01 - PC-PLC Based Control System - Specs

SPECIFICATIO
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SERVICES Section 4.5
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SPECIFICATIO FOR PC/PLC BASED CO TROL

SYSTEM
1.0 SCOPE OF THIS DOCUME T:

1.1 This specification describes the essential consideration in the selection
installation, calibration, testing and commissioning of PLC. This
specification is also applicable to PLC for package equipment, PLC for safety
system such as ESD, FSD and F&G.
1.2 The contractor shall be responsible for the design manufacture,
configuration, installation , testing, operational functionality, training
shipment to yard and to site , installation and commissioning at site ,
documentation and support for the PLC.
2.0 SCOPE OF SUPPLY
2.1 The PLC system shall include all the sub-systems described in this
specification, engineering softwares, one note book computers and all
necessary interfaces for maintenance modifications, monitoring, testing and
troubleshooting.
2.2 supply of all items/equipments, hardware software, installation materials,
furniture (including desk with executive chair for the console), temporary
work etc. required to execute the work as per software and hardware
description and other specifications in this document. Also the supply of any
special tool and test equipment (if required).
2.3 All the required cable shall be contractor’s scope, all the required wiring shall
be done as mentioned elsewhere in the document. Isolation transformers
required for isolating all PLC loads and NON PLC loads of UPS ; shall be
provided
2.4 supply of all spares as per the spare philosophy described in the document
along and also considering the requirements if mentioned else where in the
document.
2.5 Furnishing all documents drawings and other information including operation
and maintenance manuals, commissioning reports, factory acceptance test
(FAT) and site acceptance test (SAT) reports as per contract document and
also furnishing of all as built documentation and drawings of the complete
system.
2.6 Contractor to furnish bill of material for the offered system for purchaser’s
information during detailed engineering. The correctness of the bill of
material will be contractor’s responsibility.
2.7 Contractor is to furnish reference list (proven track record) of similar type of
system with brief description of the function and customer’s name & contact
number/ address
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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2.8 Data acquisition system.
3.0 SCOPE OF WORK

3.1. The scope of work shall include design, engineering, manufacture, supply,
factory testing, packaging, shipping, integration, installation, site testing, test
run, commissioning, training, warranty and documentation with the turnkey
responsibility of the offered PLC system.
3.2. Supply of all items/ equipments, hardware software, installation materials,
furniture, temporary works etc. required to execute the work as per software
and hardware description and other specifications in this document.
3.3 Training of client’s personal in operation and maintenance shall be the
contractor’s responsibility at least for four men (two from operations side and
two from instrumentation department).
3.4 System warranty including all services and spares including consumables for
the operation and maintenance of the system for a period of 12 months from
the date of taking over by the owner at the site or18 months from the date of
taking over by the owner at the site or 18 months from the date shipment,
whichever is later.
3.5 Customisation of all the offered softwares to meet the functional requirement.
3.6 All the items shall be subjected to inspection by purchasers or his
representative shall be provided with all the facilities and assistance during
testing, by the contractor.
3.7 Contractor shall select suitable isolating barriers considering their
compatibility with the system with reference to intrinsic safety .All the field
instruments signals shall be intrinsically safe except for limit switches,
process switches, special instruments etc. For resistance temperature detector
(RTD) the contractor is to provide necessary isolating transmitters barriers
etc. to meet the intrinsic safety requirements, for hazardous area as specified
else where in the document.
3.8 An OPC server shall be provided for SCADA connectivity for remote
monitoring. The OPC server hardware configuration for SCADA purpose
shall be min. 2 GB RAM, 73 GB capacity hard disc & having latest version
of OPC DA Server - version: 2.05 a, OPC AE server - version: 1.1 and OPC
HDA Server - version: 1.20 . This OPC server shall be provided for the
above purpose by Contractor.
SCADA software shall be loaded on this OPC Sever for further connectivity
by the SCADA Contractor.
3.9 Process Control PLC shall have minimum configuration as follows

• Power supply and CPU units shall be dual redundant and on hot standby.
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• The I/Os for control loops should also have dual redundancy.
However for equipments (existing & new) like Gas Turbines, Gas Compressors,
and Power Management System etc. the PLC will be provided by OEM / as
recommended by OEM.
SIL requirement for Safety PLC System shall be determined after Safety Study.
For bidding purpose, the PLC envisaged for safety related functions, such as
ESD- FSD PLC and F&G PLC shall be certified to TUV AK 6, and shall be
suitable for use on system requiring SIL 3 integrity in accordance with IEC-
61508.
4.0 FU CTIO AL SPECIFICATIO S

4.1 GE ERAL
4.1.1 The system as minimum shall meet the following requirements
a) Plant monitoring and control
b) Inter locks and shutdown (F&G, ESD, and FSD)
c) Data acquisition and monitoring
d) Alarming
e) Logging and report generation
f) Historical data storage
g) Trending.
h) Measurement
4.1.2 The system shall be microprocessor based and shall also have networking
capabilities, it shall be designed fault avoidant as a minimum by selecting
high grade components of proven quality and proper design of system
electronics this all will be done keeping in mind all the environmental
conditions particularly for field mounted sub systems.
4.1.3 The system shall be providing the facility such that the process dynamics of
process control loops including response time, dead time or lag time etc. can
be read directly from operator console.
4.1.4 All parts of the PLC system (except for data highway cables linking the
installations, if applicable) will be housed in pressurized air-conditioned
rooms, with temperature and humidity maintained within the ranges 21-25
deg.C, and 45-55% RH. The Contractor shall allow for air-conditioning
failure, when the ambient conditions could rise to 50 deg C and 95% RH for
periods up to 8 hours.
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4.2 PROGRAMMABLE LOGIC CO TROLLER

Process Control, Interlocks / shutdown functions, F & G function shall be
carried out by separate PLC Systems, including data acquisition function and
other major functions as defined above. PLC shall be connected to the
communication sub system through suitable gateway unit. This system shall
be located in an air-conditioned control room located in a safe area.
4.2.1 PLC shall be microprocessor-based dual redundant configuration system that
shall be used to execute all the process and safety shut down logics and data
acquisition of the plant. PLC shall be an independent unit.
4.2.2 The system shall have a very high noise immunity in order to ensure safe and
reliable operation when subjected to electrical radio frequency interference
and electro magnetic disturbances expected in a plant
4.2.3 The scan time of PLC shall be max. 250 milliseconds and operation of PLC
shall be completely unaffected by the momentary loss of power of the order
of 20 milliseconds
4.2.4 The Scan time here is defined as , the time taken by the system to read input ,
process input , executing logic and update control output for all the logics
configured within the system. Other activities like diagnostic routines output /
dump of data to peripherals or any other activity that consume processor time
shall also be accounted while computing scan time.
4.2.5 Online replacement of any module in the PLC should be possible, and there
shall not be any process upset while replacement.
4.2.6 The system shall be programmed in the principle as per the logic indicated in
the P&ID. However vendor shall prepare their own logic /ladder diagram
depending upon the capability of the PLC offered by them. Owner /
consultant reserve the right to review the logic diagrams even after
acceptance of Vendor’s offer.
4.2.7 Power supplies shall be provide as follows
Each I/O rack shall have a separate independent power supply system each
power supply shall be sized to take full load of the I/O rack/signal
a) Conditioning panel /rack and shall be provided with dual redundant
power supply system.
b) Each processor shall be provided with separate power supply. Failure of
one power supply shall not effect the system operation.
4.3 CO TROLLER SUB- SYSTEM
4.3.1 The control function of the system shall be executed by microprocessor based
loop controller consisting of I/O ports and a set of algorithms which are
easily field configurable using user friendly software.
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4.3.2 The hard ware capability shall be exploited for regulatory control function
only. However the sequencing and inter locking capability shall be used
wherever specified in the job specification.
4.3.3 The controller shall have advanced control algorithms to implement
regulatory and advanced control strategies. These shall include PID, adaptive,
feed forward, dead time, lead-lag, high –low, signal selection, real-time
computational capabilities etc. apart from other algorithms as specified in the
job specifications.
4.3.4 Controller shall be capable of accepting process signals from various process
sensors and switches preferably without requiring external or auxiliary signal
conditioning devices. The system inputs shall include 4-20 mA, DC,
thermocouples RTDs and discrete inputs as a minimum, apart from others as
specified in the job specifications. The controller shall be capable of
processing linear and non-linear analog inputs, providing square root
extraction for signals, linearization and compensation for thermocouples.
The controller shall be able to generate 4-20 mA DC current signals for
analog outputs and potential free contacts for the discrete outputs as a
minimum, apart from others as specified in the job specifications.
4.3.5 Controller shall be able to operate in either manual, auto cascade or computer
mode. Mode change over in either direction shall be procedure less and bump
–less.
4.3.6 It shall be possible to change set point, tuning constant, operating mode,
controller configuration from the central level i.e. operator’s keyboard.
4.3.7 The controller shall have facility for slow and fast ramping of set point and
output. Also a controller shall have anti-reset wind up as a standard.
4.3.8 In computer mode, controller shall be able to track computer generated set
point and shall hold the last generated value in case of computer failure .in
such case, controller shall fall back on auto–mode and continue to operate at
the last received set point, in general. Other options like pre-defined set point
operation and fail-safe condition shall also be possible. On the resumption of
computer set point again, the controller shall not return to the computer mode
automatically. Computer failure indicator shall be provided at central and
local level.
4.3.9 In cascade loops the primary controller shall be able to track the set point of
the secondary controller when the secondary controller is not operating in the
cascade mode.
4.3.10 All computer racks shall be provided with redundant floating power supply.
4.3.11 Whenever multi-input capability of a single lop controller is used for
acquiring data, each input shall be displayed in the actual engineering units
and shall be independently accessible, configurable and controllable from
local as well as central level.
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4.4 DISCRETE CO TROL /DATA ACQUISITIO SUB-SYSTEM

