Selfjector Operation Manual 1,2

Operation Manual 1
Instruction Precautions for safety
Manual Configuration and structure

of SELFJECTOR
Motor, starter, automatic control panel
Multi-Monitor
·~ SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
SELFJECTOR Instruction Manual Operation Manual 1

Contents (1 / 3)
1 Precautions in safety ....................................................................................................................... 1-1
1.1 Symbols related to safety .................................................................................. ,............................. 1-1

1 .2 Labels for safety .............................................................................................................................. 1-2
1.3 Safety precautions ........................................................................................................................... 1-3
1.4 Definition of terms ............................................................................................................................ 1-5
2 Configuration of oil purifying system ......... ,..................................................., ............................... 2-1
2.1 Gear pump .. ......... ............. .. .............. ... .... .. ..... .... ... ........ ... .... .... .... .... .......... ... ................. ......... ... ... .. 2-2
2.2 Oil heater ................................... .............................. ............... ......................................................... 2-2
2.3 3-way cylinder valve ........................................................................................................................ 2-2
2.4 Multi-" Monitor (MM) ......................................................................................................................... 2-2
2.4.1 Leakage Monitor Function (LM) .......................................... .. ........................................................ 2-2
2.4.2 Discharge Detector Function (DD) ......................................................., ........................................ 2-2
2.4.3 Water Detector Function (WD) .............................. :............ .. ........................................................ 2-3
2.5 Starter .................................................................................................. ............................................ 2-3
2.6 Control panel ........................................................................ ............... ............................................ 2-3
2. 7 Alarm panel .......................................................................... ............... ............... .................. ........... 2-3
2.8 Kinds (specifications) of oil purifying system ................................................................................... 2-3
2.9 Component devices of different versions ............... .. ............ .. .............. .............. ............... .. ............. 2-4
2.10 Feature of Automatic types ............................................................................................................ 2-4
3 STRUCTURE of SELFJRCTOR ........................................................................................................ 3-1
3.1 General. ......................................................................................... :.................................. ............... 3-1

3.2 Drive unit .............................. .............. .. ............. .. ............. ............................. ................... ...... -......... 3-1
3.2.1 Vertical shaft section ....................... ............................ ................ ............... ................... ............... 3-1
3.2.2 Horizontal shaft section ................... .............. .............. ............... ................ ................................. . 3-2
\___, 3.2.3 Brake ............................... ................ .............. .............. .............. .. ......................................... ,....... 3-2
3.2.4 Friction clutch ............................................................................................................................... 3-2
3.3 Bowl. ................................................................ ............................. ............... .................................... 3-3
3.3.1 Structure of bowl ....................................................................... ............................. ...................... 3-3
3.3.2 Discharge mechanism ............................................................................................................... ... 3-4
3.4 Water supplying device ................................................................................................................... 3-6
3.5 Centripetal pump .............................................................................................................................. 3-7
3. 6 Purifier operation and clarifier operation ..................................................................................... ..... 3-8
3.6.1 Purifier operation ................................................................................................................... ....... 3-8
3.6.2 Clarifier operation ......................................................................................................................... 3-9
3. 7 Parallel operation and series operation ......................................................................................... 3-10
3. 7 .1 Parallel operation ........................................................................................................................ 3-11
3. 7. 2 Series operation ......................................................................................................................... 3-12
SELFJ ECTOR Instruction Manual Operation Manual1

..____,,
Contents (2 / 3)
4 Motor, starter and control panel ............................ ,._ ....................................................................... 4-1
4.1 Motor ........................... .... ....................................... .. ....................................................................... 4-1

4.1.1 Precautions in handling .. ....................................... ........................................................-.·.............. 4-1
4.1.2 Motor characteri_ stics ...... ............ ... .... .............. ... ... ................................... .. ..... ................... .. ........ 4-1
4.1.3 Motor structure ............ ............... ... ................................................................ .. ..........-......, ............ 4~3
4.1.4 Rated current intensity .. ............................ ........................... .............. ........................................... 4-3
4.2 Starter. .................................................................................... .............. ............... ................... ..;...... 4-4
4.2.1 Precautions in handling ....................................... ................................................................ ......... 4-4
4.2.2 Starter structure ........ ... ................................................................................. ....................... ......... 4-4
4.2.3 Overload relay (thermal relay) ...................................................................................................... 4-4
4.2.4 Connection of Starter ................... ..................................................................... ............................ 4-5
4.3 Control panel ............................................................ .. .............. .......... ........ ... ... ...... .......... ............... 4-6
4.3.1 Precautions in handling ........... :.................................................................................................... 4-6
4.3.2 Detail explanation of Control panel (model GBC-1 and GSH-1) ................................................. .. 4-7
...__,.,.
SELFJECTOR Instruction Manual Operation Manuall

Contents (3 / 3)
5 Multi-Monitor ..................................................................................................................................... 5-1
5.1 Multi-Monitor .................................................................................................................................... 5-1

5.1.1 General ......................................................................................................................................... 5-1
5.1.2 Kind of Multi-Monitor. ............. : .............................................................................................. ........ 5-2
5.1.3 Explanation of internal switches on Multi-Monitor ............. .. .............. .. .......................................... 5 -3
5.1.4 Identification and Location of Multi-Monitor Sensors ....... .. ............... ............................................ 5-5
5.1.5 Routine running ............................................................................... .. ............... .......... '. ................. 5-5
5.1.6 Precautions in handling ............................................................................... :· .. .. ........................... 5-5
5.2 Leakage Monitor Function (LM) .......................................................................... .. ........................... 5-6
5.2.1 General ................................................. ........................................................................................ 5-6
5.2.2 Operating principle ............................. .. ........................................................................................ 5-6
5.2.3 Connecting with control panel .......................... ............................................................................ 5-7
5.2.4 LED display .................................................................................................................................. 5-8
•,',,._., 5.2.5 Routine running ......... ·................................................................................................................... 5-9
5.2.6 Items to adjust .............................................................................................................................. 5-9
5.2.7 Factory settings (main value) ........................................ .. ............. .. ............................................ 5-10
5.3 Discharge Detector Function (DD) ................................................................................................. 5-11
5.3.1 General ....................................................................................................................................... 5-11
5.3.2 Operating principle (Alarm function) ............... .............. ................................. ............................. 5-11
5.3.3 Connecting with control panel .................................................................................................... 5-11
5.3.4 LED displays .............................................................................................................................. 5-12
5.3.5 Routine running .....................,. ......... .............. .............. ................................ .............................. 5-13
5.3.6 Items to adjust ... ................ ............................. .............. .............................................................. 5-13
5.3. 7 Precautions in handling .......... ,~........ .. .......................... .............................................................. 5-13
5.4 Water Detector Function (WD) ...................................................................................................... 5-14
5.4.1 General ............................................. .. .......................... .............................................................. 5-14
5.4.2 Pressure sensor type water detector (GSH-1/MM-3) .................................................................. 5-14
5.4.3 Electrostatic capacity type water detector (GSH-1/MM-2) .......................................................... 5-18
5.5 Partial discharge detection function (GSH-1) ................................ .. ....................................... .-...... 5 -19
5.5.1 Operating principle ........... ................. ............................................................................. .. .......... 5-19
5.5.2 Items to adjust .... .............. .. ............... ........................... .. ............. ................................... .. .......... 5-20
5.6 Display Function .................................. .. ............................................................................ .. .......... 5-21
5.6.1 General ............... .............. .. .............. .. ............ .............. ............... ............................................... 5-21
5.6.2 Configuration of display .... .. .............. .. ............ .. ........ .... .. ............. .. ................ ............................. 5-21
5.6.3 Factory settings ................. ............... .. ............ ... ........... .. ............................................................ 5-23
SELF JECTOR Instruction Manual Operation Manual1

1.4 Definition of terms
Clarifier operation (clarifying· operation):
Density (p ): Mass per unit volume. Operation of separating into 2 phases or liquid
and solid or, here, into oil and solids.
Specific gravity ( y): Ratio of mass to mass of (See "Clarifier operation".)
water of the same volume. Varies with
temperature. Parallel operation:
Operation with oil fed proportionally to several
Oil feed rate: Volume per unit time of untreated purifiers arranged in parallel.
liquid upstream the purifier expressed in terms of (See "Parallel operation ... )
L/h or m3/h.
Series operation:
Actual capacity: Purifier treating capacity based Operation by several purifiers arranged in series.
on SM Standard (eliminating sludge with 1.8 of (See "Series operation".)
specific gravity and 2 µ m of diameter or more).
(See "Feed rate" above.) Total discharge type
Purifier designed to totally discharge all contained
Feed liquid: Untreated oil to feed to purifier. in the bowl.
Light liquid: Oil treated by purifier or purified oil. Partial discharge type
Purifier designed to partially discharge water and
Heavy liquid: Separated moisture and heavy solids only in the bowl. This type has the total
components in oil or simply "water". _ discharge function as well.
Sludge: Solids accumulated in bowl' in narrow

sense. Mixture of solids, water and oil discharged Abbreviations and units
from bowl in wide sense.
L: Liter, Unit of volume.
Interface: Boundary surface between heavy and H: Hour(s), Unit of time.
light liquids in bowl. min· 1 : Number of revolutions per minute.
Hz: Number of frequency.
Purifier operation (purifying operation): (cycles per second)
Operation of separating into 3 phases or liquid, Unit of diameter in mm.
liquid and solid or, here, into oil, water and solids. : unit of kinetic viscosity of oil. (= cSt)
(See "Purifier operation".) Standards established by International
Standardization Organization.
VG: Indication of viscosity of lubricating oil in
accordance with ISO.
SELFJECTOR Instruction Manual Operation Manual1

1-5
"--- 2 Configuration of oil purifying system
Fig. 2-1 shows a typical purifying system configuration with the automatic GSH-1 (HIDENS)
specification of SELF JECTOR.
Electric
Power source
,_ _ j SAMGONG SUPPLY Note) Automatic GBC-1 specifications

l
~ are not provided with Water Detector (WD)

and solenoid valve (SV9).
F Also, Discharge Detector (DD) is optional
for these specifications.
fig. 2-1
1 SELFJECTOR A Dirty oil inlet

2 Gear pump B Purified oil outlet
3 Solenoid valves unit for operatinQ water C Compressed air inlet
4 3-wa v cylinder valve (Feed valve) D Sludqe & Water outlet
5 3-wa v solenoid valve E Water inlet
6 Multi-Monitor F Drain
7 Leakaqe Monitor function ·(LM) G Circulation
8 Discharqe detector function (DD) (p) Pressure qauqe
9 Water detector function (WO) 0 Compound qauqe
10 Oil heater @ Motor
11 Oil strainer
12 Flow control valve
13 Pressure control valve
SELF JECTOR Instruction Manual 2-1

Operation Manual1
2.1 Gear pump
The gear pump feeds feed oil to the purifier. Mounted on the horizontal shaft of the purifier via a safety
joint, it is driven by the motor for the purifier.
The gear pump can be selected to match a particular treating capacity.
Instead of the gear pump, a separate pump may be used.
2.2 Oil heater

Installed midway between the gear pump and oil purifier, the oil heater warms feed oil fed by the gear
pump to an optimum treating temperature. The heater is classified into steam and electrical types. The
steam type is provided with a temperature control valve and the electrical type yvith a thermostat to
control the temperature.
Before oil is treated by the oil purifier, it must be heated up to a certain temperature according to the
particular oil viscosity and nature.
2.3 3-way cylinder valve

The 3-way cylinder valve is a pneumatically operated selector valve and feeds feed oil to the purifier.
When starting, stopped or discharging sludge, it is changed to return the oil via the bypass piping to the
tank.
2.4 Multi- Monitor (MM)

The Multi-Monitor forms an integrated detection system with a Leakage Monitor, a Discharge Detector
and a Water Detector. It has displays to indicate the operational status data of SJ-G series
SELF JECTOR such as flow rate, temperature, pressure and speed. This instrument contains a serial
board (RS485} that enables communication with the control panel.
2.4.1 Leakage Monitor Function (LM)

The Leakage Monitor detects a leakage of treated oil from the bowl's sludge outlet or heavy liquid
output by means of a pressure sensor and delivers an alarm signal to the automatic control panel via
the Multi-Monitor. The pressure sensor is located on the light liquid outlet-side bracket of the
SELF JECTOR and normally maintained under a certain level of pressure by means of a pressure
control valve. When a leakage occurs, an ensuing pressure drop is detected by the pressure sensor
and an alarm signal is sent to the automatic control panel.
2.4.2 Discharge Detector Function (DD)

The Discharge Detector monitors the horizontal shaft speed by means of a proximity sensor and
determines whether or not sludge discharge has properly taken place by means of an input data
comparison circuit. When abnormal discharge is detected, an alarm signal is issued to the automatic
control panel via the Multi-Monitor. In addition to this alarm output function, the Discharge Detector of
the partial discharge type purifier has a display function to tell whether or not the sludge discharge is
optimal for partial discharge adjustment.
2-2
2.4.3 Water Detector Function (WD)
The Water Detector is available in a pressure type and an electrostatic capacity type (option). The
pressure type is designed to monitor the level of water accumulated in the bowl by means of a pressure
sensor provided in the circulation line that returns some of purified oil to the feed liquid inlet. This way of
water detection is called "G-HIDENS system" to differentiate from the detection system with the
electrostatic capacity type Water Detector. The electrostatic capacity type, which is installed in the
purified oil piping of the purifier, is designed to work on the principle that capacitance (dielectric
constant) rises as oil increases in water content. •
When the water content of purified oil exceeds an alarm trigger level, the Water Detector issues an
output signal to the automatic control panel for sludge discharge via the Multi-Monitor.
2.5 Starter
The purifier is started by the starter. It is stopped by a signal from the control panel when an automatic
stop alarm has been generated.
2.6 Control panel

The control panel automatically controls the cycle of purifying the feed liquid by purifier and discharging
the sludge. Upon receipt of output signals from various detectors via the Multi-Monitor, the control
panel stops the oil feed, then the purifier after sludge is discharged.
2. 7 Alarm panel
The alarm panel changes over the 3-way cylinder valve through switching. When a Multi-Monitor
output signal is received during run_r:iing, the feeding is stopped.
2.8 Kinds (specifications) of oil purifying system

The purifying system including _the oil purifier comes in 4 different types including automatic and manual
types.
Automatic types
1. GBC-1
(Total discharge type/ Automatic control panel with CPU controller panel)
2. GSH-1
(HIDENS SYSTEM configuration, I Total and Partial discharge / ~utomatic control panel
with CPU controller panel}
Manual types
1. GAP-11 (Manual discharge / Alarm panel provided}
2. Manual (Manual discharge / Alarm panel not provided}
2-3 Operation Manual 1

SELFJECTOR Instruction Manual
2.9 Component devices of different versions -----
Component devices of automatic and manual types are as follows.
GBC-1 GSH-1 GAP-11 Manual

SJ : Control panel 1:1 1:1 1:0 1 :0
Control panel CPU 0 0
Alarm panel 0
-
Operating water Automatic 0 0
solenoid valve unit Manual 0 0
Feed valve· 3-way solenoid valve 0 0 0
Leakaqe Monitor (LM) 0 0 0
DischarQe Detector (DD) l::, 0
Water Detector (WO) 0
NOTE : Options are marked(!::,)
2.10 Feature of Automatic types

The feature in which the different automatic types shown below.
SELF JECTOR are given different suffix of machine each Automatic type. However the machine
structure are same.
Automatic Feature Suffix of

Machine type
Tvpes
GBC-1 Provided with a 3-way solenoid valve unit for total discharge. G
The sludqe discharqe process makes a total discharqe.
GSH-1 Provided with a 3-way solenoid valve unit for both total GH
discharge and partial discharge.
The sludge discharge process makes a total discharge,
whereas water is discharged in a partial discharge.
In some cases, water is discharged in a total discharge with
sludge, depending on water detection time.
For detailed information on the HIDENS system operation,
refer to Section 3.6.2 Clarifier operation and the separate
"Operation Manual 3".
2-4 Operation Manual1

SELF JECTOR Instruction Manual
4 Motor, starter and control panel
4.1 Motor
The following concerns specifications of class F insulated three-phase squirrel cage type induction
motor.
4.1.1 Precautions in handling
&CAUTION:
• Operation in explosive atmosphere is not allowed. Otherwise, injury, fire,

etc. might be caused.
• Turn off power before operation. Otherwise, electric shock, etc. might
occur.
• Connect the power cable according to the connection diagram.
• Do not force to bend or pull the power cable or leads.
• Do not introduce fingers or objects into openings of the motor.
• While running, do not touch the motor which may be considerably hot.
4.1.2 Motor characteristics

4.1.2.1 Starting characteristics-
The motor power is transmitted via the friction clutch to the horizontal shaft so as to mitigate the starting
load. When the motor is started, it immediately reaches near the rated speed, gradually accelerating
the bowl via friction clutch. During this while, the rated motor power is exceeded and, therefore, a
motor enduring an overload is used as given in Table 4 -1 .
L
Table 4 -1
Overload Duration
25% overload 30 min
50% II 15 II
75% II 5 II
100% II 1 II

SELFJ ECTOR Instruction Manual
4.1.2.2 Starting characteristics curves
Fig. 4-1 exemplifies starting characteristics curves.
~-g t
C
0
-~ +-'
t
I... C
::J CD +-' CD
-o. (.) I...
~ Cl.) CD I...
CD - ::J
UJ (.)
a::
(min -1) (A) I I

Characteristic curve at start-up
I I
8000---40 SJ50G (7 . 5KW 4P 440V 60Hz)
I
-~
7000---35
I
~
Revolution speed of bowl """V -
6000---30 I \
I
5000---25 - - II
4000---20 ,I
I 1\..
3000---15 - Rated electric current(12. 7A)
2000--'-10
·- • • •• -.-• •m.• 1. n • D·t:J1 · 1&1lil!!I • • • •-111 ••I••••••••••••• ••
_,,,.-.... Elec tir ic current ~,
1111• •
I", •m • • • • • D m• i. . -••m•••••••••
- 6 -~ H - I
'
~~
b.O
I:; >-
-+Q)
§ §-1
,_ I I
1'ci.~ Revolution 1~ ~I
1000----5 +-' -
~~I ~ ]-speed of motori't I
>- "-
t'<l
..s:::
I
C. +-'
1+-' I4- c. (.) I
8 "'I I u:, I O~-~ '

o II ! It; Cl II -------
0 5 10 15 20 Ti me (m i n)
►
Fig. 4-1

4.1.2.3 Output and speed of revolution
If the speed of revolution drops, the treating capacity of SELF JECTOR lowers. If the speed is higher
than rated, the safety is compromised. Table 4 -2 gives motor output and speed for different models.
Table 4-2
Designation *1 Rated output (kW) Poles Rotation speed (min- 1 )
G GH 50Hz 60Hz
SJ10G I GH 3.7 5.5 .
SJ20G I GH
5.5 7.5 -
SJ30G I GH
SJ50G I GH 7.5
Approx. Approx.
SJ60G I GH 11 4
11 1500 1800
SJ70G I GH
SJ100G I GH
15
SJ120G I GH 18.5
SJ150G I GH 18.5
NOTE1 : G type is standard machine, GH type is G-HIDENS machine.
4.1.2.4 Other specifications of motor

• Continuous rating
• Insulation: Class F
• Ambient temperature: 50°C max.
• Allowable voltage fluctuation: 10% of rated voltage
4.1.3 Motor structure View of Load Side

Counter Load Side Load Side Direct of Rotation
4.1.3.1 Type
Flange-mounted horizontal shaft totally enclosed fan-cooled
type (indoor type)
Turning direction: Counterclockwise as viewed of load (CCW)
4.1.3.2 Structure of wire lead-in

When used on ships, the structure must ·conform to JIS F8801
"Marine watertight cable glands (for box)" (water-proof glands). Fig. 4-2
4.1.4 Rated current intensity

Table 4 -3 gives rated current intensities of standard motors in case of 60Hz.
Table 4 -3 (Unit : A)
Ratinq 3.7kW 5.5kW 7.5kW 11kW 15kW 18.5kW
Voltage 440V 6.48 9.25 12.7 18.5 25.0 31.0
220V 12.9 18.5 25.3 37.0 49.0 61.0

4.2 Starter
On the starter panel, there are "push-button" for starting the purifier motor, "indicator lamp" and
"ammeter". It incorporates "overload relay {thermal relay)".
filcAUTION
• Do not put combustible things nearby. Otherwise, a fire might occur.

