Ata 00 (PW 4000)
Ata 00 (PW 4000)
Ata 00 (PW 4000)
TRAINING MANUAL
INTRODUCTION
TABLE OF CONTENTS
TABLE OF FIGURES
TYPE DESIGN
The shortest fuselage member of the A330 series provides airlines with Airbus’ continuous investment in the A330 Family benefits the A330-200
excellent range and cargo capacity. version by lowering costs and improving operations. This includes system
upgrades and enhancements, the introduction of advanced navigation aids
EXCEPTIONAL FLEXIBILITY and new-generation flight instrumentation, and engine upgrades. Updated
passenger cabin features developed for the A330 include state-of-the-art
The A330-200 is the shorter-fuselage variant of Airbus’ A330 twin-engine LED lighting, smoother contours with softened lines and new interior styling
widebody family, and has the versatility to cover all ranges from short-haul – all of which provide a lighter, brighter and more spacious interior.
to true long-haul, with ideal sizing for point-to-point operations.
An increased maximum takeoff weight of 242 metric tonnes was launched
Its optimised 222-inch fuselage cross-section – which is shared with the by Airbus in November 2012. The new 242-tonne A330-200 will fly 7,250
other members of Airbus’ A330/A340 Family – accommodates 247 nautical miles (13,450 km.) with 247 passengers and carry over 3.4 tonnes
passengers in a comfortable three-class cabin layout that provides more more payload than the previous 238-tonne A330-200 version.
window and aisle seats in much quieter cabins. As a modern jetliner, the
A330-200 accepts the latest in-flight entertainment, including video-on- LONG-RANGE CREW ACCOMMODATIONS
demand, mobile telephone and e-mail via satellite.
For long-distance operations, the A330-200 can be fitted with innovative
Another advantage of the A330-200’s fuselage is its large-capacity crew rest areas. A secure rest facility for pilots with one or two bunks is
underfloor cargo holds, which accommodate industry-standard LD3 designed to be located next to the cockpit for easy, rapid access. A mobile
containers in side-by-side loading, as well as 96-inch pallets. rest area for cabin crews can be installed in the aircraft’s lower-deck aft
cargo hold and accessed by a stair from the main cabin – thereby
The A330-200 is well established with major carriers around the world, and eliminating any impact on passenger seating. Based on a 96 X 125-inch
has become a preferred aircraft for charter and leisure operators, as well as pallet, this cabin crew facility can have up to seven bunks and be removed
the growing low-cost long-haul market segment. With Airbus commonality in 50 minutes for shorter flight operations not requiring crew rest
in cockpit and cabin systems, an increasing number of airlines that fly the accommodations.
single-aisle A320 Family are discovering the advantages of stepping up to
the widebody A330-200 for higher-capacity, longer-range service.
A330-300
The A330-300 brings Airbus widebody efficiency to airline operations on newly-designed air conditioning units. Also available is appealing mood
longer-haul routes. lighting and a choice of overhead storage options with optimised bin
designs.
RANGE AND COMFORT
Airbus’ 222-inch fuselage cross-section provides unmatched comfort on the
The stretched-fuselage A330-300 matches twin-engine efficiency with main deck, while also offering large underfloor holds that open up
increased passenger capacity – all while retaining the A330 Family’s highly opportunities for extra revenue from cargo. These holds accept industry-
comfortable, low-noise cabin and operating commonality with the entire standard LD3 containers in side-by-loading, facilitating cargo processing
Airbus fly-by-wire product line. With Airbus’ increase in the jetliner’s and interlining. In a typical arrangement, six 96-inch pallets or 18 LD3
maximum takeoff weight to 242 tonnes, the A330-300 offers a range of up to containers can be accommodated in forward zone; while its aft cargo hold
6,350 nautical miles (11,750 km.) while carrying 277 passengers in a typical can handle such loads as 12 LD3 containers along with one 96-inch pallet,
three-cabin arrangement. plus bulk cargo.
Its designed-in flexibility allows airlines to integrate Airbus’ innovative crew CONTINUED IMPROVEMENT
rest facilities without giving up revenue passenger seats. A secure flight
crew location next to the cockpit accommodates one or two bunks, while a Airbus invests 150 million euros annually in the A330 programme to deliver
pallet-mounted rest area with up to seven bunks for cabin personnel is continuous innovation to this jetliner product line that result in lower costs
designed for loading under the main deck, with accessibility via a stair in the and better operations for the A330-300.
centre-left passenger cabin.
These upgrades range from weight reductions in the airframe, introduction
FAMILY TRAITS of modern passenger cabin features, and system improvements to engine
upgrades and advanced navigation systems in the cockpit. They also result
As a member of the popular A330 Family, the A330-300 benefits from in longer maintenance check intervals.
demonstrated reliability, performance and unbeatable operating costs of the
product line, in service to more than 400 destinations each week, with over A further enhancement of the A330 comes with Airbus’ launch of an
100 operators. increased maximum takeoff weight capability to 242 metric tonnes. With
this improvement, the A330-300 benefits from up to 500 nautical miles of
Many also profit from Airbus commonality: some 20 A330 customers utilise extra range, to 6,350 nautical miles (11,750 km.) – with 277 passengers,
both A330-300s and the shorter-fuselage A330-200; while pilots with and carries nearly five tonnes more payload than the previous 235-tonne
approximately 30 carriers practice mixed-fleet flying by using A330-300/200 aircraft. In operational terms, the increased takeoff weight A330-300 is able
jetliners along with four-engine A340s, or A330s alongside single-aisle A320 to connect to the following new city pairs: London to Tokyo; Frankfurt to
Family aircraft. Cape Town; Beijing to Melbourne; Beijing to San Francisco; Kuala Lumpur
to Paris; and Los Angeles to Dublin.
