XG110 160kWW

KOBELCO OIL-FLOODED SCREW COMPRESSOR
XG2140W-110　　XG2140W-110H　　XG2140W-110GH
XG2540W-132　　XG2540W-132H　　XG2540W-132GH
XG3030W-160　　XG3030W-160H　　XG3030W-160GH
SPECIFICATIONS
KOBELCO COMPRESSORS MANUFACTURING

(SHANGHAI)CORPORATION
No. 4V40ZS1042P1
Printed 2013.06 ISSUE 06
Ｐ１
　CONTENTS
〔CONTENTS〕
Contents …… 1
Product Specifications …… 2
Installation Conditions …… 6
Precautions for Piping …… 10
Electric Power Facilities …… 12
Cooling water system …… 15
Lubricating Oil …… 17
Warranty Conditions …… 18
Indemnity …… 18
〔Attached Drawing〕
( ) ITCS Controller
(1) …… 19
(2) External Dimensions …… 21
(3) Foundation Drawing …… 22
(4) System Diagram …… 23
(5) Wiring Diagram …… 24
Wiring for Automatic
(6) …… 26
Alternate Operation
WARNING
　 RESPIRATORY
RESPIRATORYDISORDER
DISORDER
　Do not breathe in nonclean compressed

air or do not use it for any respiratory
equipment; otherwise, a respiratory
disorder may be caused.
P2
PRODUCTS SPECIFICATIONS
◆ XG2140W
Types
XG2140W-110 XG2140W-110H XG2140W-110GH
Items
Frequency （Hz） 50
Power supply voltage （V） 380 / 415 3-phase　3-wire type
Air discharge volume 3
（m /min） 21.4 20.2 19.7
Specified pressure （MPa） 0.7 0.8 1.0
Suction Pressure Atmospheric pressure (1 bar)
condition Temperature （℃(ﾟF)）
（℃( F)） 2～40（36～104）
2 40（36 104）
Pressure （MPa） 0.7 0.8 1.0
Discharge
Max. discharge pressure （MPa） 0.75 0.85 1.0
condition
Temperature （℃） Cooling water inlet temperature below +10℃
Output （kW） 110
Type 3-phase cage induction totally enclosed
Voltage （V） 380 / 415
otor
Number of poles 4P
Main mo
Protection IP55
Cooling system Air cooling
Starter system Star-Delta
Insulation class F
Output （kW） 0.37
motor
Type 3-phase
3 phase cage induction totally enclosed
Fan m
Number of poles 6P
Insulation class Ｂ　
Water quality fresh water (see page15)
Flow rate (m3/h) 9 ｛When the inlet temperature is 35℃｝（see page 5）
Cooling water
Water inlet pressure (Mpa) 0.2～0.5
parameters
Total head (m) 15 ※1
W t inlet
Water i l t tempera
t ( ℃) L
Less th
than 35℃
Inlet/outlet water pipe connect size R21-1/2
Discharge pipe connect size R23/ DN80 flange
Initial lubricating oil charge （L） 100
Dimensions: W×D× H ( mm) 2600×2000×2000
Weight （kg） 3700
Noise level （dB(A)） 69
NOTES:
(1)Measurement method of Air discharge volume( volumetric flow ) based on GB/T3853(Is equivalent to
ISO 01217 Appendix C). Suction condition : 20℃ {68゜F} 1bar 0%RH
(2)The discharge pressure gauge indicates a package outlet pressure.
(3)Lubricating oil is filled in a compressor at the factory.
　 Be sure to use『KOBELCO GENUINE SCREW OIL』at the time of the exchange.
(4)The noise data is measured at a point of an anechoic room, which is 1.0 meter height from the floor and 1.5
meter
t llength
th ffrom allll di
directions
ti off the
th unit.
it
(5)The compressed air must not be used for respiratory equipment from which aspiration is directly made.
(6)As for the guaranteed values, consult with us separately.
(※1) When the water inlet/outlet of total head over 15m condition,it will take oversize velocity flow of cooling water
then the heat exchange pipe maybe generate corrosion.When total head over 15m，please adjust supply valv
to less than 15m.
P3
◆ XG2540W
Types
XG2540W-132 XG2540W-132H XG2540W-132GH
Items
Power supply voltage （V） 380 / 415　3-phase　3-wire type
3
Air discharge volume （m /min） 25.4 24.1 21.4
condition Temperature （℃(ﾟF)） 2～40（36～104）
Pressure （MPa）
（） 0.7 0.8 1.0
Discharge
condition
Output （kW） 132
Voltage （V） 380 / 415
n motor
Number of poles 4P
Protection IP55
Main

Insulation class F
an motor

p
Number of poles 6P
Fa
Insulation class Ｂ
Water quality fresh water (see page 15)
Flow rate (m3/h) 10.8 ｛When the inlet temperature is 35℃｝（see page 5）
Cooling water
parameters
Water inlet tempera ( ℃) Less than 35℃
1 1/2
Discharge pipe connect size R23/ DN80 flange
NOTES:
meter length from all directions of the unit.
to less than 15m.
P4
◆ XG3030W
Types
XG3030W-160 XG3030W-160H XG3030W-160GH
Items
Power supply voltage （V） 380 / 415　3-phase　3-wire type
3
Air discharge volume （m /min） 30.3 28.8 25.8
condition Temperature （℃(ﾟF)） 2～40（36～104）
Pressure （MPa）
（） 0.7 0.8 1.0
Discharge
condition
Output （kW） 160
Voltage （V） 380 / 415
n motor
Number of poles 4P
Protection IP55
Main

Insulation class F
an motor

p
Number of poles 6P
Fa
Insulation class Ｂ
Water quality fresh water (see page 15)
Flow rate (m3/h) 13.2 ｛When the inlet temperature is 35℃｝（see page 5）
Cooling water
parameters
Water inlet tempera ( ℃) Less than 35℃
1 1/2
Discharge pipe connect size R 2 3/ DN80 flange
NOTES:
meter length from all directions of the unit.
to less than 14m.
P5
■ Fan properties
INVERTER FOR FAN
Type
Items
XG2140W XG2540W / XG3030W
Voltage （V） 3-phase 380 / 415
Output （kW） 0.37 0.55
3
Input air 2200m /h@60Pa 3950m3/h@60Pa
Fan blade diameter (mm) 500 550
■ In different cooling water temperature ,each models required cooling water flow.
Cooling water
XG2140W-110 XG2540W-132 XG3030W-160
inlet temperature
℃ L/min m³/h L/min m³/h L/min m³/h
15 126 7.6 135 8.1 145 8.7
25 136 8.2 144 8.6 158 9.5
35 150 9.0 180 10.8 220 13.2
P6
　Installation Conditions
1. PLACE NOT TO BE INSTALLED
○Since this machine is manufactured to be used indoors, do not install it outdoors.