• Before proceeding to wiring, make sure power is turned off.
• Only a specialized electrician is allowed to conduct wiring.
• Using grounding terminals in the starter panel and out, ground the starter
to the hull to make it electrically effective. (Be sure to ground.)
• Make sure the rated voltage and frequency of the starter panel match the
source voltage and frequency.
4.2.2 Starter structure

• Made of steel sheet, drip-proof, wall-mounted type
• External wire introduction: Gland
4.2.3 Overload relay (thermal relay)

• Resetting : Manual
• Operation characteristics : Time limit characteristics
• Current setting : See Table 4-3
Fig. 4-3
SELF JECTOR Instruction Manual 4-4

Operation Manual1
1
\._. 4.2.4 Connection of Starter

Reference to Fig. 4-4 (Internal connection in the SELF JECTOR 's starter at AC440V.)
88
R o----~
I
o---.-----------------1 1------[i1--~~
. . . . . .-----o u
~
o - - - - o/1'\
•1
POWER SUPPLY S I 0---1----------< A 1--------< 1 - - - - - - - - - - - - - - 0 V
(AC440Vx60Hzx311) A
T o-------<O 0 - - - + - - - - - - - - - - - - - - - t ....------r-~L>-•-------o w
F-1 F-2 L___j ~
(5A) (5A)
(30) (31)
(32) Tr 440/220V, 400VA (33)
R1 T1
TO AUTO. CONTROL PANEL
F-3 (34)
(3A)
F-4 88 o - - - - ~(3_5~) - - - - - < GL

(10A)
3-88
(36) ~--g__..
s,_g-~
(3"t"
7)_ -<;';>--';l_C-L
_ .o-_-g_
__ __g-
--,
-<,>---
(38
_ )_;i..3.i.
- ....i;
5 t----(-,
39r )- - o_J__
o - -(40
-, ..)---1:1_o.___~----;
Ml PB! M5
L _____ _J
t - - - - - - - - - - 1 19T t - - - - t
19
88
88X1
(1) 0
0 0 PR
TO CUSTOMER'S •1 :
CONTROL CONSOLE BELOW AMMETER · CIRCUIT IS APPLIED TO
{IF NECESSARY)
(2) 0 PC OVER 11 Kw MOTOR.(AC220V ~ AC220V)
Jb
88X1
(5) 0
0 0 t.111
TO AUTO. CONTROL PANEL

{6) 0 t.112
BBX ) )
(Al>o ( (
0 0 Al
TO CUSTOMER'S
CONTROL CONSOLE
(MOTOR ABNORMAL)
(A2)0 A2
Fig. 4-4
NOTE : 1) Terminal No. PR and PC are connected to customer's control console.

2) Terminal No. M11,M12,M1,M5,A1 and A2 are connected to control panel or alarm
panel. (In case of manual type, Not need connection.)
4.3 Control panel
The control panel repeatedly and automatically performs SELF JECTOR operating steps shown in Table
4 -4.
It also receives alarm signals from detectors and, after due processing according to particular alarms,
stops the purifier.
The control panel comes in different types given in Table 4 -4.
Close bowl
Sealing water
Purifying operation To stop the purifier
Replacement water
Discharge sludge Table 4 -4
Control t e
GBC-1 CPU For 1 purifier
Fig. 4-5
CPU For 1 purifier

HIDENS configuration
GSH-1
(total and partial
dischar e
&CAUTION
• Do not put combustible things nearby. Otherwise, a fire might occur.

• Before proceeding to wiring; make sure power is turned off.
• Only a specialized electrician is allowed to conduct wiring.
• Connect the ground terminal of the control panel to an electrically effective
point on the hull. (Perform grounding.)
• Make sure the rated voltage and frequency of the control panel match the
source voltage and frequency.

5 Multi-Monitor
5.1 Multi-Monitor
5.1.1 General
The Multi-Monitor forms an integrated detection system with various detectors and data displays.
• LED display functions (Flow rate, Temperature, Pressure, Revolution number)
• Leakage Monitor function (LM)
• Discharge Detector function (DD)
• Water Detector function (WD)
Yellow LED Green LED Red LED

Blinking or turn-on Blinking when Turn on when
when light liquid normal revolution abnormal revolution
outlet press. is normal
Indicate flow rate
Indicate treating temp. Revolution signal
(proximity switch)
Indicate light liquid
outlet press.
Oil inlet press. signal

Indicate Heavy liquid
outlet press. (press. sensor)
Indicate horizontal shaft

revolution number Temp. signal
(temp. sensor)
Power DC24V
Automatic control panel
Feeding signal
GBC-1, GSH-1 Oil outlet press. signal
Discharging signal (press. sensor)
or Leakage signal
Alarm panel (No-Dis. signal) Circulation line press. signal
GAP-11 (Highly water signal) (press. sensor)
(for GSH-1)
Fig. 5-1 Block Diagram of Multi-Monitor

SELF J ECTOR Instruction Manual
'----
5.1.2 Kind of Multi-Monitor
The Multi-Monitor is available in three types (refer to Table 5-1) for selection according to the type of
automatic system.
Table 5-1
Functions MM1 MM2 MM3

-
Applied automatic control device GBC-1 GBC-1 GSH-1
Alarm panel : GAP-11 (with DD)
Leakaqe Monitor Function (LM) 0 0 0
Indication of inlet temperature 0 0 0
Indication of flow rate 0 0 0
Indication of outlet pressure 0 0 0
Discharqe Detector Function (DD) - 0 0
Indication of revolution number - 0 0
Water Detector Function (WD) - - 0
Communication (RS485) -
0 0
Trouble display LED (red)

Rotation display LED (green)
Pressure adjustment LED (yellow)
<ID ®0
~ - -- - - - - - ~ 0@ <ID
~-------- ~
J.. MITSUBISHI KAKOKI KAISHA, LTD. J.. MITSUBISHI KAKDKI KAISHA, LTD.
~ □ 0~;
QFlux<L/HrJ
1
~t) ~ □ QFluxCL/lr)
o2;.1~t)
Si, OL ,,,..,. '~"' SW, 0Liress,(Hp,J
Q 0Rev.(r/l't)
0 i/11 iress. <~•>
0Error 0Errar
0 0 0 0
<ID <ID <ID
Fig. 5-2 Sketch Drawing of MM1 Fig. 5-3 Sketch Drawing of MM2, MM3

5.1.3 Explanation of internal switches on Multi-Monitor
Fig. 5-4 shows an internal view of the Multi-Monitor.
@) 0
00 @
BB BB 0
0
~@
@
0 @
BB BB 0
0
Q)
@
OFF ON
®
~ L - - - - - - i - - -@
r-;;;
r2l]
;::::;-1- - = , - - - - l - - -- @
r2lJ
Fig. 5-4 Internal Drawing of Multi-Monitor (MM2, MM3)
NOTE
In case of the Multi-Monitor-1 (MM1 ), switches from number 3 to 12 and 22 are not attached to the
Multi-Monitor. The terminal block (No.23) consists of the board number 1 to 17.

Table 5-2 Designation of Internal Switches on Multi-Monitor
No. Designation No. Designation
1 Power switch 13 Temperature indication adjustment VR
-
2 LM alarm output switch 14 Flow rate indication adjustment VR
3 DD alarm output switch 15 Function setting switch

SW1 : Select of setting item
4 Water detection output switch 16 Function setting switch

SW2: Forward item
5 Temperature alarm output switch 17 Function setting switch

SW3: Backward item
6 Rotation output switch 18 Function setting switch

SW4: Enter
7 1 : 50Hz I 60 Hz selector switch 19 Pressure display lock switch

2: Partial ON/OFF selector switch
8 Discharge measurement switch 20 Input signal confirmation LED (Green)
9 Datum sensitivity VR 21 Output signal confirmation LED (Red)
10 Center voltage of discharge quantity setting 22 Partial discharge quantity confirmation LED
switch
11 Discharge quantity setting switch 23 Terminal block
12 Water detection selector dial - -

0:No water detection/ 1: Water detection
SELF J ECTOR Instruction Manual 5-4 Operation Marn

---------------
5.1.4 Identification and Location of Multi-Monitor Sensors
Fig.5-5 shows the identification and location of the Multi-Monitor sensors.
Pressure sensor
for oil outlet
Pressure sensor
for heavy liquid outlet
Main parts of (GSH-1)
Multi-Monitor
,,,..,,__ Pressure sensor
for oil inlet
Temperature sensor
Revolution sensor
(proximity switch)
(GSH-1 and Option)
Fig. 5-5 Identification and Location of Multi-Monitor Sensors
5.1.5 Routine running

• Turn off power of Multi-Monitor before SELFJECTOR is left unused for a long time.
• After turning on power of Multi-Monitor again, perform at least 10 minutes warm-up so as to stabilize
the internal circuit.
_LhcAUTION
• The Multi-Monitor is a precision instrument. Handle it with utmost attention so as not to give
shock, etc.
• Use the Multi-Monitor at ambient temperatures between O and 60°C.
SELF JECTOR Instruction Manual 5-5 Operation Manual1

5.2 Leakage Monitor Function (LM)
5.2.1 General
The Leakage Monitor Function of the Multi-Monitor is a protective
device that detects:
•
•
Leakage of treated oil to feed liquid outlet
Leakage of treated oil from bowl's sludge outlet because bowl is
not properly closed
attributable to any reason and notifies it to SELF JECTOR control
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Multi-Monitor (MM)
5.2.2 Operating principle

The pressure sensor installed on the light liquid outlet connecting
<lD
piping of SELF J ECTOR monitors the pressure at all times and if, for
any reason, the pressure has dropped when the flow has decreased
\_ from a normal rate, deems treated oil is out-flowed and outputs an
Cable gland
error signal. Use of a precision pressure sensor allows to detect a
large leakage flowing to the heavy liquid side as well as a slight Fig. 5-6
leakage due to poor bowl opening.
In the normal running, pressure control valve that is arranged on the treated oil outlet piping adjusted so
as to apply a certain pressure. If, on account of accidental leakage of purifier, the pressure has dropped
below an alarm trigger or lower limit level. an alarm is outputted.
Wrthin delay timer setting Within hold timer setting

(Alarm cancel) (Alarm cancel) Hold timer up Hold timer up
n
Allowable variation /Leakage
/ range ±15% '
---------------·---- -·
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IJ)
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a. -··-··-··-··-.. -·,-·,-··-··-··- .. -·
Pressure change Pressure drop - ..., _
due to pulsation due to leakage
Drop below lower level
({
Start of feeding
Time
Fig. 5-7
NOTE1
To prevent a false alarm, when actual back pressure, light liquid outlet pressure, falls below the alarm
trigger or lower limit level, the Leakage Monitor will not issue a "Leakage" signal until after a certain period
of time. The alarm trigger pressure is averaged by the CPU in the Multi-Monitor to follow with actual back
'-- pressure that is fluctuated by pressure pulsation at the light liquid outlet.

• Delay Timer
After starting the feed, the light liquid pressure rises gradually. To prevent an alarm from being delivered
during the period where the pressure achieve set pressure, a delay timer is provided.
• Hold Timer
As soon as the pressure has dropped below the alarm pressure while feeding, the timer for feeding starts
.
counting and, if the time is up, delivers an alarm. If the preset pressure level is recovered while counting, the
timer resets itself.
NOTE
Be sure to adjust and set the light liquid side delivery pressure.
(Standard value: 0.15 MPa (1.5 kgflcnf})
Since its operating principle is such that this instrument needs a .steady pressure independent of
the piping pressure loss downstream from SELFJECTOR.for proper detection, adjust the pressure -
control valve to maintain the instrument under a necessary level of back pressure during the
operation.
When a light liquid delivery pressure beyond the standard level is required, refer to "leakage
Monitor (LM) "in the Operation Manual 2.
5.2.3 Connecting with control panel

To avoid erratic alarms, "feeding" signans inputted from the automatic control panel or alarm panel so that no
alarm could be outputted unless when "fe._eding".
NOTE
For a manual type, the feeding signal contact is normally closed to simulate feeding. To avoid a
false alarm during sludge discharge, therefore, turn off the "MM Function Switch" on the starter
panel before sludge discharge, then turn it on again after feeding is started.
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Fig. 5-8

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5.2.4 LED display

1. "Pressure adjustment" (yellow)
The pressure adjustment LED (yellow) flashes when light liquid pressure varies by ± 15% or less from the
Multi-Monitor setting and stays illuminated while the variation is less than ± 3%.
Adjust the back pressure regulating valve so as to just light the LED when feeding.
2
(Set the back pressure to the standard setting for light liquid pressure is 0.15 MPa (1.5 kgf/cm )).
2. "Leakage display" (red)

When a leakage is detected, the Error LED (red) on the Multi-Monitor panel and-Leakage signal output LED
(red) above the boards in the Multi-Monitor are illuminated and an alarm is issued to the control panel at the
same time. The oil purifier is stopped as a result after sludge is discharged.
Specifically, the Leakage LED is lit when:

L • Pressure fails to reach a constant level before the delay timer is up.
• Pressure falls below the alarm trigger or lower limit level and fails to return to a constant level before the
hold timer is up.
For self-diagnosis, in the case of an abnormality with the light liquid sensor described below, the "Light Liquid
Sensor Abnormal" LED (red) in the Multi-Monitor is illuminated, with "Error" and the corresponding error
identification number displayed in the upper and lower seven segment displays, respectively, and an alarm is
issued to the control panel at the same time. The oil purifier is stopped as a result after sludge is discharged.
2
• An extraordinarily high voltage (equivalent to 0.45 MPa {4.5 kgf/cm }) is detected at the pressure sensor.
\ Auxiliary display LED
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/
tl Error LED (red) lighting
D
Revolution
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Leakags
□ □
No-discharge
□□□□
Abnormal temp. Sensor2 error
Water detection Sensor1 error Sensor3 error
Fig. 5-9
Fig. 5-10
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and error identification
number in display, which cannot be cleared until power is turned off.
After the cause is identified and eliminated, reset by turning power off, then on.

5.2.5 Routine running L M a Iarm 0LIQ:X.rt: switch
Normally, keep the LM alarm output switch in the Multi-Monitor
[ij ~
in the ON position.
OFF ON
LM alarm (ff LM alarm (}J
Fig. 5-11
NOTE1
The ,!JP(pressure drop) value in regard to the Leakage Monitor function varies in response to the
changing level of actual back pressure. Therefore, it needs no adjustment even if light liquid side
pressure differs from its initial set value unless the deviation exceeds 0.2 MPa {2.0 kgflcrrr).
NOTE2
On the method of the back pressure regulating valve, make adjustments correctly in accordance
with appropriate procedures described in " Leakage Monitor Function (LM) " in the Operation
Manual 2.
Wrong setting or adjustment may cause a false leakage alarm.
5.2.6 Items to adjust

Normally, the back pressure regulating valve requires no adjustments after set up at once, except in the
following cases. For the adjusting method, refer to "Leakage Monitor Function (LM)" in the Operation Manual
2.
Adjustment Procedure
Change treating size of Adjust the light liquid pressure to a desired level by
SELFJECTOR pressure control valve.
Change light liquid pressure Change light liquid pressure setting memorized in
the Multi-Monitor.
' ~ SELF JECTOR Instruction Manual

-~
filcAUTION
When adjusting light liquid outlet side pressure and flow rate or changing values (light liquid pressure,
LJ.P(pressure drop), minimum light liquid pressure level, etc.) preset in the Multi-Monitor, be sure to
refer to section 4. ''Multi-Monitor" and section 5. "Operation" in the Operation Manual 2 and follow the
procedures described there.. Failure to follow given instructions could result in a fats~ alarm or cause
damage to the machine.
6.2.7 Factory settings (main value)

• Delay timer : 40 sec
• Hold timer : 15 sec
,'----- • Set pressure (Set press.) : 0.15 MPa (1.5 kgf/cm 2)
• Pressure drop ( ~ p) : 0.02 MPa (0.2 kgf/cm 2)

5.3 Discharge Detector Function (DD)
5.3.1 General
The Discharge Detector Function (DD) of the
Multi-Monitor is a protective device that monitors sludge
discharge from the SELF JECTOR and sends an alarm
signal to the automatic control panel when it detects an
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5.3.2 Operating principle (Alarm function) 00nr
The Discharge Detect relies on the rotation speed 0 ~ - - -- - ~ 0

change of the horizontal shaft to do the action; when the Multi-Monitor (MM)
rotation speed falls to a preset level due to sudden loss

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of energy by sludge discharge, the Discharge Detector
detects it by means of a proximity switch installed on the
horizontal shaft to determine that sludge discharge has
taken place. Cable gland
Also, the Multi-Monitor tells that the purifier is in
Proximity switch
operation for safety and precaution through the rotation
display LED (green).
In addition, as a self-diagnosis function, the trouble
display LED (red), also on top of the Multi-Monitor, is lit Fig. 5-12
to indicate a troubled purifier when the detector output is
equivalent to 2500 rpm or more or when rotation pulses
skip.
5.3.3 Connecting with control panel

To prevent a false alarm, the Multi-Monitor is fed with "discharging" signal from the automatic control panel
during sludge discharge and issues an alarm signal only during feeding.
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Fig. 5-13
~ F JECTOR Instruction Manual 5-11 Operation Manual 1

'
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5.3.4 LED displays
1. "Rotation-display" (green)
Indicates the purifier is rotating and externally notifies safety alarm/caution.
Rotating : Flashing
Standstill: Lighting
2. "Trouble display" (red)

As a self-diagnostic function, the LED lights any of the following cases.
i The output corresponds to 2500 rpm of speed or higher
(A circuit failure is suspected.)
ii The proximity switch input signal is unstable
(The proximity switch may be out of position.)
Correct its position. This LED goes out as soon as its input signal has been stabilized.
NOTE
The trouble display LED (red} may be transiently illuminated when the purifier is in or out of
operation, which is no indication of the detector being in trouble.
3. "No-Discharge display" (red)

In the state of a "discharging" signal being fed from the automatic control panel, if there is not .a predetermined
amount of speed drop in the oil purifier, the Error LED (red) on the Multi-Monitor panel and "No -Discharge"
signal output LED (red) above the boards in the Multi-Monitor are illuminated. At the same time, an alarm is
delivered to the Multi-Monitor and the oil purifier is stopped as a result.

