P roducts

BOLL & KIRCH Filterbau GmbH

 Automatic filters

Design and Operation

In all BOLLFILTERs Automatic, wedge wire or wire mesh BOLLFILTER Automatic

Type 6.18
candles are cleaned automatically by backflushing with­
out interrupting operation. This can be actuated either
by differential pressure or is time controlled. Automatic
filters are used for applications with continuous contami-
nation and for which manual cleaning is uneconomical, or
if the sites and processes are automated.

The main field of application for this BOLLFILTER Automatic

is water filtration. The internal components are therefore
always made of stainless steel. The fully automatic back-
flushing of the filter element is very efficient. Axial- and
cross-flow backflushing is generated with filter candles
open at both ends – the bipolar functional principle.

Application Filter types

Filtration of
BOLLFILTER Automatic Type 6.18/6.19

oil fuel water

chemicals,
coolant alkalines

Installed in the pressure or suction line to protect the

downstream plant components from contamination.
Version with external
medium connection
for low operating
pressures
Advantages (Type 6.19
DN 50-DN 400)

• large filter surfaces, long service times

• precisely defined grades of filtration
• systematic removal of filtered particles
• precise backflushing device Nominal diameters DN 50 - DN 1000 / 2" - 40"
• low flushing quantities
Backflushing actuated by differential pressure
• backflushing without interrupting operation or time control
• low pressure losses
Material variations nodular cast iron, carbon steel, c.s. rub-
• low maintenance Filter housing ber lined, stainless steel, special alloys
• low operating costs
Pressure stages PN 10*
• long life time
• compact, space-saving design Grades of filtration** 30 µm – 5000 µm

* dependent on the filter size,

higher pressure stages available on request
** dependent on the filter size
 Automatic filters

Design and Operation

BOLLFILTER Automatic BOLLFILTER Automatic

Type 6.18.2 Heavy Duty Type 6.18.3C

On the BOLLFILTER Automatic Type 6.18.2, rotating flushing The BOLLFILTER Automatic Type 6.18.3C presents an ideal
arms are located above and below the filter element. The re­ ­solution for the filtration of ballast water. The small footprint
designed filter candles are backflushed alternately from above makes it suitable for retrofits and new buildings. Furthermore,
and below within one cleaning cycle, without interrupting of the filter is extremely durable and easy to maintain. The filter
­filtration and by using the internal medium. The hydrodynamic element with precision filter candles open at both ends is giv-
element, which is positioned in the centre of the filter candle, ing a dual backflushing effect. This design of the filter ele-
increases the flow velocity in ­addition and thus optimises the ments generates cross-flow turbulence in the backflush pro-
effectiveness of the backflushing process. This filter type is cess which is further enhanced by the Hydrodynamic Element.
suitable for diffi­cult operating conditions, e.g. for the filtration The regeneration is very quick and effective without interrupt-
of river water, lake water or sea water. ing the filtration process.

BOLLFILTER Automatic Type 6.18.2 Heavy Duty BOLLFILTER Automatic Type 6.18.3C

Nominal diameters DN 50 - DN 1000 / 2" - 40" DN 200 – DN 900

Backflushing actuated by differential pressure actuated by differential pressure
or time control
Material variations carbon steel, c.s. rubber lined, up to DN 400 nodular cast iron
Filter housing stainless steel, special alloys from DN 500 C-carbon steel
Pressure stages PN 6 / PN 10* up to DN 600 PN 10 / from DN 700 PN 6
Grades of filtration** 50 µm – 5000 µm optional 30 µm, 40 µm or 50 µm

* dependent on the filter size,

higher pressure stages
­available on request
** dependent on the filter size
BOLLFILTER Automatic BOLLFILTER Automatic
Type 6.46 Type 6.21

Filtration Rückspülung

This compact filter, for horizontal or vertical installation, ­is The BOLLFILTER Automatic Type 6.21 has been especially
used primarily in lubricating oil systems. Its turbine-­driven, ­designed for the filtration of lower and continuous filtration
continuously rotating flushing mechanism works ­almost volumes of liquid fuels. The filter operates predominantly for
without wear, even with low quantities and pressure levels. the protection of diesel injection pumps. When required, the
The fine filter candles are resistant to differential pressure media­is cleaned one segment at a time by a rotating back-
up to full operating pressure level. The continuous axial- and flush unit, without interrupting the filtration process. The
cross-flow backflushing system ­allows cleaning over the working pressure remains almost constant and the flushing
entire length of the candle. A safety element and over-flow volumes are extremely low. The filter can optionally be
valves in the first section of the filter provide safety in case equipped with a heating medium connection on the bottom of
of emergency. the housing and with a bypass filter.

