16 Technical Specificationfor Instrumentation

KUWAIT OIL COMPANY (K.S.C.
)
A subsidiary of Kuwait Petroleum Corporation
KUWAIT INTEGRATED DIGITAL FIELD (KWIDF)

JURASSIC GAS FIELD TECHNICAL SUPPORT AND
SERVICES
TECHNICAL SPECIFICATION
FOR
INSTRUMENTATION
(Doc. # KWIDF-IN-001)
KUWAIT OIL COMPANY (K.S.C.)
(Register of Commerce No. 21835)
-For-
KUWAIT INTEGRATED DIGITAL FIELD JURASSIC GAS FIELD TECHNICAL SUPPORT
AND SERVICES
Table of Contents
1. INTRODUCTION ............................................................................................................................. 2
2. KOC STANDARD AND ABBREVIATIONS ................................................................................. 5
3. SCOPE OF WORKS FOR SECTION -1A ....................................................................................... 5
4. SCOPE OF WORK FOR SECTION -1B........................................................................................ 13
5. SCOPE OF WORK FOR SECTION -2 .......................................................................................... 18
6. GENERAL REQUIREMENTS ...................................................................................................... 19
7. SPARE/SPACE PHILOSOPHY ..................................................................................................... 46
8. SHUTDOWN REQUIREMENTS .................................................................................................. 46
9. DOCUMENTATION ...................................................................................................................... 46
10. INSPECTION, TESTING AND CALIBRATION ......................................................................... 48
11. PRE-COMMISSIONING AND COMMISSIONING .................................................................... 49
12. TRAINING ...................................................................................................................................... 50
13. EXISTING SYSTEMS: .................................................................................................................. 51
14. SPARE PARTS AND MAINTENANCE REQUIREMENTS ....................................................... 51
15. MANUFACTURER AND COMPLIANCE TO LOCAL STANDARDS...................................... 52
16. PACKING, MARKING AND DOCUMENTATION .................................................................... 52
17. ATTACHMENTS TO TECHNICAL SPECIFICATION:.............................................................. 52
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KUWAIT OIL COMPANY (K.S.C.)
(Register of Commerce No. 21835)
-For-
AND SERVICES
1. INTRODUCTION
1.1. Kuwait Oil Company intends to install modular skid based Integrated Wellhead Control Package
(IWCP) for its Jurassic hydrocarbon wells. This Document covers the minimum requirements for
the engineering, design, documentation, fabrication, testing and supply of the local fabricated
modular Integrated Wellhead Control Package (IWCP). The IWCP, installed near to the
wellhead fencing, will function to monitor, control and safeguard the wellhead and associated
flow line.
1.2. The design and detailed engineering of the IWCP shall be carried out in accordance with this
specification by the IWCP vendor to ensure that all stated requirements in this document are
met. This specification shall be further developed by the IWCP vendor in detailed engineering
phase to incorporate the requirements.
1.3. The IWCP shall be of skid construction including items for instrumentation, control panels,
electrical, piping, valves and skid edge interfaces for piping, electrical and instrument hook-ups.
1.4. The purpose of this document is to provide an outline requirement of Electrical, Instrumentation,
Measurement, Control & Safety systems for new Jurassic Wells and existing EPF-50 Wells.
1.5. The Scope of Works is to supply, install, maintain, field support, enhance Jurassic Wells and
Field Digital Equipment’s enabling HSE risk mitigation, real time data monitoring, controlling
and automation for Kuwait Integrated Digital Field (KWIDF) Jurassic Gas Field Technical
Support and Services.
1.6. This specification has divided into two Sections
Section 1 : “Execution Stage” - means the part of the Works comprising Vendor design,
engineering, supply and procurement, construction, installation, testing, pre commissioning,
commissioning, stabilization and performance testing of the Facility (Well Head and SCADA
Control Room) as necessary for safe and reliable performance, as detailed in the Contract.
For execution of Section -1 Works, Section-2 Manpower shall not be utilized.
Section 2 : “O&M Stage” - means the part of the Works comprising operation and maintenance
of the Facility (Well Head and SCADA Control Room) and shall include all associated obligations
to ensure safe and trouble free operations, as detailed in the Contract.
1.7. The Section 1 scope of works is further divided in Section 1A and 1B as per the following:
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Supply & Installation of modular skid based Integrated Wellhead Control Package (IWCP)
consisting of PLC, RTU system, Well Head Control Panel (WHCP), Fire & Gas, solar power
system, Emergency Shut-down (ESD Valve, Choke Valve, piping works and all associated
Instrumentation, Electrical, Mechanical and Civil works at Jurassic wellhead
1.7.1. Section-1A: New Materials supply and installation for well Head (such as RTU, FGS PLC,
WHCP, Solar Power Panel, Field Instruments, F&G Detectors, Cables, SCADA Servers,
Network Equipment, , ESDV, Choke Valves and wireless Network, CCTV, Well site warning
system and Chemical Injection Skids) as per Works Order Request with Project Management
Section-1.
1.7.2. Section-1B: Upgradation and modification of existing EPF -50 Well Head Systems from Non-
SIL to SIL Rated (such as modification of existing RTU, new FGS PLC, Modification of
existing WHCP, expansion of existing Solar Power Panel, new Field Instruments, New F&G
Detectors, Cables and configuration of existing SCADA System with Project Management
Section-1.
1.8. Section 2 : “O&M Stage:

1.8.1. Section-2: Operation and Maintenance Works for existing SCADA and Field Instrumentation (all
EPF-50 Wells, Jurassic Wells and future Jurassic Wells) with dedicated Operation and
Maintenance manpower
1.9. The instrumentation Works shall comprise of, but not limited to Site Survey, Site investigation,
Document/drawings generation, Vendor Engineering procurement, supply of all temporary and
permanent materials, installation, calibration, inspection, testing, training, pre-commissioning
and commissioning, handover and As-built documentation of the complete Electrical &
Instrumentation for all the Jurassic Well Head and equipment including new RTUs/ FGS,
SCADA System Modifications as defined herein and as shown in the P&IDs, Section#1 &
Section#2 and the attached specifications, documents and Drawings.
1.10. The purpose of this specification is to describe the scope for Instrumentation Works to be
executed and completed by the Contractor as part of this works and to define Company’s
minimum requirements for design deliverables for Well Head Instrumentation and Associated
Works For Jurassic Wells At North Kuwait
1.11. This Specification provides the minimum requirements for the SCADA monitoring and
controlling functionality. The Contractor/Vendor shall carryout all the necessary studies and
verification to ensure that the system installed is complete and fault free in all aspects.
1.12. Exceptions & Deviations: Any exceptions or deviations from this Specification are not
encouraged by the Company. However, in case the Contractor feels need of any exception; he
shall seek review/approval of the Company's Controlling Department along with its merits and
justifications. However, such deviations/exceptions shall require prior approval of the Company.
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1.13. All Company’s Drawings and documents included in this package shall be considered as
guidance for minimum requirements and shall be modified to suit new Wells requirements. All
applicable international and Company’s codes and standards shall be strictly followed. In case of
any conflict between the Company standards and between the
documents/Drawings/specifications/standards provided under this Contract, the most stringent
shall apply considering the project requirements. Company’s decision shall be final as to which
is the most stringent.
1.14. Based on the information specified in this Contract, Contractor shall conduct Detailed Survey,
develop and obtain Company’s approval of all requisite documentation liaising with others
wherever needed. The Contractor shall prepare and issue the necessary documentation and
required deliverables to the Company for review, approval or information, as appropriate, in the
correct order and sequence and at the correct time.
1.15. For the avoidance of doubt, the Contractor is advised that items or matters not specifically
provided for or partially described or otherwise missing from the specifications but which are
nevertheless necessary for the execution and completion of the Works, shall be deemed to have
been included by the Contractor.
1.16. The Contractor shall be responsible for his own material quantity take-off. Where material
quantities are listed or noted in the Contract, they are for reference only. The Contractor shall
provide all items, except those specifically identified as furnished by the Company, necessary to
complete the Works as detailed in the Contract.
1.17. It is Contractor’s responsibility to repair or replace all such Works which are damaged during
execution of his scope of work.
1.18. The Scope of Works mentioned below shall be the minimum requirements without prejudice to
the Contractor’s obligation to complete the Works in satisfactory operable conditions to meet the
desired objective of the project.
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2. KOC STANDARD AND ABBREVIATIONS
DCS Distributed Control System

ESD Emergency Shutdown System
ESDV Emergency Shutdown Valve
F&G Fire & Gas
FGS PLC Fire & Gas PLC
DR Disaster Recovery
IT Information Technology
H2S Hydrogen Sulphide
OEM Original Equipment Manufacturer
SCADA Supervisory Control & Data Acquisition
O&M Operation and Maintenance
SIL Safety Integrated Level
FT Factory Talk
IWCP Integrated Wellhead Control Package
2.1. Refer Appedix-8 to Technical Specification for the list of Applicable Codes/ Standards
(Contractor shall use/implement Latest Version of KOC Standards during the execution of the
works). All KOC Standards shall be supplied during the execution of the works along with the
Works Order Request, if not listed.
2.2. CONFLICT OF INFORMATION:

2.2.1. In the event of conflict between this Standard and the latest edition of standards/ codes referred
herein, or other purchase or contractual requirements, the most stringent requirement shall apply.
3. SCOPE OF WORKS FOR SECTION -1A
3.1. Site Survey, generation of documents, drawings, Engineering, procurement , supply and install
as a minimum instruments are indicated in the P&ID and Table#1A, 1B, 1C, 1D & 1E. For
details refer to Technical Specifications and Company’s standards and specifications. All
instrumentation shown on the P&IDs covers only the minimum requirements of the Company.
Details shall be developed by the Contractor for Company’s acceptance and approval.
Contractor shall use Company supplied existing typical and As-Built Documents, drawings for
the new works and accordingly amend the same documents for the new and existing Jurassic
well head works based on the Site conditions.
3.1.1. It is Contractor responsibility to supply, assemble and test the IWCP Skid 1 & 2 at Factory
location before transporting to the site location for installation. Establishment of
Communication with the different vendors including SCADA system, suppliers, equipment, and
instrument including the loose supplied items prior to shipment is under Contractor
responsibility.
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3.2. Mechanical Design Requirements

3.2.1. This specification details the minimum requirements for the detailed vendor design,
manufacture, assembly, inspection, testing, and supply of the piping frame skid as part of
Integrated Wellhead Control Package (IWCP) complying with Company standards and
specifications. The skid and its components shall suitable for outdoor operation. These shall be
installed for Jurassic Sour Gas Wells
3.2.2. Inconel spool piece with isolation valves, will be supplied by Company to Contractor. The
Contractor/Skid Supplier to arrange, assemble, install all instruments as shown in the drawings
(KWIDF-IWCP-P-001 and KWIDF-SK-IN-006) in a IWCP skid 1 prior to hook up to flow
lines, with all necessary materials and transportation. Company shall supply dimension of
Inconel Spool Piece along with isolation Valves as sample to the Contractor, accordingly, the
Contractor shall be responsible to arrange all the instruments as specified in the P&IDs at the
factory location for the SKIDs arrangements and transport to the Company site locations as
required.
3.3. The IWCP shall have two separate skids;