Auxiliary display LED
0Flow rate
Confirmation LED G) x 10
for input signal (green) 0 Temperature
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II □ Ill □□□□□
Revolution No-dischargt1 Abnormal temp. Sensor2 error
/ Leakage Water detection Sensor1 erro r Sensor3 error
• Error LED (red) light ng
I
Proximity switch
Fig. 5-14 Fig. 5-15

5.3.5 Routine running
Normally, keep the DD alarm output switch in the Multi-Monitor in the ON position.

Normally, the Discharge Detector requires no adjustments. For further information, refer to "Discharge
Detector Function (DD)" in the Operation Manual 2.
5.3. 7 Precautions in handling
&CAUTION
• This is a precision instrument. Handle it with utmost attention so as not to give shock, etc.
• Securely tighten screws to mount the proximity switch
(to torque 60 kg · cm max.)
• Keep the turning shaft stopped when mounting the proximity switch.
• Do not use other proximity switches than furnished with the instrument

5.4 Water Detector Function (WO)
5.4.1 General
The Water Detector Function (WD) of the Multi-Monitor is a device to prevent separated water from leaking
into light liquid (purified oil) . It is available in two types, i.e., pressure sensor type water detector (GSH-1) and
electrostatic capacity type water detector (option) .
Photo 5-1 Pressure sensor type wateJ detection system Photo 5-2 Electrostatic capacity type
( G-HIDENS system ) water detection svstem
5.4.2 Pressure sensor type water detector (GSH-1/MM-3)

'------ 5.4.2.1 Operating principle
The Water Detection system provided with a pressure sensor, which is called G-HIDENS system, is controlled
on the automatic control panel (GSH-1) via the Multi-Monitor (MM-3).
The G-HIDENS system constantly monitors separated water being accumulated in the bowl by means of a
pressure sensor installed in the circulation line and causes separated water to be discharged before it leaks
into light liquid (purified oil).
In the clarifier operation, some of light liquid (purified oil) is returned to the feed liquid inlet via circulation line.
The circulation line, which is provided with a back pressure valve, pressure sensor and pressure gauge, is
maintained under a required level of back pressure by means of the back pressure valve, with the shut-off
valve in the heavy liquid outlet line fully closed.
Upon arrival of separated water in the bowl at the top disc outside level, the circulation of light liquid is stopped
with an instantaneous drop in circulation line pressure. Detecting this pressure change, the pressure sensor
sends a signal to the control panel via the Multi-Monitor to tell that the predetermined quantity of separated
water has been accumulated in the bowl and separated water is discharged, normally in the partial discharge
mode. In some cases, total charge with sludge takes place, depending on time spent before detection of
pressure drop.
'--'

Circulation
,. (some of purified oi I is circulated) ,. x Ci rcu!ation stop
c Feed I iquid (dirty oi I) inlet

light I iquid(puri fied oi I) outlet
Heavy I iquid charber
Circulation I ine L ight I iquid chamer
Gravity disc _..
Distributor ----.
Fig. 5-16
5.4.2.2 Connecting with control panel

To prt.;vent a false alarm, the Multi-Monitor is fed with "feeding" signal from the automatic control panel and
issues an alarm signal only during feeding.
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Fig. 5-17
Instruction Manual
------- --- -- - --
5.4.2.3 LED displays

''.Water detection display" (red)
In the state of being fed with "feeding" signal from the automatic control panel, when the pressure sensor in
the G-HIDENS system circulation line detects .the arrival of separated water at the predetermine level in the
bowl, the Error LED (red) on the Multi-Monitor panel and the confirmation LED for output signal "Water
Detection" LED (red) above internal boards in the Multi-Monitor are illuminated. At the same time, a signal is
delivered to the control panel and the.oil purifier is stopped after sludge discharge.
2
Also, for self-diagnosis, when an extraordinarily high voltage (equivalent to 0.45MPa {4.5 kgf/cm }) is detected
at the pressure sensor, the "Water Sensor Abnormal" output LED (red) in the Multi-Monitor is illuminated, with
"Error" and the corresponding error identification number indicated in the upper and lower seven segment
displays, respectively. At the same time, an alarm is issued to the control panel and the oil purifier is stopped
as a result after sludge discharge.
NOTE
To prevent a false alarm due to pressure fluctuation or pulsation at the start of oil feed or during
normal running, the Delay Timer and Hold Timer are provided. Either timer is actuated when
pressure falls below the preset level during running. If pressure fails to return to normal after the
timer is up, the detector recognizes it as a "Water Detected" status and sends an alarm signal to the
control panel.
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No- discharge Ab normal temp. Sensor2 error
Leakage Water detection Sensorl error Sensor3 error
Proximity switch
Fig. 5-18 Fig. 5-19
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and the error
identification number in display, which cannot be cleared until power is turned off. After the cause
is identified and eliminated, reset by turning power off, then on.

5.4.2.4 Routine running
For clarifier operation that needs the Water Detector Function, select "Water Detector Function" on the Water
Detector Function selector dial in the Multi-Monitor. (See Fig. 5-19) For purifier operation that needs no Water
Detector Function, select "No Water I Heavy liquid Detector Function" on the same dial.
tti Water;Heavy I iQ.J id Water Mector Fi.mt im 1-aivy I iQ.J id

~tector Fllci: ion ~tector Fllci: ion
(for qJl:icm I use)
• With the Water Detection output switch (See Fig. 5-19) in the ON position, the Water Detector monitors
water being accumulated in the bowl. When it detects the arrival of water at predetermined level, it sends
an output signal to the control panel and causing water to be discharged.
Normally, clarifier operation is performed with the Water Detection output switch placed in the ON
position.
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NOTE
When clarifier operation is switched to the purifier operation, the Water Detector Function selector
dial in the Multi-Monitor setting must be from " Water Detector Function " to " No Water I Heavy
liquid Detector Function " but the position of the Water Detection output . switch needs not be
changed to OFF.
5.4.2.5 Items to adjust

Normally, the Water Detector requires no adjustments. For further information, refer to "Water Detector
Function (WD)" in the Operation Manual 2.
SELFJECTOR Instruction Manual 5-17 Operation Manual1

5.4.3 Electrostatic capacity type water detector (GSH-1/MM-2)
The electrostatic capacity type water detector relies on difference in
dielectric constant between water and oil to determine the capacitance of
oil, thereby detecting the water content of oil.
This detector is installed in the light liquid connection line of the
SELF JECTOR and controlled on the automatic control panel (GSH-1).
In the clarifier operation, the detector monitors the water content of light
liquid. When a rise of approximately 0.5% occurs in the water content, the
detector recognizes it as "water in the bowl having arrived at
predetermined level" and issues an output signal to the control panel.
Fig. 5-20
Water is discharged as a result.
5.4.3.1 Connecting with control panel

To prevent a false alarm, the electrostatic capacity type Water Detector is fed with "feeding" signal from the
automatic control panel and issues an alarm signal only during feeding. This detector exchanges signals with
the control panel, not via the Multi-Monitor but directly.
Feeding
Control Panel
Alarm GSH-1
Fig: 5-21
SELF J ECTOR Instruction Manual 5-18 Operation Manual1

5.5 Partial discharge detection function (GSH-1)
The automatic GSH-1 system combined with Multi-Monitor MM-3 has,a Partial Discharge Detection Function
that, in addition to sludge discharge monitoring, indicates whether or not sludge discharge is optimal for partial
discharge adjustment. .
5.5.1 Operating principle

When the Partial Discharge Detection Function of the Multi-Monitor monitoring the horizontal shaft rotation
speed of the SELFJECTOR detects a rotation speed drop (peak hold) during sludge discharge, it compares
the data with the optimal discharge value preset for each SJ-G model to determine if the quantity of discharge
effected is optimal. And the Multi-monitor indicates the result of comparison through confirmation LEDs
(Over, Just, Under) for partial discharge. (See Fig. 5-22)
Datum sensitivity VR Discharge measurement switch
Dischargr quantity
setting switch \ Partial discharge confirmation LED
'g ~ ~
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Center voltage of discharge ,--"'~ ~ ~lBf E!iJ JUST (LED green)
leelleel g~\
quantity setting switch
- UNDER (LED red)
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EE:I MEASURING (LED green)
..__________
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Power switch ~c::cc,~!:'·~·:::~~~ 'm:f~ ~.. \ 2. Partial ON / OFF selector switch
~~
OFF ON
\ Ei:J~·· ().
,.L,-L,.L,-L,.L,-L......,_,........,.......,~ lf8l •."' DD alarm ~~put switch
mru ~ coo
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OFF ON
Fig. 5-22
Control/ LED Function
Power switch ON/OFF control of Multi-Monitor power
DD alarm output switch ON/OFF control of discharge alarm output
Used to select SELFJECTOR power source frequency

50Hz / 60Hz selector switch
(50Hz or 60Hz).
Used for constant monitoring of sludge discharge to
Partial ON/ OFF switch determine optimal or otherwise. The status of sludge
discharqe is indicated throuah oartial discharae LEDs.
Measures quantity of sludge discharged only once to
determine if discharge is optimal. Pressing this button
Discharge measurement switch
switch illuminates green LED in it and starts measurement
of sludae discharae (if partial ON/OFF switch is OFF).
Partial OVER (red) Lit when discharge is more than preset.
discharge JUST (green) Lit when discharge is optimal as preset.
confirmation UNDER (red) Lit when discharge is less than preset.
LED MEASURING (green) Lit when discharge measurement switch is pressed.

5.5:2.1-- 50Hz / 60Hz selector ·switch
Remove the front cover of the Multi-Monitor and set the switch (See Fig.5-22) to the power frequency of the
SELFJECTOR (50 Hz or 60 Hz).
Settirg to 00 Hz Settirg to &) Hz
t t .
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NOTE
The s.witch in wrong position prevents the Partial Discharge Detector from measuring the quantity
of sludge being discharged accurately. Be sure that the switch in the right position before discharge
measurement.
5.5.2.2 Measure of the amount of discharge

There are two purposes for which sludge discharge measurement is performed .
1. Monitoring during normal running

Set the partial ON/OFF switch (See- Fig. 5-22) to ON. The detector becomes ready to constantly monitor
partial discharge for "No-Discharge~ s.tatus. Normally, the SELF JECTOR is run with this switch in the ON
position.
2. Partial discharge adjustment/ confirmation
Set the partial ON/OFF switch to OFF, then press the discharge measurement switch (See Fig. 5-22).
Measurement is immediately effected - only once.
Partial CN/ CFF switch Partial (}J / CFF switch

rONJ P'.)Siticn fOFFJ P'.)Siticn
NOTE
With the partial ON/OFF switch in the ON position, the discharge measurement switch is
inoperative.

5.6 Display Function
5.6.1 General
The Multi-Monitor is provided with two 4-digit seven segment displays (upper and lower) that indicate
SELF JECTOR sensor output data (flow rate, temperature, pressure, rotation number, etc.) and error. Settings
can be altered by use of four function setting switches (SW1 - 4) and altered data are stored in the internal
memory of the Multi-Monitor.
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EB TeMp, (t)
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EB Rev, ( r/M)
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EB Error
LSeven. segrrent displays
Upper 1881881
Lower 88 88
Fig. 5-23
5.6.2 Configuration of display

• In normal operation, the flow rate is incrementally indicated in the upper seven segment display at every 5
seconds. In the lower display, the feed liquid temperature and light liquid pressure are indicated in the
same way.
• Using the function setting switches (SW1 - 4), the feed liquid temperature, light liquid pressure and speed
(MM-2 and MM3 only), and circulation line pressure (MM-3 only) can be fixedly indicated in the lower
seven segment display.
• In the case of an error, "Error" and the corresponding error identification number appear in the upper and
lower seven segment displays, respectively. (See Table 5-3.)
• At the time of setting change, the setting number and set value are indicated in the upper and lower seven
segment displays, respectively.

Function setting switches
SW1 : Select of setting item

SW2 : Forward item
SW3: Backward item
SW4: Enter
'--· Fig. 5-24
Table 5-3
Normal runnin a Error displav Chanae the settina items

Uooer Flow rate Error disolav Settina number
Lower Inlet temperature Identification number Set value
Light liquid pressure
( Revolution number )
( Circulation line
pressure )
NOTE
(Speed): Multi-Monitor with Discharge Detector Function
(Circulation line pressure): Multi-Monitor with Water Detector Function (G-HIDENS system specification)
ldentificatio Contents of error

n number
1 Light liquid pressure sensor abnormal
2 Water detection pressure sensor abnormal

5.6.3 Factory settings
Selection range of
No Setting items MM-1 MM-2 MM-3
settinq
1 Power switch ON/ OFF OFF OFF OFF
2 LM alarm output switch ON/ OFF OFF OFF . OFF
3 DD alarm output switch ON/ OFF - OFF OFF
4 Water Detection output switch ON/ OFF - - OFF
5 Kinds of oil FO/ LO FO FO FO
10G,20G,30G,
6 SELFJECTOR-G model 50G,60G, 70G, 10G 10G 10G
100G, 120G, 150G
10G,20G,30G,
7 Gear pump model 10G 10G 10G
50G,70G, 100G
8 0 .03"-'0.30 0.15 0.15 0.15
(MPa)
LM trigger pressure (L'-.P)
9 0.010"-'0.050 0.02 0.02 0.02
(MPa)
Minimum light liquid pressure
10 0 .03"-'0.30 0.12 0.12 0.12
(MPa)
Delay timer
11 5"-'120 40 40 40
(sec)
Hold timer
12 5"-'120 15 15 15
(sec)
-
13 Partial discharge detection function ON/ OFF OFF OFF
14 Frequency 50Hz / 60Hz 60Hz 60Hz 60Hz
WO trigger pressure (L'-. W)

15 0.010"-'0.10 - - 0.05
(MPa)
Minimum WO pressure -
16 0.010"-'0.10 -
0.03
(MPa)
NOTE
Shown above are shop-set default values.
At test operation, it is necessary to adjust the settings according to the specification/model of
SELFJECTOR.
For set values, refer to "Multi-Monitor" in the Operation Manual 2.
-·
-------
Operation Manual 2
Instruction Precautions for safety
Functions of components
Manual Operation setting items and
adjustment procedures
How to start and stop
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
SELF J ECTOR Instruction Manual Operation Manual2

Contents (1 / 3)
1 Precautions in safety ............................................................................................ 1-1

1.1 Symbols related to safety ...... ... ...... ..... ...... ..... .. ............... .... .. ... .......... ....... ... ..... ........... .... .. .... .. . 1-1
1.2 Labels for safety .. .. ................. .. ......... .... ........ .. ............. ................. .. ....... .. .. .. ............................. 1-2
1.3 Safety precautions ....... .. .. ...... ....... ... ...... ....... ............................................. .. ..............•............... 1-3
1.4 Definition of terms ........ ... ................ .. .... ... ...... ......................................... .. ... ............................. 1-5
2 Component Functions of the Purifying System .................................................. 2-1

2.1 Automatic control panel .... ...................... ........ .......... ............................... ... .. .......... .... ............... 2-1
2.2 Multi-Monitor (MM) ... .................... .. ......... ....... ...... .... .............................. ........ ........................... 2-2
2.2.1 Display Function .... .......................... .. ..... .......... ...................... ..... ....... .. .. ..... .............................. 2-3
2.2.2 Leakage Monitor Function (LM) .. ........ ................. ............... .. ... .......... .. .... ....... .............. ............ 2-3
.._
2.2.3 Discharge Detector (DD) ................ .. .... ......... ..... ................................... .. .... .............................. 2-3
2.2.4 Water Detector Function (WD) ............ .. ... ..... .. ..... .......................... ... ...... ..... ....... ... ................... 2-3
2.3 Gear pump .. ........ ... .. ........................... .. ...... .... .... .............................. ... ... ..... ............................. 2-5
2.4 Safety joint........ ..... .............................................. ..................... ................. ... .... ......................... 2-5
2.5 Plug (sludge outlet) .............................. .............. .. .... ............................ ..... ...... ...... ................... . 2-5
2.6 Operating water solenoid valves unit... ................. ... ................................ .... .. .. ..... .. ................... 2-6
2.7 3-way Cylinder Valve ......... ................... ...... ... .. ..... ... ... ... .. ................... .. ..... ..... ........................... 2-6
2.8 3-way Solenoid Valve .................. ............... .. .... ... .. .. .. ...... .. ....... ........ .. ... .... ... ... ..... .. ........ .... ....... 2-6
2.9 Oil Heater ..........................--:.................. .... ................................ .. .. ....... .. ................ ............. .. ..... 2-6
2.10 Oil strainer ....... .. .................. ................................... .......................................... ..... :........ ........ .. ... 2-6
2.11 Flow control valve ; ... ... ........................... ..... .. ..... ...... ........................... ....................... ............... 2-6
2.12 Pressure Control Valve (needle valve) ..... .. .......... ... .............................................. ;.... .. ............. 2-6
3 Setup Items and Recommended Values for Operation ......................•............... 3-1