○ Since this machine is equipped with the precision electronic components, install it at
such place where the rain water never enters. A through care must be exercised so
that the machine is never exposed to the rain water even when the machine
is temporarily stored.
○ Do not install the machine especially at such place where there are a lot of dust and
the noxious gas such as chlorine gas, hydrogen sulfide gas, sulfur dioxide, ozone of
high density, etc.
○ It is to avoid it that you install it under the surroundings that it seems to breath in
machine tool cutting oil mist, soluble cutting liquid mist, discharge smoke of boiler,
p
decomposition g of plastics
gas p g are absorbed,, it
and others. When these mist and gas
is clogged with the oil separator element, and it causes emergency stop.
○ Do not install the machine where the ambient temperature exceeds 40(104ﾟF).
It may cause serious accidents such as burning of the machine and fire.
○ Install the machine on a horizontal floor. If a block etc. is placed beneath the machine,
the compressor may not be running properly.
○ Install the machine to be free from heavy vibration.
○ Please note that the noise level may vary with the building structure or position
within the building where the machine is installed.
2. INSTALLATION SPACE FOR SAFE OPERATION
■ INSTALLATION SPACE
○ Allow a space of 800mm for the left side, 1000mm for the right side, 1000mm for the front,
800mm for the back and 1000mm for the top against the body.
○ Secure an appropriate space for the normal operation around the air inlet on the right
and left side and exhaust outlet on the top the unit.
○ Enough front space is required to open/close the doors and maintain the compressor.
○ Install the machine on the horizontal
floor.
P7
EXHAUST
■ INSTALLING A VENTILATING DUCT OPENING
○ Provide a fresh air inlet and an exhaust outlet Install a
ventillting fan
installed with a ventilating fan to use the
machine
hi iin a closed
l d room.
○ Provide the size of the air intake so as not to
produce negative pressure in the room.
○ Select the ventilating fan bigger than the
Air supply
following table.
○ Be careful because the exhaust heat is going to circulate at the air intake ,
and the ambient temperature is higher if the ceiling is lower.
○ The machine is tripped at the room temperature of 40℃ (104ﾟF) or higher.
■Ventilation Method and Fan Capacity
Compressor cooling air Minimum ventilation capacity(※2)

items
Generated Entire ventilation
Allowable Ventilatin
calories Exhaust Local Ventilating
pressure loss g
air volume ventilation duct & fan
in exhaust duct duct
(※1)
Model
(MJ/h) (kcal/h) (m3/min) Pa(mmH2O) (m3/min) [m3/min] (m3/min) (m3/min)
XG2140W-110 135 71 40 77
48 11,578 37
XG2140W-110H or more or more or more or more
XG2140W-110H 158 98 47 113
57 13,566 66 50 (5)
XG2540W or more or more or more or more
188 109 56 122
XG3030W 68 16,175 66
or more or more or more or more
*1: Local ventilation is a method to exhaust air by directly exhausting one third to a half
of compressor-exhausted air using a ventilating fan installed near the compressor exhaust
outlet.
*2:
2: Ventilation capacity indicates the value at the allowable room temperature of 5℃ {9
{9゜F}
F} higher
than the ambient temperature.
P8
■ INSTALLING A VENTILATING DUCT
○ Be sure to install a ventilating duct if it is

iimpossible
ibl to provide
id a ventilating
il i fanf in
i
a totally-closed room. METAL NETTING
○ Do not mount the compressor directly on
the ventilating duct with screws
（at inspection, the duct can be removed easily）.
○ Install wire net at the exit of the duct so that
birds or big refuse cannot get in.
○ Prevent rain water entering into the exit of
the duct. VENTILATING FAN
○ Minimize a duct bend (maximum tolerance of

50Pa ( 5 mmH2O)) as much as possible to
avoid resistance.
○ Maximize a radius as much as possible when
bending the duct.
○ Install a ventilating fan at the exit of the duct
if the exhaust duct has a pressure loss of more
than 50Pa ( 5 mmH2O).
○ In case of installing a ventilating fan in the duct, be sure to select a heat resistant
type 〔80℃ (176ﾟF)〕.
P9
■ INSTALLING A VENTILATING TYPE AND A VENTILATING DUCT
① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan

Local ventilation
entilation (*1)
CAUTION
・The ventilation capacity is for ・Calculate the pressure loss (resistance) in the ・The pressure loss (resistance) in

ventilating the entire room. (at ventilating duct based on the exhaust air volume the ventilating duct is over 50 Pa (5
the allowable room temperature of the compressor. If the result is not more than mmH2O), install a ventilating fan
of 5℃ {9゜F} higher than the
g 50 Pa (5 mmH2O) for air cooling type, the exhaust with the specified
p capacity inside
p y
ambient temperature) The air from the compressor exhaust outlet through the duct the duct taking the pressure loss
supply opening should be will be possible. into consideration.
adjusted so that the flow rate ・Connect the ventilating duct referring to the duct
will be 2 m/s or less. iinstallation mark at the top of the compressor. The
t ll ti k t th t f th Th
duct should be removable. Do not fix the duct Caution
with screws. It may hinder repair and maintenance
work. Use of KOBELCO genuine expansion duct is To choose a type of fan can endure
(*1)Local ventilation is a method
recommended, as shown on the next page. much heat .
to exhaust air by directly
・Minimize bents in the duct to avoid resistance. (high temperature )[80℃ {176゜F}]
exhausting one third to a half of
・When installing the duct, provide a full radius.
compressor‐exhausted air using a
Duct resistance over 50 Pa (5 mmH2O) could reduce
ventilating fan
ventilating fan the exhaust volume, causing temperature
th h t l i t t rise to stop
i t t
installed near the compressor the compressor.
exhaust outlet. ・Even if the duct is connected directly to the ・Turn on the ventilating fan while
compressor, the temperature will rise. In such a the compressor is running, and turn
case, install a ventilating fan mentioned in the it off when the compressor is
previous page (at the allowable room temperature of stopped.
5℃{9 F} higher than the ambient temperature).
5℃{9゜F} higher than the ambient ・The opening area of air inlet shall
The opening area of air inlet shall
・Prevent rain water from entering the duct outlet. be adjusted so that the flow rate
・If the pressure loss in the ventilating duct is over will be 2 m/s or less.
50 Pa (5 mmH2O), install a ventilating fan at the duct
outlet. (See method ③.)
・Follow the same installation procedure to install a
ventilating fan and air inlet as that of entire
ventilation. The opening area for air supply shall be
adjusted so that the flow rate will be 2 m/s or less.
P10
Precautions for Piping
■ Piping
p g
・An unsupported long piping may cause for vibration and, as a result, the devices to
　which such piping is connected may be damaged.
　The piping must be properly supported (using hangers, fasteners, columns, etc.).
・When more than two units of compressors are installed and their discharge piping are
　connected to the same discharge main piping, be sure to provide the stop valves before
g main piping
　the discharge p p g so that theyy can be closed when the operations
p of the
　compressors are stopped.
・Slope the main piping in the discharge air flow direction so that condensate does not
　gather in the middle of piping.
・Provide a drainage at the bottom part of pipe if there is concave or riser piping.
・To prevent condensate reverse flow connect a discharge piping at the top of the main
　piping.
W hen conn ecting to the main

piping, conn ect the discharge
piping from the ab ove.
W ork to be executed
by the customer.
M ain piping
Emergency valve
Discharge air
（If you incr ease
the compressor）
Remarks
M ain piping
Hanger
To prevent the reverse
flow such as drain.
Hanger Discharge air

Inclination
(Slope along
the air flow.)
Stop valve Stop valve
Flange nipp le Flange nipple
Water inlet Water inlet

Drainage valve Drainage valve
Water outlet Stop valve Water outlet Stop valve
Prevent drain from flowing back in the discharged air piping.