3.3.1. The IWCP Skid-1 consists of piping, instruments, F&G Detectors, valves and hydraulic
wellhead control panel, suitable for hazardous area as per the KOC standard KOC-E-004
installed within the wellhead fencing.
3.3.2. The IWCP Skid-2 consists of RTU, PLC cabinet, F&G sounder and beacon, solar power system
and associated items, suitable for safe area installation away from wellhead. RTU and FGS PLC
cabinets shall be optimized to compact to fit into IWCP Skid.
3.4. Refer the P&ID: KWIDF-IWCP-P-001 and KWIDF-SK-IN-006 which depicts the overall scope
demarcation. The design and detailed engineering of the IWCP shall be carried out by the IWCP
integrator in accordance with the requirements stated in the Technical Specification and its
attachments to ensure that all stated requirements in this document are met. The IWCP
Vendor/Contractor shall consider compact design for Skid-1 and Skid-2 to optimize the foot
print of overall IWCP installation
3.5. The IWCP SKID shall comprise the following major items:
3.5.1. Wellhead Control Panel (WHCP): The WHCP monitors and shutdown wellhead using the
connected actuated valves (MSV, SSVs and ESDV). The engineering and design of the WHCP
shall be according to the reference drawing (Schematic Diagram for Wellhead Control Panel),
complete along with all necessary items such as interconnecting tubing, connectors, structural
supports, canopy, and plugs to achieve the intended operational requirements of the WHCP.
3.5.2. RTU & PLC based Wellhead Control System: The wellhead control system monitors and
controls the wellhead and associated flowline by means of instrumentation (instruments, F&G
detectors, and valves) connected to the system. The Wellhead control system along with
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communication interface integrates the wellhead and flowline data with KOC SCADA system
for remote monitoring, controlling and shutdown of wellhead and flowline. Common PLC in the
wellhead control system executes both ESD and F&G logic associated with wellhead. The
minimum interface requirements of the wellhead control system with WHCP shall be as shown
in the drawing.
3.5.3. Process Instruments, valves and F&G Instruments: Process instruments, valves and F&G
Detectors that shall be supplied as part of the IWCP skid are listed in the reference document.
The document identifies the datasheet for the listed items and each item shall meet the minimum
requirements provided in the relevant datasheet. F&G sounder and beacon shall be supplied as
per the datasheet. Calibration and testing kits shall be supplied for F&G detectors.
3.5.4. Loose supplied Items by the IWCP Vendor/Contractor: Fire & Gas Detectors, Choke valve and
Tubing & Casing Instruments with high pressure hook-up shall be supplied as loose are also
indicated in the in the reference document. Refer the P&ID for the complete list of items that
shall be supplied as loose by the IWCP Vendor/Contractor.
3.5.5. Hydraulically operated Emergency Shutdown Valve (ESDV): The ESDV is actuated by means
of hydraulic circuit connected to the WHCP, based on the logic implemented in PLC for high
pressure protection. The requirements of the ESDV shall be as per the relevant datasheet
provided.
3.5.6. Process, Pneumatic and Hydraulic hook-ups for Instruments: The hook-ups requirements of
applicable instruments shall be as per the hook-up schemes listed in the reference document. For
the loose supplied items, the associated hook-up materials also shall be supplied.
3.5.7. Solar Power System: The Solar Power System shall be provided at each Wellhead location to
power various loads such as Well Head Control Panel (WHCP), RTU, PLC panel,
communication devices, CCTV Camera, Wellsite warning and alarm equipment as per
Technical Specification.
3.6. Refer Technical Specification for additional scope of supply requirements outside the limit of
IWCP skid packages.
3.7. Process Design Requirements

3.7.1. Design Basis
Wellhead Conditions
Flow Tubing Head Pressure (FTHP)
483 (7,000) Barg (Psig)
(High value)
Flow Tubing Head Temperature
17 (62.6) to 99 (210) ̊C (̊F)
(FTHT)
Closed in Tubing Head Pressure
690 (10,000) Barg (Psig)
(CITHP)
Flow line Operating and Design Conditions

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Flow Line Operating Pressure 52 (750) to 93 (1350) Barg (Psig)

Flow Line Operating Temperature 17 (62.6) to 99 (210) ̊C (̊F)
Flow Line Design Pressure 120 (1740) Barg (Psig)
Flow Line Design Temperature -6.7 (20) to 126.6 (260) ̊C (̊F)
3.8. Control and Shutdown Philosophy

3.8.1. The Contractor/Vendor shall refer the drawings/ P&ID’s provided in the Technical
Specification to fully understand the scope of work specified in this section.
3.8.2. The motor operated variable Choke valve position is remotely set by Control room operator via
SCADA interface and wellhead RTU, however on sensing high pressure in flowline by PIT-
011, the choke valve position is automatically ramp closed by the RTU.
3.8.3. In the scenarios where the Wellhead or flowline pressure continues to rise and the motor
operated Automatic variable Choke valve fails to control the pressure, the high-pressure trip
generated in the hydraulic based Well Head Control Panel shall trip the SSV and MSV via
hydraulic logic.
3.8.4. As additional layer of protection from high pressure, the 2oo3 high-pressure trip generated in
the ESD Logic Solver using PIT-009A/B/C shall trip the Wellhead flowline ESDV, MSV and
SSV.
3.8.5. Shutdown signal generated in Fire and Gas function implemented in ESD logic solver based on
F&G detector voting logic shall also shut down the MSV, SSV and ESDV.
3.8.6. Reference shall be made to the Cause & Effect document for implementing the control system
logic functions as part of this Project.
3.9. Civil/Structural Requirements :

3.9.1. The Vendor/Contractor shall carryout detailed engineering, design, fabrication and supply of the
structural skid for the IWCP in accordance with applicable KOC and International Standards &
Specifications.
3.9.2. A common fabricated, steel base plate with drain arrangement installed on a common
foundation. The foundation shall be designed in such a way to prevent any spills or leaks.
3.9.3. The baseplate and equipment support structural steel members, together with all welds on lifting
attachments shall be subject to 100% visual inspection;
3.9.4. The skid shall be designed to cater the load for all installed equipment’s including the piping
works.
3.9.5. CIVIL WORKS and Steel structure works for Skids : Inclusive of provision of all required
materials, construction equipment, labor, supervision and construction works:
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3.9.6. Earth Works: Disposal of contaminated soil and dangerous wastes obtained from slit trenching
or other excavations inclusive of costs towards hauling, transporting, delivering, to designated
area in Shuaiba Industrial Area and processing of wastes.
3.9.7. Concrete works: Construction of reinforced concrete foundations for mast, solar power system,
control panel & CPE/RTU including material such as anchor bolts / nuts, bituminous paint,
epoxy paint as per drawings and specifications.
3.9.8. Erection works: Erecting the masts on their foundations.
3.9.9. Steel structure arrangement for Skid1 and Skid 2.
3.9.10. Crash and Protection barriers in accordance with drawing No. 55-02-40 for protection of
structures, piping, cables, equipment etc. from potential damage due to loss of vehicle control
and as directed by Company.
3.9.11. All the equipment’s shall be installed on the skid as a compact single unit and shall be provided
with
a. Drip Pan drain.
b. Lifting lug.
c. Sun Shade with adequate support resting on the Skid.
d. Structural platforms & stair/ladder for access and egress.
3.9.12. All civil works and supply of materials related to cable installation such as excavation,
backfilling, cable tiles installation, route marker installation.
3.10. The Contractor shall supply dedicated manpower with project Management to carryout the
Section -1A and 1B works based on Works Order Request. Contractor shall complete Site
Survey, Documentation/drawing work for the given request and get approval from the Company
prior to procurement of materials. The Contractor shall refer to Company supplied drawings and
documents for guideline and develop the Documents/drawings for procurements.
3.11. The Contractor and his assigned Vendor’s works shall comprise Design, Procurement, Supply,
Installation, Construction, Inspection, Testing, Pre-commissioning, Commissioning and Hand-
over the complete systems with successful operation to Company.
3.12. Contractor shall supply and install all necessary instruments & Cable, Power Supply Cables,
hookup materials, supports, testing arrangements and installation materials for the supplied
equipment/instruments/valves.
3.13. Supply, install necessary hardware, software and configure RTU, Batteries/UPS as per KOC-
RTU-SPC-001.
3.14. Supply, install necessary hardware, software and configure FGS PLC, Batteries/UPS as per
KOC-FGS-SPC-001.
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3.15. Supply, install Solar Power Supply System as per Solar Specification KOC-SP-SPC-001.
3.16. Contractor shall arrange all required Manpower, materials, equipment, Vendors for
commissioning, transport and tools to execute the Works Order Request and all the Price shall
include in the Form of Tender (FOT).
3.17. Well Head Instrumentation and other necessary relevant requirement shall be followed from the
Technical Specifications/Clauses:
3.18. SUPPLY AND INSTALL IWCP SKIDS FOR WELL HEAD.

