PUMA TT1800 Series

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TWIN-SPINDLE, TWIN-TURRET TURNING CENTERS WITH Y-AXES

PUMA TT 1800MS/SY
PUMA TT1800 SERIES
The PUMA TT1800SY series is an 8" chuck/ 65mm (2.6 inch) bar diameter capacity high-productivity
horizontal turning center equipped with twin opposed spindles, and upper and lower turrets.
The left and right spindles can machine, and eject, workpieces independently for best-in-class productivity.
The PUMA TT Series has become one of DOOSAN’s best-selling products and is favored by customers all
around the world.

The compact PUMA TT1800SY is


equipped with a range of features that
improve manufacturers’ efficiencies.
These include the 24 tool positions in
the machine’s upper and lower turrets
which enable complex parts, requiring
numerous tools, to be machined to
2 completion in a single set up.
EXCELLENT RIGIDITY AND POWER PRODUCTIVITY - DOUBLED ADVANCED AUTOMATION

The left and right spindles and the The machine's 40m/min rapid rates The left and right spindles are
upper and lower turrets operate and high-rigidity roller LM guideways equipped with independent parts
independently to double deliver impressive speed and catcher and unloading/conveyor
the machine’s productivity. productivity. systems for fully-automated operation.

3
BASIC STRUCTURE
The Z- and A- axes are equipped with roller LM guide ways for increased rigidity and high speed, while the X- and Y-axes
have a box guideway design for optimum rigidity: together they deliver maximum productivity.

Feed axes configuration Z1 axis

High-productivity is achieved with a process-intensive structure


comprising opposing spindles and upper and lower turrets. X1 axis
Y axis

Description Unit PUMA TT1800MS PUMA TT1800SY A axis

X1, X2 axes mm (inch) X1: 165 (6.5) / X2: 190 (7.5)

Z1, Z2 axes mm (inch) Z1: 700 (27.6) / Z2: 720 (28.3)


Travel C1 axis
distance 100 (±50) (3.9 C2 axis
Y axes mm (inch) -
(±2.0))

A axes mm (inch) 770 (30.3)

X1, X2 axes m/min (ipm) 20 (787.4)

Rapid Z1, Z2 axes m/min (ipm) 40 (1574.8)


X2 axis
traverse
rate Y axes m/min (ipm) - 7.5 (295.3)
Z2 axis
A axes m/min (ipm) 40 (1574.8)

Designed as a wide-rib
torque-tube structure to
prevent twisting and
deformation.

LM Guide
High-rigidity / high-speed structure with roller LM
guides on the Z- and A-axes.

45°

Ball Screw
Temperature fluctuations on the travel system have been
minimized through the use of low friction ball screws.
4
FLEXIBLE MACHINING
PUMA TT 1800SY A versatile performer

(A) max. turning diameter of Y-axis milling


A wide variety of multi-axis milling cycles can be achieved using the Y-axis.
230 mm
9.1 inch Groove finish cutting using the Y-axis Multi-face cutting

(B) max. turning diameter of


Y-axis
Y-axis
230 mm X-axis
X-axis
9.1 inch
Bar working diameter of

65 mm
2.6 inch

Milling in an eccentric position Y & X-axis circular interpolation


Y-axis stroke

100 (±50) mm
3.9 (±2.0) inch Y-axis

y-axis rapid traverse rate X-axis


X1 + Y-axis
7.5 m/min
295.3 ipm 5
SPINDLE
High-speed and high-power spindle delivers impressive productivity.

Built-in design
Left spindle Right spindle
The PUMA TT series is equipped with
built-in spindles that deliver high-speed
and responsiveness.
The two opposing spindles provide
equally high turning performance using
motors with the same speed and power.

Left spindle, Right spindle (8 inch)

Max. power

22/18.5 kW
29.5 / 24.8 Hp
Max.speed

5000 r/min

C-axis accuracy
The positioning and repeatability of the C-axis has been enhanced.

Polar coordinate interpolation Cylindrical interpolation

C-axis C-axis
X-axis

Z-axis

6
\

TURRETS
Featuring stronger and faster turrets; upgraded servo motors for faster and more accurate tool rotation; and a stabilized
structure for higher productivity and heavier-cutting capabilities.

Turret indexing time (1 face)

0.15 s
No. of tool stations
(the same for the upper and lower turret)

12 station
No. of index positions
(the same for the upper and lower turret)

24 index position

Turret with upgraded speed


and rigidity
The newly-designed turret has passed
stricter speed and side loading tests.
In addition, the cross-roller bearing
reduces backlash and improves
accuracy due to its improved rigidity.
Indexing time has been reduced by
20- 30% compared with previous models.