Prevent the reverse flow drain.
It may cause the drain separator clogging or coolers corrosion
corrosion.
CAUTION
P11
■Air tank installation

In order to make pressure fluctuation small, install the piping capacity more than surely
proper capacity (air reciver tank) in discharge piping.
When install separate dryer, a line filter and a check valve, please install in the down
stream of air tank. In addition, please shorten the piping from a compressor to air
tank as much as possible.
*If piping pressure loss from a compressor to air tank becomes big; of driving of load /
unload become frequent, and part life shortens.
◆Air tank capacity
Model Air tank capacity (m3) Model Air tank capacity (m3)
XG2140W-110 Min 2.71 XG3030W-160 Min 3.83

XG2140W-110H Min 2.56 XG3030W-160H Min 3.64
XG2140W-110GH Min 2.49 XG3030W-160GH Min 3.36
XG2540W-132 Min 3.21
XG2540W-132H Min 3.05
XG2540W-132GH Min 2.80
Note）This is the capacity of the case of load rate 50%, difference of upper and lower limit
p y
pressure 0.1 MPa and a cycle time ((load → unload → load)) 30seconds.
PH
VR ：Air tank capacity（m3）
t1 ：Unload time（min）
t2 ：Load time（min）
t1＋t2≧0.5min（more than 30sec.）
Qs ：Air discharge volume（m3/min）

PL
t1 t2 Pa ：Suction pressure（MPa）
D ：Difference of upper and lower limit pressure（MPa）
（t1＋t2）× QS × Pa × x（1－x） x ：Load rate

VR＝
D （Used air toward air discharge volume Qs）
《XG2140W-110 type calculation example》

t1＋t2＝ 0.5min 　Qs＝ 21.4ｍ3/min 　Pa＝ 0.101MPa 　D＝ 0.70－0.60＝ 0.10MPa
x=50%（Air tank capacity is surely made the biggest at the time of load rate 50%）
0.5 × 21.4 × 0.101 × 0.5 ×(1－0.5)

VR＝ ≒ 2.71 m3
0.10
P12
ELECTRIC POWER FACILITIES
380V·415V/50Hz (3-phase 3-wire type), should be supplied to the unit.
Remove the front cover and introduce the power cable through the opening on the left side,
then connect each cable correctly to the terminal panel in the starter box. For normal
operation, a suitable power source is required. Secure less than ±5 % of rated voltage
during operation. In order to suppress the imbalance of current, imbalance of the voltage
between phases as less than 2 % is required.
1. SELECTION OF THE EARTH LEAKAGE BREAKER

○ Install an earth leakage breaker to prevent motor burn out, earth fault, and electrical
shock. Inrush current is supposed to flow at the moment when switching from star
g breaker having
connection to delta connection. Please be sure to choose and use an earth leakage g
electric specification in order for it not to work because of the inrush current flow.
Maximum rated current Star-delta staring current Inrush current(rms value) Recommended breaker model
Model
380V 415V 380V 415V 380V 415V Reference MITSUBISHI
XG2140W-110
247 A 226 A 1125 A 1027 A 4532 A 4136 A NV630-SW-3P-500A
XG2140W-110H
XG2140W-110GH
288 A 264 A 1219 A 1118 A 5280 A 4840 A NV630-SW-3P-500A
XG2540W
XG3030W 346 A 317 A 1500 A 1374 A 6338 A 5804 A NV630-SW-3P-600A
* To prevent unexpected functions during start-up, use earth leakage breakers with
current sensitivityy of 200mA.
2. SELECTION OF THE POWER CABLES

○ For the power cables, select EV or CV cables for 600V insulated by the polyvinyl chloride.
Power cable Screw size of terminal panel

Model Voltage
5m within 10m within 20m within Power cable Earth cable
XG2140W-110
95 mm2 95 mm2 120 mm2 M 10 M 10
XG2140W-110H
XG2140W-110GH 380V 2
120 mm 120 mm2 120 mm2 M 10 M 10
XG2540W 415V
2 2 2
XG3030W 120 mm 150 mm 150 mm M 10 M 10
NOTE: The thicker wires than ones in the above list are required in case of the power
　　　 cables exceeding 20 meters. Conduct wiring work so that the wires become the
same size as ones in the above list in the Local, using the relay terminals and others.
P13
3. SELECTION OF EARTH CABLES

○ Connect the grounding cable to the grounding terminal of the starting panel.
Apply the grounding of 10Ω or less to the compressor . Never fail to connect the
grounding,
di or iti causes the
h electrical
l i l shock
h k accidents
id and
d the
h compressor troubles.
bl
Also, ground the compressor directly underground.
Model Voltage Earth cable
XG2140W-110 2
50 mm
XG2140W-110H
XG2140W-110GH 380V 2
70 mm
XG2540W 415V
XG3030W 70 mm2
4. Selection of power supply transformer

○ When the motor is operated, if the capacity of the transformer is insufficient and/or
the electric wire diameter is too small and/or the wiring route is too long, the voltage
drop at the time of startup will be intense and the motor may not be accelerated
properly and, in some cases, the motor will not be started at all. Therefore, it is
important to select a proper transformer suitable to the motor capacity.
Model Capacity of transformer
XG2140W-110
250 kVA or more
XG2140W-110H
XG2140W-110GH
300 kVA or more
XG2540W
XG3030W 360 kVAor more
NOTE: Use appropriate cables and breaker tabulated above.