3.18.1. Following Instruments/Equipment shall be supplied, installed, Tested and commissioned in
IWCP Skid Mounted for each Well Head (Refer the Skid Arrangement Drawing (KWIDF-
IWCP-P-001 and KWIDF-SK-IN-006).
3.18.2. Inconel spool piece with DBB valves will be supplied by Company to Contractor. The
Contractor/Skid Supplier to arrange/assemble/install all instruments as shown in the drawings
(KWIDF-IWCP-P-001 and KWIDF-SK-IN-006) in a IWCP skid prior to hook up to flowlines,
with all necessary steel structure, materials and transportation.
Table-1A
SUPPLY, INSTALL , CALIBRATE AND COMMISSION THE Qty.
SN
FOLLOWING EQUIPMENT (Nos)
1. RTU (Refer Appendix 1_TS For RTU Technical Specification) 1
2. SIL-2 FGS PLC as per Technical Specification (ESD and F&G)

1
(Refer Appendix 2 _TS for FGS PLC Technical Specification)
Wellhead Control Panel (WHCP) for driving MSV, SSV1, SSV2,
3. ESDV and one spare provision for future including two hydraulic 1
pressure switches ( Refer KWIDF-SK-IN-007)
4. ESD Valve as per Data Sheet 1
5. Motor Operated Choke Valve as per Data Sheet 1
Solar Power System for sourcing complete well head Instrumentations
and systems load, as per Electrical Specification.
6. Load shall be as per actual installation and spare load capacity shall be 1
as per Electrical Specification.
(Refer Appendix 4_TS For Solar Power System)
Fire and Gas Detectors as per Mapping Study Report (for each wells)
H2S Detector-3 Nos
UV/IR Detector- 3 Nos
7. 1 set
MAC -1 No
Sounder & Beacon -1No
Ack Push Button -1 No
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Supply of Mast for CPE Antennas Wireless Communication media

8. 1
works
9. Casing and Tubing Pressure gauges as per Data Sheets 2
10. Flowline Pressure gauge as per Data Sheets 1
11. Casing and Tubing Pressure Transmitters as per Data Sheets 2
12. Flowline Pressure Transmitter as per Data Sheets 1
13. SIL rated Pressure transmitters as per Data Sheets 3
Flow line temperature transmitter along with Temperature Element,
14. 1
Thermowell as per Data Sheets
All necessary cables, Junction Boxes, Sun shade/shelters as required
15. for Well Head Works (Refer Appendix 12 KWIDF- Reference 1Lot
Documents related to existing System for quantity estimate)
All necessary cables, Junction Boxes, Stanchion, Sunshade, Cable
Tray & covers with fittings, Glands, Termination, Route markers, as
16. required for outside skids 1&2 at each new Well Head Works (Refer 1 Lot
to Company’s reference drawings for Cables and JBs requirements for
each well)
All necessary Documents/drawings generations required for Well
17. 1 Lot
Head Works
Factory Acceptance Test including SCADA server (Minimum 5 Wells
18. LS
at a same time)
Concrete/ Steel Structured Skid Arrangement works for Skid 1 and
19. Skid 2 including installation of all equipment/instrument/ as per LS
Technical Specification and Drawings.
20. Fence Lighting with pole and accessories 1
COMMISSIONING AND HANDOVER SERVICES
Provision of all required manpower, supervision, equipment, materials,
21. related overheads, temporary works, and all other item necessary for LS
assisting Company in Commissioning and site acceptance testing the
scope of supply
3.19. CHEMICAL INJECTION SCOPE OF WORK

(Refer to Appendix 3_TS for Chemical Injection System)
Table-1B
SUPPLY, INSTALL AND COMMISSIONING OF CHEMICAL Qty.
SN
INJECTION SKID (Nos)
Chemical Injection Skid with Quills and connection to flow lines -
1. 1
Corrosion Inhibitor with built in Solar panel
2. Chemical Injection Skid with Quills and connection to flow lines - 1

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Methanol Injection with built in Solar panel
Chemical Injection Skid with Quills and connection to flow lines -

3. 1
Scale Inhibitor with built in Solar panel
3.20. SCADA SCOPE OF WORK
Table-1C
SUPPLY, INSTALL AND COMMISSIONING OF
SN REMARKS
CLIENT SCADA SERVERS
Client SCADA Servers: Hardware and associated software
shall have Licenses for 200 Wells, Programming,
Workstations, Printer and furniture including the State of
the Art inline with existing Network Switches, Firewall Company will supply IP
and Router at SCADA Control Rooms and integration address for the new systems.
1 with existing SCADA System at P&P Gas Building,
Existing SCADA system is
KWIDF, IT and DR Systems including all necessary
Rockwell (Factory Talk).
cables. The Client SCADA System shall be installed at
P&P Gas Building/Company specified location.
(For Network equipment refer KWIDF-I-DAT-1018
DATASHEET FOR NETWROK)
Testing, Commissioning, Configuration of new SCADA
System and Integration with below existing systems :
a. SCADA System at P&P Gas Building, Existing SCADA system is
2
b. KWIDF System at Ahmadi Rockwell (Factory Talk).
c. IT System at Ahmadi
d. DR System at Ahmadi
UPS for Client SCADA Severs and CCTV System at
SCADA Control Room.(Actual Load with 25% margin to
3 be provided)
(Refer KWIDF-I-DAT-1018 DATASHEET FOR
NETWROK)
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3.21. WELL SITE WARNING SYSTEM
Table-1D
SUPPLY, INSTALL AND COMMISSIONING OF Qty.
SN
FIELD PUBLIC VOICE MESSAGING SYSTEM (Nos)
Field Public Voice Messaging System along with 12 mtrs
1 mounting pole (Well Site Warning System) and 1 Lot
integration/configuration into existing System.
Existing system: M/s Telegrafia
3.22. CCTV SYSTEM
Table-1E
SUPPLY, INSTALL AND COMMISSIONING OF Qty.
SN
CCTV SYSTEM (Nos)
1 PTZ CCTV cameras, explosion proof 1 Lot
The State of the Art NVR System with 120 days
2 LS
recording facility.
4. SCOPE OF WORK FOR SECTION -1B
4.1. The new FGS PLC (SIL-1 and SIL-2 rated) shall be used to connect all new Field Instruments,
ESDV, ESD PITs, Well Head Control Panel ESD Signals, Fire & Gas Detectors and existing
MSV, SSVs FEEDBACK/COMMAND Signals, ESD Trip Signal and integrate with existing
RTUs in order to use existing communication media, accordingly all necessary I/Os and
interconnecting hardware and software to be provided for seamless Integration.
4.2. Supply and install necessary materials in order to maintain safe operation/isolation of the
instrument/equipment, if any instrument/equipment demolished from the existing systems.
4.3. EXISTING EPF-50 WELLHEAD INSIDE FENCE

4.3.1. Upgradation of Existing EPF -50 Well Head Systems from Non-SIL to SIL Rated
instrumentation (Refer to KWIDF-IWCP-P-002).
4.3.2. The scope of work to Supply, install, conduct Site Survey, generation of documents/drawings,
upgrade of existing Jurassic Wells from Non-SIL Instruments/equipment to SIL-1 rated and all
its equipment and instruments shall be based on the SIL Study provided and as per the following
Table#2.
4.3.3. Contractor shall use Company supplied existing typical Documents/drawings for the works and
accordingly amend the documents based on the Site conditions. And submit for Company
approval prior to procurement of materials.
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4.3.4. The Contract shall refer to Company supplied drawings and documents for guideline and
develop the Documents/drawings for procurements.
4.3.5. Contractor shall arrange all required Manpower, materials, equipment, Vendors for
include in the Form of Tender (FOT).
4.3.6. Contractor shall propose new arrangement for installing new instruments (PGs, PITs, SOVs) on
existing hook up materials.
Table#2
SUPPLY, INSTALL, MODIFY, CALIBRATE AND
SN QTY
COMMISSION THE FOLLOWING EQUIPMENT (Refer to
(NOS)
KWIDF-IWCP-P-002).
New FGS PLC SIL-1 rated as per KOC-FGS-SPC-001 to
accommodate all new ESD PITs, Fire & Gas Detectors and existing
1 MSV, SSVs and ESD Valves and Integrate with existing RTU in 1
order to use existing Wireless communication and SCADA System.
FGS PLC shall be installed next to existing RTU.
Modification, Updating and Configuration of existing SCADA
System at P&P SCADA, EPF-50 SCADA System, KOC IT , DR
2 and KWIDF System including existing and new instrumentation. Lumpsum
Note: (ESDV and Choke Valves shall be supplied by Company for
the existing EPF-50 Wells)
Modification/expanding of existing Wellhead Control Panel (WHCP)
supplied by M/s API and M/s FMC, for driving existing MSV &
SSV1 and New SSV2 & ESDV.
Hydraulic supplementary panel including additional line for SSV,
ESDV and Instrumentation.
Accumulator to support 4 Valves including tubings & fittings.
Common Logic Bypass to be provided for Manual Operation of
3 WHCP with remote bypass indication 1 Lot
Pressure switch on the pump discharge

Additional circuit for SSV and ESDV.
Re-tubing, re-routing part of the circuits
All necessary hook-up materials.
Note: Contractor shall conduct site survey and propose the
modification works for the Company review and approval.
4 Supply and install new Pressure Gauges as per Data Sheet including As per P&ID
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all Hook Up material, Support material, installation material,

Explosion proof cable glands, Isolation Valves such as 2 way or 5
Way Manifold valves as required including modification of existing
fitting & process Tapping point to accommodate new instruments.
Fire and Gas Detectors as per Mapping Study Report.
H2S Detector (1 Number)
UV/IR Detector (2 Numbers)
MAC (1 Numbers)
5 1 Lot
Sounder and Beacon (1 Numbers)
Ack Push Button (1 Numbers)
Note: All ESD and F&G Instruments shall be directly connected to
FGS PLC Cabinet without Intermediate Junction Boxes.
SIL rated Pressure transmitters for ESDVs as per Data Sheet
including all Hook Up material, Support material, installation
material, Explosion proof cable glands, Isolation Valves such as 2
6 As per P&ID
way or 5 Way Manifold valves as required including modification of
existing fitting & process Tapping point to accommodate new
instruments.
All necessary cables, Junction Boxes, support materials, sun shade,
7 shelters as required to accommodate new Field Instruments, PLC, Lumpsum
SSV, ESDV and Choke Valves.
Pneumatic and Hydraulic Hook up works and Support Materials as
8 Lumpsum
required quantity including existing ESDV and Choke Valves
Excavation, Civil Works, Shelters, Support Materials as required
9 Lumpsum
quantity for all equipment.
10 Electrical and Instrumentation Works as required. Lumpsum
Expansion/upgradation of existing Solar Power System including
existing batteries and charger to accommodate new
11 equipment/systems(FGS PLC, Choke valves, ESDV, Fire & Gas Lumpsum
Detectors, Well Site Warning System, Field Instruments, CCTV
Cameras, etc) for the supplied systems.
12 Installation, Commissioning and handing over of the work. Lumpsum
All necessary Site Survey, Documents/drawings generations required
13 Lumpsum
for Well Head Works
All necessary Hook Up materials, Support Materials, cables, Sun
14 Lumpsum
shade, shelters as required for Well Head Works
4.4. EXISTING EPF-50 WELLHEAD OUTSIDE FENCE

4.4.1. Upgradation of Existing EPF -50 Well Head Systems from Non-SIL to SIL Rated
instrumentation.
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4.4.2. Contractor shall conduct Site Survey, generation of documents/drawings upgrade of existing
wells with Non-SIL Instruments and set up to a SIL-2 rated Well rated and all its equipment and
instrument based on the SIL Study provided and as per the following Table#3:
4.4.3. The Contractor shall use the same manpower to carryout this Section of works based on Works
Order Request. Contractor shall use Company supplied existing typical and As-Built of
Documents/drawings for the new works and accordingly amend the same documents for the new
and existing Jurassic well head works based on the Site conditions. And get approval from the
Company prior to procurement of materials. The Contract shall refer to Company supplied
drawings and documents for guideline and develop the Documents/drawings for procurements.
4.4.4. Contractor shall arrange all required Manpower, materials, equipment, Vendors for
include in the Form of Tender (FOT), no additional cost shall be provided to Works Order
Request.
Table#3
SUPPLY, INSTALL, MODIFY, CALIBRATE AND COMMISSION QTY