4.4.1 The input shall include 4-20 mA DC, thermocouples. RTDs and discrete
contacts etc.
4.4.2 The system shall be capable of processing linear and non-linear analog
inputs, linearization and compensation for thermocouples, linearization for
RTD inputs, square root extraction for flow inputs etc.
4.4.3 Required software’s & hardware’s for performing measurement applications
for Gas , Oil and effluent as per the relevant standards mentioned in
Instrumentation Scope of Work, Design Basis and functional specifications.
4.3.4 Number of inputs per I/O module shall not exceed 16 for analog input and 32
for discrete input.
4.3.5 It shall be possible to display all variables in the data acquisition subsystem
on the operator console on addressing from keyboard.
4.5 OPERATOR I TERFACE SUB SYSTEM
4.5.1 The operator interface subsystem shall provide the centralized information to
the plant operator/engineer in the following fields:
a) Indication of all analog and digital process variables of control loops open
loops and all loop related parameters.
b) Alarm display and annunciation.
c) Manipulation of control loops including changing set points, mode output,
Configuration and tuning and computational constants.
d) Graphic display and status indication.
e) Logging and trending including historical trend recording.
f) Self diagnostic message.
4.5.2 The PC based operator interface subsystem shall consist of three operator
console and one engineering console.
4.5.3 The system shall have global data base of the installations , available at each
operator console electronics and all the functions shall be available / executed
at the operator console..
4.5.4 All display on operator console shall be interchangeable. However under
normal operating condition, each operator console shall be able to assign a
specific task, for example, one may display an overview of the plant, second
might display alarm summary.
4.5.5 Any change made in the database of one console shall automatically update
the data base of the other console.
4.5.6 Each operator console/engineering console shall have an industrial high-
resolution 21” color LCD/TFT screen capable of displaying alphanumeric
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and graphic displays. Multiple colours shall be used to distinguish parameters

such as control, information, process and alarms etc.
4.5.7 Console display update rate shall not be more than 2 seconds.
4.6 KEY BOARD

4.6.1 Keyboard shall be self explanatory, easy to operate and shall meet all the
functions to configure, operate and maintain the system. Conversational user-
friendly software shall be used for operation, configuration and maintenance
of system.
4.6.2 Each keyboard entry shall be registered with an audio beep. It shall be
ensured that the keyboard is not susceptible to dust and moisture.
4.6.3 The operator as a minimum shall have access to the following through the
operator keyboard at all times:
a) Selection of all the display, page turning facility, overview, group view
and loop view selection etc.
b) Selection of loops for operation.
c) Facility to enter any changed parameter like set point, manipulated
variable, digital commands and to cancel wrong entry while making
such change.
d) Facility for easy positioning of cursor for the selection of any
parameter.
e) Selection of logging report, history report etc.
f) To acknowledge alarms as and when they are annunciated on the
operator console.
4.6.4 It shall not be possible to override any process variable or digital status form
the operator keyboard.
4.6.5 In addition the engineering key board shall have following capabilities for
restricted use through a key-lock /with software security levels
a) Data base configuration including overview group and loop
configuration.
b) Alarm inhibit from a plant under maintenance.
c) Reconfiguration of alarm settings and their values, addition detection of
components in a loop.
d) Tuning of control loops including change of P.I.D dead time etc.
e) Online compilation of graphic displays using standard user defined
symbols
f) Changing of parameters to be logged.
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g) Assigning of parameters for historical tending.

4.7 PROCESS DISPLAY
4.7.1 OVER VIEW DISPLAY
4.7.1.1 Over view display shall incorporate a minimum of 128 analog or discrete
inputs, which can be monitored simultaneously on the engineering / operator
console screen (referred as page), each page, shall be organized in to a
suitable number of groups. Each group shall further incorporate suitable
number of inputs (referred as tags). Suitable identification shall be shown for
each group on the overview display to relate it to a group or loop display.
4.7.1.2 Alarms shall be displayed in change of colour against each variable if the
variable crosses a set value.
4.7.1.3 An input in alarm condition shall be identified by flashing
4.7.2 GROUP DISPLAY
4.7.2.1.Group display shall be limited to the group inputs as displayed in the
overview display. Each group shall preferably include eight (8) numbers of
inputs.
4.7.2.2.Each input in the group shall be identified by the tag number, unit of
measurement and process description that shall be displayed on the console
screen.
4.7.2.3. Display as a minimum shall show following degree of details.
a) Process variables in the analog form shall show, as a percentage of the
transmitter span on a linear scale bar graph of 0-100 % and in digital
form as alpha –numeric display in engineering unit.
b) Set point value in analog form as a percentage of the transmitter span
on linear scale bargraph of 0-100% and in digital form as alpha numeric
display in engineering units
c) Out put value in analog form as a percentage on linear scale bargraph of
0-100%and digital form as percentage.
d) Controller mode.
e) Control valve failure position.
f) Simulated graphic lamps and configurable alphanumeric status
description shall represent the contact input/output.
4.7.2.4 It shall be possible to control from group views. Following control actions
shall be possible:
a) Changing set point
b) Change of control mode i.e., auto /manual.
c) Changing output to final control element.
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4.7.2.5 It shall be possible to repeat any tag number in more than one group.
4.7.3 LOOP DISPLAY

4.7.3.1 It shall be possible to display dynamic graphic of different section of plants
on the operator console. Graphic shall be configurable only through
engineering console with standard / user defined graphic symbols. Different
plant sections dynamic shall be displayed on different pages.
4.7.3.2 The system shall have the capabilities of having and developing graphic
symbol library as per ISA-5.1 and 5.3. In addition industrial symbols like
pumps compressors, tanks shall also be available as a standard.
4.7.3.3 Graphic display shall be interactive type through which it shall be possible to
control the process.
4.7.3.4 It shall be possible to view & change the process variable, alarm point, set
point value, manipulated variable and controller mode etc., from the graphic
display. Also compressor / pump status and valve status shall be displayed on
the graphic with different colours.
4.7.3.5 Various colors used in generation of graphics like colour of the process lines,
utility lines and event modifier conditions shall finalized during detailed
engineering
4.7.3.6 It shall be possible to go from any graphic page to related graphic pages or
any group view or alarm summary in single keystroke using soft key
functions.
4.7.4 TRE D DISPLAY

4.7.4.1 The system shall be capable of displaying the following trends:
a) Real time trends of the parameters for minimum 10 minutes. It shall be
possible to assign any parameter for real time trend.
b) The system should have the facility for historical trending of various
parameters the actual number of parameters will be based on the P&ID
& will be decided during detail engineering. However it shall be
possible to assign any parameter for historical tending. Historical data
trend shall be displayed for a period of minimum up to 25 hours
4.7.4.2 Historical data shall be stored on the non-volatile memory device like floppy
disk in such a way that such historical data can be utilized for archival
storage and subsequent recall.
4.7.4.2 Real time and historical trend shall be possible on any parameter or variable
like measured variable set point, out put calculated variable etc
4.7.4.3 It shall be possible to sample and store data of instantaneous and average
value at the intervals mentioned below. However it shall be possible to
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display by scrolling or expanding the time base for all the trends. a) At
intervals below 10 seconds for the real-time trend b) at 1 minute, 10 minute
and hour interval for historical trend.
4.7.4.4 Selection of the tag number and sampling time for real-time and historical
tending shall be possible from operator keyboard.
4.7.4.5 The system shall also have a multitrend capability in such a way that it shall
be able to display set point, measured variable and output on the same trend
of either the same process variable or any other process variable.
4.7.4.6 Trend display shall be single line type or bar graph type with additional
information like loop tag number, engineering units, span, present value of
the trended point, alarm status etc. displayed.
4.7.5 ALARM MO ITORI G A D DISPLAY

4.7.5.1 ALARM MA GEME T
a) It shall be possible to display process as well as system alarms on the
operator console for operator’s attention and action. Alarms shall
appear immediately on the operator console as and when they occur on
priority basis.
b) It shall be possible to set process alarm limits from the engineering key
board i.e. alarm limits on absolute value of measured variable, rate of
exchange of measured variable high and low set points and high, extra
high and low, extra low points on process variable and output.
c) Alarm message shall be displayed by flashing the page number and
alarm number of the input under alarm irrespective of type of display, it
shall be possible to access the group or tag in alarm condition with a
maximum of two key stroke of operator’s console key board. The plant
overview display, in addition to display, alarm message shall also be
able to provide warning by changing colour of excessive deviation of
process variable form their set values.
d) All alarms shall be displayed as they occur or generated with change in
colour of display colour of display in the following sequence, activating
an audio signal: a continuous flashing alarm will be un acknowledges
alarm and steady display will be acknowledge alarm.
e) The system shall not put off the audio alarm and visual flashing even
after the condition returns to normal unless it is acknowledge by the
operator.
4.7.5.2 ALARM SUMMARY DISPLAY
a) It shall be possible to display summary of all alarms in the sequence of
their occurrence and shall disappear from display only when they are
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acknowledge and cleared. The alarm display shall list the following for
as a minimum.
1) The data and time of occurrence.
2) Point identification (tag numbers).
3) Point description.
4) Type of alarm (absolute value or deviation)
5) Serial number of alarm in the sequence of occurrence.
4.7.6 ALARM HISTORY
a) The history of alarm condition shall be maintained in the database for alarm
history display and printed on shift wise basis. The alarm display and print
out shall list the following for each alarm as a minimum.
1) The data and time of occurrence.
2) Point identification (tag number)
3) Point description
4) Type of alarm (absolute value or deviation)
5) Time of acknowledgment
6) Time of return to normal
7) Serial number of alarm in the sequence of occurrence.
b) The system shall be able to display on alarm summary a minimum of 100
alarms.
c) Alarms shall be listed in the form of alarm lists like current, list I, list II,
etc. the minimum number of alarms per list should be 25.
4.7.7 SYSTEM ALARMS
a) System shall have capabilities of on line self-diagnostic.
b) Any abnormal condition in the subsystem or any other function device
shall be displayed as system alarm message on the operator console
irrespective of the display selected.
4.7.8 CO FIGURATIO DISPLAY
4.7.8.1Configurable display shall provide a separate detailed display for each loop
indicating the configuration of the loop. When control require more than one
loop all the inter related loops shall be displayed. Following information is
required to be made available for configuration display.
a) Loop configuration-giving designation of each block.
b) Control block interconnection showing soft wiring or hard wiring.
c) Value of each block parameter like P&ID, ratio, bias, dead time lead-time
etc.
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4.8 LOGGI G FU CTIO

