GRUNDFOS INSTRUCTIONS

GRUNDFOS ALPHA2
Installation and operating instructions

Decl arati on of Conformi ty
We Grundfos declare under our sole responsibility that the products
GRUNDFOS ALPHA2, to which this declaration relates, are in conformity
with the Council Directives on the approximation of the laws of the EC
Member States relating to
Machinery (98/37/EC).
Electrical equipment designed for use within certain voltage limits
(2006/95/EC).
Standards used: EN 60335-1: 2002 and EN 60335-2-51: 2003.
Electromagnetic compatibility (2004/108/EC).
Standards used: EN 61000-6-2 and EN 61000-6-3.
Bjerringbro, 1st June 2007
Svend Aage Kaae
Technical Director
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CONTENTS
Page
1. Symbol s used i n thi s document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. General descri pti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Appl i cati ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Instal l ati on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. El ectri cal connecti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6. Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7. Setti ng the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8. Automati c Ni ght SetBack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9. Systems wi th bypass val ve between fl ow and return pi pes . . . . . . . . . . . . . . . . 18
10. Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11. Pump setti ngs and pump performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
12. Faul t fi ndi ng chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
13. Techni cal data and i nstal l ati on di mensi ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
14. Performance curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15. Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
16. Accessori es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
17. Di sposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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1. Symbol s used i n thi s document
Warni ng
Pri or to i nstal l ati on, read these i nstal l ati on and operati ng
i nstructi ons. Instal l ati on and operati on must compl y wi th l ocal
regul ati ons and accepted codes of good practi ce.
Warni ng
If these safety i nstructi ons are not observed, i t may resul t i n
personal i nj ury!
Caution
If these safety i nstructi ons are not observed, i t may resul t i n
mal functi on or damage to the equi pment!
Note
Notes or i nstructi ons that make the j ob easi er and ensure safe
operati on.
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2. General descri pti on
Contents:
2.1 The GRUNDFOS ALPHA2 circulator pump
2.2 Advantages of installing a GRUNDFOS ALPHA2.
2.1 The GRUNDFOS ALPHA2 ci rcul ator pump
The GRUNDFOS ALPHA2 circulator pump is designed for the circulation
of water in heating systems and domestic hot-water systems.
GRUNDFOS ALPHA2 is the best choice for
underfloor heating systems
one-pipe systems
two-pipe systems.
GRUNDFOS ALPHA2 incorporates a permanent-magnet motor and
differential-pressure control enabling continuous adjustment of the pump
performance to the actual system requirements.
GRUNDFOS ALPHA2 has a user-friendly front-mounted control panel.
See 6. Control panel and 15. Features.
2.2 Advantages of i nstal l i ng a GRUNDFOS ALPHA2
The installation of a GRUNDFOS ALPHA2 means
easy i nstal l ati on and start-up
GRUNDFOS ALPHA2 is easy to install.
Thanks to the AUTOADAPT function (factory setting), the pump can, in
most cases, be started without making any settings.
hi gh degree of comfort
Minimum noise from valves, etc.
l ow energy consumpti on
Low energy consumption compared to conventional circulator pumps.
The GRUNDFOS ALPHA2 is A-labelled.
Fi g. 1 Energy label, A-labelled
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3. Appl i cati ons
Contents:
3.1 System types
3.2 Pumped liquids
3.3 System pressure
3.4 Relative air humidity (RH)
3.5 Enclosure class
3.6 Inlet pressure.
3.1 System types
Fi g. 2 Pumped liquids and operating conditions
GRUNDFOS ALPHA2 is suitable for
systems with constant or vari abl e fl ows where it is desirable to
optimise the setting of the pump duty point
systems with vari abl e fl ow-pi pe temperature
systems where night setback is desired.
3.2 Pumped l i qui ds
Clean, thin, non-aggressive and non-explosive liquids, not containing
solid particles, fibres or mineral oil. See fig. 2.
In heati ng systems, the water should meet the requirements of accepted
standards on water quality in heating systems, e.g. the German standard
VDI 2035.
In domesti c hot-water systems, it is advisable to use GRUNDFOS
ALPHA2 pumps only for water with a degree of hardness lower than
approx. 14 dH. For water with a higher degree of hardness, a direct-
coupled TPE pump is recommended.
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Warni ng
The pump must not be used for the transfer of fl ammabl e l i qui ds
such as di esel oi l , petrol and si mi l ar l i qui ds.
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3.3 System pressure
Maximum 1.0 MPa (10 bar). See fig. 2.
3.4 Rel ati ve ai r humi di ty (RH)
Maximum 95 %. See fig. 2.
3.5 Encl osure cl ass
IP 42. See fig. 2.
3.6 Inl et pressure
Minimum inlet pressure in relation to liquid temperature. See fig. 2.
Li qui d temperature
Mi ni mum i nl et pressure
[MPa] [bar]
75 C 0.005 0.05
90 C 0.028 0.28
110 C 0.108 1.08
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4. Instal l ati on
Contents:
4.1 Mounting
4.2 Control box positions
4.3 Changing the control box position
4.4 Insulation of pump housing.
4.1 Mounti ng
Fi g. 3 Mounting the GRUNDFOS ALPHA2
Arrows on the pump housing indicate the liquid flow direction through the
pump.
See 13.2 Installation dimensions GRUNDFOS ALPHA2 XX-40, XX-50,
XX-60 or 13.3 Installation dimensions GRUNDFOS ALPHA2 25-40 A,
25-60 A.
1. Fit the two gaskets supplied when the pump is mounted in the pipe.
See fig. 3, pos. A.
2. Install the pump with the motor shaft horizontal. See fig. 3, pos. B.
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4.2 Control box posi ti ons
Fi g. 4 Control box positions
4.3 Changi ng the control box posi ti on
The control box can be rotated in steps of 90 .
Possible/permissible positions and the procedure of changing the position
of the control box are illustrated in fig. 4, pos. A.