SN
THE FOLLOWING EQUIPMENT (Refer to KWIDF-IWCP-P-002). (NOS)
New FGS PLC SIL-2 rated as per KOC-FGS-SPC-001 to accommodate
all new ESD PITs, Fire & Gas Detectors and existing MSV, SSVs and
1 ESD Valves and Integrate with existing RTU in order to use existing 1 Lot
Wireless communication and SCADA System. FGS PLC shall be installed
next to existing RTU.
Modification, Updating and Configuration of existing SCADA System at
P&P SCADA, EPF-50 SCADA System, KOC IT , DR and KWIDF
System including existing and new instrumentation.
Testing, Commissioning, Configuration and Integration with below

existing systems :
2 a. SCADA at EPF-50 Lumpsum
b. KWIDF System at Ahmadi
c. IT System at Ahmadi
d. DR System at Ahmadi
Note: (ESDV and Choke Valves shall be supplied by Company for the
existing EPF-50 Wells)
Modification/expanding of existing Wellhead Control Panel (WHCP)
3 supplied by M/s API and M/s FMC, for driving existing MSV & SSV1 1 Lot
and new SSV2 & ESDV.
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Hydraulic supplementary panel including additional line for SSV, ESDV

and Instrumentation.
Accumulator to support 4 Valves
Common Logic Bypass to be provided for Manual Operation of WHCP
with remote bypass indication
Pressure switch on the pump discharge
Additional circuit for SSV and ESDV.
Re-tubing, re-routing part of the circuits
Note: Contractor shall conduct site survey and propose the modification
works for the Company review and approval.
Supply and install new Pressure Gauges as per Data Sheet including all
Hook Up material, Support material, installation material, Explosion proof
4 cable glands, Isolation Valves such as 2 way or 5 Way Manifold valves as As per P&ID
required including modification of existing fitting & process Tapping
point to accommodate new instruments.
Fire and Gas Detectors as per Mapping Study Report.
H2S Detector (1 Number)
UV/IR Detector (2 Numbers)
MAC (1 Numbers) 1 Lot

5
Sounder and Beacon (1 Numbers)
Ack Push Button (1 Numbers)
Note: All ESD and F&G Instruments shall be directly connected to FGS
PLC Cabinet without Intermediate Junction Boxes.
6 Public Voice Messaging System (Well Site Warning System) and 1

integration with existing System.
SIL rated Pressure transmitters for ESDVs as per Data Sheet including all
Hook Up material, Support material, installation material, Explosion proof
7 cable glands, Isolation Valves such as 2 way or 5 Way Manifold valves as As per P&ID
required including modification of existing fitting & process Tapping
point to accommodate new instruments.
All necessary cables, Junction Boxes, support materials, sun shade,
8 shelters as required to accommodate new Field Instruments, PLC, SSV, Lumpsum
ESDV and Choke Valves.
Pneumatic and Hydraulic Hook up works and Support Materials as
9 Lumpsum
required quantity including existing ESDV and Choke Valves
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Excavation, Civil Works, Shelters, Support Materials as required quantity

10 Lumpsum
for all equipment.
11 Electrical and Instrumentation Works as required. Lumpsum
Expansion/upgradation of existing Solar Power System including existing
batteries and charger to accommodate new equipment/systems(FGS PLC,
12 Lumpsum
Choke valves, ESDV, Fire & Gas Detectors, Well Site Warning System,
Field Instruments, CCTV Cameras, etc) for the supplied systems.
13 Installation, Commissioning and handing over of the work. Lumpsum
All necessary Site Survey, Documents/drawings generations required for
14 Lumpsum
Well Head Works.
All necessary Hook Up materials, Support Materials, cables, Sun shade,
15 Lumpsum
shelters as required for Well Head Works.
4.5. SCOPE OF WORK FOR EXISTING ESDV & SCADA

4.5.1. Supply and install new Hookup materials and Cables for existing installed ESDV and SCADA
System configuration, as per the following Table#4:
Table#4
SN Description Quantities
1 Electrical and Instrumentation Works as required for existing ESDV.
2 Excavation, Civil Works, Support Materials as required for existing ESDV
Necessary Cables, Hook Up materials, Junction Boxes, Support Materials, Shelters,
3
modification to existing ESDV
For Each Well
Pneumatic and Hydraulic Hook up works and Support Materials as required for
4
existing ESDV
5 Installation and Commissioning work of existing ESDV
Configuration of Existing SCADA System at P&P SCADA, JPF-SA, ER and WR
6
SCADA System and KWIDF for existing ESDV.
5. SCOPE OF WORK FOR SECTION -2
5.1. The scope of work to provide Operation and Maintenance Manpower for maintenance of
5.1.1. Existing SCADA Systems at P&P Gas Building,
5.1.2. Existing SCADA System at JPF SA,
5.1.3. Existing SCADA System at JPF WR,
5.1.4. Existing SCADA System at JPF ER
5.1.5. Existing SCADA System at EPF-50 Control Rooms,
5.1.6. Future SCADA System at New JPF Control Rooms
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5.1.7. Field Instruments for EPF 50 Jurassic Wells and JPF SA, JPF WR, JPF ER Jurassic Wells
scattered all over North Kuwait. For details refer to Annexure1 to TS (Section -2) Supply of
Personnel and Services.
5.2. The Contractor shall arrange and supply all necessary manpower, Site Offices, tools and
transportation to perform and complete the maintenance works (such as Preventive and
Corrective Maintenance) for 24/7 hours as per Clause 12.11 of Annexure1 to TS (Section -2)
Supply Of Personnel And Services.
6. GENERAL REQUIREMENTS
6.1. Supply and install necessary instruments as per equipment list based on Works Order Request.
6.2. All necessary Software, hardware and licenses shall be provided to interface and integrate with
existing SCADA Control systems.
6.3. Supply and install necessary licenses as required for the all SCADA Control Systems at all
locations.
6.4. Supply and install Instrument Cable as required for Field Instruments, as per KOC Standards and
as per existing drawings supplied by Company as references.
6.5. Supply and install Power Supply systems and main power cable shall be supplied from
respective Control Room for the Client SCADA Servers.
6.6. Configuration, Graphics development and Modification of existing and new SCADA systems as
required.
6.7. Pressure Instruments and Pressure Gauges installation requirement shall follow KOC Standard
KOC-I-002 and 381/29.
6.8. Fire resistance cable for all F&G System, (from detectors to respective F&G System panel via
Junction Boxes) and the requirement shall follow KOC Standard KOC-I-011.
6.9. Flame Retardant Cables for all process instrumentation via Junction Boxes.
6.10. At Each Well Head the Fire and Gas detectors shall be provided as per the company supplied
F&G Mapping Study Report.
6.11. At Each Well Head, which are falling inside the KOC fence, One (1) No. of audio/visual alarm
unit for H2S and Fire indications with (two) different tones and colors such as blue and red. One
(1) No. of alarm acknowledge push button and one (1) No. of manual call point and Installation
and other requirements shall follow KOC Standards (KOC-L-006, KOC-I-005, KOC-L-009 and
KOC-I-002). These Wells shall be identified during the execution of the Works.
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6.12. At Each Well Head, which are falling outside the KOC fence, One (1) No. of Well Site Warning
System, One (1) No. of audio/visual alarm unit for H2S and Fire indications with (two) different
tones. One (1) No. of alarm acknowledge push button and one (1) No. of manual call point and
Installation and other requirements shall follow KOC Standards (KOC-L-006, KOC-I-005,
KOC-L-009 and KOC-I-002). These Wells shall be identified during the execution of the Works.
6.13. Supply, installation, Testing and Commissioning of ESDV as per KOC-I-010.
6.14. Supply and install Junction Boxes as required for connecting process instruments and Fire & Gas
detectors and the requirement shall follow KOC Standard KOC-I-002.
6.15. Fabricate and Supply steel structured shelters for Instruments including foundation.
6.16. All field instruments shall be provided with sunshades in accordance with drawing No.55-02-
056. It shall be possible to zero check, calibrate without removing the sunshade. A sample of the
shade shall be submitted for Company’s approval.
6.17. Fabricate and Supply Foundations, Ladders and Access platforms for all field instruments shall
follow KOC Standard KOC-I-002.
6.18. Supply of all construction materials such as, cable trays, terminals, non-corrosive metallic cable
ties, protective pipes, suitable supports, materials and mounting accessories for cabling and
junction boxes shall follow KOC Standard KOC-I-002.
6.19. Supply of Explosion proof cable glands, terminals, cable markers, ferrules, terminal labels and
other bulk materials as required to complete the work shall follow KOC Standard KOC-I-002.
6.20. Supply of earthing system for all the instruments, equipment and cabinets/panels shall follow
KOC Standard KOC-I-002.
6.21. Responsible for checking all the loops from field instruments to control room, electrical
interfaces for proper operation prior to commissioning of the equipment.
6.22. Developing/generation of Construction and AS-BUILT drawings / documentation.
6.23. Calibration of new Field instruments prior to commissioning.
6.24. Contractor is responsible to send the ESDV to KOC Workshop for Testing/Calibration prior to
installation.
6.25. Contractor shall Conduct site survey/site investigation and submit the proposals for the
Company Review and Approval on the following:
6.26. Existing Systems at P&P Gas Building Control Room
6.27. Existing Systems at EPF-50 Control Room
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6.28. Existing Systems at KWIDF/IT/DR Control Room
6.29. Existing UPS systems as required locations to cater new equipment
6.30. Space requirement for the New Servers in new Control Room Facilities/P&P Gas Building
6.31. Existing and new Well Head Site area
6.32. New Graphic shall be generated in all existing SCADA Control Systems with Trends Alarm
reports etc.
6.33. Existing Cause and Effect diagram, Graphics, Trends, Alarms, reported shall be modified
accordingly and submitted for KOC approval.
6.34. Configuration and graphic/alarm/report/trend modification/generation Works as required to

integrate the new instruments including F&G instruments.
6.35. All necessary hardware and software shall be considered for establishing the required
communication.
6.36. Supply of Bulk material for the above scope like Tubing, Civil works including foundations &
Duct bank, canopies, trays, supports etc. shall be considered.
6.37. Power supply cable shall be provided for all new equipment inside Control Buildings and outside
the facilities (at the Well Site) as required.
6.38. The Contractor shall incorporate changes in the existing Drawings wherever necessary and
resubmit for Company’s approval.
6.39. Interconnection cabling Works between field junction boxes and RTU/ FGS PLC cabinet.
6.40. Interconnection cabling Works between field junction boxes and Marshalling and Control
Systems cabinet.
6.41. Interconnection cabling Works between field junction boxes and RTU/ FGS PLC cabinet.
6.42. Interconnection cabling Works between RTU cabinet and RTU/ FGS PLC cabinet.
6.43. Interconnection cabling Works between Solar Panel cabinet and RTU/ FGS PLC /WHCP/
cabinets etc.
6.44. Interconnection cabling Works between Control Room SCADA Servers cabinet and Networks
cabinets etc.
6.45. All necessary interconnecting cables shall be provided in order to establish seamless
communication/integration between the systems for commissioning of the Field Equipment and
SCADA Systems via Wireless Communication.
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6.46. WELL SITE WARNING SYSTEM:

