Reconditioning of Equipment 1
Reconditioning of Equipment 1
Reconditioning of Equipment 1
Ambo, Ethiopia
Maintenance project
Contents
STUDY RECONDITIONING PROCESSES IN MAINTENANCE OF MACHINERY ...................... 1
1. INTRODUCTION .............................................................................................................................. 1
1.1 Definition of Reconditioning of Equipment ................................................................................. 1
1.2 Steps of reconditioning processes ................................................................................................. 2
1.3 Reconditioning-process activities ................................................................................................. 2
1.4 Management of reconditioning process ........................................................................................ 3
1.5 Types of reconditioning process ................................................................................................... 5
1.6 Reconditioning process assessment .............................................................................................. 7
1.7 Machines to be reconditioned ....................................................................................................... 8
1.8 Cost Analysis of Reconditioning .................................................................................................. 8
1.9 Requirements for Reconditioning Undertakings ........................................................................... 9
1.9.1 Infrastructure requirements. ................................................................................................. 10
1.9.2 Technical Requirements:...................................................................................................... 10
1.10 Advantages of reconditioning processes ................................................................................... 12
Conclusions ........................................................................................................................................... 13
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1. INTRODUCTION
This can include cleaning, inspecting, repairing, and replacing worn or damaged parts. The
goal of reconditioning is to bring the equipment back to its original specifications and extend
its useful life. Reconditioning of equipment plays a significant role in maintenance of
equipment, particularly in developing countries where increasing cost of new equipment
makes the acquisition of new Equipment difficult, the need for reconditioning arises from
a) Aging machinery with rapidly decreasing reliability and high risk of failure:
c) Scarce capital;
Reconditioning of worked out equipment after long use may be defined as a systematic
planned Active deigned to restore equipment to its original performance condition. With firm
commitment towards quality, it is needed to offer machine reconditioning services as per
specific requirements of the machines. These services are rendered in compliance with the set
international standards and norms. We can render these services using latest controllers and
upgrades technology, which help in improving the productivity and accuracy of the machines.
This process Involves repair. To certain problem areas in an equipment that may include:
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1.2 Steps of reconditioning processes
The reconditioning process typically involves several steps, which may vary depending on
the specific item being reconditioned and the method being used. However, many
reconditioning processes include the following steps:
Inspection: The item is thoroughly inspected to identify any damage or wear and to
determine the extent of the reconditioning that will be required.
Disassembly: If necessary, the item is disassembled to make it easier to recondition
and repair.
Cleaning: The item is thoroughly cleaned to remove dirt, grime, and other
contaminants.
Repair and Replacement: Any damaged or worn parts are repaired or replaced as
needed.
Reassembly: The item is reassembled, making sure all parts are securely in place and
functioning properly.
Testing: The item is tested to ensure that it is in proper working order.
Refinishing: The item is refinished if necessary to restore its appearance.
Packaging and Shipping: After reconditioning the item is packaged and shipped.
During reconditioning process, there is also the Evaluation process which will be done to
check the overall condition of the item and identify any issues that need to be addressed.
Assessment: The first step in the reconditioning process is to assess the condition of
the product or equipment. This includes determining the extent of any damage or
wear, as well as any missing or broken parts.
Planning: Once the assessment is complete, a plan for the reconditioning process is
developed. This plan should include details such as the materials and tools that will be
needed, the estimated time required to complete the process, and any potential risks or
hazards.
Execution: The next step is to execute the plan, which may involve disassembling the
product or equipment, cleaning and inspecting each component, replacing any broken
or worn parts, and reassembling the product or equipment.
Testing and Quality Control: After the reconditioning process is complete, the
product or equipment should be thoroughly tested and inspected to ensure that it is in
good working condition. This step is critical to ensure that the product or equipment
performs as expected and meets quality standards.
Documentation: Throughout the reconditioning process, it is important to document
each step, including the condition of the product or equipment before and after
reconditioning, the materials and tools used, and any issues or problems that were
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encountered and resolved. This documentation can be used to improve the
reconditioning process in the future and as a reference for warranty, legal or insurance
claims.