The A330-300 incorporates Airbus’ latest technology, which includes its
digital fly-by-wire flight controls, a high-efficiency wing, and more than 10
tonnes of lightweight composite structures in its airframe. A lighter, brighter
and more spacious cabin results from updated features that include
smoother contours, new interior styling, state-of-the-art LED lighting and
DOCUMENTATION PRESENTATION
Main Media:
paper,
microfiche,
digital.
Digital Documentation:
AIRNav DVD,
Airbus On-Line Services (AOLS),
CDs, PDF media can be used as a back-up source.
Typical users:
flight operations,
line and base maintenance,
engineering, shop and overhaul maintenance,
cabin staff.
This training is dedicated for the line and base maintenance personnel, to
operate and maintain the A/C in the optimum condition.
The aim of the ATA 100 specification is to standardize the format and data
or-ganization of each aircraft manufacturers manuals and also between
manuals. The use of standards minimizes cost and effort by the operator's
personnel.
In accordance to that fact, many AIRBUS INDUSTRIE manuals and docu-
ments follow the ATA 100 specification.
Page block numbers are used to separate the subjects within manual
chapters into topics for easy reference.
A Page Block (PB) is related to a specific type of information. The „Page
Block" system applies to the
AMM
CMM
SRM
TSM
CUSTOMIZATION REVISION
DESCRIPTION DESCRIPTION
The technical documentation is customized manuals and non-customized There are two types of revisions: normal and temporary
manuals. Normal revisions are calendar scheduled
The customized manual contains only the information applicable to a Temporary revisions are used for urgent information requiring immediate
particular airline or a group of operators like the AMM, TSM, IPC,... attention or advanced notification.
The non-customized manual contains information applicable to all airlines They are on yellow pages or on yellow diskettes.
for one A/C type family (envelope) or applicable to all Airbus products
(generic).
Non-customized manual is called "envelope" when the information is
applicable only to specific A/C, type or series (id est Single Aisle family) like
the Illustrated Tool and Equipment Manual (TEM), Service Bulletin (SB),
Service Information letter (SIL), Operations Engineering Bulletin (OEB),
Master Minimum Equipment List (MMEL), SRM, ...
It is called "generic" if the information is applicable to all A/C models, types
or series (all AIRBUS types A300, A310, A320, A330, A340) like the
Electrical Standard Practices Manual (ESPM).
Flight Operations:
The MMEL specifies the components or systems which may be inoperative
and the associated operational procedures which allow the A/C to be
cleared for flight. The MMEL provides the necessary information to
operators for definition of their Minimum Equipment List (MEL).
The line and base maintenance documents are:
TSM,
Additional Cross Reference Tables (ACRT),
IPC (airframe),
Power Plant IPC (PPIPC),
Support Equipment Summary (SES),
TEM,
Tool and Equipment Index (TEI),
Tool and Equipment Drawings (TED),
Maintenance Facility Planning (MFP),
Maintenance Review Board (MRB),
Maintenance Planning Document (MPD),
AMM,
ASM,
AWM,
A/C Wiring List (AWL),
ESPM,
Consumable Material List (CML),
Component Location Manual (CLM)..
FICTITIOUS COMPONENTS
The letters A and B are reserved for special request by an airline for system CC FMGES - ARINC bus interfaces
references where the system i s considered likely to be unique to that airline CD EFCS - ARINC buses and discretes interfaces
and not covered by the system letters shown in the table. CE EFCS - Control inputs & power supply
CF Flaps position indicating
CN Slats position indicating
IDENTIFICATION OF CIRCUITS CS EFCS - Electrical control and monitoring of actuation
CV Flaps electrical control & monitoring
C Flight control systems CW Slats electrical control & monitoring
D De-icing
E Engine monitoring D - De-icing
F Flight instrumentation DA Probe ice protection
G Landing gear D3 Windshield rain protection
H Air conditioning DD Ice detection
J Hydraulics DG Windshield anti-icing & defogging
K Engine/APU control and starting DH Escape slide locking mechanism ice protection
L Lighting DL Wing ice protection
M Interior arrangement/Passenger service system DN Engine air intake ice protection
P DC generation DR Flight crew foot warmers
Q Fuel DU Waste water ice protection
R Radio (navigation & communications) DV Water servicing panels heating
S Radar, navigation DW Potable water ice protection
T Recording
V Fictitious circuits E - Engine monitoring
W Fire protection & warning system EH Ignition starting and continuous relight
X AC Generation EL Fuel filter clogging warning system
EN Oil indicating & power supply
CIRCUIT IDENTIFICATION EV Engine vibration indicating system
The identification number of a circuit consists of 2 Letters: the letter o f the F - Flight instrumentation
system followed by a letter identifying the circuit within a system. FA Angle of attack indicating
Example: FC Attitude and heading standby data
CA FH Head up display (HUD)
C System Identification FN Radio magnetic information switching and indicating
A Circuit Identification FP Sensors, power supply and switching
C - Flight control systems
CA FMGES - Electrical power supply
CB FMGES - Discretes/analog interfaces
The effectivity table is found in the manual section 00 - INTRO, with the the VERSION indicates the initial ownership, to which company the
following data: A/C was manufactured in. The page effectivity is by the FSN in the
MSN, customized manuals and by the MSN in the non customized
FSN, manuals.
EFFECTIVITY TABLE
EFFECTIVITY TABLE
MANUAL BREAKDOWN
DEACTIVATION/REACTIVATION PROCEDURES
DEACTIVATION
REACTIVATION
DEACTIVATION/REACTIVATION INDEX
ISSUE 1, 13 APR 2017 FOR TRAINING PURPOSES ONLY Page: 41
PW 4000 POWERPLANT INCLUDING INTERFACES
WITH AIRBUS A330 B1.1 AND B2 INTRODUCTION
AIRCRAFT MAINTENANCE MANUAL (AMM) If for clarity, it is necessary to depict the equipment in any other
configuration, a NOTE must state this specific configuration.
