BLH Series: Analog Setting Type
BLH Series: Analog Setting Type
BLH Series: Analog Setting Type
Brushless Motor
Table of contents
1 Introduction...........................................................2 7 Operation............................................................. 17
2 Safety precautions...............................................3 7.1 Setting the rotation speed....................................17
7.2 Setting the acceleration time and
3 Precautions for use..............................................5
deceleration time.....................................................18
4 Preparation.............................................................6 7.3 Operation and stop.................................................18
4.1 Checking the product............................................... 6 7.4 Rotation direction of the motor output
4.2 How to identify the product model.................... 6 shaft..............................................................................20
4.3 Information about nameplate............................... 6 7.5 Multi-motor control.................................................20
4.4 Products possible to combine............................... 7
8 Maintenance and inspection........................ 21
4.5 Names and functions of parts............................... 7
8.1 Inspection...................................................................21
5 Installation..............................................................8 8.2 Warranty......................................................................21
5.1 Installation location................................................... 8 8.3 Disposal.......................................................................21
5.2 Installing the driver................................................... 8
9 Troubleshooting................................................ 22
6 Connection.............................................................9 10 Alarms.................................................................... 23
6.1 Connecting the motor and driver (CN3)............ 9
10.1 Alarm reset.................................................................23
6.2 Connecting the power supply (CN1).................. 9
10.2 Alarm lists....................................................................24
6.3 Connecting the I/O signals (CN2).......................10
11 Specifications...................................................... 25
6.4 Driver I/O circuit........................................................11
11.1 Specifications.............................................................25
6.5 Connecting external analog setting
devices.........................................................................12 11.2 General specifications............................................26
1 Introduction
Before using the product
Only qualified personnel of electrical and mechanical engineering should work with the product.
Use the product correctly after thoroughly reading the section "2 Safety precautions." In addition, be sure to observe the
contents described in warning, caution, and note in this manual.
The product described in this manual has been designed and manufactured to be incorporated in general industrial
equipment. Do not use for any other purpose. For the power supply, use a DC power supply with reinforced insulation
on its primary and secondary sides. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to
observe this warning.
2
Safety precautions
2 Safety precautions
The precautions described below are intended to ensure the safe and correct use of the product, and to prevent the
user and other personnel from exposure to the risk of injury. Use the product only after carefully reading and fully
understanding these instructions.
Handling the product without observing the instructions that accompany a "WARNING" symbol
WARNING may result in serious injury or death.
Handling the product without observing the instructions that accompany a "CAUTION" symbol
CAUTION may result in injury or property damage.
The items under this heading contain important handling instructions that the user should
Note observe to ensure safe use of the product.
Explanation of graphic symbols Indicates "prohibited" actions that must not be performed.
WARNING
••Do not use the product in explosive or corrosive environments, in the presence of flammable gases, in places
subjected to splashing water, or near combustibles. Doing so may result in fire or injury.
••Do not transport, install, connect or inspect the product while the power is supplied. Always turn off the power
before carrying out these operations. Damage to equipment may result.
••Do not use a motor in vertical drive such as elevating equipment. When the driver protective function is activated,
the motor will stop operating. The moving part may fall, leading to injury or damage to equipment.
••Do not touch the motor or driver when conducting the insulation resistance measurement or dielectric strength
test. Accidental contact may result in electric shock.
••Do not disassemble or modify the driver. Doing so may cause injury or damage to equipment. Refer all such
internal inspections and repairs to the branch or sales office from which you purchased the product.
••Only qualified and educated personnel should be allowed to perform installation, connection, operation and
inspection/troubleshooting of the product. Handling by unqualified and uneducated personnel may result in fire,
injury or damage to equipment.
••Use a motor and driver only in the specified combination. Failure to do so may result in fire or damage to
equipment.
••If the driver protective function was activated, remove the cause before resetting the protective function.
Continuing the operation without removing the cause of the problem may cause malfunction of the motor,
leading to injury or damage to equipment.
••Install the driver in an enclosure. Failure to do so may result in injury.
••Always keep the power supply voltage of the driver within the specified range. Failure to do so may result in fire.
••Connect the cables securely according to the wiring example. Failure to do so may result in fire or damage to
equipment.