4.8.1 It shall be possible to log all measured and computed parameters, operator
actions alarms etc. from the operator console.
4.8.2 Logs shall be required on hourly, shiftily (8 hourly) and daily basis and also
for weekly and monthly basis.
4.8.3 All parameters required for logging shall be stored in the memory in
accordance with data base update rate. However it shall be possible to
perform basic arithmetic calculations such as averaging summing, efficiency
calculations etc. priority logging.
4.8.4 The log format shall be definable, in general. For extended logging like
weekly and monthly reports system shall have capability to write program in
the higher-level language. High-level language compiler software, sufficient
memory space and necessary hardware shall be provided.
4.8.5 Number of log reports shall be as per number of log formats defined like
hourly Report format, daily reports format etc. Number of pages in each
report shall be sufficient to accommodate all the parameters for logging as
defined else where in the specification.
4.8.6 Hourly report shall be printed only as and when initiated on demand by the
operator and shall be printed automatically at the end of the pre-defined time
as well as on demand by the operator. The maximum storage time for log
information shall be 15 minutes after pre-defined print out time for a format.
4.9 PRI TER FU CTIO
4.9.1 Logic:
a) The I/O maps showing status of all inputs and corresponding output in a
user-defined format.
b) Printer /logic diagram
4.9.2 Logging:
a) Printing of hourly shift wise and daily log.
b) Shut down report printing.
4.9.3 Alarm and event:
a) Logging the process and system alarms message as and when they occur
and alarm history for every shift of operation or on demand from operator
console.
b) Print out shall show as a minimum the tag number, description, date and
time of occurrence, time of acknowledgment and time of return to
normal.
4.9.4 Diagnostics:
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a) The diagnostic message as and when generated and diagnostic report

when called for.
4.10 SELF DIAGO ISTIC
4.10.1 The self-diagnostic message for a sub system failure shall appear on the
operator console (PC) irrespective of display selected.
4.10.2 The system shall have an extensive set of self –diagnostic routines that shall
locate and identify the system failure at least up to module level.
4.10.3 At the local level failure of a module in a sub–system shall be identified by
an individual LED display.
5. CO TROL PA EL
5.1 Control Panel & other Panels shall be as per requirements.
6.0 SPECIFICATIO S FOR PC CO SOL
6.1.1. PLC CO SOLE
a) It shall consist of a single colour 21” size LCD / TFT screen unless
otherwise specified and one programming keyboard and printer and
operating keyboard wherever specified.
b) PLC console when used for plant operation shall be supplied with
dedicated operator keyboard. Even when touch screen has been
specified additional operator keyboard that shall have same capability
as the touch screen as a minimum shall be provide.
c) The keyboard shall preferably be touch sensitive sealed type, easy to
operate with key clearly identified. it shall be provided with a lock and
key to prevent any un-intentional program modification.
d) All illegal entries shall be rejected by the terminal and shall be
identified by warning signal on console screen.
e) Manual forcing of any input output contact connected to PLC shall be
possible from keyboard.
f) It shall be possible to modify add or delete the application program on
line without affecting the outputs.
g) PLC console screen shall display logic and / or ladder diagram
indicating power flow and shall show description and status of each
contact .it shall also be possible to display process alarms and
diagnostic message as and when they appear. Further it shall also be
able to display I/O map in a user-defined format.
h) Whenever PLC console is used for the operation of the plant it shall be
able to display process dynamic graphics, overview and group display.
It shall be possible to operate the plant i.e. start and stop of rotating
machinery, opening and closing of valves etc. from dynamic graphics
and group displays. All such displays shall be user configurable.
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i) It shall be possible to print out the ladder/ logic diagram on dedicated

PLC printer. The printer in addition shall also print out:
1) The diagnostic messages as and when generated and diagnostic
reports when called for.
2) Process alarms connected to the PLC and when they appear and
alarm report whenever initiated. The choice of printing alarms on
this printer shall be operator selectable from a key lock switch on
PLC console.
3) The input output mapping showing status of all inputs and
corresponding outputs in a user-defined format.
4) Shut down as and when initiated.
j) The PLC console shall be provided with self-diagnostic feature that
shall display error messages and initiate an audible alarm if the fault is
detected. A potential free contact for diagnostic group alarm shall be
provided which shall be connected to the hard-wired alarm and
annunciator system.
k) In addition a service unit or hand held programming unit for trouble
shooting and initial check-ups from local level shall be supplied along
with the system.
l) The system shall be able to identify the failure at least upto the any
module level indicating I/O system and redundant processor through
detailed console display and report print out.
j) Isolation shall be provided between programming panel and related sub
system if there is any possibility of high voltage from LCD / TFT
display being transmitted to other sub system.
K) PC shall be used as centralized workstation.
L) PC workstation shall consist of following hardware as minimum.
a) Pentium P-IV processor with HT technology 3.0 G Hz or better.
b) 1 MB L2 Cache.
c) 800 M Hz FSB
d) 1 GB DDR RAM
e) HDD : 160 GB or above
f) DVD DC/RW Combo
g) Colour monitor 21” LCD / TFT
h) RAK III KEY BOARD
i) Fax Modem
j) Desk/ console along with executive chair.
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m) Fully wired cabinets, other interconnecting cables, connectors, tap offs,

terminal blocks etc. as required.
n) Any other hardwired items required to make the system complete and to
meet the functional requirements/specifications should also be quoted
by the vendor.
6.1.2. SOFTWARE A D APPLICATIO SOFTWARE.
6.1.2.1 Bidder shall provide the following softwares along with other softwares not
mentioned specifically in this specification, but required for efficient
operation of the system as per bidder’s recommendations.
a) MS DOS
b) Microsoft windows-XP –Professional
c) BASIC language to program custom display panel and produce special
report formats.
d) Trend and history, on line reply generation and customized report.
e) Information management, report generation and customized report.
f) Measurement software’s for Gas, Oil, effluent, Injection Water etc. as
per latest AGA, API standards given in the bid document.
6.1.2.2 Bidder shall provide technical information /capabilities of all softwares
offered.
7.0 PLC SYSTEM CO FIGURATIO

Input / output system.
a) The maximum number of I/O per I/O module shall be limited as per the
following table.
Sl.No. Type of configuration No. Of I/Os

1 Single input out put 8
2 Dual input output 16
3 Triple redundant system 32
b) Each I/O shall be galvanically isolated from the external control circuit
by suitable means. The minimum isolation level between I/O and logic
circuits shall be 100V DC.
c) Each I/O shall be protected against the reversal of polarity of the power
voltage to I/O.
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d) Each I/O module shall have a LED per channel to indicate the status of
each I/O.
e) Each input shall be provided with filters to filter out any noise in the
input line and contact bouncing noise.
f) The PLC inputs shall be provided with the only dry contacts (potential
free) unless otherwise specified. All the input shall preferably be double
ended i.e. two wires per input and not with common return for all
inputs. PLC input and out put modules will be pluggable fused
terminals
g) The interrogation voltage to the input contacts shall be powered from
separate power supply/ supplies and shall not be a part of PLC, unless
otherwise specified. This power supply shall be supplied at one point
and shall be disturbed by the vendor.
h) Output contacts from the PLC shall be potential free dry contacts. Wet
contacts/ powered contacts / TTL outputs etc. shall not be acceptable.
Vendor must provide arc suppression device for each input output
contact.
i) The out put contact rating shall be as follows:
Sl.No. Applicable for Voltage rating Current
rating
All output cards driving
1 solenoid valve and alarm 110V DC 0.5A
annunciator system unless
otherwise specified
All LT motors /pumps /
2 compressor output cards 240V DC 5.0A
unless otherwise specified.
All HT motors/ pumps/
3 compressors (6.6 KV 220V DC 2.0A
inductive and above)
output cards unless
otherwise specified.
k) Each output shall be short circuit proof and protected by fuse and
visual indication of each fuse blown shall be provided for each module.
l) The communication of I/O system with central processor shall be carried
out redundant with complete error checking.
8.0 PROCESSOR SYSTEM
a) The processor shall have capability to implement all the control
functions required to implement the logic scheme.
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b) The size of memory shall be sufficient for storage of the program

instructions required by the logic schemes and other functional
requirements. Offer shall indicate the amount of memory capacity
occupied by the actual program and spare capacity available for later
program modification or additions.
c) Memory shall be non-volatile. However in case volatile memory is
provided, battery back up shall be provided with a minimum of 3
months lifetime to keep the program storage intact. a battery drain
indication shall be provided at least one week before the battery gets
drained . A potential free contact shall be provided for hard-wired
annunciation in the central control room.
d) Watch dog timer shall be a software device and watchdog timer shall
continuously monitor the healthiness of processor. Any hard ware or
soft ware problem in the processor system, which shall include, CPU,
memory, power supply, communication interface etc. shall cause the
watch dog timer to report processor failure.
e) In case of failure of the main processor, the stand by shall take over
automatically. The change over shall bump less and the system shall be
fail proof, unless any other requirement is specified in the job
specifications. Redundancy shall be provided for complete processor
system including CPU, memory, power supply and communication sub
system.
f) Failure of a single processor shall not affect the system. In case of
failure of complete processor system i.e. both processors in case of dual
configuration. Outputs shall take fail-safe state automatically unless
otherwise specified in data sheets.
g) In case multiprocessor configuration is offered, the processor must be
able to communicate with each other over the interconnecting data link.
Vendor must ensure that system performance shall not be degraded by
any means when such a system is offered.
h) It shall be possible to generate the first out alarm contact by the PLC in
case where a group of parameters are likely to trip a system.
9.0 PLC SYSTEM CABI ET