INTRODUCTION
TOOLS AND GROUND SUPPORT EQUIPMENT
The A330 Aircraft Maintenance Manual (AMM) contains information to
ervice, repair, adjust, inspect and check equipment and systems of the Required tools and equipment are defined:
aircraft normally performed on the ramp or in the maintenance hangar. either by part numbers when they are listed in the Illustrated Tool
The AMM also contains information about inspections and maintenance of and Equipment Manual.
aircraft structure. The AMM contains the necessary data to cover scheduled or by their main features.
maintenance procedures prescribed by the Maintenance Review Board
(MRB) document, respectively the Maintenance Planning Document (MPD MATERIALS
)and the Deactivation/Reactivation procedures relative to Master Minimum
Equipment List (MMEL), respectively to the Configuration Deviation List All materials prescribed for use during maintenance procedures are
(CDL). Time Limits are issued in a seperate Document and are approved by recorded in chapter
the Airworthiness Authorities. 20-31-00 General use & APU
70-00-00 Use specific to engines.
Note: The AMM does not contain information relative to work normally
performed on units or assembiies away from the airpiane. JOB SET-UP INFORMATION
Note: The AMM meets the ATA-100 specification To facilitate the preparation of the job, the information about
Expendable Parts
MAINTENANCE PROCEDURE STRUCTURE and Referenced information to perform a certain procedure is given
AIRCRAFT CONFIGURATION SPECIAL PROCEDURE AND STANDARD MAINTENANCE PRACTICES
Before performing any maintenance procedure the aircraft is considered to are considered, when they are applicable to several systems.
be in the following configuration: Procedures applicable to one system only are described in the
relevant chapter.
AIRCRAFT CONFIGURATION procedures applicable to several systems are described in chapter
20 & 70.
Before performing any maintenance procedure the aircraft is DEFINITION OF TERMS
considered to be in the following configuration:
Aircraft on GRD, resting on landing gear. Warning: CALLS ATTENTION TO USE OF MATERIAL, PROCESSES,
Engines shut down, thrust reversers locked and closed METHODS, PROCEDURES OR LIMITS WHICH MUST BE
Flaps, slats and speed brakes retracted FOLLOWED PRECISELY TO AVOID INJURY OR DEATH TO
Doors and gear doors closed PERSONS.
Parking brake applied
Aircraft electrical network de-energized Caution: CALLS ATTENTION TO METHODS AND PROCEDURES
All controls in NORM, AUTO or OFF position. WHICH MUST BE FOLLOWED TO AVOID DAMAGE TO
EQUIPMENT.
PROCEDURE STRUCTURE
COMPONENT LOCATION
SYSTEM DESCRIPTION
COMPONENT DESCRIPTION
DESCRIPTION
DESCRIPTION
EXAMPLE:
To service the Blue Electrical Pump Case Drain Filter refer to subchapter
29-12-43
DESCRIPTION
EXAMPLE:
To change the Blue Electric Pump Pressure Switch refer to sub-chapter 29-
12-00 (Blue Hydraulic System). In the subsection 29-12-17 on page 401 the
removal/installation of the pressure switch is described.
REACTIVATION
Possible missing secondary airframe parts are listed in the CDL. Any part
not included in this list must be considered as necessary.
OPERATIONAL TEST:
FUNCTIONAL TEST:
This test is required to ascertain that a system or unit is functioning in all as-
pects in accordance with minimum acceptable system or unit design
specifica¬tions. This test may require supplemental ground support
equipment and is more specific and detailed than an operational test.
Inspection/Check topics are divided into two parts: Special Detailed Inspection (SDI) :
I/C without removal of components from the aircraft. An intensive examination of a specific item, installation, or assembly to
I/C further to the removal of components from the aircraft. detect damage, failure or irregularity. The examination is likely to make
extensive use of specialized Inspection Techniques and/or equipment.
I/C WITHOUT COMPONENT REMOVAL: Intricate cleaning and substantial access or disassembly procedure may be
required.
visual I/C (cracks, damage, oxidation, paint, etc.)
measurements (displacement, travel, overall clearances, leak EXAMPLE:
measure¬ments).
If a external leckage of a hydraulik component occurs in chapter 29-00-00
I/C WITH COMPONENT REMOVAL: there is a description on page 601-604 for a leakage check and also a table
for the permitted leakage rates.
original manufacturers dimensions
maximum and minimum clearances and in-service wear limits (are
given in table form).
INSPECTION TYPES
DESCRIPTION
TROUBLE SHOOTING PHILOSOPHY The timedifference of the two datafields may be max. 5 minutes ( in the example :
1minute ).
General
When you can find a corresponding FAULT−message , you have to report it the log
book ( ACTION field ).
Entry in trouble shooting process is required,when a fault is reported by the flight
crew.(warnings/malfunctions)
When there is no FAULT message in the PFR , you have to report in the log book:
”No CMS FAULT message”.
As the CMS ( Centralized Maintenance System ) is the main aid for troubleshooting,
the line mechanic has to verify in the PFR ( POST FLIGHT REPORT) if a fault
If you use ATA 2613 ..(COCKPIT EFFECT COLUMN) as a reference , you will find
message is correlated to the reported warning/malfunction. This correlation
in the FAULTS column (ATA 261315) the fault message: ”APU FIRE LOOP
constitutes the fault symptom.
A(21WG)/FDU APU(13WG) .
A back−up of the printed PFR is available on the MCDU (multipurpose control
As you can see from the UTC/ FLIGHT PHASE column the FAULT occurred at 16 h
/display unit). It should only be used if the printed PFR is not available as the
39 min (Climb). The COCKPIT EFFEKT appeared at 16h40min (Cruise) The time of
presentation is not so friendly.
occurrence of both messages is within the limits.
Other reports in the log book, resulting from EIS flags, ECAM SD advisories, local
Next step of trouble shooting : Confirmation of the ECAM/FAULT messages.
indications or crew observations require an immediate usage of the TSM (Trouble
Shooting Manual).
