Article 11
Article 11
Article 11
1
Gharb Niroo Consulting Engineering Company, Tehran, Iran
2,3
Department of Electrical, Computer and Biomedical Engineering, Qazvin Branch, Islamic Azad University, Qazvin,Iran
1
[email protected], 2 [email protected], 3 [email protected]
Increased energy consumption in industrial and commercial subtransmission networks has considerably increased the loading of
transmission lines. In order to satisfy consumer demand, this capacity should be increased. Three main ways of increasing capacity
are using high-temperature low-sag (HTLS) conductors, increasing the number of bundles, and building new subtransmission lines.
This paper is a report on an attempt to increase the power transfer capacity of Tehran Regional Electric Company (TREC)
subtransmission network through the above-said methods. For the purpose of re-conductoring, the existing LYNX conductors
(ACSR) in the network under study were replaced with equivalent HTLS conductors (ACSS). Calculations were performed for sag
tension, current carrying capacity, and electrical parameters. The methods were simulated using DigSilent software for the peak
load in the year 2014. The three methods were compared in order to determine which one produces the best results. The
comparison took account of the costs associated with power loss and considered technical and economic issues.
Keywords: Increasing current capacity, HTLS conductor, Subtransmission lines, Economic Studies, Tehran Regional Electrical
Company
subtransmission network of Tehran Regional Electric Company
(TREC). This paper reports an attempt to increase the power
Increasing the capacity of transmitted electricity is affected transfer capacity of the TREC subtransmission network using
by the high cost of constructing new lines and the difficulty of Aluminum Conductor Steel-Supported (ACSS) conductors, a
obtaining new rights from licensing organizations (Da Silva, type of HTLS conductors. ACSS conductors were chosen
2011). Many methods of increasing overhead line capacity have because they sag significantly less than other HTLS conductors
been proposed. Increasing overhead line voltage using at high temperatures of up to 250 ºC and because they are not
composite cross-arm is an innovative way of increasing power affected much by long-term creep of aluminum (Thrash, 1999).
transfer capacity (Kopsidas, 2010). Although this method has Sag tension was calculated to obtain the temperature in which
fulfilled the insulating criteria, there is a need to replace the the sag of the LYNX wire was equalized with that of the ACSS
existing switchgears in substations with new ones having higher conductor (considering the loading condition of the Tehran
voltage levels, but this is not economical in short overhead lines region). Then, the current carrying capacity (CCC) was
in subtransmission networks. An alternative method is to calculated to obtain the nominal current of the ACSS conductor
increase the number of bundles and introduce new overhead at the obtained temperature. Then, the operation of the ACSS
lines. Both methods require the existing overhead line towers to conductor in the TREC network was evaluated. The three
be reinforced (Exposito, 2007, Mateescu, 2011). Another way methods of using HTLS conductors, increasing the number of
of increasing the current capacity is using high-temperature bundles, and introducing new subtransmission line were
low-sag (HTLS) conductors, a method which does not require compared in order to determine which one leads to maximum
new lines to be introduced or the towers and their foundation to power transfer capacity.
be altered and reinforced. The required capacity would be TREC has 10 power plants, 6,167,282 consumers, and 6,800
achieved by replacing normal high-load Aluminum Conductor kilometers of transmission and subtransmission lines. It
Steel-Reinforced (ACSR) conductors in transmission and possesses almost 20% of Iran's electrical industry, with an
subtransmission lines with equivalent HTLS conductors. It is electricity peak growth of approximately 4% (Electric-
worth noting that after replacing an ACSR conductor with an Company, 2010). This annual load growth would lead to a
equivalent HTLS one, the conductor sag should be equalized to voltage drop in 63-kv busbars and an increase in the loading of
consider the standard clearance. transmission and subtransmission lines.