a) Contractor to provide separate marshalling cabinets for field cables and
cables from MCC .for all intrinsically safe signals, marshalling shall be
done in the barrier cabinet. Separate cabinet shall be used for digital out
puts to local control panel, solenoid valve etc.
b) Contractor to provide one power supply distribution cabinet. Contractor
shall provide an ammeter and a voltmeter in each power in each main
power feeder entry point inside the power supply distribution cabinet.
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c) All the cabinets shall be of free-standing, enclosed type and shall be

designed for bottom entry for cable connection. Cabinet structure shall be
sound and rigid and shall be provided with removable lifting lugs to
permit lifting for cabinets.
d) Cabinets shall be fabricated from cold rolled steel sheet of minimum
3mm thick suitably reinforced to prevent warping and buckling. Doors
shall be fabricated from cold rolled sheet of minimum 2mm thick.
Cabinets shall be thoroughly deburred and all sharp edges shall be
grounded smooth after fabrication
e) Each cabinet shall be maximum of 2100 mm height and 1200 mm width
with 100mm base channel. Construction shall be modular preferably to
accommodate 19”Standard electrical racks. All racks shall be of same
height. Maximum swing out for pivoted card racks, Doors and drawers
shall be limited to 600mm maximum.
f) Cabinets shall be equipped with front and for rear access doors. Doors
shall be equipped with lockable handles and concealed hinges with pull
pins for each door removal.
g) Illumination shall be provided for all cabinets by fluorescent lamps and
door operated micro switches.
h) Equipments inside the cabinets shall be located in an inaccessible and
logically segregated manner. Clamping rails shall be provided for
incoming cables to prevent excessive stress on the individual terminal.
All metal parts of the cabinet including doors shall be electrically
continuous and shall be provided with a common grounding lug.
i) All the cabinet shall be completely wired, if required. Interconnections
shall preferably be done with the help of pre-tracked cables.
10.0 PLC COMMU ICATIO SUB SYSTEM
a) It shall be digital communication bus that provides a high speed data
transfer rapidly and reliably between the processor, I/O sub-system,
PLC console and other devices connected in the PLC system.
b) Communication speed on the communication bus shall be sufficient to
update the operator console data base once in every second. The overall
system performance shall not be degraded whether communication sub-
system is 10% loaded or 100% loaded.
c) Safety-related shutdown signals to and from the PLC shall be via hard
wired I/O, not via the data highway or other communication link.
d) Failure of equipment associated with communication shall not affect
any aspect of the PLC functionality.
e) Redundancy in PLC communication sub-system shall be provided as
follows unless otherwise specified.
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1) The communication sub system between PLC processor and I/O

sub system shall be single unless otherwise specified. This shall
include single communication bus and single interfaces/ buffers.
2) For dual I/O configuration, each I/O sub set shall have separate
communication interface and bus for connecting to PLC
processor.
3) The communication sub system between processor subsystem
and plc console shall be dual redundant, consisting of two
separate communication interfaces and two buses, each one
configured in redundant mode, unless this is only used as
programming aid.
f) Incase of redundant PLC communication sub system, on the failure of
the active device, the redundant device shall take over automatically
without interrupting the system operation. Information about the failed
device shall be displayed at the local as well as on PLC console. It shall
be possible to manually switch over the communication from main bus /
device to redundant bus / device without interrupting any system
function.
g) The mechanism used by the system for error checks and control shall be
transparent to the application information / program. Error checking
shall be done on all data transfers by suitable codes.
h) Interface shall be dual redundant.
11.0 SYSTEM SOFTWARE REQUIREME T
a) The system software shall include all programs for the PLC and PLC
console which are required to perform all PLC function including
communication and self-diagnostic.
b) Logic program shall be recorded on the CD which shall be delivered in
duplicate together with the system.
c) The PLC programming language for implementation of logic operations
shall be based on following representations:
1) Logic diagrams – binary logic symbols such as AND, OR, NOT
gates, timers and flip-flops.
2) Ladder diagram –series parallel connection of relay contacts.
3) Combination of a & b above.
i) It shall be possible to print out the ladder /logic diagram on a dedicated
printer. The printer shall also print out all diagnostic reports. Vendor
must supply the off line software package to enable the owner to
modify/add delete any part of the program and for documentation.
j) Standard Software for the generation of various displays including
dynamic graphics, whenever specified to be provided.
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k) The software for printing alarms, system as well as process and events
on the PLC printer must be provided. All alarms must be printed as and
when they appear.
l) Software package for displaying I/O map showing status of inputs and
corresponding output as per logic shall be offered. The I/O map format
shall be user definable.
m) The system shall have an extensive set of self-diagnostic routines that
shall be able to identify the system failure at least up to module level
including redundant components and power supplies through detailed
CRT displays and report print out. Diagnostic software shall have the
capability to provide information about the failed module /system either
in the form of a system configuration display or provide information in
the form of a statement.
n) Automatic self-testing and system diagnostics shall be incorporated in
the PLC configuration. At the local level, failure of a module in any
subsystem shall be identified by an individual LED. All testing and
system diagnostics shall be a proven integral part of the standard system
and shall be completely transparent to the user when the application is
implemented. Self-diagnostic software shall have capability to detect
faults which make the system permanently close/open in the I/O
modules or I/O signal conditioning modules; this may be achieved by
automatically running the testing software at cyclic intervals. The
testing software cycle time may be field adjust able by engineer.
However, system performance shall not be degraded whenever testing
feature is specified.
o) System diagnostics shall identify all possible faults and provide a means
to annunciate diagnosed malfunctions. An alarm shall be initiated in
the event of any malfunction or authorized maintenance procedure,
which as a minimum, shall consist of the following:
1) Removal of, or any defect in, any logic unit, communication
module or processor.
2) Removal of, or any defect in, any input or output module,
channel on a module or I/O interface device.
3) Power supply failure
r) In case of dual I/O or dual signal conditioning modules for triple
redundant system. Whenever output module testing software detects
any faulty channel, the power supply to that particular module in that
particular bank is removed automatically and further testing on the
corresponding module in the other mirror image bank is topped.
However the testing continues uninterruptedly in other out put modules.
s) Diagnostic package and its related equipment and software shall be
supplied. A list of additional diagnostic package available and the
packages provided including the description and capabilities shall be
provided with separate quote.
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12.0 On-Line Self Testing:
a) PLC systems shall be designed for high availability, with on-line self-
testing.
b) As a minimum the following basic functions shall be verified by on-line
testing:
1) Individual check of the system’s ability to change the state of an
input channel.
2) Individual check of the system’s ability to change the state of
an output channel, i.e., loop back testing feature.
3) Check of the logic-solving ability.
4) Standard PLC diagnostics (watchdog, etc.)
5) Power-up initialization checks and checks for communication
failures.
6) Testing of field wiring and End-of-line devices (ELDs).
c) The frequency of the self-diagnostic tests shall be required to
provide 99.99% system availability.
13.0 Security Measures:

a) The protective system implemented by a PLC shall be adequately
protected against unauthorized access by key-lock or password or a
combination of both.
14.0 Application Software:

a) The configuration language shall feature the choice of ladder, functional
logic block, sequential function chart or structured text programming,
and shall comply with IEC-61131.
b) Functional logic blocks shall be pre-defined as standard for the system.
The Contractor shall submit the proposed format to the Company for
approval prior to implementation.
c) Logic blocks may be used when a function block is not available.
d) Combination logic implementation shall use functional logic diagrams
or cause and effect charts.
e) Flow charts shall be used for sequencing.
f) Whichever method is chosen, the representation shall be kept as simple
as possible to allow participation by non-control system specialists such
as operations, loss prevention and process engineers.
g) Consideration shall be given to using application development tools that
allow the PLC application software to be presented in one of the
preferred methods to enable the project to:
1) Eliminate a large portion of work through the design
2) Eliminate coding errors in not having to translate the
application specification from a functional logic diagram
to ladder code
3) Provide effective documentation
h) All protective system shall be self-documenting in:
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1) Original programming of the application

2) Any changes made after the installation
The following shall be generated as a minimum:

a) A program listing that includes a functional description
b) A system configuration
c) Logic or ladder diagrams
d) A cross-referenced listing of tag numbers and program use
location.
e) The application software shall be structured and annotated to
provide any one with good understanding of the protection
Implemented
g) All networks shall be fully automated including logic description, alarm

and trip set points and point tag numbers. This shall appear on the
maintenance / engineering PC and hard copy printouts.
h) It shall be possible to download at least minor changes in software from
the programming terminal to the protective system while it is on-line
without disturbing the operation of the plant. Adequate testing
procedure shall be available to verify the new logic prior to activating it
in the on-line program.
i) Key lock and password protection shall be provided to prevent
downloading of altered software to the operating PLC, and
unauthorized software code on the programming terminal.
j) The application software shall not use more than 60% of the available
system memory. The central processing unit shall, under normal
working conditions, be less than 50% loaded. This loading shall be
demonstrated during FAT. Worst-case conditions shall also be
simulated to determine if degradation of loading is within acceptable
limits. These include multiple alarms, automatic shutdowns and so
forth.
15.0 SYSTEM SPARE CAPACITY
Redundant capacity shall not be considered spare capacity. The PLC shall be
delivered to the installation site with the following minimum spare capacity and
expansion capabilities:
a) I/O Racks shall contain 20% installed spare I/O modules.