Normally the confirmation is done by a test .
In the following the use of the TSM and some other aircraft documentations is
Because there are several tests possible for different systems, you have to go first
described. This includes the description of the layout of the TSM.
to the TSM to find out, which one is the right one.
The philosophy of the troubleshooting manual is to guide the trouble shooter from a
reported fault ( log book entry, CMS post flight report, ECAM status, crew
observations ) to a correct procedure to isolate the fault.
For example, there has been made the following entry in the log book: ”APU FIRE
LOOP A FAULT”.
In the column called COCKPIT EFFECTS (ECAM MESSAGES) you can find
conformity with the entry of the log book.
A correlation between the ECAM message and a FAULT message , send by the
system BITE of the corresponding system computer, is also possible.
WARNING/MAINT. SELECTION
To find the reported problem (ELEC BCL 1 FAULT in this example), you
have to select ECAM Warning and enter the name of the
WARNING/MAINT. STATUS MESSAGES, which appears on the PFR (or
on the ECAM Display Unit). You can also enter the ATA chapter to have a
list of Warnings/malfunctions, and then you selectthe related
WARNING/MAINT status messages.
CORRELATION
The related fault isolation procedure task in Airn@v (task number 24-30-00-
810-805) has a presentation of possible causes and the fault confirmation
(for example by an operational test, power-up test or GROUND
SCANNING). It also gives the fault isolation procedure including Line
Replaceable Unit (LRU) removal/installation, wiring check, etc.... In addition,
the procedure gives access to the useful aircraft documentation references
knowing that all manuals contained in AirN@v are interconnected by
hyperlinks, and all the schematics can be found and printed easily..
This Illustrated Parts Catalog (IPC) is intended only for use in identifying,
pro-visioning, storing and issuing line replaceable aircraft parts and units.
The IPC is a companion to the Maintenance Manual and includes all parts
for which maintenance practice has been provided.
CUSTOMIZATION
The customized Illustrated Parts Catalog contains only the detailed parts list
and numerical index information applicable to a particular customer or group
of customers. The illustrations are not customized and may contain parts
and item numbers not applicable to a particular customer, therefore these
items will not appear in the detailed parts list of this Illustrated Parts Catalog.
The customer code and the revision date will appear at the bottom of each
page.
Note: The global IPC contains information relating to all a/c without
specific customer information
EXAMPLE:
GRAPHIC LIST
3. Figure Item
DETAILLED LIST
1. FIGURE NUMBER
The figure number refers to the corresponding illustration. Should
modifications or system variants necessitate an additional figure, this will
be introduced with a sequential alpha suffix, for example, a modified
version of figure 1 would be figure 1a; further variant of the same figure
would be figure 1b, and so on.
2. ITEM NUMBER
An item number is assigned to each part listed in the detailed parts list.
Item numbers are broken in sequence for the insertion of additional
items.
4. NON-ILLUSTRATED PART
Parts with item Numbers preceded by a dash are not illustrated.
5. PART NUMBER
Part identifier containing up to 15 digits (combination of alpha, numeric
and ash as applicable)
7. REFERENCE ITEM
The first 4 Items are the „Lead Items" of the figure. They are listed for
reference purposes. Refer for NHA (where shown) for Actual Quantity
8. EFFECTIVITY (USAGE)
Applicability of parts to aircraft is noted by a six digits numeric fleet
effectivity code. The absence of a code indicates that the part is effective for
all aircraft of a customer's fleet.
This document which supplements the IPC is supplied together with each
revision of the IPC. It is intended to:
supply the list of optional PNs (Part Number) and Vendors.
facilitate cross-reference of data contained in the IPC and the other
A/C manufacturer manuals such as WDM and AMM.
list raw materials required for local manufacture of items.
provide identification for Lamps and Fuses.
provide information related to the interchangeability condition of the
PNs.
AIRCRAFT SCHEMATIC MANUAL (ASM) The effectivity of the diagram is given in the effectivity (EFF:) statement in
the bottom left hand corner of the diagram. When the diagram is valid for all
INTRODUCTION aircraft in the customer fleet, the effectivity statement on the diagram is
„EFF: ALL". When the diagram is not valid for the whole fleet but for certain
Standard Practices aircraft only, the effectivity statement gives the aircraft for which is i valid in
Alphabetical Index FSN (Fleet Serial Number). In this case, the effectivity statement gives the
Numerical index block(s) of aircraft for which dthe diagram is valid. each block has 6 digits:
Diagrams the first 3 digits give the FSN of the first aircraft for which the diagram is
valid, the last 3 digits give the FSN of the last aircraft of the block for which
AIRCRAFT WIRING MANUAL (AWM) the diagram is vailid. The effectiv- ity statement can have one or more
blocks.
INTRODUCTION
Standart Practices
Alphabetical Index
Numerical index
Diagrams
Note: If any part or all or the espm is translated, the offi¬cial version shall
be the original english language version produced by airbus
industrie.
ESPM
INTRODUCTION
This common manual has been prepared in accordance with the Air
Transport Association Specification Number 100 - Rev.23, to include
descriptive informa¬tion a s well as specific instructions and data relative to
the field repair of struc¬tures and structural components of the A330. This
common manual, which is no customized, will serve as a medium through
which all A330 operators will be advised of actual repairs of a general-
interest nature developed by Airbus Industry.
The material presented in this manual is divided into seven chapters under
the following headings:
Structures - General
Doors
Fuselage
Nacelles / Pylons
Stabilizers
Windows
Wings
The contents of this manual are:
allowable damage,
material identification for structures subject to field repair,
typical repairs generally applicable to structural components of the
airplane that are most likely to be damaged,
substitute materials,
fastener information,
a brief description of some procedures carried out in conjunction with
structural repairs, such as protective treatment of repair parts and
sealing of integral fuel tanks.