6.46.1. The systems at each well site (but not obstructing occasional well service rig operations;
possibly near the existing CCTV camera mast) comprise:
6.46.2. Well Site Warning System shall be supplied for Outside Company Fence Wells locations and
have the following futures:
6.46.3. Acoustic performance and voice intelligibility

6.46.4. It shall be able to Provides voice clarity for outdoor mass notification applications where
intelligibility of pre-recorded voice messages and live Public Address (PA).
6.46.5. Comply to UFC and FEMA requirements
6.46.6. Speaker horns with the capability to be tilted downward and steel speaker mounting bracket
for roof or pole-mount installation
6.46.7. Configurable audio coverage patterns ranging from 360° omnidirectional to unidirectional
6.46.8. Stainless steel enclosure (NEMA-4/3R) with ventilated battery compartment, door intrusion
switch, enclosure mounting bracket and hardware
6.46.9. Unique, compact and highly efficient amplifier with 1000 watts of continuous audio output
power integrated on a high-performance controller board
6.46.10. Conformal-coated printed circuit boards for operating in harsh environments
6.46.11. Simple and compact hardware design with field-proven reliability and very high MTBF
(Mean Time Between Failures)
6.46.12. Suitable for Wireless Communication, interfacing RTUs, VHF and UHF radio for receiving
and transmitting FSK, DTMF and Two Tone Sequential (TTS) data signals. Flexible and
redundant communication methods including IP, Ethernet, twisted.
6.46.13. Pair/telephone cable, fiber optic, cellular and satellite
6.46.14. Message encryption and security coding to prevent unauthorized system activations
6.46.15. Built-in tone generator providing eight standard, pre-configured tones
6.46.16. Automatic gain control for consistent output volume
6.46.17. Local and remote testing and reporting including “silent” testing
6.46.18. Antenna surge protection
6.46.19. It shall be powered from 24VDC solar supply
6.46.20. The Controller can stores up to six voice messages, melodies, tones and signals or the
Controller can be fitted into RTU panel for delivering a message, when SCADA operator
required.
6.46.21. The Controller can Messages can be up to 30 seconds in length (180 second total capacity)
6.46.22. The Controller can be remotely activated via contact closures for high-quality audio playback
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6.46.23. The Controller can store the Melodies, voice messages, tones and signals are available,
including the pre-recorded Standard Library and optional custom recorded messages. Units
can be interconnected for greater message capacity. Voice messages in any language can
alert operators to emergency situations
6.46.24. It shall be provided Wireless Blank Message Module and Pre-recorded Message Module
(Details will be provided during Test).
6.46.25. Solid-state flash memory capable of storing more than 250 audio files and 80 hours of
playback time allowing for customized alert tones, voice messages and music playback
specific to the application
6.46.26. Local control panel upgrade with microphone and controls for local activation and PA.
6.46.27. Strobe lights and LED signs for visual alerting in areas with high ambient noise levels and
recipients with hearing impairments
6.46.28. Dry contact and external audio input
6.46.29. It shall be suitable for Hazardous area classification and KOC-G-007
6.46.30. The Field Warning System shall be able to configure in the Existing System located in
SCADA Control Room Building.
6.47. Following are the requirements required to required configure in SCADA for DTS and
MPFM data to stream live to KWIDF as per the current setup :
6.47.1. Weatherford DTS integration :

6.47.2. Weatherford DTS will be outputting 40 points/ registers as Modbus over RS 485 serial cable.
It can be done over RS 232 as well.
6.47.3. Pressure value & 39 Temperature value.
6.47.4. Interface unit
6.47.5. Communication Settings
6.47.6. Modbus Mode- RTU odd Parity
6.47.7. Display option- Floating Point
6.47.8. Baud Rate- 38400
6.47.9. Update Rate- 1 sec
6.48. SCADA SCOPE OF WORK

6.48.1. This specification defines the minimum requirements for Supervisory Control and Data
Acquisition (SCADA) systems for oil & gas applications. The SCADA system primarily
intended for data acquisition, remote and supervisory control over a wide geographically
confined area.
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6.48.2. Control, Monitoring and Security Systems: The following control, monitoring and security
systems shall be installed in various Control buildings as described below:
a. Gas Building (existing Main Server/SCADA and CCTV System)
b. Gas Building (new CCTV System)
c. Ahamdi IT and DR Building- (History Servers )

d. Configure new Well Data streaming into DMZ and KWIDF Jurassic Servers and to get
Real-time data (HMI) visualizing in Collaboration Room workstations. Data from the
new Wells Replica Server will be consumed by KWIDF-Jurassic application servers.
(Configure PNP-TER-SRV-001, PNP-HIS-SRV-001 at P&P NK, and ITR-P2P-SRV-
001, ITR-RDG-SRV-001 and ITR-HIS-SRV-001, JPF_P2P HMI Workstation at KwIDF
DMZ IN AHMADI).
6.48.3. Client SCADA Servers:

a. The Client SCADA Servers shall be integrated with existing P&P Gas Building SCADA
Systems for remote monitoring and controlling.
b. The Server shall be installed in Company Specified SCADA Control Rooms.
c. The SCADA Server shall be inline with existing system (refer to System Architecture
drawings). The specification of the FT Stratus Server shall be as per Equipment Data
Sheets-SCADA attached under reference documentation. The FT Stratus Server shall be
state of art.
d. These Servers shall be provided with Dedicated Switches, Firewall and Router as per
Data Sheet.
e. Servers shall be provided with all necessary hardware, software, applications and
licenses as required.
f. Client SCADA System shall be provided with two work stations and one Printer
including furniture.
g. Graphics and configuration including network equipment of Client SCADA System
shall be in line with existing systems.
h. Client SCADA Systems shall be integrated with existing systems at KWIDF and P&P
Gas Building SCADA Systems.
i. Client SCADA Systems shall be provided with UPS.
j. Client SCADA Servers (Non-Redundant): Hardware and software, license shall have
capacity to handle 200 Wells data.
6.48.4. The new SCADA servers/systems shall be integrated with existing SCADA Systems. The server
shall have password protection for any changes required for controlling the wells instruments.
The Main Existing SCADA shall have full monitoring and controllability functions.
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6.48.5. The Supervisory Control and Data Acquisition (SCADA) system shall be designed based on
hardware, software, firmware and vendor standard application packages.
6.48.6. All supplied hardware, firmware, and software (excluding application software) shall be field-
proven prior to the hardware freeze date.
6.48.7. Install all Workstations and Servers/System panels in the gas Building Control Room, including
Furniture and UPS.
6.48.8. Software Protection: No software or hardware locking mechanisms that restrict the user from
copying the application software source code or compiled executable code from the storage
media shall be employed. System's operation and maintenance shall not be dependent on license
renewal.
6.48.9. Software Revision: All vendor proprietary software, exclusive of application software, shall be
the most recent, commercially released, software revision level that is applicable to the
hardware freeze date as defined in the contract or purchase order.
6.48.10. All personal computers, monitors, printers, peripherals, Ethernet switches and other
equipment provided by the vendor as part of the system shall be the latest model
commercially available which has been tested and approved for compatibility by the vendor
at the time of the hardware freeze date as defined in the contract or purchase order,
whichever is the later.
6.48.11. System Support: The SCADA vendor shall guarantee to support all system hardware,
firmware, and software with spare parts and services for a period of ten (10) years from the
system delivery date or as defined in the contract or purchase order for all proprietary
components and software. This support shall not be contingent on the customer upgrading to
later releases of software or hardware unless this upgrade is supplied at no additional cost.
6.48.12. The vendor shall notify Company of product termination at least 2 years before the product is
removed or discontinued from service, support and/or production.
6.48.13. System Requirements : The SCADA system shall support and operate efficiently over any
type of telecommunication technologies and any network topology (Fiber or Wireless media)
6.48.14. The system components shall be capable of being integrated into open distributed real time
and historical data in client/server architecture.
6.48.15. The system shall be based on industry standard in-memory, Object Oriented Relational
Database Management System.
6.48.16. The system shall support structure and object oriented graphics and alarms.
6.48.17. The system shall support building graphics and devices database and alarms as objects that
allows easy replication.
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6.48.18. The system shall support integration to packages such as process simulator, leak detection
and other systems via open connectivity standards such as DNP-3, ODBC, XML, ADO,
OLEDB, JDBC or OPC.
6.48.19. Applications integrated with the SCADA system shall access all process and calculated tags
in the real time and historical database.
6.48.20. The system shall support association of any I/O point with specific operational assets.
6.48.21. The SCADA master station communication subsystem shall include functionality to optimize
and limit the number of open communication ports. Number of open communication ports
shall not degrade the overall system performance.
6.48.22. The system shall be robust, failure anywhere in the system shall not result in loss of
supervisory control or of operator's ability to view or manipulate the process from a
workstation.
6.48.23. There shall be no effect on programs or tasks in progress when a switch over to Client and
Main SCADA server occurs.
6.48.24. There shall be no loss of field data when a switch over takes place between a Client and Main
SCADA server. The system shall automatically upload and fetch all buffered data.
6.48.25. Equipment and software shall be continuously monitored for errors, raise system alarms and
failovers to back up component on preset criteria.
6.48.26. Automatic switchover to backup equipment shall occur on detection of failure of the primary
equipment, with no operator intervention and shall be fully functional within 30 seconds.
6.48.27. Failure of any primary or backup equipment shall be alarmed as a system alarm and shall be
logged. The alarm message with error codes and explanation of failures shall be displayed.
6.48.28. The system shall support manual switch over between primary and backup components.
6.48.29. Automatic and manual switchover shall be displayed, logged, and alarmed by the system.
6.48.30. The system shall generate an alarm and log if the backup system is incapable of assuming
primary equipment functions.
6.48.31. A failure or malfunction of any operator workstation shall not impact the overall system
performance.
6.48.32. The system shall include communication modules, power supplies, and processors. The
system shall support peripheral devices (i.e., disk drive, printer).
6.48.33. Scalability: The system shall be modular in design. This means the same hardware is used for
small, medium and large SCADA configurations, with expansion being based on adding
components.
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6.48.34. The system shall be capable of being configured as standalone or networked to other SCADA
systems.
6.48.35. It shall be possible to expand the number of data communication channels whether serial or
over TCP/IP to meet future expansion requirement without requiring additional licenses for
protocol(s) that is/are already installed on the system.
6.48.36. Flexibility: The system shall be capable of supporting Hierarchical servers to distribute the
database and polling capabilities in several field machines to minimize the impact of
communications failures while a consolidated real-time database is required for corporate
access.
6.48.37. The system shall be capable of supporting Peer-to-Peer servers for offsite hot backup where
the offsite servers run in a different location.
6.48.38. The SCADA system shall be capable to support distributed system software, application
software, and data in multiple workstation/server.
6.48.39. The system shall provide a Graphical User Interface (GUI) that supports window
management such as Xwindows and MS Windows.
6.48.40. The system shall have the capability to time synchronize to/from external clock source, e.g.,
GPS.
6.48.41. The system shall have the capability to time synchronize all connected RTUs and Subsystem.
Time deviation shall not exceed 100 m second.
6.48.42. System back-up shall be automatic or by command from an Engineering workstation. The
automatic System back up capability, from a central location, shall be available with the user-
friendly graphical interface. The Engineering Work station shall also be able to configure
SIL-3 PLC from Gas Building.
6.48.43. Reliability: SCADA system shall include communication network management functions
capable of blocking network flooding generated by a faulty communication device which
may cause network jamming or degradation of the system performance.
6.48.44. It shall be possible to expand the SCADA system by adding additional servers and RTUs
without the need to shut down the entire system during the expansion process.
6.48.45. The system shall be capable of upgrading the system operating software and application
software on all redundant modules and software components without the necessity of
shutting down SCADA system or the process, without losing the operator interface, and
without the loss of access to any control function for more than 30 seconds.
6.48.46. SCADA host shall have the capability to upload all data stored in the RTU memory (Buffer),
after restoring the communication where supported by the communication protocol.
Uploaded data shall be fetched with the correct time stamp to the SCADA database.
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6.48.47. The MTBF figures shall be “Predicted” data calculated using and in accordance to IEC
61709.
6.48.48. Replacement of any failed workstation or printer shall not effect the operations of the plant.
6.48.49. CPU utilization of the SCADA Servers and workstations shall not exceed 30% during normal
operations and shall not exceed 75% for a period of 5 seconds during initial startup.
6.48.50. Network: The system shall support distributed network equipment such as terminal servers,
communication servers, network printers, network workstations, mass storage/backup
devices.
6.48.51. The system shall network its nodes using non-proprietary industrial standards such as
Ethernet (i.e., TCP/IP).
6.48.52. All servers, computers, and peripherals shall be connected using dual and redundant high-
speed LAN interfaces. The system LAN shall be fault tolerant utilizing a network
configuration that prevents a single point of failure.
6.48.53. The system shall allow access to any device from any computer in the system with
appropriate access authority.
6.48.54. The SCADA master station communication subsystem shall support redundant
communication link to access the redundant communication Modules when provided at the
RTU/PLC./CCTV Systems.
6.48.55. The SCADA system shall provide access to all configurable parameters of the
communication protocol.
6.48.56. Unrecoverable communications shall be alarmed and shall be logged and stored in a history
file with an appropriate failure message.
6.48.57. Interface with 3rd Party Subsystems: The Supervisory Control and Data Acquisition
(SCADA) system shall support Open Industry Standard protocols and shall include but not
limited to Modbus ASCII, RTU and TCP, DNP Serial, UDP and TCP level 4.
6.48.58. The SCADA system shall support redundant OPC DA and OPC HDA interface with
applications and other systems.
6.48.59. Provide HMI visualization in collaboration room, similar to the SCADA HMI
6.48.60. The system shall provide user configurable scan rate for each communication channel, for
each RTU and for each data point.
6.48.61. All the applications in the user network/KwIDF should connect to DMZ Server. The Data
Source for Avocet will be DMZ replica Datacenter (OPC – DA, HDA and UA compliant).
6.48.62. The requirement is to access HMI such that the KwIDF users are visualizing the same
screens as the field SCADA users.
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6.48.63. The System shall be allow KwIDF users to create customized SCADA screens.
6.48.64. The SCADA system shall have features to optimize data communication over the following
communication links: Wireless data links such as UHF, GPRS and other higher speed
wireless data links and Standard Ethernet TCP/IP
6.48.65. The system shall support the following communication media for communication with the
RTU's: copper, coaxial, radios, microwave, satellite, Ethernet, fiber optic, and dial up.
6.48.66. External Interface: The system shall support communication to RTU as Local Area Network
(LAN), Wide Area Network (WAN) or Wireless network.
6.48.67. The system shall have multi-protocol routers to provide Wide Area Network connectivity.
6.48.68. Inter-SCADA Communication: The system shall provide configurable, automatic

