8018 Um en
8018 Um en
8018 Um en
www.MARKEM.com
From our web site, you can view the features and benefits of each of our products,
understand our experience in your industry, receive technical support, troubleshoot and
download brochures. Our web site is also available in a number of other languages.
2 Safety 2–1
2.1 Introduction 2–1
2.2 General Guidelines 2–2
2.3 Machine Safety 2–3
2.4 EMC Considerations 2–3
2.5 Electrical Safety 2–4
2.5.1 Recommended cable protection: 2–4
2.5.2 Electrical safety testing (after installation) 2–4
2.5.3 Static Electricity Protection 2–4
2.6 Isopropanol Safety 2–5
2.7 Use outside the specification 2–6
3 Installation 3–1
3.1 Introduction 3–1
3.2 Package Contents 3–2
3.3 Installation of the 18 Series Thermal Transfer Printer 3–3
3.4 Installation Requirements 3–3
3.5 Bracket Installation 3–4
3.6 Locating Print Body and Print Anvil 3–5
3.6.1 Printhead Alignment 3–6
3.6.2 Printhead Gap 3–7
3.7 Power Supply 3–8
3.7.1 Printer Connection Points 3–8
3.7.2 Power Connections 3–9
3.7.3 Local User Interface Connection 3–9
3.7.4 Substrate Encoder Connection 3–10
3.7.5 External I/O Connection 3–10
3.7.6 Print Go Input Wiring 3–11
3.7.7 Fault and Warning Outputs 3–12
3.8 Encoders 3–13
3.8.1 Optional Encoders 3–13
3.8.2 Encoder Resolution 3–13
3.8.3 Encoder Setup 3–13
3.8.4 Loading a New Ribbon 3–14
3.8.5 Re- Connecting a Broken Ribbon 3–14
3.9 Print Position 3–15
3.10 Preparing for printing 3–17
3.10.1 Power up 3–17
3.11 Initial setup 3–17
3.11.1 Machine settings 3–17
18 Series m® 2/07
TABLE OF CONTENTS m
2/07 m® 18 Series
m TABLE OF CONTENTS
6 Menus 6–1
6.1 Introduction 6–1
6.2 Menu Structure 6–2
6.3 Accessing the Menus 6–3
6.4 Image Selection Menus 6–4
6.5 Calibrate 6–5
6.6 Release Ribbon 6–5
6.7 Test Print of the Current Job 6–6
6.8 Print Settings 6–7
6.8.1 Print Position 6–8
6.8.2 Print Quality 6–8
6.9 Print Darkness 6–10
6.10 Engineering Menus 6–11
6.11 Set Date and Time 6–13
6.12 Manual Control 6–15
6.13 Digital I/O Control 6–16
6.14 Printer Settings Menus 6–17
6.14.1 Image 6–18
6.14.2 Print Initiation 6–19
6.14.3 Ribbon Setup 6–20
6.15 Password Change 6–22
6.16 Encoder Steps 6–23
6.17 Print Delay 6–24
6.18 Diagnostics 6–25
6.19 Statistics 6–27
6.20 Test Print 6–28
6.21 Select Language 6–29
6.22 File Management 6–30
18 Series m® 2/07
TABLE OF CONTENTS m
9 Maintenance 9–1
9.1 Introduction 9–1
9.2 Cleaning and Care 9–2
9.2.1 Quick/Regular Checks 9–2
9.2.2 Monthly Checks 9–2
9.3 Care of the Printhead 9–3
9.4 Cleaning the Printhead 9–3
9.5 Replacing the Printhead 9–4
9.5.1 Removing the damaged printhead 9–4
9.5.2 Setting the correct Printhead Resistance 9–5
9.6 Replacing the Peel Roller 9–7
9.7 Replacing the Ribbon Guide Rollers 9–8
9.8 Replacing the Ribbon Movement Roller 9–9
9.8.1 Replacing the Ribbon Movement Sensor 9–10
9.9 Replacing the Ribbon Tension Roller 9–11
9.10 Replacing the Ribbon Tension Sensor 9–12
9.11 Sensor Calibration 9–13
9.11.1 Calibration procedure 9–15
9.12 Replacing the Solenoid 9–17
9.13 Replacing the Drive Belt - Intermittent 9–18
9.14 Replacing the Printer PCBs 9–19
2/07 m® 18 Series
m TABLE OF CONTENTS
10 Troubleshooting 10–1
10.1 Introduction 10–1
10.2 Fault and Warning Messages 10–2
10.2.1 Fault Messages 10–2
10.2.2 Warning Messages 10–7
10.3 Common Issues 10–11
10.3.1 No Power to the Printer 10–11
10.3.2 Printhead Cables 10–11
10.3.3 Encoder 10–11
10.4 No Information Is Printed 10–11
10.5 The Printhead Does Not Move Out 10–11
10.6 Drive System Issues 10–12
10.6.1 Ribbon is not driving 10–12
10.6.2 Ribbon Drive Problems 10–12
10.6.3 Ribbon Creasing 10–12
10.6.4 Ribbon Breaking or Scuffing Prints 10–12
10.6.5 Ribbon Coning (Continuous Printers) 10–13
10.6.6 Peel Roller Problems 10–13
10.6.7 Head not returning to home position 10–13
10.7 Printhead Module Carriage Drive Problems 10–14
10.8 Display Issues 10–14
10.8.1 Back light only lit 10–14
10.8.2 LCD only, no Back light 10–14
10.8.3 Display is totally blank 10–14
10.9 Print Quality Problems 10–15
10.9.1 Faded print 10–15
10.9.2 Faded on one side 10–16
10.9.3 Blurred edges 10–16
10.9.4 Missing lines perpendicular to printhead 10–16
10.9.5 Print rubs off 10–16
10.9.6 Elongated or compressed print 10–17
10.9.7 Double printing 10–17
10.9.8 Prints occur on every other product (or less) 10–17
10.10 Image Selection Problems 10–18
10.10.1 Selecting an Image 10–18
10.10.2 Image corruption problems 10–18
10.11 Checking Database Information 10–18
10.11.1 Local 10–18
18 Series m® 2/07
TABLE OF CONTENTS m
2/07 m® 18 Series
SECTION 1
GENERAL INFORMATION
1 General Information
1.1 Introduction
This Manual along with the 18 Series Thermal Transfer Printer Quick Start Guide,
set out to explain how to safely install, operate and service your 18 Series
Thermal Transfer Printer.