Use of anyy wrong
g size cable mayy overheat and burn the motor and cables.
An inverter power supply cannot be used.
P14
5. Cable Connection
○ Open the control Cabinet door and the starting
boad cover. Then connect the cables to the

t
terminal
i l block（R/L1,
bl k（R/L1 S/L2
S/L2, T/L3 ）
）.
Please be sure to ground.
Backup cable inlet Recommend cable inlet
R S T
Power cable Earth cable
(connected by customer)
In case using the secondary recommended wiring, connect the wiring following
the shape which is shown on the left side picture, to prevent the drain,
or any liquids come into the starting panel, along the cable.
P15
　 Cooling water system
To maintain the pressure difference of cooling water 's inlet/outlet port less than 1 bar.
The design pressure of cooling water system is 5 bar.Thus to keep the pressure of
water inlet less than 5 bar.
1. The water quality of cooling water

The water quality
q y of circle cooling
g water is one yardstick
y of operation
p life.
Thus must leave the decision to the following water quality.
Water for Circulating Tendency

Items to be monitored
replenishmen water Corrosion Scale forming
ｐH（25℃） t
6.0～8.0 6.0～8.0 ○ ○
Electrical conductivity at （25℃）ߤ 200以下 500以下 ○ ○
Total hardness　（CaCO3 ）ppm 50以下 200以下 ○
Alkalinity　CaCO3 ）ppm 50以下 100以下 ○
Chroline ion　（C1 - ）ppm 50以下 200以下 ○
Nitric ion　（SO4 2- ）ppm 50以下 200以下 ○
Iron（Fe） ppm 0.3以下 1.0以下 ○ ○
Ionized silica　（SiO2 ）ppm 30以下 50以下 ○
Sulfuric ion　（S2- ）ppm 0 0 ○
Ammonium ion　（NH4 + ）ppm 0 0 ○
P16
・After water quality detection to decide what the cooling water supply cycle of circle water system.
Under the case of using cooling tower，the each item's index consistency may be rising with the
increased of useing time.Should be noted the each index of above list（Supply cooling water to
） Especially，when environment contains
lower consistency until to arrive the data off above list）.
the gas of sulfur oxide（SO2)，sulfureted hydrogen（H2S），ammonia gas（NH3），nitrogen
oxide（NOX)， the water quality of cooling tower cycle water will be affected.Therefore Every 6
months should to have a water quality detection at initial operation period.
・Near seaside，The groundwater、river water etc may be contains hazardous substance.
Thus have to have a water quality detection before operation.It will be easier to discuss plan.
2. Selection of cooling tower

Cooling tower Cooling tower
Items Heater exchange Flow rate
inlet temperature outlet temperature
(KJ/h) (℃) (℃)
Model (L/min)
｛Kcal/h｝｛°F｝｛°F｝
XG2140W-110 442,800 41（37） 31（32）

179（357）
XG2140W-110H ｛105,781｝｛106（99）｝｛88（90）｝
XG2140W-110GH 532,800 41（37） 31（32）

214（428）
XG2540W ｛127,281｝｛106（99）｝｛88（90）｝
658,800 41（37） 31（32）
XG3030W 262（524）
｛157,382｝｛106（99）｝｛88（90）｝
NOTES)
If the temperature condition is ( ),should to ensure the flow rate of （）.
※ When the water inlet/outlet of total head over 15m condition，the heat exchange pipe maybe
generate corrosion.
g
This moment，please adjust supply valve to lower pressure.
When choose water pump ，should to consider the loss pressure of pipeline.
CAUTION
When installation in winter （might get iced up place），should be install discharge valve at the water
inlet and install the draw off valve at the water outlet.It will be easier to drain the water in pipeline.
When compressor stopped，should to drain cooling water complete so as to prevent iced up .
P17
　LUBRICATING OIL
1. CONTROL OF LUBRICATING OIL

· For the long and good use of the compressor, proper control of the lubricating oil is
necessary.
· Lubricating oil shall not be mixed with that of a different brand. Mixing oil may
cause deterioration of oil or adherents which may shorten the life of compressor
extremely.
· Change lubricating oil when the message “Lubricating oil replacement” lights up
on the controller. This message appears every 4,000 hours. Push the reset switch
after changing the lubricating oil.
· If you change the brand of oil, drain the oil completely, and clean the oil line by
flushing oil, and supply new oil.
2. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

· Use the genuine lubricating oil we are recommending.
KOBELCO GENUINE SCREW OIL（20L）

GENUINE LUBRICATING OIL
PC-HD11-S001
· If accidental contact of compressed air with food is expected, vegetable oil

"ANDEROL FGC 32" may be used. (Exchange oil within 3000 hours.)
To use the above oil, please contact our company.
ANDEROL FGC 32（19L） P-HD11-525
3. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

· Two shaft seals for the main motor incorporate a grease valve.
Refill 45 g of grease through each grease valve at intervals of 2000 running hours.
　Refill grease using a grease gun while the motor is running.
KOBELCO TOUGH GREASE

GENUINE GREASE
PS-HD11-507
(Sold separately)
· Never mix different brands of grease.

P18
WARRANTY CONDITIONS
1. WARRANTY CONDITIONS
The warranty period of this machine shall be 12 months from a date of completion of
the test run or 18 months from the date of shipment, whichever comes earlier.
Note) “After completion of the test run” shall mean
[At the time when the test run ( procedure and activities of receiving materials
test ) is completed after installation at site.]
2. CONTENTS OF WARRANTY
In case a trouble should occur during the warranty period and when it is determined
that the trouble is caused clearly by our defective design, manufacture and or
execution of work, we repair or replace the parts free of change without delay.
3. EXCEPTIONS TO THE APPLICATION OF WARRANTY

Even during the warranty period of this machine, we refuse warranty in the following
cases:
· Trouble caused by the natural disasters or accidents belong human control.
· Trouble caused by a defective material selected or supplied by you, or caused by
a defect resulted from the design designated by you.
· Trouble
oub e caused by a repair
epa o or modification
od cat o co conducted
ducted by you without
t out notifying
ot y g us oof tthe
e fact.
act
· Trouble caused by not adhering to the operating procedures, periodical inspections,
maintenance and storage, etc. described in the specification sheets and instruction
manuals issued by us
· Trouble caused by defective foundation, building and/or equipment other than this machine.
INDEMNITY
Under no circumstances shall, including any illegality, Kobe Steel, Ltd. be liable for
special, indirect, incidental, or consequential damages, including, but not limited to,
loss of production, loss of anticipated profits, loss of operational profits, loss of material
and products, or indirect losses, however same shall be caused.
Ｐ19
ITCS CONTROLLER（XG）【The description of each part】

ITCS displays information of operation state, condition setup and Emergency / Caution / Maintenance on a LCD screen,and it can be easily and correctly done depending
on the use conditions.
◎ Main motor overcurrent
◎ Motor coil temperature is high
◎ Fan motor overcurrent
CY STOP
◎ Dryer failure
EMERGENC
◎ Discharge air temperature is high
After oil separator
◎ ◎ Emergency stop
temperature is high
◎ Reverse phase ◎ Inverter error
◎ CPU error ◎ External em ergency

Starter panel electric
◎ Sensor error ◎
error
◎ Discharge air temperature is high
◎ After oil separator temperature is high