••Be sure to observe the specified cable sizes. Failure to do so may result in fire or damage to equipment.
••For the driver power supply, use a DC power supply with reinforced insulation on its primary and secondary sides.
Failure to do so may result in electric shock.
••If the motor is operated by turning on and off the power supply, turn off the driver power in the event of a
power failure. Otherwise, the motor may suddenly start when the power is restored, causing injury or damage to
equipment.
••Always turn off the power before performing maintenance or inspection. Failure to do so may result in electric
shock.
3
Safety precautions
CAUTION
••Do not use the driver beyond the specifications. Doing so may result in fire, injury or damage to equipment.
••Do not touch the driver during operation or immediately after stopping. The surface is hot, and this may cause a
skin burn(s).
••Keep the area around the driver free of combustible materials. Failure to do so may result in fire or a skin burn(s).
••Do not leave anything around the driver that would obstruct ventilation. Doing so may result in damage to
equipment.
••Do not shut off the negative side of the power supply. Also, make sure that the wiring for the power supply does
not disconnect. This may result in damage to equipment.
••Securely install the driver to the mounting plate. Inappropriate installation may cause the driver to detach and fall,
resulting in injury or damage to equipment.
••Be sure to ground the motor and driver to prevent them from being damaged by static electricity. Failure to do so
may result in fire or damage to equipment.
••Pay enough attention to safe operation when starting and stopping the motor by switching ON-OFF of the power
supply. Failure to do so may result in injury or damage to equipment.
••Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire
equipment will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury.
••Immediately when trouble has occurred, stop operation and turn off the driver power. Failure to do so may result
in fire, electric shock or injury.
••Before turning on the power to the driver, make sure to turn all input signals of the driver to OFF. Otherwise, the
motor may suddenly start when the power is on, leading to injury or damage to equipment.
4
Precautions for use
5
Preparation
4 Preparation
This chapter explains the items you should check, as well as the name and function of each part.
BLH2D 30 D H - K
① ② ③ ④ ⑤ ⑥
Driver model
Driver specifications
Serial number Manufacturing date
6
Preparation
Length Cable set model I/O signal cable Power supply cable
300 mm (11.8 in.) LHS003CC LH003C3 LH003C1
1000 mm (39.4 in.) LHS010CC LH010C3 LH010C1
Motor connector
(CN3)
CN3
7
Installation
5 Installation
Installation direction
The driver is designed on the basis of heat radiation by air convection and heat conduction to an enclosure.
When installing the driver in an enclosure, be sure to use the mounting holes on the driver, and install it in a vertical
direction or horizontal direction.
Vertical direction:
Vertical direction: 50 mm (1.97 in.)
20 mm (0.79 in.) or more
or more
Installation method
Install the driver onto an appropriate flat metal plate having excellent vibration resistance and heat conductivity.
Using the mounting holes or notches of the driver, secure it with two screws (M3: not included) so as not to leave a gap
between the driver and metal plate.
Note •• Do not install any equipment that generates a large amount of heat or noise near the driver.
•• If the ambient temperature of the driver exceeds the upper limit of the operating ambient temperature, reconsider
the ventilation condition or forcibly cool the area around the driver using a fan in order to keep within the operating
ambient temperature.
8
Connection
6 Connection
This chapter explains how to connect the driver with the motor, power supply, and I/O signals.
Note •• Firmly insert the connector in position. Insecure connector connection may cause malfunction or damage to the
motor or driver.
•• Be sure to insert and pull out the connector while holding the connectors part. Do not apply any force in a direction
other than the direction of inserting and pulling out the connector. Applying improper force may cause damage to
the connector and driver.
Pin No. Lead wire color* Lead wire size Viewed from the direction of an
1 Gray (Black) arrow in the right figure
2 Purple AWG22 1
2
3 Blue 3
CN3
4 Yellow 4
5 Green 5
6
6 Orange AWG26
7
7 Red 8
8 Brown (White)
•• Housing 43645-0800 (molex) + CN1 -
* The color in parentheses ( ) indicates •• Terminal AWG22, 24: 43030-0001 (molex)
the 15 W type. AWG26: 43030-0004 (molex)
For lead wire type and connector type, all lead wire sizes are AWG22 (15W: AWG24).