The Operator Manual is available in Adobe Acrobat PDF in various languages on
the 18 Series Thermal Transfer Printer CD.
The manual format is designed to be printed onto 8" x 11" (203mm x 279.5mm)
paper, but can also be printed onto 8.5" x 11" (216mm x 279.5) (Previous
MARKEM manual paper size) or A4 (210mm x 297mm)
Please contact your local supplier for details.
Reproduction of any or part of this manual in any form whatsoever without the
expressed written permission of MARKEM is forbidden. The contents of this
manual are subject to revision without notice.
All efforts have been made to ensure the accuracy of the contents of this manual.
However, should any errors be detected, MARKEM would greatly appreciate
being notified.
MARKEM make no warranty of any kind with regard to this material, including, but
not limited to, the implied warranties and fitness for purpose. MARKEM shall not
be liable for any errors contained in this material or for incidental or consequential
damages in connection with the furnishing, performance, or use of this material.
The use of non genuine MARKEM consumables and spare parts may adversely
affect the performance of the product and could invalidate the warranty.
www.MARKEM.com
www.myMARKEM.com
1.3 Description
The 18 Series Thermal Transfer Printer is a small easy to use electronic coder.
The two models available are designed to be suitable as a direct replacement for
many different methods of coding.
The 18 Series printer consists of an external power supply a printing device and a
hand held local User Interface control module.
The 18 Series prints batch codes, best before dates and other variable
information directly onto packaging labels, substrate and other materials. The
size, position and style of the image are fixed at the creation stage, but certain text
field information can be edited during the selection process. Time and Date
information is automatically updated by the 18 Series Thermal Transfer Printer
real time clock.
Models available
Serial/I.D./Rating Label
These labels are located on the rear of the printer and power supply units and
indicate the following:
• Machine type
• Electrical specifications
• Year of manufacture
• Serial number
• Fuse
1 2 3
Available languages:
• English
• Spanish
• Brazilian Portuguese
• Polish
• Russian
• Turkish
• Korean
• Chinese
• Arabic
Printhead
200 dpi (8 dots/mm).
Resolution
Computer
USB memory card.
Interface
2 Safety
2.1 Introduction
This section describes how to operate the 18 Series Thermal Transfer Printer in a
safe manner.
1. ALWAYS disconnect the power to the machine before removing any cables,
covers or removing the printer from the host machine.
2. DO NOT operate the machine with any covers removed. All covers must be
in place using the appropriate number of fasteners.
3. All cables should be secured to the host machine to avoid any tripping hazard
or entrapment by moving parts.
4. Care should be taken when operating the Model 18i without a platen.
5. DO NOT insert body parts into the printhead opening whilst the printer is
powered as there is a danger that the mechanism will move without warning
and present a mild crushing hazard.
6. Ensure all reasonable safety precautions have been undertaken. However,
please ensure that when working with / or around the machine, every care is
taken to avoid potential hazards. ALWAYS take great care around the
machine not to slip, trip or fall. Especially if the machine is used in areas where
the floor may be wet or greasy.
7. When removing the printer from the host machine, care should be taken to
first ensure that the body of the printer is at a temperature that can be
comfortably handled.
8. Safety shoes should be worn when installing or removing the printer body
from packaging machinery. These units are heavy and there is a danger of
injury if dropped.
9. MARKEM cannot guarantee the safety and / or suitability of non-MARKEM
print ribbon. The standard certification may be compromised if non MARKEM
ribbon is used.
10. If non-MARKEM ribbon is used, it is recommended that anti static properties
be considered.
11. Please read the Isopropanol Safety Data Information prior to using
Isopropanol with any MARKEM product.
12. There is a non-replaceable lithium battery mounted on the control board
assembly. Under no circumstances should this be replaced (it should last for
the lifetime of the printer).
Fuses
• Use 10A HRC or HBC types with a minimum of 95A RMS symmetrical
prospective current rating at a 10ms minimum pre-arcing time e.g. ASTA
certified to BS88 part 2 ‘pull cap’ type or equivalent.
CAUTION: For continued protection against risk of fire, only replace the fuse
with the same type and rating.
If the DC supply fuse (located on printer PCB) is replaced it must be replaced by
an HBC Style ceramic fuse with the rating shown as ‘F5AL250V’.
If the AC supply fuse (located on the power supply inlet connector) is replaced it
must be replaced by an HBC Style ceramic fuse with the rating shown as
‘T5AH250V’.
MCB
• Use 10A HRC or HBC types with a minimum of 95A RMS symmetrical
prospective current rating at a 10ms minimum pre-arcing time e.g. ASTA
certified to BS88 part 2 ‘pull cap’ type or equivalent
• MCB (Miniature Circuit Breaker): to IEC 947-2 / EN 60947-2 and BS EN 60898
with a minimum instantaneous release response current of 10x rated current
(type D)
Handling
Use only in well ventilated areas. Do not breathe vapours or spray mist. Avoid
contact with the skin and the eyes. When using do not eat, drink or smoke.
Storage
Keep in a cool well ventilated place. Keep product and empty container away from
heat and sources of ignition. Take precautionary measures against static
discharges.
The information above is correct to the best of our knowledge, information and
belief at the date of this publication. The information given is designed only as a
guidance for safe handling use, storage, transportation, disposal and is not
considered a warranty or quality specification.
3 Installation
3.1 Introduction
This section describes how to install your 18 Series Thermal Transfer Printer and
prepare it for operation.
Topics covered in this section include:
• The 18 Series package contents.
• Installation Requirements.
• Bracket Installation.
• Locating the Printer.
• Printhead Alignment.
• Printer Connection points.
• Encoders
• Preparing for Printing.
• Security
• Check that all items are present and undamaged before proceeding.
