordering
SAE/MS in, Size Number
Straight 1/4 7/16-20 -400-3TST
Thread (TST) 3/8 9/16-18 -600-3TST
1/2 3/4-16 -810-3TST
3/4 1 1/16-12 -1210-3TST
1 1 5/16-12 -1610-3TST
1 1/4 1 5/8-12 -2000-3TST
1 1/2 1 7/8-12 -2400-3TST
2 2 1/2-12 -3200-3TST
83
TEES
Male
Positionable ISO
Branch, Tube Thread Basic
ISO/BSP OD Size Ordering
in. in. Number
Parallel
1/8 -400-3TTR
Thread (TTR) 1/4
1/4 -400-3-4TTR
3/8 1/4 -600-3TTR
3/8 -810-3TTR
1/2
1/2 -810-3-8TTR
5/8 1/2 -1010-3TTR
3/4 -1210-3TTR
3/4
1/2 -1210-3-8TTR
1 1 -1610-3TTR
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6M0-3TTR
6
1/4 -6M0-3-4TTR
1/8 -8M0-3TTR
8
1/4 -8M0-3-4TTR
10 1/4 -10M0-3TTR
3/8 -12M0-3TTR
12
1/2 -12M0-3-8TTR
84
TEES
Male
Positionable ISO
Run, Tube Thread Basic
ISO/BSP OD Size Ordering
in. in. Number
Parallel
1/8 -400-3TRT
Thread (TRT) 1/4
1/4 -400-3-4TRT
3/8 1/4 -600-3TRT
3/8 -810-3TRT
1/2
1/2 -810-3-8TRT
5/8 1/2 -1010-3TRT
3/4 -1210-3TRT
3/4
1/2 -1210-3-8TRT
1 1 -1610-3TRT
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6M0-3TRT
6
1/4 -6M0-3-4TRT
1/8 -8M0-3TRT
8
1/4 -8M0-3-4TRT
10 1/4 -10M0-3TRT
3/8 -12M0-3TRT
12
1/2 -12M0-3-8TRT
85
TEES
Female
Run, Tube NPT Basic

NPT (TFT) OD Size Ordering
in. in. Number
1/8 1/8 -200-3TFT
1/8 -400-3TFT
1/4
1/4 -400-3-4TFT
3/8 1/4 -600-3TFT
3/8 -810-3TFT
1/2
1/2 -810-3-8TFT
3/4 3/4 -1210-3TFT
3/4 -1610-3-12TFT
1
1 -1610-3TFT
Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TFT
6
1/4 -6M0-3-4TFT
1/8 -8M0-3TFT
8
1/4 -8M0-3-4TFT
10 1/4 -10M0-3TFT
1/4 -12M0-3-4TFT
12 3/8 -12M0-3TFT
1/2 -12M0-3-8TFT
16 1/2 -16M0-3TFT
86
TEES
Female
Branch, Tube NPT Basic

NPT (TTF) OD Size Ordering
in. in. Number
1/8 1/8 -200-3TTF
1/8 -400-3TTF
1/4
1/4 -400-3-4TTF
1/4 -600-3TTF
3/8 3/8 -600-3-6TTF
1/2 -600-3-8TTF
1/4 -810-3-4TTF
1/2 3/8 -810-3TTF
1/2 -810-3-8TTF
5/8 1/2 -1010-3TTF
3/4 3/4 -1210-3TTF
3/4 -1610-3-12TTF
1
1 -1610-3TTF
Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TTF
6
1/4 -6M0-3-4TTF
1/8 -8M0-3TTF
8
1/4 -8M0-3-4TTF
10 1/4 -10M0-3TTF
1/4 -12M0-3-4TTF
12 3/8 -12M0-3TTF
1/2 -12M0-3-8TTF
16 1/2 -16M0-3TTF
87
CROSS
Union Tube Basic

OD Ordering
in. Number
1/8 -200-4
1/4 -400-4
5/16 -500-4
3/8 -600-4
1/2 -810-4
3/4 -1210-4
1 -1610-4
Tube Basic
OD Ordering
mm Number
3 -3M0-4
6 -6M0-4
8 -8M0-4
10 -10M0-4
12 -12M0-4
16 -16M0-4
18 -18M0-4
20 -20M0-4
22 -22M0-4
25 -25M0-4
88
SANITARY FLANGE FITTINGS
Kwik-Clamp
Flange To
Swagelok
Tube Fitting
Tube Flange
OD Size Ordering
in. in. Number
1/2 SS-400-SC-8
3/4 SS-400-SC-12
1/4
1 SS-400-SC-16
1 1/2 SS-400-SC-24
1/2 SS-600-SC-8
3/4 SS-600-SC-12
3/8
1 SS-600-SC-16
1 1/2 SS-600-SC-24
1/2 SS-810-SC-8
3/4 SS-810-SC-12
1/2
1 SS-810-SC-16
1 1/2 SS-810-SC-24
1 SS-1610-SC-16
1
2 SS-1610-SC-32
89
TUBE ADAPTERS
Male Tube NPT Basic