DISPLAY PART OPERATION PART ◎ External em ergency
ON
Ambient temperature is high
CAUTIO
◎
① LCD SCREEN LIQUID CRYSTAL DISPLAY SCREEN ⑧ ARROW KEY 「↑」「↓」「→」「←」 ◎ Oil separator element clogged
Operation state(discharge pressure, discharge air temperature, 「↑」「↓」「→」and「←」 are movement of cursor, and also are used ◎ Motor coil temperature is high
ambient temperature, operation time, and load rate), condition to increase or decrease values of settings. ◎ Sensor error
setup( control type, loading pressure, unloading pressure, ⑨ 「Enter」KEY ◎ Inverter alarm
auto start pressure)maintenance time and contents and ・A setting value will be decided if the key "Enter" is pressed
management for machine error are displayed. ・If the "Enter" key is pressed by the specified item (item which ◎ Suction filter change
② Power LAMP(GREEN) cursor blinks), it jumps on the screen of the item. ◎ Oil filter change
It is shown that controller is in a turning-on-electricity state. ⑩ 「Reset」KEY ◎ Oil change
③ Load LAMP(GREEN) ・Change to "setting value change mode" to the item of the present ◎ Oil separator element change
MAINTENANCE
E
It is shown that compressor is under operation. cursor position. ◎ Cooler inspection
④ Auto Start LAMP(GREEN) ・Reset Emergency, Caution and a maintenance. ◎ Motor greasing
It is shown that it is in the state of operation standby. ⑪ 「Remote／Local」KEY ◎ Monitor battery change
⑤ Emergency LAMP(RED) It changes whether starting and a stop of compressor are performed ◎ Maintenance sensor change
It is shown in a compressor that Emergency occurred and stopped. Remote or Local. In a remote case, the orange lamp of "Remote"lights ◎ Pressure loss is high
⑥ Caution LAMP(ORANGE) up, and, in a local case, the green lamp of "Local" lights up. ◎ Lamp test
It is shown in a compressor that the Caution occurred. ⑫ 「Start」KEY
⑦ Maintenance LAMP(YELLOW) A compressor starts and the green lamp lights up.
It is shown in a compressor that the Maintenance occurred and it ⑬ 「Stop」KEY
needs maintenance. A compressor stops and the red lamp lights up. ISSUE
KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1015P1 01
Ｐ20
ITCS CONTROLLER（XG）【The
（） description
p of the loading
g function】
ITCS's main functions of indication are as follows.
◆Indication of compressor's
compressor s operating condition ◆Emergency, Caution, and Maintenance Indications ' 0 7/ 0 1 / 0 1 1 2 ： 0 0 0 . 6 0 MP a
In case of an emergency or caution, the screen shows MA I N T EN A N C E BAC K
The compressor's operating condition is indicated on

what happens and how to deal with it, in addition to its
C L OGG ED SUC . F I L T ER
causes.
T A K E OU T F I L T ER E L EMEN T AND C L EAN I T
the screen, including running pressure, temperature, B Y B L OW I NG A I R FR OM I N S I D E .
C HANG E E L EMEN T I F I T I S BAD L Y
current, loading condition, running hour, Maintenance indication comes out on the screen C L OGG ED .
automatically when maintenance is required and also SU C . F I L T ER PR OGR E S S 1 2 0 h r 0 / R E S E T
running count, load hour and load count.

SV C . 4 0 0 0 h r
shows when the next maintenance time comes byy V 1 . 0 0

D E - 0 2
MOV E ▲ MOV E ：＋
▼ MOV E ：－
R
E
E
N
S
T
E T ： R E S E T
ER ： S E L EC T
indicating the elapsed time.

' 0 7/ 0 1 / 0 1 1 2 ： 0 0 0 . 6 0 MP a
R U N N I N G CON D I T I ON 2 ・ B A C K
◆Graph Indication
A F T . O / S T E MP ER A TU R E 7 8 . 0 ℃
' 0 7 / 0 1 / 0 1 1 2 ： 0 0 0 . 6 0 MP a
L I N E P R ES S U R E 0 . 0 0 MP a
T c T E M P ER A T U R E 6 9 . 4 ℃
A U X . MA C HI N E CON D I T I ON 6 0 % [ MPa ] RUNN I NG R ECORD [ D I S . PR E S ] BAC K
D R A I N W AT E R R A T I O 3 0 % Graph indication is a useful function to see the H I
R U NN I N G C O U N T . 1 5 4 t i me
L
L
O
O
A D
A D
C
H
O
O
UN
UR
T
.
. 1 2 0
7 0 0
t i me
H r
compressor's operating condition.
V 1 . 0 0
O P ER A T I ON MOD E MA N A U TO
Its indication mode has a function which shows both
the operating condition in real time and running
A E - 0 4
record. The indicated data consist of three factors: LO

V 1 . 0 0 0 5 1 0 1 5 2 0
discharge press
pressure,
re ccurrent,
rrent and loading rate
rate.
◆Setup of compressor's operation setting ME - 0 3 [ m ｉ n ]
Set up the compressor's operation setting on this screen. ' 0 7/ 0 1 / 0 1 1 2 ： 0 0 0 . 6 0 MP a
S E TU P O F COMPR E S SOR S E T T I N G 1 ・ B A C K
Set up the setting of operation mode and pressure on “ ◆Running Record Indication
' 0 7/ 0 1/ 0 1 1 2： 0 0 0. 6 0 MP a
O P E R A T I ON MO D E A U TO MA N
Setup of Compressor Setting 1”.
RUNNI NG RE CORD BACK
PR E S S U R E SW I T C H A U TO L OC R EM
U N L O A D I N G PR E S S . 0 . 7 3 MP a The compressor's running record is indicated on this screen. RE CORD ( E VE RY 5 S E C)
L O A D I N G PR E S S . 0 . 6 0 MP a
*About a driving mode(effective only Local mode) A U T O S T A R T PR E S S . 0 . 5 5 MP a RE CORD ( E VE RY 1 HOUR)
【auto】：Compressor is automatically start/stop.

DAI L Y RE PORT
WE E K L Y R E P OR T
The latest running record is indicated every five seconds and
【manual】：Any kind of load situation continues driving.
[ N E X T ]
V 1 . 0 0 ・ MO V E▲ MOV E : + R E S E T : R E S E T E - S T OP & CAUT I ON RE CORD
every one hour.