SRM
ISSUE 1, 13 APR 2017 FOR TRAINING PURPOSES ONLY Page: 87
PW 4000 POWERPLANT INCLUDING INTERFACES
WITH AIRBUS A330 B1.1 AND B2 INTRODUCTION
ALLOWABLE DAMAGE
SRM- EXAMPLE
DESCRIPTION
OEB
EASA - http://ad.easa.europa.eu/
The EASA Airworthiness Directives publishing tool (AD Tool) offers a After 15/09/2008, new Safety Information Bulletins, Foreign State of Design
complete list of Airworthiness Directives that have been issued by EASA or Safety Publications and Foreign State of Design ADs are published within the
have received an EASA approval number since 28/09/2003. The tool also EASA AD tool.The subscription service for new publications enables users to
contains all Proposed Airworthiness Directives (PAD) and allows users to define their own filter and to receive notifications for these filtered Documents.
submit their comments during the consultation period. FAA - http://rgl.faa.gov
This database provides you with all Airworthiness Directives (ADs) issued by
the FAA which are still in effect -- some date back to the 1940's. You can Note: To ensure you get accurate results when searching for a list of
quickly view recently published data in this database. ADs can be searched applicable AD's on a particular aircraft model, also search against
by any word or group of words; or viewed by Number or Make. It is also the installed engine, propeller, and appliances. In addition, view the
possible to view historical AD information to see old or cancelled ADs. "All [product] models" or "[product] Series (All)" (i.e. 737 Series (All))
listings to determine if there are any other ADs that apply to your
product.
DESCRIPTION
A Service Bulletin summary is sent to all operators to inform them about the
service bulletin itself.
DESCRIPTION
DESCRIPTION
This Manual provides A330 operators with information on special tools and
ground equipment (including test equipment) required for accomplishment of
all maintenance and trouble shooting work as described in the A330 Aircraft
Maintenance Manual and Trouble Shooting Manual respectively.
This manual does not deal with standard tools and equipment. However, it
does cover the particular adaption required for their operation. Ground
equipment such as passenger stairways, baggage loading device, tow¬ing
truck, etc. ... which considered as airport equipment is not covered in this
document.
In case of a complex tool or equipment requiring specific information on its
op¬eration, maintenance and overhaul, the Manual gives identification data
and cross-reference to Ground Equipment Manual.
In case of a tool or equipment requiring not the above mentioned specific
infor¬mation, the Manual gives identification data for that tool and, if
required, for the tool breakdown parts.
The Tool and Equipment Bulletin (TEB) is part of the Tool and Equipment
Manual (TEM). The purpose of the TEB is to provide the operators with ad-
vance information about the:
Introduction of new maintenance tool or equipment
Modification of maintenance tool or equipment
Deletion of maintenance tool or equipment
DESCRIPTION
CONTENTS
OM PART A-EXAMPLE
OM-B is divided into sections named in accordance with the ATA numbering
system. Each section is divided into subsections related to the type of
material being presented. This information is flight crew oriented with the
description designed to support the procedures published in OM-B chapters
2 and 3. Primary emphasis is on the end result of operation of a control or
unit or required operation by the crew, rather than a description of how the
systems operates.
Descriptive text is used to support the functional diagrams, but only when
necessary for complete understanding. Functional diagrams are used to
show what happens when a control is actuated rather than to illustrate how
the system works. When used, the diagram illustrates a normal operation
condition that will be meaningful to the flight crew. Where primary diagrams
are used in conjunction with diagrams of subsystems, the relationship
between the main- and the sub-system is identified by the consistency of
layout and use of common symbols.
GENERAL INFORMATION
The Airplane Flight Manual (AFM) is a reference document published in The MCDL performance penalties associated to the missing items when
English. It is not established as an operational document to be used directly published in this chapter are envelope penalties. More accurate penalties
by the crew in flight. can be determined by using AFM_OCTO software.
Flight crew documents available in flight must include an Operational According to the operations, operators can select the most adequate
Manual, with appropriate contents and language as required by the National method.
Regulations.
If no performance data are available in AFM_OCTO for a given item listed in
Note: Any Flight Crew Operating Manual (FCOM) reference within the this MCDL chapter, the penalties published in this MCDL chapter must be
AFM must be considered as advisory information, the FCOM being used.
a non approved document.
MCDL section
No more than one part of one system may be missing except if otherwise
specified. Parts of different systems may be simultaneously missing, unless
otherwise specified in this list.
CONTENTS OF MEL
The MEL contains only those items of airworthiness significance which may
be inoperative prior to dispatch, provided limitations and appropriate
procedures are observed. Equipment obviously basic to airplane
airworthiness such as wings, rudders, flaps, engines, landing gear, etc. is
not listed and must be operative for all flights.
Note: all items which are related to the airworthiness of the airplane and
not included on the list are automatically required to be operative.
Equipment obviously not required for safe operation of the airplane such as
galley equipment, passenger convenience items, etc. is not listed.
MEL-EXAMPLE
AIRBUS S.A.S.
TECHREQUEST PAGE
Technicians should only operate equipment with which they are familiar and For each aircraft type, there are some special safety precautions.
which they can operate safely. Hand tools should be kept in good working This requires special awareness for safety during operation or when a task
order. is performed. The identification of safety relevant will be discussed in the
Training Manual for the related aircraft system.
Good ‘housekeeping’ in workshops, hangars, and on flight line ramps is Additionally, in the Training Manual for aircraft documentation shows how
essential to safe and efficient maintenance. safety items are identified in the Aircraft Maintenance Manual.
Pedestrian and fire lanes should be clearly marked and NEVER obstructed. The following terms are used in the Airbus A330 AMM and are defined as
They should always be used to keep non-technical personnel clear from the follows:
work area.