Procedure:
1. Slacken and remove the four hexagon-socket head screws holding the
pump head with a tee key (M4).
2. Turn the pump head to the desired position.
3. Insert and cross-tighten the screws.
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A
Warni ng
The pumped l i qui d may be scal di ng hot and under hi gh pressure!
Drai n the system or cl ose the i sol ati ng val ves on ei ther si de of the
pump before the screws are removed.
Caution
When the posi ti on of the control box has been changed, fi l l the
system wi th the l i qui d to be pumped or open the i sol ati ng val ves.
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4.4 Insul ati on of pump housi ng
Fi g. 5 Insulation of pump housing
The heat loss from the pump and pipework can be reduced by insulating
the pump housing and the pipe. See fig. 5.
As an alternative, polystyrene insulation shells can be ordered from
Grundfos. See 16. Accessories.
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Note Li mi t the heat l oss from the pump housi ng and pi pework.
Caution Do not i nsul ate the control box or cover the control panel .
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5. El ectri cal connecti on
Fi g. 6 Electrical connection
The electrical connections and protection must be carried out in
accordance with local regulations.
The motor requires no external motor protection.
Check that the supply voltage and frequency correspond to the values
stated on the pump. See 15.1 Nameplate.
Connect the pump to the mains with the plug supplied with the pump
as shown in fig. 6, steps 1 to 8.
Light in the control panel shows that the electricity supply has been
switched on.
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1
Min. 5 mm
Max. 10 mm
7 mm
12 mm
2 3 4
Max. 1.5 mm
2
7 mm
17 mm
0
1
Click
5 6 7
8
1 x 230V
~
, 50 Hz
-10%
+ 6%
Warni ng
The pump must be connected to earth .
The pump must be connected to an external mai ns swi tch wi th a
mi ni mum contact gap of 3 mm i n al l pol es.
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6. Control panel
Contents:
6.1 Elements on the control panel
6.2 Display
6.3 Light fields indicating the pump setting
6.4 Light field indicating the status of Automatic Night SetBack
6.5 Push-button for activation of Automatic Night SetBack
6.6 Push-button for selection of pump setting.
6.1 El ements on the control panel
Fi g. 7 GRUNDFOS ALPHA2 control panel
The control panel on the GRUNDFOS ALPHA2 comprises:
6.2 Di spl ay
The display, pos. 1, is on when the electricity has been switched on.
The display shows the actual pump power consumption in Watt (integer)
during operation.
Faults preventing the pump from operating properly (e.g. seizing-up) are
indicated in the display by "- -".
If a fault is indicated, correct the fault and reset the pump by switching the
electricity supply off and on.
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Pos. Descri pti on
1 Display showing the actual pump power consumption in Watt
2 Eight light fields indicating the pump setting
3 Light field indicating the status of Automatic Night SetBack
4 Push-button for activation of Automatic Night SetBack
5 Push-button for selection of pump setting
1
2
3
4
5
ALPHA2 25-40 180
A
AUTO
ADAPT
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6.3 Li ght fi el ds i ndi cati ng the pump setti ng
GRUNDFOS ALPHA2 has eight optional settings which can be selected
with the push-button. See fig. 7, pos. 5.
The pump setting is indicated by eight different light fields. See fig. 8.
Fi g. 8 Eight light fields
See 11. Pump settings and pump performance for information about the
function of the settings.
6.4 Li ght fi el d i ndi cati ng the status of Automati c Ni ght SetBack
Light in , see fig. 7, pos. 3, shows that Automatic Night SetBack is
active.
See 6.5 Push-button for activation of Automatic Night SetBack.
6.5 Push-button for acti vati on of Automati c Ni ght SetBack
The push-button, see fig. 7, pos. 4, activates/deactivates Automatic Night
SetBack.
Automatic Night SetBack is only relevant for heating systems prepared for
this function. See 8. Automatic Night SetBack.
The light field , see fig. 7, pos. 3, is on when Automatic Night SetBack is
active.
Factory setti ng: Automatic Night SetBack = not active.
6.6 Push-button for sel ecti on of pump setti ng
Every time the push-button is pressed, see fig. 7, pos. 5, the pump setting
is changed.
A cycle is eight button presses. See 6.3 Light fields indicating the pump
setting.
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Button
presses
Li ght fi el d Descri pti on
0
AUTOADAPT
(factory setting)
AUTOADAPT
1 PP1 Lowest proportional-pressure curve
2 PP2 Highest proportional-pressure curve
3 CP1 Lowest constant-pressure curve
4 CP2 Highest constant-pressure curve
5 III Constant curve, speed III
6 II Constant curve, speed II
7 I Constant curve, speed I
8 AUTOADAPT AUTOADAPT
AUTO
ADAPT
III II I AUTO PP1
PP2 CP2
CP1
Note
If the pump has been set to speed I, II or III, i t i s not possi bl e to sel ect
Automati c Ni ght SetBack.
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7. Setti ng the pump
Contents:
7.1 Pump setting for system type
7.2 Pump control.
7.1 Pump setti ng for system type
Fi g. 9 Selection of pump setting for system type
Factory setting = AUTOADAPT.
Recommended and alternative pump settings according to fig. 9:
AUTOADAPT (underfl oor heati ng and two-pi pe systems)
The AUTOADAPT function adjusts the pump performance to the actual heat
demand in the system. As the performance is adjusted gradually, it is
recommended to leave the pump in the AUTOADAPT position at least one
week before changing the pump setting.
If you choose to change back to AUTOADAPT, the pump remembers its last
setpoint in AUTOADAPT and resumes the automatic adjustment of the
performance.
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A
B
C
Pos. System type
Pump setti ng
Recommended Al ternati ve
A Underfloor heating AUTOADAPT*
Highest constant-pressure curve
(CP2)* or
lowest constant-pressure curve
(CP1)*
B Two-pipe systems AUTOADAPT*
Highest proportional-pressure
curve (PP2)*
C One-pipe systems
Lowest proportional-pressure
curve (PP1)*
Highest proportional-pressure
curve (PP2)*
* See 14.1 Guide to performance curves.
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Changi ng from recommended to al ternati ve pump setti ng
