Service Handleiding Hisense
Service Handleiding Hisense
Service Handleiding Hisense
R410A
Refrigerant
Refrigerant
Models:
<Outdoor Unit>
AMW2-14U4RRA 2AMW-42U4RRA
AMW2-18U4RXA 2AMW-50URXA
AMW3-24U4RAA 3AMW-70U4RAA
AMW4-27U4RAA 4AMW-81U4RAA
AMW4-36U4RAA 4AMW-105U4RAA
Multi-Split Type Air Conditioner Service Manual
Table of Contents
1.General .......................................................................................................................................... 1
1.1 Features ............................................................................................................................. 1
1.2 Product lineup .................................................................................................................... 2
1.3 Model identification ............................................................................................................ 3
1.4 Working range .................................................................................................................... 4
1.5 Product picture ................................................................................................................... 4
2. Specifications ............................................................................................................................... 6
3. Outlines and dimensions .............................................................................................................. 8
4. Electrical data ............................................................................................................................. 13
5. Capacities and selection data .................................................................................................... 14
5. 1 Capacity characteristic charts .......................................................................................... 14
5.2 Piping length correction factor .......................................................................................... 18
5.3 Correction factors according to defrosting operation ....................................................... 19
6. Sound pressure data .................................................................................................................. 20
7. Refrigerant cycle ........................................................................................................................ 21
8. Wiring diagram ........................................................................................................................... 22
8.1 Electrical wiring diagrams ................................................................................................. 22
8.2 Electric control board ........................................................................................................ 25
8.3 Running Parameter Query ................................................................................................ 27
8.4 Common Wiring ................................................................................................................ 29
8.5 Sensor parameter ............................................................................................................. 31
9. Piping work and refrigerant charge ............................................................................................ 40
9.1 MAX. length allowed ......................................................................................................... 40
9.2 Oil trap............................................................................................................................... 40
9.3 Additional refrigerant charge ............................................................................................. 41
10. Control mode ............................................................................................................................ 42
11. Trouble shooting ....................................................................................................................... 45
11.1 The method of identify fault codes .................................................................................. 45
11.2 Fult codes ........................................................................................................................ 48
12.Checking components............................................................................................................... 58
12.1 Check refrigerant system ................................................................................................ 58
12.2 Check parts unit .............................................................................................................. 60
1. GENERAL
1.General
1.1 Features
control of compressor rotation speed, saving roughly 50% more energy than traditional air
conditioners, Moreover, it guarantees and fan motor greatly reduce the loss owed to the
typical owing dispersion of AC motors and more efficiently reaches the set temperature.
Inside the outdoor unit is the electronic expansion valve, which regulates and optimizes
1
1. GENERAL
DC inverter power control uses its full capacity at startup to cool/warm quickly. As soon as
The ample maximum piping length of 60 m permits more freedom in the placement of air
The new line-up expands the range of layout options both indoors and outdoors.
2
1. GENERAL
Outdoor Unit
Type Model 14 18 24 27 36
Dual AMW2- ● ●
Trio AMW3- ●
Quattro AMW4- ● ●
3
1. GENERAL
1.3Model identification
maximum minimum
4
1. GENERAL
Outdoor Unit
14
Dual
18
Trio 24
27
Quattro
36
5
2 . S P E C I F I C AT I O N S
2. Specifications
OUTDOOR
DC FAN MOTER TYPES
Performance
Pdesign
kW 4.1 5.2 7.0 8.0 10.0
Cooling
Pdesign
kW 4.2 5.5 7.5 8.0 8.0
Heating
Capacity
kW 4.1(1.4~5.5) 5.2(1.8~6.6) 7.0(3.0~10.0) 8.0(2.6~11.5) 10.0(2.6~11.5)
Cooling
Btu/h 13990(4780~18766) 17740(6142~22519) 23890(10240~34130) 27300(8870~39250) 27300(8870~39250)
Operating
Heating ℃ -15~24 -15~24 -15~24 -15~24 -15~24
Range
Compressor
GSD113RKRA8 KTN150D42UFZ KTF235D22UMT KTF235D22UMT KTF235D22UMT
Model
model JV6
Electrical Data
6
2 . S P E C I F I C AT I O N S
up to 2 indoor up to 2 indoor up to 3 indoor up to 4 indoor up to 4 indoor
Type(Free Match)
units units units units units
Net Weight kg 34 37 66 67 67
Package Dimension
mm 860×600×400 940×630×385 1110×920×460 1110×920×460 1110×920×460
(WxHxD)
Technical Information
Diameter(Liquid) mm 6.35×2 6.35×2 6.35×3 6.35×4 6.35×4
Max
m 15 15 20 20 20
Piping Length(Each)
Max
m 30 30 45 60 60
Length( Total)
Max Height m 15 15 15 15 15
Upload refrigerant g 950 1070 1800 2200 2200
Upload additional
g/m 12g/m over 15m 12g/m over 15m 12g/m over 15m 12g/m over 20m 12g/m over 20m
refrigerant
Test conditions:
Cooling : Indoor: DB27℃/ WB19℃ Outdoor: DB35℃/ WB24℃
Heating: Indoor: DB20℃/ WB15℃ Outdoor: DB7℃/ WB 6℃
Remarks:
1. The above design and specifications are subject to change without prior
notice for product improvement.