1.0 mm - 3.0 mm
1
2 1
3 4
1. Power Connector
2. I/O Connector
3. Local User Interface Connector
4. Encoder Connector
1 24 VDC
2 0v
7 Cable shield
8 Reserve
1 5 VDC
2 Input 1 (Reserve)
3 Input 2 (Signal)
4 0V
5 Reserve
If a voltage free contact (X) is used it should be wired between terminals 1 (24 V
DC) and 2 (PRINT GO). 18 Series Thermal Transfer Printer is edge triggered and
prints whenever the contacts close. Printing can not occur again until the contacts
have re-opened.
18 Series Thermal Transfer Printer prints each time the sensor changes from low
state to high state.
The Print Go signal can be set to use the falling edge of the signal by configuring
the setting at the user interface.
The input draws a maximum of 13 mA at 25 VDC.
7 21 7 321
24V 0V 24V
X Y
A B
Fault - (Problem)
Pins 4 and 5 on the 7 pin I/O connector are the open relay contacts for FAULT.
Fault relay contacts open when 18 Series Thermal Transfer Printer is:
• In READY mode.
• Not in a position to print because of a PROBLEM
Warning
The Warning relay contacts open when a warning such as a low ribbon condition
is detected.
Pins 6 and 7 on the 7 pin I/O connector are the closed relay contacts for
Warnings.
The contact is closed when the printer is ready to print.
CAUTION: The relay contacts are suitable for a current between 10mA and 1A.
The maximum rating is 1A at 30VAC/DC. Control of higher voltages
(e.g. 100VAC) or currents must use intermediate external control
relays or contactors.
3.8 Encoders
(Model 18c only)
For continuous printers, an encoder is required to monitor the speed of the
substrate.
The 18 Series Continuous printer bracket is supplied with an encoder fitted.
For customers who are not using a MARKEM printer bracket the following
information is provided.
1. Fit a new waste take up core and load a new ribbon following the web pattern
on the rear of the user interface.
2. Ensure that there are no creases in the ribbon by rotating the take up reel by
hand.
3. Ensure that the ribbon is tracking parallel on the rollers and is positioned
correctly. The ribbon must be loaded so that it is only in contact with the
movable parts of the rollers.
4. Ensure that the ribbon is wound forward enough so that the transparent or
metalized lead section is not under the printhead.
5. With installations where access is restricted, the plastic forceps supplied with
the machine can be used to assist with webbing the ribbon.
Registration is the position of the print relative to the direction of the substrate.
This can be used to fine tune the position of the print on the substrate.
Example:
Print position
Target Box
Text
Direction of
Text
Substrate travel
Increasing the registration will move the position of the print further back on the
substrate.
Printhead Dot 1
By Default the image is always printed as close to the outside edge as possible.
The offset always moves the image away from the outside edge towards the
printer body.
With a right hand printer this is away from Dot 1.
With a left hand printer this is towards Dot 1.
3.10.1 Power up
When first switched ON the 18 Series will automatically calibrate the ribbon
sensor and check the Tension sensor. This is done to check the ribbon diameter,
ribbon tension and also the datum position of the printhead.
If there are no problems the 18 Series will display the Ready screen. To start
producing, ensure that an Image has been selected and press Start.
If the Calibration fails an Problem message will be displayed. Check that the
ribbon is threaded correctly and try again.
If your 18 Series Thermal Transfer Printer has been installed correctly and the
required image has been selected, your printer should now be operational.
4 Machine Overview
4.1 Introduction
This section provides an overview of the main features of the Model 18i and
Model 18c.
Topics covered in the section include:
• Models.
• Main Components.
• Key Features.
• Print Designs.
• CoLOS Create.
• Image Template Files.
• Principles of Printing.
• Operating Principles.
• Operating Modes.
4.2 Models
The 18 Series Thermal Transfer Printer is available in two printer types.
• Model 18i - Intermittent
• Model 18c - Continuous (Left or Right Hand)
The type of model required is dependent on the application.
Examples:
20 06 06
06 2006 06 2006 06 2006
Date with Offset: dd mm yy 20 07 06 20 07 06 20 07 06
Date with Offset: mm yyyy 07 2006 07 2006 07 2006
07 2006 07 2006 07 2006
Current Date: mm yyyy
14:06
07 2006
with Time 14:06 14:06
6173
Current Date: mm yyyy 07 2006 07 2006
with Julian Date: yjjj 6173
6173
Lot Code, Current Julian Date
and Time: vv yjjj hh:mm 00 6173 09:11
1. Switch the printer out of Producing mode and into Ready mode.
2. Insert the pre-loaded USB memory stick into the USB connector on the front
of the printer.
3. After a short time you will be prompted for the password.
4. Enter the password 1234 (unless this has been changed) press Accept.
5. The File management screen is displayed.
1. Delete Images
2. Clear Images
3. Delete Languages
Back Select
4. Factory Defaults
5. Add Images
Back Select
8. After a short time the images that are stored on the USB stick appear.
9. Select the required image and press Add.
10. If an existing image with the same number is in the database, you will be
asked if you wish to overwrite this image.
11. Press Confirm.
12. When finished remove the USB stick.
7. Add Languages
8. Upgarde Software
Back Select
13. After a short time the languages that are stored on the USB stick appear.
14. Select the required language and press Add.
15. If an existing language with the same name is in the database, you will be
asked if you wish to overwrite this.
16. Press Confirm.
When finished remove the USB stick.
7. Add languages
8. Upgrade Software
Back Select
17. After a short time the old version and the new version number are displayed.
Upgrade Software
Old: 0.2_06
New: 02_10
Back Confirm
Upgrading
When finished remove the USB stick and re-power the printer.
Upgrading
Software Upgrade
Complete
Please Cycle Power
12 dots = 1.5mm
Step 1
Step 3
Step 4
Direction of
Print
PRINT
Step 23
Step 24
Step 26
The resulting character may then be part of the design text or a part of a Graphic
or a Logo. This process happens extremely fast and the printed character may
only take a fraction of a second to print.
For example:
The above character is represented as 26 steps long, just over 3 mm. If the print
speed were 100 mm/sec, this character would only take approximately 3/100 of a
second to print.
The 18 Series Thermal Transfer Printer is now ready for the next print sequence.
The 18 Series Thermal Transfer Printer is now ready for the next print sequence.