Heating systems are "slow" systems that cannot be set to the optimum
operation within minutes or hours.
If the recommended pump setting does not give the desired distribution of
heat in the rooms of the house, change the pump setting to the shown
alternative.
Explanation to pump settings in relation to performance curves,
see 11. Pump settings and pump performance.
7.2 Pump control
During operation, the pump head will be controlled according to the
principle "proportional-pressure control" (PP) or "constant-pressure
control" (CP).
In these control modes, the pump performance and consequently the
power consumption are adjusted according to the heat demand in the
system.
Proporti onal -pressure control
In this control mode, the differential pressure across the pump is
controlled according to the flow.
The proportional-pressure curves are indicated by PP1 and PP2 in the
Q/H diagrams. See 11. Pump settings and pump performance.
Constant-pressure control
In this control mode, a constant differential pressure across the pump is
maintained, irrespective of the flow.
The constant-pressure curves are indicated by CP1 and CP2 and are
the horizontal performance curves in the Q/H diagrams. See 11. Pump
settings and pump performance.
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8. Automati c Ni ght SetBack
Contents:
8.1 Basis for Automatic Night SetBack
8.2 Function of Automatic Night SetBack.
8.1 Basi s for Automati c Ni ght SetBack
Fi g. 10 Automatic Night SetBack
To ensure the optimum function of Automatic Night SetBack, the following
conditions must be fulfilled:
The pump must be installed in the flow pipe.
The Automatic Night SetBack function does not work if the pump is
installed in the return pipe.
The system (boiler) must incorporate automatic control of the liquid
temperature.
Activate Automatic Night SetBack by pressing .
See 6.5 Push-button for activation of Automatic Night SetBack.
Light in shows that Automatic Night SetBack is active.
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Warni ng
Pumps bui l t i nto gas boi l ers wi th a smal l water content must never
be set to Automati c Ni ght SetBack.
Note
If speed I, II or III i s sel ected, the Automati c Ni ght SetBack i s
deacti vated.
Note
It i s necessary to reacti vate Automati c Ni ght SetBack i f the
el ectri ci ty suppl y has been swi tched off.
Note
If the heati ng system i s " undersuppl i ed" (i nsuffi ci ent heat), check
whether Automati c Ni ght SetBack i s acti vated. If yes, deacti vate thi s
functi on.
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8.2 Functi on of Automati c Ni ght SetBack
Once Automatic Night SetBack has been activated, the pump changes
automatically between normal duty and night setback. See 11. Pump
settings and pump performance.
Changeover between normal duty and night setback is dependent on the
flow-pipe temperature.
The pump automatically changes over to night setback when a flow-pipe
temperature drop of more than 10-15 C within approx. 2 hours is
registered. The temperature drop must be at least 0.1 C/min.
Changeover to normal duty takes place without a time lag when the flow-
pipe temperature has increased by approx. 10 C.
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9. Systems wi th bypass val ve between fl ow and return pi pes
Contents:
9.1 Purpose of bypass valve
9.2 Manually operated bypass valve
9.3 Automatic bypass valve (thermostatically controlled).
9.1 Purpose of bypass val ve
Fi g. 11 Systems with bypass valve
Bypass val ve
The purpose of the bypass valve is to ensure that the heat from the boiler
can be distributed when all valves in the underfloor-heating circuits and/or
thermostatic radiator valves are closed.
System elements:
bypass valve
flowmeter, pos. A.
The minimum flow must be present when all valves are closed.
The pump setting depends on the type of bypass valve used, i.e. manually
operated or thermostatically controlled.
9.2 Manual l y operated bypass val ve
Follow this procedure:
1. Adjust the bypass valve with the pump in setting I (speed I).
The minimum flow (Q
min.
) for the system must always be observed.
Consult the manufacturer's instructions.
2. When the bypass valve has been adjusted, set the pump according to
7. Setting the pump.
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9.3 Automati c bypass val ve (thermostati cal l y control l ed)
Follow this procedure:
1. Adjust the bypass valve with the pump in setting I (speed I).
The minimum flow (Q
min.
) for the system must always be observed.
Consult the manufacturer's instructions.
2. When the bypass valve has been adjusted, set the pump to the lowest
or highest constant-pressure curve.
Explanation to pump settings in relation to performance curves, see
11. Pump settings and pump performance.
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10. Start-up
Contents:
10.1 Before start-up
10.2 Venting the pump
10.3 Venting of heating systems.
10.1 Before start-up
Do not start the pump until the system has been filled with liquid and
vented. The required minimum inlet pressure must be available at the
pump inlet. See 3. Applications and 13. Technical data and installation
dimensions.
10.2 Venti ng the pump
Fi g. 12 Venting the pump
The pump is self-venting. It need not be vented before start-up.
Air in the pump may cause noise. This noise ceases after a few minutes
running.
Quick venting of the pump can be obtained by setting the pump to speed
III for a short period, depending on system size and design.
When the pump has been vented, i.e. when the noise has ceased, set the
pump according to the recommendations. See 7. Setting the pump.
The system cannot be vented through the pump. See 10.3 Venting of
heating systems.
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Caution The pump must not run dry.
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10.3 Venti ng of heati ng systems
Fi g. 13 Venting of heating systems
The heating system can be vented
via an air escape valve installed above the pump (1)
via a pump housing with air separator (2).
In heating systems that often contain much air, Grundfos recommends the
installation of pumps with pump housing with air separator, i.e. ALPHA2
pumps, type ALPHA2 XX-XX A.
When the heating system has been filled with liquid, follow this procedure:
1. Open the air escape valve.
2. Set the pump to speed III.