LYNX conductors (ACSR) have been widely used in the
Eq 4: GMR 0.7788 r the single-bundle situation. Despite increased the power transfer
Where Dab, Dac, Dbc, and r are phase distances and capacity and decreased power loss, this solution is flawed in
conductor radius (cm). three major ways:
Regarding the equations and assuming phase distances of 4 1) Increasing the forces affecting towers and the need
meters, reactance for single bundle condition can be calculated for reinforcing existing towers or introducing new
as follows: ones(Da SilvaandDe Barros Bezerra, 2011).
GMD (400 400 800)1 3 504 (cm) 2) Potential opposition from owners of land areas
between towers makes this solution impossible for
GMR 0.7788 (1.953 2) 0.76 (cm)
some lines.
504 3) Decreasing the value of line impedance will lead to
X l 0.1447 log 0.408 ( / km) (Ω/𝑘𝑚)
0.76 an increase in the short circuit capacity of the
For the two-bundle condition, the value of GMR can be destination busbar of the high load line.
calculated from Eq 5:
2 2 0.25
Eq 5: GMD ((0.7788 r ) d )
Introducing a new subtransmission line would lead to an
Where d is the distance between bundles, with a standard
increase in power transfer, thus resolving the problem of
value of 20 cm.
loading high-load subtransmission lines. Implementing this
GMD ((0.76) 2 20 2 ) 0.25 3.9 (cm)
solution could be so costly and sometimes impossible in the
504 case of problems like finding the proper path, obtaining the
X l 0.1447 log 0.305 / km (Ω/𝑘𝑚)
3.9 approval of land owners, and securing enough budgets.
It can be seen that reactance in this case is 26% less than in
Financial estimation for introducing the new transmission line is given in Table 4. This comparison is based on the price of 1-
km single-bundle/double-circuit 63-kv subtransmission line with a rolling span of 250 m which needs three suspension towers and
one tension tower.
Table 5 gives the financial estimation for increasing the number of bundles from one to two. Assumptions for this estimation
are adding six wire strings in addition to interspersing three alternate suspension towers among the existing ones.
Tension kg 0 1 0
80 KN Set 18 57 1026
Insulator
120 KN Set 0 61 0
Accessories 80/120 KN Set 18/12 43.5 1305
Conductor and shield LYNX kg 6×841×1.1 2.8 15541.68
wire 7no8 kg 0 2.5 0
Suspension m3 7 178.5 1249.5
Foundation
Tension m3 0 178.5 0
Suspension kg 12000 0.3 3600
Introducing Tower
Tension kg 0 0.3 0
Suspension km 6 715 4290
Wiring
Tension km 0 715 0
Overall price 44047.18
Financial estimation for replacing the LYNX conductor with the ACSS conductor can be seen in Table 6. In this case, the six
previous ACSR conductor strings are replaced with six new ACSS conductor strings. The prices given for purchasing towers,
insulators, accessories (for LYNX and ACSS conductors), and conductor wire (LYNX and ACSS) are based on enquiries from
Bonyad Pooshesh, Maneh, Alda, and Aloomtek companies, respectively. The operational cost is based on enquiries from the
contractors of transmission lines.
Suspension kg 0 1 0
Tower
Tension kg 0 1 0
80 KN Set 0 57 0
Insulator
Purchasing 120 KN Set 0 61 0
Accessories 80/120 KN Set 18/12 45 1350
Conductor and shield ACSS kg 6×841×1.1 4.3 23867.58
wire 7no8 kg 0 2.5 0
Suspension m3 0 178.5 0
Foundation
Tension m3 0 178.5 0
Suspension kg 0 0.3 0
Introducing Tower
Tension kg 0 0.3 0
Suspension km 6 928.5 5571
Wiring
Tension km 0 928.5 0
Overall price 34466.58
Because of increased current capacity in the ACSS conductor, some accessories should be upgraded. The same goes for
increasing the bundles where some accessories should be added to the existing towers. Also, some special wiring technologies are
needed for the ACSS conductor (Thrash, 1999).