5 Machine Operation
5.1 Introduction
This section describes how to operate the Series 18 Thermal Transfer Printer unit
once it has been successfully installed.
Producing
Image: 20
105
i
Menu Stop
1 2 3
4 5 6
7 8 9
The user interface screen comprises of an LCD screen and a 18 button keypad
interface. The (blue) buttons are “soft labelled” on the screen when usable.
The screen can support graphics and text and will normally have a three or four
line display. The interface allows the user to access the 18 Series menu structure.
The following options are available:
• Time and Date configuration
• Image selection.
• User Input data entry
• Printer Settings configuration.
• Diagnosis of the system Inputs and Outputs
• Statistical information about the printers performance.
Password Entry
**?
Cancel Accept
1. Image
2. Calibrate
3. Release Ribbon
Back Select
5.3 Keypad
The Navigational keypad consists of six buttons.
Each button may have more than one function dependant on the screen being
viewed at the time.
For ease of reference the buttons have been given the following names:
Top Quad
Bottom Quad
1 2 3
4 5 6
7 8 9
0
The bottom left button is used to adjust the contrast of the screen.
The bottom right button is used to add a space between numbers.
Producing
Image: 20
105
Menu i Stop
The Left Quad, Bottom Quad and Right Quad are inactive.
Set Date
Current: 22-Aug.-2006
New: 22-Sept.-2006
Cancel Accept
The Left Quad and Right Quad buttons directly under the Arrows move the
cursor left or right.
The Top Quad and Bottom Quad buttons increment or decrement the month.
The Left and Right buttons Cancel or Accept any changes made to the screen
text.
Button
Meaning Usage and Labels
Name
Move Cursor/
Left Quad (Data entry) Move cursor left
Selection left
5.4 Icons
Various Icons are used to indicate the state of the printer or menu options.
The Icons and their meanings are listed below:
Status Indicator
The Status Indicator is positioned at the top left hand corner of every screen.
On the Home screen the Status Icon supplements the Status Text.
i.e. Producing, Stopped, Problem.
This Icon animates to give the impression of movement when the printer is
producing.
Validation Indicator
This indicates that the Numeric data entered is within the acceptable range.
Main Menu
Engineering Menus
View Menu
Settings Menu
Ribbon Status
Language Menu
Image Menu
Producing
Image: 20
105
Menu i Stop
• The bottom row of the grid is always used for the “Navigation Button labels”.
• The top left hand corner cell is always used for the “System State”
Home Screen The main screen from which the user starts.
Data Entry Screens Used to enter data for Job setup or printer settings.
Stopped Screen:
Stopped
Image: 20
105
Menu i Start
Producing Screen:
Producing
Image: 20
105
Menu i Stop
Note: Not all menus are accessible from the Producing screen.
Password Entry
Cancel
Password Entry
**?
Cancel Accept
1. Image
2. Calibrate
3. Release Ribbon
Back Select
Pressing the bottom quad button will select the menu item below it and move the
highlight to the middle entry screen.
The icon will change to a full height double ended arrow.
1. Image
2. Calibrate
3. Release Ribbon
Back Select
When the last topic is reached the first topic will reappear and the user can
continue to scroll through again if required.
7. Engineering
1. Image
2. Calibrate
Back Select
Note: Once the first menu item is again at the top the user can only scroll
downwards. (The menu does not “Loop” upwards)
Pressing “Select” will take the user into the highlighted menu options screen, in
this case the Darkness menu.
5. Print Settings
6. Darkness
7. Engineering
Back Select
Pressing the “Back” button will return the user to the last viewed screen, in this
case the Home screen.
Stopped
Image: 20
105
Menu i Start
These screens are available under the i menu and give full details of what is
expressed in abbreviated form on the Home page.
This includes full information about Warnings and Problems.
Information such the Software version number, Hardware serial numbers etc. are
displayed here. The information is static unlike the Diagnostics screens which
display real time status details.
This screen allows access to the following information:
• Full details of Problems and Warnings.
• Current Job details.
• Details of the current Printer settings
• Details of the Counts
• Printer Version Information
The View Menu is available from the Home screen by selecting the i button.
Producing
Image: 20
105
Menu i Stop
This menu works in the same way as other similar menus but the available
options are for information only.
2. Image Details
3. Settings Details
Back Select
Fault 1104
Calibration Failure
Initial Tension
Hide
Counts Totals
Good: 2005
Missed: 0
Back
! Warning # 1201
Missed Print
Hide
User Text
00 1234567899 0
Abandon Accept
User Date
Current: 22-Sept.-2006
New: 22-Nov.-2006
Back Accept
User Defined Dates do not automatically rollover and will remain until a new
image is selected, or the current image is reselected.
Set Date
Current: 22-Aug-2006
New: 22-Sep-2006
Cancel Accept
The cursor sits under the first set of numbers in the date string allowing for this to
be edited by using the upper or lower Quad buttons.
In this case the available numbers will depend on the number of days in the
selected month. (i.e. Dec. - 31 days)
If an incorrect day number is entered the Validation Indicator will be displayed as
an X and the “Accept” option will not be available.
Set Date
Current: 22-Sep-2006
New: 32-Sep-2006
Cancel
Set Date
Preview: 12-Sep-2006
Back Accept
This example shows an offset of seven days, so the actual date that the 18 Series
internal clock is set to is the 5th Sept. 2006.
Set Date
Preview: 20-Dec-2006
Back Accept
This example shows an offset of 2 months and 15 days, so the actual date that
the 18 Series internal clock is set to is the 5th October 2006.
Darkness
Current: 100
New: 110
Cancel Accept
1. 0 mm
2. 2 mm
3. 4 mm
Back Select
The symbol indicates that there are more options available, use the top or
bottom Quad buttons to select the required option.
Press the right hand button to accept the option.
Stopped
Image: 20
105
Menu i Start
Producing:
Producing
Image: 20
105
Menu i Stop
1. Image
2. Calibrate
3. Release Ribbon
Back Select
On choosing “Image” from the main menu, the first step is to select which Image
you want to setup.
Image 1
Image 2
Image 3
Back Select
User Text
00 1234567899000
Abandon Accept
User Date
Current: 22-Sept.-2006
New: 22-Nov.-2006
Cancel Accept
Diagnostics
Back
6 Menus
6.1 Introduction
This section describes how to navigate the menus and the options available.