3. Let the pump run for a short period, depending on system size and
design.
4. When the system has been vented, i.e. when the possible noise has
ceased, set the pump according to the recommendations. See
7. Setting the pump.
Repeat the procedure, if necessary.
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W
5-40 180
A
AUTO
ADAPT I II III
1
2 3
4
10
11
Caution The pump must not run dry.
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11. Pump setti ngs and pump performance
Contents:
11.1 Relation between pump setting and pump performance.
11.1 Rel ati on between pump setti ng and pump performance
Figure 14 shows the relation between pump setting and pump
performance by means of curves. See also 14. Performance curves.
Fi g. 14 Pump setting in relation to pump performance
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III
II
I
AUTO
ADAPT
AUTO
ADAPT
PP1
PP2
CP1
CP2
H
Q
Setti ng Pump curve Functi on
AUTOADAPT
(factory
setting)
Highest to
lowest
proportional-
pressure curve
The AUTOADAPT function enables ALPHA2 to control the pump
performance automatically within a defined performance range,
see fig. 14:
Adjusting the pump performance to the size of the system.
Adjusting the pump performance to the variations in load over
time.
In AUTOADAPT, the pump is set to proportional-pressure control.
PP1
Lowest
proportional-
pressure curve
The duty point of the pump will move up or down on the lowest
proportional-pressure curve, see fig. 14, depending on the water
demand.
The head (pressure) is reduced at falling water demand and
increased at rising water demand.
PP2
Highest
proportional-
pressure curve
The duty point of the pump will move up or down on the highest
proportional-pressure curve, see fig. 14, depending on the water
demand.
The head (pressure) is reduced at falling water demand and
increased at rising water demand.
CP1
Lowest
constant-
pressure curve
The duty point of the pump will move out or in on the lowest
constant-pressure curve, see fig. 14, depending on the water
demand in the system.
The head (pressure) is kept constant, irrespective of the water
demand.
CP2
Highest
constant-
pressure curve
The duty point of the pump will move out or in on the highest
constant-pressure curve, see fig.14, depending on the water
demand in the system.
The head (pressure) is kept constant, irrespective of the water
demand.
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III Speed III
ALPHA2 runs at a constant speed and consequently on a constant
curve.
In speed III, the pump is set to run on the max. curve under all
operating conditions. See fig. 14.
Quick venting of the pump can be obtained by setting the pump to
speed III for a short period. See 10.2 Venting the pump.
II Speed II
ALPHA2 runs at a constant speed and consequently on a constant
curve.
In speed II, the pump is set to run on the medium curve under all
operating conditions. See fig. 14.
I Speed I
ALPHA2 runs at a constant speed and consequently on a constant
curve.
In speed I, the pump is set to run on the min. curve under all
operating conditions. See fig. 14.
ALPHA2 changes to the curve for Automatic Night SetBack, i.e.
absolute minimum performance and power consumption, provided
certain conditions are met. See 8. Automatic Night SetBack.
Setti ng Pump curve Functi on
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12. Faul t fi ndi ng chart
Warni ng
Before starti ng any work on the pump, make sure that the el ectri ci ty
suppl y has been swi tched off and that i t cannot be acci dental l y
swi tched on.
Faul t
Control
panel
Cause Remedy
1. The pump
does not run.
Light off. a) One fuse in the
installation is blown.
Replace the fuse.
b) The current-operated or
voltage-operated circuit
breaker has tripped out.
Cut in the circuit breaker.
c) The pump is defective. Replace the pump.
Shows "- -". a) Electricity supply failure.
Might be too low.
Check that the electricity supply
falls within the specified range.
b) The pump is blocked. Remove the impurities.
2. Noise in the
system.
Shows a
number.
a) Air in the system. Vent the system.
See 10.3 Venting of heating
systems.
b) The flow is too high. Reduce the suction head.
See 11. Pump settings and
pump performance.
3. Noise in the
pump.
Shows a
number.
a) Air in the pump. Let the pump run. It vents itself
over time.
See 10.2 Venting the pump.
b) The inlet pressure is too
low.
Increase the inlet pressure or
check the air volume in the
expansion tank, if installed.
4. Insufficient
heat.
Shows a
number.
a) The pump performance
is too low.
Increase the suction head.
See 11. Pump settings and
pump performance.
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13. Techni cal data and i nstal l ati on di mensi ons
Contents:
13.1 Technical data
13.2 Installation dimensions GRUNDFOS ALPHA2 XX-40, XX-50, XX-
60
13.3 Installation dimensions GRUNDFOS ALPHA2 25-40 A, 25-60 A.
13.1 Techni cal data
To avoid condensation in the control box and stator, the liquid temperature
must always be higher than the ambient temperature.
Supply voltage 1 x 230 V 10 %/+ 6 %, 50 Hz, PE
Motor protection The pump requires no external motor protection.
Enclosure class IP 42
Insulation class F
Relative air humidity Maximum 95 %
System pressure Maximum 1.0 MPa, 10 bar, 102 m head
Inlet pressure
Li qui d temperature Mi ni mum i nl et pressure
+75 C 0.05 bar, 0.005 MPa, 0.5 m head
+90 C 0.28 bar, 0.028 MPa, 2.8 m head
+110 C 1.08 bar, 0.108 MPa, 10.8 m head
EMC EN 61000-6-2 and EN 61000-6-3
Sound pressure level The sound pressure level of the pump is lower than 43 dB(A).
Ambient temperature 0 C to +40 C
Temperature class TF110 to CEN 335-2-51
Surface temperature The maximum surface temperature will not exceed +125C.
Liquid temperature +2 C to +110 C
Ambi ent temperature
[C]
Li qui d temperature
Mi n.
[C]
Max.
[C]
0 2 110
10 10 110
20 20 110
30 30 110
35 35 90
40 40 70
Caution
In domesti c hot-water systems, i t i s recommended to keep the l i qui d
temperature bel ow 65 C to el i mi nate the ri sk of l i me preci pi tati on.
26
13.2 Instal l ati on di mensi ons GRUNDFOS ALPHA2 XX-40, XX-50, XX-60
Dimensional sketches and table of dimensions.
Fi g. 15 Dimensional sketches, ALPHA2 XX-40, XX-50, XX-60
*) For the UK market only. **) For UK 1 1/2.
13.3 Instal l ati on di mensi ons GRUNDFOS ALPHA2 25-40 A, 25-60 A
Dimensional sketches and table of dimensions.
Fi g. 16 Dimensional sketches, ALPHA2 25-40 A, 25-60 A
T
M
0
3