OD Size Ordering
in, in. Number
NPT
1/8 -2-TA-1-2
1/8
1/4 -2-TA-1-4
1/8 -3-TA-1-2
3/16
1/4 -3-TA-1-4
1/8 -4-TA-1-2
1 in./25 mm and Under 1/4 -4-TA-1-4
1/4
3/8 -4-TA-1-6
1/2 -4-TA-1-8
1/8 -5-TA-1-2
5/16
1/4 -5-TA-1-4
1/8 -6-TA-1-2
1/4 -6-TA-1-4
3/8
3/8 -6-TA-1-6
1/2 -6-TA-1-8
1/4 -8-TA-1-4
Over 1 in./25 mm 1/2 3/8 -8-TA-1-6
1/2 -8-TA-1-8
5/8 1/2 -10-TA-1-8
1/2 -12-TA-1-8
3/4
3/4 -12-TA-1-12
3/4 -16-TA-1-12
1
1 -16-TA-1-16
1 1/4 1 1/4 -20-TA-1-20➀
1 1/2 1 1/2 -24-TA-1-24➀
2 2 -32-TA-1-32➀
 Swagelok tube Tube NPT Basic

adapters are to OD Size Ordering
be used ONLY mm in. Number
in Swagelok 1/8 -6-MTA-1-2
tube fittings. 6
1/4 -6-MTA-1-4
Use in fittings
made by other 1/4 -8-MTA-1-4
8
manufacturers 3/8 -8-MTA-1-6
may result in 1/4 -10-MTA-1-4
leakage or 10 3/8 -10-MTA-1-6
slippage. 1/2 -10-MTA-1-8
1/4 -12-MTA-1-4
12
1/2 -12-MTA-1-8
1 -28-MTA-1-16➀
28
1 1/4 -28-MTA-1-20➀
1 -30-MTA-1-16➀
30
1 1/4 -30-MTA-1-20➀
32 1 1/4 -32-MTA-1-20➀
➀ Furnished with nut and
38 1 1/2 -38-MTA-1-24➀
preswaged ferrules.
90
TUBE ADAPTERS
Male ISO
Tube Thread Basic
OD Size Ordering
ISO/BSP in. in. Number
Tapered 1/8 -2-TA-1-2RT
1/8
Thread (RT) 1/4 -2-TA-1-4RT
1/8 -4-TA-1-2RT
1/4
1/4 -4-TA-1-4RT
1/4 -6-TA-1-4RT
3/8 3/8 -6-TA-1-6RT
1/2 -6-TA-1-8RT
1 in./25 mm and Under 1/4 -8-TA-1-4RT
1/2 3/8 -8-TA-1-6RT
1/2 -8-TA-1-8RT
3/4 3/4 -12-TA-1-12RT
1 1 -16-TA-1-16RT
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
Over 1 in./25 mm
1/8 -6-MTA-1-2RT
6
1/4 -6-MTA-1-4RT
8 1/4 -8-MTA-1-4RT
1/4 -10-MTA-1-4RT
10
3/8 -10-MTA-1-6RT
1/4 -12-MTA-1-4RT
12 3/8 -12-MTA-1-6RT
1/2 -12-MTA-1-8RT
1 -28-MTA-1-16RT➀
28
1 1/4 -28-MTA-1-20RT➀
30 1 1/4 -30-MTA-1-20RT➀
32 1 1/4 -32-MTA-1-20RT➀
38 1 1/2 -38-MTA-1-24RT➀
ferrules.
91
TUBE ADAPTERS
Male ISO
Tube Thread Basic
OD Size Ordering
ISO/BSP in. in. Number
Parallel 1/8 -2-TA-1-2RS
1/8
Thread (RS) 1/4 -2-TA-1-4RS
1/8 -4-TA-1-2RS
1/4
1/4 -4-TA-1-4RS
1/4 -6-TA-1-4RS
3/8
3/8 -6-TA-1-6RS
1/4 -8-TA-1-4RS
1/2 3/8 -8-TA-1-6RS
1/2 -8-TA-1-8RS
1 in./25 mm and Under
3/4 3/4 -12-TA-1-12RS
1 1 -16-TA-1-16RS
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6-MTA-1-2RS
Over 1 in./25 mm 6
1/4 -6-MTA-1-4RS
8 1/4 -8-MTA-1-4RS
1/4 -10-MTA-1-4RS
10 3/8 -10-MTA-1-6RS
1/2 -10-MTA-1-8RS
1/4 -12-MTA-1-4RS
12 3/8 -12-MTA-1-6RS
1/2 -12-MTA-1-8RS
1/2 -18-MTA-1-8RS
18
3/4 -18-MTA-1-12RS
1 -28-MTA-1-16RS➀
28
1 1/4 -28-MTA-1-20RS➀
30 1 1/4 -30-MTA-1-20RS➀
32 1 1/4 -32-MTA-1-20RS➀
38 1 1/2 -38-MTA-1-24RS➀
ferrules.
92
TUBE ADAPTERS
Male ISO
Tube Thread Basic
OD Size Ordering
ISO/BSP mm in. Number
Parallel 1 -28-MTA-1-16RP➀
28
Thread (RP) 1 1/4 -28-MTA-1-20RP➀
30 1 1/4 -30-MTA-1-20RP➀
32 1 1/4 -32-MTA-1-20RP➀
38 1 1/2 -38-MTA-1-24RP➀
ferrules.
SAE/MS Tube SAE/MS Basic

Straight OD Thread Ordering
Thread (ST) in. Size Number
1/8 5/16-24 -2-TA-1-2ST
1/4 7/16-20 -4-TA-1-4ST
7/16-20 -6-TA-1-4ST
3/8 9/16-18 -6-TA-1-6ST
3/4-16 -6-TA-1-8ST
1 in./25 mm and Under 9/16-18 -8-TA-1-6ST
1/2
3/4-16 -8-TA-1-8ST
5/8 7/8-14 -10-TA-1-10ST
3/4 1 1/16-12 -12-TA-1-12ST
1 1 5/16-12 -16-TA-1-16ST
1 1/4 1 5/8-12 -20-TA-1-20ST➀
1 1/2 1 7/8-12 -24-TA-1-24ST➀
2 2 1/2-12 -32-TA-1-32ST➀
Over 1 in./25 mm
ferrules.
93
TUBE ADAPTERS
Male
O-Seal Tube SAE/MS Basic