Note •• When connecting, pay attention to the polarity of the power supply. Connection with incorrect polarity may cause
damage to the driver.
•• Do not wire the power supply cable of the driver in the same cable duct with other power lines or motor cables.
•• When turning on the power again or inserting/pulling out the motor cable connector, turn off the power and wait
for at least 5 seconds before doing so.
Pin No. Lead wire color Lead wire size Viewed from the direction of an
1 Red arrow in the right figure
AWG22
2 Black
1
2
24 VDC ±10% +
+ CN1 -
9
Connection
+ CN1 -
+
DC power supply
-
Do not turn on or off the positive side (+) and the negative side (−) of the power supply simultaneously or
shut off only the negative side (−) of the power supply.
The main circuit and the control circuit in the driver are connected to the same ground. So the input current
of the main circuit flows round into the control circuit when the power supply is turned on or off, causing
damage to the control circuit or peripheral equipment.
11 12
CN2
9 10
7 8 Housing: PHDR-12VS (JST)
5 6 Terminal: SPHD-001T-P0.5 (JST)
3 4
1 2
Lead VR2
Pin Terminal
wire Signal name Description
No. name
color
12 – – – Not connected.
These signals are used to operate the motor.
11 Black DIN0 START/STOP The motor rotates according to the acceleration time when both the START/STOP
input and the RUN/BRAKE input are turned ON. If the START/STOP input is turned OFF,
10 White DIN1 RUN/BRAKE the motor stops according to the deceleration time. If the RUN/BRAKE input is turned
OFF, the motor stops instantaneously.
This signal is used to change the motor rotation direction. The motor rotates in the CW
9 Gray DIN2 FWD/REV
direction when this signal is turned ON, and in the CCW direction when it is turned OFF. *
When the M0 input is ON, the setting speed of the internal potentiometer (VR1) is enabled.
Light
8 DIN3 M0 When it is OFF, the setting speed of the external analog setting device (external
blue
potentiometer or external DC voltage) is enabled.
7 Purple DIN4 ALM-RST This signal is used to reset the alarm. (The alarm will be reset at the OFF edge of the input.)
6 Blue VH External
These signals are used when the rotation speed is externally set using an external
5 Green VM analog
analog setting device (external potentiometer or external DC voltage).
4 Yellow VL setting device
3 Orange GND GND I/O signals common
30 pulses are output while the motor output shaft makes one revolution in
synchronization with the motor rotation. The pulse width of output pulse signals is 0.3 ms.
The motor rotation speed can be calculated using the SPEED-OUT output.
2 Red DOUT0 SPEED-OUT 1 T
Frequency of SPEED-OUT (Hz) =
T
Frequency of SPEED-OUT
Rotation speed (r/min) = × 60 0.3 ms
30
This is a signal to output an alarm status.
It is turned OFF when an alarm is generated. (Normally closed)
1 Brown DOUT1 ALM-B
The generated alarm content can be checked by counting the number of times the
LED blinks. Refer to p.23 for details.
* The rotation direction varies depending on the gear ratio of gearhead.
10
Connection
+5 V +5 V
C C
3 3
GND GND
0V 0V 0V
0V
zz Switch connection
Driver internal circuit
+5 V
Pin No. 10 kΩ
7, 8, 9 C-MOS
Switch R
10, 11
C
3
GND
0V
3
GND
0V 0V
11
Connection
Note When a shielded cable is used for connection with the external potentiometer, connect shields to VL of the pin No.4
from near the I/O signal connector (CN2).
Note •• Be sure to use the voltage of an external control device at 5 VDC or lower.
When connecting an external control device, make sure the polarities are correct. If the polarities are reversed, the
driver may be damaged.
•• When a shielded cable is used for connection with the external control device, connect shields to VL of the pin No.4
from near the I/O signal connector (CN2).
6.6 Grounding
The wire used to ground the motor and driver must be as thick and short to the grounding point as possible so that no
potential difference is generated. Choose a large, thick and uniformly conductive surface for the grounding point.
zz Grounding the driver
Install the driver to a metal surface that has grounded.