2. The values given in the table for noise level reflect the levels in anechoic
chamber. Storage condition: Temperature -20~65℃
Humidity 30%~80%
7
3 . O U T LI N E S AN D D I M E N S I O N S
14K (UNIT:mm)
260 Electric box
Gas pipe
Liquid pipe
540
278
189
160
131
102
75 125 480
130 730 83
290
Drain pipe Air inlet 50
30
260
290
317
8
3 . O U T LI N E S AN D D I M E N S I O N S
18K (UNIT:mm)
285 Electric box
584
297
159
186
127
101
150 510
87
810 83
314
Drain pipe Air inlet 50
37
280
310
338
9
3 . O U T LI N E S AN D D I M E N S I O N S
24K (UNIT:mm)
10
3 . O U T LI N E S AN D D I M E N S I O N S
27K (UNIT:mm)
11
3 . O U T LI N E S AN D D I M E N S I O N S
36K
12
4.ELECTRICAL DATA
4.Electrical data
Nominal
Outdoor Voltage(V) PH Frequency Umin Umax(V) Nominal Sensitive
unit (V) l Current(A) Current(mA)
NOTE:
1. The above compressor data is based on 100% capacity combination of indoor units
at the rated operating frequency
2. This data is based on the same conditions as the nominal heating and cooling
capacities.
13
5. CAPACITIES AND SELECTION DATA
14K
COOLING CAPACITY(kW)
(℃WB) (℃DB) 15 20 25 30 35 40 45
HEATING CAPACITY(kW)
(℃DB) -10 -5 0 5 10 15 20
14
5. CAPACITIES AND SELECTION DATA
18K
COOLING CAPACITY(kW)
(℃WB) (℃DB) 15 20 25 30 35 40 45
HEATING CAPACITY(kW)
(℃DB) -10 -5 0 5 10 15 20
24K
COOLING CAPACITY(kW)
(℃WB) (℃DB) 15 20 25 30 35 40 45
15
5. CAPACITIES AND SELECTION DATA
HEATING CAPACITY(kW)
(℃DB) -10 -5 0 5 10 15 20
27K
COOLING CAPACITY(kW)
(℃WB) (℃DB) 15 20 25 30 35 40 45
HEATING CAPACITY(kW)
(℃DB ) -10 -5 0 5 10 15 20
16
5. CAPACITIES AND SELECTION DATA
36K
COOLING CAPACITY(kW)
(℃WB) (℃DB) 15 20 25 30 35 40 45
HEATING CAPACITY(kW)
(℃DB) -10 -5 0 5 10 15 20
17
5. CAPACITIES AND SELECTION DATA
Pipe length L
Indoor unit
The correction factor is based on the equivalent piping length in meters (EL) and the
height between outdoor and indoor units in meters (H).
H:
Height between indoor unit and outdoor unit (m).
• H>0: Position of outdoor unit is higher than position of indoor unit (m).
• H<0: Position of outdoor unit is lower than position of indoor unit (m).
L:
Actual one-way piping length between indoor unit and outdoor unit (m).
EL:
Equivalent one-way piping length between indoor unit and outdoor unit (m).
Gas Diameter (mm/inch) 9.52 (3/8') 12.7 (1/2') 15.88 (5/8') 19.05 (3/4')
Cooling :
EL 5m 10m 15m 20m
Heating :
EL 5m 10m 15m 20m
18
5. CAPACITIES AND SELECTION DATA
The correction factor of height between indoor unit and outdoor unit
Height difference 5m 10m 15m 20m 25m 30m
In order to ensure correct unit selection, consider the fartest indoor unit.
NOTE
1. Data above is assuming a height difference between indoor and outdoor of 0m.
2. Be sure to minimize lenght of connection pipes in order to optimize performance.
In the case that the outdoor unit is intalled higher or lower than the indoor unit, it is
necessary to apply height correction factor additionaly to length correction factor to
calculate cooling/heating. If outdoor unit is higher, correction should be applied to
cooling capacity, if outdoor unit is lower, correction should be apply to heating
capacity.