(SAE/MS OD Thread Ordering
Thread) 1/8 5/16-24 -2-TA-1-OR
3/16 3/8-24 -3-TA-1-OR
1/4 7/16-20 -4-TA-1-OR
5/16 1/2-20 -5-TA-1-OR
3/8 9/16-18 -6-TA-1-OR
1/2 3/4-16 -8-TA-1-OR
AN Thread
AN Tube
Tube Flare Basic
OD Size Thread Ordering
in. in. Size Number
1/4 1/4 7/16-20UNJF-3 -4-TA-1-4AN
1/4 7/16-20UNJF-3 -6-TA-1-4AN
3/8
3/8 9/16-18UNJF-3 -6-TA-1-6AN
1/2 1/2 3/4-16UNJF-3 -8-TA-1-8AN
3/4 3/4 1 1/16-12UNJ-3 -12-TA-1-12AN
1 1 1 5/16-12UNJ-3 -16-TA-1-16AN
Pipe Weld Pipe

Tube Weld Basic
OD Size Ordering
in. in. Number
1/4 1/4 -4-TA-1-4W
3/8 1/2 -6-TA-1-8W
1/2 -8-TA-1-8W
1/2
3/4 -8-TA-1-12W
3/4 3/4 -12-TA-1-12W
94
TUBE ADAPTERS
Female Tube NPT Basic

OD Size Ordering
in. in. Number
NPT
1/8 -2-TA-7-2
1/8
1/4 -2-TA-7-4
3/16 1/4 -3-TA-7-4
1/8 -4-TA-7-2
1/4 -4-TA-7-4
1/4
3/8 -4-TA-7-6
1 in./25 mm and Under 1/2 -4-TA-7-8
5/16 1/4 -5-TA-7-4
1/8 -6-TA-7-2
1/4 -6-TA-7-4
3/8
3/8 -6-TA-7-6
1/2 -6-TA-7-8
1/4 -8-TA-7-4
1/2 3/8 -8-TA-7-6
1/2 -8-TA-7-8
Over 1 in./25 mm
5/8 1/2 -10-TA-7-8
1/2 -12-TA-7-8
3/4 3/4 -12-TA-7-12
1 -12-TA-7-16
3/4 -16-TA-7-12
1
1 -16-TA-7-16
1 1/4 1 1/4 -20-TA-7-20➀
1 1/2 1 1/2 -24-TA-7-24➀
2 2 -32-TA-7-32➀
ferrules.
Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6-MTA-7-2
6
1/4 -6-MTA-7-4
8 1/4 -8-MTA-7-4
1/4 -10-MTA-7-4
10 3/8 -10-MTA-7-6
1/2 -10-MTA-7-8
1/4 -12-MTA-7-4
12
1/2 -12-MTA-7-8
95
TUBE ADAPTERS
Female
ISO/BSP
Tapered
Thread (RT) ISO
Tube Thread Basic
OD Size Ordering
in. in. Number
1/8 -4-TA-7-2RT
1/4
1/4 -4-TA-7-4RT
1/4 -6-TA-7-4RT
3/8
3/8 -6-TA-7-6RT
1/4 -8-TA-7-4RT
1/2 3/8 -8-TA-7-6RT
1/2 -8-TA-7-8RT
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
6 1/8 -6-MTA-7-2RT
8 1/4 -8-MTA-7-4RT
10 1/4 -10-MTA-7-4RT
ISO/BSP ISO
in. in. Number
1/8 1/8 -2-TA-7-2RP
1/8 -4-TA-7-2RP
1/4
1/4 -4-TA-7-4RP
1/4 -6-TA-7-4RP
3/8
3/8 -6-TA-7-6RP
3/8 -8-TA-7-6RP
1/2
1/2 -8-TA-7-8RP
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6-MTA-7-2RP
6
1/4 -6-MTA-7-4RP
12 1/2 -12-MTA-7-8RP
96
TUBE ADAPTERS
Female
ISO/BSP ISO
Thread OD Size Ordering
in. in. Number
(RG, Gauge)
1/4 1/4 -4-TA-7-4RG
3/8 3/8 -6-TA-7-6RG
1/2 1/2 -8-TA-7-8RG
ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/4 -6-MTA-7-4RG
6 3/8 -6-MTA-7-6RG
1/2 -6-MTA-7-8RG
1/4 -8-MTA-7-4RG
8 3/8 -8-MTA-7-6RG
1/2 -8-MTA-7-8RG
1/4 -10-MTA-7-4RG
10 3/8 -10-MTA-7-6RG
1/2 -10-MTA-7-8RG
1/4 -12-MTA-7-4RG
12 3/8 -12-MTA-7-6RG
1/2 -12-MTA-7-8RG
16 1/2 -16-MTA-7-8RG
18 1/2 -18-MTA-7-8RG
97
TUBE ADAPTERS
Female
ISO/BSP ISO
Parallel Tube Thread
Thread (RJ) OD Size Ordering
in. in. Number
1/4 1/4 SS-4-TA-7-4RJ
ISO/BSP parallel
thread (RJ) fittings 3/8 3/8 SS-6-TA-7-6RJ
are available in
1/2 1/2 SS-8-TA-7-8RJ
stainless steel only.
ISO
Tube Thread
OD Size Ordering
mm in. Number
1/4 SS-6-MTA-7-4RJ
6 3/8 SS-6-MTA-7-6RJ
1/2 SS-6-MTA-7-8RJ
1/4 SS-8-MTA-7-4RJ
8 3/8 SS-8-MTA-7-6RJ
1/2 SS-8-MTA-7-8RJ
1/4 SS-10-MTA-7-4RJ
10 3/8 SS-10-MTA-7-6RJ
1/2 SS-10-MTA-7-8RJ
1/4 SS-12-MTA-7-4RJ
12 3/8 SS-12-MTA-7-6RJ
1/2 SS-12-MTA-7-8RJ
AN Thread AN Tube
Tube Flare Basic
OD Size Ordering
in. in. Number
1/8 -200-A-2ANF
1/8
1/4 -200-A-4ANF
1/4 1/4 -400-A-4ANF
3/8 3/8 -600-A-6ANF
1/2 1/2 -810-A-8ANF
3/4 3/4 -1210-A-12ANF
98
PART NUMBERING
Tube Fitting Part Numbers