BOLLFILTER Automatic Type 6.46 BOLLFILTER Automatic Type 6.21/6.22

Version with
Bypass-filter
(Type 6.22.1)

DN 50 – DN 150 DN 50 (optional with adapter to DN 32)

continuous actuated by differential pressure

nodular cast iron nodular cast iron

PN 10 PN 16
25 µm – 34 µm optional 10 µm, 25 µm, 34 µm oder 48 µm

Please contact us for detailed information

+49 2273 562-0 or info @bollfilter.de
BOLLFILTER Automatic BOLLFILTER Automatic
Type 6.72 Type 6.64

The BOLLFILTER Automatic Type 6.72 was specially devel- The automatic high-performance filter Type 6.64 is used
oped for smaller flow rates of fuels and lubricating oils. mainly for the filtration of large volumes of fuels, lubri-
Its special design allows filtration grades up to 6 µm. ­ cants, coolants and alkalines. In a compact housing with
A bypass filter with change-over valve can be integrated its several filter chambers, filtration and backflushing
to use Type 6.72 as a fuel filter. ­operate simultaneously and independently without inter-
rupting the process. The filter candles are ­regenerated
­extremely quickly and efficiently by supporting backflush­
ing with compressed air. This ensures only small volumes
of flushing liquid are used. The system pressure remains
constant during the backflushing process.

BOLLFILTER Automatic Type 6.72 BOLLFILTER Automatic Type 6.64

Version with Version with treat­

bypass-filter ment unit for the
(Type 6.72.1) flushing liquid
(Type 6.64.07)

DN 40 – DN 80 DN 100 – DN 400
actuated by differential pressure actuated by differential pressure
or time control or time control
nodular cast iron nodular cast iron,
nodular cast iron nickle plated
PN 16 PN 16**
6 µm – 200 µm 6 µm – 200 µm

4|5
 Duplex filters
Konfigurationsbeispiel 3:
Kurzes Gehäuse
Design andKorbelement
Operation hängend

Three-way ball valve Change-over cock

Filter types

BOLLFILTER Duplex Type 2.04.5 BOLLFILTER Duplex Type 2.05.5

Nominal diameters DN 25 – DN 80 DN 100 – DN 250

Switch-over change- over cock change- over cock
Material variations nodular cast iron cast iron, nodular cast iron,
Filter housing cast iron rubber lined
Pressure stages PN 25* PN 10
Grades of filtration 10 µm – 5000 µm 10 µm – 5000 µm

* dependent on the filter size

Please contact us for detailed information
+49 2273 562-0 or info @bollfilter.de
 Application

Duplex filters comprise two filter hous- Filtration of

ings. One chamber of the filter is on duty
whilst the other clean half is on stand- oil fuel
by. When the contamination level ex-
ceeds a preset tolerance level, the flow water coolants
can be switched manually to the cleaned chemicals
half of the filter without any pressure gas alkalines
shock. The contaminated filter element
Installed in the pump pressure or suction
is cleaned whilst the process continues.
line to protect the downstream process
Change-over is performed by a cylindri- components from contamination.
cal cock valve or double stage three-way
ball valves. The design prevents both
filter chambers from being shut off at
the same time. Advantages

• large filtration surfaces

• long service life
• low pressure losses
• precisely defined degrees of filtration
• long life time
• simple handling
• switch-over without pressure shock
• compact, space-saving design

BOLLFILTER Duplex Type BFD BOLLFILTER Duplex Type BFD-P BOLLFILTER Duplex Type BFD-C

Double block and

bleed version

DN 25 – DN 150 DN 25 – DN 200 DN 20 – DN 200

ball valve ball valve ball valve
nodular cast iron carbon steel, stainless steel; carbon steel, stainless steel;
cast steel, cast stainless steel non-welded non-welded
PN 16 / PN 40* max. PN 100 max. PN 500
0,5 µm – 5000 µm 0,1 µm – 250 µm 0,1 µm – 250 µm