5.3 Correction factors according to defrosting operation
The heating capacity in the preceding paragraph, excludes the condition of the
defrosting operation period. In consideration of the defrosting operation, the heating
capacity is corrected by the equation below. Corrected heating capacity = Defrost
Correction factor x unit capacity
19
6. S O U N D P R E S S U R E D ATA
6. Sound pressure data .
Model AMW2-14URR4
1.0m ahead of the unit; 0.92m high from
Test condition the bottom of the unit;
1.0m high from the ground;
Model AMW2-18U4RXA
1.0m ahead of the unit; 0.92m high from
Test condition the bottom of the unit;
1.0m high from the ground;
20
7.REFRIGERANT CYCLE
7. Refrigerant cycle
UNIT A
4-WAY VALVE
UNIT B
ACCUMULATOR
COMPRESSOR
UNIT B FILTER
UNIT A
Cooling cycle
UNIT C
UNIT D
OUTDOOR HEAT EXCHANGER
INDOOR HEAT EXCHANGER- C
COMPRESSOR
UNIT D
UNIT C
UNIT B
UNIT A FILTER
Cooling cycle
Heating cycle 24K/27K/36K
The UNIT D is only for 27/36k model.
21
8. WIRING DIAGRAM
8.Wiring diagram
8.1 Electrical wiringdiagrams
14K/18K
22
8.WIRING DIAGRAM
24K
23
8.WIRING DIAGRAM
27K/36K
24
8.WIRING DIAGRAM
Reactor L1 Compressor
Reactor L2
U
Compressor
W
Compressor
V
DC fan
motor
Discharge
sensor
coil/suction/air
sensor
compressor
overheat
GasB
SI-B switch
sensor
liquidA/liquidB/
GasA
SI-N sensor
AC NIN AC LIN
SI-A Electronic
Electronic
expansion
expansion
valve a
valve B
25
Signal to filter
IPM
DC power board
Communicaiton
To uint D
24K、27K、36K
Communication N
IPM To uint C
8.WIRING DIAGRAM
power
To uint B
26
To uint A
Outdoor/
Gas
Electronic suction/coil
Pressure C/B/A LiquidD
expansion valve B sensor
Electronic sensor sensor
switch
expansion valve D
Overheat
switch
Hold down both SW1 and SW2, the number will rise, and the parameter will be
displayed when released.
Hold down both SW1 and SW3, the number will decrease, and the parameter will be
Note:
⑴ ●:Valid;○:Invalid;◆: Set Parameter;◇:Parameter Query Only。
⑵:The right is therefore reserved to EE changing without notice.
Parameter Parameter
Descriptions Dual Trio Quattro Note
code Query
Display limit Frequency or
Frequency reduction when
0 ● ● ● ◇
Compressor running;
Display error code when stops.
1 Compres or Frequency ● ● ● ◇
Current:actual value=display
2 ● ● ● ◇
value /10
3 AC Input Voltage ● ● ● ◇
Electronic expansion valve
4 ● ● ● ◇
Opening(A)
27
8.WIRING DIAGRAM
Parameter Parameter
Descriptions Dual Trio Quattro Note
code Query
Electronic expansion valve
5 ○ ● ● ◇
Opening(B)
Electronic expansion valve
6 ○ ● ● ◇
Opening(C)
Electronic expansion valve
7 ○ ○ ● ◇
Opening(D)
8 DC Motor Set Speed ● ● ● ◆
9 AC Motor Profile Speed ● ● ● ◆
10 Target Frequency ● ● ● ◆
11 A Target Overheat ● ● ● ◆
12 B Target Overheat ● ● ● ◆
13 C Target Overheat ○ ● ● ◆
14 D Target Overheat ○ ○ ● ◆
15 Target Limit Current ● ● ● ◆
16 Indoor A Speed ● ● ● ◇
17 Indoor B Speed ● ● ● ◇
18 Indoor C Speed ○ ● ● ◇
19 Indoor D Speed ○ ○ ● ◇
24 IPM Error Code 1 ● ● ● ◇
25 IPM Error Code 2 ● ○ ○ ◇
26 IPM Error Code 3 ● ○ ○ ◇
27 IPM Error Code 4 ● ○ ○ ◇
40 Discharge Temperature ● ● ● ◇
41 Ambient Temperature(Outdoor) ● ● ● ◇
42 Suction Temperature ● ● ● ◇
43 Outdoor Coil Temperature ● ● ● ◇
Indoor Unit A Liquid Tube
44 ● ● ● ◇
Temperature
Indoor Unit B Liquid Tube
45 ● ● ● ◇
Temperature
Indoor Unit C Liquid Tube
46 ○ ● ● ◇
Temperature
Indoor Unit D Liquid Tube
47 ○ ○ ● ◇
Temperature
Indoor Unit A Gas Tube
48 ● ● ● ◇
Temperature
Indoor Unit B Gas Tube
49 ● ● ● ◇
Temperature
Indoor Unit C Gas Tube
50 ○ ● ● ◇
Temperature
Indoor Unit D Gas Tube
51 ○ ○ ● ◇
Temperature
52 Defrosting temperature ○ ● ● ◇
53 Room A Ambient Temperature ● ● ● ◇
54 Room B Ambient Temperature ● ● ● ◇
55 Room C Ambient Temperature ○ ● ● ◇
56 Room D Ambient Temperature ○ ○ ● ◇
57 Room A Coil Temperature ● ● ● ◇
58 Room B Coil Temperature ● ● ● ◇
59 Room C Coil Temperature ○ ● ● ◇
60 Room D Coil Temperature ○ ○ ● ◇
61 Room A Set Temperature ● ● ● ◇
62 Room B Set Temperature ● ● ● ◇
63 Room C Set Temperature ○ ● ● ◇
64 Room D Set Temperature ○ ○ ● ◇
Outdoor DC Motor Speed
238 ● ● ● ◆ 1Valid
Regulation Sign Manually
239 Manually Set The Running Current ● ● ● ◆
Outdoor AC Motor Speed
244 Regulation Sign Manually ● ● ● ◆ 1Valid
28
8.WIRING DIAGRAM
Outdoor unit
Terminal
Terminal A Power connecting
1(L) cord 1(L)
2(N) 2(N) Indoor unit A
4(SI) Terminal
4(SI)
0(L)
1(L) Power connecting cord
1(L)
2(N) 2(N)
4(SI) 3( )
4(SI)
NOTE:
1.For 14K and 18K model, there is no INDOOR UNIT C and D.