communication retries for any malfunction occurring during message transfers.
6.48.69. The system shall count number of requests sent, error requests, scan overruns, bytes
transmitted/re-transmitted, bytes received/re-received, framing errors, timeouts, CRC errors,
as applicable to the protocol for each communication channel, route and RTU on the system.
6.48.70. Failures of external systems shall be logged and shall not degrade internal communications.
6.48.71. Functional Requirements: It shall be possible to change control assignments to allow control
of any plant area from any operator workstation by using the appropriate access privilege
level.
6.48.72. It shall be possible after loss of power and restoration of power to reboot automatically with
operating system and system database without user intervention.
6.48.73. The SCADA system shall provide an Alarm if the Operator commands initiation failed or no
feedback response is received within the configurable timeout of the communication
protocol. If the system fails to respond to a command, then a fail-to-operate event shall be
displayed.
6.48.74. The system shall be capable of updating calculation algorithms, and dynamic fields of the
displays within one second of actual recent event received at the system from field RTUs.
6.48.75. Engineering: It shall be possible to perform all configuration, database generation, graphics
building/editing, and software linking/compiling from single engineering workstation.
6.48.76. It shall be possible to use multiple engineering workstations simultaneously for

configuration, database generation and editing. The workstation resources shall be sized such
that real-time performance is not impacted.
6.48.77. Client SCADA shall be integrated with Existing Engineering workstations and it shall be
capable of functioning as operator workstations.
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6.48.78. Data Acquisition: The system shall provide configurable parameter to allow polling data on
the communication channel from all connected devices (RTUs, PLC or other connected
subsystems), by group of devices and /or by point level.
6.48.79. The system shall be capable to support communication protocols that are capable of scanning
RTUs to retrieve point status in the following modes:
a. Cyclic polling
b. Solicited and Unsolicited Report by exception
c. On demand based on user specified time.
6.48.80. Supervisory Control: It shall be possible for supervisory control applications to be scheduled,
run on demand or triggered by events.
6.48.81. The system or supervisory user-ID shall have access privileges to the complete database,
with privileges that include the following: Alarm limits, Tuning parameters , Inputs to
sequence blocks , Point status , Application schemes , Controller mode , Controller
set point Controller output
6.48.82. Multi-page alarm summary displays shall include page forward or backward and scroll up
and down options.
6.48.83. Operator shall be able to list all tags that have off scan status, alarms disabled or inhibited,
and manual status.
6.48.84. It shall be possible for operator to access/ take corrective action on any displays with alarm
by no more than two operator actions.
6.48.85. Operator's actions including taking RTU Out Of Scan, Put RTU Into Scan, Put RTU On Test,
and Take RTU Off Test.
a. For analog tags, the configurable triggers for process alarms shall include:
b. Process variable high limit exceeded.
c. Process variable high high limit exceeded.
d. Process variable low limit exceeded.
e. Process variable low low limit exceeded.
f. Process variable rate-of-change limit.
g. Process variable deviation from set point
h. Process variable invalid value.
i. Point is faulty as loss of communication, out of service, etc.