Rotary tool structure is



Reduce non-cutting highly resistant to thermal
time by 10% displacement
The milling turret, including

Higher indexing speeds rotary tools, features a BMT
design for higher rigidity. In

Improved accuracy addition, the minimization of
thermal error due to oil and
air lubrication of the rotary
tools delivers class-leading
milling, drilling and tapping
performance.
7
CUTTING CONCEPTS
Multi-tasking with left and right spindles and upper and lower turrets optimizes productivity.

“LONG SHAFT MACHINING BY SYNCHRONISING THE


ROTATION OF BOTH SPINDLES” CONCEPT
PUMA TT Series turning centers can double productivity when machining long workpieces through the synchronized
control of the left and right spindles and using both the upper and lower turrets for simultaneous machining.

Turning at the same position is carried out using the upper and Different cutting processes can be carried out on a single
lower turrets simultaneously. workpiece using the upper and lower turrets simultaneously.

“ONE MACHINE, TWO PARTS” CONCEPT


PUMA TT Series turning centers double productivity thanks to the independent, yet simultaneous, operation of the
left and right spindles and the upper and lower turrets.

8
CUTTING CONCEPTS

LEFT SPINDLE RIGHT SPINDLE


Upper and lower turret simultaneously machining with left spindle Upper and lower turret simultaneously machining with right spindle

LEFT SPINDLE RIGHT SPINDLE


Gear hobbing and polygon turning Internal slotting operation

“FIRST AND SECOND PROCESS SIMULTANEOUS


MACHINING ” CONCEPT
The PUMA TT can produce different milled features using its spindles. Example: bolt hole pattern using the
right spindle to a keyway machined feature using the left spindle.

FIRST PROCESS: PART TRANSFER: SECOND PROCESS:


Synchronized rotation and parts
Cutting with the left spindle Rear side cutting with the right spindle
feed using the left and right spindles

9
ONE MACHINE, TWO PROCESSES
With the adoption of two opposing spindles and upper/lower turrets, the Puma TT Series can machine both first and second
operations simultaneously. Furthermore, the axis travel system, which features high rigidity roller LM guideways and a fast
feed rate of 40 m/min, provides speed with process reliability.

TWO OPPOSING SPINDLES AND UPPER AND


LOWER TURRETS INSTALLED ON ONE MACHINE

DIVERSE LINE-UP with LARGE CAPABILITY


Rotary tools can be selected for milling, tapping and drilling, while the Y-axis can be used for cutting inclined or curved surfaces.
This process-intensive turning center is capable of conducting multiple processes, further widening its potential and appeal.

10
STANDARD & OPTIONAL SPECIFICATIONS
A range of options is available to suit individual requirements.

Description Features PUMA TT1800 series


210 mm (8 Inch) ●
Chuck (Left / Right)
None ○
Soft Jaws ●
Jaws (Left / Right)
Hardened & ground hard Jaws ○
Dual pressure chucking ○
Chucking option
Chuck clamp confirmation ●
Tailstock Tail center for turret ○
4.5 / 3.0 Bar ●
Coolant pump (60 / 50Hz)
7 / 10 / 14.5 / 20 bar ○
Oil skimmer ○
Coolant chiller ○
Coolant pressure switch ○
Cooling flow switch ○
Coolant options
High coolant interface ○
Chuck coolant (Left / Right) ○
Through spindle coolant(T.S.C) for spindle (Left / Right) ○
Coolant gun ○
Chip conveyor_Side type ○
Chip conveyor_Rear type ○
Chip processing options Chip bucket ○
Air blow (Left / Right) ○
Mist collector ○
Tool setter (Manual / Auto) ○
Parts catcher and box ○
Parts unloader and conveyor ○
Work ejector ○
Measurement & automation Auto door ○
Cut-off confirmation ○
Work / Tool counter ○
Robot interface (PMC I/O, Profibus) ○
Bar feeder interface ○
Tool load monitoring ○
Linear scale (X1, X2, Z1, Z2, Y) ○
Signal tower ○
Air gun ○
Optional devices Air conditioner for electric cabinet ○
Light for electric cabinet ○
Extra M-code (4ea) ○
Auto power off ○
Quick change tooling(CAPTO) ○
Coolant level switch : Sensing level - Low ○
Parts unloader and conveyor_Gripper type ○
Automatic top door ○
Chip coveyor_Drum filter type ○
Shower coolant ○
Air limit sensing on chuck_preparation ○
Rotary type window wiper_eletrical ○
Customized special option  
TSA (Left / Right) ○
Work & tool counter ○
Tool setter extension for special chuck ○
Spindle air curtain (Left) ○
Spindle air curtain (Right) ○
MQL system ○
Chuck pressure switch ○

Please contact your Doosan Machine Tools representative for detailed machine information. ● Standard ● Optional X N/A
11
PERIPHERAL EQUIPMENT

Chip Conveyor (right side)


The chip conveyor with its stable design delivers excellent chip disposal, superior operation and maintenance convenience. Users can select the optimum type of conveyor
that meets their specific machining and floor space requirements.