Swagelok tube fitting part numbers follow the
sequence shown below.
SS
A - 2
B 0
C 0
D - 1
E - 2
F RT
G
SS - 2 0 0 - 1 - 2 RT
A Material
A = Aluminum
B = Brass
C20 = Alloy 20
HC = Alloy C-276
INC = Alloy 600
M = Alloy 400
NY = Nylon
S = Carbon steel
SS = 316 stainless steel
T = PTFE
TI = Titanium
625 = Alloy 625
825 = Alloy 825
B Size (Tube OD)

1 = 1/16 2 = 2
2 = 1/8 3 = 3
3 = 3/16 4 = 4
4 = 1/4 6 = 6
5 = 5/16 8 = 8
6 = 3/8 10 = 10
8 = 1/2 12 = 12
10 = 5/8 14 = 14
12 = 3/4 15 = 15
14 = 7/8 16 = 16
16 = 1 18 = 18
18 = 1 1/8 20 = 20
20 = 1 1/4 22 = 22
24 = 1 1/2 25 = 25
32 = 2 28 = 28
32 = 32
38 = 38
50 = 50
99
PART NUMBERING
SS
A - 2
B 0
C 0
D - 1
E - 2
F RT
G
SS - 2 0 0 - 1 - 2 RT
C Series
0 = Fractional 1/16 to 3/8 in.
and 1 1/4 to 2 in.
1 = Fractional 1/2 to 1 1/8 in.
M = Millimeter tube size
To order a female Swagelok tube fitting, add F.
Example: SS-100F-1-1.
D Component
0 = Fitting
1 = Body
E Fitting Type
1 = Male connector
2 = 90° male elbow
3 = Tee, union
4 = Cross, union
5 = 45° male elbow
6 = Union
7 = Female connector
8 = Female elbow
9 = Elbow, union
11 = Bulkhead male connector
61 = Bulkhead union
71 = Bulkhead female connector
A = Adapter
C = Cap
P = Plug
PC = Port connector
R = Reducer
R1 = Bulkhead reducer
2R = Reducing elbow
TFT = Tee, female run
TMT = Tee, male run
TRT = Tee, ISO/BSP parallel
male positionable run
TST = Tee, straight thread with O‑ring
male positionable run
TTF = Tee, female branch
TTM = Tee, male branch
TTR = Tee, ISO/BSP parallel
male positionable branch
TTS = Tee, straight thread with O‑ring
male positionable branch
100
PART NUMBERING
SS
A - 2
B 0
C 0
D - 1
E - 2
F RT
G
SS - 2 0 0 - 1 - 2 RT
F Second End Connection Size
Add a size designator from the list on page 99
for the second end connection or if the fitting is a
reducing union.
G Second End Connection Type

Add a second end connection type designator as
needed.
AN = 37° male AN flare
ANF = 37° female AN flare
BT = B ored-through fitting
F = Female thread
KN = Knurled nut, nylon ferrules
KT = Knurled nut, PTFE ferrules
M = Metric tube end
OR = O-seal connection
PR = ISO/BSP positionable parallel pipe thread
RG = ISO/BSP parallel pipe thread (gauge)
RJ = ISO/BSP parallel pipe thread
(Japanese gauge)
RP = ISO/BSP parallel pipe thread
RS = ISO/BSP parallel pipe thread
RT = ISO/BSP tapered pipe thread
ST = Straight thread with O-ring (for SAE/MS)
W = Male pipe weld/tube socket weld
Tees and Crosses

Ordering numbers for tees and
crosses indicate first the size of 4
the run (1 to 2) and then the size
of the branch (3 for tees and 3 to 1 2
4 for crosses).
Example: SS-6M0-3-4TTF for a
316 SS female tee for 3
6 mm tube with 1/4 in.
female NPT branch
101
PART NUMBERING
Tube Adapter Part Numbers

Swagelok tube adapter part numbers follow the
sequence shown below.
SS
A - B
2 - TA
C - D
1 - 4
E RT
F
SS - 2 - TA - 1 - 4 RT
A Material
A = Aluminum
B = Brass
C20 = Alloy 20
HC = Alloy C-276
INC = Alloy 600
M = Alloy 400
NY = Nylon
S = Steel
SS = Stainless steel
T = PTFE
TI = Titanium
625 = Alloy 625
825 = Alloy 825
B Size (Tube OD)

1 = 1/16 2 = 2
2 = 1/8 3 = 3
3 = 3/16 4 = 4
4 = 1/4 6 = 6
5 = 5/16 8 = 8
6 = 3/8 10 = 10
8 = 1/2 12 = 12
10 = 5/8 14 = 14
12 = 3/4 15 = 15
14 = 7/8 16 = 16
16 = 1 18 = 18
18 = 1 1/8 20 = 20
20 = 1 1/4 22 = 22
24 = 1 1/2 25 = 25
32 = 2 28 = 28
32 = 32
38 = 38
50 = 50
102
PART NUMBERING
SS
A - B
2 - TA
C - D
1 - 4
E RT
F
SS - 2 - TA - 1 - 4 RT
C Component
TA = Fractional tube adapter
MTA = Metric tube adapter
D Adapter Type
1 = Male adapter
7 = Female adapter
E Second End Connection Size