Any spillage of oils, greases and fuels should be immediately covered with Warning: CALLS ATTENTION TO USE OF MATERIAL, PROCESSES,
absorbent material and cleaned up, to prevent fire or injury. Spillage should METHODS, PROCEDURES OR LIMITS WHICH MUST BE
be prevented, from running into floor drains. FOLLOWED PRECISELY TO AVOID INJURY OR DEATH TO
PERSONS.
It is very important, that all personnel know the location of the fixed points
where fire fighting equipment and First Aid treatment are available. They
must also be aware of the types of emergency that can occur in the Caution: CALLS ATTENTION TO METHODS AND PROCEDURES
workplace (whether in the workshop, hangar or on the ramp), and of the WHICH MUST BE FOLLOWED TO AVOID DAMAGE TO
procedures to be followed in any emergency. EQUIPMENT.
While the goal of an aviation technician is to maintain aircraft in such a
manner as to assure safe flight, you must also be concerned with creating a Note: Calls attention to methods which make the job easier or provide
safe environment while an aircraft is on the ground. For example, the fuel supplementary or explanatory information.
tanks of transport aircraft contain large amounts of highly flammable fuel
and, therefore, can pose a considerable risk of fire. In addition, rotating
The European Aviation Safety Agency (EASA) has approved all Airbus When ETOPS regulations were first formulated, the manufacturers were
A330 models for ETOPS (Extended-Range Operations for two-engined required to make small but significant system design modifications to meet
aircraft) "beyond 180 minutes." This award makes the A330 the first aircraft the new requirements. These changes included the provision of a fourth
type to receive such approval, either from EASA or the FAA. The new independent source of electrical power, additional cargo fire suppression
capability will be available as a customer-selectable option which extends equipment, and better APU reliability. These modifications are now available
the diversion distance potentially up to 1,700 nm. This distance corresponds as standards and have been further enhanced to meet the most stringent
to a maximum ETOPS diversion time for the A330 of approximately 240 possible anticipated design policies envisaged from the authorities.
minutes (at one-engine-inoperative speed under standard conditions).
Note: The required standards for ETOPS "beyond 180 minutes" is included
in the new Revision 20 of the ETOPS "Configuration, Maintenance,
Procedure and dispatch standards" (CMP) document for ETOPS.
The Aircraft Flight Manual (AFM) supplement for ETOPS beyond 180
minutes is provided to the operators who have purchased the
"beyond 180 minutes" ETOPS option.
The Type Design, system reliability and performance of A330 model(s) were
found capable for Extended Range Operations when configured, maintained
and operated in accordance with the current revision of the ETOPS
Configuration, Maintenance and Procedures (CMP) document, LR2/EASA:
AMC 20-6/CMP.
This finding does not constitute an approval to conduct Extended Range
Operations (operational approval must be obtained from the responsible
Authority).
The following table provides details on the ETOPS approvals.
ETOPS MAINTENANCE PROGRAM (ii) A system that may affect the proper functioning of the engines to the
extent that it could result in an in-flight shutdown or uncommanded loss of
The approved ETOPS Maintenance Program for the airplane being
thrust (e.g., fuel system, thrust reverser or engine control or indicating
considered for ETOPS must:
system, engine fire detection system).
Identify the manufacturer’s or operator’s Instructions for Continued
(iii) A system which contributes significantly to the safety of an engine
Airworthiness
inoperative ETOPS diversion and is intended to provide additional
Be approved by the local regulating authority
redundancy to accommodate the system(s) lost by the inoperative engine.
The approved program must be enhanced to include the requirements of
These include back-up systems such as an emergency generator, APU, etc.
Title 14 CFR § 121.374, or equivalent.
(iv) A system essential for prolonged operation at engine inoperative
Title 14 CFR § 121.374, AMC 20-6 Rev 2, and other equivalent regulatory
altitudes such as anti-icing systems for a two-engine aeroplane if single
requirements identify maintenance requirements for approval of two-engine
engine performance results in the aeroplane operating in the icing envelope.
ETOPS operation.
ETOPS Group 2 Systems: Group 2 Systems are ETOPS significant
AMC 20-6 Rev 2
systems that do not relate to the number of engines on the aeroplane, but
The maintenance programme of an aircraft for which ETOPS operational are important to the safe operation of the aeroplane on an ETOPS flight.
approval is sought, should contain the standards, guidance and instructions The following provides additional discriminating definitions of an ETOPS
necessary to support the intended operation. The specific ETOPS Group 2 Significant System:
maintenance tasks identified by the (S)TC holder in the Configuration, (i) A system for which certain failure conditions would reduce the capability
Maintenance and Procedures document (CMP) or equivalent should be of the aeroplane or the ability of the crew to cope with an ETOPS diversion
included in the maintenance programme and identified as ETOPS tasks. (e.g., long range navigation or communication, equipment cooling, or
An ETOPS Maintenance task could be an ETOPS specific task or/and a systems important to safe operation on a ETOPS diversion after a
maintenance task affecting an ETOPS significant system. An ETOPS decompression such as anti-icing systems).
specific task could be either an existing task with a different interval for (ii) Time-limited systems including cargo fire suppression and oxygen if the
ETOPS, a task unique to ETOPS operations, or a task mandated by the ETOPS diversion is oxygen system duration dependent.
CMP further to the in-service experience review (note that in the case (iii) Systems whose failure would result in excessive crew workload or have
ETOPS is considered as baseline in the development of a maintenance operational implications or significant detrimental impact on the flight crew’s
program, no “ETOPS specific” task may be identified in the MRB). or passengers’ physiological well-being for an ETOPS diversion (e.g., flight
The maintenance programme should include tasks to maintain the integrity control forces that would be exhausting for a maximum ETOPS diversion, or
of cargo compartment and pressurisation features, including baggage hold system failures that would require continuous fuel balancing to ensure
liners, door seals and drain valve condition. Processes should be proper CG, or a cabin environmental control failure that could cause
implemented to monitor the effectiveness of the maintenance programme in extreme heat or cold to the extent it could incapacitate the crew or cause
this regard. physical harm to the passengers).