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6.48.86. For digital tags, the configurable triggers for process alarms shall include:
a. Either state ,
b. Change of state
c. Point is faulty as loss of communication,
d. Out of service,
6.48.87. It shall be possible to inhibit and enable alarm processing on a point-by-point and a group
basis. Other system processing such as data acquisition, control and logging shall continue.
6.48.88. Inhibited alarms shall be available to be displayed and printed.
6.48.89. Alarms shall cause audible annunciation at, and only at, workstations configured for those
alarms.
6.48.90. The audible annunciation shall continue until a “Horn Silence” or “alarm acknowledge”
commands are issued by the operator.
6.48.91. The audible annunciation system shall be an industrial type that can not be disabled or
switched off easily. PC speakers shall not be used.
6.48.92. There shall be at least four audible alarm tones available and these shall be assignable to any
priority level. Volume of the audible tones shall be adjustable.
6.48.93. If an audible alarm is on and another alarm of higher priority is initiated, then the tone of the
higher priority alarm shall immediately sound. The lower priority audible tone will cease.
6.48.94. The SCADA system shall be capable of performing advanced alarm filtering and grouping,
voice recorded messages, public addressing system
6.48.95. Data Historization: There shall be a configurable, real time and historical data collection
package to support trending, logging, and reporting. This section details the requirements for
historical data characterization, collection, storage and use.
6.48.96. The system shall support configurable historical data collection rates ranging from point scan
time to one hour averages. The system shall also support the following rates:
a. Shift averages
b. Daily average
c. Monthly average
d. User-defined rate
6.48.97. The system shall have the capability to configure historical data archiving for a minimum of
6 month.
6.48.98. It shall be possible to transfer historical data to removable media for long term historical data
storage. The Data Historian shall support data compression algorithms.
6.48.99. Operator Displays: The graphics package shall support multiple windows. As a minimum,
the operator shall be able to open eight windows per monitor. All displays and graphics that
show real time data shall be automatically updated when the display or graphic is on a screen.
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6.48.100. Faceplates: The system shall support graphical Faceplates to display dynamic process and
status information about process elements such as a single control loop, pump, Valve, etc.
6.48.101. Faceplates shall display the following information as applicable: Tag ID , Tag descriptor
6.48.102. Process input, set point, and output values displayed numerically with engineering units,
Process input, set point, and output in bar graph representation, Auto/manual mode and
remote/local set point status if applicable. Visual indication for alarm status (including
alarm inhibited or disabled),
6.48.103. Symbolic and alphanumeric indication of discrete states both for two state devices and multi-
state devices
6.48.104. Alarm Summary Display: The system shall provide summary display of active process
alarms sorted in both chronological and reverse chronological order for the operator's areas
of responsibility. The process alarm shall be colored based on the category. It shall be
possible to display alarms based on configurable fields such as plant area, plant unit, etc.
6.48.105. Operator Graphics: It shall be possible to display numeric data in at least 16K color. It shall
be possible to access any display from every operator workstation.
6.48.106. Graphic Capacity: Each operator workstation shall have access to minimum of 400 user-
defined graphics.
6.48.107. All displays and graphics including fully active dynamic elements for up to 100 fields,
displaying their current values, shall be completed within 2 seconds of the graphic display
being requested.
6.48.108. The update frequency for real time data, displayed alphanumerically and symbolically (shape
change, color change, etc.), shall be at least once every 2 seconds for all displays and
graphics.
6.48.109. Diagnostic Displays : The system shall provide dynamic communications overview display
to show the status of the communication system and its components including but not limited
to communication servers, communication channels, routers, terminal servers, and externally
connected devices, i.e., RTUs, PLCs, DCSs, or other SCADA systems.
6.48.110. Reports: The system shall provide industry standard report generation and editing tools.
6.48.111. Configuration Requirements: The system shall provide object oriented database
configuration. The system shall have the capability to perform on-line and off-line database
generation. Configuration changes shall follow a prompt validation sequence requiring a final
acknowledgment step before the change is downloaded to an on-line RTU. When
configuration data are downloaded, the system shall not allow invalid entries to be
downloaded to the RTU, PLC, etc. The invalid configuration entries shall be identified and
the parameters affected shall be indicated. The system shall verify that affected control
blocks are in either manual or inactive mode before configuration changes are downloaded to
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an on-line RTU. If they are not, then either the change is prevented or a warning message
shall be displayed.
6.48.112. Engineering Units: Each analog input, output, control, and calculated block shall be assigned
an engineering unit designation. It shall be possible to automatically display this designation
with the value when the input, output, or algorithm is accessed.
6.48.113. Display Development: The system shall have the capability to import graphics from
commercial CAD/CAM programs.
6.48.114. Engineering workstation shall be capable of the following functions as a minimum:
a. Configuration,
b. On-line and off-line database generation ,
c. Graphics and display generation and modification ,
d. Control algorithm generation and modification ,
e. Report generation and modification,
f. Symbols and objects generation and modification.
g. Trends generation and modification. ,
h. System access configuration ,
i. File access
j. Diagnostics,
k. Workstation/monitors and keyboard plant area assignments,
l. Utility program access.
6.48.115. Workstations Hardware: Failure of any workstation shall not affect other workstations.
6.48.116. Operator Workstations: It shall be possible to change control assignments to allow control of
any plant area from any operator workstation by using the appropriate access privilege level.
An operator QWERTY keyboard shall be provided. Operator workstation shall be equipped
with removable media. As a minimum, a CD RW drive shall be available.
6.48.117. Monitors: LED monitors for operator workstations shall be of Diagonal measurement 21
inches nominal
6.48.118. Printers: The system shall be capable of sharing printers installed on the network.
6.48.119. Routers: All routers shall support full hardware modem control. The router shall be able to
support all popular access methods such as Ethernet, Fast Ethernet, token ring, etc.
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6.48.120. Security and System Access: The system shall alarm when an RTU fails to respond to a
message within a specified number of automatic retries and shall alarm on any failure of an
RTU communications channel.
6.48.121. The systems shall be capable of defining individual user accounts for all type of system
users.
6.48.122. The system shall be capable of maintaining separate user accounts for each user whom has
access to the system.
6.48.123. Authentication: The system shall be configured to require an individual user ID and
password for each user which accesses the system. Management and administration of
passwords shall be done from a central server within the system
6.48.124. Anti-Virus Protection: All workstations shall be supplied with commercially available anti-
virus software protection package.
6.48.125. Backup and Disaster Recovery: The systems shall have the capability to backup all necessary
client configuration, operating system files, databases required for system restoration
automatically on a scheduled basis.
6.48.126. Client SCADA Server shall be able to operate/monitor/control independently incase of Main
Master Server is not available, accordingly all necessary hardware/software/licenses shall be
considered.
6.48.127. Documentation: The following documents shall be provided as part of the system
documentation package: Installation Guide, Vendor's Functional Design Specification,
Operators Manual, Engineers Manual, Maintenance Manual, Database Configuration
Manual, Test Procedures and Records, network layout, block diagrams, and the application
configuration software, system specifications.
6.48.128. Inspection and Testing: Factory Acceptance Test (FAT) criteria shall be developed by the
vendor and approved by Company. The vendor shall supply a list of all required test tools.
6.49. CCTV SCOPE OF WORK

6.49.1. This specification covers the minimum requirements for the design, supply, installation,
inspection, and testing of Closed Circuit Television (CCTV) system. Contractor shall ensure
and responsible for complete and fully functional CCTV system where minimum
requirements are stated herein and however, CCTV system shall be complied with Local
Law#61/2015 (as per the attachments).
6.49.2. Contractor shall install explosion proof motion detect CCTV camera with PTZ and Fixed
cameras with Night Vision function for JPF Well Head Site to monitor the any intruders
status and entry and exit status of the JPF Wells.
6.49.3. The CCTV camera signal shall be transferred to P&P Gas Control Room via using existing
Wireless Communication media or Company supplied Communication Media. The Cameras
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shall be suitable for outdoor, Explosion Proof, installation with IP 65 as minimum. Provide
high integrity NVR in Control Room Building. The video data shall be stored for a period of
120 days for 300 Cameras. The Hard disk capacity of CCTV NVR System shall be designed
to accommodate 300 Cameras for 120 days. Recording Storage capacity shall calculated at
maximum resolution @ 15 FPS @ 50 % Motion for 120 days and additional 20% spare
capacity at full camera resolution as per Local laws #61/2015 (optimized Video compression
technique shall be used for Wireless Communication media to avoid to load Band Width).
6.49.4. The CCTV Cameras shall use Wireless Antennas or company supplied Communication
Media to transmit the Video Signals to NVR Systems at the Control Room.
6.49.5. The CCTV system shall be used for JPF Wells monitoring within the JPF SCADA Control
Room and without connecting to existing Security System.
6.49.6. CCTV System shall have digital/Network video management features based on the latest
available technology, compatible to incorporate IP addressable components and shall be
suitable for future upgrades.
6.49.7. CCTV System shall be suitable for real time network digital video surveillance, recording,
playback and control of multiple sites.
6.49.8. CCTV System shall be equipped and configured to provide in-built system alarm /
diagnostics signals such as sync, video signal loss, common fault alarms, etc. into a graphical
representation on CCTV workstation monitors.
6.49.9. The CCTV System Workstation shall have overall control and management of all monitoring
cameras installed. The CCTV System Workstation shall be with latest Windows operating
System compatible PC workstation and software suite with keyboard, Joy Stick, mouse and
24”LED monitor and transfer the video signals. The CCTV real time clock will be
synchronized from the KOC GPS SCADA clock.
6.49.10. All software shall be licensed to KOC and shall have no expiry period. Further, such
software shall not be key or dongle based.
6.49.11. All materials for CCTV works including furniture design drawings and installation practices
shall be subject to prior approval by the Company.
6.49.12. CCTV system shall be supplied with 20% equipped spare space capacity for future use.
6.49.13. Digital Video recorder/NVR shall support continuous recording, time lapse recording, post
time lapse recording, triggered recording or any combination of these modes. In addition,
integrated time base correction and video loss detection capability shall be available in the
system.
6.49.14. Network/Digital Video Recorder Server shall have minimum Intel / Xeon processor or higher
version running Microsoft Windows or latest equivalent. It shall accommodate hard disk as
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required to cater 120 days. The Digital Video Recorder shall have DVD-RW drive,
removable hard drive, USB, keyboard and mouse port etc.
6.49.15. Video Recorder shall support external storage devices for additional storage capacity. This
shall provide configurable online storage capacity.
6.49.16. The playback software shall be capable of slow motion and fast forward playback from 0.5
up to 4 times recorded speed. During replay or during replay pause, it shall be possible to
zoom in and out of the images using the mouse
6.49.17. PTZ programming, selection of cameras and control shall be achieved remotely from
Workstation screens without an operator to be physically located at the recorder. The PTZ
control shall be fully adjustable and shall permit an operator to obtain higher pan and tilt
speeds by clicking and dragging the mouse cursor on the monitor screen or by using joystick.
6.49.18. Recording schedules may be triggered by integrated motion detection and NO / NC input
activation or optional third-party network signaling. Contractor shall provide all necessary
modules / cards / accessories and configure CCTV to be able to receive alarm signals. The
point of detection and alarm shall be specified in the Functional Design Specification for
Company’s review and approval.
6.49.19. The CCTV system cabinet shall be 42U, 800 x 800 mm and shall be modular construction
permitting the removal of modules and printed circuit cards with the overall system
remaining powered up. Each module or card shall have indications of power applied and for
faults.
6.49.20. The Contractor shall provide all the items and works required to complete a fully operational
system meeting the requirements of the project and local Laws. The system shall include, but
be not limited to:
6.49.21. Workstation with Video Management software used for local Monitoring, controlling and
Recording without connecting to KOC Security Network.
a. Workstation keyboard with joystick controllers
b. PTZ signaling system
c. Network/Digital Recorder (NVR with latest available technology)
d. Fixed and PTZ high resolution color cameras with motion detect and night vision
e. Switches, Routers, encoders, power modules, etc.
f. Third-party interface devices/modules
g. IR Illuminators
h. All required software and firmware
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i. All required system configuration / programming
j. Industrial type IP 54 cabinet
k. Telemetry cables, network cables, power cables, internal wiring, junction boxes, etc.
l. All required accessories
6.49.22. Power supply for the CCTV system shall be from the UPS system and Field CCTV Cameras’
power supply from Solar System.
6.49.23. All items shall be designed, manufactured, inspected and tested under the control of a
documented QA/QC system
6.49.24. CCTV Cameras shall have the following minimum futures or with state of art technology.
a. Image Sensor: Progressive Scan CMOS
b. Effective Pixels: 1920(H)x1080(V)
c. Optical Zoom: 20X or greater
d. Angle of View: full
e. Day& Night: ICR, Night Vision function
f. Motion Detect function
g. Focus Mode: Auto /Manual
h. White Balance: Auto / Manual
i. Shutter Time: 1/1s-1/30,000s
j. AGC: Auto/Manual
6.49.25. Network shall have the following minimum futures or with state of art technology.
a. Image Resolution: 1280×960
b. Frame Rate: 50Hz: 25 fps (1920×1080), 25 fps (1280×720) 60Hz: 30 fps (1920×1080),
30 fps (1280×720)
c. Dual Stream: Support
d. Security Measures: Password protection, multiuser access control
e. Protocols:
TCP/IP、HTTP、DHCP、DNS、DDNS、RTP、RTSP、PPPOE、NTP、UPNP、S
NMP、FTP、802.1x、QoS、HTTPS、IPv6（SIP、SRTP）、ONVIF
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f. Interface: 1 network interface,1 power input, FAP, Wireless with CPE
g. IR LED shall have the following minimum futures or with state of art technology.
h. IR LEDs: 8 high power array IR LEDs (better quality)
i. IR Range: min 100m
j. IR Action Mode: Auto/Manual/Camera
k. IR Led Power: less than 10W
6.49.26. Pan & Tilt shall have the following minimum futures or with state of art technology.
a. Pan Range: 360° endless
b. Pan Speed: Pan Manual Speed: 0.01°-100°/s,
c. Pan Pre-set Speed: 220°/s
d. Tilt Range: -10°-90° (Auto Flip )
e. Tilt Speed: Tilt Manual Speed: 0.1°-100°/s,
f. Tilt pre-set Speed:100°/s
g. Number of pre-set: 256
h. Patrol: 8 patrols, up to 32 pre-sets per patrol
i. Auto Scan: 8 scans with settable left and right boundaries
j. Pattern: 4 patterns, up to 500 instructions per pattern
k. Other and General Requirements.
l. OSD Menu: English / Arabic
m. VAL: Support
n. Managed Switches for Transmission and diagnostic functions
o. Wiper: Standard Configuration
p. Power Box: as required
q. Power Supply : 110VAC/24VDC +-10%
r. Power Consumption: less than 20W
s. Working Temperature /Humidity: as per KOC Standard (KOC-G-007)
t. Protection Level: IP66 standard

