CNG Filling Stations: High Pressure Compressors For Natural Gas Refuelling On Private Vehicles

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CNG

FILLING
2020 STATIONS
High pressure compressors for natural
gas refuelling on private vehicles.
CNG
ELECTROMECHANIC
LINE: CNG
DESCRIPTION

The CNG ELECTROMECHANIC series compressors have been designed to re-compress natural gas
and biomethane previously treated and filtered. These compressors are designed for the refuelling
of vehicles powered by natural gas. They are suitable for domestic use or for small fleets. Using
products from the CNG ELECTROMECHANIC line is simple and safe. They are equipped with an
electromechanical remote control panel with 5 meters cable and a automatic stop function when the
tank is full. These compressors are powered by a three-phase electric motor, except for the model
equipped with a CNG 5 pumping unit; that can be powered by a single-phase motor. The product
is supplied with a 4.5mt high pressure hose and dispensing gun with NGV1 direct drive connection,
suitable for recharge pressures up to 250 bar.

REFUELING NOZZLE
Methane dispensing gun
with NGV1 direct connection
suitable for refilling pressures
up to 250 bar

DRIVEN BY CHARGING RATE WORKING PRESSURE FILLING TIME


Single-phase electric motor From 85 to 266 l/m From 200 to 250 Bar From 3h to 1h
Three-phase electric motor

CNG EVO 5 CNG EVO 10-14


PUMPING UNIT PUMPING UNIT

COLTRI.COM | Page 3
TECHNICAL DATA

CNG ELECTROMECHANIC 5 CNG ELECTROMECHANIC 10 CNG ELECTROMECHANIC 14

SINGLE/THREE-PHASE THREE-PHASE THREE-PHASE


DRIVEN BY ELECTRIC MOTOR ELECTRIC MOTOR ELECTRIC MOTOR

FILLING TIME* 3h 8 min. 1h 15 min. 1h

85 l/min 5,1 m3/h 170 l/min 10,2 m3/h 266 l/min 15,9 m3/h
CHARGING RATE 2.9 CFM FAD 5.9 CFM FAD 9.2 CFM FAD

200 - 250 bar 200 - 250 bar 200 - 250 bar


WORKING PRESSURE 2900 - 3626 psig 2900 - 3626 psig 2900 - 3626 psig

NET WEIGHT Approx. 160 kg - 353 lb 180 kg - 397 lb 180 kg - 397 lb

NOISE 65 dB 70 dB 70 dB

SUCTION PRESSURE
17÷200 mbar - 0.24÷2.90 psig 17÷200 mbar - 0.24÷2.90 psig 17÷200 mbar - 0.24÷2.90 psig
MIN/MAX

*Filling time cylinder 80 l (kg 11.5) - 0/200 bar (measured by filling cylinder from 0 to 200 bar ±5%)

STANDARD FEATURES

AUTOSTOP MAXIFILTER AUTOMATIC DRAIN


Filtration with fireplace
REFUELING NOZZLE (P. 22) (methane expulsion)
natural gas with direct action NGV1
(P. 23) FILLING HOSE PRESSURE GAUGE
4.5 m - 177 ft length Gas suction safety pressure switch
in entrance

DIMENSIONS
1050mm - 41.3”

700mm - 27.5” 670mm - 26.4”

CNG FILLING STATIONS | Page 4


MACHINE PARTS

1
12
20 16
18 17
7
8

15

10

25
1 19
22

9
23
11 13

24 24 24 24 24

1 1 2
12
5
20 16
8 17 4 6
3

26
12 1
22

23
19

9
3 21
14
13
20
24 24 24

1 Frame 14 Compressor
2 Control panel 15 Gases filter
3 On 16 1st stage
4 Off 17 2nd stage
5 Hour counter 18 3rd stage
6 Emergency pushbutton 19 Crankcase
7 Gases pressure gauge 20 Oil filler plug
8 Refill hose connection 21 Safety valve
9 Condensate drain valve 22 Antistatic cooling fan
10 Oil level 23 Antistatic belt
11 Oil drain valves 24 Anti-vibration device
12 Molecular sieve gases filter 25 Pressure switch
13 ATEX motor 26 Gas aspiration connector

COLTRI.COM | Page 5
CNG EVO
LINE: CNG
DESCRIPTION

The CNG EVO series compressors have been created to re-compress natural gas and biomethane
previously treated and filtered. They are suitable for both domestic use and small fleets. The products
of the CNG EVO line are equipped with an electronic control and a command unit, equipped with the
automatic stop function when the tank is full and with advanced safety systems. These compressors
are all powered by a three-phase electric motor with the sole exception of the models powered
by CNG EVO 5 which can be also powered by a single-phase or three-phase motor. The product
includes a 4.5 m high pressure hose and a dispensing gun with NGV1 direct drive connection suitable
for recharge pressures up to 250 bar.