1) Module types shall be provided in the approximate ratio of
non-spare types
2) Other system components to support installed spare I/O,
such as I/O power supply capacity, terminal blocks, I/O
cables, I/O communications, etc., shall be installed with
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capacity for all installed I/O plus an additional 20% spare

capacity.
3) If terminal blocks are pre-wired to the process I/O, then
these shall also be pre wired to the spare I/O.
b) I/O Racks shall have an additional 20% spare rack space without
installed modules.
c) Processing modules shall be sized so that the average load uses no
more than 60% of the processing capacity and memory.
Historical storage shall have 75% spare capacity. Estimating tools
to calculate the expected processing and memory capacity usage
shall be included with the system.
d) Cabinets that contain terminal blocks shall be provided with 20%
spare terminal blocks. This is in addition to the requirements
above.
e) Whenever relays are used to interface process input / outputs with
the PLC, 20% additional relays shall be provided. In addition,
20% spare space shall be provided in cabinets to install 20%
additional relays in future.
f) Vendor shall separately supply 5% modules as mandatory spares or
minimum one module of each type for all types of cards/modules
used in their system including I/O modules, processor module,
memory module, power supply module etc., but shall not include
hardware like hard disc, disc drives, display terminals, switches etc.
g) ecessary terminal strips, space in wiring ducts etc. shall be
provided for all installed and future spare modules /channels also.
The entire spare shall be wired upto terminals with in the cubicles.
h) Paper and ink required for printers, copier or any other consumable
item shall be supplied with the system required for minimum of six
(6) months durations.
i) Safety barriers shall be provided for intrinsically safe input/output
circuits wherever specified. In such cases, the system shall be
designed intrinsically safe based on entity concept. The barriers
shall be certified by a statutory authority like BASEEFA,
CE ELEC, FM, PTB, CMRI etc., along with DGMS approval for
use in the area classification as specified elsewhere in the job
specifications. The proper selection of the safety barriers shall be
the Vendor's total responsibility.
16.0 Bypass Switches:
a) The following shall apply when dealing with maintenance bypasses:

i) Maintenance bypasses shall form part of the overall PLC
design, to meet maintenance and testing requirements.
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System design shall minimize the requirement for bypasses,

consistent with maintaining the required system integrity.
ii) Under no circumstances shall manual emergency shutdown
switches be bypassed.
iii) Maintenance bypass switches shall be implemented by hard-
wired manual switches directly connected to the PLC as
digital input signal, and bypass functionality shall be carried
out by the PLC’s application software.
iv) Maintenance bypass switches shall not operate multiple
bypass functions.
v) The system shall be configured so that only one maintenance
bypass can be activated at a time.
vi) Operation of any bypass switch shall be logged on the PLC
and the event loggers and shall initiate an alarm on the
hard-wired annunciator.
vii) Bypass switches shall not inhibit associated process alarms.
b) The following shall apply when dealing with start-up bypasses:
i) System design shall minimize the need for start-up bypasses.
ii) Start-up bypasses shall be initiated from soft-switches of the
cabinet Stations in the Central Control Room.
iii) Start-up bypasses shall be automatically reset by a time-out
or by the associated process parameter reaching required
limits.
vi) Start-up bypasses shall be alarmed and displayed to the
operator on the console.
vi) A hard-wired key switch shall be provided to prevent
unauthorized operation of the start up-bypass system.
17.0 ELECTRICAL REQUIRME TS

a) The power supply configuration to the place shall be kept as simple as
practical. Complex external mechanical change over system using
contractor shall not be used. The PLC system shall be completely
unaffected by a momentary loss of power of the order of 20 msec.
b) The system shall, normally run on uninterrupted power supply. It shall
be through 110V AC (UPS). Wherever a reduced level of voltage is
being used it is to be supplied from the dual redundant power supplies.
Separate sets of power supplies shall be used for each of these
applications. A suitable battery back up shall be provided for volatile
memory protection.
c) The PLC shall use supplies from 24V DC battery system to reduce the
UPS requirements. The 24V DC battery power shall be provided with
dual 50% battery banks and dual charger.
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d) The primary power source to the PLC shall be capable of supplying

power for nominal period of not less than two hours for the ESD PLC
and 24 hours for the F&G PLC.
e) The PLC and its sub components shall be selected so that two supply
sources can be connected: the power supply paralleling shall be integral
to the equipment design. This eliminates the need for complicated
paralleling schemes in though electrical supply configuration and thus a
common point of failure.
f) The primary power supply for PLC shall have at least one common
alarm as an input to the PLC so that any fault on the power supply
system is annunciated in the control panel. The common alarm shall
annunciate at least loss of supply to the system, charging system fault
and low battery voltage.
g) The primary power supply shall be sized to the requirement of the
installed load with approximately 50% excess capacity for the
manufacturer’s design life of batteries.
h) The electrical distribution to the PLC and its sub-components, including
the distribution network for interrogation voltage, shall be arranged so
that there is no single point of failure that will affect the availability of
the system.
i) The plc shall be suitable to correct operation in the event of the
following supply variation;
1) Voltage depression to 80% of system voltage for up to
10seconds during motor starting
2) System frequency tolerance of +/- 1% coincident with the AC
voltage variation
j) Each I/O rack shall have a separate independent power supply system.
Each power supply shall be sized to take full load of the I/O rack/signal
conditioning panel/rack and shall be provided with dual redundant
power supply. Suitable battery back up shall be provided to protect
volatile memory.
k) In general all output contacts and solenoids shall be powered with
100VDC +/- 10%, 24V DC +/- 10% power supply.
l) Sequential starting of various load centers shall be provided whenever
required.
m) All cubicle lighting shall on 230 V, 50 Hz Ac power supply.
n) All cabinet lighting shall be 230V, 50 Hz Ac power supply.
o) For the system LSTK Contractor shall arrange for required 110 V AC,
110 V DC regulated power supplies power distribution (power
distribution boxes and power packs as required) shall be in the
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contractors ‘scope, the load and power requirements shall be indicated

by the vendor in his offer, the contractor is also required to provide all
technical details with catalogue information of the offered system
18.0 EARTHI G REQUIREME TS
a) Each panel, cabinet, console, and other equipment on control room shall
be provided with an earthing lug. All these lugs shall be properly
secured to the AC mains earthing bus.
b) All circuit grounds of electronic instruments shields and drain wires of
signal cables shall be connected to instrument ground bus that is
electrically isolated from the AC mains earthing bus. This bus shall be
typically 25mm wide and 6mm thick of copper.
c) The instrument ground bus is connected to independent instrument
system ground buses through insulated wires
d) Any other PLC specific grounding requirement shall be met by
Contractor.
19.0 SPECIFICATIONS FOR WIRING

All interconnections between field and control room shall be from
marshalling racks only. All interconnections between marshalling racks and
system cabinets shall be though prefabricated cables with plug in connectors
at both ends. All interconnecting cables between cabinets shall be armoured
or run though conduits to protect form rodents
• All wiring shall conform to API-RP-550 part I section 7 & 12.

different signal Level cables shall be routed under false flooring with
separation distance as recommended by API-RP-550 section -7.
• All wiring inside racks, cabinets and back of the panels shall be house
in the cover; non flammable plastic raceways arranged to permit easy
accessibility to various instruments for maintenance, adjustment repair
and removal.
• All wiring in the race ways shall be properly clamped. Total wiring
cross sectional area shall not exceed 50% of the race way cross
sectional area. Rubber / plastic grommets shall be used for wire entry in
to individual instrument and entry exit of wire through race ways.
• Separate wiring raceways shall be used for power supply wiring DC
and low level signal wiring, and intrinsically safe wiring. Parallel runs
of AC and DC wiring closer than 300mm shall be avoided.
• Vendor can alternatively offer prefabricated cables for inter connection
between different cabinets and panels.
• Wire termination shall be done using self insulating crimping lugs.
• No more than two wires shall be terminated on one side of signal terminal.
Such a practice shall be avoided as far as possible. The use of shorting links for
looping shall be avoided.
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• Terminal housing shall be strictly sized with consideration for accessibility and
maintenance. Following points should be considered.
a) Distance between terminal strips and side of the cabinet parallel
to the strip upto50 terminals should be minimum 50 mm.
b) Distance between terminal strips and top and bottom of the
cabinets should be minimum 75 mm.
c) Distance between to adjacent terminal strips shall be
minimum100mm.
d) Additional distance for each additional 25 terminals shall be
minimum 25mm.
e) Distance between cable gland plate and the bottom of the strip
shall be minimum 300mm.
• All terminal strips shall be mounted on suitable anodized metallic
or plastic stand off.
• No spicing s allowed in between wire/cable straight run.
• Terminal strips shall be arranged group wise for incoming and
outgoing cables separately. 20% spare terminals shall be provided
as a minimum.
• Cabinet rack lay out shall be made considering proper
accessibility and maintenance. 15% spare accessories like
relays, switches, lamps fuses etc. shall be provided as a
minimum.
• Terminal bocks for intrinsically safe wiring shall be separate
20.0 INSTALLATION, INSPECTION & TESTING:
The acceptance tests shall include:
• Hardware and software tests
• Factory Acceptance Test (FAT)
• Site Acceptance Test (SAT)
The tests undertaken shall demonstrate that each of the following
responsibilities has been fulfilled:
• The system is tested as an integrated system
• The hardware and software responsibilities are fulfilled
• All tests are documented in a checklist fashion
• The system is fully proven and ready for service.
a) The test procedures shall be developed in parallel with the system
design.
b) The test procedures shall be developed by the Contractor as system
engineering proceeds and shall be published at least one month
before commencement of the first factory test.
c) Any component of hardware or software failed during a test shall be
re-tested as necessary to prove rectification has been completed
satisfactorily.
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i) Hardware Tests:
i)
Comprehensive hardware tests shall be completed by the Contractor
prior to any acceptance. Contractor shall carry out the following
tests as part of their QA procedure and sign off as part of the QA
requirement:
• A heat soak test of 48-hour duration shall be carried out
• All modules will be tested individually after being installed in
the purchased system.
• The Contractor shall provide documented test programs that
fully exercise all functions in the purchased system.
• The Contractor’s quality control test records shall be made
available for examination.
ii) Factory Acceptance Test (FAT):
i) Before the system is delivered to the site, satisfactory
performance of the entire system shall be demonstrated.
The system shall simulate the final onsite configuration as
closely as possible.
ii) Detailed test schedules, including at least the tests listed
below, shall be submitted for the Company’s approval one
month before the testing. The Contractor shall have a
technician and test equipment available full time during
testing. Inspection of equipment
• Shock or vibration test (Contractor shall supply
certification to demonstrate such a test was passed for
the generic system)
• Power supply variations
• Radio interference test
• Functional tests, including:
1) Operator control panel functions
2) Module replacement and standby changeover
3) Operation of multiple processors
4) Operation of communication channels, including PLC to DCS
communication link
5) Operation of power supplies
6) Failures and interaction between different parts of the system
7) Systematic diagnostic test, including self-test facilities
8) System and report alarms
• Electrical isolation test
• Application logic test
• Application software functional change test as per the
Logic and / or the Cause and Effect diagrams
• System responsiveness (e.g.: scan time, alarm
discrimination, logging and screen updates)
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• SOE test, including accuracy of time-stamping