Name Hinged belt Magnetic scrapper Drum filter (Single type) Drum filter (Double type)

Application Steel Cast steel, iron Cast Steel, cast, nonferrous metals

• General use • Easy-to-understand manual


• Suitable for sludge • Suitable for long and short chips
• Suitable for steel applications • Chips are scraped up and
• Suitable for nonferrous metals • Cooling water filtering function
producing 30mm chips or longer discharged

Shape

Coolant tank

Coolant chiller

Coolant chiller (recommended) 70 bar high pressure coolant Quick change capto
A detachable-type coolant chiller is recommended to 70 bar high pressure coolant suitable for The Quick-change tool system simplifies tool change
control temperature and minimize thermal error. high productivity. operations. Recommended for users who need to change
tools frequently or who need to reduce set-up times.

Optional equipment

Auto tool setter Coolant blower Signal tower Collet chuck

ID/OD special holder Milling special holder


(each turret 12ea/tool 24ea) (each turret 12ea/tool 24ea) Work ejector

12
PERIPHERAL EQUIPMENT

Left spindle parts catcher


Single operation parts produced on the left spindle, or bar remnants can
be ejected into the bucket.

Right spindle parts unloader and ejector


Work processed by the right spindle is delivered to the parts unloader by
the work ejector and then discharged to the parts conveyor.

Maximum material size for unloader /


conveyor system

Max. work diameter

ø65 mm
Ø2.6 inch
Max. work length

150 mm
5.9 inch
Max. work weight

3 kg
6.6 lb

Parts conveyor
Finished workpieces are transferred to the indexable output belt conveyor
which discharges them to a receiving container.
13
DOOSAN FANUC i PLUS
Doosan Fanuc i Plus maximizes customer productivity and convenience.

15” Screen + New OP Doosan Fanuc i Plus


 15-inch color display
 Intuitive and user-friendly design
Doosan Fanuc i Plus’ operation panel
enhances operating convenience by USB and PCMCIA card
QWERTY keyboard
incorporating common-design buttons and  EZ-Guide i standard
layout. It features a Qwerty keyboard for fast  Ergonimic operator panel
 2MB Memory
and easy data input and operation.  Hot keys

iHMI touchscreen
iHMI provides an intuitive interface that uses a
touchscreen for quick and easy operation.

Range of applications
Providing various applications related to
planning, machining, improvement and utility,
for customer convenience.

Upper turret
Real-time custom macro function
During operation of the parts unloader of the right spindle, Left spindle
this function allows the lower turret to conduct the cutting Right spindle
operation for the left spindle. This function also further
Lower turret
improves the productivity.

NUMERIC CONTROL SPECIFICATIONS


MS SY MS SY
Division Item Specifications Doosan Fanuc i Doosan Fanuc i Fanuc 31i Fanuc 31i
(F0i-F Plus) (F0i-F Plus) (F31i-B) (F31i-B)
7 (X1,Z1,C1, 8 (X1,Z1,C1,Y, 7 (X1,Z1,C1, 8 (X1,Z1,C1,Y,
Controlled axes
X2,Z2C2,A) X2,Z2,C2,A) X2,Z2C2,A) X2,Z2,C2,A)
Controlled axis
4 axes 4 axes 4 axes 4 axes
Simultaneously controlled axes (each path) (each path) (each path) (each path)
Fast data server ○ ○ ○ ○
Data input/output Memory card input/output ● ● ● ●
USB memory input/output ● ● ● ●
Embedded ethernet ● ● ● ●
Interface function Fast ethernet ○ ○ ○ ○
Enhanced embedded ethernet function ● ● ● ●
DNC operation Included in RS232C interface. ● ● ● ●
Operation
DNC operation with memory card ● ● ● ●
Program input Workpiece coordinate system G52 - G59 ● ● ● ●
AI contour control I G5.1 Q_, 40 Blocks ● ● ● ●
Feed function
AI contour control II G5.1 Q_, 200 Blocks ○ ○ ○ ○
EZ Guidei (Conversational Programming Solution) ● ● ● ●
Operation guidance iHMI with machining cycle Note *1) Only with 15" Touch LCD standard ○ *1) ○ *1) X X
function Multi path function Supporting 2 or 3 path machine ● ● ● ●
EZ Operation package ● ● ● ●
Setting and display CNC screen dual display function ● ● ● ●
FANUC MTConnect ✪ ✪ ✪ ✪
Network
FANUC OPC UA ✪ ✪ ✪ ✪
15" color LCD ● ● ● ●
Display unit
15" color LCD with touch panel ○ ○ X X
Others
Part program storage size & 1280M(512KB)_1000 programs X X ● ●
14 Number of registerable programs 5120M(2MB)_1000 programs ● ● ○ ○
● Standard ● Optional X N/A ✪ Available
DOOSAN FANUC i PLUS