B E - 0 4 ▼ MOV E : - E N T E R : S E L E C T
　　　　　　（Compressor is not automatically stat/stop）
V 1. 0 0 ▲ MOV E
※Pressure switch （○：Valid 　－： Invalid） HE - 0 1 ▼ MOV E E NT E R： S E L E CT
Control
Pressure settings
Remote load signal
' 0 7/ 0 1 / 0 1 1 2 ： 0 0 0 . 6 0 MP a
This function gathers the running data on a day-to-day and ' 0 7/ 0 1/ 0 1 1 2： 0 0 0. 6 0 MP a
for controller
week-to-week basis, and indicates those data on a screen
S E TU P O F COMPR E S SOR S E T T I N G 2 ・ B A C K
DAI L Y RE PORT BACK
Local/Remote Local Remote Local Remote DR Y E R PR E

CON T I N UOU
O
S
P E
O
R
P
A
E
T
R
I
A
O
T
N
I ON
ON O F F
of Daily Report and Weekly Report. P AGE 0 ' 0 6/ 1 2/ 3 1
A T D R Y E R F A U L T ON O F F
ure switch
AUTO ○ －－ ○ PWR R E TU R N @ I N S T - O U T 0 . 5 s e c R UN N I NG H OUR 1 0 5 0 h r

PWR R E TU R N @ B L O C K O U T 0 0 . 0 s e c S T A R T & S T OP T I ME S 1 5 2 T I ME
A MB I E NT T E MP E R A T UR E 2 0 . 3 ℃
LOC ○ ○ －－ E CON OM I CA L O P E . N O Y E S In case of an emergency stop or caution, the emergency D I S C H ARGE P RE S S URE 0. 6 0 MP a
Pressu
E CON OM I CA L C YC L E 3 0 s C UR R E NT 4 9 A
[ N E X T ] and caution screen shows data gathered for twenty L OA D I NG C ONDI T I ON 5 5 %
REM －－ ○ ○ V 1 . 0 0 ・ MO V E▲ MOV E : + R E S E T : R E S E T
B E - 0 5 ▼ MOV E : - E N T E R : S E L E C T minutes after the occurrence. The data will be of use V 1. 0 0
HE - 0 4
Set up the setting of operation method interlocked with in analyzing why a trouble happens.
a dryer, at an instantaneous stop or a power failure and economical operation
on “Setup of Compressor Setting 2”.
◆Alternate operation of two compressors ' 0 7/ 0 1 / 0 1 1 2 ： 0 0 0 . 6 0 MPa
This alternate operating function brings about choice

S E TU P O F COMPR E S SOR S E T T I NG 3 BAC K
of a master unit or a slave one, rotation of a capacity control GR OU P CON TR OL Y E S NO

◆Setup of Weeklytimer unit, and also setting of operating pressure Set the S TAR T S E L EC T MA S T ER S L AV E
Set the compressor's

p timer of starting
g up
p and stopping
pp g p
compressor's g up
timer of starting p and stopping
pp g differentials S LAV E D I F F PR E S S 0 . 0 3 MP a
on this screen. between a master unit and a slave one. I N I T I A L CHAR G E 5 m i n
V 1 . 0 0 MO V E▲ MOV E : + R E S E T : R E S E T
B E - 0 6 ▼ MOV E : - EN T ER : S E L EC T
There are seven patterns in the setting of date and time.
The setting of using a timer every day is also equipped here. ISSUE
EXTERNAL DIMENSIONS (XG2140W XG2540W 3030W)
Air outlet
Air inlet
Controller
Power cable inlet
Motor oil filling Auto drain

Water inlet
After cooler Oil cooler oil exit
Water outlet Manual drain drain outlet
Oil saver oil exit
Front side base hole

Right side
Oil separator tank

Oil suuply
Interior collocation Interior collocation
Compressor
Air exhaust flange(single delivery)
Air feed
Maintenance space
Oil separator tank (UNIT:mm)
Planform
KOBELCO COMPRESSORS MANUFACTURING (SHANG HAI) CORPORATION DRAWING No. 4V30ZS1007P1 02
P22
FOUNDATION DRAWING
（XG 2140W, 2540W, 3030W）
※ Sold separately
Compressor base plate

4×M20-6g Anchor bolt※
Effective thread 50
Foundation drawing
NOTE:
1、Foundation should to furished with steel rods.
2、Foundation required to be strong the weight.
3、Horizontal level should be ±1/100.
(UNIT: mm)
KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION 4V31ZS1007P1 01

P23
Air outlet
SYSTEM DIAGRAM (XG2140W, 2540W，XG3030W)
MARK NAME Oil vapour mix pipeline

PD1 SUCTION PRESSURE DIFFERENCE SWITCH Lubricant pipeline
Suction fifter
Discharge fan P1 PRESSURE SENSOR (INSIDE OIL SEPARATOR )
Air pipeline
Air-in box
P2 PRESSURE SENSOR (AFTER OIL SEPARATOR )
Waste liquid pipeline
P3 PRESSURE SENSOR (AIR FEED PRESSURE )
Unload pressure preserve valve Cooling air
T1 TEMPERATURE SENSOR (ENVIRONMENT TEMPERATURE )
T2 THERMOCOUPLE(MAIN MOTOR COIL TEMPERATURE ) Spherical valve
T3 TEMPERATURE SENSOR (INSIDE OIL SEPARATOR )
Purge valve
T5 TEMPERATURE SENSOR (AFTER OIL SEPARATOR ) Flange connection
FS1 WATER FLOW SWITC H Screw thread connection

load/unlaod solenoid valve OL1 MAIN MOTOR OVERCURRENT RELA Y
Suction regulating valve
Lathedog connection
Grease filling Water separator DN80 flange

Pressure
regulating valve
Gear box
Air feed
Safety valve
Expansion joint
Motor Compressor
Oil separator element Oil level gauge

Temperature
control valve
Oil fifter
After cooler
Distribution block
magnetic fifter
Air inlet Oil fifter

Oil separator tank
Oil cooler

P24
WIRING DIAGRAM (XG2140W, 2540W，XG3030W)
Pressure sensor
（Air discharge pressure） Surrounding temperature sensor
Pressure sensor
Temperature sensor (Main motor coil)
(After oil separator）
Pressure sensor Discharge temperature sensor
(In oil separator）
OS temperature sensor
CT (Option)
X1 X2 V1
LOAD/UN LO AD
SO LENO ID VA LVE Y５
ＳＶ1
WATER FLOW R ATE SWITCH

ＸＢ
COM3
SUC TIO N FIFT ER PRESS UR E
X1
DIFF ERENC E SW ITCH
COM3
PW Y1A Y1B Y2
Controller
25
R S T
(CUSTOMER’S WIRING)

P25
WIRING DIAGRAM (XG2140W, 2540W，XG3030W)
R2 R20
S2 S20
ＡＣ３８０Ｖ・４１５Ｖ／２２０Ｖ　５０Ｈｚ
ＡＣ３８０Ｖ・４１５Ｖ／５０Ｈｚ
《Input signals to compressor》