While consumption demands are constantly changing, the value of power loss varies at different hours of the day. Energy loss
is calculated through Eq 6 (Heidari, 2000):
Eq 6: EL T LSF PL
Where
EL= energy loss in the study period (Mwh)
T= study period (h)
LSF= loss coefficient in the study period
PL= loss in peak load (Mwh)
The value of loss coefficient can be obtained using Eq 7 (Heidari, 2000):
Eq 7: LSF 1.08 LF 2
LF= load coefficient (0.65)
Calculation was performed for a one-year period. Considering Eq 6 and Eq 7 above:
EL (365 24 1) (1.08 (0.65) 2 ) PL 3997 PL (kwh)
Table 7 compares the costs associated with energy loss in order to determine an appropriate way of increasing power transfer
capacity.
Introducing a new
Name Unit price Increasing number of bundles Using ACSS conductors
subtransmission line
(Mwh/$)
First bus Second bus PL EL Price ($/km) PL EL Price ($/km) PL EL Price ($/km)
Golshahr junc. Golshahr 50 0.35 1423 15143 0.65 2617 27842 1.44 5756 61229
Kamal Aabad Golshahr junc. 50 0.42 1681 15093 0.77 3070 27561 1.7 6806 61092
Hashtgerd Soheylie 50 0.26 1054 14685 0.49 1947 27121 1.04 4146 57744
Karaj Azimie junc. 50 0.2 823 12109 0.39 1544 22702 0.74 2942 43264
Hashtgerd Nazar Aabad 50 1.17 4641 9398 3.04 12156 24617 5.96 23828 48253
Besat Yakhchi Aabad 50 0.92 3694 10259 2.08 8307 23075 3.86 15408 42801
Eslamshahr Zehtabi 50 0.85 3420 10058 1.95 7783 22890 3.57 14264 41952
Pardis Roodehen 50 0.93 3741 9353 2.52 10056 25139 3.81 15248 38120
Manavi National 50 1.8 7562 25722 1.63 6500 22109 5.33 21306 72470
Hashtgerd Old Hashtgerd 50 0.51 2036 8570 1.26 5055 21274 2.13 8499 35772
Vardavard Mega motor 50 0.7 2778 8626 1.68 6715 20854 2.88 11520 35775
Dastvare junc. Dastvare 50 0.26 1071 8708 0.68 2712 22047 1.09 4340 35287
Rey Gazi Dastvare junc. 50 0.43 1735 8673 1.1 4401 22003 1.76 7045 35223
overall price ($/km) 156397 309234 608982
In 2014, total generation of power plants will be 12209 MW, and total loss will be 215 MW, equal to 1.7% of the total network
generation.
Table 15 presents the characteristics of high-load subtransmission lines of the TREC network for the peak load in 2014.
Table 16 gives the results of load flow calculations for subtransmission lines with a loading of over 100% after alteration of
electrical characteristics from the LYNX conductor to the ACSS conductor.
Name Rated
Type of No. of Length Loading Loss/P Current
current
First bus Second bus Conductor circuits (km) (%) (%) (A)
(A)
Golshahr junc. Golshahr LYNX 1 4.7 67 2.5 450 619
Kamal Aabad Golshahr junc. LYNX 1 5.57 66.92 2.87 450 618
Hashtgerd Soheylie LYNX 1 3.59 65 1.83 450 601
Karaj Azimie junc. LYNX 1 3.4 56.3 1.4 450 520
Hashtgerd Nazar Aabad LYNX 1 24.7 59.5 12.87 450 549
Besat Yakhchi Aabad LYNX 1 18 56 7.93 450 517
Eslamshahr Zehtabi LYNX 1 17 55.4 7.41 450 512
Pardis Roodehen LYNX 1 20 53 9.14 450 488
Manavi National LYNX 2 14.7 51.56 5.81 900 952
Hashtgerd Old Hashtgerd LYNX 1 11.8 51.22 4.82 450 473
Vardavard Mega Motor LYNX 1 16.1 51.23 6.42 450 473
Dastvare junc. Dastvare LYNX 1 6.1 50.8 2.62 450 470
Rey Gazi Dastvare junc. LYNX 1 10 50.8 4.25 450 470
The difference (5%) between the allowable value and the ratio of power loss to power transfer capacity makes it
impossible to utilize ACSS conductor in all lines. Thus, this conductor can be used in short-distance lines with respect
to the above criterion.