Topics covered in this section include:
• Menu Structure.
• Accessing the menus.
• Image Setup menus.
• Main menu options.
• Engineering menus.
• Configure Date and Time settings including Date Offsets.
• Manual Control of the printer.
• Digital I/O Control.
• Configure various printer operation settings.
• Viewing Diagnostic information.
• Viewing statistics about the printers performance.
• Selecting a Test Image.
• Select the User Interface language.
• View and management Database Information.
Most of these settings should only require configuration directly after installation.
Some others, such as the Print Darkness may require periodic adjustment.
Menus
1. Image 1. Registration
2. Calibrate 2. Offset
6. Darkness
5. Settings 1. Image
1. Image 1. Interlace
2. Rollover Hour
3. Rollover Minute
4. Rollover Direction
2. Print Initiation 1. Debounce Time
2. Print Go Ignore
3. Print Go Edge
3. Ribbon Setup
1. Release Ribbon
2. Ribbon Grade
3. Ribbon Wind
4. Ribbon Width
5. Ribbon Length
6. Outside Diameter
7. Core Diameter
8. Target Tension
9. Dist per ADC
10. Print Gap
1. From the main screen select Menus by pressing the left button.
2. If an Access Code is prompted for enter the code.
3. The Main Menu screen is displayed.
1. Image
2. Calibrate
3. Release Ribbon
Back Select
1. Select an Image
2. Calibrate the printer
3. Release the ribbon tension for webbing up.
4. Activate a Test print of the current job
5. Adjust the print position and pressure.
6. Adjust the print darkness level.
7. Access the Engineering menus.
1. From the main screen select Menu by pressing the left button.
2. The Menu screen is displayed.
1. Image
2. Calibrate
3. Release Ribbon
Back Select
3. Configure a new Image by pressing the right button (Select) while the
“Image” option is highlighted.
4. A list of available Images appears.
Image 1
Image 2
Image 3
Back Select
5. Use the bottom quad button to scroll to the required Image option or enter the
item number at the numeric keypad.
6. Select the Image by pressing the right button.
Image 1
Image 2
Image 3
Back Select
6.5 Calibrate
This option initiates the ribbon calibration sequence.
This must be selected after changing a ribbon or to clear a ribbon feed problem.
To access the Calibrate option:
From the Menu screen select Calibrate.
1. image
2. Calibrate
3. Release Ribbon
Back Select
Calibrating...
Version 1.25
2. Calibrate
3. Release Ribbon
4. Test Print
Back Select
The ribbon tension is released and if using the Model 18i the print module position
is moved to the ribbon load position.
3. Release Ribbon
4. Test Print
5. Print Settings
Back Select
If the machine type is an Intermittent printer the print will be activated immediately.
If the machine type is a continuous printer the target material must be in motion
for the action to take place.
1. Registration
2. Offset
3. Pressure
4. TPH Resistance
5. Print Speed (Model 18i)
4. Test Print
5. Print Settings
6. Darkness
Back Select
1. Registration
2. Offset
3. Pressure
Back Select
3. Use the bottom Quad button to scroll to the required menu or enter the item
number required at the numeric keypad.
4. Press the right button to Select the menu.
Print Speed
This is a Intermittent printer function.
Range: 100 mm/s or 225
mm/s
This allows you to select the printing speed.
Default: 100 mm/s
(I) Intermittent
(C) Continuous
5. Print Settings
6. Darkness
7. Engineering
Back Select
Darkness
Current: 100
New: 110
Cancel Accept
3. Use the top and bottom Quad buttons to increment or decrement the units, or
alternatively enter the required figure using the numerical keypad.
4. When finished press the right button to Accept the change.
Note: This option can be accessed from the Producing mode screen.
6. Darkness
7. Engineering
1. Image
Back Select
1. Set Date
2. Set Time
3. Manual Control
Back Select
3. Use the bottom Quad button to scroll to the required menu or enter the item
number required at the numeric keypad.
4. Press the right button to Select the menu.
1. Set Date
2. Set Time
3. Manual Control
Back Select
Set Date
Current: 22-Sep-2006
New: 22-Nov-2006
Cancel Accept
3. Use the left and right Quad buttons to move the cursor.
4. Use the top and bottom Quad buttons to change the date.
5. When finished press the right button to Accept the changes.
1. Set Date
2. Set Time
3. Manual Control
Back Select
Set Time
Current: 14:19
Cancel Accept
3. Use the left and right Quad buttons to move the cursor.
4. Use the top and bottom Quad buttons to change the time.
5. When finished press the right button to Accept the changes.
Once set the 18 Series will maintain the time and date. The accuracy of the
settings should be checked periodically.
2. Set Time
3. Manual Control
Back Select
2. Calibrate
3. Toggle Ribbon
Back Select
3. Use the bottom Quad button to scroll to the required function or enter the item
number required at the numeric keypad.
4. Select the function by pressing the right button.
3. Manual Control
5. Settings
Back Select
1. Toggle Fault
2. Toggle Warning
Back Select
3. Use the bottom Quad button to scroll to the required function or enter the item
number required at the numeric keypad.
4. Select the function by pressing the right button.
5. Settings
6. Diagnostics
Back Select
1. Image
2. Print Initiation
3. Ribbon Setup
Back Select
3. Use the bottom Quad button to scroll to the required menu or enter the item
number required at the numeric keypad.
4. Select the menu by pressing the right button.
6.14.1 Image
The Image menu allows you to configure various settings that are specific to the
particular printer.
To access the Image Menu:
1. Image
2. Print Initiation
3. Ribbon Setup
Back Select
1. Interlace
2. Rollover Hour
3. Rollover Minute
Back Select
3. Use the bottom Quad button to scroll to the required option or enter the item
number required at the numeric keypad.
4. Select the option by pressing the right button.
Interlace
(Future enhancement) This is a Intermittent printer function.
Range: Interlace On or This allows you to enable the Interlace print
Interlace Off ribbon save option.