EZ-Guide i Example part


Using the Doosan EZ-Guide i, users can create a cutting program for any
desired shape, including patterns, by entering just the dimensions.

Example programming : Cutting shape

EZ-Guide i screen Automatic creation of cutting program

O7000 (SAMPLE PROGRAM) ;


...
M3 S1500 ;
G0 X50. Y125. ;
G0 Z30. ;
G1040 T0.5 J3. H0.2 K0.5 ... ;
G1020 H120. V50. U37. W68. ... ;
G0 Z80. ;
M5 ;

Enter the dimensions of the shape A cutting program is automatically


created with the entered values.

Easy operation package Tool monitoring screen Parts unloader maintenance and service screen

Doosan’s easy operation package


(EOP) supports the user with
functions relating to tool data,
error diagnostics, set up and
machine monitoring.

Tool load monitoring function Convenience of maintenance and service


During cutting operation, abnormal load caused The condition and service procedures of
by wear or damage of the tool is detected and an the sensors are provided for easy maintenance
alarm is triggered to prevent further damage. and servicing of major units.

Q-setter Automatic measurement

Crash avoid check Tool management Convenient set up for peripheral equipment
Set the interference area between turret and Helps tool setter guide, work setting, tailstock setting,
sub spindle to avoid collision. and other measurement and parameter control to
reduce setting-up time and facilitates operation.
15
CONVENIENT OPERATION
Siemens 840D

21.5 inch display + New OP


Two path programs are displayed • 21.5-inch display
simultaneously in the large 21.5-inch screen
for enhanced user convenience. • 6GB user memory
• USB (standard)
• QWERTY keyboard

Convenient conversational functionality

Shop-turn mode
[various]

[attachments]
Cutting and operation support function The automation elements (parts catcher, parts
This function shows a cutting and tool path unloader etc.), can be easily controlled via
simulation in real-time. interactive screens.

[offset]
[various] Before applying the function
[Custom] [operating
parameter] [attachment]
[Protection
zones] [TC service] [DSSV]
Operation safety function Maintenance and service convenience function Machining accuracy improvement
Protection Zone Synchronized Actions checks the Maintenance and service of major equipment and The NC controls spindle speed at an optimal level for After applying the function
interference between the turret and the spindle to peripheral devices, including the timer and parts precision threading and turning, making it possible to
prevent collisions caused by operator error. counter settings can be easily undertaken. automatically improve surface roughness.

NUMERIC CONTROL SPECIFICATIONS


MS SY
Division Item Specifications
S828D S840D S828D S840D
Controlled axes X1,Z1,C1,X2,Z2,C2,Z3,C3,C4 X1,Z1,C1,X2,Z2,C2,Z3,C3,C4,Y
Controlled axis
Simultaneously controlled axes 4 axes 4 axes 4 axes 4 axes
Memory card input/output X X X X
Data input/output
USB memory input/output ● ● ● ●
Interface function Ethernet (X130) ○ ● ○ ●
On network drive (without EES option, Extcall) ○ ● ○ ●
Operation
On USB storage medium, e.g. memory stick (without EES option, Extcall) ● ● ● ●
Program input Workpiece coordinate system G54 - G59, G507 - G599 ● ● ● ●
Advanced surface X ● X ●
Feed function Top surface X X X X
Look ahead number of block 1 1000 1 1000
3D simulation, finished part ● ● ● ●
Programming & Editing Simultaneous recording ● ● ● ●
function
DXF reader for PC integrated in SINUMERIK operate ○ ○ ○ ○
Operation guidance Shopturn ● ● ● ●
function EZ operation package ● ● ● ●
Setting and display Operation via a VNC viewer ● ● ● ●
MTConnect ✪ ✪ ✪ ✪
Network
OPCUA ○ ○ ○ ○
15.6" color display with touch screen(SW4.9) ● ○ ● ○
Display unit
21.5" color display with touch screen(SW4.9) X ● X ●
CNC user memory 10 MB ● ● ● ●
CNC user memory 100 MB ○ ○ ○ ○
Others CNC user memory 6GB X ○ X ○
Part program storage size CNC user memory 40GB (with PCU or IPC) X ○ X ○
CNC user memory without limit(Execution from extenal
storage devices)(EES / Using by USB or Network) ○ ○ ○ ○