6 |7
 Simplex filters

Design and Operation

Filter types

BOLLFILTER Simplex Type 1.12.2 BOLLFILTER Simplex Type 1.03.2

Nominal diameters DN 25 – DN 80 DN 65 – DN 300

Inline connections yes yes
Material variations nodular cast iron, nodular cast iron,
Filter housing cast stainless steel (DN 25 und 50) nodular cast iron rubber lined
Pressure stages PN 32 / PN 40* PN 10
Grades of filtration 10 µm – 5000 µm 10 µm – 5000 µm

* dependent on the filter size

Please contact us for detailed information
+49 2273 562-0 or info @bollfilter.de
 Application

Simplex filters are the basic model of Filtration of

filter technology. They perform filtration
tasks just as reliably as duplex filters or oil fuel
automatic filters. All filter elements with chemical
different filter materials can be installed. water alkalines
BOLLFILTER Simplex are used every-
where where process can be stopped at gas
no great inconvenience or cost in order
Installed in the pump pressure and suction
to clean or replace the filter elements.
line to protect the downstream plant com-
ponents from contamination.

Advantages

• large filtration surfaces

• low pressure losses
• precisely defined grades of filtration
• long life time
• simple handling
• compact design

BOLLFILTER Simplex Type 1.65.1 / 1.53.1 BOLLFILTER Simplex Type 1.78.1 / 1.58.1 BOLLFILTER Simplex Type BFB-P/-C

DN 65 – DN 350 DN 65 – DN 350 DN 25 – DN 200

optional no no
carbon steel, stainless steel; carbon steel, stainless steel; carbon steel, stainless steel;
welded welded non-welded
PN 10 / PN 40* PN 10 / PN 40* max. PN 500
10 µm – 5000 µm 3 µm – 250 µm 0,1 µm – 250 µm

8|9
 Filter elements

Design and Operation

The filter element is the core Type of element

item of every filter. It essen-
Candle elements for automatic filters Candle elements Particle / coalescence element
tially consists of a sup­­porting
body and a filter media. Vari- In a candle element, several filter candles This filter element con- The high-quality, ex-
ous designs provide differing are assembled into a candle holder. This tains several plug-in tremely durable particle
sized filtration surfaces. The candle element is fitted in the filter housing or screw-in candles, and coalescence ele-
required degree of filtration and remains in the filter chamber during connected in parallel, all ments are used for gas
and cleaning can be achieved ­automatic cleaning by backflushing. with the same dimen- filtration and coales-
for every medium with the sions. This results in a cence separation in
ideal combination of core large filtration surface chemical, petrochemical
components. within a small filter plants, the offshore sec-
housing design. These tor and power stations.
filter elements are char-
acterised by an espe-
cially high resistance to
differential pressure.
Properties
6.46
6.72
6.64 6.64

6.18/6.19

6.21 6.18.2/
6.72
6.18.3C

Simplex filter types – 1.03.2, BFB-P/-C

1.65.1/1.53.1

Duplex filters types – 2.05.5, BFD BFD-P/-C

Automatic filter types 6.18/6.19, 6.18.2, 6.18.3C, – –

6.21/6.22, 6.46, 6.64, 6.72
Filtration grades from/to dependent on type of filter 10 µm – 150 µm > 0,1 µm
and filter media
Filter media stainless steel wire mesh, stainless steel multi-layered
wedge wire profiles wire mesh microfibre glass
Magnetic insert – optional optional
Flow direction dependent on type of filter [ ] [ ]
and filter element
Cleaning / replacement automatic cleaning manual cleaning disposable

Please contact us for detailed information

+49 2273 562-0 or info @bollfilter.de
Filter cartridge Star-pleated element Multimantle element Ring element Basket element

The filter cartridge is a The pleated filter media The multimantle ele- The ring element is The basket element
disposable filter element gives the filter element ment consists of sev- constructed similarly is suitable for coarse
for highest filtration re- a large filtration surface eral cylindrical filter to the basket element filtration. The con-
quirements. The perfo- on a small diameter. mantles. These pro- but it has an addition- tamination collects in
rated plate supporting This allows long duty vide a large filtration al internal filter cylin- the basket and can be
body guarantees opti- intervals and the use of surface with a small der which increases removed easily for
mum stability and opti- fine filter meshes with space requirement the filtration area by cleaning.
mum protection for the low pressure losses. and allow the use of approximately 30%.
filter media. fine filter meshes.