Default: Interlace Off
1. Image
2. Print Initiation
3. Ribbon Setup
Back Select
1. Debounce Time
2. Print Go Ignore
3. Print Go Edge
Back Select
Print Go Edge
This allows you to set the print to be activated by
Range: 0 to 1000 mm
the rising or falling edge of the signal.
Default: 0
2. Print Initiation
3. Ribbon Setup
1. Image
Back Select
1. Release Ribbon
2. Ribbon Grade
3. Ribbon Wind
Back Select
Setting Description
This allows you to release the ribbon tension
Release Ribbon
for loading a new ribbon.
Ribbon Grade
Range: 3510, 3810, 3910, This allows you to set the grade of the ribbon
Non MARKEM being used.
Default: 3810
Ribbon Wind
Range: Inside wound or This allows you to set the type of ribbon being
Outside wound used. Ink side outwards or Ink side inwards.
Default: Outside wound
Ribbon Width
This allows user to set the width of the ribbon
Range: 20mm - 33mm
being used.
Default: 30mm
Outside Diameter
This allows you to set the outside diameter of
Range: 40mm - 100mm
ribbon being used.
Default: 98mm
Core Diameter
This allows you to set the outside diameter of
Range: 30mm - 35mm
ribbon core being used.
Default: 32.0 mm
Target Tension
This allows you to make fine adjustments to
Range: 40 - 200
the ribbon tension.
Default: 100
3. Ribbon Setup
4. Password Change
5. Encoder Steps
Back Select
Password Entry
Cancel
New Password
**?
Cancel Accept
5. Enter the new password and press accept. (Do this twice)
Password Change
SUCCESS
Cancel
4. Password Change
5. Encoder Steps
6. Print Delay
Back Select
Encoder Steps
Cancel Accept
5. Encoder Steps
6. Print Delay
1. Image
Back Select
Print Delay
Current: 100 ms
New: 100 ms
Cancel Accept
6.18 Diagnostics
The Diagnostics menu allows you to view various information about the status of
the printer.
To access the Diagnostics menu:
5. Settings
6. Diagnostics
7. Statistics
Back Select
Diagnostics
Back
Setting Description
Printer Configuration
Input Status
Output Status
Temperatures
Printer Temperature oC
Internal
6.19 Statistics
The Statistics menu allows you to view various statistical information about the
18 Series Thermal Transfer Printer.
To access the Statistics menu:
6. Diagnostics
7. Statistics
8. Test Image
Back Select
Statistics
Back
Information Description
Ribbon used km
7. Statistics
8. Test Print
9. Select Language
Back Select
2. The Test Image is selected and printer will print the image.
This Image when printed will enable you to diagnose the condition of the print.
For example:
• If printhead dots are damaged these will not print and will appear as white
lines through the image.
For full information regarding print quality issues please consult Section 7 Setup
and Timing Issues
8. Test print
9. Select Language
Back Select
1: English
2: Spanish
Back Select
Note: Loading any language other than English may take some time, depending
on the complexity of the file.
9. Select language
Back Select
1. Delete Images
2. Clear Images
3. Delete Languages
Back Select
Setting Description
18 Series Overprinter
m®
Machine Manual
SECTION 7 - SETUP AND TIMING ISSUES
7.2.3 Ribbons
The 18 Series uses inside or outside wound ribbon; If this is webbed incorrectly
(wound the wrong way around) no printing can occur. Ensure that the ribbon is
webbed correctly around the print roller. (See webbing diagram on the rear of the
User Interface) The correct substrate/paper to ribbon match is also important for
print quality.
Different conditions will require different types of ribbon.
Some examples follow:
Wax/Resin, Wax/High Resin and Resin
For full details on ribbon please contact you local MARKEM representative or visit
the MARKEM Web site.
Note: The darkness level should be reduced when the new printhead is fitted.
7.6.1 Registration
It is possible to move the print image down the print area.
This ability is useful if small movements are required.
CAUTION: If larger position changes are required this method may not be
suitable.
For example, on a Model 18i, if you have an image length of 30 mm and you move
the image down the printhead by 15 mm, then that gives you a total length of 45
mm. The maximum print height is only 40 mm, so you will miss the last 5 mm of
the image.
When selecting the Image, if the amount of registration plus the image is too long,
you will get a warning message. You can press “Hide” to clear this warning, but
you should reduce the value or the image height before proceeding.
7.6.2 Offset
This allows fine adjustment of the print position across the printhead.
This ability is useful if small movements are required.
CAUTION: If larger position changes are required this method may not be
suitable.
The Model 18c printers always allows the substrate to move a set distance after
receiving a Print go signal. This distance is the same no matter the speed of the
substrate.
After this distance the printhead has been lowered ready to print.
This ensures the printed image does not drift from the required position on the
substrate.
8 Technical Information
8.1 Introduction
This section is designed to provide quick access to Technical information about
the 18 Series Thermal Transfer Printer.
6 3
2 8
5
4
9 8
6 3
2 8
4 5
9 8
E E
D
A
C
A
C
The ribbon drive is a direct drive system and does not require the use of a clutch.
This is achieved by the use of two stepper motors.
The stepper motors are connected to the ribbon supply and waste take up spools.
This gives the printer the ability to drive the ribbon accurately in both directions.
The drive system requires no setting up and therefore alleviates the possibility of
incorrect torque being used.
The ribbon is routed around a movement roller and a tension roller. When
operating these supply data to a microprocessor via hall effect sensors.
The 18 Series firmware uses an algorithm to calculate the amount of tension
required for the ribbon and adjusts the stepper motors accordingly.
A A
B
D
L R
C C
C
F
A 1
D
3
The Model 18i Intermittent printer also has a linear motion when printing. The
distance travelled is dependant on the size of the print.
The following example shows the start position (A) and end position (B) of the
printhead during the printing process.
After each print the printhead is raised and returned to the start position.
B
A
A B
3 1
1. Head down.
2. Print
3. Head up
4. Return
The printhead resistance level is shown on the label attached to the printhead.
If the Model 18c is to print from the underside of the substrate, and access to the
printer is to face in the same direction, the opposite hand would be required.
Alternatively the same hand could be used but access would have to be from the
opposite side.