16 HMI user memory for CNC part program 6GB X ● X ●


● Standard ● Optional X N/A ✪ Available
POWER & TORQUE
FANUC

688 910 4500 688 910 4500

n
Left and Right
S2 30min
spindles S2 30min
S3 40% S2 30min
S3 40%
(built-in) S1 22 208 (153.5)
S1 Cont.
S1
22 (29.5)
18.5 157 (115.9) S2 30min 18.5 (24.8)
15 S1 Cont. 15 (20.1)
140 (103.3)
11 105 (77.5) S2 30min 11 (14.8)
Max. spindle speed : 500010r/min 100 (73.8)
88 (64.9) S1 Cont.
10 (13.4)

Max. power : 22 kW
29.5 Hp
Max Torque : 208 N·m
153.5 ft-lbs

1 1 (1.3)
750 1000 1400 2000 5000 750 1000 1400 2000 5000
40 100

S3 25%
Rotary tool 47(34.7)

Max. spindle speed : 5000 r/min 14(10.3)


Cont.

Max. power : 5.5 kW


7.4 Hp S3 25%
5.5(7.4)
Max Torque : 47 N·m
34.7 ft-lbs

Cont.
1.1(1.5)
750 1115 2500 4000 5000

17
POWER & TORQUE
SIEMENS

S6 25%
Left and Right spindles
(built-in) 220(162.4) S6 25% 22(29.5)
21.9(29.4)
S6 40% 21.4(28.7) 19.6(26.3)
190(140.2)
S6 60%
170(125.5)
Cont.
150(110.7) Cont.
Max. spindle speed : 5000 r/min S6 60%

S6 40%
Max. power : 22 kW
29.5 Hp
Max Torque : 220 N·m
162.4 ft-lbs

955 1100 1200 5000


1250

79.8(58.9) S6 25%

Rotary tool
42(31.0) Cont.

Max. spindle speed : 5000 r/min


Max. power : 7.8 kW 10

10.5 Hp S6 25%

7.8(10.5)
Max Torque : 79.8 N·m
58.9 ft-lbs Cont. 4.1(5.5)

250 1500 4000 5000

18
EXTERNAL
기계 외형도DIMENSIONS
PUMA TT1800 MS / SY

TOP Unit : mm (inch)

Coolant tank & Chip conveyor )


(Space for discharging
2020 (79.5)

Rear disposal chip conveyor & tank


High pressure coolant tank

546 (21.5) Air inlet


Electric power inlet
1031 (40.6)
(10.9)
855 (33.7) 276
1142.7 (45.0)

232 (9.1) 346 (13.6)

804 (31.7)
127 (5.0)

125 (4.9)
Electric cabinet

1309 (51.5)
1345 (53.0)
2113.5 (83.2)
2480 (97.6)

177.4 (7.0) 482.5 (19.0)


630 (24.8)
(14.4) 768.5 (30.3)

Spindle center
101 (4.0)

87° R
366.5

43
1 (1
7.0
1030.5 (40.6) 2248.5 (88.5) )

FRONT 3279 (129.1) 1446 (56.9)


Parts conveyor
Mist collector
1030.5 (40.6) 2248.5 (88.5) 527.4
Spindle nose 906 (35.7) (20.8)
825 (32.5) Disposal chip conveyor
Spindle center (Door open space)
410 (16.1)
2085 (82.1)

(380L)
1160 (45.7)

1100 (43.3)
972 (38.3)

4017.5 (158.2) Chip bucket


4725 (186.0)
900 (35.4) 4996 (196.7)
(Maintenance space)

SIDE Spindle Center


2162 (85.1) 1143 (45.0) 2020 (79.5)
122 (4.8) 695 1345 (53.0) (Space for discharging
(27.4) coolant Tank)

Rear disposal chip conveyor


925 (36.4)
2356.7 (92.8)
2460 2460

(16.1)
410

(380L)
1160 (45.7)

(43.3)
1100

662 (26.1) Chip bucket


1383 (54.4)
1558 (61.3) 2040 (80.3) 3162.5 (124.5)
(Space for discharging coolant tank)