2.For 24K model, there is no INDOOR UNIT D.
29
8.WIRING DIAGRAM
Electrical Data
Note:
(1)Follow local codes and regulations when select field wires ,and all the above are the minimum wire
size.
(2)Use the wires which are not lighter than the ordinary polychloroprene sheathed flexible cord.(Cord
designation H07RN-F).
(3)The wire sizes marked with *1 in the above table are selected at the maximum current of the unit
according to the
European Standard,EN60335-1.
(4)Install main switch and ELB for each system separately. Select the high response type ELB that is
acted within 0.1second. Recommended capacity to see outdoor machine switch capacity.
In the case that power cables are connected in series, add each unit maximum current and
select wires below.
* in the case that current exceeds 63A, do not connect cables in series.
30
8.WIRING DIAGRAM
8.5 Sensorparameter
1. THE PARAMETER OF OUTDOOR COMPRESSOR DISCHARGE TEMPERATURE
SENSOR:
(R0=187.25K±6.3%;R100=3.77K±2.5K;B0/100=3979K±1%)
31
8.WIRING DIAGRAM
32
8.WIRING DIAGRAM
35
8.WIRING DIAGRAM
36
8.WIRING DIAGRAM
37
8.WIRING DIAGRAM
38
8.WIRING DIAGRAM
39
9. PIPING WORK AND REFRIGERANT CHARGE
1. Piping Requirement
Outer Diameter of Pipe (mm)
Model
Gas Liquid
14K/18K/24K/27K/36K 9.52 6.35
Refrigerant piping is short, the better. So the connecting pipe should be as short as possible.
Indoor unit
Model 14K/18K 24K 27K/36K
Pipe length D Max Length Between Indoor Unit A≤15 A≤20 A≤20
m
and Outdoor Unit B≤15 B≤20 B≤20
45 ≤60
Max Height Between Indoor Unit C≤1 5 C≤15
Height D
C m C≤15
and Outdoor Unit
Pipe length A B
Max Height Between Indoor Unit m D≤7.5 D≤7.5 D≤7.5
A and Indoor Unit B
slope:1/200~1/250
slope:1/200~1/250
40
9. PIPING WORK AND REFRIGERANT CHARGE
NOTE:
1.When the indoor unit is lower than outdoor unit for more than 5m, an oil trap should be
used on suction piping.
To avoid storing too much oil in the oil trap ,the oil trap should be as short as possible.
2.The horizontal piping should be slope down along the refrigerant flow direction, to bring
the oil back to compressor, the slope is about 1/200 to1/250.
In order to ensure cooling/heating performance better, the refrigerant piping should be
as short and straight as possible.
Although refrigerant has been charged into this unit, additional refrigerant charge is required
according to piping length.
• The additional refrigerant precharge quantity should be determined and charged into the
system according to
the following procedure.
• Record the additional refrigerant quantity in order to facilitate maintenance and servicing
activities.
41
10.CONTROL MODE
To prevent freezing caused by too low temperature of indoor evaporator, the air
conditioner will implement real-time detection over the indoor coil temperature. If the
indoor coil temperature is too low, the compressor will be prohibited from increasing
operation, the machine will implement real-time detection over the indoor fan-coil
temperature:
If the indoor coil temperature grows higher, the compressor will be prohibited
from increasing the frequency; If the temperature continues to rise, the compressor
will decrease the frequency; If the indoor coil temperature is too high, the
compressor will stop working immediately. The compressor then will reboot after
operation, the machine will implement real-time detection over the outdoor
If the outdoor coil temperature grows higher, the compressor will be prohibited
from increasing the frequency; If the temperature continues to rise, the compressor
will decrease the frequency; If the outdoor fan-coil temperature is too high, then the
compressor will stop working immediately. The compressor will reboot after the
42
10.CONTROL MODE
discharge temperature, the machine will implement real-time detection over the
discharge temperature.
from increasing the frequency; if the temperature continues to rise, the compressor
will decrease the frequency automatically; if the discharge temperature is too high,
the compressor will stop working immediately. The compressor will then reboot when
the discharge temperature returns to normal condition.