・Remote・Run　（Terminal X8-COM2 → Closed：Run）
・Remote・Stop　（Terminal X9-COM2 → Open：Stop）
・Remote・Load　（Terminal XA-COM2 → Closed：Load）　
《Output signals from compressor》
・Emergency stop　（Terminal Y0 - COM6 → Closed：Emergency stop）
・Caution　　　　（Terminal Y1 - COM6 → Closed：Caution）
・Maintenance　　（Terminal Y2 - COM6 → Closed：Maintenance）
・Remote　　　　（Terminal Y3 - COM6 → Closed：Remote）
・Running　　　　（Terminal Y4 - COM6 → Closed：Running）
（１）Input signals to the compressor should be no-voltage contact
input.Electric current of DC24V is supplied between the
COM2-XA, X8, X9 terminals from the controller side.
　 Voltage could damage the controller.
（２）The rated load to use the output signals from the compressor should be （４）The terminal X9-COM2 has been short-circuited at the factory. （５）If the panel lamp of the controller is blinking (100 consecutive
AC250V 2A or DC 30V 2A at maximum. Remove this terminal in the remote control mode. hours have passed since the Maintenance LED came on.)
（３）The terminal COM2, COM6, XA-X9 and Y0-Y4 for remoteness is prepared Remote (input signal to controller) should be input by one shot with the lamp, but continue to be sent.
　　　in the starting panel terminal block TB2. at 500 ms or more.
When you connect with the terminal block TB2, attach a surge killer shorter pulse signals may not be recognized. *Any modification without prior permission of KOBE STEEL may
and set the line noise at less than 800V. 　　　　
invalidate　　
the warranty　 even within
　　 warranty
the 　 period.
　　　　　　　　　　　　　　　　　　　　　　　　　
　　　　　　　　　　　　
Ｐ２6
Only by wiring for two units of the XG, automatic alternate operation can be carried out. WIRING FOR AUTOMATIC OPERATION
（XG＋XG）
Compressor starts group control by switching over alternately between LOADING PRESSURE and ・THE S
SETTINGG POINTS
O S
UNLOADING PRESSURE.
　＜The example of a setting＞
Slave unit will be started automatically if pressure becomes lower than AUTO START PRESSURE.
Master performs LOAD/UNLOAD control and if air consumption decreases and unloading time XG XG
becomes long, it will stop automatically. (*) Setup 1 OPERATION MODE AUTO Setup 1 OPERATION MODE AUTO
Wiring, setup and starting of a compressor are as follows. PRESSURE SWITCH LOC PRESSURE SWITCH LOC
１．Wiring of a compressor UNLOADING PRESSURE 0.68 MPa UNLOADING PRESSURE 0.68 MPa
The terminals within the starting

g boards of two compressor
p are wired mutuallyy as follows. LOADING PRESSURE 0.63 MPa LOADING PRESSURE 0.63 MPa
XG XG AUTO START PRESSURE 0.60 MPa AUTO START PRESSURE 0.60 MPa
Ｘ８Ｙ３ Setup 2 DRYER PREOPERATIO OFF Setup 2 DRYER PREOPERATIO OFF

CONTINUOUS OPERATION CONTINUOUS OPERATION
ＸＡＹ４ ON ON
AT DRYER FAULT AT DRYER FAULT
Ｙ３Ｘ８ ECONOMICAL OPERATIO OFF ECONOMICAL OPERATION OFF
Ｙ４ＸＡ ECONOMICAL CYCLE 30sec ECONOMICAL CYCLE 30sec
ＣＯＭ２ＣＯＭ６ Setup 3 GROUP CONTROL YES Setup 3 GROUP CONTROL YES
ＣＯＭ６ＣＯＭ２ START SELECT MASTER START SELECT MASTER
The above serves as signals only for automatic alternate operation, and it differs from the usual. SLAVE DIFF PRESSURE 0.03 Mpa SLAVE DIFF PRESSURE 0.03 Mpa
INITIAL CHARGE 5 min. INITIAL CHARGE 5 min.
２．SETTING OF A COMPRESSOR
Th following
The f ll i setup
t isi performed
f d to
t two
t compressors respectively.
ti l ◇ Withi
Within iinitial
iti l charging
h i time,
ti SLAVE may nott carry outt continuation
ti ti starting
t ti after
ft
1) In the screen of COMPRESSOR SETTING, while setting of [GROUP CONTROL] as [YES], an item of an automatic operation start.
[START SELECT] also sets as [MASTER] for the compressor and as [SLAVE] for another. ◇ Please set SLAVE DIFF PRESSURE setting to 0.01MPa or more.
2) By key of Remote/local, set in Local mode. However, it does not start in the Remote mode.
（Please check that the lamp of Local is on.） ● UNLOADING PRESSURE -------
+ SLAVE DIFF PRESSURE
3) Please set the pressure sum of UNLOADING PRESSURE and SLAVE DIFF PRESSURE SLAVE DIFF PRESSURE ↑
(0.01MPa or more) lower than the highest discharge pressure. -------- ● UNLOADING PRESSURE --------------------------------------- ○ LOAD / UNLOAD
　 LOAD / UNLOAD ● LOADING PRESSURE -------

+ SLAVE DIFF
3. STARTING OF A COMPRESSOR SLAVE DIFF PRESSURE ↑ PRESSURE
　 Automatic alternate operation starts by pushing the "Start" button of one of compressors. -------- ● LOADING PRESSURE --------------------------------------- ○
（In case of MASTER）（In case of SLAVE）
「The wiring for automatic operation」

-------- ● AUTO START PRESSURE ------------------------------- ● AUTO START PRESSURE
M3 SCREW
COM6
COM6
COM2
COM2
CO
CO
CO
CO
XG XG
XG XG
COM2
COM2
COM6
COM6
Y3
Y3
Y4
Y4
XA
XA
X8
X8
Terminal Panel D
◇ XG performs unloading by the pressure of the sum of UNLOADING PRESSURE and DIFF.
Model Terminal Panel Manufacture
Please set the pressure sum of UNLOADING PRESSURE and SLAVE DIFF
Y4
Y4
Y3
Y3
XA
XA
X8
X8
XG D KOBE STEEL LTD

RESSURE
lower than the highest discharge pressure.
*There is no function which changes MASTER by a timer. ISSUE

Ｐ２7
By wiring for XG and VS, XG will serve as a backup machine of VS.If pressure becomes lower than AUTO WIRING FOR AUTOMATIC OPERATION
（XG＋VS）
（XG VS）
START PRESSURE in the state where VS is operating, it will start automatically. And if pressure becomes ・THE S
SETTINGG POINTS
O S
higher than UNLOADING PRESSURE, it will stop.
When XG unloads once, the unloading drive is continued until the LOADING CONDITION of VS becomes 90% 　＜The example of a setting＞
or more, and the DISCHARGE PRESSURE becomes below the AUTO START PRESSURE besides. VS XG
Setup 1 KEEP PRESSURE 0.65 MPa Setup 1 OPERATION MODE AUTO
Wiring, setup and starting of a compressor are as follows. AUTO STOP PRESSURE 0.70 MPa PRESSURE SWITCH LOC
１．Wiring of a compressor AUTO START PRESSURE 0.60 MPa UNLOADING PRESSURE 0.68 MPa
The terminals within the starting

g boards of two compressor
p are wired mutuallyy as follows. LOADING PRESSURE 0.64 MPa
ＶＳ XG AUTO START PRESSURE 0.60 MPa
Ｘ８Ｙ３ Setup 2 DRYER PREOPERATION OFF Setup 2 DRYER PREOPERATIO OFF