* Some peripheral equipment can be placed in other areas. 19


TOOLING SYSTEM
PUMA TT1800 MS / SY

Unit : mm (inch)

Standard
* ( ) Supply quantity OD, FACE, CUT-OFF (5)

SINGLE OD TOOL OD TOOL


HOLDER 20
TURNING
TOOL

(1)

DOUBLE OD TOOL
HOLDER
(BOTH SIDE)

(2)

DOUBLE OD TOOL
HOLDER

(2)

FACE TOOL
HOLDER

(1)

CUT-OFF TOOL CUTTING TOOL


HOLDER 20

ID HOLDER (7)
BORING SLEEVES
ø10 - H32 ø12 - H32
BORING BAR
ø16 - H32 ø20 - H32
SINGLE ID TOOL ø25 - H32
HOLDER
UPPER TURRET (2)
BMT 55P
HOLDER COVER U-DRILL SLEEVES
U-DRILL
ø20 - H32
FOR U-DRILL ø25 - H32

DRILL SOCKET DRILL


MT NO.1
MT NO.2
(2) MT NO.3
LIVE CENTER
LOWER TURRET (MT#3)
BORING SLEEVES
BMT 55P TRIPLE ID TOOL ø10 x H25 ø12 x H25
HOLDER ø16 x H25 ø20 x H25

OD/ID HOLDER

BORING SLEEVES
OD/ID TOOL
HOLDER ø10 x H25 ø12 x H25
ø16 x H25 ø20 x H25

OD TOOL
20

(2)
ROTARY TOOL
MILLING COLLET
STRAIGHT MILLING (ER25)
COLLET CHUCK
HEAD FOR SIDE CUTTING ø3 ~ø16

(2)
MILLING ARBOR ADAPTER

ANGULAR MILLING HEAD


FOR FACE CUTTING

PLUG
WELDON ADAPTER
ID16
DUMMY PLUG

20
TOOL INTERFERENCE DIAGRAM
PUMA TT1800 MS / SY

Unit : mm (inch)

352 (13.9)

11 (0.4) 50 291 (11.5)


(2.0)
max. ø16(ø0.6)

68
ø175(6.9)

57

ø230(ø9.1) ø583(ø23.0)(Max. swing dia.)

ø110(ø4.3)

ø58 ø110(ø4.3)
3
165(6.5)

ø1
ø215(ø8.5) Double ID tool holder

12

4.
4)
ø9
103(4.1)

5(
ø3
.7)
Double OD tool holder
ø2
40
(ø9
.4)
141 (5.6)
165(6.5)(X1-axis stroke)
24 (0.9)
190 (7.5) (X2-axis stroke)

ø230(ø9.1)(Max. turning dia)


24 (0.9)
166 (6.5)

ø240(ø9.4)
103 (4.1)

165
165 (6.5)

85 (3.3)
(6.
5)
100
(3.
9)

ø25(ø1.0)(Boring bar dia.)


10
0

(2.2)
57 68 (2.7)

ø32 (1.3) (Boring bar dia.) ø583 (ø23.0)(Max. swing dia.)

max. ø16(ø0.6)
100 (3.9) 165 (6.5)

21
WORKING RANGE DIAGRAM
PUMA TT1800 MS / SY

Unit : mm (inch)

SINGLE OD TOOL HOLDER DOUBLE OD TOOL HOLDER

700 (27.6) 700 (27.6)


75 (Z1 axis travel distance) 205 (8.1) 75 (Z1 axis travel distance) 130 75
(3.0) 770 (30.3) (3.0) (3.0)

190 (7.5) (X2 axis travel distance)


190(7.5) (X2 axis travel distance)
(A axis travel distance)

165 (X1 axis travel distance)


165 (X1 axis travel distance)

103(4.1) 39(1.5)
139 (5.5) 39(1.5)
166 (6.5) 24 (0.9)

166 (6.5) 24 (0.9)


24(0.9) 141 (5.6)

24(0.9) 141 (5.6)


ø210 (ø8.3)

ø210 (ø8.3)
185 720 (28.3) 75 55 130 720 (28.3) 75
(7.3) (Z2 axis travel distance) (3.0) (2.2) (5.1) (Z2 axis travel distance) (3.0)

ID TOOL HOLDER ANGULAR MILLING HEAD


700 (27.6)
165 (6.5) (X1 axis travel distance)
165 (6.5) (X1 axis travel distance)

80 (Z1 axis travel distance) 80 120 700 (27.6)


60(2.4) (Z1 axis travel distance) 160 60
190 (7.5) (X2 axis travel distance)