Oil-return Control
When the compressor continues to operate at low frequency, there will be an oil
return. The compressor increases the frequency, and thus to return the oil in
refrigerate system to the compressor.
Operation Mode
1 Mode Categories
Air conditioning mode is the operation mode set by users through remote
controller, four modes are available: cooling, heating, dehumidification, as well as
fan mode.
2 Mode conflict
The operating mode of outdoor unit is decided by the operating mode of the
indoor unit firstly booted. Indoor unit subsequently booted will firstly determine
whether it’s own mode is conflict with the outdoor mode. If so, the indoor unit will
automatically shut down after three beeps; If there is no conflict, the indoor unit will
boot normally. The relationship of mode conflict is as follows:
Driven choice
Cooling Dehumidification Heating fan
Active mode
Cooling √ √ × √
Dehumidification √ √ × √
Heating × × √ ×
fan √ √ × √
43
10.C O N T R O L M O D E
Four-way valve of the outdoor machine shuts down when cooling but starts
when heating. The operation of heating defrosting refers to defrosting operation
and, when the heating remote shutdown, the four-way valve disconnects in 50s
when the compressor stops working.
Start-up Protection:
Pressure Protection:
Pressure switch is normally kept open. When the pressure grows too high, the
pressure switch will close and soft will enter pressure protection control. soft will
automatically decrease the frequency. If the pressure is still unable to return to
normal condition after decreasing frequency, compressor will stop and report the
fault code of pressure protection.
44
11. T R O U B L E S H O O T I N G
11.Trouble shooting
11.1 The method of identify fault codes
When the air conditioner failure occurs, the fault code will displays on control board.
600 600
45
11. T R O U B L E S H O O T I N G
Outdoor control board
14K、18K
24K、27K、36K
Outdoor Control
Board
Digital Tube
46
11. T R O U B L E S H O O T I N G
11.2 Fault codes
Fault
Fault Description Possible Reason of Abnormality How to Deal With Remarks
code
1.The outdoor coil temperature sensor 1.Reconnect the outdoor coil temperature
Outdoor coil connect loose; sensor;
2 temperature 2.The outdoor coil temperature sensor is 2.Replace the outdoor coil temperature
failure; sensor components;
sensor fault
3.The sampling circuit is failure 3.Replace the outdoor control board
components.
47
11. T R O U B L E S H O O T I N G
Fault
Fault Description Possible Reason of Abnormality How to Deal With Remarks
code
1.The connection cable connect wrong 1.Reconnect the connection cable refer to
between the indoor unit and outdoor the wiring diagram;
unit; 2.Reconnect the communication cable;
The 2.The communication cable connect 3.Replace the communication cable;
communication loose; 4.Replace the indoor control board;
7 fault between the 3.The communication cable is fault; 5.Replace the outdoor control board;
indoor unit and 4.The indoor control board is fault; 6.Check the communication circuit, adjust
outdoor unit 5.The outdoor control board is fault; the DIP switch and the
6.Communication circuit fuse open; short-circuit fuse.
7.The specification of communication 7.Choose suitable communication cable
cable is incorrect. refer to the user manual
Application
1. Normally protection of
1.Three-phase power is abnormal;
voltage absent 2. Check the wiring connection refer to three-phase
12 2.The outdoor wiring connect wrong;
phase the wiring diagram; power
3.The outdoor control board is failure.
3. Replace the outdoor control board supply
models
1.The wiring of the overload protector 1. Reconnect the wiring of the overload
connect loose. protector;
2.The overload protector is failure . 2. Replace the overload protector;
Compressor 3.The refrigerant is not enough; 3. Check the welding point of the unit to
13 overheat protector 4.The installation pipe is too long than confirm whether it is leakage, and then
device normal, but not add the enough recharge the refrigerant;
refrigerant; 4. Add the refrigerant;
5.The expansion valve is failure; 5. Replace expansion valve;
6.The outdoor control board is failure 6. Replace the outdoor control board.
Applied to
1.The wiring of the high pressure protector 1.Reconnect the wiring the high pressure
the high pressure models
connect loose; protector;
switch operate or with high
2.The high pressure protector is failure; 2.Replace the high pressure protector;
14 the unit turn off for pressure
3.The outdoor control board is abnormal; 3.Replace the outdoor control board;
high pressure switch or
4.Overload in cooling; 4.Please refer to the Note 3;
protection pressure
5.Overload in heating. 5.Please refer to the Note 4.
sensor
overload
16 protection in System overload Please refer to the Note 3.
cooling mode
1.The wiring of the discharge temperature 1.Reconnect the wiring of the discharge
Discharge sensor connect loose; temperature sensor;
17 temperature 2.The discharge temperature sensor is 2.Replace the discharge temperature
sensor fault failure; sensor;
3.The sampling circuit is abnormal. 3.Replace the outdoor control board.