REFUELING NOZZLE
Methane dispensing gun
with NGV1 direct connection
suitable for refilling pressures
up to 250 bar

DRIVEN BY CHARGING RATE WORKING PRESSURE FILLING TIME


Single-phase electric motor From 85 to 330 l/m From 200 to 250 Bar From 3h to 48 min.
Three-phase electric motor

CNG EVO 5 CNG EVO 10-14 CNG EVO 19


PUMPING UNIT PUMPING UNIT PUMPING UNIT

COLTRI.COM | Page 7
TECHNICAL DATA

CNG EVO 5 CNG EVO 10 CNG EVO 14 CNG EVO 19

SINGLE/THREE-PHASE THREE-PHASE THREE-PHASE THREE-PHASE


DRIVEN BY ELECTRIC MOTOR ELECTRIC MOTOR ELECTRIC MOTOR ELECTRIC MOTOR

FILLING TIME* 3h 8 min. 1h 15 min. 1h 48 min.

85 l/min 5.1 m3/h 170 l/min 10.2 m3/h 266 l/min 15.9 m3/h 330 l/min 19.8 m3/h
CHARGING RATE 2.9 CFM FAD 5.9 CFM FAD 9.2 CFM FAD 11.6 CFM FAD

200 - 250 bar 200 - 250 bar 200 - 250 bar 200 - 250 bar
WORKING PRESSURE 2900 - 3626 psig 2900 - 3626 psig 2900 - 3626 psig 2900 - 3626 psig

NET WEIGHT Approx. 160 kg - 353 lb 180 kg - 397 lb 180 kg - 397 lb 190 kg - 419 lb

NOISE 65 dB 70 dB 70 dB 70 dB

SUCTION PRESSURE 17÷200 mbar 17÷200 mbar 17÷200 mbar 17÷200 mbar
MIN/MAX 0.24÷2.90 psig 0.24÷2.90 psi 0.24÷2.90 psig 0.24÷2.90 psig

*Filling time cylinder 80 l (kg 11.5) - 0/200 bar (measured by filling cylinder from 0 to 200 bar ±5%)

STANDARD FEATURES OPTIONAL

AUTOSTOP AUTOMATIC DRAIN HYPERFILTER


with fireplace Filtration
DIGITAL DISPLAY (methane expulsion) (P. 22)

REFUELING NOZZLE OIL PUMP


natural gas with direct action NGV1 (Only CNG EVO 19)
(P. 23)
PRESSURE GAUGE
FILLING HOSE Gas suction safety pressure switch
4.5 m - 177 ft length in entrance

DIMENSIONS
1100mm (43.30”)

700mm (27.55”) 670mm (26.37”)

CNG FILLING STATIONS | Page 8


MACHINE PARTS

3 4 5 6 7

28 16 20 27

12
15

9
17
10

26

18
1164mm (45,82")

25 14

8
11

22
24
24
1

23

19

658mm (25,90") 702mm (27,63")

24 21 13 24

1 Frame 16 1st stage


2 Electronic control 17 2nd stage
3 On 18 3rd stage
4 Off 19 Interception solenoid valve
5 Reset pushbutton 20 Oil filler plug
6 Emergency pushbutton 21 Suction gas safety pressure switch
7 On/Off selector 22 Antistatic cooling fan
8 Refill hose connection 23 Antistatic belt
9 Manifold safety valves 24 Anti-vibration device
10 Safety pressure switch 25 Final Safety pressure switch
11 Oil drain valves 26 Safety thermostat
12 Fireplace exhaust gas 27 Condensate separator
13 Motor 28 Pressure sensor
14 Compressor
15 Gases filter

COLTRI.COM | Page 9
CNG BOOSTER
ELECTROMECHANIC
LINE: CNG
DESCRIPTION

The CNG BOOSTER series compressors are designed to compress natural gas and biomethane
previously treated and filtered with a suction pressure between 2 and 8 bar and a final pressure up
to 250 bar. These robust and compact boosters are designed to fill cylinders for gas storage. Using
products from the CNG BOOSTER line is easy and can be done in complete safety. The equipment
includes a remote electromechanical switchboard with 5 meters cable for control and the automatic
stop function when the tank is full. The CNG BOOSTERs are powered by a three-phase electric
motor.