(2.4)

190 (7.5) (X2 axis travel distance)


80 (3.1)
103(4.1) 39(1.5) 103(4.1) 39(1.5)
6 (0.2) 159 (6.3)
169 (6.7) 21 (0.8)
21(0.8) 144 (5.7)

85(3.3) 184 (7.2) 6(0.2)


ø210 (ø8.3)

ø210 (ø8.3)

max.120 (4.7) max.120 (4.7)


max.90(3.5)

100 (3.9) 80 720 (28.3) 80 (3.1) 40 (1.6) 160 720 (28.3) 60


(3.1) (Z2 axis travel distance) (6.3) (Z2 axis travel distance) (2.4)

STRAIGHT MILLING HEAD Y axis TRAVEL DISTANCE


22 (0.9) 165 (6.5) (X1 axis travel distance)

700 (27.6)
140 (Z1 axis travel distance) 140
(5.5) (5.5) Straight milling head Angular milling head
190 (7.5) (X2 axis travel distance)

Spindle center 251.6 (9.9) Spindle center


103(4.1) 39(1.5)
max.67 (2.6)

6
46.5 (1.8)

6 245.6 (9.7)
46.5 (1.8)
50(2.0) 50 (2.0)

50 (2.0) 50 (2.0)

(0.2)
max.ø16
(ø0.6)
ø210 (ø8.3)

22 (0.9)

78.4 (3.1)
72.4 (2.9)
22 (0.9) 165
(6.5) 6 (0.2) 159 (6.3)
165 85
(6.5) (3.3)

120 720 (28.3) 140


(4.7) (Z2 axis travel distance) (5.5)

22
MACHINE SPECIFICATIONS
PUMA TT1800 MS / SY

Description Unit PUMA TT1800MS PUMA TT1800SY

Swing over bed mm (inch) 230 (9.1)

Swing over saddle mm (inch) 230 (9.1)

Recommended turning diameter mm (inch) 210 (8.3)

Capacity Max. turning diameter mm (inch) Upper turret: 230 (9.1) / Lower turret: 230 (9.1)

Max. turning length mm (inch) 230 (9.1)

Chuck size inch 8

Bar working diameter mm (inch) 65 (2.6)

X1 / 2 axes mm (inch) X1: 165 (6.5) / X2: 190 (7.5)

Z1 / 2 axes mm (inch) Z1: 700 (27.6) / Z2: 720 (28.3)


Travel
distance
Y-axis mm (inch) - 100 (3.9)

A-axis mm (inch) 770 (30.3)


Feedrate
X1 / 2 axes m/min (ipm) 20 (787.4)

Z1 / 2 axes m/min (ipm) 20 (787.4)


Rapid
traverse
Y-axis m/min (ipm) - 7.5 (295.3)

A-axis m/min (ipm) 40 (1574.8)

Spindle speed r/min 5000

Spindle motor power (FANUC) (30 min/cont.) kW (Hp) 22/18.5 (29.5/24.8)

Spindle motor power (SIEMENS) (S6 25% /cont.) kW (Hp) 22/19.6 (29.5/26.3)

Max. spindle torque (FANUC) N·m (ft-lbs) 208 (153.5)


Left spindle /
Right spindle Max. spindle torque (SIEMENS) N.m (ft-ibs) 220 (162.4)

Spindle nose ASA A2#6

Spindle bearing diameter mm (inch) 120 (4.7)

Spindle inner diameter mm (inch) 76 (3.0)

C-axis min. indexing angle deg 360 (in 0.001deg.increment)

No. of tool stations


ea 24 + 24*
(Upper + Lower)

OD tool size mm (inch) 20 x 20 (0.8 x 0.8)

Max. ID tool size mm (inch) 32 (1.3)

Turret Turret Indexing time sec 0.15

Max. rotary tool speed r/min 5000

Rotary tool motor power


kW (Hp) 5.5/1.1 (7.4/1.5)
(FANUC) (S3 25%/cont.)
Rotary tool motor power (SIEMENS)
kW (HP) 7.8/4.1 (10.5/5.5)
(S6 25% /cont.)

Power source Power consumption kVA 75.21

Length mm (inch) 4018 (158.2)

Width mm (inch) 2162 (85.1)


Machine
dimensions
Height mm (inch) 2085 (82.1)

Weight kg (lb) 8600 (18959.5) 8800 (19400.4)

Control NC system DOOSAN Fanuc i Plus {FANUC 31i / SIEMENS 840D}**

* In case of applying double type tool holder for turning (for internal and external machining. ** { } : option
23
WHY Y-AXIS?