48
11. T R O U B L E S H O O T I N G
Fault
Fault Description Possible Reason of Abnormality How to Deal With Remarks
code
1.The AC voltage>275V or <160V. 1. Normally protection, please check the
AC voltage is
18 2.The AC voltage of sampling circuit on supply power;
abnormal 2. Replace the driver board.
the driver board is abnormally
1.The wiring of the suction temperature 1.Reconnect the wiring of the suction
Suction sensor connect loose; temperature sensor;
19 temperature 2.The suction temperature sensor is 2.Replace the suction temperature
sensor fault failure; sensor;
3.The sampling circuit is abnormally. 3.Replace the outdoor control board.
1.The wiring of the defrosting sensor 1. Reconnect the wiring of the defrosting
The defrosting connect loose; sensor;
22
sensor fault 2.The defrosting sensor is failure; 2. Replace the defrosting sensor;
3.The sampling circuit is abnormally 3. Replace the outdoor control board.
There are many reasons for this failure, If
you need further analysis, fault code of the
driver board is needed by watching the See attached "analysis of the
45 IPM fault
driver board fault led. Analysis can be driving board fault".
further to know why and how to operate.
Specific see table 5, table 6.
1.The cable between the control board 1.Reconnect the cable between the
and the driver board connect loose; control board and the driver board;
IPM and control
2.The cable between the control board 2.Replace the communication cable
board
46 and the driver board is failure; between the control board and the
communication
driver board;
fault 3.The driver board is failure
3.Replace the driver board;
4.The control board is failure
4.Replace the control board.
1. The refrigerant of the unit is not 1.Check the welding point to confirm
enough; whether the unit has exist leakage point,
2. The refrigerant of the unit is not and then add some refrigerant.
Discharge
enough due to add the length of the 2.Add some refrigerant refer to the
47 temperature too
installation pipe installation user manual;
high fault
3. Throttling service is failure; 3.Replace the throttling service(such as
4. The outdoor ambient temperature is capillary, expansion valve)
too high. 4.Normally protection.
1.The wiring of the up DC fan motor 1.Reconnect the wiring of the up DC fan
connect loose; motor;
2.The cord of the up DC fan motor is 2.Replace the up DC fan motor;
the outdoor DC fan
failure; 3.Replace the up DC fan motor;
48 motor fault
3.The up DC fan motor is failure; 4.Replace the driver board of the fan
(upper fan motor)
4.The drive circuit of the up DC fan motor;
motor is failure; 5.Check the outdoor fan and ensure the
5.The outdoor fan has been blocked. outdoor fan can run normally.
1.The wiring of the down DC fan motor 1. Reconnect the wiring of the down DC fan
connect loose; motor;
2.The cord of the down DC fan motor is 2. Replace the down DC fan motor;
the outdoor DC fan
failure; 3. Replace the down DC fan motor;
49 motor fault
3.The down DC fan motor is failure; 4. Replace the driver board of the fan
(down fan motor)
4.The drive circuit of the down DC fan motor;
motor is failure; 5. Check the outdoor fan and ensure the
5.The outdoor fan has been blocked. outdoor fan can run normally.
49
11. T R O U B L E S H O O T I N G
Fault
Fault Description Possible Reason of Abnormality How to Deal With Remarks
code
the refrigerant of Discharge the refrigerant and charge the
96 the unit is not The refrigerant of the unit is not enough
refrigerant refer to the rating label
enough fault
1.The wiring of the 4-way valve coil 1. Reconnect the wiring of the 4-way valve;
connect loose; 2. Replace the 4-way valve coil;
4-way valve
2.The 4-way valve coil is failure; 3. Replace the 4-way valve;
97 commutation
3.The 4-way valve is failure; 4. Replace the driver board of the 4-way
failure fault
4.The driver board of the 4-way valve is valve.
failure
50
11. T R O U B L E S H O O T I N G
The following is the fault code table of indoor.