Add a size designator from the list on page 102
for the second end connection.
F Second End Connection Type

Add a second end connection type designator as
needed.
AN = 37° male AN flare
ANF = 37° female AN flare
RG = ISO/BSP parallel pipe thread (gauge)
RJ = ISO/BSP parallel pipe thread
(Japanese gauge)
RP = ISO/BSP parallel pipe thread
RS = ISO/BSP parallel pipe thread
RT = ISO/BSP tapered pipe thread
ST = Straight thread with O-ring (for SAE/MS)
W = Male pipe weld/tube socket weld
103
REPLACEMENT PARTS
Nuts
Female
1/16 -102-1 2 -2M2-1
1/8 -202-1 3 -3M2-1
3/16 -302-1 4 -4M2-1
1/4 -402-1 6 -6M2-1
5/16 -502-1 8 -8M2-1
3/8 -602-1 10 -10M2-1
1/2 -812-1 12 -12M2-1
5/8 -1012-1 14 -14M2-1
3/4 -1212-1 15 -15M2-1
7/8 -1412-1 16 -16M2-1
1 -1612-1 18 -18M2-1
1 1/4 -2002-1 20 -20M2-1
1 1/2 -2402-1 22 -22M2-1
2 -3202-1 25 -25M2-1
28 -28M2-1
30 -30M2-1
32 -32M2-1
38 -38M2-1
50 -50M2-1
104
REPLACEMENT PARTS
Nuts
Knurled Female
The Swagelok knurled nut tube fitting provides a
leak-tight seal without the use of inserts on most wall
thicknesses of polyethylene tubing. Inserts may be
required for larger sizes.
To set the ferrules on the tubing, initial connections
must be made with a wrench, tightening the nut
one and one-quarter turns from finger-tight (three-
quarters turn for 1/16, 1/8 and 3/16 in.; 2, 3, and 4 mm
fittings). Leak-tight connections may be reassembled
with finger-tight assembly.
To order a knurled nut, add K to the female nut basic
ordering number.
Example: B-402-1K
To order a knurled nut on an assembled fitting with
nylon ferrules, add KN to the fitting ordering number.
Example: SS-400-1-2KN
To order a knurled nut on an assembled fitting with
PTFE ferrules, add KT to the fitting ordering number.
Example: SS-400-1-2KT
Male
For use in female
Swagelok
end connections.

in, Number mm Number
1/16 -1F2-1GC 10 -10MF2-1
1/8 -2F2-1GC 12 -12MF2-1
1/4 -4F2-1
1/2 -8F2-1
105
REPLACEMENT PARTS
Ferrules
Front
1/16 -103-1 2 -2M3-1
1/8 -203-1 3 -3M3-1
3/16 -303-1 4 -4M3-1
1/4 -403-1 6 -6M3-1
5/16 -503-1 8 -8M3-1
3/8 -603-1 10 -10M3-1
1/2 -813-1 12 -12M3-1
5/8 -1013-1 14 -14M3-1
3/4 -1213-1 15 -15M3-1
7/8 -1413-1 16 -16M3-1
1 -1613-1 18 -18M3-1
1 1/4 -2003-1➀ 20 -20M3-1
1 1/2 -2403-1➀ 22 -22M3-1
2 -3203-1➀ 25 -25M3-1
➀ Over 1 in. and over 28 -28M3-1➀

25 mm stainless steel 30 -30M3-1➀
front ferrules are PFA
coated. To order silver- 32 -32M3-1➀
plated front ferrules, 38 -38M3-1➀
add -BL to the basic
ordering number. 50 -50M3-1➀
Example:
SS-2003-1-BL
106
REPLACEMENT PARTS
Ferrules
Back
1/16 -104-1 2 -2M4-1
1/8 -204-1 3 -3M4-1
3/16 -304-1 4 -4M4-1
1/4 -404-1 6 -6M4-1
5/16 -504-1 8 -8M4-1
3/8 -604-1 10 -10M4-1
1/2 -814-1 12 -12M4-1
5/8 -1014-1 14 -14M4-1
3/4 -1214-1 15 -15M4-1
7/8 -1414-1 16 -16M4-1
1 -1614-1 18 -18M4-1
1 1/4 -2004-1➀ 20 -20M4-1
1 1/2 -2404-1➀ 22 -22M4-1
2 -3204-1➀ 25 -25M4-1
➀ Over 1 in. and over 28 -28M4-1➀

25 mm stainless steel 30 -30M4-1➀
back ferrules are PFA
coated. To order back 32 -32M4-1➀
ferrules without PFA 38 -38M4-1➀
coating, add -WC to
the basic ordering 50 -50M4-1➀
number.
Example:
SS-2004-1-WC
107
REPLACEMENT PARTS
Nut-Ferrule Sets and

Nut-Ferrule Packages
Nut-Ferrule Set
The nut-ferrule set contains one nut, one back ferrule,
and one front ferrule.
To order, add a material designator to the basic
ordering number. Please order nut-ferrule sets in
multiples of five.
Example: SS-400-NFSET
Material Designator Tube Basic