9
2
1
5

3
6
0
7
Pump type
Di mensi ons
L1 B1 B2 B3 B4 H1 H2 H3 G
ALPHA2 15-40 130 130 77 78 46 49 27 129 79 1
ALPHA2 15-50 (N) 130* 130 77 78 46 49 27 129 79 1 1/2
ALPHA2 25-40 130 130 77 78 46 49 27 129 79 1 1/2
ALPHA2 25-40 (N) 180 180 78 77 47 48 26 127 81 1 1/2
ALPHA2 32-40 180 180 78 77 47 48 26 127 81 2
ALPHA2 15-60 130 130 77 78 46 49 27 129 79 1**
ALPHA2 25-60 130 130 77 78 46 49 27 129 79 1 1/2
ALPHA2 25-60 (N) 180 180 78 77 47 48 26 127 81 1 1/2
ALPHA2 32-60 180 180 78 77 47 48 26 127 81 2
T
M
0
3

9
2
1
1

3
6
0
7
Pump type
Di mensi ons
L1 B1 B2 B3 B4 H1 H2 H3 G
ALPHA2 25-40 A 180 180 64 91 34 65 50 137 71 1 1/2
ALPHA2 25-60 A 180 180 64 91 34 65 50 137 71 1 1/2
27
14. Performance curves
Contents:
14.1 Guide to performance curves
14.2 Curve conditions
14.3 Performance curves, ALPHA2 XX-40
14.4 Performance curves, ALPHA2 XX-50
14.5 Performance curves, ALPHA2 XX-60.
28
14.1 Gui de to performance curves
Each pump setting has its own performance curve (Q/H curve). However,
AUTOADAPT covers a performance range.
A power curve (P1 curve) belongs to each Q/H curve. The power curve
shows the pump power consumption (P1) in Watt at a given Q/H curve.
The P1 value corresponds to the value that can be read from the pump
display, see fig. 17:
Fi g. 17 Performance curves in relation to pump setting
For further information about pump settings, see
6.3 Light fields indicating the pump setting
7. Setting the pump
11. Pump settings and pump performance.
T
M
0
3