Process improvement: Continual process improvement is important to improve the
efficiency, safety and quality of the reconditioning process. Regularly reviewing and
updating the process based on feedback, best practices and industry standards would
help to improve the reconditioning process.
Maintenance management is often faced with the dilemma of replacement versus
reconditioning of existing equipment. Rule of thumb that can be applied in this case is:
1) Parts which require a considerable degree of specialized skills and costly processes are
best replaced.
2) If the repair facility available is limited then replacement of certain machines with
technologically superior equipment must take precedence over reconditioning.
3) If cheap and fast replacement parts are available, reconditioning is not a right alternative.
a) Whenever the machine is imported, reconditioning is made compulsory for saving foreign
exchange as well as ensuring economy in consumption of spare parts.
b) Critical components like: hafts, gears, valves, pumps, etc. must retain dimensional and
structural integrity so that the desired performance is attained for maximum period of time
before re placement becomes necessary due to breakage. Such components even if they wear
out, they should be reconditioned and reused as long as possible.
e) Replacement of machine is costly and new machine introduces compatibility problem with
existing set-up.
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h) Rejection of output, reworking and scrap is beyond a predetermined level.
In the context of reconditioning without identity loss, it likely refers to a process by which a
person or system can be returned to a desired state without losing their unique characteristics
or identity. It is might involve software updates and maintenance that improve the system's
performance and security without altering its core functionality.
It's important to note that there is not a set methodology, process or even definition of
reconditioning that has a common agreement across the field or industry. The definition and
goals of reconditioning might vary depending on the context and the nature of the item being
reconditioned. In any case, the goal of reconditioning without identity loss is to maintain the
integrity of the item or person being reconditioned while still addressing any issues or
problems that need to.
It is a process of recoating, which involves applying a new layer of material to the surface of
the part to protect it from further wear and tear. This can be done using a variety of
techniques, depending on the type of material and the condition of the surface.
One method of recoating is thermal spray coating, which involves heating a material (such as
metal or ceramics) to a high temperature, and then spraying it onto the surface of the part
using a high-pressure gun. This can create a very hard, durable coating that can protect the
part from wear and tear.
Other coating methods include electroplating, in which a metal is deposited onto the surface
of the part using an electric current, and painting or powder coating, in which a paint or
powder is applied to the surface and then heated to create a protective coating.
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III. Repetitive Reconditioning Process without identity loss.
It's also important to keep in mind that an individual's identity is not fixed, but rather, it's
constantly evolving throughout their lifetime. Therefore, the goal of repetitive reconditioning
should not be to change or erase an individual's identity, but rather, to help them learn to live
with and make peace with their thoughts and emotions in a way that aligns with their core
values and allows them to live a fulfilling.
There are several types of reconditioning processes depending on the specific equipment
or product being reconditioned. Some examples include:
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6. Surface reconditioning: This process is used to remove corrosion, rust, and other forms of
surface damage from metal components. This can be done using chemical treatments,
sandblasting, or other methods.
Generally when assessing the effectiveness of a reconditioning process, there are several
factors to consider. Here are a few key things to keep in mind:
2. Progress: It's important to track the individual's progress over time in order to determine
whether they are making progress towards their goals. This might involve measuring changes
in symptoms, such as reductions in anxiety levels or improvements in social interactions.
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therapist who is able to establish a strong and positive rapport with the individual is more
likely to be able to guide them through the process and help them make progress.
5. Measurement tool: It's important to use validated and reliable measurement tools to assess
the progress and goals.
6. Follow-up: Finally, it's important to follow up with the individual after the reconditioning
process has ended to see if the changes that were made have been maintained over time. This
can give you a sense of the long-term effectiveness of the process.
The cost of reconditioning will depend on a number of factors, including the type of
equipment or product being reconditioned, the extent of the repairs required, and the labor
and materials required to complete the reconditioning process.
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Some common costs associated with reconditioning include the cost of labor, parts, and
materials, as well as any costs associated with testing or certifying the equipment or product
after it has been reconditioned.