OD Ordering
Brass B
in. Number
Carbon steel S
1/4 -400-NFSET
316 stainless
SS 3/8 -600-NFSET
steel
1/2 -810-NFSET
Tube Basic
OD Ordering
mm Number
6 -6M0-NFSET
8 -8M0-NFSET
10 -10M0-NFSET
12 -12M0-NFSET
Nut-Ferrule Package
To order the nut-ferrule
package (50 nut-ferrule sets),
contact your authorized
Swagelok representative.
108
REPLACEMENT PARTS
Ferrule Sets and Ferrule-Paks

Ferrule Set
The ferrule set contains one front ferrule and one back
ferrule.
To order, add a material designator to the basic ordering
number. Please order ferrule sets in multiples of ten.
Example: SS-100-SET
Material Designator Tube Basic

OD Ordering
Alloy 400 M
in. Number
Aluminum A
1/16 -100-SET
Brass B
1/8 -200-SET
Carbon steel S
3/16 -300-SET
Nylon NY
1/4 -400-SET
PTFE T
5/16 -500-SET
316 stainless
SS 3/8 -600-SET
steel
1/2 -810-SET
Tube Basic
OD Ordering
mm Number
6 -6M0-SET
8 -8M0-SET
10 -10M0-SET
12 -12M0-SET
Ferrule-Pak
To order the ferrule-pak
package (100 front and
back sets), contact your
authorized Swagelok
representative.
109
REPLACEMENT PARTS

Steel and Stainless Steel
(RS Fitting)
RS fitting steel gaskets provide a
seal with male ISO/BSP parallel
threads.
The RS gasket is of a fluorocarbon
RS/RSD FKM inner ring bonded to a carbon
Gasket steel outer ring.
The RSD (DIN-style) gasket is
a fluorocarbon FKM inner ring
bonded to a stainless steel
or carbon steel outer ring as
recommended in ISO 1179-1973. It
can be used with end connections
designed in accordance with
RSNB
Gasket DIN 3852 Part 2.
The RSNB gasket is an all-metal
304L stainless steel gasket similar
to DIN 7603 form D.
ISO
Thread Ordering Number
Size, in. RS Gasket➀ RSD Gasket➁ RSNB Gasket
1/8 S-2-RS-2V SS-2-RSD-2V 304L-2-RSNB-2
1/4 S-4-RS-2V➂ SS-4-RSD-2V 304L-4-RSNB-2
3/4 S-12-RS-2V SS-12-RSD-2V 304L-12-RSNB-2
1 S-16-RS-2V SS-16-RSD-2V 304L-16-RSNB-2
1 1/4 S-20-RS-2V SS-20-RSD-2V 304L-20-RSNB-2
1 1/2 S-24-RS-2V SS-24-RSD-2V 304L-24-RSNB-2
➀ Also available with a Buna inner ring. To order, replace V with B in
the ordering number.
Example: S -2-RS-2B
➁ Also available with a carbon steel outer ring. To order, replace SS
with S in the ordering number.
Example: S-8-RSD-2V
➂ Also available with a stainless steel outer ring. To order, replace S
with SS in the ordering number.
Example: SS-8-RS-2V
110
REPLACEMENT PARTS
ISO
Thread Ordering
Size, in. Number
1/8 CU-2-RP-2
1/4 CU-4-RP-2
3/8 CU-6-RP-2
1/2 CU-8-RP-2
Copper (RP and
3/4 CU-12-RP-2
RS Fitting)
1 CU-16-RP-2
The RP and RS fitting copper
1 1/4 CU-20-RP-2
gasket provides a seal with
1 1/2 CU-24-RP-2
male ISO/BSP parallel threads.
ISO
Thread Ordering
Size, in. Number
Copper Gaskets
1/4 CU-4-RG-2
3/8 CU-6-RG-2
Copper and Nickel
1/2 CU-8-RG-2
(RG, Gauge Fitting)
Nickel Gaskets
The RG fitting gasket provides
1/4 NI-4-RG-2
a seal on pressure gauges
3/8 NI-6-RG-2
equipped with ISO/BSP
1/2 NI-8-RG-2
parallel male threads.
ISO
Thread Ordering
Size, in. Number
Regular Gaskets
1/4 T-4-RJ-2
3/8 T-6-RJ-2
PTFE (RJ Fitting) 1/2 T-8-RJ-2
The RJ fitting PTFE gasket Thick Gaskets
provides a seal with ISO/BSP 1/4 T-4-RJ-2-T
parallel male threads. 3/8 T-6-RJ-2-T
1/2 T-8-RJ-2-T
111
REPLACEMENT PARTS
O-Rings
Buna N Thread Uniform
(O-Seal Size Size Ordering
Straight in. Number Number
Threads) 5/16-24 011 BN-70-OR-011
3/8-24 012 BN-70-OR-012
O-ring
7/16-20 013 BN-70-OR-013
hardness is 70
durometer. 1/2-20 112 BN-70-OR-112
9/16-18 113 BN-70-OR-113
3/4-16 116 BN-70-OR-116
1 1/16-12 121 BN-70-OR-121
1 5/16-12 125 BN-70-OR-125
Buna N NPT/ISO Uniform

(O-Seal Pipe Pipe Size Size Ordering
Threads) in. Number Number
1/8 013 BN-70-OR-013
O-ring
hardness is 70 1/4 113 BN-70-OR-113
durometer. 3/8 116 BN-70-OR-116
1/2 118 BN-70-OR-118
112
REPLACEMENT PARTS
O-Rings
Fluorocarbon ISO
FKM Thread Uniform
(Positionable Size Size Ordering
in. Number Number
Fittings,
1/8 502➀ FSP-90-OR-502
ISO/BSP
1/4 111 FCBR-90-OR-111
Parallel
3/8 113 FCBR-90-OR-113
Threads)
1/2 508➀ FCBR-90-OR-508
O-ring hardness 3/4 119 FCBR-90-OR-119
is 90 durometer.
1 217 FCBR-90-OR-217
➀ Not a uniform O-ring size.
Fluorocarbon SAE/MS Uniform