25

20

MCH-14
15
m3 /h

MCH-10

10

5 MCH-5

0
0 1 2 3 4 5 6 7 8 9
bar

DRIVEN BY CHARGING RATE WORKING PRESSURE


Three-phase electric motor From 41.7 to 265 l/m From 200 to 250 Bar

CNG BOOSTER 14
PUMPING UNIT

COLTRI.COM | Page 11
TECHNICAL DATA

CNG BOOSTER ELECTROMECHANIC 10 CNG BOOSTER ELECTROMECHANIC 14

THREE-PHASE THREE-PHASE
DRIVEN BY ELECTRIC MOTOR ELECTRIC MOTOR

CHARGING RATE Da 41.7 a 215 l/min - da 2.5 a 12.5 m3/h Da 41.7 a 265 l/min - da 2.5 a 15.9 m3/h

200 - 250 bar 200 - 250 bar


WORKING PRESSURE 2900 - 3626 psig 2900 - 3626 psig

NET WEIGHT Approx. 160 kg - 353 lb 180 kg - 397 lb

NOISE 70 dB 70 dB

SUCTION PRESSURE
2-8 bar 2-8 bar
MIN/MAX

STANDARD FEATURES

AUTOSTOP

MAXIFILTER
Filtration
(P. 22)

AUTOMATIC DRAIN
with fireplace
(methane expulsion)

PRESSURE GAUGE
Gas suction safety pressure switch
in entrance

DIMENSIONS
1050mm - 41.3”

700mm - 27.6” 670mm - 26.4”

CNG FILLING STATIONS | Page 12


MACHINE PARTS

16
15 20
22
7 17
8

18
1
10 25

19

24
23
11

13

26
12

17
18

21
14

9 5
2

3 6

1 Frame 14 Compressor
2 Control panel 15 Gases filter
3 On 16 1st stage
4 Off 17 2nd stage
5 Hour counter 18 3rd stage
6 Emergency pushbutton 19 Crankcase
7 Gases pressure gauge 20 Oil filler plug
8 Refill hose connection 21 Safety valve
9 Condensate drain valve 22 Antistatic cooling fan
10 Oil level 23 Antistatic belt
11 Oil drain valves 24 Anti-vibration device
12 Molecular sieve gases filterì 25 Pressure switch
13 ATEX motor 26 Gas aspiration connector

COLTRI.COM | Page 13
CNG
LINE: CNG HD
DESCRIPTION

Designed for medium sized charging


stations, the CNG HD series compressors can
re-compress up to 250 bar of natural gas and
biomethane previously treated and filtered
from the supply line. Four compression
stages and low rpm for a machine suitable for
professional use. The remote control panel
(5 meters cable) provides all the indications
to operate in maximum safety. There are
two pump units that can be installed (CNG
20 and CNG 34) both powered by three-
phase electric motors but with different flow
rates. The compressors of the series are
equipped with a 4.5 m high pressure hose
and a dispensing gun with NGV1 direct drive
connection, suitable for recharge pressures
up to 250 bar. As standard, CNG HD products
come with different solutions designed for
ease of use and reliability: safety pressure
switch for inlet gas suction, autostop and
double filtering system with Hyperfilter.

DRIVEN BY CHARGING RATE WORKING PRESSURE FILLING TIME


Three-phase electric motor From 330 to 550 l/m From 200 to 250 Bar From 48 to 29 min.

CNG 20-34
PUMPING UNIT

COLTRI.COM | Page 15
TECHNICAL DATA

CNG 20 CNG 34

DRIVEN BY THREE-PHASE ELECTRIC MOTOR THREE-PHASE ELECTRIC MOTOR

FILLING TIME* 48 min. 29 min.