12
Connection
1 2 3 VH
6
VM
5
VL
4
GND
3
Connecting output signals
DOUT0 (SPEED-OUT)
2
To external DOUT1 (ALM-B)
1
control device
Grounding
Note Insulate unused lead wires which are on the opposite side to the connector of the I/O signal cable to prevent them
from contacting other devices, or connect them to 5 VDC or the signal ground (GND) of your external control device
according to usage of signals.
13
Connection
•• Grounding multiple points will increase effect to block electrical noise because impedance on the grounding points is
decreased.
However, ground them so that a potential difference does not occur among the grounding points.
zz Suppression of effect by noise propagation
•• Loop the noise propagated cable around a ferrite core. Doing so will prevent the propagated noise invades into the
driver or emits from the driver. The frequency band in which an effect by the ferrite core can be seen is generally
1 MHz or more. Check the frequency characteristics of the ferrite core used. When increasing the effect of noise
attenuation by the ferrite core, loop the cable a lot.
14
Connection
Ferrite core
Use a ferrite core to suppress effect by noise propagation.
Use 7427122 (Würth Elektronik GmbH & Co.KG), ZCAT3035-1330 (TDK Corporation) or equivalent ferrite cores.
Install the ferrite cores close to the motor and driver, respectively.
15
Connection
Driver
Ferrite core
Grounding
Ferrite
Motor cable core
External
potentiometer
Grounding (Grounded panel)
Grounding
Driver
Grounding
Connection
cable
External
potentiometer
Grounding (Grounded panel)
Grounding
* Shielded cable
Note Do not approach or touch the driver while the power is supplied.
16
Operation
7 Operation
7.1 Setting the rotation speed
The rotation speed can be set using the external analog setting device (external potentiometer or external DC voltage)
or VR1.
Whether to use the external analog setting device or VR1 can be selected by switching the ON/OFF status of the M0 input.
The setting range is 100 to 3000 r/min.
M0 input OFF ON
External analog
Speed setting VR1
setting device
External potentiometer
An external potentiometer is used when the speed is set from a place away from the driver.
Use the PAVR2-20K (sold separately) for an external potentiometer.
External potentiometer -
External potentiometer Rotation speed characteristics
PAVR2-20K (representative values)
1 2 3 2000
Blue
6 VH
1500
Green 1000
5 VM LOW HIGH
Yellow 500
4 VL
LOW HIGH
PAVR2-20K [scale]
External DC voltage
Use when the speed is set by DC voltage from an external control device. External DC voltage -
For the external DC voltage, use a DC power supply (0 to 5 VDC, 1 mA or Rotation speed characteristics
(representative values)
Motor output shaft speed [r/min]
0 1 2 3 4 5
Setting voltage [VDC]
VR1
The internal potentiometer VR1 is used when the rotation speed is not Internal potentiometer -
changed frequently or an operation by switching two-level speeds is Rotation speed characteristics
Motor output shaft speed[r/min]
(representative values)
performed in combination with the external analog setting device.
Adjust the potentiometer using an insulated screwdriver. 3000
Factory setting: 0 r/min
2500
2000
1500
LOW HIGH
VR1 1000
500
LOW HIGH
VR1 [scale]
17
Operation
FWD/REV input
This is a signal to change the motor rotation direction. The motor rotates in the CW direction when this signal is turned
ON, and in the CCW direction when it is turned OFF.
Note •• When the START/STOP input and the RUN/BRAKE input are turned OFF simultaneously, the RUN/BRAKE input is
prioritized.
•• The actual acceleration time and deceleration time are affected by customer's conditions of use, load inertia, and
load torque.
18
Operation
2000 r/min
650 r/min
CW CW CW CW
Motor operation
CCW
ON
START/STOP
START START
input OFF
RUN/BRAKE ON
input RUN RUN RUN
OFF
ON
FWD/REV
FWD REV FWD
input OFF
ON
SPEED-OUT
output OFF
Note To surely recognize the input signal, ensure the ON time and OFF time of each input signal for at least 10 ms.
19
Operation
Power line
Power line
20
Maintenance and inspection
8.1 Inspection
It is recommended that periodic inspections would be conducted for the items listed below after each operation of the
motor.
If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office.
Note •• Do not conduct the insulation resistance measurement or dielectric strength test with the motor and driver
connected. Doing so may cause damage to the product.