DOUBLE THE PRODUCTIVITY

Adding a single Y-axis to your machine allows for single-setup efficiency and a new level of accuracy.
But if you add a dual Y-axis—as you can in the PUMA TT series—the productivity difference is
so striking that you won’t ever go back.

DUAL POWER

The PUMA TT series doubles productivity with


independently-operating left/right spindles and upper/
lower turrets. What’s more, the lower Y-axis increases
productivity 20% more than having only an upper
Y-axis. (PUMA TT1300/2100SYY)

MORE VERSATILITY

With a Y-axis (or, in the case of the PUMA TT, a dual


Y-axis), machine shops are capable of a wide variety of
multi-axis milling cycles. That means there’s a greater
potential for done-in-one parts.

24
WHY DOOSAN?
The Doosan promise, MACHINE GREATNESS, has two important meanings. The first is simple: Doosan makes great machines. The
second is a challenge to our end-users. With a product line that is this comprehensive, accurate and reliable, we equip our customers
to machine greatness.

The big question: Why should you choose Doosan over other options? Here’s why…

WHAT YOU MAKE AND HOW YOU MAKE IT MATTERS—SO MAKE IT GREAT WITH DOOSAN.

UNBEATABLE MACHINES READILY AVAILABLE - ANYWHERE


You won’t find a more comprehensive range or a better IN THE WORLD
combination of value, performance and reliability Machining centers (including 5-axis machines), lathes,
anywhere else. multi-tasking turning centers and mill-turn machines,
and horizontal borers with best-in-class specifications
are all available…ready to install.

ROBUST PRODUCT LINE EXPERT SERVICE


We offer an impressive range of machine models and Our dedicated, experienced and knowledgeable team
hundreds of configurations. Whatever your machining is totally committed to improving your productivity,
needs and requirements, there’s a Doosan for you. growth and success.
25
CUSTOMER SUPPORT AND SERVICES
We’re there for you whenever you need us.

We help our customers operate at maximum efficiency by providing them with a range of tried, tested and trusted services - from pre-sales
consultancy to post-sales support.

FIELD SERVICES PARTS SUPPLY

• On-site service • Supplying a wide range of original Doosan spare parts


• Machine installation and testing • Parts repair service
• Scheduled preventive maintenance
• Machine repair service

TRAINING TECHNICAL SUPPORT

• Programming, machine setup and operation • Supports machining methods and technology
• Electrical and mechanical maintenance • Responds to technical queries
26 • Applications engineering • Provides technical consultancy
RESPONDING TO CUSTOMERS
ANYTIME, ANYWHERE
Doosan Machine Tools’ Global Network

Doosan Machine Tools provides systems-based professional support services, before and after the machine tool sale, by responding quickly and
efficiently to customers. By supplying spare parts, product training, field service and technical support, we provide the expert care, attention
and assistance our customers expect from a market leader.

Changwon Factory

United States Head Office


Europe
United States
China (Yantal)
China (Shanghai)
India

Global sales and service support network

4 Corporations

167 Dealer networks

Technical centers
51 Technical center, Sales support,
Service support, Parts support

200 Service posts

3 Factories
27
doosanmachinetools.com

Head Office Doosan Machine Tools Europe Doosan Machine Tools China
22F T Tower, 30, Sowol-ro 2-gil Emdener Strasse 24, D-41540 Room 101,201,301, Building 39 Xinzhuan
Jung-gu, Seoul, Korea, 04637 Dormagen, Germany Highway No.258 Songjiang District
Tel +82-2-6972-0370/0350 Tel: +49-2133-5067-100 China Shanghai (201612)
Fax +82-2-6972-0400 Fax: +49-2133-5067-111 Tel: +86 21-5445-1155
Fax: +86 21-6405-1472
Doosan Machine Tools America Doosan Machine Tools India
19A Chapin Road, Pine Brook No.82, Jakkuar Village Sales inquiry
New Jersey 07058, United States Yelahanka Hobil, Bangalore-560064 [email protected]
Tel: +1-973-618-2500 Tel: + 91-80-2205-6900
Fax: +1-973-618-2501 E-mail: [email protected]

*For more details, please contact Doosan Machine Tools.

*Specifications and information contained within this catalogue may be changed without prior notice.
*Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used
under a licensing agreement with Doosan Corporation, the registered trademark holder.

Fire Safety There is a high risk of fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting the controlled
Precautions and careful use of coolants and modifying the machine without the consent of the manufacturer. Always check the SAFETY GUIDELINES
carefully before using the machine. ver. EN 210520 SU

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