330 l/min 19,8 m3/h 550 l/min 33 m3/h


CHARGING RATE 11.8 CFM FAD 19.4 CFM FAD

200 - 250 bar 200 - 250 bar


WORKING PRESSURE 2900 - 3626 psig 2900 - 3626 psig

NET WEIGHT Approx. 420 kg - 926 lb 420 kg - 926 lb

NOISE 70 dB 70 dB

SUCTION PRESSURE 17÷200 mbar 17÷200 mbar


MIN/MAX 0.24÷2.90 psig 0.24÷2.90 psig

*Filling time cylinder 80 l (kg 11.5) - 0/200 bar (measured by filling cylinder from 0 to 200 bar ±5%)

STANDARD FEATURES

AUTOSTOP FILLING HOSE


4.5 m - 177 ft length
REFUELING NOZZLE
natural gas with direct action NGV1 OIL PUMP
(P. 23)
PRESSURE GAUGE
HYPERFILTER Gas suction safety pressure switch
Filtration in entrance
(P. 22)

DIMENSIONS
1550mm (61.02”)

790mm (31.10”) 1240mm (48.81”)

CNG FILLING STATIONS | Page 16


17
7

15 14
MACHINE PARTS
8

10

2 1
12
5 23
19
13
18 16

11

3
17 20 4
7 25
26
6
15 14
21 6
8
6
24

10

22 9
9

1
12
5 23
19

3
4
25
26
6
1 Frame 14 2nd stage
6
2 Control panel 15 3rd stage
3 Gases pressure gauge 16 4th stage
6
4 Oil pressure gauge 17 Crankcase
5 Refill HP hose connection 18 Oil filler plug
6 Condensate drain valve 19 Safety valve
7 Oil level 20 Antistatic cooling fan
8 Oil drain valves 21 Antistatic belt
9
9 9 Molecular sieve gases filter 22 Anti-vibration device
10 ATEX motor 23 Gas aspiration connector
11 Compressor 24 Refill fitting
12 Gases filter 25 Condensate collection tank
13 1st stage 26 Refill HP hose

COLTRI.COM | Page 17
CNG BOOSTER
LINE: CNG HD
DESCRIPTION

Designed for medium sized charging


stations, the CNG HD series boosters
can compress up to 250 bar of natural
gas and biomethane previously
treated and filtered from the supply
line. The products of the line are
designed for professional use, thanks
to the four compression stages and
low rpm. The remote control panel,
supplied with a 5 meter cable,
provides all the indications to operate
in maximum safety. These boosters
support two different pumping units,
CNG 20 and CNG 24, both powered
by three-phase electric motors with
different flow rates. As standard,
CNG HD products are equipped
with solutions designed to increase
simplicity of use and guarantee
unprecedented reliability: safety
pressure switch for gas inlet suction,
autostop and double filtering system
with Hyperfilter.

DRIVEN BY CHARGING RATE WORKING PRESSURE FILLING TIME


Three-phase electric motor From 250 to 690 l/m From 200 to 250 Bar From 64 to 23 min.

BOOSTER CNG 24
PUMPING UNIT

COLTRI.COM | Page 19
TECHNICAL DATA

CNG 20 CNG 24

THREE-PHASE THREE-PHASE
DRIVEN BY ELECTRIC MOTOR ELECTRIC MOTOR

FILLING TIME* 64 min. 23 min.

250 l/min 15 m3/h 690 l/min 41 m3/h


CHARGING RATE 8.8 CFM FAD 24.3 CFM FAD

200 - 250 bar 200 - 250 bar


WORKING PRESSURE 2900 - 3626 psig 2900 - 3626 psig

NET WEIGHT Approx. 420 kg - 926 lb 420 kg - 926 lb

NOISE 70 dB 70 dB

SUCTION PRESSURE
2 - 5 bar 29 - 72.5 psig 2 - 5 bar 29 - 72.5 psig
MIN/MAX

*Filling time cylinder 80 l (kg 11.5) - 0/200 bar (measured by filling cylinder from 0 to 200 bar ±5%)

STANDARD FEATURES

AUTOSTOP FILLING HOSE


4.5 m - 177 ft length
REFUELING NOZZLE
natural gas with direct action NGV1 OIL PUMP
(P. 23)
PRESSURE GAUGE
HYPERFILTER Gas suction safety pressure switch
Filtration in entrance
(P. 22)

DIMENSIONS
1550mm (61.02”)