9
1
6
1

3
5
0
7
AUTO
ADAPT
AUTO
III
ADAPT
PP1
PP2
CP1
CP2
Q
P1
H
Q
III
II
I
Setti ng Pump curve
AUTOADAPT
(factory setting)
Setpoint within the green marked area
PP1 Lowest proportional-pressure curve
PP2 Highest proportional-pressure curve
CP1 Lowest constant-pressure curve
CP2 Highest constant-pressure curve
III Constant speed, speed III
II Constant speed, speed II
I Constant speed, speed I
Curve for Automatic Night SetBack
29
14.2 Curve condi ti ons
The guidelines below apply to the curves on the next pages:
Test liquid: Airless water.
The curves apply to a density of = 983.2 kg/m
3
and a liquid
temperature of +60 C.
All curves show average values and should not be used as guarantee
curves. If a specific minimum performance is required, individual
measurements must be made.
The curves for speeds I, II and III are marked.
The curves apply to a kinematic viscosity of = 0.474 mm
2
/s
(0.474 cSt).
30
14.3 Performance curves, ALPHA2 XX-40
Fi g. 18 Performance curves, ALPHA2 XX-40
T
M
0
3

9
0
8
3

3
3
0
7
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2
Q [m/h]
0
1
2
3
4
[m]
H
0
10
20
30
40
[kPa]
p
0. 0 0. 1 0. 2 0. 3 0. 4 0. 5 0. 6
Q [l/s]
III
II
I
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2
Q [m/h]
0
5
10
15
20
25
[W]
P1
III
II
I
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2
Q [m/h]
0
1
2
3
4
[m]
H
0
10
20
30
40
[kPa]
p
0. 0 0. 1 0. 2 0. 3 0. 4 0. 5 0. 6
Q [l/s]
III
II
I
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2
Q [m/h]
0
5
10
15
20
25
[W]
P1
III
II
I
31
14.4 Performance curves, ALPHA2 XX-50
Fi g. 19 Performance curves, ALPHA2 XX-50
T
M
0
3

9
0
8
4

3
3
0
7
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2 2. 4 2. 6
Q [m/h]
0
1
2
3
4
5
[m]
H
0
10
20
30
40
50
[kPa]
p
0. 0 0. 1 0. 2 0. 3 0. 4 0. 5 0. 6 0. 7
Q [l/s]
III
II
I
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2 2. 4 2. 6
Q [m/h]
0
5
10
15
20
25
30
35
[W]
P1
III
II
I
32
14.5 Performance curves, ALPHA2 XX-60
Fi g. 20 Performance curves, ALPHA2 XX-60
T
M
0
3

9
0
8
5

3
3
0
7
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2 2. 4 2. 6 2. 8
Q [m/h]
0
1
2
3
4
5
6
[m]
H
0
10
20
30
40
50
60
[kPa]
p
0. 0 0. 1 0. 2 0. 3 0. 4 0. 5 0. 6 0. 7 0. 8
Q [l/s]
III
II
I
0. 0 0. 2 0. 4 0. 6 0. 8 1. 0 1. 2 1. 4 1. 6 1. 8 2. 0 2. 2 2. 4 2. 6 2. 8
Q [m/h]
0
10
20
30
40
50
[W]
P1
III
II
I
33
15. Features
Contents:
15.1 Nameplate
15.2 Type key.
15.1 Namepl ate
Fi g. 21 Nameplate, GRUNDFOS ALPHA2
T
M
0
3

9
1
5
5

3
5
0
7
1
ALPHA2 25-40 180
AUTO
ADAPT
W
A
Prod. No. 95047500
00000001 Serial No.
PC 0740 TF110
IP 42 230V ~ 50Hz MADE IN DENMARK
Max.
Min. 0.05
11/1(A) P1(W) MPa
5
22 1.0 0.19
2
3
4
5
6
7
8
9
10
11
12
13
Pos. Descri pti on Pos. Descri pti on
1 Pump type 8
Rated current [A]:
Min.: Minimum current [A]
Max.: Maximum current [A]
2 Product number 9
Input power P
1
[W]:
Min.: Minimum input power P
1
[W]
Max.: Maximum input power P
1
[W]
3 Serial number 10 Maximum system pressure [MPa]
4
Production code
1st and 2nd figures = year
3rd and 4th figures = week
11 CE mark and approvals
5 Enclosure class 12 Country of origin
6 Voltage [V] 13 Temperature class
7 Frequency [Hz]
34
15.2 Type key
Exampl e ALPHA2 25 -40 N 180
Pump type
Nominal diameter (DN) of suction and discharge ports [mm]
Maximum head [dm]
: Cast-iron pump housing
A: Pump housing with air separator
N: Stainless-steel pump housing
Port-to-port length [mm]
35
16. Accessori es
Fi g. 22 Accessories
Accessories for GRUNDFOS ALPHA2. See fig. 22.
Accessories include
fittings (unions and valves)
insulation kits (insulation shells)
plug.
T
M
0
3