•• The driver uses semiconductor elements, so be extremely careful when handling them.
Static electricity may damage the driver.
Inspection item
•• Check if any of the mounting screws of the motor and gearhead is loose.
•• Check if the bearing part (ball bearings) of the motor generates unusual noises.
•• Check if the bearing part (ball bearings) or gear meshing part of the gearhead generates unusual noises.
•• Check if the output shaft of the motor and gearhead and a load shaft are out of alignment.
•• Check if a damage or stress is applied on the cable or the connection part between the cable and driver is loose.
•• Check if dust is deposited on the driver.
8.2 Warranty
Check on the Oriental Motor Website for the product warranty.
8.3 Disposal
Dispose the product correctly in accordance with laws and regulations, or instructions of local governments.
21
Troubleshooting
9 Troubleshooting
The motor or driver may not operate properly if the rotation speed is wrongly set or the connection is wrong.
If the motor cannot operate properly, refer to the contents provided in this chapter and take appropriate action.
If the problem persists, contact your nearest Oriental Motor sales office.
● The ON-OFF operation of the FWD/REV input is used wrongly or the FWD/REV
input is not connected correctly.
▷ Check the connection and the ON-OFF status of signal.
● The gearhead with a reduction ratio which rotation direction is opposite to the
The motor rotates in the
motor output shaft is used. (Refer to p.20 for the rotation direction of the gearhead
opposite direction to the output shaft)
specified one. ▷ Reverse the ON-OFF operation of the FWD/REV input.
● A hollow shaft flat gearhead is used.
▷ The hollow shaft flat gearhead rotates in the opposite direction to the motor when
viewed from the front side of the gearhead, and rotates in the same direction to the
motor when viewed from the rear side (motor mounting side).
● The motor and gearhead output shaft and a load shaft are out of alignment.
▷ Check the coupling condition of the motor and gearhead output shaft and the load
shaft.
・The motor movement is ● The motor output power and the driver output power are not matched.
not stable. ▷ Check if the motor output power and the driver output power are the same.
For the output power, check the nameplates of the motor and driver.
・Motor vibration is too
● The product is affected by electrical noise.
large. ▷ Check the operation using the motor, driver and a minimum of external equipment
required for operation. If an effect of noise has been confirmed, implement the following
countermeasures:
[Keep away from the noise sources.] [Reconsider the wiring.]
22
Alarms
10 Alarms
This driver has the alarm function to protect from temperature rise, poor connection, error in operation, and others. If an
alarm is generated, the ALM-B output will be turned OFF, and simultaneously the motor will stop and the PWR/ALM LED
will blink in red.
The generated alarm content can be checked by counting the number of times the LED blinks.
0.3 s
1.5 s
Note •• Some alarms cannot be reset other than turning on the power again.
Refer to "10.2 Alarm lists" on the next page.
•• Continuing the operation without removing the cause of the alarm may cause damage to equipment.
•• The driver does not accept the START/STOP input and RUN/BRAKE input until the alarm is reset.
•• Perform the ALARM-RESET input after the motor (gearhead) output shaft is stopped completely.
Turn the operation input signal OFF, and remove the cause of the alarm before resetting the alarm.
The alarm reset is disabled while the operation input signal is being ON.
Alarm generation
Stop∗
Motor movement CW CW
START/STOP input ON
RUN/BRAKE input OFF
10 ms or more
ON
ALM-RST input
OFF
10 ms or less
ON
ALM-B output
OFF
* If an alarm is generated while the motor rotates, the motor will coast to a stop.
23
Alarms
24
Specifications
11 Specifications
11.1 Specifications
Values in the rated torque, peak torque, rated rotation speed, and speed control range represent those in a state where
the gearhead is not combined. For details about the motor, refer to the operating manual of the motor.