3.1 Feed Rate ... ....... .... .............................. ... .... ... ..... ..................................... .. ................................. 3-1
3.2 Treating Temperature .................. ... ... .. .. ... .... ... ..................... ................. ...... .......... ... ... .............. 3-2
3.3 Gravity Disc ..... ...... ...... ........... .... ..... ................ ................ .. ..... ... ......... ......... ........................... ... 3-3
3.3.1 Supplied gravity discs ................................. ... ..... ..... ..................... .. .... ......... .. .. ..... .. ................... 3-3
3.3.2 Gravity disc selection procedure ........... .. .. .. ... ..... ...... .................... .... ..... .... .. ... .......................... 3-5
3.4 Lubrication Oil .... ............................................. ... .............................. .. .. ....... ..... ....................... 3-35
3.4.1 Oil quantity .... ..... .... .. ........ ......................... ........ ... ... .. .,................ .. ...... ... .. ...... ......................... 3-35
3.4.2 Optimum viscosity .. .. ........ .. ....................... ........ ... ................................. .. .... ...................... ...... 3-36
3.4.3 Recommended brands ........... ............ ........ ... ... .. ................................ .. ........ ............. ........ ...... 3-37
3.5 Sludge Discharge Interval .................... ... .... ... .............. .......... ..... ........ .. .. ..... ........................... 3-38
3.5.1 Discharge Interval (Total discharge). :...... ... .... .. ................... .. ........... ............ ...... .... ........ .. ... .... 3-38
3.5.2 Discharge Interval (HI DENS specification) .... ...... ... .................................. ......... ........ .. ............ 3-39
Contents (2 / 3)
3.6 Operating Water .... ..... .......... .......................... ......... ......................... .. ........ ........ ..................... 3-41
3.6.1 Operating water quality ........ .................. .. ......... .... ....... ................... ... ........ ..... .. .. .. ................. . 3-42
3.6.2 Setting pressure of operating water ..... .. .......... ... ...... ................... ...... .. .......... ...... ........... ....... . 3-42
3.6.3 Operating water for opening bowl. ............. ......... .... ....................... .... ..... ... .. :...... ...... ........ .. ..... 3-44
3.6.4 Operating water for closing bowl .......................................... ... ..... .............. ..... ....... ......., ......... 3-44
3.6.5 Quantity of sealing water/regulating water and replacement water, washing water ................ 3-45
3 .6.6 Quantities of washing water .......................................................................... s • ........................ 3-46
3.7 Partial Discharge Setting/Adjustment (GSH-1) ....... ..................................... ,.. ,........................ 3~47
3. 7.1 Setting/adjustment of partial discharge ........ .... ...... .. ........................... .. .................................. 3-4 7
3.7.2 Measure of the amount of partial discharge ............................... ........... ...... .. ........ .................. 3-48
3.8 Timer Setup on the Automatic Control Panel .......... .................. .. ............... .... ......................... 3-51
3.8.1 GBC-1 type timer settings(guideline) ............. ........ .......... .. ... .. ............ ..... ............................... 3-51
3.8.2 GSH-1 type timer settings (guideline) .. ......... ........ .... ................. ... ................ .. .............. .. ......... 3-53 ,_,
4 Multi-Monitor .......................................................................................................... 4-1

4 .1 Multi-Monitor ............................................................................................................................. 4-1
4 .1.1 Kinds of switches and Setting parameters .... ........ .................................................................... 4-1
4 .1. 2 Accessing Memory Preset Items and Changing Memory Settings ............. .... ........ ...... .. ........ ... 4-3
4.1.3 Wiring .. .......... .............. ........._._... .. ....... ... .... ............... ................. ....... ...... ............. ....................... 4-5
4.2 Leakage Monitor Function {LM) ...... ...... ......... ... .................... .................................................... 4-7
4.2.1 Setting Up the Leakage Monitor Function ................................ ........................ .. ....................... 4-7
4.2.2 Principal Preset Items ............................................... :........... .................................................... 4-8
4.2.3 Light Liquid Outlet Pressure Adjustment .......... .................... .. ................... ........ ....... .................. 4-9
4.2.4 Checking Timer Setting after Start of Feeding .... .. .................. , .... ,........... ........ .. .; ................... 4-10
4.2.5 Pressure Adjustment after Feeding ................ ........ ............. .. ....................................... ........... 4-10
4.3 Discharge Detector Function (DD) ..... ........... ......... ............ .. ...................... .... ........................ . 4-11
4. 3.1 Setting Up the Discharge Detector Function ... .... .............. .. .. ............... .......... ...... .... .............. . 4-11
4.3.2 Adjusting the Proximity Switch Position ....... .. ................... ... .. .... ........... ............................ ....... 4-12
4.3.3 Checking Proximity Switch Position ......... .... ..... ............... .. ............................. ... ..................... 4-13
4.4 Water Detector Function (WO) ................................................................................................ 4-14
4.4.1 Setting Up the Water Detector Function .................................................. ................. ... ............ 4-14
4.4.2 Principal Preset Items ..........................................................................; ...... ,....... ....... .. .. :··· .. ··· 4.-15
4.4.3 Adjusting Circulation Line Back Pressure Valve ................................ ......... .......... ................... 4-15
4.4.4 Setting Up the Electrostatic Capacity Type Water Detector ....................... ...... .. .. ........ , ...... .... 4-16
Contents (3 / 3)
5 Operation ............................................................................................................... 5-1

5 .1 Inspections Prior·to Running ........................ .. .... .. ... .. ........................... .. ................................... 5-1
5 .1 .1 Pipe connections ... .. ............. .... .. ... ............... .. .... ... ... ... .... .. ... ......... .. ............. .. ....... .. ...... ... .. ...... . 5-1
5.1.2 Electrical wiring .. ... ............... ... .. ..... ..... .. .... .. .. ..... ............. ... ............. .. .... .. .......... .. ........... ... .... .... 5-1
5.1.3 Flushing ........ .. .. ....... .......................... ... ..... ... ........... ........................ .. ................. ... ... .. .~ .... ......... 5-1
5.1.4 Inspections prior to running (confirmation) .. .. .... .... ................................. ........... .. ...................... 5-2
5.2 Start-Up ...... .... ..... .. ..... .......................... .. ...... ...... .. .. ... ................................ ... :............................. 5-4
5.2.1 Precautions on start-up ................ ..... ....... ... ... ... ... .. ...... ................... ...... .. ....... ........................... 5-4
5.3 Stop ............. .... ..... .. ... ............. ....... .. ........ ..... ...... ... .................. ....... ... ... ..... ... ... ... ....................... 5-4
5.3.1 Precautions on stop .................................... ... ........ ......................... .. ....... ... .. ...... .. ....................... 5-4
5.4 Automatic Specification (GBC-1, GBC-2) .... ....... ..... ....... ................. .. .... .... ...... .. ...... ... .......... ..... 5-5
5.4.1 Start-up .. ........ ... .. ......... ... .... ..... .. .. .... .. .. ... ...... ...... ....... .... .... ......... .. .. ·: .... .. ...... ... ..... .... ....... .......... 5-6
5.4.2 Stop ... .. .. .. .. ..... .. ..... ....... ..... .. .............. ......... ....... .. .. .. .. .. ... .................. ... .... .. .. .. .. ..... ..... ................ 5-8
5.5 Automatic Specification (GSH-1) ...... .. ....... ........ ...... ............................ ... ..... ... .. ......................... 5-9
5.5:1 Start-up .... .... ... .. ..... ............................ .. .... .......... ..... .................................... .-... ......................... 5-10
5.5.2 Stop ............ .. ... .. ...... ............................. ... .... ...._. .. ....... .. ............. .. ....... .. ... ... .. .. .. .. .. ..................... 5-13
5.6 Manual Specification (GAP-11) ....... .. .... .. ..... ...... ...... .......................... .. ... .... ...... ...................... 5-14
5.6.1 Start-up ....... ...... ........... ................ ... ... ... .... .. .. .................................... ... ..... ... .... ......... .. ............ 5-15
5.6.2 Stop .............. .. .. .... ..... .-.. .. ... ......................... .... ..... ................. ...... .... ...... .... ... ... .......................... 5-19
5.7 Manual Specification ..... ....... .. ................ .... ............ .... ........................ .... .... .... .. ........... .. .............. 5-21
5.7.1 Start-up .......... ......... .... ... ..................... .. ..... .. .. .... .... .. ........ .......... .. ............ ..... ...................... .... . 5-22
5.7.2 Stop ............. .. .. ........ .. .... .. ..... ............... .. .... ......... .. .. ...... .......................... ..... ... ...... .... .. .. ........... 5-26
6 Suspension ............................................................................................................ 6-1

6.1 Preparations for Suspension ........... ... ..... ..... .. ..... ... ........................... .. .. .. ... .. .... ....... .. ................ 6-1
6.2 Maintenance during Suspension ....... .. ,... .. .. ... .... .. .. ...... ............. .... .. ... .. .. .. , ....... ..... .. .. ............... . 6-2
6.2.1 Purifier main body and mechanical components ............. .. ............ .... .. .. ......... ..... .................... .. 6-2
6.2.2 Electrical component .. ...... .... ....................... .... .. ... ............ .. ...... ..... .... .... ..... .... ...................... .. ... 6-2
6.3 Resuming Operation .. .... .. .. .... ........ ...... ......... .. .. .... ........ ........ ..... ..... .. .. .... ...... ... ... .. .. .... ...... ........ 6-2
6.4 Other ....... .. ......... .. .... .. .............................. .. .. .. ................. .. ......... ..... ... ... .. .. ... ......... ... ............ .. .. . 6-2
2 Component Functions of the Purifying System
2.1 Automatic control panel ·
• Automatic start : (AUTO STARTI
Each automatic control panel has an "AUTO. START" push button. Pressing this push button after the
purifier has reached its rated speed starts the predetermined sequence of automatic running.
• Automatic stop : (AUTO STOP)

Each automatic control panel has an ','ALJTO. STOP" push button is incorporated in ~ach of the
automatic control panels. Pressing this push button during running switches the feed valve to the
bypass line. The sequence of water replacement and sludge discharge follows, then the automatic
running circuit is cut off and the oil purifier motor is stopped.
• Emergency stop : (EM'CY STOP)
Each automatic control panel has an "EM'CY STOP" push button. Pressing this push button during
running cuts off the automatic running circuit immediately and switches the feed valve to the bypass line,
then the oil purifier motor is stopped without sludge discharging.
• Discharge test : (DIS-T)
Each automatic control panel has a "DIS-T" push button. When the oil purifier is in automatic
running and in the feeding, pressing this push button forces the discharge interval timer to be timed up,
sludge is discharged.
SELFJECTOR Instruction Manual Operation Manual2

2-1
2.2 Multi-Monitor (MM)
The Multi-Monitor forms an integrated detection system with the following digital displays and detectors.
The Multi-Monitor is available in three types (MM-1, MM-2 and MM-3) for selective use according to the
automatic system configuration.
• Digital displays Function (Flow rate, temperature, pressure, rotation number* 1 and other LED)
MM-1, MM-2, MM-3
• Leakage Monitor Function (LM) MM-1, MM-2 and MM3
• Discharge Detector Function (DD) MM-2, MM-3
• Water Detector Function (WD) MM-3
NOTE1: MM-1 has no rotation number display function.
Yellow LED Green LED Red LED

Blinking or tum-on Blinking when Turn on when
when light liquid normal revolution abnormal revolution
outlet press. is normal
Indicate flow rate
Indicate treating temp. Revolution signal
(proximity switch)
Indicate light liquid
outlet press.
Indicate light liquid Oil inlet press. signal

outlet press.
(press. sensor)
Indicate horizontal shaft

revolution number Temp. signal
(temp. sensor)
Power DC24V
Automatic control panel
Feeding signal
GBC-1, GSH-1 Oil outlet press. signal
Discharging signal
(press. sensor)
or Leakage signal
Alarm panel (No-Dis. signal) Circulation line press. signal
GAP-11 (Highly water signal) (press. sensor)
(for GSH-1)
SELFJECTOR Instruction Manual Operation. Manual2

2-2
2.2.1 Display Function
• Data necessary for daily monitoring of operational status are digitally indicated through seven
segment LEDs.
• Indicated data pertain to flow rate, temperature, pressure, rotation number, circulation line pressure
(G-HIDENS spec.), thoug~ those vary with different models of the Multi-Monitor.
NOTE
Since the flow rate displayed on Multi-Monitor(MM) is the value which converted pre.ssure into
flow rate , please use it as a guideline.
When you always use a gear pump under 30% or less of its rated capacity, we recommend using
the small orifice (option) under 1 rank.
2.2.2 Leakage Monitor Function (LM)

• The Leakage Monitor is a protective device that detects the treated oil leaking from the sludge
outlet or heavy liquid outlet of the SELFJECTOR by means of a pressure sensor, thereby
minimizing the loss of treated oil.
• The pressure sensor is installed on the SELF J ECTOR bracket (at the light liquid outlet) and
constantly monitors pressure during feeding. When a pressure drop occurs due to a leakage, the
pressure sensor detects it and the pressure sensor output is 1 sent as a "Leakage" signal to the
automatic control panel via the Multi-Monitor.
2.2.3 Discharge Detector (DD)

• The Discharge Detector is a protective device that monitors sludge discharge from the
SELF JECTOR and detects a di~charge failure as the "No-discharge" status.
• Normal sludge discharge is accompanied by a drop in horizontal shaft rotation speed to the preset
level. Relying on this characteristk, the Discharge Detector constantly monitors the horizontal shaft
rotation speed by means of a proximity sensor. If the horizontal shaft rotation speed fails to fall at
sludge discharge, a "No-discharge" signal is delivered to the automatic control panel via the
Multi-Monitor.
• As a self-diagnosis function, "No-discharge" LED (red) is illuminated in response to a shaft rotation
number beyond 2500 rpm or an instable proximity switch input signal.
L • In addition to the sludge discharge monitoring function, the automatic GSH-1 system combined
with Multi-Monitor MM-3 has a partial discharge detection function to indicate whether or not sludge
discharge is optimal for partial discharge adjustment.
2.2.4 Water Detector Function (WD)

• The Water Detector is an integral device that is used for the G-HIDENS system (for clarifier
operation) that constantly monitors the changing levels of separated water in the bowl by means of
a pressure sensor installed in the circulation line.
• Pressure in the circulation line falls when separated water in the bowl has reached a predetermined
level. The Water Detector in the G-HIDENS system detects this pressure change by means of the
pressure sensor and effects partial discharge or total discharge with sludge, whereby the inside of
the bowl is always maintained in a normal separating condition.
• The Water Detector is used only in the automatic GSH-1 system configuration.

Pressure adjustment LED (Yellow) Rotation display LED (green)

Pressure adjustment LED (Yello
li o g~r:
J.. MITSUBISHI KAKOKI KAISHA, LTD.
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0Fmr
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0
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□ 00~":\t""
. 1-,
01.prm.
l"'l'C'tl
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OVIH.in-1.,
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Multi-Monitor(M M)
Multi-Monitor(MM)
Cable gland
Cable gland
Proximity switch
Fig. 2-2 Sketch Drawing of MM-1 Fig. 2-3 Sketch Drawing of MM-2, MM-3

2.3 Gear pump
• This is installed on the bearing housing (3) of Pre ssur:e sensor
for oil outlet
the purifier and connected to the horizontal Pressure sensor
for heavy liquid outlet
shaft via a safety joint. It is driven by the motor (GSH-1)
of the purifier. (Refer to Fig. 2-4) Pressure sensor

for oil in let
• The gear pump supplies feed liquid to the
purifier. Temperature sensor
• The gear pump can be selected according to

its treating capacity. Gear pump
Safety j oint
Revolution sensor
(proximity switch)
(GSH-1 and Option)
Fig. 2-4
Table 2-1 Gear pump capacities (use for suction pump)* 1
Model GP10G GP20G GP30G GP50G GP70G GP100G

Capacity
1,300 2,100 3,600 5,700 8,200 11,600
(L / h)
Suction head : -4m / Delivery head : 20m
NOTE1 :In case of60Hz
2.4 Safety joint

• This is mounted on the end of the horizontal shaft for transmitting the motor power to the pump.
(Refer to Fig. 2-4)
• This will be automatically disconnected for protecting the gear pump, if it is subjected to an
excessive overload due to sticking foreign matters, etc.
2.5 Plug (sludge outlet)
& WARNING
Do not open this plug absolutely during a sludge discharge process.
• These are inserted in the sludge chute of the purifier main body. (Refer to Fig. 2-4)
• When it becomes necessary to check the internal state of the frame, unplugged.

2.6 Operating water solenoid valves unit
• There are a triple solenoid valves unit for total discharge and a quadruple solenoid valves unit for
both total and partial discharge available for control of operating water. Each unit has a reducing
valve upstream of the solenoid valves. (Refer to Fig. 2-5)
• The solenoid valves unit for operating water is built in the oil purifier.
• The solenoid valves unit controls the feed of operating water for opening bowl, operating water for
closing bowl, sealing water and replacement water.
• Each solenoid valves is actuated by input signals from the automatic control panel to effect and
stop the feed of operating water to the oil purifier.
2. 7 3-way Cylinder Valve

• This is a pneumatically operated cross valve mounted on the purifier inlet pipe. (Refer to Fig. 2-5)
• It supplies feed liquid to the purifier.
• When discharging sludge, it returns the oil from the by-lass pipe to the tank by switching the valve
position.
2.8 3-way Solenoid Valve

• This is attached on the air piping to the 3-way cylinder valve. (Refer to Fig. 2-5)
• The 3-way solenoid valve changes its position according to signals from the control panel" and
actuates the 3-way cylinder valve.
2.9 Oil Heater

• This is installed on the way between the gear pump and the purifier.(Refer to Fig. 2-5)
• It heats the feed liquid supplied from the gear pump to an optimal treating temperature.
• There are two types of oil heater; steam type and electric.
2.10 Oil strainer

• This is installed upstream of the oil purifier to remove residual solids in the feed liquid. (Refer to Fig.
2-5)
2.11 Flow control valve

• This is installed to control the feed rate to the oil purifier. (Refer to Fig. 2-5)
2.12 Pressure Control Valve (needle valve)

• This is installed in the light liquid outlet line of the oil purifier. (Refer to Fig. 2-5)
• This valve is used to control the light liquid outlet pressure to 0.15 MPa {1.5 kgf/cm 2} (standard
value) .
NOTE
The light liquid outlet pressure is critical in ensuring that the Leakage Monitor Function (LM) of
the Multi-Monitor acts correctly.
Improper pressure acfjustment could result in a LM alarm output. For pressure acfjustment
during running, refer to "Leakage Monitor Function {LM)" in the Operation Manual 2.