It is also important to consider the costs associated with not reconditioning such as lost
production time, costly replacement, and possible safety hazards. A cost-benefit analysis may
be helpful in determining whether reconditioning is the most cost-effective option for a
particular piece of equipment or product. the cost of reconditioning can vary widely
depending on the scope of work, but it's important to consider long term benefits and costs
saved.
In general, some organizations consider that cost of reconditioning up to 30% of the price cf
anew machine to be acceptable, where the reconditioning cost should include: material, labor,
depreciation and any other contracted service required in the reconditioning process. This
level is acceptable if there are no other adverse effects on the performance of the machine
after reconditioning. The performance after reconditioning can be assessed through
In performing cost-benefit analysis is one to consider the cost of replacement versus that of
reconditioning. Replacement costs should include: spares cost; installation; service costs; cost
of ordering end transporting; labor; utilities, etc. Reconditioning costs should include:
material, labor, depreciation, outside contracted services.
Inhere, one thing should be noted which may not be quantified in terms of dollars; and that is,
the experience gained locally in the process of reconditioning. Performing a reconditioning
activity develops local capabilities which leads to increased design and fabrication capability.
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1.9.1 Infrastructure requirements.
For proper reconditioning adequate infrastructure facilities must be available include:
Workshop or facility: This could include a building or space with enough room to
accommodate the equipment or machinery being reconditioned, as well as the tools
and equipment needed to complete the work.
Tools and equipment: This could include basic hand tools such as wrenches and
sockets, as well as specialized tools such as lathes, milling machines, and welding
equipment.
Materials and supplies: A wide range of materials and supplies may be needed for
reconditioning equipment or machinery. This could include replacement parts,
lubricants, cleaning supplies, and protective gear such as safety goggles and gloves.
Personnel: Reconditioning equipment or machinery typically requires specialized
knowledge and skills, so it may be necessary to have a team of trained technicians or
engineers to handle the work.
Safety equipment: Safety should be a top priority during any reconditioning
undertaking. Adequate safety equipment such as face masks, goggles, gloves, hearing
protection and safety shoes are necessary to protect the personnel working on the
machinery.
Inspections and certifications: Depending on the type of equipment or machinery
being reconditioned, it may be necessary to meet certain inspection or certification
standards before the equipment can be put back into use. This would require necessary
inspection tools, documentations and certification that should be kept on record
reconditioning shop;
machines
skilled manpower
coordination between design, planning, purchase, inspection, sales and These
engineering
Training of person.
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Involved engineers should be conversant with the design features of the equipment
which include: equipment performance, assemblies, components, lubrication system,
material specifications, etc.
Adequate machine history should be available which includes operating conditions
and working shifts, maintenance system, frequency of breakdowns, etc.
There are several technical requirements that must be met to ensure that the machines are
reconditioned properly. These technical requirements may include:
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Maintenance: The reconditioned machine should be provided with a maintenance
schedule, to ensure that the machine is always in a good working condition.
Quality control: Quality control measures should be in place to ensure that the
reconditioned machine meets the standards and specifications. This may include
carrying out inspections and testing before and after the reconditioning process, as
well as maintaining detailed documentation of all the steps involved in the
reconditioning process.
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Converts old products into raw materials, and then manufactures into finished new
products again
reduces the amount of energy and pollution from manufacturing
Have positive consequences for manufacturers, the labor force and the environment.
Conclusions
The main goal of reconditioning is to extend the lifespan of the equipment and
improve its overall performance.
Reconditioning may not be suitable for all types of equipment; it also depends on how
well the equipment is maintained initially.
The best practice is to consult the manufacturer and an experienced technician to
determine if reconditioning is the best option for your equipment.
The opportunity to increase efficiency and sustainability through reconditioning
process now sits alongside the provision of good lubrication and the establishment of
preventative maintenance programs as a powerful tool with which to protect
profitability.
Generally Reconditioning machines can save money and extend the useful life of the
equipment; it can also bring the machine up to the latest industry standards, improve
its performance and make it more reliable.
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