FKM Thread Size Ordering
(SAE/MS Size Number Number
Straight 5/16-24 902 FCBR-90-OR-902
Threads) 3/8-24 903 FCBR-90-OR-903
7/16-20 904 FCBR-90-OR-904
O-ring hardness
1/2-20 905 FCBR-90-OR-905
is 90 durometer.
9/16-18 906 FCBR-90-OR-906
3/4-16 908 FCBR-90-OR-908
7/8-14 910 FCBR-90-OR-910
1 1/16-12 912 FCBR-90-OR-912
1 3/16-12 914 FCBR-90-OR-914
1 5/16-12 916 FCBR-90-OR-916
1 5/8-12 920 FCBR-90-OR-920
1 7/8-12 924 FCBR-90-OR-924
2 1/2-12 932 FCBR-90-OR-932
113
TOOLS AND ACCESSORIES
Bulkhead Retainers
The bulkhead retainer acts as
a backup wrench, enabling one
person with one wrench to install
a bulkhead fitting.
Fitting
Size Ordering
in. mm Number
1/16 — SS-102-61F
1/8 — SS-202-61F
3/16 3, 4 SS-302-61F
1/4 6 SS-402-61F
5/16 — SS-502-61F
— 8 SS-8M2-61F
3/8 — SS-602-61F
— 10 SS-10M2-61F
1/2 12 SS-812-61F
5/8 15, 16 SS-1012-61F
3/4 18 SS-1212-61F
7/8 — SS-1412-61F
1 — SS-1612-61F
114
Gap Inspection Gauges
Swagelok gap inspection gauges assure the installer

or inspector that the fitting has been sufficiently pulled
up on initial installation, whether using a multihead
hydraulic swaging unit (MHSU) or air-actuated
hydraulic swaging unit (AHSU), or wrench tightening.
All metal Swagelok tube fittings are gaugeable, with
the exception of a few forged bodies in aluminum.
For Installation Using a Wrench
Fitting Size Ordering

in. mm Number
Female Nut
1/16 — MS-IG-100
1/8 2, 3 MS-IG-200
3/16 4 MS-IG-300
1/4 6 MS-IG-400
1/4, 3/8, 1/2 6, 12 MS-IG-468
1/4, 1/2 6, 8, 10, 12 MS-IG-612M
5/16 8 MS-IG-500
3/8 — MS-IG-600
— 10 MS-IG-10M0
1/2 12 MS-IG-810
5/8 14, 15, 16 MS-IG-1010
5/8 (SAF 2507) — MS-IG-2507-1010
3/4 18 MS-IG-1210
3/4 (SAF 2507) — MS-IG-2507-1210
7/8 20, 22 MS-IG-1410
1 25 MS-IG-1610
Male Nut
1/16 — MS-IG-1F0
1/8 2, 3 MS-IG-2F0
1/4, 3/8, 1/2
(medium- — MS-IG-FK0
pressure)
115
Gap Inspection Gauges

For Installation Using the AHSU
Fitting Size
in. mm Ordering Number
Female Nut
1/4, 3/8, 1/2 — MS-AHSU-IG-468
— 6, 8, 10, 12 MS-AHSU-IG-612M
For Installation Using the MHSU
Fitting Size
in. mm Ordering Number
Female Nut
1/2➀ 12 MS-MHSU-IG-810
5/8➁ 14, 15, 16 MS-MHSU-IG-1010
5/8
— MS-MHSU-IG-2507-1010
(SAF 2507)
3/4➁ 18 MS-MHSU-IG-1210
3/4
— MS-MHSU-IG-2507-1210
(SAF 2507)
7/8 20, 22 MS-MHSU-IG-1410
1 25 MS-MHSU-IG-1610-1
28 MS-MHSU-IG-28M0-1
—
30 MS-MHSU-IG-30M0-1
1 1/4 — MS-MHSU-IG-2000-2
— 32 MS-MHSU-IG-32M0-1
1 1/2 — MS-MHSU-IG-2400-1
2 — MS-MHSU-IG-3200-1
➀ The MHSU cannot be used for SAF 2507 tubing 1/2 in. and
under or for medium-pressure tubing.
➁ For 5/8 and 3/4 in. SAF 2507 tubing, order the 1 in. (25 mm)
and over unit and SAF 2507 tooling and gauge.
116
Depth Marking Tools

Swagelok depth marking tools help
ensure that tubing is bottomed on
the shoulder inside the Swagelok
tube fitting body.
Tube Tube
1/4 MS-DMT-400 6 MS-DMT-6M0
3/8 MS-DMT-600 8 MS-DMT-8M0
1/2 MS-DMT-810 10 MS-DMT-10M0
5/8 MS-DMT-1010 12 MS-DMT-12M0
3/4 MS-DMT-1210 16 MS-DMT-16M0
7/8 MS-DMT-1410 18 MS-DMT-18M0
1 MS-DMT-1610
117
Preswaging Tools
For Swagelok tube fitting
installations in close
quarters, the Swagelok
preswaging tool is a
convenient accessory.
Tube Tube
Female Nut Female Nut
1/16 MS-ST-100 3 MS-ST-3M0
1/8 MS-ST-200 4 MS-ST-4M0
3/16 MS-ST-300 6 MS-ST-6M0
1/4 MS-ST-400 8 MS-ST-8M0
5/16 MS-ST-500 10 MS-ST-10M0
3/8 MS-ST-600 12 MS-ST-12M0
1/2 MS-ST-810 14 MS-ST-14M0
5/8 MS-ST-1010 15 MS-ST-15M0
5/8 16 MS-ST-16M0
MS-ST-2507-1010
(SAF 2507) 18 MS-ST-18M0
3/4 MS-ST-1210
20 MS-ST-20M0
3/4
MS-ST-2507-1210 22 MS-ST-22M0
(SAF 2507)
25 MS-ST-25M0
7/8 MS-ST-1410
1 MS-ST-1610
Male Nut
1/16 MS-ST-1F0
1/4
(medium- MS-ST-4FK0
pressure)
3/8
(medium- MS-ST-6FK0
pressure)
1/2 MS-ST-8F0
1/2
(medium- MS-ST-8FK0
pressure)
118
Inserts for Soft Plastic Tubing