2-6
, - ··7
L___ __ __ _J SAMGONG SUPPLY
t Note) Automatic GBC-1 specification
F D is not provided with Water Detector (WD)
and solenoid valve (SV9).
Also, Discharge Detector (DD) is optional
for these specifications.
Fig. 2-5 Typical Purifying System Configuration with Automatic GSH-1 (HIDENS)
Specification of SELFJECTOR
1 SELFJECTOR A Dirtv oil inlet

2 Gear pump B Purified oil outlet
3 Solenoid valves unit for operatinci water C Compressed air inlet
4 3-way cylinder valve (Feed valve) D Sludqe & Water outlet
5 3-wav solenoid valve E Water inlet
6 Multi-Monitor F Drain
7 Leakacie Monitor function (LM) G Circulation
8 DischarQe detector function (DD) ( p) Pressure qaucie
9 Water detector function (WO) Cc) Compound qauoe
10 Oil heater (M) Motor
11 Oil strainer
12 Flow control valve
13 Pressure control valve (Needle valve)

3 Setup Items and Recommended Values for Operation
3.1 Feed Rate
An appropriate feed rate should be set for operating the SELFJECTOR efficiently.
Table 3-1 shows the actual capacity for each model of the SELFJECTOR G-series.
NOTE
Actual capacity refers to the maximum treating capacity of each model (maximum feed.,.ate).
Table 3,1
Actual capacities (Unit: Uh)

Fuel oil Lubricatinq oil
A heavv oil C heavv oil Cross-head Trunk-piston
40°C 98°C 90°C 95°c
Treating
mm2/sec mm 2/sec
temperature Detergent oil
at 40°C at 50°C
2
100mm2/sec 150mm /sec
Viscosity 14 180 380 500 600 700
at 40°C at 40°C
2,900 1,600 1,150 890 790 720 1,250 1,050
SJ10G/GH
2,900 1,650 1,200 930 830 760 1,350 1,100
4,350 2,450 1,750 1,400 1,250 1,150 1,950 1,650
SJ20G/GH
4,350 2,600 1,850 1,450 1,300 1,200 2,050 1,700
7,800 4,500 3,200 2,550 2,250 2,050 3,550 2,950
SJ30G/GH
7,800 4,700 3,350 2,650 2,350 2,150 3,750 3,100
11,600 6,900 4,900 3,900 3,450 3,150 5,450 4,550
SJ50G/GH
11,600 6,950 4,950 3,950 3,500 3,200 5,500 4,600
13,300 8,000 5,700 4,500 4,000 3,700 6,350 5,300
SJ60G/GH
13,300 8,100 5,750 4,550 4,050 3,700 6,400 5,350
15,900 9,800 6,950 5,500 4,900 4,500 7,750 6,450
SJ70G/GH
15,900 9,750 6,950 5,500 4,900 4,500 7,750 6,400
21,800 14,100 10,000 7,900 7,050 6,450 11,200 9,250
SJ100G/GH
21,800 14,200 10,100 8,000 7,100 6,500 11 ,300 9,350
24,500 16,300 11,600 9,200 8,150 7,450 13,000 10,700
SJ120G/GH
24,500 16,500 11,700 9,250 8,250 7,550 13,100 10,800
29,200 20,500 14,600 11,600 10,300 9,400 16,300 13,500
SJ150G/GH
29,200 20,400 14,500 11,500 10,200 9,300 16,200 13,400
~OTE : G-series are Standard . / GH 'series are HIDENS specification. Upper row: 60Hz
Lower row: 50Hz
NOTE
Actual capacities may be changed for improvement without notice.

3.5 Sludge Discharge Interval
&. CAUTION
Too long sludge discharge intervals may cause defective separation and mechanical damage on
the unit.
The optimum sludge discharge interval varies with the operation method and nature of the treated oil,
etc., which makes it hard to be uniformly determined. •
Too long intervals may accelerate the contamination inside the bowl and result in sludge deposition,
whilst too short intervals may reduce the operation efficiency.
NOTE
To determine an optimal discharge interval, it is a recommended practice to perform a test run
under practical conditions for a certain length of time and find an interval commensurate to
sludge concentration in the treated oil while watching the internal state of the bowl partial
.._..
accumulation of sludge, contamination of disc(1), etc.
3.5.1 Discharge Interval (Total discharge)

The general discharge intervals and amount of sludge discharge for the treatment of. fuel and lubricating
oils by the manual type GAP-11 and automatic types GBC-1 and GSH-1 are as shown in Table 3-8 and
Table 3-9, respectively.
Table 3-8
Fuel oil Lubricatin q oil

A Heavy Oil C Heavy Oil Cross-head engine Trunk piston engine
(380mm 2/s at50°C)
Standard Standard Standard Standard

Sludge discharge times
12 24 12 24
(time I dav)
Sludge discharge interval
120 60 120 60
(min)
Bowl washing times
0 0 2 4
(time I dav)
Table 3-9
SJ10G/GH SJ20G/GH SJ30G/GH SJ50G/GH SJ70G/GH SJ100G/GH SJ150G/GH

SJ60G/GH SJ120G/GH
Amount of
sludge
2.0 2.3 3.5 7.1 8.4 17.2 19.2
discharge
(L / time)

3.5.2 Discharge Interval (HIDENS specification)
For reference, Table 3-10 shows the general discharge intervals where a fuel oil or lubricating oil is
treated in automatic specification GSH-1.
The automatic specification GSH-1 discharges sludge in the total discharge and separated water in the
partial discharge. In some cases, however, total discharge of separated water with sludge takes place,
depending on the amount of time spent for water detection. The lubricating oil treatment can include
post-total discharge the bowl washing process at a certain rate. The sludge discharge rates for different
types are generally as shown in Table 3-9, though they vary with the frequency of water detection.
Table 3-10
Fuel oil Lubricatinq oil
A Heavy Oil C Heavy Oil Cross-head engine Trunk piston engine
2
(380mm /s at50°C)
Standard Standard Standard Standard

Sludge discharge times
12 24 12 24
(time I day)
Sludge discharge interval
120 60 120 60
(min)
Bowl washing times
0 0 2 4
(time I dav)
NOTE
No the bowl washing process is included, except in lubricating oil treatment.
Table 3-11 shows the amount of separated water in the partial discharge.
Table 3-11
SJ10GH SJ20GH SJ30GH SJ50GH SJ70GH SJ100GH SJ150GH

SJ60GH SJ120GH
Amount of
separated
0.8 - 1.2 0.9-1 .4 1.4 - 2.1 2.8 - 4.3 3.4 - 5.0 6.9 - 10.3 7.7-11.5
water
(L / time)

3.6 Operating Water
The SELFJECTOR requires;
• Operating water for opening/closing bowl,
• Sealing water,
• Replacement water,
• Regulating water (when lubricating oil is treated),
• Bowl washing water (when lubricating oil is treated).
Normally, pure water is used in all cases. To ensure proper use of the SELFJECTOR, the water
pressure should be correctly set by means of reducing valve for operating water.
SV1
~-
[ml
~
I
• ► . I
SV2
SV3
Fig. 3-32 Triple Solenoid Valve Unit (GBC-1)
SV9
SV1
~-
~
[ml
~
►
►
►
I
SV2
SV3
Operating water reducing valve
Fig. 3-33 Quadruple Solenoid Valve Unit (GSH-1)
--------,

Datum sensitivity VR Discharge measurement switch
Dischargr quantity
setting switch
\ Partial discharge confirmation LED
o~ [Q] @t, I I OVER (LED red)

Center voltage of discharge
quantity setting switch
---~
~Oo\i 11!1 JUST (LED green)
UNDER (LED red)
BB BB g@l 11111
11!1 MEASURING (L_ED green)

BB BB g~
~-~~-~ • IQ] 1. 50Hz / 60Hz selector switch
\
Power switch ~'~ ~ \ 2. Partial ON / OFF selector switch
~~ \ ti:!~
.............................__...,..._~~ ~
0
, DD alarm output swrt:ch
OFF ON
laID ~ coo
0
OFF ON
Fig. 3-36
Control / LED Function
Power switch ON/OFF control of Multi-Monitor power
50Hz /60Hz selector switch Used to select power frequency for SELFJECTOR.
Setting to ON effects constant monitoring to determine
Partial ON / OFF switch whether or not discharge is proper. With the switch in OFF
position, there is no monitorinq of discharqe.
Used for one-time measurement of sludge discharge. With
Partial ON/OFF switch in OFF position, pressing this
switch once effects measurement of sludge discharge only
once, with "Measurinq" LED (qreen) illuminated.
Partial OVER (red) Lit when discharge is more than preset.
discharge JUST (green) Lit when discharge is optimal as preset.
confirmation UNDER (red) Lit when discharqe is less than preset.
LED MEASURING (green) Lit when discharge measurement switch is pressed.
Setting the switch to OFF cuts off No Discharge alarm
DD alarm output switch signal. There is no alarm output to the automatic control
panel and alarm panel.

3.8 Timer Setup on the Automatic Control Panel
Literally the automatic control panel automatically controls each operation of the SELFJ ECTOR.
This automatic control panel has incorporated various timers such as to control each solenoid valve, etc.
Correct settings of these timers are the keys to normal and efficient machine operations. The set
periods of these timers will vary depending on the flow rate of the operating water. Consult
Table 3-15 and Table 3-16 for standard settings (guidelines) at each operation mode.
3.8.1 GBC-1 timer settings(guideline)

Fig. 3-37 shows the operation timing of each timer incorporated in the automatic control panel during
sludge discharge process and purifying process.
Purifying process Sludge discharge process Pllfifying process Sludg.e discharge process
Treated liquid feeding period

(slud discharge interval)
~-+-----< Sealing water supply period

during sludge dischar process
IOperating water supply for closing bowij
Replacemflnt
.water Sealing water
Iintermittent water supply!

Water for Water for
closing bowl closing bowl
Operating water supply period for opening bowl

during slud discha e· process
Closing the feed valve Sludge discharge
(Remarks)
• Figures in the oblong boxes above denote timer numbers.
• For treatment of lubricating oil, bowl . washing process is added downstream of the
sludge discharge process.
Fig. 3-37

---
3.8.1.1 GBC-1 type automatic control panels
Table 3-15 Timer Counter Setting Guideline (GBC-1)
Timer
Item Unit SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Nn
Interval T000 sec 15 15 15 15 15 15 2JJ 20 20
Opening bowl T001 sec 3
Replacement water T003 sec 5 8 12 14 14 19 29 29 32
Sealina water T003 sec 9 10 12 18 18 20 32 32 27
Intermittent water suooly C014 min 10
Operating water supply for
T016 sec 5
closinQ bowl
DischarQe interval C015 min NOTE1
Bowl washing Fuel oil T004 0
sec
water Lubricating oil T004 12 13 19 26 I 26 I 31 I 48 48 47
Bowl washing Fuel oil C023 0
times
counter Lubricatina oil C023 6
NOTE1: For discharge intervals, refer to Section 3.5 "Sludge Discharge Interval".
NOTE
• Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 Umin. for SJ10G to 30G, at 12 Umin. for SJ50G to 70G, at 16 Umin. for SJ100G
and 120G and at 18 Umin. for SJ150G. For practical setting, a_lways measure the flow rate
actually and select proper values accordingly.
• Fuel oil purifiers have no bowl washing process.
SELF J ECTOR Instruction Manual Operation Manual2

3-52
3.8.2 GSH-1 type timer settings (guideline)
Normally, the G-HIDENS type oil purifier discharges sludge in the total discharge mode and separated
water in the partial discharge mode on a comm.and signal from the Multi-Monitor with Water Detector
Function,
For G-HIDENS specification, various timers in the automatic control panel GSH-1 are actuated at the
timings shown in Fig. 3-38 for sludge discharge process and bowl washing process. For acti9n timings
for total discharge timers, see Fig. 3-37. For specific setting requirements for timers in the automatic
control panel GSH-1, refer to the Operation Manual 3.
Purifying process Separated water discharge process Purifying process Sludge discharge process Purifying process Sludge discharge process
(Partial discharge) (Total discharge) (Total discharge)
C0 15
!Water detection I
!Treated liquid feeding period (sludge discharge interval)!
joperating water supply for closing bowl I
Intermittent water supply timer
Replacement water
(Partial)
1.----.J
Water for closing bowl Operating water supply period for opening bowl
during separated water discharge process
Closing the feed valve Separated water discharge
(Remarks)
• Figures in the oblong boxes above denote timer numbers.
• If the Water Detector is activated after the lapse of monitoring time (C022), total
discharge of sludge and separated water is effected.
• For the timing of total discharge, refer to Section 3.8.1.
• In the case of lubricating oil treatment, washing process is effected as many times as
set on the washing counter (C023) after sludge discharge process (total discharge).
• For lubricating oil treatment, regulating water feed is added before washing process
and after separated water discharge process (partial discharge).
Fig. 3-38

3.8.2.1 GSH-1 type automatic control panels
Table 3-16 Timer Counter Setting Guideline (~SH-1)
Timer
Item Uni t SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
N o .
Interval TOOO sec 15 15 15 15 15 15 20 20 20
Openinq bowl T001 sec 3 .
Replacement water T002 sec 10 11 14 21 21 26 38 38 37
Regulating Fuel oil 0
T003 sec
water Lubricatinq oil 1 1 2 3 3 3 5 5 5
Bowl washing Fuel oil 0
T004 sec
water Lubricatinq oil 12 13 19 26 26 31 48 48 47
Openina bowl(partial) T011 sec 0.6
Replacement
T012 sec 2 2 2 3 3 6 6 6 6
water(partial
Regulating Fuel oil 0
T013 sec
Water(partial) Lubricatina oil 1 1 2 3 3 3 5 5 5
Intermittent water supply C014 min 15
Operating water supply for
T016 sec 5
closina bowl
Discharqe interval C015 min NOTE1
Detection count reset C026 min 30
Water detection setting
C027 times 6
counter
Monitorinq time C022 min 20
Bowl washing Fuel oil 0
C023 time~ .
counter LubricatinQ oil 6
NOTE1: For discharge intervals, refer to Section 3.5 "Sludge Discharge Interval" .
NOTE2: Please use C021 by fixing to 1.
NOTE
• Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 Umin. for SJ10GH to 30GH, at 12 Umin. for SJ50GH to 70GH, at 16 Umin. for
SJ100GH and 120GH and at 18 Umin. for SJ150GH. For practical setting, always measure
the flow rate actually and select proper values accordingly.
• Fuel oil purifiers have no regulating water feeding process and bowl washing processes.
CAUTION
When SJ10GH to 150GH types are used in the total discharge mode (purifier operation), select
an appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut-off valve and set the Water Detector selector dial to No working
position. (Refer to Section 6.4.2.4 in the Operation Manual 1.) In this case, the setting
values of the timers T002, T003 and C014 refer to Table 3-15 in 3.8.1.1., and set the timers
T011, T012, T013, C022, C026 and C027 to 0. If operated without changing for the setting
values the leakage Monitor function of the Multi-Monitor is actuated by overflow and
I
gives an alarm.

4 Multi-Monitor
4.1 Multi-Monitor
The Multi-Monitor, which is an integrated detection and display instrument, is available in three types.
The Multi-Monitors vary in the functions that have with applicable types of automatic system (Refer to
Table 4-1).
Table 4-1
Functions MM-1 MM-2 MM.:3

Applied automatic control device GBC-1 GBC-1 GSH-1
Alarm panel: GAP-11 (with DD)
Leakaqe Monitor Function (LM) 0 0 0
Indication of inlet temperature 0 0 0
Indication of flow rate 0 0 0
Indication of outlet pressure 0 0 0
Discharqe Detector Function (DD) - 0 0
Indication of revolution number - 0 0
Water Detector Function (WO) - -
0
Communication (RS485) -
0 0
NOTE
See Table 4-1 above for the functions incorporated in different tjip~s of the Multi-Monitor.
4.1.1 Kinds of switches and Setting parameters

For the Multi-Monitor, there are parameters to be selected through switches, etc. and those preset in
internal memories. Fig. 4-1 identifies the switches, etc. and their locations. For memory preset items,
see Table 4-2.
Datum sensitivity VR Discharge measurement switc~
Discharge quantity setting switch

I 1. 50Hz / 60Hz selector switch
2. Partial ON/OFF selector switch
~~
Center voltage of dischar e uantit settin switch 0
o~8,~
Pressure dis la lock switch Function setting switch
® 1~ 1~
- B fjj SWl : Select F
Ill SW2:Forward t
llJ SW3:Backward ,I,
ooo,rmoo, ~,wn,h
Water detection out ut switch
_
~
I
~_I 8 8
____ _
8 8 I ;o J
O
ij] SW4:Enter ~
Flow rate indication adjustment VR

Power switch
Temperature indication adjustment VR
D-sub connector
~
Water detector selector dial "
LM alarm output switch
~ No water I heavy liquid detector functi<;m
~ Water detector function
~ Heavy liquid detector function (for optional use)
Fig. 4-1

'------
Table 4-2
Memory preset
Setting items Operation
item number
1 Kinds of oil YES .