15 W
Driver BLH2D15-K BLH2D15H-K
Model
Motor BLHM015 BLM015HK
Rated output power (Continuous) 15 W
Rated voltage 24 VDC
Power supply Permissible voltage range -10 to +10%
input Rated input current 0.93 A 0.96 A
Maximum input current 2.3 A 2.5 A
Rated torque 0.048 N·m (6.8 oz-in)
Peak torque 0.072 N·m (10.2 oz-in)
Rated rotation speed 3000 r/min
Speed control range 100 to 3000 r/min
30 W
Driver BLH2D30-K BLH2D30DH-K BLH2D30H-K
Model
Motor BLHM230 BLM030DHK BLM230HK
Rated output power (Continuous) 30 W
Rated voltage 24 VDC
Power supply Permissible voltage range -10 to +10%
input Rated input current 1.9 A 1.8 A
Maximum input current 4.1 A 4.4 A 3.9 A
Rated torque 0.115 N·m (16.3 oz-in) 0.096 N·m (13.6 oz-in) 0.115 N·m (16.3 oz-in)
Peak torque 0.173 N·m (24 oz-in) 0.144 N·m (20 oz-in) 0.173 N·m (24 oz-in)
Rated rotation speed 2500 r/min 3000 r/min 2500 r/min
Speed control range 100 to 3000 r/min
50 W
Driver BLH2D50-K BLH2D50DH-K BLH2D50H-K
Model
Motor BLHM450 BLM250DHK BLM450HK
Rated output power (Continuous) 50 W
Rated voltage 24 VDC
Power supply Permissible voltage range -10 to +10%
input Rated input current 2.9 A
Maximum input current 5.4 A 5.8 A 5.9 A
Rated torque 0.191 N·m (27 oz-in)
Peak torque 0.287 N·m (40 oz-in)
Rated rotation speed 2500 r/min
Speed control range 100 to 3000 r/min
25
Specifications
11.3 Dimension
Mass: 46 g (1.62 oz.) [Unit: mm (in.)]
72 (2.83) max.
6 (0.236)
34.5±0.2
(0.866)
22±0.2
±0.008
26
Regulations and standards
12.2 EU Directives
CE Marking
This product is affixed the CE Marking under the EMC Directive.
zz Low Voltage Directives
•• This product is not subject to the coverage of the Low Voltage Directive because the input power supply voltage is
24 VDC.
•• When conforming the equipment incorporating this product to the Low Voltage Directive, connect the driver power
supply input to the DC power supply where the primary and secondary sides are provided with reinforced insulation.
•• Install this product inside an enclosure because it is designed and manufactured to be incorporated in equipment.
•• Degree of protection for driver: IP00
zz EMC Directive
This product has received EMC compliance under the conditions specified in "Example of installation and wiring" on p.16.
The final level of conformance of your mechanical equipment to the EMC Directive will vary depending on such factors
as the control system equipment used with the motor and driver, configuration of electrical parts, wiring, layout, and
hazard level. It therefore must be verified through conducting EMC measures on your mechanical equipment.
Applicable standards
EN 55011 Group 1 Class A
EMI
EN 61000-6-4
EMS EN 61000-6-2
Caution This equipment is not intended for use in residential environments nor for use on a low-voltage public network
supplied in residential premises, and it may not provide adequate protection to radio reception interference in
such environments.
27
••Unauthorized reproduction or copying of all or part of this manual is prohibited.
If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor
branch or sales office.
••Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information,
circuit, equipment or device provided or referenced in this manual.
••Characteristics, specifications and dimensions are subject to change without notice.
••While we make every effort to offer accurate information in the manual, we welcome your input. Should you find unclear descriptions,
errors or omissions, please contact the nearest office.
•• is a registered trademark or trademark of Oriental Motor Co., Ltd., in Japan and other countries.
Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective
companies and are hereby acknowledged. The third-party products mentioned in this manual are recommended products, and
references to their names shall not be construed as any form of performance guarantee. Oriental Motor is not liable whatsoever for the
performance of these third-party products.
• Please contact your nearest Oriental Motor office for further information.
Schiessstraße 44, 40549 Düsseldorf, Germany Tel:1800-806-161 4-8-1 Higashiueno, Taito-ku, Tokyo
Technical Support Tel:00 800/22 55 66 22 www.orientalmotor.com.my 110-8536 Japan
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Tel:1800-888-881
Tel:+44-1256347090 www.orientalmotor.co.th
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Tel:+39-02-93906347 Tel:0800-060708
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Tel:400-820-6516
www.orientalmotor.com.cn