790mm (31.10”) 1240mm (48.81”)

CNG FILLING STATIONS | Page 20


17
7

15 14
MACHINE PARTS
8

10

2 1
12
5 23
19
13
18 16

11

3
17 20 4
7 25
26
6
15 14
21 6
8
6
24

10

22 9
9

1
12
5 23
19

3
4
25
26
6
1 Frame 14 2nd stage
6
2 Control panel 15 3rd stage
3 Gases pressure gauge 16 4th stage
6
4 Oil pressure gauge 17 Crankcase
5 Refill HP hose connection 18 Oil filler plug
6 Condensate drain valve 19 Safety valve
7 Oil level 20 Antistatic cooling fan
8 Oil drain valves 21 Antistatic belt
9
9 9 Molecular sieve gases filter 22 Anti-vibration device
10 ATEX motor 23 Gas aspiration connector
11 Compressor 24 Refill fitting
12 Gases filter 25 Condensate collection tank
13 1st stage 26 Refill HP hose

COLTRI.COM | Page 21
SC000340/CARB SC000440/PP/CO-CATALYST
ACTIVE CARBON
MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE

SC000340/CO-CATALYST
MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE

MAXIFILTER HYPERFILTER
36-07-034/B-AC
MOLECULAR SIEVE/ACTIVE CARBON

SC000440/PP
MOLECULAR SIEVE/ACTIVE CARBON

SC000440/PP/SM 36-07-034/A-MS
MOLECULAR SIEVE MOLECULAR SIEVE

ONLY MOLECULAR SIEVE


SC000440/PP/CARB
ACTIVE CARBON

ONLY MOLECULAR SIEVE 36-07-034/CAR


ACTIVE CARBON

SC000440/PP/SM
SC000440/PP/CO-CATALYST

36-07-034/CNG/1
MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE

CODE FOR CNG ELECTROMECHANIC


CODE FOR CNG EVO - CNG HD
CNG BOOSTER ELECTROMECHANIC CNG BOOSTER HD
36-07-034/B-AC/MOL
MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE

36-07-034/B-AC
MOLECULAR SIEVE/ACTIVE CARBON

SC000543 (PRESEC)
36-07-034/A-MS

CAPS & DISCS KIT FELTS


MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE
MOLECULAR SIEVE

SC000543/CO (PRESEC)
36-07-034/CAR

FOR MAXIFILTER FOR MAXIFILTER


MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE
ACTIVE CARBON

36-07-034/B-AC/MOL
MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE

SC000543 (PRESEC)
MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE

13-05-0601/R 13-00-0800
CODE 6 pieces kit
CODE 6 pieces kit
SC000543/CO (PRESEC)
MOLECULAR SIEVE/ACTIVE CARBON HOPKALITE

FOR HYPERFILTER FOR HYPERFILTER

36-00-0805 36-00-0800/PP
CODE 6 pieces kit
CODE 10 pieces kit

CNG HOSE REELER 4.5 M - 117 FT HOSE

CODE CODE
SC00403 24-06-020
FOR CNG 5/10/14/19 FOR CNG 5/10/14/19

CNG FILLING STATIONS | Page 22


REFUELING NOZZLE OIL FILTER

NGV1 INTERNATIONAL TK4


36-06-006 SC000688
CODE ADATTATORE/TK4 CODE FOR CNG 20-24 FOR CNG 20-24

SYNTHETIC COLTRI OIL ST 755

SC000871 SC000872
CODE 1 litre 5 litres

• Fully synthetic oil with high viscosity index


• Excellent performance at high and low
temperature

MOLECULAR SIEVE

SC000380
CODE 1 litre

SC000763
CODE 5 litres

COLTRI.COM | Page 23
AEROTECNICA COLTRI® S.p.A.
Via dei Colli Storici, 177
25015 Desenzano del Garda
Brescia - ITALY

TEL +39 030 9910301


+39 030 9910297
FAX +39 030 9910283

[email protected]
COLTRI.COM

    

CAT/CNGSTAZRICARICA/EN ED. 2020- 01

TECHNICAL CHARACTERISTICS, COMPRESSOR FRAME COLORS, ACCESSORIES AND CONSUMABLES IN THIS CATALOGUE MAY BE MODIFIED AT ANY TIME WITHOUT NOTICE.

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