B C
A C
B A C
C
C B
AA
CC DD
BB
E
B
B
5
4
6 7
2 3
Connection points:
• J7 - Ribbon motor 1 (Supply LH Printers)
• J8 - Ribbon motor 2 (Take up LH printers)
• J9 - Carriage Motor (Intermittent Printer)
When the printer is in Intermittent mode the printhead carriage motor steps are in
direct relationship to the linear movement of the printhead.
With Continuous versions of the printer the printhead carriage has no linear
motion during printing.
The ribbon motors steps are configured according to data from the Ribbon roller
sensor, Ribbon tension sensor and Encoder if being used.
8.8.2 Encoder
The Encoder is used in conjunction with Continuous printers.
The Encoder is used to calculate the current Substrate speed and adjust the
ribbon speed to match.
The four wires from the Encoder connect into the printer through a removable
screw terminal connector on the printer body.
3 4
1. Power Connector
2. I/O Connector
3. Local User Interface Connector
4. Encoder Connector
1 24 VDC - 36 VDC
2 24 VDC - 36 VDC
3 0V
4 0V
5 Earth
6 Earth
1 24vdc - 36vdc
2 0v
7 Cable shield
8 Reserve
1 5 VDC
3 Input 2
4 0V
5 Reserve
3 0V
5 Fault Common
7 Warning Common
Removable screw
J4 I/O
terminal
4-way 2.54 mm
J7 Ribbon Motor 1
Molex KK
4-way 2.54 mm
J8 Ribbon Motor 2
Molex KK
4-way 2.54 mm
J9 Carriage Motor
Molex KK
J10
2-way 2.54 mm
J11 Solenoid
Molex KK
Removable screw
J12 Substrate Encoder
terminal
Removable screw
J14 Power
terminal
3-way 2.54 mm
J15 Ribbon Tension Sensor
Molex KK
3-way 2.54 mm
J16 Ribbon Movement Sensor (Encoder)
Molex KK
Removable screw
J17 Local User Interface
terminal
4-way 2.54 mm
J19 USB
Molex KK
9 Maintenance
9.1 Introduction
The 18 series of Thermal Transfer Printers are extremely successful, however as
with any machine, if it is not set up and maintained correctly, problems can occur.
This section is designed to provide information about how to keep your Model 18i
in good working order.
1. Turn off the power to the controller and remove the ribbon.
2. Allow the printhead to cool to normal room temperature before proceeding in
order to prevent the possibility of thermal shock damage.
3. Use a cotton swab or a soft cloth soaked in Isopropanol solvent to remove any
residue from the printhead. Take care not to use excessive amounts of
solvent.
The print line is located on the bevelled edge of the printhead.
Use great care not to damage the printhead during cleaning. UNDER NO
CIRCUMSTANCES should abrasive materials, or tools such as screwdrivers, be
used for cleaning the printhead.
Replace the ribbon and check the print quality. If the overall quality is poor, or
some of the dots are not printing, the printhead may need to be adjusted or
changed.
1. Remove the four retaining screws 2. Lift the clamp off and place to one
from the Printhead cable clamp. side.
5. Undo the printhead quick release 6. Push the printhead backwards and
screw. remove from the Module.
Note: When fitting a new printhead ribbon cable ensure that the black
connector is fully extended before pushing in the ribbon. Secure fully
after fitting.
The Printhead resistance option can be accessed from the Print Settings menu.
To access the Print Settings Menu:
4. Test Print
5. Print Settings
6. Darkness
Back Select
1. Registration
2. Offset
3. Pressure
Back Select
3. Use the bottom Quad button to scroll to the TPH Resistance menu or enter
the item number at the numeric keypad.
3. Pressure
4. TPH Resistance
5. Print Speed
Back Select
TPH Resistance
Current: 1125
New: 1085
Cancel Accept
6. Enter the new value by using the numeric keypad or use the top and bottom
Quad buttons to change the value.
7. When finished press the right button to Accept the changes.
1. Remove the retaining screw from 2. Carefully remove the peel roller
the end of peel roller. ensuring not to drop any components.
3. Fit a new peel roller assembly and 4. After securing, rotate the roller to
secure. ensure it is moving freely.
1. Remove the retaining screw from 2. Carefully remove the ribbon guide
the end of the guide roller. roller ensuring not to drop any
components.
3. Fit a new guide roller assembly 4. After securing, rotate the roller to
and secure. ensure it is moving freely.
1.Release the ribbon supply reel securing clasp by applying pressure with a
screwdriver or Allen key.
2. Pull the reel upwards to remove it. 3. Remove the securing screws
from the roller housing.
4.Lift out the roller and housing 4.Fit a new assembly and secure.
from the printer body.
1. Undo the six retaining screws and 2. Disconnect the Sensor from the
remove the cover from the printer body. Printer PCB.
1. Remove the retaining screw from 2. Lift the assembly off the shaft.
the ribbon tension roller assembly. Ensure that the spring does not get
lost.
3. Remove the retaining screw from 4. Fit a new assembly and secure.
the roller.
1. Undo the six retaining screws and 2. Undo the eight retaining screws and
remove the cover from the printer remove the printer PCB. Remove the
body. printhead ribbon cable to avoid damage.
3. Remove the two sensor retaining 4. Remove the sensor from the printer
screws from the printer body.
The Tension sensor is fragile, be careful not to damage it when replacing the
assembly.
This is achieved by standing the printer on it’s side, and using the Local User
Interface menu… 7 (Engineering), 3 (Manual Control), 3 (Tension Control) to take
three readings from the sensor whilst applying weights…
1st reading with 0 Newton load
2nd reading with 1.5 Newton load
3rd reading with 2.5 Newton load
1. 2.
3. 4.
5. 6.
1. Place the 18 Series Thermal Transfer Printer on its side and power up. (1)
2. Remove the ribbon after the initial calibration process has finished. (2)
3. From the Local User Interface select 7 (Engineering), 3 (Manual Control), 3
(Tension Setup)
Tension Setup
ADC Value 13
Back Confirm
4. The LUI displays “Remove System Tension” check that there is no weight
on the tension roller and then press Confirm.
Tension Setup
ADC Value 9
Back Confirm
Tension Setup
ADC Value 61
Back Confirm
Tension Setup
Target Tension 68
Back Confirm
1. Undo the six retaining screws and 2. Undo the eight retaining screws and
remove the cover from the printer remove the printer PCB.
body.