2 1

BOLLFILTER Simplex BOLLFILTER Simplex BOLLFILTER Simplex BOLLFILTER Simplex BOLLFILTER Simplex
Type 1.78.1/1.58.1, Type 1.12.2, Type 1.03.2, Type 1.03.2, Type 1.12.2, 1.03.2,
BFB-P 1.78.1/1.58.1,BFB-P 1.65.1/1.53.1 1.65.1/1.53.1 1.65.1/1.53.1
BOLLFILTER Duplex BOLLFILTER Duplex BOLLFILTER Duplex BOLLFILTER Duplex BOLLFILTER Duplex
Type BFD, BFD-P, Type 2.04.5, BFD, Type 2.05.5 Type 2.05.5 Type 2.04.5,
2.04.5* BFD-P 2.05.5, BFD
Flushing liquid treat­­ – – – –
ment for type 6.64
3 µm – 50 µm 10 µm – 250 µm* 10 µm – 2000 µm 70 µm – 2000 µm 70 µm* – 5000 µm

paper (1), polyester (2) stainless steel stainless steel stainless steel stainless steel wire
or fibre glass (3) wire mesh wire mesh wire mesh mesh, perforated plate
– optional optional optional optional
[ ] [ ] [ ] [ ] [ ]

disposable manual cleaning manual cleaning manual cleaning manual cleaning

* for type 2.04.5: * for types * for types
not applicable for 1.12.2, 2.04.5: 1.12.2, 2.04.5:
all housing sizes 10 µm – 150 µm 150 µm – 5000 µm

10 | 11
 Filter fabrics

Mesh types and properties

BOLLFILTERs are adapted in-

dividually to the widest pos-
sible range of applications.
The use of the ideally suited
type of mesh ensures the fil-
ter constantly fulfils its pro-
tective function and securely
Type of weave Linen weave Linen weave
retains the defined solid par-
Version 02 03
ticles. The maximum achieva-
Mesh no. 10 26
ble grade of filtration depends
on type of mesh, material, Picture scale 1:1 1:1,5
temperature and pressure re- Mesh size (µm) 2000 800
(absolute)
sistance. Stainless steel wire
Nomin. grade of filtration (µm)* 2000 750
meshes can be cleaned many
Passage area (%) 60 60
times and can be used for
long periods.

Type of weave Special twist** Five heddle-twilled-weave

Version 11 30
Mesh no. 128/18 5110
Picture scale 10 :1 30 :1
Mesh size (µm) 80 80
(absolute)
Nomin. grade of filtration (µm)* 60 60
Passage area (%) 44 20

Type of weave Special twist** Twill weave***

Version 19 20
Mesh no. 294/31 350/350
Picture scale 30 :1 30 :1
Mesh size (µm) 34 34
(absolute)
Nomin. grade of filtration (µm)* 20 20
Passage area (%) 44 24

Please contact us for detailed information

+49 2273 562-0 or info @bollfilter.de
Linen weave Linen weave Linen weave Linen weave
04 05 06 09
35 50 80 150
5 :1 10 :1 30 :1 30 :1
540 320 200 100

500 250 150 70

54 38 35 32

Special twist** Special twist** Five heddle-twilled-weave Twill weave

26 15 32 17
155/19 208/26 5150 300/250
30 :1 30 :1 30 :1 30 :1
60 48 50 37

45 30 30 25
44 44 10 20

Special twist** Special twist** Special twist**

24 21 25
400/40 250/40 660/63
30 :1 30 :1 230 :1 * at a retention rate of 90%
25 25 10 ** wire mesh material:
Cr Ni Mo steel, material no.
1.4401/1.4301
10 10 5
*** wire mesh material:
44 17,4
polyester

12 | 13
Space for notes

Presented by

BOLL & KIRCH Filterbau GmbH

P.O. Box 14 20 • 50143 Kerpen • Germany
Siemensstraße 10-14 • 50170 Kerpen • Germany
2000/54/2015

Tel.: +49 2273 562-0

Fax: +49 2273 562-223
e-mail: info @bollfilter.de
Internet: www.bollfilter.com