8
9
3
2

2
7
0
7
36
17. Di sposal
This product or parts of it must be disposed of in an environmentally
sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company or
service workshop.
Subject to alterations.
37
38
Argenti na
Bombas GRUNDFOS de Argentina S.A.
Ruta Panamericana km. 37.500 Lote
34A
1619 - Garin
Pcia. de Buenos Aires
Phone: +54-3327 414 444
Telefax: +54-3327 411 111
Austral i a
GRUNDFOS Pumps Pty. Ltd.
P.O. Box 2040
Regency Park
South Australia 5942
Phone: +61-8-8461-4611
Telefax: +61-8-8340 0155
Austri a
GRUNDFOS Pumpen Vertrieb
Ges.m.b.H.
Grundfosstrae 2
A-5082 Grdig/Salzburg
Tel.: +43-6246-883-0
Telefax: +43-6246-883-30
Bel gi um
N.V. GRUNDFOS Bellux S.A.
Boomsesteenweg 81-83
B-2630 Aartselaar
Tl.: +32-3-870 7300
Tlcopie: +32-3-870 7301
Bel orussi a

220090 . 14
: (8632) 62-40-49
: (8632) 62-40-49
Bosni a/Herzegovi na
GRUNDFOS Sarajevo
Paromlinska br. 16,
BiH-71000 Sarajevo
Phone: +387 33 713290
Telefax: +387 33 231795
Brazi l
Mark GRUNDFOS Ltda.
Av. Humberto de Alencar Castelo
Branco, 630
CEP 09850 - 300
So Bernardo do Campo - SP
Phone: +55-11 4393 5533
Telefax: +55-11 4343 5015
Bul gari a
GRUNDFOS Pumpen Vertrieb
Representative Office - Bulgaria
Bulgaria, 1421 Sofia
Lozenetz District
105-107 Arsenalski blvd.
Phone: +359 2963 3820, 2963 5653
Telefax: +359 2963 1305
Canada
GRUNDFOS Canada Inc.
2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: +1-905 829 9533
Telefax: +1-905 829 9512
Chi na
GRUNDFOS Pumps (Shanghai) Co. Ltd.
51 Floor, Raffles City
No. 268 Xi Zang Road. (M)
Shanghai 200001
PRC
Phone: +86-021-612 252 22
Telefax: +86-021-612 253 33
Croati a
GRUNDFOS predstavnitvo Zagreb
Cebini 37, Buzin
HR-10000 Zagreb
Phone: +385 1 6595 400
Telefax: +385 1 6595 499
Czech Republ i c
GRUNDFOS s.r.o.
ajkovskho 21
779 00 Olomouc
Phone: +420-585-716 111
Telefax: +420-585-716 299
Denmark
GRUNDFOS DK A/S
Martin Bachs Vej 3
DK-8850 Bjerringbro
Tlf.: +45-87 50 50 50
Telefax: +45-87 50 51 51
E-mail: [email protected]
www.grundfos.com/DK
Estoni a
GRUNDFOS Pumps Eesti O
Peterburi tee 44
11415 Tallinn
Tel: + 372 606 1690
Fax: + 372 606 1691
Fi nl and
OY GRUNDFOS Pumput AB
Mestarintie 11
FIN-01730 Vantaa
Phone: +358-3066 5650
Telefax: +358-3066 56550
France
Pompes GRUNDFOS Distribution S.A.
Parc dActivits de Chesnes
57, rue de Malacombe
F-38290 St. Quentin Fallavier (Lyon)
Tl.: +33-4 74 82 15 15
Tlcopie: +33-4 74 94 10 51
Germany
GRUNDFOS GMBH
Schlterstr. 33
40699 Erkrath
Tel.: +49-(0) 211 929 69-0
Telefax: +49-(0) 211 929 69-3799
e-mail: [email protected]
Service in Deutschland:
e-mail: [email protected]
Greece
GRUNDFOS Hellas A.E.B.E.
20th km. Athinon-Markopoulou Av.
P.O. Box 71
GR-19002 Peania
Phone: +0030-210-66 83 400
Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd.
Unit 1, Ground floor
Siu Wai Industrial Centre
29-33 Wing Hong Street &
68 King Lam Street, Cheung Sha Wan
Kowloon
Phone: +852-27861706 / 27861741
Telefax: +852-27858664
Hungary
GRUNDFOS Hungria Kft.
Park u. 8
H-2045 Trkblint,
Phone: +36-23 511 110
Telefax: +36-23 511 111
Indi a
GRUNDFOS Pumps India Private Lim-
ited
118 Old Mahabalipuram Road
Thoraipakkam
Chennai 600 096
Phone: +91-44 2496 6800
Indonesi a
PT GRUNDFOS Pompa
Jl. Rawa Sumur III, Blok III / CC-1
Kawasan Industri, Pulogadung
Jakarta 13930
Phone: +62-21-460 6909
Telefax: +62-21-460 6910 / 460 6901
Irel and
GRUNDFOS (Ireland) Ltd.
Unit A, Merrywell Business Park
Ballymount Road Lower
Dublin 12
Phone: +353-1-4089 800
Telefax: +353-1-4089 830
Ital y
GRUNDFOS Pompe Italia S.r.l.
Via Gran Sasso 4
I-20060 Truccazzano (Milano)
Tel.: +39-02-95838112
Telefax: +39-02-95309290 / 95838461
Japan
GRUNDFOS Pumps K.K.
Gotanda Metalion Bldg., 5F,
5-21-15, Higashi-gotanda
Shiagawa-ku, Tokyo
141-0022 Japan
Phone: +81 35 448 1391
Telefax: +81 35 448 9619
Korea
GRUNDFOS Pumps Korea Ltd.
6th Floor, Aju Building 679-5
Yeoksam-dong, Kangnam-ku, 135-916
Seoul, Korea
Phone: +82-2-5317 600
Telefax: +82-2-5633 725
Latvi a
SIA GRUNDFOS Pumps Latvia
Deglava biznesa centrs
Augusta Deglava iel 60, LV-1035, Rga,
Tlr.: + 371 714 9640, 7 149 641
Fakss: + 371 914 9646
Li thuani a
GRUNDFOS Pumps UAB
Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431
Mal aysi a
GRUNDFOS Pumps Sdn. Bhd.
7 Jalan Peguam U1/25
Glenmarie Industrial Park
40150 Shah Alam
Selangor
Phone: +60-3-5569 2922
Telefax: +60-3-5569 2866
Mxi co
Bombas GRUNDFOS de Mxico S.A. de
C.V.
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. 66600
Phone: +52-81-8144 4000
Telefax: +52-81-8144 4010
Netherl ands
GRUNDFOS Netherlands
Veluwezoom 35
1326 AE Almere
Postbus 22015
1302 CA ALMERE
Tel.: +31-88-478 6336
Telefax: +31-88-478 6332
e-mail: [email protected]
New Zeal and
GRUNDFOS Pumps NZ Ltd.
17 Beatrice Tinsley Crescent
North Harbour Industrial Estate
Albany, Auckland
Phone: +64-9-415 3240
Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S
Strmsveien 344
Postboks 235, Leirdal
N-1011 Oslo
Tlf.: +47-22 90 47 00
Telefax: +47-22 32 21 50
Pol and
GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
Baranowo k. Poznania
PL-62-081 Przemierowo
Phone: (+48-61) 650 13 00
Telefax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A.
Rua Calvet de Magalhes, 241
Apartado 1079
P-2770-153 Pao de Arcos
Tel.: +351-21-440 76 00
Telefax: +351-21-440 76 90
Romni a
GRUNDFOS Pompe Romnia SRL
Bd. Biruintei, nr 103
Pantelimon county Ilfov
Phone: +40 21 200 4100
Telefax: +40 21 200 4101
E-mail: [email protected]
Russi a