2 SELF JECTOR-G model YES
3 Gear pump model YES
4 Minimum light liquid pressure (MPa) YES
5 LM trigger pressure .6.P (MPa) YES
6 Delay timer (sec) YES
7 Hold timer (sec) YES
8 Feed oil temperature (cC) NO
9 Detection exclusion temperature (cc) NO
10 Minimum WO pressure (MPa) YES
11 Maximum heavy liquid pressure (MPa) NO
12 WO trigger pressure .6. W (MPa) YES
13 Light liqui.9 pressur~ (MPa) YES
14 Pressure averaging time (sec) NO

4.1.2 Accessing Memory Preset Items and Changing Memory Settings
4.1.2.1 Accessing Multi-Monitor Memory Preset Items

To access the memory preset items of the Multi-Monitor, use the function setting switches (SW1 to 4).
Press the function setting switch 4 (SW4: Enter) for 2 seconds and release. A preset item number
appears in the upper seven-segment display with the current preset value indicated in the lower. Keep
pressing the function setting switch 1 (SW1 : Select) until the desired preset item number is displayed.
4.1.2.2 Changing Multi-Monitor Memory Preset Value

When it becomes necessary to change a memory preset value, access the number of the item to be
changed through the function setting switch 1 (SW1 : Select) and change it by means of the function
setting switch 2 (SW2: Forward) or the function setting switch 3 (SW3 : Backward). The preset value
increases or decreases at minimum variable steps predetermined for each preset item. Key in a desired
new value and press the function setting switch 4 (SW4: Enter). The new value is registered in the
memory.
NOTE
Preset values cannot be changed without pressing the function setting switch 4 (SW4).
4.1.2.3 Locking Display

During normal operation, "flow rate" is always indicated in the upper seven-segment LED display, and
"feed liquid temperature"/"light liquid pressure" appears in the lower changing (incrementally) at steps of
5 seconds.
At the start of operation or during operation, when back pressure at the light liquid outlet becomes
necessary to adjust to optimi~e the ·Leakage Monitor function of the Multi-Monitor or for other reason,
press the Pressure Display Lock switch on the Multi-Monitor panel once. This freezes the "light liquid
pressure" appearing in the lower seven-segment LED display of the Multi-Monitor. (Flow rate remains
indicated in the upper LED display.) To release the lock to resume the incremental display of pressure,
press the Pressure Display Lock switch again.
NOTE
To lock the display of light liquid pressure only, press the Pressure Display lock switch at
the left of the Multi-Monitor panel once, and the incremental display is switched to the locked
indication. To resume the incremental display, press this select switch once.
By long pushing the function setting switch 2 and 3 (SW2: Forward, SW3: Backward) at the same time,
the incremental display is switched to the "feed liquid temperature", the "light liquid pressure", the
"revolution number" and the "water pressure" indication by repetition.
The "revolution number" is indicated by MM2 (with DD function) and MM-3, the "water pressure" is
indicated by MM-3 only. LEDs (green) on the Multi-Monitor panel are illuminated to confirm the
indications.
By detaching from the function setting switch 2 (SW2: Forward), the display indicates only the "feed
liquid temperature" and the "light liquid pressure" indication by repetition incrementally.

4.1.2.4 Defauh of Setting Value
Factorv-set default values for
the respective p reset items are as shown in Table 4-3.
& CAUTION
At test running, listed default values require acljustmeni according to the' SELFJECTOR
specification and model.
Table 4-3
Selection range of
No Setting items MM1 MM2 MM3
settinQ
1 Power switch ON/ OFF OFF OFF OFF
2 LM alarm output switch ON/ OFF OFF OFF OFF
3 DD alarm output switch ON/ OFF - OFF OFF
4 Water Detection output switch ON/ OFF - - OFF
,.,
5 Kinds of oil FO/ LO a "
, ~
- '·' 7
7
SELF JECTOR model
Gear pump model

10G,20G,30G,
50G,60G, 70G,
100G, 120G,150G
10G,20G,30G,
50G,70G, 100G
-
1111
lill
El ,
-
\
IIJII
,~ ¼ ~ ·.
Mffi!ii
,;.
8
(MPa)
0.03~ 0.30 llfMJ
;a
,,ia'i,.
•• 1111 ,
..
LM trigger pressure (6 P)
9 0.010~ 0.050 0.02 0.02 0.02
-
{MPa)
Minimum light liquid pressure
10
(MPa)
0.03~ 0.30 ,
~'9!
~--t ,,,,,~,@,j ,
Delay timer
11 5~120 40 40 40
(sec)
Hold timer
12 5~ 120 15 15 15
(sec)
13
14
15
Partial discharge detection function
Frequency
WD trigger pressure (6 W)
(MPa)
ON/ OFF
50Hz / 60Hz
0.010~0.10
~ 1l
-
\''.'..
-
••
OFF
-,. ,,
-
' ,
',
... OFF
0.05
1'.• -,.~;,~
Minimum WD pressure - -
16 0.010~ 0.10 0.03
(MPa)
NOTE* 1: The default value surely requires setting change according to machine specification and
operation conditions. And please set various switches to ON position according to
directions of operation manuals .

4.1.3 Wiring
Fig. 4-2 .is a general view of the Multi-Monitor terminal layout.
Table 4-4 lists the terminals by use and connection.
• Connect sensor output signal lines by using furnished wires.

• To facilitate connection, strip the wire end 5 to 6 mm long.
• Connect wires to the terminal board as follows:
.
1 . Put a small standard screwdriver in the appropriate screwdriver inserting slot above the terminal to
which the wire is connected and depress the internal metal piece. This opens the snap-in metal
piece to hold the wire in the cable plug receptacle below the screwdriver slot.
2. Plug in the wire stripped at end 5 to 6mm long. (See Fig. 4-3)
3. Remove the screwdriver, and the wire should be held in place.
4. Pull the wire lightly to check that it is firmly connected.
--- ........
15 16 17 18 19 2 0 21 2 2 2 32 4
DDDDDDDDDD
□□□□□□□□□□
D DDDDDDDDDDDDD
- p o □□□□□□□□□□□□
0) j 1 2 3 4 ~ 6 7 8 9 10 11 1213 14
0
I Cable inserting slot
Screwdriver inserting slot
Fig. 4-2
Fig. 4-3

Table 4-4
Terminal Terminal
Number Number
' Connection Connect to Connection Connect to
! MM2
MM1
I MM3
'
MM1
MM2
MM3 .
1 1 Power source (DC24V) 7 13 Temperature Signal (Black) Temperature sensor
The color of a tube
2 2 GND 8 14 Temperature signal (Red) : black
Oil inlet pressure signal

3 3 Leakage Signal 9 15
(Black)
Oil inlet pressure
Control panel
Oil inlet pressure signal sensor
- 4 No discharge signal Alarm panel 10 16
(Green) The color of a tube
Starter
~ : green
Oil inlet pressure signal
- I 5 Highly water signal 11 17
~
(Red)
' Oil outlet pressure signal
6
I 6 Feeding signal 12 18
(Black)
Oil outlet pressure
- I 7 Discharging signal 13 19
Oil outlet pressure signal sensor
I (Yellow) The color of a tube

: yellow
~ Revolution signal Oil outlet pressure signal
- ~
8 Spare output 14 20
f (Collector) (Red)
~
i Revolution signal ! Circulation line

- - i
~ 9 Spare output 21
Circulation line
~ (Emitter) ~ pressure signal (Black)
~ pressure sensor
-
~
'
j
10 Revolution signal (Black)
Revolution sensor
- I 22
Circulation line
pressure signal (Pink)
(MM-3/GSH -1)
~
The color of a tube
I (MM-3: Standard)
1 Circulation line : blue
- 11 Revolution signal (White) (MM-2: Option) - 23
! pressure signal (Red)
The color of a tube
i 15 Leakage Signal Alarm panel
: white
- ~ 12 Revolution signal (Red) -
~
16 (b/a contact) Starter
NOTE: 1. The terminal board number 24 of the Multi-Monitor (MM2, MM3) is for optional function .
2. The terminal number 15 is used for "b-contact" and the terminal number 16 is used for "a-contact"

4.2 Leakage Monitor Function (LM)
NOTE
The leakage Monitor Function of the Multi-Monitor is a protective device that detects treated
oil leaking from the sludge outlet or heavy liquid outlet of the bowl by means of a pressure
sensor. Be sure that settings are correct to prevent a false alarm.
4.2.1 Setting Up the Leakage Monitor Function

Fig. 4-4 shows principal switches necessary for setting the Leakage Monitor Function.
Pressure display lock switch Function setting switch

/ II] SW1 : Select F
Seven-segment LED Ii] SW2 : Forward t

Upper: Setting item number Ii] SW3 : Backward '¥
Lower: Set value Ii] SW4 : Enter ~
Power switch LM alarm output switch
OFF ON OFF ON
Fig. 4-4
Switch Function Remarks

Power switch ON/OFF control of power Power is turned on with the switch in ON position,
and off in OFF position.
LM alarm output ON/OFF control of LM Alarm is issued with the switch in ON position,
switch alarm output and not in OFF position
Function setting Used to access preset Pressing SW1 indicates preset item number in
switch items in memory of the upper seven-segment display and current preset
Multi-Monitor and change value in lower. SW2 and SW3 select a new value
preset values. to replace existing value. Pressing SW4 registers
new value in memory.
Pressure display Change "the incremental Pressing this switch indicates the flow rate in
lock switch display" / "the locked upper seven-segment display and the light liquid
display". pressure in lower by fixed. IT is able to operate
on the Multi-Monitor panel.

4.2.2 Principal Preset Items
Memory preset Preset Description Unit Minimum Setting Standard Factory

item item step of range value setting
No. adiustment
This is light liquid outlet
pressure. Pressure control LED
(yellow) on top of the 0.03
Light liquid
13 Multi-Monitor flashes when MPa 0.01 . to 0.15 0.15
pressure
actual light liquid outlet pressure 0.30
is within ± 15% of preset value
and is illuminated within ± 3%.
Alarm trigger level is AP lower
than actual light liquid outlet 0 .010
LM trigger
5 pressure. When actual light MPa 0.005 to 0.02 0.02
pressure ( A P)
liquid outlet pressure falls below 0.050
this level, an alarm is issued.
This is the lower alarm limit level
of light liquid outlet pressure. 0.03
Minimum light
4 When actual light liquid outlet MPa 0.01 to 0.12 0.12
liquid pressure
pressure falls below this limit, an 0.30
alarm is issued.
Alarm status is released as long
5
as set on delay timer until actual
Delay Timer 6 sec 5 to 40 40
, light liquid outlet pressure is
120
stabilized after feed is started.
If actual light liquid outlet
pressure falls below alarm
trigger level or lower alarm
trigger limit during oil feed, alarm
5
status is released as long as set
Hold Timer 7 sec 5 to 15 15
on hold timer. When the timer is
120
up, an alarm is issued if pressure
is not back to n·orinal. Timer
count is cleared if pressure is
back to normal within set time.
NOTE
Set minimum light liquid pressure using the following as a guide.
[Minimum light liquid pressure] = [Light liquid pressure] - [LM trigger pressure AP] - [A]
[A] = 0.01 to 0.02 MPa

'-----'
4.2.3 Light Liquid Outlet Pressure Adjustment
Pressure adjustment LED (Yellow)
To ensure proper functioning of the Leakage Monitor, the
adjustment of light liquid outlet pressure to the light liquid
pressure level preset in the Multi-Monitor (memory preset
item No. 13) through back pressure control valve is required. 0<lD <lD0
~------~
A MITSUBISHI KAm<I KAJ~,LTD.
Carry out this adjustment as follows.
• □ o-...
ol,""r OL..-('1-)
1. Accomplish pre-operational checks. (Refer to Section

O
o .....
8:::ClpJ
5.1.4 "Inspections Priorto Running".) 0
2. Switch on the starter, automatic control panel (or alarm
panel) and Multi-Monitor in that order.
3. Set the MM function switch on the automatic control <lD <lD
panel (or alarm panel, starter panel) to ON and the LM
alarm output switch in Multi-Monitor to OFF.
4. Remove the front cover of the Multi:Monitor and check
that all internal switches are in the appropriate positions. Cable gland
5. Start the oil purifier in accordance with the starting ------
Proximity switch
procedure. Do not start feeding until the rated speed has
been reached.
6. While watching the flow rate display on the Multi-Monitor, Fig. 4-5
adjust the bypass valve and flow rate control valve for
the feed rate specified for the SELFJECTOR being operated. At the same time, full y open the back
pressure control valve (needle valve) atthe light liquid outlet and record the pressure at that point
without fail.
7. Check that the feed liquid temperature is at the preset level through the feed liquid temperature
display on the Multi-Monitor. If lower, pressure drops when the feed liquid reaches the preset
temperature and an alarm is issued in some cases.
8. Press the pressure display lock switch on the panel (or the function setting switch SW1 in the
Multi-Monitor) to freeze the indications of flow rate and light liquid pressure in the upper and lower
seven-segment displays. While reading the light liquid pressure on the _Multi-Monitor; accomplish
pressure adjustment to the level preset in the Multi-Monitor (refer to Section 4.2.2) through the
pressure control valve at the light liquid outlet.
9. Make fine adjustment of pressure through the back pressure control valve until the pressure control
LED (yellow) on top of the Multi-Monitor is illuminated. This LED flashes when pressure is within ±
15% of the level preset in the Multi-Monitor and is illuminated within ± 3% .
10. After the adjustment of light liquid outlet pressure is completed, press the pressure display lock
switch on the panel (or the function setting switch SW1 in the Multi-Monitor) again to release the
pressure display locked statlls. Set the MM function switch on the automatic control panel to OFF
and then to ON. After that. the LM alarm output switch in Multi-Monitor to ON. Finally, reinstall the
front cover of the Multi-Monitor.
NOTE
For a period of approximately 20 to 30 seconds after the MM function switch on the automatic
control panel (or the alarm panel or starter) is set to ON from OFF, the LED displays of the
Multi-Monitor remain blank, which is a normal transient phenomenon.
In addition the manual SELFJECTOR version with no alarm panel has the MM function switch
installed on the starter.

& CAUTION
1. The level of "light liquid pressure" preset in the Multi-Monitor is the "measured pressure
recorded in 6" plus LM trigger pressure f:i. P (standard value: 0.02 MPa).
Be sure not to set it beyond 0.2 MPa (2.0 kgflcnf). Setting beyond 0.2 MPa (2.0 kgflcnf) may
cause the light liquid to overflow the light liquid chamber. (Refer to Section 4.2.2.)
• Standard value for setting "light liquid pressure" is 0.15 MPa (1.5 kgflcnf) for fue/ oil, and is
0.10 MPa (1.0 kgflcnf) for lubricating oil.
2. The level of "minimum light liquid pressure"preset in the Multi-Monitor should be less than
the "light liquid pressure" mentioned above minus LM trigger pressure f:i.P.
This value must be higher than the "measured pressure recorded in 6. " If it is equal to or lower
than the recorded level, the Leakage Monitor may fail to detect a leakage of treated oil properly.
• Standard value for setting "minimum light liquid pressure" is as follows,
[Minimum light liquid pressure]
= [Light liquid pressure] - [LM trigger pressure f:i. P] - [0.01 to 0.02] (MPa)
NOTE
• Normally, once acljusted at trial run, light liquid outlet pressure requires no further
acljustment unless there are fluctuations in flow rate and temperature.
• During daily check, ascertain proper illumination of the pressure control LED (yellow) and
correct indication in the light liquid pr~ssure on the Multi-Monitor.
• LM trigger pressure follows up pressure fluctuations due to pulsations during operation.
Even if the pressure control LED (yellow) flashes, therefore, there is no particular need for
pressure acljustment.
4.2.4 Checking Timer Setting after Start of Feeding

Always check that the following timer setting is correct after oil feed is started.
• Delay timer
Ascertain that the time from the start of feeding after sludge discharge to the arrival of discharge side
pressure at preset level is shorter than the time preset on the delay timer.
NOTE1
Control fluctuations in the flow rate of feed liquid to the purifier to be within ± 0.01 MPa in
pressure equivalent.
NOTE2
Control feed liquid temperatures to be within ± 5% of preset level. Excessive fluctuations
change th,e feed liquid in viscosity to fluctuate light liquid outlet pressure as a result, possibly
affecting the output of the Leakage Monitor Function of the Multi-Monitor.
4.2.5 Pressure Adjustment after Feeding

1. Set the LM alarm output switch in Multi-Monitor to OFF.
2. Accomplish the steps 8 to 10 in Section 4.2.3 "Light Liquid Outlet Pressure Adjustment".

4.3 Discharge Detector Function (DD)
NOTE
The Discharge Detector Func;tion (DD) of the Multi-M_onitor is a protective device that relies on a
shaft speed drop to work. More specifically, if the horizontal shaft speed is not dropped during
sludge discharge, the detector detects it as a "No-Discharge" status by means of.a proximity
switch. If the proximity switch is out of position or
the switche_s are set wrong, a false alarm is
issued.
4.3.1 Setting Up the Discharge Detector Function

For the Discharge Detector Function, the Multi-Monitor is provided with a Partial ON/OFF switch for
monitoring sludge discharge among others, in addition to normal and abnormal speed indicating means.
Fig. 4-6 shows principal switches necessary for setting the Discharge Detector Function.
Partial discharge confirmation LED
11111 OVER ( LED red)

Bi£j JUST (LED green)
Seven segment display 11111111 UNDER (LED , ad)
Upper; Setting number li!£l MEASURING (LED gceen)
Lower; Set value
DD alarm output switch
Rotation output switch
rn][OC]
--- \
1. 50Hz / 60Hz selector switch
2. Partial ON/ OFF selector switch
50Hz 60Hz
~~
OFF ON
Power switch
OFF ON
OFF ON
Fig. 4-6
Remarks
Switch Function
ON/OFF control of Power is turned on with the switch in ON

Power switch
Multi-Monitor _power. position and off iri OFF position .
DD alarm output ON/OFF control of An alarm is issued with the switch in ON
switch discharge alarm output. position, and not in OFF position.
Used to select appropriate power
50Hz / 60Hz Selection of power frequency
frequency for the SELF JECTOR between
selector switch between 50Hz and 60Hz.
50Hz and 60Hz.
Constant monitoring is effected with the
switch in ON position and stopped in OFF
Partial ON / OFF Constant monitoring of partial
position. Whether or not partial discharge
switch charge for optimal quantity.
is optimal is indicated through partial
discharqe LEDs.
Measurement is enabled only when
A push button for effecting partial ON/OFF switch is in OFF position.
Discharge
one-time measurement of Whether or not partial discharge is
measurement
discharged quantity during optimal is indicated through partial
switch
partial discharge. discharge LEDs. This switch is mainly
used for adjustments at trial run.