Fault
Fault Description Possible Reason of Abnormality How to Deal With Remarks
code
1. The cable of the indoor fan motor 1. Reconnect the cable of the fan motor;
connect loose; 2. Replace the cable of the fan motor;
3. Replace the fan motor;
Indoor fan motor 2. The cable of the indoor fan motor is 4. Replace the indoor control board;
72
fault 5. Check the indoor fan and ensure the
failure;
3. The indoor fan motor is failure; indoor fan can run normally.
4. The indoor control board is failure.
1. The cable of the room temperature 1.Reconnect the cable of the room
Indoor ambient sensor connect loose; temperature sensor;
81 Temperature 2. The room temperature sensor is 2.Replace the room temperature
Sensor Fault failure; sensor;
3. The sampling circuit is abnormally. 3.Replace the indoor control board.
51
1 1. T R O U B L E S H O O T I N G
Fault
Fault Description Possible Reason of Abnormality How to Deal With Remarks
code
1.The cable of the coil temperature 1. Reconnect the cable of the coil
Evaporator temperature sensor of the
sensor of the evaporator is failure;
Middle 2.The coil temperature sensor of the evaporator;
83
Temperature evaporator is failure; 2. Replace the coil temperature
Sensor Fault 3.The sampling circuit is abnormally sensor of the evaporator;
3. Replace the indoor control board.
1. The wiring between the wiring controller 1.Reconnect the wiring between the wiring
to the indoor control board connect controller to the indoor control board;
Communication loose; 2.Replace the wiring between the wiring
between main 2. The sequence of the wiring between controller to the indoor control board;
control board the wiring controller to the indoor control 3.Replace the wiring between the wiring
&Wiring remote board is wrong; controller to the indoor control board;
FE
controller Fault 3. The wiring between the wiring controller 4.Replace the wiring controller;
(254)
(display on to the indoor control board is failure; 5.Replace the indoor control board
wiring remote 4. The wiring controller is failure;
controller) 5. The indoor control board is abnormally
1.The wiring between the display board to 1. Reconnect the between the display
the indoor control board connect loose; board to the indoor control board;
Communication 2.The sequence of the wiring between the 2. Replace the wiring between the
between main display board to the indoor control board is display board to the indoor control
control board wrong; board;
ER &display board 3.The wiring between the display board to 3. Replace the wiring between the
Fault(displays on the indoor control board is failure; display board to the indoor control
display board) 4.The display board is failure; board;
5.The indoor control board is failure. 4. Replace the display board;
5. Replace the indoor control board.
NOTE 1:
If the indoor unit can not turn on or the indoor unit turn off itself after 30s, at the same time
the unit do not display the fault code, please check the fire and the socket of the control
board.
NOTE 2:
If the indoor unit display the 75,76,77,78 fault code after you turn on the unit, please check
the TEST seat of the indoor control board or the TEST detection circuit whether exists short
circuit.
52
1 1. T R O U B L E S H O O T I N G
2 The outdoor ambient temperature is too high Please use within allowable temperature range
The air outlet and air inlet of the outdoor unit is Adjust the installation of the outdoor unit refer to the
3
short-circuit user manual
5 The speed of the outdoor fan motor is too low Check the outdoor fan motor and fan capacitor
6 The outdoor fan is broken or the outdoor fan is blocked Check the outdoor fan
7 The air inlet and outlet has been blocked Remove the blocked thing
8 The expansion valve or the capillary is failure Replace the expansion valve or the capillary
2 The indoor ambient temperature is too high Please use within allowable temperature range
The air outlet and air inlet of the indoor unit is Adjust the installation of the indoor unit refer to the
3
short-circuit user manual
5 The speed of the indoor fan motor is too low Check the indoor fan motor and fan capacitor
6 The indoor fan is broken or the outdoor fan is blocked Check the indoor fan
7 The air inlet and outlet has been blocked Remove the blocked thing
8 The expansion valve or the capillary is failure Replace the expansion valve or the capillary
53
11. T R O U B L E S H O O T I N G
54
11. T R O U B L E S H O O T I N G
Sheet 6 Drive Fault code (24K/27K/36K)
Fault
Fault Description Possible Reason of Abnormality How to Deal With
code
1. compressor wire connect not well; 1. Check compressor wire;
2. Bad driver board components; 2. Change driver board ;
Q axis current 3. Compressor start load is too large; 3. Turn on the machine after pressure
1 detection, step out of 4. Compressor demagnetization; balance again;
failure 5. Compressor oil shortage, 4. Change Compressor;
serious wear of crankshaft.; 5. Change the Compressor;
6. The compressor insulation fault 6. Change the Compressor.
1.Compressor voltage default phase; 1.Check compressor wire connection;
Phase current 2.Bad driver board components;
2 detection, out of step 2.Change the driver board;
3.The compressor insulation fault 3.Change the Compressor.
Initialization, phase
3 current imbalance Bad driver board components. Change driver board .
Communication 1.Communication wire connect not well; 1.Check compressor wire connect.
6 between driver board 2.Driver board fault; 2.Change the driver board;
and control board fault 3.Control board fault; 3.Change the control board ;
AC voltage,overload 1.Supply voltage input too high or too low; 1.Check power supply;
7 voltage 2.Change the driver board;
2.Driver board fault;
PFC over 1.System overload, current too large; 1.Check the system;
current(single-phase 2.Driver board fault; 2.Change the driver board;
air-conditioner) 3.PFC fault. 3.Change PFC.