3. Remove the solenoid connector 4. Undo the two retaining screws and
from the printer PCB. remove the solenoid retaining clamp.
5. Unscrew the solenoid from the 6. Replace with a new solenoid and re-
printer body and remove. fit into the printer body. When replacing
the solenoid ensure the wiring is not
trapped.
1. Remove the four retaining screws 1. Remove the four retaining screws
from the print module and remove it. from the print module carriage and
remove it.
3. Note the belt clamp under the 4. Loosen off the belt tensioner screw.
carriage plate.
3. Use a screwdriver to relieve the 3. Remove the drive belt and fit a
spring tension on the belt pulley. replacement. Ensure that the
tensioner screw is secured after fitting.
1. Undo the six retaining screws and 2. Disconnect the connectors from the
remove the cover from the printer printer PCB. Take note of the position
body. of the connectors.
Note: When a Printer PCB is replaced, the Printhead resistance has to be re-
entered and the Tension Sensor has to be re-calibrated.
10 Troubleshooting
10.1 Introduction
This section is designed to provide information that will help you quickly solve
problems which may stop your 18 Series Thermal Transfer Printer working
efficiently.
• Fault messages
• Warning messages
• Common Issues
• Drive System Issues
• Print Module Drive Problems
• Display Problems
• Print Quality Problems
• Image Selection Problems
Possible
A problem has occurred with the printer hardware.
Causes
Remedial
Return the printer to the MARKEM service centre.
Action
Possible
The software has experienced an error condition.
Causes
Remedial
Re-power the printer.
Action
Possible
The software has experienced an error condition.
Causes
Remedial
Re-power the printer.
Action
Possible
A new printer PCB has been fitted.
Causes
Remedial
Set the printhead resistance level.
Action
Possible
A new printer PCB has been fitted.
Causes
Remedial
Calibrate the Tension sensor.
Action
Possible The printer orientation has not been set after a firmware
Causes upgrade.
Remedial
Set the printer Orientation. Left or Right Hand
Action
Possible
PCB component failure.
Causes
Remedial
Repair or replace the PCB.
Action
Possible
PCB component failure.
Causes
Remedial
Repair or replace the PCB.
Action
No ribbon fitted.
The ribbon is not webbed up correctly.
Possible Wrong ribbon width selected.
Causes The supply spool is slipping.
The take up spool is slipping.
The printer is set to the wrong printer type.
Remedial
Check the sensor and magnet for damage.
Action
Possible
Causes
Remedial
Action
Faulty printhead.
Possible
Faulty printhead ribbon cable.
Causes
Faulty printer PCB
Possible
PCB component failure.
Causes
Remedial
Repair or replace the PCB.
Action
Possible
The database has become corrupted.
Causes
Possible
Image / Font file missing
Causes
Possible
The system clock has been reset to the default value.
Causes
Remedial
Re-configure the system date and time.
Action
Possible The printer was unable to locate the image due to a timing
Causes issue
Remedial Reduce the pack rate speed or reduce the number of updating
Action fields on the image.
Possible The printer was unable to print the image due to a speed or
Causes timing issue. (Continuous printers)
Remedial Reduce the pack rate speed or reduce the number of updating
Action fields on the image.e.
Remedial
Reduce the amount of registration.
Action
Remedial
Increase the substrate speed.
Action
Remedial
Reduce the substrate speed.
Action
Remedial
Increase the substrate speed.
Action
Possible
The ribbon is nearing the end of the roll.
Causes
Remedial
Prepare a new roll of ribbon ready to replace the existing one.
Action
Possible
The ribbon is nearing the end of the roll.
Causes
Possible
The offset value is too large for the selected image.
Causes
Remedial
Reduce the offset value.
Action
Possible
The printer settings have become corrupted.
Causes
Possible
The File system is almost full.
Causes
Remedial
Delete unwanted files from the database.
Action
Possible
The File system is full.
Causes
Remedial
Delete unwanted files from the database.
Action
Possible
The Firmware upgrade has been successful.
Causes
Remedial
None.
Action
Possible
USB stick removed before completion of the upgrade.
Causes
Remedial
Re-load Firmware.
Action
Possible
The printer temperature is reaching an unacceptable level.
Causes
Remedial Turn off the power to the 18 Series Thermal Transfer Printer
Action and allow the printer to cool down.
10.3.3 Encoder
• Check that the encoder is rotating freely. The Model 18c in continuous mode
will not print unless the encoder is moving.
• Check that the encoder is sending a signal back to the 18 Series Thermal
Transfer Printer. Use the diagnostics screen to check the encoder input
signals.
(Continuous printers)
If there are problems with ribbon breaking or scuffing prints, it is possible that the
printhead gap is set too small. The printhead will move out as the ribbon begins to
accelerate.The printhead will then make contact with the ribbon before it is up to
speed.
• Try increasing the printhead gap.
(Intermittent printers)
The printhead may be starting to print before the substrate / labels have stopped
moving. The target material must be stationary before printing occurs.
• Try increasing the print delay.
Recommendations:
(Intermittent printers)
The printhead is printing on the substrate when it is still moving. Modify the Print
Delay Parameter.
Depending on whether the application is printing in the same direction of the
substrate or against the direction of substrate movement depends on whether you
will need to increase the Print Delay or reduce it.
(Continuous printers)
10.11.1 Local
You can check whether the Image is present in the local memory by scrolling
through the database using Image menu. If the Image is not visible then it is not
present.
11.1 Consumables
Power Supply
Part No. 10018781
DC Power
Pin Signal
1 24V DC
2 24V DC
3 0V
4 0V
5 Earth
6 Earth
UI
Pin Signal
1 24V DC
2 0V
3 Transmit Data +ve
4 Transmit Data -ve
5 Receive Data +ve
6 Receive Data -ve
I/O 7 Cable Shield
Pin Signal 8 Not used
1 24V DC
2 Print Go
3 0V
4 Fault O/P
5 Fault 0V
6 Warning O/P
7 Warning 0V
Substrate Encoder
Pin Signal
1 5V DC
2 Input 1
3 Input 2
4 0V
5 Not Used