• Spare capacity verification
iii) Site Acceptance Test (SAT):

The SAT shall essentially be a repeat of the FAT with the following additions:
a) The connecting wiring between distributed components shall be the
actual field –installed wiring and cable
b) The field inputs and shutdown devices shall be connected and
exercised to confirm the correct connection and compatibility of the
field components.
c) Test of interfaces with actual systems i.e., DCS, etc.
i. A repeat of the FAT shall be required after field connections of the
actual system connections are made. Input output signal simulation
shall be at the transmitter end to enable the system to be tested end-
to-end.
PROGRAMMABLE LOGIC CO TROLLER

Data Sheet given below is minimum indicative only.
*Make __________________________
*Model__________________________
1. FUNCTIONAL REQUIREMENTS: - to execute all the process and safety
shut down logic and interlocks of the plant.
2. SYSTEM CONFIGURATION TYPE
2.1 SINGLE PLC
a) Redundant dual processor [ ].
b) Redundant dual processor [X] with dual I/O (dual I/O for Interlock
functions only). Auto testing of I/O [X].
c) Three processor with simultaneous logic execution [ ]. Output on two out of
three voting logic [ ]. Auto testing of I/O [ ]
2.2 TWO PLCS (not applicable)

a) Independent system with single processor for simultaneous logic
execution [ ]
b) Individual outputs from each PLC [ ].
c) Combined output from both PLCs.
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2. PROCESSOR SYSTEM
3.1 Functional capability
a) Logic function [X].
b) Timing function [X]. Range 0-99, 999sec, least count 0.01 sec.
c) * Other available as standard___________________________
3.2 Interfacing capability.
a) I/O Racks [X]
b) SLPC [ ]
c) PC through communication sub system [X]
d) PLC console [X]
e) Printer [X]
f) * Any other ________________________________________
3.3 Memory capacity_______________________________________
3.4 Memory used unit wise___________________________________
3.5 Spare memory available________________________________________
3.6 Memory
If retentive If volatile
Erasive [ ] Battery back up [ ]
Non erasive [ ] Battery life________________________
Erasing by_______ Battery type
Chargeable [ ]
Continuous trickle charge [ ]
Configuration
Protection time 72Hrs [ ](in case of power
failure)
Battery drain indication required [ ]
Retentive memory back up
___________________
3.7 * Max scan time 100 msec. [x] actual ______________________________
3.8 * Power supply redundancy
Redundant floating [X]
Individual per processor [ ]
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3.9 Outputs on processor failure

Freeze [ ]
Open [ ]
Close [ ]
Engineer configurable [X].
3.10 * Maximum distance between processor to console: - as per control room lay
out drawing allowable_________________meters.
3. Input/ Output system
a) Type Discrete [X]. Any
other___________
b) Mounting 19”Rack [X]. Any other___________
c) Single or dual I/O configuration:
I)
On line replacement of I/O modules required [X]
II)
I/O status indication required [X]
Local level [X]
PLC console [X]
III) * Input isolation required [ ] optical [ ] any other ________
*Output isolation required [ ] optical [ ] any
other_______
IV) A) I/O requirement;
Input/Output as per logic diagram and
approved P&ID’s
B) * I/O capability unit wise
Module Capacity Input / output used

type
Input
Output
d) Input type
Intrinsically safe with barriers [X]
Non-intrinsically safe [X]
e) * Maximum distance between I/O racks and processor.
As per control room lay out drawing
Allowable_______________________
f) Dual I/O Required [X]. Not required [ ]
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Auto testing of I/O Required [X]

g) Power supply per I/O Rack
Individual [ ]
Dual redundant [X]
h) I/O rack to processor link
Individual [ ]
Dual redundant [X]
i) Remote I/O capability
Available [ ]
Non available [ ]
j) Input module
Input type Potential free contact rated for 110V. 5.0A DC [X]
24V 2.0 A DC[ ]
4-20mA [X]
Rtd signal [X]
Any other __________________________________
Serial
Maximum number of inputs per module
Single I/O Eight[ ] Any Offered______

other________ __
Dual I/O Sixteen [ ] Any Offered______
other________ __
Input interrogation voltage
110 V DC [ ]. 110V AC [X]

24 V DC [X]. Any other________.
*
Type Model number No. Of inputs Input Inrush
per module impedance current
110V AC
module
24V DC
module
All dry contact input (relay interfaced)
k) Output module
I) Output type potential free contact [X]
Non polarized [X]
II) Maximum number of outputs per module

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Single I/O Eight[ ] Any Offered________

other________
Dual I/O Sixteen [ ] Any Offered________
other________
III) * Output contact rating: 110 V AC, 2.0 A [X]
230V, 5.0 A [X]
Output contact rating Module model number Number of outputs per

module
110V 5.0A AC inductive
230V 5.0A AC
24V 2.0A DC inductive (Not applicable)
Note: - if necessary vendor should provide interrogation relays to meet the

ratings to meet the ratings specified here, and higher ratings if specified
in logic/ladder diagram.
l) * I/O system for triple modular configuration (not applicable)

m) Process I/O modules
1) On line replacement. Required [ ]. With hot slots [ ]
2) * I/O capability (not applicable)
Module type Capacity I/Os used

Input
Output
n) Input type. Intrinsically safe [ ]. Non-intrinsically safe [ ]

o) * No. Of I/O channels per I/O three [ ].
p) * Maximum distance between I/O racks and process _____allowable____
q) Power supply per I/O rack. Dual redundant [ ]. Triplicated [ ]
r) I/O rack to process link. Triplicated [ ]
s) * I/O conditioning module
t) Online replacement. Required [ ]
u) I/O status indication. Required [ ]
v) Input isolation. Required [ ]. Optical [ ]. Any other ____________
Output isolation. Required [ ]. Optical [ ]. Any other___________
w) * I/O capability
Module type Capacity I/Os used

Input
Output
x) * Max. Distance between condition rack & I/O rack _____allowable_____

I/O conditioning module redundancy. Required [ ] . Not requ. [ ]
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Auto testing required [ ].

Power supply per I/O rack. Dual [ ] any other _____________
y) * Input conditioning module.
Input type Potential free contact rated for 110V. 5.0A DC [X]
24V 2.0 A DC[ ]
4-20mA [X]
Rtd signal [X]
Any other __________________________________
Maximum number of inputs per module 32. Any other __________________

Input interrogation voltage 110 V DC [X]. Any other___________________
*
Type Model number No. Of inputs Input Inrush
per module impedance current
110V AC
module
24V DC
module
z) * Output module Output type potential free contact [X]

Any other_____________
Maximum number of outputs per module 32. Any other_________

*
Output contact rating Module model number Number of outputs per
module
110V 5.0A AC inductive
230V 5.0A AC
24V 2.0A DC inductive
PLC CO SOLE
* MODEL NUMBER ________________________________________
5.1 No. Of LCD/TFT one [ ]. Any other

________________________
Type colour [X] Monochromatic [ ]
Size 21” diagonal [X]. Any other _______________________
*Character size_____________________________________________________
* Screen capacity___________________________________________________
5.2 Redundant link between plc system and processor console. Required [X].
5.3 ** No. of keyboards. One per Display [X].
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Type membrane type [X].