Phase imbalance or 1.3-Phase voltage imbalance; 1,Check the power supply;
14
phase lacks or the 2.Check the power supply;
instantaneous power 2.The 3-phase power supply phase
failure (only for lost; 3.Check the power supply wiring
3.Power supply wiring wrong; connect;
3-phase power supply
air conditioners) 4.Driver board fault. 4.Change the driver board.
55
11. T R O U B L E S H O O T I N G
Fault
Fault Description Possible Reason of Abnormality How to Deal With
code
1.Voltage input too low ; 1.Check the power supply.
16 Low DC voltage 200V 2.Driver board fault. 2.Change the driver board.
Driver board read EE 1.EEPROM has no data or data error; 1,Change EEPROM component;
18 data error 2.EEPROM circuit fault. 2,Change the driver board.
PFC chip receive data
19 fault Abnormal communication loop Change the drive board.
56
12.CHECKING COMPONENTS
12.Checking components
12.1 Check refrigerant system
Pressure Lo Hi Pressure
gauge gauge
Lo Hi
Pressure Pressure
gauge Lo Hi
gauge Lo Hi
Pressure Pressure
gauge Lo Hi
gauge Lo Hi
57
12.CHECKING COMPONENTS
Test system flow
Cooling mode
NO
Test system
pressure.Does the low The pressure on the
pressure normal at high side.
service part ?
Recharge refrigerant
after air purging with
The pressure on the If the pressure is
the vacuum
low side. NO close to static
pump.Does the low
pressure?
pressure nomal over
again?
yes
The system wants yes
refrigerant.The service 4-way valve collude or
people must be ration compressor exhaust very
refrigeran.Is the low Air remaining at the ebb.
pressure rise ? refrigerant system.
yes
NO
Recharge
refrigerant .
The refrigerant system
blocked.Please check
the Capillary Tube(or NO
electronic expansion
valve)Is it blocked?
yes
Heating mode
Test system
pressure.Does the The pressure on the
high pressure normal high side.
at service part ?
NO
Recharge refrigerant
after air purging with Remove the back
The pressure on the panel."see"the
the vacuum
low side. capillary tube1 and
pump.Does the high
pressure normal over capillary tube2.Is it
again? defrosting?
yes yes
NO
The system wants
refrigerant.The service
people must be ration
Air remaining at the The capillary tube
refrigeran .Is the high
refrigerant system. blocked.Unsolder the NO
pressure rise in heating
capillary tube ASS'Y.The
mode?
yes capillary tube1 and capillary
tube2 is blown by N2 .
NO
Recharge refrigerant
yes
58
12.CHECKING COMPONENTS
1.Fan motor
DC motor
14K
MODEL:SIC-52FV-F130-3
18K
MODEL:ZWA228D44B
24K
MODEL: SIC-71FW-D8121-1
27K
MODEL: SIC-71FW-D8121-1
36K
MODEL: SIC-71FW-D8121-1
3. COMPRESSOR
COMPRESSOR EXAMINE AND
REPAIR 14K:
Model: GSD113RKRA8JV6
18K:
Model: KTN150D42UFZ
24K
Model: KTF235D22UMT
27K
Model: KTF235D22UMT
36K
Model: KTF235D22UMT
59
12.CHECKING COMPONENTS
Test in resistance.
TOOL: Multimeter.
Test the resistance of the winding. The compressor is fault if the resistance of
winding 0(short circuit)or∞(open circuit)
Familiar error:
1)Compressor motor lock.
2)Discharge pressure value approaches static pressure value .
3)Compressor motor winding abnormality.
Notes:
1) Don’t put a compressor on its side or turn over.
2) Please assembly the compressor in your air conditioner rapidly after removing
the plugs. Don’t place the comp. In air for along time.
3) Avoiding compressor running in reverse caused by connecting electrical wire
incorrectly.
4) Warning! In case AC voltage is impressed to compressor, the compressor
performance will below because of its rotor magnetic force decreasing.
4. INDUCTANCE
Familiar error:
1)Sound abnormality
2)Insulation resistance disqualification.
5. STEP MOTOR 5
4 2
Test in resistance.
60
12.CHECKING COMPONENTS
TOOL: Multimeter.
Test the resistance of winding. The stepper motor is fault if the resistance of
winding 0(short circuit)or∞(open circuit).
6. FUSE
Checking continuity of fuse on PCB ASS’Y.
1) Remove the PCB ASS’Y from the electrical component box. Then pull out the
fuse from the PCB ASS’Y (Fig.1)
Fuse
PCB Ass'Y
Fig.1
Fuse
Fig.2
7.CAPACITOR
1) Remove the lead wires from the capacitor terminals, and then place a
3) The capacitor is “good” if the pointer bounces to a great extent and then
4) The range of deflection and deflection time differ according to the capacity of the
capacitor.
61
12.CHECKING COMPONENTS
Multimeter
Compressor motor
capacitor
Fan motor
capacitor Fig.3
62
We reserve the right to change the manual without prior notice.