Table 17 gives the results of load flow calculation for subtransmission lines with over 100% loading after altering
electrical characteristics of high-load lines from single-bundle to two-bundle.
Name Rated
Type of No. of Length Loading Loss/P Current
current
First bus Second bus Conductor circuits (km) (%) (%) (A)
(A)
Golshahr junc. Golshahr LYNX 1 4.7 65.6 0.65 450 591
Kamal Aabad Golshahr junc. LYNX 1 5.57 65.5 0.77 450 590
Hashtgerd Soheylie LYNX 1 3.59 64.8 0.49 450 583
Karaj Azimie junc. LYNX 1 3.4 56.9 0.39 450 512
Hashtgerd Nazar Aabad LYNX 1 24.7 53.1 3.04 450 477
Besat Yakhchi Aabad LYNX 1 18 53.8 2.08 450 484
Eslamshahr Zehtabi LYNX 1 17 53.4 1.95 450 480
Pardis Roodehen LYNX 1 20 51.87 2.52 450 466
Manavi National LYNX 2 14.7 51.66 1.63 900 929
Hashtgerd Old Hashtgerd LYNX 1 11.8 49.85 1.26 450 448
Vardavard Mega Motor LYNX 1 16.1 49.48 1.68 450 445
Dastvare junc. Dastvare LYNX 1 6.1 49.62 0.68 450 446
Rey Gazi Dastvare junc. LYNX 1 10 49.58 1.1 450 446
Table 18 summarizes the results of load flow calculation for subtransmission lines with a loading of more than 100% after
introducing new subtransmission lines. It was assumed that a new single-circuit/bundle subtransmission line would be introduced.
Name Rated
Type of No. of Length Loading Loss/P Current
current
First bus Second bus Conductor circuits (km) (%) (%) (A)
(A)
Golshahr junc. Golshahr LYNX 2 4.7 64.6 0.63 900 581
Kamal Aabad Golshahr junc. LYNX 2 5.57 64.5 0.74 900 580
Hashtgerd Soheylie LYNX 2 3.59 63.8 0.47 900 574
Karaj Azimie junc. LYNX 2 3.4 56.7 0.38 900 510
Hashtgerd Nazar Aabad LYNX 2 24.7 51.2 2.82 900 458
Besat Yakhchi Aabad LYNX 2 18 53.1 2.02 900 477
Eslamshahr Zehtabi LYNX 2 17 52.7 1.89 900 473
Pardis Roodehen LYNX 2 20 50.8 2.42 900 455
Manavi National LYNX 3 14.7 66.8 2.03 1350 900
Hashtgerd Old Hashtgerd LYNX 2 11.8 48.7 1.21 900 438
Vardavard Mega Motor LYNX 2 16.1 48.92 1.64 900 439
Dastvare junc. Dastvare LYNX 2 6.1 48.96 0.66 900 440
Rey Gazi Dastvare junc. LYNX 2 10 48.8 1.07 900 440
Nowadays, the high price of land and opposition from landowners make introducing new lines a costly and difficult solution.
Therefore, increasing the number of bundles and utilizing HTLS conductors are the best ways of reaching the goal. For both
solutions, some equipment in substations should be controlled because of an increase in rated line currents.
According to Table 4, Table 5, and Table 6 the costs associated with using the ACSS conductor decreases by 22 and 40%
proportionate to the cost of increasing the number of bundles and introducing the new subtransmission line, respectively. Table 18
shows that increasing the number of bundles rather than using the ACSS conductor would annually save 299748 ($/km) in power
loss.
However, because of opposition from landowners, especially in urban areas, it is not always possible to introduce new towers
among the existing ones in order to increase the number of bundles. In such cases, the use of HTLS conductors will be the best
solution if the ratio of loss to transmission power is within the standard limit (less than 5%). Obviously, introducing a new
subtransmission line will be inevitable if neither solution is applicable. Table 19 prioritizes different solutions for all high-load lines.