Offered type______
5.4 printer required [X] MODEL NO.____________________________
* Paper width Approx. 381 mm [X] Actual __________________________
* Printing speed Minimum 300 lines per minute.
* No. of copies three [X] offered _______________________________
5.5 * Program storage required [X] on floppy disk [ ] storage capacity________
Access time _________________. Any other ________________________
5.6 System boot-up on power on auto [X]
5.7 soft ware features
Features required
On line programming [X]
On line programming modification [X]
Disable / force facility [X]
Power flow on ladder / logic [X]
First out capability [X]
Self diagnostic [X]
I/O mapping [X]
Plant operation [ ]
Graphic capability [ ]
* no. of pages _______________
5.8 * Additional special software
Available with vendor Offered by

vendor
5.9 Interface with DCS (not applicable)

* a) Type of interface. serial [ ]. RS 232 [ ] Any other __________
* b) Protocol type MODBUS [ ] Any other __________
* c) Module details
Configuration Interface module Number of Number of

model number modules adapters per
module
Dual processor
configuration
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Two
independent Not applicable
PLCs
Triple
redundant
system
d) Total time taken to display alarms generated by PLC on DCS operator

Console._________________________________________________
5.10.Power supply
a) system 110V 50Hz UPS [X]
b) interrogation voltage for switches 110V DC [X] 24V[ ]
c) output contact voltage 110V AC [X]
d) engineering voltage FOR SOLENOID VALVES 110v DC [X]
e) AC voltage distribution vendor’s scope [X]
FOREIGN DEVICE INTERFACE
a) INTERFACE WITH SLPC

* MODEL No.______________________________________________________
1. * a) Type of interface. Serial [ ]. RS 232 [ ] Any other _________
2. Type of redundancy
a) for dual redundant processor / triple redundant system dual redundant [ ]
Active [ ]
* Switch over time ________________________________________________
b) For two PLC configuration one per PLC [ ]
3. * Input capability no. of digital inputs _______________________________
4.* standard interface softwares available for MOD bus protocol [ ]
Any other__________
5.* proven interface software available for following makes of SLPC:
Make________________________ Make________________________
Model no.____________________ model no_____________________
Make________________________
Model no.____________________
Make________________________
Model no.____________________
6. Functional requirements
Type of communication Single [X]
Automatic time synchronization Required[X]
Interface of PLC diagnostic messages Required[X]
Interface diagnostics available at Central level
[x]
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Local level[X]
Single message transfer in case of two plc configuration Required[ ]
(not
applicable)
Any other
F) INTERFACE WITH GAS DETECTION SYSTEM(GD)
1 * type of interface Serial RS 485 /

422 [ ]
Any
other_________
2 communication protocol vendor standard [
]
3 No. of interface per TFM system Single [ ]

Four [X]
4 Input capability
No. of analog inputs
__________________________________________
No. of digital inputs
___________________________________________
5 proven interface software available for makes of gas chromatograph

Make _____________ Make _____________ Make
_____________
Model no.__________ Model no.__________ Model
no.__________
6 functional requirements
7 Total no. of GD interface system to be linked As per I/O

summary table.
G) HARD WIRE INSTRUMENTS

A) indicator / indicating controller / recorder as per functional schematics
1 Type Digital [ ] others____________

Micro processor based [ ]
Configurable [ ]
Others____________
2 Mounting Flush [ ]multicase [ ]
Others____________
3 Enclosure General purpose [ ]
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4 intrinsically safe Yes [X] IEC ZONE 1. Gr IIA, IIB

5 * power supply for transmitter 24v DC [X]
others_________
with the instrument [ ]
redundant common power supply [
]
6 input 4-20 mA (2 wire) [ ]
1-5V DC [ ]
7 self diagnostic feature Required[X] local level [ ]
Others_________________
8 * communication with PC/PLC Possible[X]

not possible [ ]
9 * indicator (not applicable)
model number______________________
a) no. of inputs per One[ ] two [ ]

instrument Others-________________
b) * input selection for Continuous through instrument

display keyboard [ ]
c) display requirement Bargarph [ ] digital [ ]
10 * Indicating controller
Model number________________________
a) * architecture Integral[ ] split [ ]

b) output 4-20 mA DC [X]
c) * No. of I/O per instrument Analog inputs_____________
Analog outputs____________
d) scan time 100 msec [ ] others________
e) display requirement Bargarph [X] digital [X]

For process variable [X]
Set point [X]
Output [X]
f) * display selection Continuous [X]
Through instrument keyboard [ ]
g) control mode selection Required [X]
Auto cascade manual[X]
Local computer[X]
h) set point adjustment Required[X]
i) manual loader Required[X]
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j) auto tracking of controller Required[X]

k) other specifications As per controller and data
acquisition.
11. * Recorder (not applicable)
a) * chart Strip [ ] size___________
b) * recording type
c) chart speed 25 mm/Hr [ ]
d) no. of recorder points 30 [X] no. of recorders as per the
requirement
24 [X] no. of recording as per the
requirement.
h)* Hard wire annunciator (not applicable)

MODEL NO. ___________________________
Type Audio [X] visual [X]

Sequence As per ISA F3A
Mounting Flush[X]
Power supply With logic[X]
location
Logic unit Integral [X] separate [ ]
Display type Back lighted[X] ( two lamps per alarm)
Window size
Hooter External to distributed control system [X]

Solid state[X]
Alarm Integral [ ]
acknowledgment Separate [X]
Input Potential free contact [x]
NO. of alarm points 64 (8*8)
per annunciator
cabinet
* No of annunciator cabinet.
location Details with row* quality

column
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* Model number alarm annunciator
I) hard wired switches / push buttons
*Make *Model___________________
_______________________ _____
Contact type Gold plated[X]

Make before break [X]
( as per functional requirement)
Sealed contact housing cover Required[ ]
Contact rating 0.5 A 110 V DC ( Inductive)
[X]
Sr. no. Switch Purpose No. of contacts /

/push tag number special features
button contact designation.
Note: switches / push button details shall be as per the logic diagrams.
J) Receiver switches (alarm cards)

* Model number __________________________________________________
Quantity As per the requirement

Type Electronic , solid state , tropicalised
Type of input 4-20mA (2-wire) [X]
1-5 V DC
Output dual SPDT suitable for 110VAC ,
2.0A DC[ ]
Contact rating 110V 2.0 A DC [X]
any other __________________
No. of alarm setting per One[ ] two [ ]

module
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Set point shall be adjustable continuously over the entire range.

Power supply 110V AC , 50 Hz
any other ____________
mounting 19” rack rail [ ] surface[ ]

setting High / low
Note: trip amplifier for grounded T/C shall be intrinsically safe.
K) Trip amplifier
* Model number _________________________________
Type of input Grounded T/C [ ] type T/E/K/R RTD Pt

100 DIN43670
Max. source resistance
T/C burn out Required[X] upscale[ ]down scale[ ] field
protection conf. [X]
RTD open protection Required [X]
Type of contact SPDT[X] any other :
No. of alarm settings One[X] two[ ]
per module
Power supply 110V, 50Hz [X]. Any other :
mounting Rack [X] surface[X]
Contact rating 110V , 2.0 A AC [X] Any other :
L) * MV/I converter /RTD/I converter

Model no. ______________________
s
Type of input Grounded thermocouple [X] type T/
E/K/R [X] RTD Pt 100 DIN 43700 [X]
Max. source resistance 1000 ohms [X]
T/C burn out protection Required[X] upscale[ ]down scale[ ]
required field conf. [X]
Cold junction compensation Required[X]
Signal linearization Required[X] (w.r.t temperature)
Input isolation Available [ ] not available[ ]
Out put 4-20 mA DC [X]
Max. load resistance 600 ohms [X]
Power supply 110V AC , 50 Hz Any other:
mounting Rack[X] surface[ ]
M) * signal isolator Model number ____________________________________
Input 4-20 mA DC ( 2 wire) [X]

Output 4-20 mA DC [X]
Output load driving 600 ohms [X]
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capacity
No. of outputs Two [X]
Power supply 110V AC , 50 Hz [ ] , 24 V DC [X]
any other:___________________________
Note: Quantity of hard wired instruments shall be as per functional schematics and
Logic Diagrams
CO SOLES, CO TROL PA EL , CABI ETS A D ACCESSORIES.
1. INSTALLATION LOCATION
Location Indoor[X]
Flooring False flooring[X] concrete[ ]
Floor loading No [X] yes[ ]
limits
Vibration No [X] yes[ ]
Air conditioning Yes [X] no [ ]
2. GENERAL DETAILS
Type Self supported[X] free standing[X] enclosed cubicle [X]

non graphic [X] semi graphic[ ]
Lighting Yes[X] no [ ] for inside panel/cabinet[X] only
marshalling and barrier cabinet, door switch [X] , power
supply 230V 50 Hz [X] others---------------
Ventilation # yes [X] no[ ] * with louvers [ ] with fan [ ]
# Fan failure alarm. Required[X] operator console[X]
Doors Yes[X] No [ ] rear and/ or front panel [X] side[ ]
*Door Double door [ ] each max. of 300 mm [X] (for system
switches cabinet each max of 600 mm) [ ]
Special Vibration proof [X] explosion proof [X] drip proof[ ]
features pressurized[ ]
Cable entry Bottom[X] top [ ] Glands[ ]
Receptacles For 110V /[ ] for telephone[ ]
Size and 230V AC SET
quantity
Designation Make Dimensions (mm) Qty. Weight

width height depth *when
fully
loaded
KG.
Control panels
*controller cabinet
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*data acquisition
cabinets
*AC power
distribution
cabinet(110Vups)
*DC power dist.
cabinet
*Zener barrier
cabinet
*trip ampl. & aux.
Inst. cabinet
* PLC I/O cabinet
* PLC processor
cab.
*operator consol
*engineering
console
* hard wired
console
*PLC console
Channel base 100*50*6 mm. MS [X]
4. PAINTING
Externa Opaline green (IS 275) [ ] light admiralty grey[ ]

l Sky blue[ ] vendor standard [X]
Internal Pale cream (IS 352) [ ] sky blue (IS 101) [ ]
Vendor standard[ ]
COLO Channe Black [X]
UR l base
Panel Non glossy high satin [ ]
finish
5. CONSTRUCTIONAL DETAILS
CONTROL PANEL
1. front plate CRCA 3.2 mm thick steel [ ]
HRCA 5.0 mm thick steel [ ]
welded to frame [ ]
CRCA 2mm thick steel [X]
2. Side and top plates. Welded to frame[X]
System cabinets : front side and CRCA 2mm thick steel [X]
top plates Welded to frame [X]
** door panel Single side hinged[ ] both side
hinged[ ] concealed hinges[X]
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flush pull handle [X] lever type