4.3.2 Adjusting the Proximity Switch Position
fil CAUTION
• The Discharge Detector is precision equipment. Take special cares so that it is not bumped
during handling.
• The proximity switch should be retained firmly with the screws.
{The fastening torque should be 60 kg ·cm or less.)
• Make sure that the purifier is completely stopped before checking and adjusting, if
necessary, the installed position of the proximity switch.
• Do not use a proximity switch other than supplied with the SELFJECTOR.
The proximity switch ·is screwed directly in the gear pump housing (horizontal shaft cover where
separate pump is used) and secured with a lock nut, To a~just the installed position of the proximity
switch, loosen the lock nut and set the proximity switch at a distance of 1.0 ± 0.3 mm from the
horizontal shaft. After the adjustment is finished, retighten the lock nut io secure the proximity switch .
(See Fig. 4-7.) The nut tightening torque should be less than 60 kg·cm.
Trouble display LED(red)

0<ID @0
,----------~
A. MITSUBISHI KAKDKI KAISHA, LTD.
o~•
0
liJ
0
.. .
D Or.;.'~..
OL.--Cllp,)
OlnCrM
ow,.....cllo)
O&nr
0
Lock nut
Multi-Monitor(MM)
Proximity switch
(JD
Horizontal shaft
Cable gland
Usually 0.5 - 1.0 mm
Fig. 4-7

4.3.3 Checking Proximity Switch Position
1. If the proximity switch is in position
• The rotation display LED (green) on top of the Multi-Monitor flashes while the oil purifier is in
operation.
• The rotation display LED (green) is illuminated when the oil purifier is stopped.
• The speed appears in the appropriate seven-segment display.
2. If the proximity switch is out of position -

• The trouble display LED (red) on top of the Multi-Monitor is lit when rated speed is reached.
Specifically, this LED is illuminated in either of the following cases.
(i) Input signal to the proximity switch is unstable - probable cause is the proximity switch being out of
position.
(ii) Proximity switch output exceeds 2,500 rpm in speed equivalent - probable cause is a circuit failure.
4.3.3.1 Measuring Proximity Switch Output Voltage

The installed position of the proximity switch can be accurately checked by measuring its output
voltage.
Test pin REV (Red +)
Open then cover of the Multi-Monitor and measure voltage

across between the test pins [GND (black) and [REV (red)]
shown in Fig. 4-8 using a tester.
II
Test pin GND(Black -)
-
Table 4-5 shows test pin voltages versus power frequencies

when the proximity switch is in position.
Check the measure voltage reference to the correct voltage.
Table 4-5
Fre uenc
60Hz [O
0
0
0
S0Hz 0
Fig. 4-8
NOTE
When the tester reading exceeds DC4V, a circuit failure is suspected. In such case, contact MKK
service shop or us nearest to you.

4.4 Water Detector Function (WD)
4.4.1 Setting Up the Water Detector Function
Described below is the pressure sensor type Water Detector (G-HIDENS system) incorporated in the
automatic control panel GSH-1/Multi-Monitor MM3 system configuration .
Fig. 4-9 shows principal switches necessary for setting the Water Detector Function of the
Multi-Monitor.
0
oo riihl~
Seven-segment display
Upper: Setting number
0 ~g @Ji§ Function setting switch
lj] SW1 : Select F
Lower: Set value -------- □ lj] SW2:Forward t
lj] SW3: Backward \V
~
~W@kef ~~
lj] SW4 : Enter
Water detection output switch

Water detector selector dial
~ [ID /
OFF ON
~ No water / heavy liquid
~ detector function
Power switch
I<ZJ I Water detector function
~ ~OFF ON
D
0
0
~ Heavy liquid detector function
~ (for optional use)
0
Fig. 4-9
Remarks
Switch Function
ON/OFF control of Power is turned on with the switch in ON

Power switch position and off in OFF position.
Multi-Monitor power.
Selection between working Set the switch to working of the Water
Water detector
and no working of Water . detector function in clarifier operation and
selector dial
Detector function. to no workinq in purifier operation.
Water detection ON/OFF control of Water An output signal is issued with the switch
output switch Detection output signal. in ON position, and not in OFF position .
Pressing SW1 indicates the preset item
Used to access memory number in upper seven-segment display
Function setting preset item in the and current preset value in lower. SW2
switch Multi-Monitor and change and SW3 select new preset value to
preset value. replace existing value. Pressing SW4
reaisters new preset value in memory.

4.4.2 Principal Preset Items
Memory preset Preset Description Unit Minimum Setting Standard Factory

item item step of range value setting
No. adiustment
This is the trigger level for
pressure sensor installed in
circulation line. When pressure .
in circulation line falls below this 0.01
Minimum WO
10 level, pressure sensor detects MPa 0.01 to 0.03 0.03
pressure
accumulated water in bowl 0.10
having reached the predetermine
level and issues· an output
siqnal.
Water Detection trigger level is
A. W lower than actual circulation 0.01
WO trigger
12 line pressure. If actual circulation MPa 0.005 to 0.05 0.05
pressure ( A. W)
line pressure falls below this 0.10
level, an alarm siqnal is issued.
4.4.3 Ad usting Circulation Line Back Pressure Valve

1. Set the MM function switch on the automatic control panel (GSH-1) to OFF.
2. Operating the function setting switches, check that preset Water Detection trigger pressure (A. W:
memory preset item No. 12) and minimum water detection pressure (memory preset item No. 1O)
are correct. If not, reset them.
3. Set the Water Detector selector dial to "Water detector function" position for working of the Water
Detector Function.
4. Reading the analog pressure gauge installed at the circulation line, adjust the circulation line back
2
pressure valve for a back pressure of 0.1 MPa (1.0 kgf/cm ).
5. After circulation line pressure adjustment is finished, return the MM function switch on the automatic
control panel (GSH-1) to ON to make the Water Detector Function operative. Finally, reinstall the
cover of the Multi-Monitor.
Analogue type pressure gauge
Pressure sensor
Circulation line back pressure valve
Heavy liquid connecting piping
Fig. 4-10

5.1.4 Inspections prior to running (confirmation)
D CAUTION
Always confirm the following subjects prior to running the purifier.
1. Make sure that an appropriate gravity disc has bee~ employed in the bowl. (Refer to Se£tion 3.3.}
2. Refill an appropriate type of lubrication oil in the gear case. This oil quantity should be confirmed
with the oil gauge.
3. Make sure that the primary pressure of compressed air supply pressure is between 0.5 and 0.9
MPa (5 to 9 kgf/cm 2} . ·
4. Open the source valve on the operating water pipe to make sure the pressure.
Automatic Discharge mode Set pressure Required operating

confiauration (Standard value) water pressure
Manual, GAP-11 Total discharge 0.3 MPa 0.35 ~ 0.5 MPa
GBC-1 (3 kg f/cm 2} (3.5 ~ 5 kg f/cm 2
}
GSH-1 Total discharge and 0.25 MPa 0.35 ~ 0.5MPa

Partial discharQe (2.5 kg f/cm 2} (3.5 ~ 5 kg f/cm 2
}
5. Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for opening/closing bowl is properly flowing out. (Check before the bowl is installed,
with the operating water inlet pipe disconnected.}
6. Disconnect the sealing water pipe (steel pipe} and measure the quantity of the sealing water
and replacement water. {Refer to Section 3.6.5.)
7. Make sure that the brake is in the non-braking position.
8. Make sure that the purifier has been properly assembled with bolts completely tightened. (Refer to
Section 2.2 in the "Maintenance Manual".}
9. Make sure the direction of revolution.
Turn on the starter. Start the motor and stop it simultaneously (within 3 seconds} and check that
the rotating direction of the motor or horizontal shaft is the same as the arrow n the purifier frame.
10. In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Section 3.8.)
11 . Set the power switch of the Multi-Monitor to ON, and check that all the switches in the Multi-Monitor
are in proper positions and necessary memory preset .items/values are correctly set. (Refer to
Section 4 "Multi-Monitor".}
12. Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
13: Open the butterfly valve at the sludge discharge outlet.

'----
D CAUTION
Before resuming operation after the bowl has been overhauled and reassembled, check to
ascertain the following.
1
1. Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly. •
2. Make sure that the alignmen't marks (stamped O) on the bowl meet.
(Refer to Section 2.2 in the "Maintenance manual".)
3. Assemble the bowl into the vertical shaft, check the height, and make sure that the bowl can be
easily rotated by hand.
4. Make sure that the joints and traps (frame cover) of the piping are firmly tightened.
5. Make sure that the union nuts and cover nuts of the inlet pipe are firmly tightened .
'----

5.2 Start-Up
5.2.1 Precautions on start-up
D. CAUTION
Prior to starting operation, always accomplish what is described in Section 5-1 "Inspections
Prior to Running".
Note the following points at the start-up.
Subject Measures
Operation sound When an abnormal sound is heard, immediately stop the operation and
inspect the purifier and identify the cause.
Vibration Vibration may temporarily occur just after start-up, however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the rated number of revolution if the vibration is large, immediately stop
the operation and inspect the purifier and identify the cause.
If feed liquid is being supplied, discontinue it and stop the purifier
immediately without sludae discharaed.
Start-up time Small-size (SJ10G/GH - SJ30G/GH) and medium and large-size
(SJS0G/GH - SJ150G/GH) purifiers respectively reach their rated speeds in
less than 5 minutes and less than 10 minutes with current stabilized at 50
to 70% of th'e rated level. If the purifier fails to reach its rated speed despite
the lapse of more than 10 minutes, stop it in accordance with given
stoppinq procedure and check the friction block.
5.3 Stop
5.3.1 Precautions on stop
As the bowl is retarded, the purifier may vibrate at certain low speeds. This is a transient phenomenon
and normal.
D. WARNING
Before disassembling or checking, make sure that the purifier is completely stopped and turn
off the starter. A look at the gear pump safetyjoint or motor fan tells whether or not the purifier
is at a stop.
NOTE
For the inspection procedure refer to the "Maintenance manual".

5.4 Automatic Specification (GBC-1)
r.---
Automatic Electric
----i control panel Power source ,
--·1-
1-
I
I ___ _
L
- - --,
I.
t
a:. C
~
:c
_J
i5
vs
[ =::J SMlGONG SUPPLY
NOTEl : DD is option. ,!,
D
Fig. 5-1
LEgui pment 2.Connec t ion 3. Sym_b_o_l _ _
1 Selfjector I A Dir1y oil inlel(FO.: lrllTI Setllinq lonk, LO.:from Sump lmk) ~ ovevolve
-3
-
2 Operatin g water solenoid valve un it
I-
-
Multi -Mon i tor CLM,DD>
-
'1
C
B Purified 1>11 outlei(FO.: lo Service tonk, LO.: lo Sump tonk)
Compressed a ir inlel(0.5.....,0.9MPa)
~
c:kJ
Check val ve
1cock
D Sl u dge_ & water outlet ~~dlevolve

V5 Flow adjus table v_
? lve E Water in kel(0.35~0.5MPo) c% _Pressure reducing regul ator
V6 Pre ssu re ad jus tabl e valve F Operating wa te r d.roin ~ 2-woy solenoid valve
V7 Feed inlet valve G Relurn(FO.: to Settlin g lank, LO. : to S~mp tank) r1Tway so leno id valve
--
V8 By-po ss valve i 3-woy c yl inder va lve
V9 Op erating wat er inlet va lve 2 ~in er
VIO Sludge di sc h arge valve ; ? Butterfly va lve
-
SVI
SV2
Bowl ope~ ing soleoid valve
Bo wl clos in g sol eoid ~olve

3-® Duplex type s tra iner
Pre ssure senser
-
SV3 Sealing water soleniod valve
SV4 3-way solen oid valve

- ID
I&}
Thermo sense r
Mo t or
CVI Feed valve - Oil line
-
~
LM Leak - Monitor
-- -
Slu dge & drain line
Water lme
- -
DD
~~
Discharge - Detector <Option> ~
Copil lory line
~
Air line
--- Electr ic wiring

5.4.1 Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure thatthe valves [V5, V6, V7, va, V9, and V10] are fully open.
Step 2
Operation Check item
Set power switches of the starter, automatic Make sure that power to the starter, automatic
control panel and Multi-Monitor to ON in that order. control panel and .Multi-Monitor is on .
.
Step 3
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON and the LM alarm output switch to OFF. liquid flow and light liquid outlet pressure become
necessary to adjust.
Step 4
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Table 4-3 in Sectio!' 4.1.4 the "Operating manual1 ".
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Start the oil heater. Make sure that the feed liquid is circulating in _the
oil heater and heated up to the qiven temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 6
Ooeration Check item
Depress the [AUTO START] push button on the Processes of [Opening bowl] => [replacement
automatic control panel. water] => [Discharge] => [Sealing water] =>
[Feeding] will advance in this order.
Confirm the discharge operation by the increase of
current reading or discharQe sound.

'---'
Step 7
After making sure that the purifier-run enters. Check that the flow rate displayed on the
regulate the by-pass valve VS and flow control Multi-Monitor is the predetermined value.
valve VS to a given feed rate. Make sure the pressure at the light liquid outlet
side when ·V6 is fully open.
After the feeding, make sure that no oil leaks out in
the sludqe outlet side and heavv liquid outlet side.
NOTE
Always ma~e sure the pressure at the light liquid outlet side when V6 is _fully open. This is
necessary for Leakage Monitor Function ad ustment of the Multi-Monitor.
When setting up the Leakage Monitor (LM), refer to Section 4.2 "Leakage Monitor Function".
S tep 8
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
Then, change the MM function switch on the within ± 15% of the set pressure, and changes to
control panel from OFF to ON and following to set continuous lighting when it is within ±3%.
the LM alarm output switch in the Multi-Monitor to
ON.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure ad ustment LED flashing or continuous lighting). Read ust the pressure, if
necessary, through V6 while watching the pressure ad ustment LED.
~ CAUTION
When acljusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (L!!.P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure acljustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
The procedure acljusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 "Light Liquid Outlet PressureAcljustment".
step 9
If the Multi-Monitor has the Discharge Detector Make sure that the Rotation display LED (green)
Function, set the DD alarm output switch in the on top of the Multi-Monitor is flashing. Make sure
Multi-Monitor to ON. that the Trouble disolav LED (red) turns off.
NOTE (MM-2:0ptional specification)
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.

5.4.2 Stop
D. WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Stop the purifier with the following procedure.

Step 1
Depress the [AUTO STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement) =>
[Discharge) => [Stop) automatically follows.
current readinq and discharqe sound.
Step 2
Stop the oil heater.
step 3
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed.
valve V7 and butterfly valve V10.
NOTE
'---
Whether the SELFJECTOR stops or not can be confirmed with either the safetyjoint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function is included in the MM-2 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
step 4
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order. automatic control panel and starter has been cut
off.

'-----'
5.5 Automatic Specification (GSH-1)
V5
E ...J
i5
B-
V7
vs
c::=::J S>MGONG $.JPPLY For G-HIDENS Specification I
·I
F D
Fig. 5-2
1.Eguip ment 2.Connect ion 3.S ym bol
1 Selfjector A Drtyoi inl,t(FO.; hom Se\Hing took, LO.; hom Sump tonl<) IXJ Glove vol ve
2 Operating water solenoid vo!ve unit B Purifie<I oi O<Jl.t(FO.: to S<Niee tonk, LO.; to Sump tonk) r--.J Ch eck val ve
3 Multi-Mon itor CLM,00) C Compressed ·air in!et(0.5"'0 .9MPo) c,(i Cock
D Sludge & water outlet l>j<:J Needle val ve
vs Flow adjustable valve E Water inket(0.35~0.SMPa) ' Pres!:1ure red1Jcing regulator
V6 Pressure adjustable valve F Operating water drain 2-woy solenoid valve
V7 Feed inlet valve G Retum(FO.: to Settling tank. LO. to Sump lank) Ib 3-woy solenoid valve
V8 Sy-poss valve c; .3-woy c~inder valve
V9 Operating water inlet valve u Stra iner
V10 Sludge discharge valve :z Bu tterfly val ve
SV1 Bowl opening soleoid valve
~ Dup!e>c type strainer
SV2 Bowl clos ing soleoid valve e Pressure senser
SV3 Seal ing water solenoid valve <D Thermo senser
SV4 3-way solenoid valve 0 Motor
SV9 Partial bowl opening soleoid valve - OH l'lne
CV1 Feed valve - Sludge & drain line
- Water line
LM Leak-Monitor ~ Capillary line
DD Discharge-Detector ~ Air line
WD Water-Detector --- Electric wiring

5.5.1 Start-up
Step 1
Before start-up, make sure that the valves [VS, V6, V7, VB, V9, V10 and V11] are fully open and that
the valve V12 is fully closed.
Prior to clarifier operation with the G-HIDENS type SELF JECTOR, make sure that the valve V12 is fully
open and the valve V11 is fully closed.
Steo 2
Set power switches of the starter, automatic Make sure that power to the starter, automatic
control panel and Multi~Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON . Then set the LM alarm output switch and liquid flow and light liquid outlet pressure become
water detection output switch in the Multi-Monitor necessary to adjust.
to OFF .
Step 4
Depress the [ST ART] button on the starter to start Make sure that the operation sound and vibration
falls.within 50 to 70% of the ratinq.
NOTE
Refer to Section 4.1.4 Table 4-3 in the "Operating manual1 " . .•
Step 5
Start the oil heater. Make sure that the feed liquid is circulating in the
Step 6
Depress the [AUTO START] push button on the Processes of [Closing bowl] => [replacement
automatic control panel. water) => [Discharge] => [Sealing water] =>
[Feeding] will advance in this order.
current readinq or discharqe sound.
SELF:JECTOR Instruction Manual 5-10 Operation Manual2

Step 7 .
After making sure that the purifier-run enters, Check that the flow rate displayed on the
regulate the by-pass valve V8 and flow control Multi-Monitor is the predetermined value.
valve \15 to a given feed rate. Make sure the pressure at the light liquid outlet
side when VG is fully open.
After the feeding, make sure that no oil leaks out
in the sludge outlet side and heavy .liq.uid outlet
side.
NOTE
Always make sure the pressure at the light liquid outlet side when· VG is fully open. This is
necessary for Leakage Monitor Function adjustment of the Multi-Monitor.
S tep 8
liquid pressure level present in the Multi~Monitor. Multi-Monitor starts flashing when the pressure is
within ± 15% of the set pressure, and changes to
continuous lighting when it is within ± 3%.
NOTE
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through VG while watching the. pressure adjustment LED.
Step 9
Adjust the circulation line pressure to 0.1 MPa (1.0 Check that adjusted pressure is correct on the
kgf/cm 2) through the circulation line back pressure. analog pressure gauge installed on the circulation
valve V12. line (lower hood of the frame).
Set the water detector selector dial in the
Multi-Monitor to working of the water detector
position, and change the MM function switch on
the control panel from OFF to ON. And then set
the LM alarm output switch and water detection
output switch in the Multi-Monitor to ON,

D CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (LJ.P), follow the procedure below. Failure to follow may cause a false alarm.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
30 seconds after the MM function switch is set to ON. •
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 "Light Liquid Outlet Pressure Adjustment".
ill CAUTION
Setting the circulation line pressure beyond 0.15 MPa {1.5 kgf/crrr) could result in the light liquid
flowing out to the sludge side or the motor being overloaded.
ill CAUTION
When adjusting the circulation line pressure to a level beyond the WD trigger pressure, follow
the procedure below. Failure to follow may cause a false alarm.
(iii) Place the MM functic,n switch on the control panel back into the ON position.
S tep 10
Set the DD alarm output switch in the Multi-Monitor Make sure that the Rotation display LED (green)
to ON. on top ()f the Multi-Monitor is flashing.
Make sure that the Trouble display LED (red)
turns off.
NOTE
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure .is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.

