Dosing Pumps Checklist-Elec - r1

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Site Acceptance Test Report

Chemical Dosing Pumps Checklist - EICA


Rev 1
(Pre-Commissioning & Commissioning)
CONTRACTOR: ACE WATER DATE: 17/01/2023
LOCATION: TSDP-CHEMICAL BUILDING EQUIPMENT TAG NO.: 57- P-003

EQUIPMENT DESCRIPTION: Diaphragm Process EQUIPMENT NO.: 2022012505


Metering Pumps for Sodium Silico Fluoride EQUIPMENT MODEL NO.: TZMBD041400PCT1100R0040

Purpose / Pump shall be checked for correct installation (Pre-Commissioning) and functional test
Scope (Commissioning).

Pass/Fail The inspection and verification of these tests must meet all system requirements and design
Criteria specifications without defects or deficiencies.

S/N Task / Description (Pre-Commissioning & Commissioning) Result Remark


Pass / Fail
MCC Mode Checking
1. Make sure emergency is released for LCS and MCC
2. Check Stop indication LCS, MCC, SCADA
3 Press start push button and check pump running
4 Check run indication on MCC, LCS & SCADA
5 Press Stop push button and check the pump stop after ramp down check the stop
indicator light
6 Start again the pump with start push button, press emergency switch and check
the pump stop
7 After press emergency, press start and make sure pump doesn’t start
8 Release the emergency button
9 Simulate fault in VFD and check trip indicator light in MCC, LCS and SCADA, &
check the alarms in the SCADA

LCS Mode Checking


1 Put the selector switch in LCS mode
2 Make sure emergency is released for LCS and MCC
3 Check Stop indication LCS, MCC, SCADA
4 Press starts push button and check pump running
5 Check run indication on MCC, LCS & SCADA
6 Press Stop push button and check the pump stop after ramp down check the stop
indicator light
7 Start again the pump with start push button, press emergency switch
8 After press emergency, press start and make sure pump doesn’t start
9 Release the emergency button

SCADA Mode Checking


1 Put the selector switch in PCS mode
2 Click start from SCADA of pump and run
3 Press stop and check the pump stop after ramp down
4 Change the speed of pump from SCADA and check on site as well as on SCADA
feedback
25%
50%
75%
100%
5 Change the stroke length and check on site as well as on SCADA feedback
25%
50%
75%
100%
6 Set the minimum and maximum speed of the pump (min. 20 Hz (TBC) and max 50
Hz)
7 Set the minimum and maximum stroke of the pump (min. 20 % (TBC) and max
100%)

Auto Mode from SCADA


1 The duty standby logic has been changed to LEAD, LAG 1 AND LAG 2. (From 2
pumps to 3 pumps)
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Site Acceptance Test Report
Chemical Dosing Pumps Checklist - EICA
Rev 1
(Pre-Commissioning & Commissioning)
2 Put the pump in SCADA Auto Mode and set the lead/lag by Priority to LEAD for
this pump – as only 1 pump will be requested to run as per existing logic (no
change in the requirement or permission to run this Sod. Silico pump from exiting
logic)
3 Check the pump runs as per existing sequence
4 Check the speed and stroke length as per existing sequence
5 Simulate the trip for this pump (57-p-003) and check the other available pump
kicks in. only 1 pump can run at a time
Make the LEAD and lag 1 both pumps UNAVAILABE and check the Lag 2 pump
kicks in.

Conclusion:

Remarks:

PREPARED BY ACE WATER CHECKED BY ACEWATER WITNESS / ACCEPTED BY PUB

SIGNATURE SIGNATURE SIGNATURE

NAME NAME NAME

DATE DATE DATE

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