handle[ ]
* anchor bolt size 50*50*4 mm [X]
Frame angel size
** lifting eye bolt Required[X]
size
Card rack size 19” rack [X]
*Card rack type swing out pivoted[ ] fixed[ ]
6. # WIRING
Type General purpose [X] intrinsically safe [X] for
Zener barrier racks and other.
Intrinsically safe equipment
Wiring details As per notes attached[X]
110 V UPS wiring
External to Min. 3*2.5 mm/ copper conductor PVC
cabinet/panel insulated armoured.
Min. 19 strands , 16 AWG copper conductor
PVC insulated armoured
Inside the cabinet panel 2.5 sq. mm copper conductor or PVC
insulated armoured
23V AC /110 V AC Minimum 19 strands , 16AWG copper
wiring conductor PVC insulated.
low voltage internal to

cabinet/panel
SIGNAL WIRING
External to 1.5 sq. mm twin twisted individual shielded

cabinet/panel overall drain PVC insulated armoured.
Inside the cabinet/panel Stranded min. 7*20 AWG copper conductor
or PVC insulated armoured twin twisted and
shielded.
Terminal type Screw clamp type with pressure plate [X]
Terminal size for signal Suitable for min.2.5 sq. mm size
conductor(see special instructor)
For power dist. Suitable for minimum 4.0 sq. mm size
conductor
Terminal block Clip-on channel mounted stack type [X]
WIRING COLOUR
Power supply (110 V Hot red[X]

UPS, 230V AC) Neutral black[X]
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Earth green[X]
DC wiring Positive red[X]
Negative black[X]
Alarm system White[X]
Control and shut down Yellow[X]
Analog signals Light blue[X]
(intrinsically safe)
POWER DISTRIBUTION BOX
Location Inside console/panel /cabinet[X]

Power supply isolation Required for individual instrument with fuse
and switch[X]
Fuse type/ rating HRC [X]
Switch type/ rating DPST/5A 230V AC [X]
TRAINING KIT
1. no. of training One[X]

consoles
2. No. of CRTs One [X] any other:
3. types of console Individual[X] other__________________
electronics
4.* types of key boards Engineering key boards [X] one[X]
Operator key board[X] one[X] maintenance
key board [ ] one[ ]
5. No. of printers One[X]
6. system requirements
* a) system modules
System Model Module type installed (list Module
number out all installed cards in offered
sub system)
Controller
and data
acquisition
sub system
Operator
interface
Any other
b) Signal simulator / generator required [ ]

c) Application software to meet all functional requirements of the system
required[X].
7. Facilities and Stand alone system for the following
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capabilities functions:
Training of plant operators[X]
Training of maintenance staff[X]
Checking of system hardwire and electronics
modules[X]
8. Software packages Distillation column [X]
Boiler [X]
Reactor[X]
Any other:-
9. Minimum I/O Analog inputs for control:24 [X]
requirement : Analog input for DAS:36 [X]
Analog outputs :24 [X]
Digital inputs :12 [X]
MICROPROCESSOR BASED SINGLE LOOP PROCESS CONTROLLERS

1 type Microprocessor based[X]
Single loop[X]
Indicating[X]
Unit architecture [ ]
2 Mounting Flush panel[X]
In multi case(6 ways)[X]
3 Enclosure General purpose[X]
4 To be used in Yes[X]
intrinsically safe With external barriers[X]
system
5 Power for 24VDC[X]
transmitters
6 Inputs 4-20 mA DC (2-wire) [X]
RTD-Pt 100 (3- wire) [X]
T/C [X]
1-5 V DC [X]
pulse [X]
contact[X]
7 Outputs 4-20-mA DC [X]
contact 110 V DC , 0.5A [X]
8 Capacity No. of analog inputs [X] 3*4-

No. of analog out puts [X] 20ma
No. of discrete inputs[X] 2*4-
No. of discrete outputs [X] 20mA
Other inputs [X] 2
Max. number of alarm setting [X] 3
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9 Face details Vacuum fluorescent green

barograph and digital [X]
9.1 operations Set point adjustment [X]
Manual control of process[X]
Controller mode transfer auto –
manual cascade computer [X]
Set point transfer local/ remote [X]
Two modes of vibration (fast and
sow) [X]
9.2 indicators Continuous [X]
Barograph [X]
Digital [X]
Required for following :
Process variable [X]
Set point[X]
Controller out put[X]
Controller mode [X]
Alarm status [X]
10 Tuning controls Proportional band 1-800% [X]
Integral rates 0.05 -100 REP/MIN
[X]
Derivative time 0.01 -10 MIN [X]
Dead time 0.07 – 10 MIN.[X]
Lead/lag time 0.005 -10 min.[X]
Adjustable form front /side [X]
11 Other Proportional band 1-8--% [X]
operational Anti reset wind up feature[X]
features Output status of controller
failure[X]
Flunk or freeze[X]
Engineer configurable[X]
Controller output on power reset[X]
12 Scan time 100 msec. [X]
13 A/D converter 1500 steps min. [X]
resolution
14 D/A converter 1500 steps min. [X]
resolution
15 Load driving 750 ohm [X]
capacity
16 Configuration From controller [X]
From console[X]
17 Tuning From controller[X]
From console[X]
18 On line Required[X]
diagnostic
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measures
19 Memory type If voltage:-
Battery back up for min. hours [X]
Battery type chargeable continuous
[X]
Configuration protection time[X]
(in case of power failure)
battery drain indication required[X]
20 Controller
MTBF value
21 Controller
MTTR value
22 Serial
communication
port
23 Controller function
Basic function Manual order [X]

Cascade with set point tracking [X]
High alarm [X]
Low alarm[X]
Rate of change alarm[X]
Deviation alarm [X]
Logic function And [X]

Or[X]
Not[X]
Nor[X]
Controller Proportional[X]
algorithm P+I [X]
P+I+D [X]
Adaptive gain[X]
Ratio control[X]
Arithmetic Add/sub [X]
function Multiplication[X]
Division[X]
Square root [X]
Bias [X]
Summation integration [X]
Linearization Sq. root extraction [X]
Flow compensation [X]
(pressure & temperature
compensation)
T/C , RTD, linearization &
compensation[X]
DD/SOF/004A DD/SOP/008 TO 015 02 01 12/01/2007
DESIG DIVISIO
E GI EERI G
SHEET 49 OF 49
Limiter Low output limiter[X]

High output limiter[X]
Alarm limiter[X]
Set point limiter[X]
Selector High selector [X]
function Low selector [X]
Over ride [X]
Auto ranging for dual [X]
Transmitter[X]
OTHER
24 Power supply 110V AC , 50 Hz
25 Tag No. As per functional schematics and
P&ID
DD/SOF/004A DD/SOP/008 TO 015 02 01 12/01/2007

01 - PC-PLC Based Control System - Specs

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01 - PC-PLC Based Control System - Specs

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SPECIFICATIO

SPECIFICATIO FOR PC/PLC BASED CO TROL

1.0 SCOPE OF THIS DOCUME T:

2.8 Data acquisition system.

3.0 SCOPE OF WORK

3.9 Process Control PLC shall have minimum configuration as follows

4.0 FU CTIO AL SPECIFICATIO S

4.2 PROGRAMMABLE LOGIC CO TROLLER

4.4 DISCRETE CO TROL /DATA ACQUISITIO SUB-SYSTEM

and graphic displays. Multiple colours shall be used to distinguish parameters

4.6 KEY BOARD

g) Assigning of parameters for historical tending.

4.7.3 LOOP DISPLAY

4.7.4 TRE D DISPLAY

4.7.5 ALARM MO ITORI G A D DISPLAY

4.8 LOGGI G FU CTIO

a) The diagnostic message as and when generated and diagnostic report

i) It shall be possible to print out the ladder/ logic diagram on dedicated

m) Fully wired cabinets, other interconnecting cables, connectors, tap offs,

7.0 PLC SYSTEM CO FIGURATIO

Sl.No. Type of configuration No. Of I/Os

b) The size of memory shall be sufficient for storage of the program

9.0 PLC SYSTEM CABI ET

c) All the cabinets shall be of free-standing, enclosed type and shall be

1) The communication sub system between PLC processor and I/O

12.0 On-Line Self Testing:

13.0 Security Measures:

14.0 Application Software:

1) Original programming of the application

The following shall be generated as a minimum:

g) All networks shall be fully automated including logic description, alarm

15.0 SYSTEM SPARE CAPACITY

a) I/O Racks shall contain 20% installed spare I/O modules.

capacity for all installed I/O plus an additional 20% spare

16.0 Bypass Switches:

a) The following shall apply when dealing with maintenance bypasses:

System design shall minimize the requirement for bypasses,

17.0 ELECTRICAL REQUIRME TS

d) The primary power source to the PLC shall be capable of supplying

contractors ‘scope, the load and power requirements shall be indicated

19.0 SPECIFICATIONS FOR WIRING

• All wiring shall conform to API-RP-550 part I section 7 & 12.

• SOE test, including accuracy of time-stamping

iii) Site Acceptance Test (SAT):

PROGRAMMABLE LOGIC CO TROLLER

2.2 TWO PLCS (not applicable)

3.9 Outputs on processor failure

B) * I/O capability unit wise

Module Capacity Input / output used

Auto testing of I/O Required [X]

Maximum number of inputs per module

Single I/O Eight[ ] Any Offered______

Input interrogation voltage

110 V DC [ ]. 110V AC [X]

II) Maximum number of outputs per module

Single I/O Eight[ ] Any Offered________

Output contact rating Module model number Number of outputs per

Note: - if necessary vendor should provide interrogation relays to meet the

l) * I/O system for triple modular configuration (not applicable)

x) * Max. Distance between condition rack & I/O rack _allowable_