Swagelok inserts help secure soft
plastic tubing being used with
standard Swagelok tube fittings. To
determine the
correct size of Material Designator
the Swagelok Alloy 400 M
insert to be Aluminum A
used, check both Brass B
outside diameter
Carbon steel S
and inside
Nylon NY
diameter of the
Stainless steel SS
plastic tubing.
Add the insert
Tube Tube Bore Basic
material
OD ID ID Ordering
designator to the in. in. in. Number
basic ordering 3/16 1/8 0.09 -305-2
number.
1/8 0.09 -405-2
Example: 1/4 0.17 0.11 -405-170
B-305-2
3/16 0.14 -405-3
1/8 0.09 -505-2
5/16 3/16 0.12 -505-3
1/4 0.19 -505-4
3/16 0.12 -605-3
3/8
1/4 0.19 -605-4
1/4 0.19 -815-4
1/2
3/8 0.31 -815-6
3/8 0.31 -1015-6
5/8
1/2 0.44 -1015-8
1/2 0.44 -1215-8
3/4
5/8 0.56 -1215-10
1 3/4 0.69 -1615-12
Tube Tube Bore Basic

OD ID ID Ordering
mm mm mm Number
6 4 2.8 -6M5-4M
8 6 4.4 -8M5-6M
10 8 6.4 -10M5-8M
8 6.4 -12M5-8M
12
10 8.3 -12M5-10M
119
For product technical data, see the Swagelok
Gaugeable Tube Fittings and Adapters catalog,
MS‑01‑140.
Safe Product Selection

When selecting a product, the total system design
must be considered to ensure safe, trouble-free
performance. Function, material compatibility,
adequate ratings, proper installation, operation,
and maintenance are the responsibilities of
the system designer and user. The complete
catalog contents must be reviewed to ensure
that the system designer and user make a safe
product selection.
Caution: Do not mix or interchange components

with those of other manufacturers.
Warranty Information
Swagelok products are backed by The Swagelok Limited
Lifetime Warranty. For a copy, visit swagelok.com or
contact your authorized Swagelok representative.
Swagelok, Ferrule-Pak, Goop, Swak—

TM Swagelok Company
SAF 2507—TM Sandvik AB
© 2006–2011 Swagelok Company
Printed in U.S.A., GLI
May 2011, R7
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A n Insta lle r’s

Tube Fit tings

Metric Swagelok Tube Fittings . . . . . . . . . . . 8

Hydraulic Swaging Units

Sanitary Flange Fittings . . . . . . . 89

Tools and Accessories

Bulkhead Retainers . . . . . . . . . . . . . 114

Gap Inspection Gauges . . . . . . . . . 115

Depth Marking Tools . . . . . . . . . . . . 117

Preswaging Tools . . . . . . . . . . . . . . 118

Inserts for Soft Plastic Tubing . . . . 119

Intermix/Interchange with Other

Metric Swagelok Tube Fittings

Stepped identification No shoulder

Stepped identification shoulders

Shaped fittings, such as elbows, crosses, and tees,

Swagelok Tube Fittings

Fully insert the tube into the fitting and

Mark the nut at the

While holding the fitting

Swagelok Tube Fittings

 Always depressurize a system before

Swagelok Tube Fittings

Prior to disassembly, mark the tube

Insert the tube with preswaged

While holding the fitting

 Do not use the Swagelok gap inspection

O-Seal Male Connectors

Caps and Plugs

Pipe Thread Fittings

Machined Ferrule End

2. Slip the nut over the machined ferrule end of the

Positionable Elbows and Tees

 Do not use the Swagelok gap inspection gauge

Depth Marking Tool

 Do not use the

Hydraulic Swaging Units

■ Is available in two unit sizes, with tooling for:

The MHSU cannot be used for SAF 2507™ tubing

Hydraulic Swaging Units

■ Requires only one unit with interchangeable tooling

The AHSU cannot be used for SAF 2507 tubing or

Additional Information, MHSU and AHSU

tables below). R Radius of tubing

Fractional, in. Metric, mm

Fractional Carbon Steel Tubing

Suggested Ordering Information

5/8 1 800 2600 3500 4600 5300 1010

Metric Carbon Steel Tubing

Suggested Ordering Information

16 130 150 200 240 270 300 350 16M0

Fractional Stainless Steel

For Welded Tubing

Suggested Ordering Information

5/8 2 900 4 000 5200 6000 1010

Metric Stainless Steel

For Welded Tubing

Suggested Ordering Information

2. Slip the nut over the machined ferrule end of the

The MHSU cannot be used for SAF 2507™ tubing

The AHSU cannot be used for SAF 2507 tubing or

tables below). R Radius of tubing

➀ Rating based on repeated pressure testing of the Swagelok tube

G Second End Connection Type

➀ Over 1 in. and over 28 -28M3-1➀

➀ Over 1 in. and over 28 -28M4-1➀