, 109544 , .
39
. (+7) 495 737 30 00, 564 88 00
(+7) 495 737 75 36, 564 88 11
E-mail
[email protected]
Serbi a
GRUNDFOS Predstavnitvo Beograd
Dr. Milutina Ivkovia 2a/29
YU-11000 Beograd
Phone: +381 11 26 47 877 / 11 26 47
496
Telefax: +381 11 26 48 340
Si ngapore
GRUNDFOS (Singapore) Pte. Ltd.
24 Tuas West Road
Jurong Town
Singapore 638381
Phone: +65-6865 1222
Telefax: +65-6861 8402
Sl oveni a
GRUNDFOS PUMPEN VERTRIEB
Ges.m.b.H.,
Podrunica Ljubljana
Blatnica 1, SI-1236 Trzin
Phone: +386 1 563 5338
Telefax: +386 1 563 2098
E-mail: [email protected]
Spai n
Bombas GRUNDFOS Espaa S.A.
Camino de la Fuentecilla, s/n
E-28110 Algete (Madrid)
Tel.: +34-91-848 8800
Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB
Lunnagrdsgatan 6
431 90 Mlndal
Tel.: +46-0771-32 23 00
Telefax: +46-31 331 94 60
Swi tzerl and
GRUNDFOS Pumpen AG
Bruggacherstrasse 10
CH-8117 Fllanden/ZH
Tel.: +41-1-806 8111
Telefax: +41-1-806 8115
Tai wan
GRUNDFOS Pumps (Taiwan) Ltd.
7 Floor, 219 Min-Chuan Road
Taichung, Taiwan, R.O.C.
Phone: +886-4-2305 0868
Telefax: +886-4-2305 0878
Thai l and
GRUNDFOS (Thailand) Ltd.
947/168 Moo 12, Bangna-Trad Rd., K.M.
3,
Bangna, Phrakanong
Bangkok 10260
Phone: +66-2-744 1785 ... 91
Telefax: +66-2-744 1775 ... 6
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd.
Sti.
Gebze Organize Sanayi Blgesi
Ihsan dede Caddesi,
2. yol 200. Sokak No. 204
41490 Gebze/ Kocaeli
Phone: +90 - 262-679 7979
Telefax: +90 - 262-679 7905
E-mail: [email protected]
Ukrai ne

01010 , . 8,
.:(+38 044) 390 40 50
.: (+38 044) 390 40 59
E-mail: [email protected]
Uni ted Arab Emi rates
GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: +971-4- 8815 166
Telefax: +971-4-8815 136
Uni ted Ki ngdom
GRUNDFOS Pumps Ltd.
Grovebury Road
Leighton Buzzard/Beds. LU7 8TL
Phone: +44-1525-850000
Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Telefax: +1-913-227-3500
Usbeki stan

700000 . 1-
5
: (3712) 55-68-15
: (3712) 53-36-35
Addresses revised 14.11.2007
www.grundfos.com
Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence
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GB