CONTINUOUS OPERATION
ＸＡＹ４ CONTINUOUS OPERATIO ON ON
AT DRYER FAULT
Ｙ３Ｘ８ AT DRYER FAULT ECONOMICAL OPERATIO OFF
Ｙ４ＸＡ ECONOMICAL CYCLE 30sec.
ＣＯＭ２ＣＯＭ６ Setup 3 GROUP CONTROL YES Setup 3 GROUP CONTROL YES
ＣＯＭ６ＣＯＭ２ START SELECT MASTER START SELECT SLAVE
２．SETTING OF A COMPRESSOR SLAVE DIFF PRESSURE 0.02 Mpa SLAVE DIFF PRESSURE 0.00 MPa
XG compressor is made the following setup. INITIAL CHARGE 5 min. INITIAL CHARGE 5 min.
(1)In the screen of COMPRESSOR SETTING 3, while setting of [GROUP CONTROL] as [YES],
　 an item of [START SELECT] also sets as [SLAVE].。
[SLAVE] ◇ Within initial charging time
time, SLAVE ma
may not carr
carry o
outt contin
continuation
ation starting after
(2)By key of Remote/local, set in Local mode. However, it does not start in the Remote mode. an automatic operation start.
　（Please check that the lamp of Local is on.） ◇ Please set SLAVE DIFF PRESSURE setting to 0.00MPa when you connect XG with the VS.
(3) Please set SLAVE DIFF PRESSURE setting to 0.00MPa.
(4) Please set to become a relation between the following.
The relation between KEEP PRESSURE of VS and LOADING PRESSURE of XG
and UNLOADING PRESSURE of XG: ----------------- ● AUTO STOP PRESSURE
LOADING PRESSURE (XG) < KEEP PRESSURE (VS) < UNLOADING PRESSURE (XG)
　------------------------------- ● UNLOADING PRESSURE -----------
３．STARTING OF A COMPRESSOR
　 Automatic operation starts by pushing the "Start" button of VS.
Starting standby is carried out when initial charging or pressure is higher than START PRESSURE. ----------------- ● KEEP PRESSURE LOAD / UNLOAD
　　------------------------------- ● LOADING PRESSURE
「The
The wiring for automatic operation」
M3 SCREW M3 SCREW M3 SCREW ----------- ● AUTO START PRESSURE ---- ● AUTO START PRESSURE -----------
XA
X8
Y4
Y3
X8
XA
Y3
Y4
XG VS
Y4
COM2 XA
Y3
Y4
X8
X8
XA
Y3
Terminal Panel B Terminal Panel C Terminal Panel D
VS XG
COM2
COM6
COM6
Model Terminal Panel Manufacture

VS I B KOBE STEEL LTD ※When the unloading continues for 3 minutes with XG starts,and the inting proof timer passed,
VS I/II C 　it stops automatically.
COM2
COM2
COM6
KOBE STEEL LTD

COM6
XG D KOBE STEEL LTD

ISSUE

XG110 160kWW

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KOBELCO OIL-FLOODED SCREW COMPRESSOR

KOBELCO COMPRESSORS MANUFACTURING

Do not breathe in nonclean compressed

Cooling system Air cooling

Type 3-phase cage induction totally enclosed

Cooling system Air cooling

Type 3-phase cage induction totally enclosed

1. PLACE NOT TO BE INSTALLED

○Since this machine is manufactured to be used indoors, do not install it outdoors.

2. INSTALLATION SPACE FOR SAFE OPERATION

■Ventilation Method and Fan Capacity

Compressor cooling air Minimum ventilation capacity(※2)

■ INSTALLING A VENTILATING DUCT

○ Be sure to install a ventilating duct if it is

○ Minimize a duct bend (maximum tolerance of

■ INSTALLING A VENTILATING TYPE AND A VENTILATING DUCT

① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan

・The ventilation capacity is for ・Calculate the pressure loss (resistance) in the ・The pressure loss (resistance) in

Precautions for Piping

W hen conn ecting to the main

Hanger Discharge air

Stop valve Stop valve

Flange nipp le Flange nipple

Water inlet Water inlet

Water outlet Stop valve Water outlet Stop valve

Prevent drain from flowing back in the discharged air piping.

■Air tank installation

◆Air tank capacity

XG2140W-110 Min 2.71 XG3030W-160 Min 3.83

t1＋t2≧0.5min（more than 30sec.）

Qs ：Air discharge volume（m3/min）

D ：Difference of upper and lower limit pressure（MPa）

（t1＋t2）× QS × Pa × x（1－x） x ：Load rate

《XG2140W-110 type calculation example》

0.5 × 21.4 × 0.101 × 0.5 ×(1－0.5)

ELECTRIC POWER FACILITIES

380V·415V/50Hz (3-phase 3-wire type), should be supplied to the unit.

1. SELECTION OF THE EARTH LEAKAGE BREAKER

XG3030W 346 A 317 A 1500 A 1374 A 6338 A 5804 A NV630-SW-3P-600A

2. SELECTION OF THE POWER CABLES

Power cable Screw size of terminal panel

3. SELECTION OF EARTH CABLES

Model Voltage Earth cable

4. Selection of power supply transformer

Model Capacity of transformer

XG3030W 360 kVAor more

NOTE: Use appropriate cables and breaker tabulated above.

boad cover. Then connect the cables to the

Backup cable inlet Recommend cable inlet

Cooling water system

1. The water quality of cooling water

Water for Circulating Tendency

2. Selection of cooling tower

XG2140W-110 442,800 41（37） 31（32）

XG2140W-110GH 532,800 41（37） 31（32）

1. CONTROL OF LUBRICATING OIL

2. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

KOBELCO GENUINE SCREW OIL（20L）

· If accidental contact of compressed air with food is expected, vegetable oil

　Do not breathe in nonclean compressed

　 Cooling water system

【auto】：Compressor is automatically start/stop.

AUTO ○ －－ ○ PWR R E TU R N @ I N S T - O U T 0 . 5 s e c R UN N I NG H OUR 1 0 5 0 h r

Ｘ８Ｙ３ Setup 2 DRYER PREOPERATIO OFF Setup 2 DRYER PREOPERATIO OFF

Ｙ３Ｘ８ ECONOMICAL OPERATIO OFF ECONOMICAL OPERATION OFF

Ｙ４ＸＡ ECONOMICAL CYCLE 30sec ECONOMICAL CYCLE 30sec

ＣＯＭ６ＣＯＭ２ START SELECT MASTER START SELECT MASTER

　 LOAD / UNLOAD ● LOADING PRESSURE -------

Ｘ８Ｙ３ Setup 2 DRYER PREOPERATION OFF Setup 2 DRYER PREOPERATIO OFF

Ｙ４ＸＡ ECONOMICAL CYCLE 30sec.

ＣＯＭ６ＣＯＭ２ START SELECT MASTER START SELECT SLAVE

　　------------------------------- ● LOADING PRESSURE