5.5.2 Stop
6 WARNING
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Step 1
Depress the [AUTO STOP) push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement) ⇒
[Discharge] ⇒ [Stop) automatically follows .

current readina and discharae sound.
S tep 2
Steo 3
After making sure that the SELF J~CTOR Also make sure that the other valves and cocks
completely stops, close both the feed liquid inlet are closed.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safetyjoint at the
As the Discharge Detector function is included in the MM-3 system, the rotation display LED
(green) on top · of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control 1fanel and starter to OFF in that order. automatic control panel and starter has been cut
off.

5.6 Manual Specification (GAP-11)
:
r _________
....--- - -- -- -- - -1- - - -- -D oC f-- - - ,

_J Alarm,ooS
L ____ , ___ --.. .; __ J
I I
ta I
I .
L
-- - ---
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J
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I 'V : L _____________________
1 : •
tI SV4
O I:
1.------- -----+ -- --------- 1
•L..- - - - - - - - -,
:2 1 I
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V9 --------7 I
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I. a: C
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,-
LU
I ' I
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B ._ __,. '--.....1-- D!<::}-- - -......----:"--:--II:;::;/
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A
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l
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r::t-1-~.....--!-------~- - ®..,..P-
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I V10
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F D
Fig. 5-3
1. Egui pment 2.Connection 3.S ym bol
1 Selfjector A Oirt.y oil inlet(FO.: irt)ll'I Settling taik, LO.: from Sump tank) IX) Glove valve
2 Operat ing water solenoid volve u nit B Purified oil outlet(FO.: to SeNiee tor.I<, LO.: to Sump tank} r--..J Check valve
J Mult 1-Mon 1torCLMl C Com pres!ed oir inl et(O.S"-'0.9MPo) t:,k:J Cock
D Sludge & water outlet Df<J Needle valve
V1 Bowl opening 'll □ lve E Weter inket(0. 35~0.SMPc) Pressure reducing regulator
VJ Sealing woter valve F Opera ting water droin
' 2-woy solenoid valve
vs Flow adjustab le valve G Retum(FO.: to Settling tonk, LO.: to Sump tonk ) J - way solenoid valve
V6 Pressure odjustoble valve
' 3-way cylinder vo(ve
V7 Feed lnlet valve tu Strainer
vs By-pos s valve z Butterfly valve
V9 Op~rot ing water inl et valve § Dup!ex t;,pe strainer
V10 Sludge discharge valve e Pressure senser
SV2 Bowl closing soleoid valve (!) Thermo se nser
SV4 3-woy solenoid valve 0 Motor
CV1 Feed valve -- Oil line
- Sludge & dra in line
-
-
LM Leak-Monitor Water line
Capill ary line
~ Air line
--- Electric wiring

5.6.1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: VS, V6, V7, VS, V9, and V10
Full close: Vl, V3, CV1 and SV2
step 2
Set power switches of the starter, alarm panel and Make sure that power to the starter, alarm panel
Multi-Monitor to ON in that order. and -Multi-Monitor is on .
Step 3
Set the MM function _switch on the alarm panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch in the liquid flow and light liquid outlet pressure become
Multi-Monitor to OFF. necessary to adjust.
Step 4
Depress the [ST ART] button on the starter to start Make sure that the operation sound and vibration
up the purifier. Set the MM function switch on the are normal.
control panel to ON. After the start-up make sure that the current value
falls within 50 to 70% of the ratinq.
NOTE
Refer to Section 4.1.4 Table 4-3 in the "Operating manual1".
Step 5
NOTE
SteP 6
Open the manual handle of the solenoid valve When the supply of operating water for closing
SV2 bowl is completed, close the manual handle of
for 20 to 30 seconds to supply the operating water the valve.
for closinq bowl so that it is closed.

I
'----
step 7
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of pure water, and open the globe valve V3 to that V3 is closed . .,
refill the bowl (suoolv of replacement water).

NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.•
S tep 8
Open the cock (for opening bowl) V1 for Confirm the discharge operation ·by the increase of
approximately 2 seconds to supply the operating current reading or discharge sound .
water for opening bowl so that water in the bowl
(replacement water) is discharqed.
NOTE
Perform flushing inside the bowl.
S tep 9
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Ste 10
0 eration Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
that V3 is closed .
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in 3.6.5.1 .
Step 11
Depress the WEEDING] push button.

'----'
Step 12
Regulate the flow control valve V5 and by-pass Check that the flow rate displayed on the
valve VS to a given feed rate. Multi-Monitor is the predetermined value.
Make sure the pressure at the light liquid outlet
side when V6 is fully open.
' After the feeding, make sure that no oil ◄eaks out
in the sludge outlet side and heavy liquid outlet
side.
NOTE
Always make sure the pressure at the light liquid outlet side when V6 is fully open. This is
Step 13
Then, change the MM function switch on the alarm within ± 15% of the set pressure, and changes to
panel from OFF to ON, and following to set the LM continuous lighting when it is within ± 3%.
alarm output switch in the Multi-Monitor to ON.
NOTE
necessary, through V6 while watching the pressure adjustment LED.
& CAUTION
When adjusting the light liquid outlet pressure .only after feeding to a level beyond LM trigger
pressure ( A.P); follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the alarm panel to OFF position.
(iii) Place the MM function switch on the alarm panel back into the ON position.

Sludge discharge procedure
To have sludge discharge effected during feeding operation;
1. Depress the [STOP FEEDING] push button on the alarm panel to stop oil feed to the purifier.
2. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
3. Then, accomplish Steps 10 and 11 to resume feeding operation.
& CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals ·of 6
to 8 hours before sludge discharge operation: (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out a'fter sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.

5.6.2 Stop
fil WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the bearing
section) is present, stop the purifier as soon as possible by first · depressing the "STOP
FEEDING" push button, then depressing the [Stop] push button on the starter.
Steo 1
Depress the [STOP FEEDING] push button on the
alarm panel to close the feed valve CV1 .
Step 2
Step 3
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (su oolv of replacement water).
NOTE
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.
Step 4
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by th~ increase of
discharqe the sludqe. current readinq or discharqe sound.
Step 5
Depress the [STOP] push button of the starter to
stop the motor.

Ste p 6
After making sure that the SELF JECTOR Also make sure that the other valves and cocks
valve V7 and butterfl y valve V10.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
Step 7
Set power switches of the Multi-Monitor, alarm Make sure that power to the Multi-Monitor, alarm
panel and starter to OFF in that order. IPanel and starter has been cut off.

5.7 Manual Specification
Electric
Power source
V9
a:
w
t V5 V4
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:z:
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'
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V10
G+-
r-----,
I I VB
: _____ _J:SAMOONG
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t t
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Fig. 5-4
1.Eguipment 2.Connection 3.Sym bol
1 Selfjector A !)rty o! inlel(fO.: fr,m Setffing t1r1k. lO.: from Sump tonk) [X] Glove val ve
2 Operoting water solenoid val ve unit B Purified oil outlet(fO.: to Service tonk, LO.:to Sulfll lank) r--.J Check valve
3 Multi-Monitor cLMJ D Sludge &: water outlet i:I; Cock
E Water inke!(0.35 ~ 0.SMPo) Dj<:i Needle val ve
Vl Bowl opening valve F Operating water drain ,' Pressure reducing regulator
V3 Sealing water valve G Retum(FO.:to Settling tonk, LO.: to Sump tonk) I 2-woy solenoid valve
V4 Circulation valve 3-woy solenoid valve
vs Flow adjustable valve 3-woy c ylinder valve
VS Pressure adjustable valve u" Stroiner
V7 Feed inlet valve z Butterfly valve
va By-pass val ve ~ Duplex type stra iner
V9 Operating wa t er inlet val ve ~ PresSlure senser
V10 Sludge discharge val ve (!) Thermo senser
SV2 Bowl closing soleoid valve 0 Motor
- Oil line
LM Leak-Monitor - Sludge & dra in tine
-
-- Water line
Copit lory line
Air 1ine
-- - Electric wiring

5. 7 .1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V4, V6, V7, VB, V9 and V10
Full close: V1, V3, VS and SV2
Step 2
Set the MM function switch on the starter panel Always operate this switch as described when feed
and the LM alarm output switch in the Multi-Monitor liquid flow and light liquid outlet pressure become
to OFF . necessarv to adiust.
Step 3
Set power switches of the starter, and Make sure that power to the starter, and
Multi-Monitor to ON in that order. Multi-Monitor is on.
Step 4
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
falls within 50 to 70% of the ratinq.
NOTE
Refer to Section 4.1.4 Table 4-3 in the "Operating manual1".
Usually the rated number-of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
NOTE
Steo 6
Open the manual handle of the solenoid valve
SV2
for 20 to 30 seconds to supply the operating water
for closinq bowl so that it is closed.

Step 7
Fill the measuring hopper with a specified quantity When the refill is completed, always make .sure
of pure water, and open the globe valve V3 to that V3 is closed.
refill the bowl (supply of replacement water).
NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
Step 8
Open the cock (for opening bowl) V1 to supply the Confirm the discharge operation by the increase of
operating water for opening bowl so that water in current reading or discharge sound.
the bowl (replacement water) is discharqed.
NOTE
Perform flushing inside the bowl.
Step 9
When the discharge is completed, close the cock
V1 a.nd open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Ste 10
0 eration Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in Section 3.6.5.1.
Step 11
Open flow control valve VS fully and then set the Make sure that the by-pass valve V8 is fully open.
MM function switch on the starter panel to ON.
After it, gradually open the feed liquid inlet valve
V7 for feedinq.

Step 12
After the feeding, close the glove valve for return Check that the flow rate displayed on the
V4, regulate the by-pass valve VB and feed control Multi-Monitor is the· predetermined value.
valve VS to a given feed rate. Make·sure the pressure at the light liquid·0utlet
side when VG is fully open.
After the feeding, make sure that no oil leaks
~
out in the sludge outlet side and heavy liquid

outlet side.
NOTE
Always make sure the pressure at the light liquid outlet side when VG is fully open. This is
Step .13
within ± 15% of the set pressure, and changes to
continuous lighting when it is within ±3%.
NOTE
necessary, through VG while watching the pressure adjustment LED.
Step 14
Change the MM function switch on the starter The MM function switch in the ON position causes
panel from OFF to ON, and then set the LM alarm a FEED signal to be issued from the starter to the
output switch in the Multi-Monitor to ON. Multi-Monitor, making the Leakage Monitor
operative.
ill CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (L1P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the starter panel to OFF position.
(iii) Place the MM function switch on the starter panel back into the ON position.

Sludge discharge procedure
To have sludge discharge effected during feeding operation;
1. Set the MM function switch on the starter panel to OFF to make the leakage Monitor
Function of the Multi-Monitor inoperative.
2. Open the circulation valve V4 and close the feed liquid inlet valve V5 to stop oil feed to the
oil purifier.
3. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
4. Then, accomplish Steps 10, 11 and 12 to resume oil feeding.
In order to prevent an incorrect alarm, p lease carry out operation of Proc_e dure 12 within 40
seconds after setting the MM functional switch to ON.
& CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6
to 8 hours before sludge discharge operation. (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.

5.7.2 Stop
ill WARNING
bearing section) is present, shut off the supply of feed liquid, then immediately depress the
[Stop] button on the starter to stop the purifier.
Step 1
Set the MM function switch on the starter panel to
OFF .
step 2
step 3
After fully open the glove valve for return V4 and
by-pass valve V8, close the feed liquid inlet valve
V7.
Step 4
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (su ooly of replacement water).
NOTE
Step 5
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
After this discharae, close cock V1.
Steo 6
Depress the [STOP] push button of the starter to
stop the motor.

Steo 7
After making sure that the SELF JECTOR Also make sure that the other valves and cocks
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joiht at the
Step 8
Set power switches of the Multi-Monitor, and starter Make sure that power to the Multi-Monitor, and
to OFF in that order. starter has been cut off.

6 Suspension
If the oil purifier will not be used for a long period of time (more than 3 months) carry out the following
inspection, maintenance and service activities.
6.1 Preparations for Suspension

1. The .
frame and sludge cover should be disassembled for cleaning . After completelY. removing
moisture, apply rust-preventive oil all over the inside surface.
2. After disassembling and cleaning, the bowl should be applied lubricating oil, th~n re-assembled.
Apply rust-preventive oil on the outside surface of the bowl, and store it separately without
re-assembling in the vertical shaft.
3. The vertical and horizontal shafts should be disassembled for cleaning. After cleaning, apply
rust-preventive oil all over the surface, then re-assemble them in the purifier main body.
4. The inside surface of the gear case should be applied rust-preventive oil after cleaning. Do not refill
lubricating oil before starting operation.
5. After disassembling and cleaning, the gear pump should be applied lubricating oil, then
re-assembled. Accumulated oil, if present in the pump connecting tube, should be completely
removed in advance so that it from does not flow into the gear pump.
6. Close the source valve of the operating water pipe, then drain water from the pipe and open the
flange.
7. Place appropriate desiccant in the Multi-Monitor.
ill. CAUTION
• Place appropriate desiccant in the starter, control panel and Multi-Monitor and wrap them
closely in vinyl film sheet or the like. Condensation due to significant moisture may cause
rust inside. Close the butterfly valve at the sludge outlet.
• Shut the butterfly valve. If the butterfly valve is open during suspension, vapors from the
sludge tank may cause the shaft system to be oxidized.

6.2 Maintenance during Suspension
6.2.1 Purifier main body and mechanical components
• Carry out the turning of the vertical shaft for 2 or 3 minutes by hand at least once a week.
• Carry out quarterly inspections, centering on the bearing section, to make sure of freedom
from rust.
• Carry out the 6-month periodical inspection and execute the rust prevention measures.
6.2.2 Electrical component

Carry out the 6-month periodical inspection and replace desiccants, then perform complete seal-up.
6.3 Resuming Operation

Before resuming the operation, carry out inspections according to "5.1.4 Inspections prior to running" .
. On the electrical components perform insulation checks on each terminal and coil to make sure they
have a dielectric resistance 1 MQ or greater.
6.4 Other
& CAUTION
When the purifier has not been used for a long period of time (more than 3 months), carry out
inspections centering on the bearing section prior to resuming the operation.
• Check that the bearings are all rust-free.
• Be sure to replace rusted bearings.
• Be sure to oil the bearings before starting the operation.

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Operation Manual 1

Instruction Precautions for safety

Manual Configuration and structure

SELFJECTOR Instruction Manual Operation Manual 1

1 Precautions in safety ....................................................................................................................... 1-1

1.1 Symbols related to safety .................................................................................. ,............................. 1-1

2 Configuration of oil purifying system ......... ,..................................................., ............................... 2-1

3 STRUCTURE of SELFJRCTOR ........................................................................................................ 3-1

3.1 General. ......................................................................................... :.................................. ............... 3-1

SELFJ ECTOR Instruction Manual Operation Manual1

4 Motor, starter and control panel ............................ ,._ ....................................................................... 4-1

4.1 Motor ........................... .... ....................................... .. ....................................................................... 4-1

SELFJECTOR Instruction Manual Operation Manuall

5 Multi-Monitor ..................................................................................................................................... 5-1

5.1 Multi-Monitor .................................................................................................................................... 5-1

SELF JECTOR Instruction Manual Operation Manual1

Sludge: Solids accumulated in bowl' in narrow

SELFJECTOR Instruction Manual Operation Manual1

,_ _ j SAMGONG SUPPLY Note) Automatic GBC-1 specifications

~ are not provided with Water Detector (WD)

1 SELFJECTOR A Dirty oil inlet

SELF JECTOR Instruction Manual 2-1

2.2 Oil heater

2.3 3-way cylinder valve

2.4 Multi- Monitor (MM)

2.4.1 Leakage Monitor Function (LM)

2.4.2 Discharge Detector Function (DD)

2.6 Control panel

2.8 Kinds (specifications) of oil purifying system

2-3 Operation Manual 1

GBC-1 GSH-1 GAP-11 Manual

2.10 Feature of Automatic types

Automatic Feature Suffix of

2-4 Operation Manual1

4.1.1 Precautions in handling

• Operation in explosive atmosphere is not allowed. Otherwise, injury, fire,

4.1.2 Motor characteristics

4-1 Operation Manual1

(min -1) (A) I I

8 "'I I u:, I O~-~ '

SELFJECTOR Instruction Manual

4.1.2.4 Other specifications of motor

4.1.3 Motor structure View of Load Side

4.1.3.2 Structure of wire lead-in

4.1.4 Rated current intensity

4-3 Operation Manual1

4.2.1 Precautions in handling

• Do not put combustible things nearby. Otherwise, a fire might occur.

4.2.2 Starter structure

4.2.3 Overload relay (thermal relay)

SELF JECTOR Instruction Manual 4-4

\._. 4.2.4 Connection of Starter

(32) Tr 440/220V, 400VA (33)

F-4 88 o - - - - ~(3_5~) - - - - - < GL

TO AUTO. CONTROL PANEL

NOTE : 1) Terminal No. PR and PC are connected to customer's control console.

Purifying operation To stop the purifier

Discharge sludge Table 4 -4

CPU For 1 purifier

4.3.1 Precautions in handling