ETOPS Group 1 Systems: Group 1 Systems are ETOPS significant (iv) A system specifically installed to enhance the safety of ETOPS
systems that, related to the number of engines on the aeroplane or the operations and an ETOPS diversion regardless of the applicability of
consequences of an engine failure, make the systems’ capability important paragraphs (2)(i), (2)(ii) and (2)(iii) above (e.g. communication means).
for an ETOPS flight. The following provides additional discriminating Pre-Departure Service Check
definitions of an ETOPS Group 1 Significant System:
An ETOPS service check should be developed to verify the status of the
(i) A system for which the fail-safe redundancy characteristics are directly
aeroplane and the ETOPS significant systems. This check should be
linked to the number of engines (e.g., hydraulic system, pneumatic system,
accomplished by an authorised and trained person prior to an ETOPS flight.
electrical system).
Such a person may be a member of the flight crew.
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Note: MEL provided by operator is stricter than MMEL. Mantenance ETOPS Significant System
personnel must be familiarized with aircraft operator ETOPS
procedures. Whose failure could adversely affect the safety of an ETOPS flight 2.
Whose functioning is important to continued safe flight and landing during
an airplane diversion.
The operator is to develop his own ETOPS Significant Systems List (SSL)
The operator’s ETOPS SSL must be agreed to and approved by the
regulatory authority
TC holder has developed ETOPS Significant System Guides for operator
use.
ETOPS - DISPATCHRESTRICTIONS
Purpose: To promote ETOPS awareness by ensuring only ETOPS qualified
maintenance personnel accomplish tasks specific to ETOPS.
The operator must identify all tasks that must be accomplished by ETOPS
qualified maintenance personnel
Identified on the certificate holder’s routine work/task cards
Parceled together and identified as an ETOPS package
An operator may elect to not identify ETOPS related tasks in their
maintenance program. However, all tasks must be accomplished by ETOPS
qualified maintenance personnel.
ENVIRONMENTAL FACTORS
Anti-icing fluids are normally applied cold directly onto clean aircraft
surfaces. Typical anti-icing fluids are:
Newtonian fluids (ISO or SAE or AEA type I), Note: Thin hoarfrost is usually a white crystalline deposit which usually
Mixtures of water and Type I fluid, develops equally on external surfaces on cold nights without
Non-Newtonian fluids (ISO or SAE or AEA Type II or Type IV), clouds; it is sufficiently thin that surface features (lines or markings)
Mixtures of water and Type II or Type IV fluid. can be seen below it.
Ground Operations
GROUND OPERATIONS
Engine Start
TAKEOFF
Consider manual start
Due to degraded bleed performance,or
Engine with a reduced EGT margin, or
Marginal performance of the external pneumatic power group
ENGINE START
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Landing
Parking
Check brakes temperature (maintenance actions)
Use BRK FAN (If available) If brakes > 500oC: Avoid applying parking brake
PARKING
LANDING
SANDY ENVIRONMENT
BACKGROUND
MAIN SAND EFFECTS ON AIRCRAFT
FCOM Changes
2 Additional Recommendations:
For U-turn, initiate the turn nose down wind (case 2).
• To prevent sand to be blown back to engine intake
• To not impair visibility
FCOM
on ground:
in flight:
The goal of RVSM is to reduce the vertical separation above flight level Between 1997 and 2005 RVSM was implemented in all of Europe, North
(FL) 290 from the current 2000-ft minimum to 1000-ft minimum. This will Africa, Southeast Asia and North America, South America, and over the
allow aircraft to safely fly more optimum profiles, gain fuel savings and North Atlantic, South Atlantic, and Pacific Oceans. The North Atlantic
increase airspace capacity. The process of safely changing this implemented initially in March 1997 at flight levels 330 through 370. The
separation standard requires a study to assess the actual performance of entire western hemisphere implemented RVSM FL290-FL410 on January
airspace users under the current separation (2000-ft) and potential 20, 2005.
performance under the new standard (1000-ft). In 1988, the ICAO Review
of General Concept of Separation Panel (RGCSP) completed this study Only aircraft with specially certified altimeters and autopilots may fly in
and concluded that safe implementation of the 1000-ft separation RVSM airspace, otherwise the aircraft must fly lower or higher than the
standard was technically feasible airspace, or seek special exemption from the requirements.
Vertical Separation Minima (RVSM) Critics of the change are concerned that by reducing the space between
aircraft, RVSM may increase the number of mid-air collisions and
Reduced Vertical Separation Minima or Minimum (RVSM) describes the conflicts. In the ten years since RVSM was first implemented not one
reduction of the standard vertical separation required between aircraft collision has been attributed to RVSM. In the US this program was known
flying at levels between FL290 (29,000 ft.) and FL410 (41,000 ft.) from as the Domestic Reduced Separation Minimum (DRVSM).
2,000 feet to 1,000 feet (or between 8,900 metres and 12,500 metres
from 600 metres to 300 metres in China). This therefore increases Implementation
number of aircraft that can safely fly in a particular volume of airspace.
The North Atlantic System Groups that implemented RVSM first Since 1999 RVSM procedures have been implemented between
determined that they were only implementing a change to one minimum specified levels in many parts of the world, including for example, Europe
from 2,000' to 1,000'; therefore, that minimum being singular the correct and the North Atlantic, bringing corresponding increases in capacity.
terminology is minimum not minima.
Historically, standard vertical separation was 1,000 feet from the surface
to FL290, 2,000 feet from FL290 to FL410 and 4,000 feet above this. This
was because the accuracy of the pressure altimeter used in aircraft to
determine level decreases with height. However over time Air data
computers (ADC) combined with altimeters have become more accurate
and autopilots more adept at maintaining a set level, therefore it became
apparent that for many modern aircraft, the 2,000 foot separation was too
cautious. It was therefore proposed by ICAO that this be reduced to 1,000
feet.
IMPLEMENTATION
Prior to granting the RVSM approval ... the State shall be satisfied that:
the vertical navigation performance capability of the aeroplane
satisfies the [laid down requirements];
the operator has instituted appropriate procedures in respect of
continued airworthiness (maintenance and repair) practices and
programmes; and
the operator has instituted appropriate flight crew procedures for
operation in RVSM airspace.
General
Following three fuel tank explosions over the past 14 years which resulted in
346 fatalities, the U.S Department of Transportation's Federal Aviation
Administration (FAA), have introduced new regulations to improve fuel tank
safety.
These regulations relate to the prevention of ignition sources within fuel tanks
of current type certificated aircraft. They require carrying out a one-time fuel
system safety and design review.
The FAA issued Special Federal Aviation Regulation (SFAR) 88 which gives
a detailed description of the CDCCL concept.
The EASA requested the SFAR 88 to be added to PART 145, PART M and
PART 147 to reinforce the application of these regulations.
This includes:
A conception part intended to aircraft design features
A maintenance part.
The function of the CDCCL is to give instructions to retain the critical ignition
source prevention feature during configuration change that may be caused by
alterations, repairs or maintenance actions.
The aircraft fuel system has, by design, a number of features that are
intended to protect the system from inadvertent ignition.
The flash point is the lowest temperature at which the liquid supplies enough
vapors mixed with ambient air, to make a gas that will ignite with the contact
of a thermal source, also called flame.
At this temperature the combustion will not be self sufficient, because you
need to reach the ignition point.
The Airbus aircraft fuel systems have, by design, a number of features that The moving parts inside the pump are normally submerged in fuel so they
are intended to protect the system from inadvertent ignition: cannot generate a spark during faulty conditions:
Wing / Trim Tank Structure: Lightning Protection:
• In all the fuel tanks, the material and the large number of fasteners • All equipment installed within any fuel tank is bonded to the
on the attachment of the metallic structure used make sure that structure
the fuel tank structures are electrically bonded. Fuel System Wiring:
• Only when absolutely necessary, wiring is routed inside fuel tanks.
Composite ribs are bonded by means of metallic strips attached to the non- This wiring is limited to sensing and monitoring systems, with very
metallic structure. low energy carrying requirements, to protect against the
occurrence of an ignition source as a result of high energy
All aluminum structural items in the wing, trim and centre boxes have a entering the fuel tank via the wiring. External electrical wiring
finishing for protection against electrical harnesses short-circuit with the support clamps make sure, that a cut cable cannot come into
structure. contact with the fuel tank boundary or structure in a fuel vapor
area.
The combination of the construction and thickness of the tank boundary skins
give protection against a lightning strike causing ignition (heat):
Fuel Quantity Indicating (FQI) Equipment:
• Probes and sensors installed in tanks have low power supply.
Electrical connection is done through a terminal block. The
protective gap between the probes and the tank structure is
maintained. They are electrically isolated from the structure.
Fuel pump:
Fuel pumps have safety features to prevent pumps from working in an empty
fuel tank. The pumps are tested to show that even after a long working
condition in an "empty fuel tank" the rotating surfaces remain lubricated and
thus limit the risk of mechanical ignition.
AMM Application
Air gap between fuel quantity indicating probes and the aircraft structure.
AMM APPLICATION
ESPM Application
Separation of fuel quantity and level indicating system wiring from other wiring.
ESPM APPLICATION
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AMM Application
AMM APPLICATION
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CMM Application
CMM APPLICATION
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MPD Application
MPD APPLICATION
SB Application
SB APPLICATION
AD Application
AD APPLICATION
Safety Precautions
Make sure that you have the correct fire fighting equipment available. When
you have to work on a fuel system wiring, you must use test equipment that is
approved (otherwise, unapproved equipment could cause fire or an
explosion).
Make sure that the lighting in the work area is sufficient to work safely. Wear
protective goggles or face mask, clothes and gloves and avoid wearing
metallic clothing (e.g. footwear or a belt with a metal buckle) which can cause
sparks.
SAFETY PRECAUTIONS
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Put the safety barriers in position and put the warning notices, to tell persons
not to operate the fuel system, not to refuel the aircraft and not to operate the
flaps.
Defuel the applicable wing tank or do a ground fuel transfer. Use the ECAM
to make sure that the applicable fuel tank valves are closed and drain the
remaining fuel.
Open and safety tag circuit breakers for refuel system, refuel panel,
applicable fuel valves and SFCC (Slat Flap Control Computers). Open the
related fuel tanks access panels.
Note: Some of these precautions are the minimum safety standard for
work in a fuel tank. Local regulations can make other safety
precautions necessary.
Tanks Ventilation
Vent the tanks with a proper venting system (fitted with minimum 1 air inlet &
1 air outlet).
The fuel gas concentration must be < 10% of the Lower Explosive Limit (LEL)
before entering into the tanks.
TANKS VENTILATION
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Entry Check-List
You must complete the Pre-Entry Checklist before you do work in a fuel tank.
Finally, get access to the applicable work area.
ENTRY CHECK-LIST
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Working Environment
Note: You may have to remove parts of the structure (and equipment) to
get access to parts of the tank.
Use only RED tie wraps in the fuel tanks. Use only approved cleaning
materials.
Make sure that all signs of solvents and cleaning agents are removed from
the equipment/components before they are installed.
Put blanking caps on all disconnected pipes and openings in components and
tanks.
You must obey the fuel safety procedures when you do work in a fuel tank.
When differences occur, you must use the approved precautions of this
procedure.
WORKING ENVIROMENT
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Close-Up
After completion of a work in a fuel tank, personnel must make sure that:
The work area is clear of tools,
The work area is clean,
No electrical equipment has been damaged and disconnected,
All the fuel system components have a correct electrical bonding,
All access panels are back in their original position (e.g. rib access
panels).
CLOSE-UP
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