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u. Level 2 lightning protection, 4000V surge protection
v. Mounting: Various mounting modes
w. Pole Mount/ pendant-mount
x. Accessories: Pole-mount bracket, Power adapter(110VAC/24VDC)
6.49.27. Vendor/Contractor shall provide Installation, commissioning, testing and training.
6.50. ELECTRICAL WORKS

6.50.1. All necessary Solar Power system, Flameproof Distribution Boards, Flameproof Isolators and
Junction boxes, Power and Control cables, Earthing & Lightning Protection System, LED
Lighting are included in the scope of works. Electrical Works necessary for supply,
installation and operation of Solar Power System and necessary ancillary systems for the
Wellheads. The Works shall include procurement of materials, labor, support equipment,
inspection, installation, testing and commissioning. At each Wellhead, electrical power
generated by Solar Power System shall be distributed for the RTU’s, PLC, CCTV equipment,
H2S and F & G equipment, Choke valve, WHCP, Field instrumentations loads, F.O
Communications System equipment, LED lighting. The battery for the Solar Power system
shall be sized for 4½ no sun days. Distribution Boards located in hazardous area shall be
flameproof type as per KOC Standard KOC-E-004 and KOC-E-017, and meeting the
requirements of the Data sheet attached to this specification.
6.50.2. Earthing and Lightning Protection System shall be carried out in accordance with KOC-E-
024. The earth electrode set shall comprise of copper earth rod, phosphor bronze couplers,
steel driving tip, steel driving head, conductor clamp, and concrete inspection pit. `Furse'
make or similar shall be accepted.
6.51. CIVIL WORKS

6.51.1. Civil and structural related all works but not limited to the topography survey, slit trenching,
area grading, all equipment foundations, pipe/valve supports, steel platforms & crossovers,
ladders, stairs and their foundation for inspection, operation, service and maintenance
requirements for piping, valves, controls, equipment’s, instrument panels, gauges and their
appurtenances, pump foundations, Tank base/support, steel shed, fencing the like.
6.51.2. Construction of reinforced concrete foundations for mast, solar power system, control panel
& CPE/RTU including material such as anchor bolts / nuts, bituminous paint, epoxy paint as
per drawings and specifications.
6.51.3. Fabrication and installation of signboards.
6.51.4. Supply, fabrication and erecting the masts on their foundations for electrical works.
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6.51.5. Supply & Installation of Crash barriers in accordance with drawing No. 55-02-40 for
protection of structures, piping, cables, equipment etc. from potential damage due to loss of
vehicle control and as directed by Company
6.51.6. Supply & Installation of steel sheds. Steel shed shall be a pre-engineered steel structure. The
roof/wall of Shed shall have Z-200 purlin/girt, 24 gauge thick white color roof/wall sheeting,
50mm thick vinyl faced fiberglass insulation (density–12kg/m3) and 24 gauge thick white
color liner. Side covering shall be provided from top up to a minimum 2.4M above finished
floor.
6.51.7. Material and construction shall be in compliance with the KOC standard. All concrete shall
be protected as per KOC Standard KOC-C-006. All primary load carrying structural steel
members including frames, base plates, anchor bolt top and nuts shall be provided with
passive fire protection of minimum 2 Hours as per KOC Standard KOC-C-027. Painting and
Coating of metal surfaces new construction as per KOC Standard KOC-P-001.
6.52. INSTRUMENTATION WORKS
6.52.1. Calculations shall be made using metric units. The result shall be written in metric with the
imperial conversion written in brackets alongside. Data sheets and specifications shall be
written in metric units with the imperial conversion shown in brackets.
6.52.2. All equipment/instruments and facilities shall be designed for continuous operation and items
for outdoor service shall be provided with a minimum of IP65 conformed to IEC60529
environmental ingress protection, refer to KOC Standards (KOC-E-004, Part-1, Part-2, Part-3,
Part-4 and Part-5).
6.52.3. A detailed ITP shall be submitted for KOC review and approval for all equipment.
6.52.4. The scope of works to be performed in conjunction with instrumentation standard Drawings
and documents along with other clauses of Instrumentation Technical Specification,
Appendices and specifications pertaining to other disciplines in the Contract.
6.52.5. Wherever, Main Asphalt roads are crossing there shall be provided with HDPE pipes for cable
installation by carrying out HDD.
6.52.6. Excavation of cable trenches and carrying out Thrust boring / asphalt cutting/Horizontal
directional drilling (HDD), duct banks for asphalt and gatch road crossings, cable trench
backfilling, compaction and installation of cable route markers for the new underground
cables as per KOC Standard KOC-I-002
6.52.7. All field instrumentation shall be chosen from the latest updated list of approved
manufacturers provided by the KOC.
6.52.8. Positive Materials Identification (PMI) Test shall be carried out as per KOC-Q-015 for all SS
316 L Materials and CRA Materials
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6.52.9. Tag numbering system: Instruments shall be allocated an alphanumeric tag number uniquely
identifying the instrument to the facility and the instrument loop and shall follow KOC
Standard KOC-I-001, Clause 8.2. On receipt of the final P&IDs and Instrument Lists for the
full scope of the Contractor‘s supply on the Facility, the Contractor shall allocate for each
instrument a Component Number and a Uniquely Tracked Commodity number (UTC). The
Component Number and UTC shall be assigned according to the already established
Company‘s Maintenance Planning Department guideline and code tables – Materials and
Maintenance Management System (MMMS). The Contractor shall manufacture and fit tags
bearing the allocated numbers to each instrument.
6.52.10. All items included in the supply shall be designed, manufactured, inspected and tested under
the control of a documented Quality Assurance system (KOC-Q-014). No equipment shall be
delivered until all applicable tests have been successfully completed. Documentary evidence
of the test report and certification shall be submitted to KOC for acceptance/approval.
6.52.11. Existing Cause and Effect diagram, Graphics, Trends and Alarms, reports shall be modified
accordingly submitted for KOC approval. Configuration and graphic/alarm/report/trend
modification/generation Works as required to integrate the new instruments in the existing
SCADA systems
6.52.12. The field transmitters shall be SMART type based on HART protocol with integral local
indicator. All instruments shall be suitable for sour service and effluent water services, ie.
Materials, manufacturing methods and testing to be as per NACE MR0175 / ISO 15156
specifications.
6.52.13. Aluminum and its alloys are not permitted for instruments/equipment in the field. The
housing materials for all instruments shall be stainless steel (SS316).
6.52.14. All fields underground / partially underground cabling shall be The sheathing layers shall be
made from Aluminium, High Density Polyethylene and Polyamide and armored. Proper
identification tags shall be provided for each cables. Also cables for F&G detector shall be fire
resistant and other cables shall be flame retardant as per KOC-I-011.
6.52.15. All instruments shall be certified according to the existing hazardous area classification. The
instruments, junction boxes, cables and accessories shall be suitable for hazardous zone
application. The process field transmitters shall be intrinsic safe to EExia IIC T4. All F&G
instruments and digital instruments shall be flame proof to EEx d IIC T4 or intrinsically safe
certified as Ex ‘ib’. The junction boxes / field panels for intrinsic safe instruments and
flameproof instruments shall be certified to EExia IIC T4 and EEx e IIC T4 respectively.
6.52.16. Instrumentation installed in external areas shall be suitable for use in hazardous area of Zone
1, Gas group IIB, Temp Class T4. Though the plant environment consists of a mixture of
Zone-2 and non-hazardous areas, but instruments should be certified to Zone-1 and the same
shall follow KOC Standards (KOC-E-004, Part-1, Part-2, Part-3, Part-4 and Part-5).
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6.52.17. The material of junction boxes shall be SS316. Junction boxes shall be sized big enough for
ease of maintenance and equipped with sufficient terminals. Spare and space philosophy shall
be as per KOC Standard Separate junction boxes shall be provided for different services,
signal types and voltage levels in accordance with standard KOC-I-002.
6.52.18. The cables, junction boxes and accessories for the field instruments shall be new. All cables
shall be tested before and after installation and shall be witnessed by Company representative.
6.52.19. Instruments, junction boxes, F&G systems, cables and other materials shall be procured from
the Company’s approved list of manufacturer’s. For items not covered by the list, the
Contractor shall submit a list of vendors complete with QA/QC manual, user list, detailed
catalogues etc. and obtain Company’s approval.
6.52.20. All instrument, junction boxes and cables shall be properly identified with proper stainless
steel plates with details inscribed on it. The details shall be submitted to the Company for
approval. They should have details like tag number, manufacturer’s name, model number.,
type, serial number, electrical classification, certification mark, range, rating, set point etc.
Junction box shall be provided with channel mounted terminal blocks tubular clamp type and
vibration proof. The Junction Box shall be suitably sized to accommodate the required number
of terminals keeping enough clearance on all sides for easy field termination minimum
100mm space above and below the terminal strip and 75 mm on sides. All spare entries shall
be plugged with explosion proof plugs. In addition to the nameplate referred above, each field
instrument shall be provided with equipment identification number (EIN) and site number
(SN) plates. The Contractor shall survey for the required EIN and SN, prior to construction
stage.
6.52.21. All field instrument signals shall be galvanically isolated to the 24V power supply and to the
processor using I.S. barrier.
6.52.22. All Instruments shall have provision of safe venting and safe draining arrangement.
6.52.23. All field instrumentation including the Field Transmitters, Switches, Solenoid Valves, Cable
Glands, etc. shall be weather proof to IP-65 and suitable for the Hazardous Area
Classification.
6.52.24. All locally mounted instruments/ equipment shall be installed so that it is easily accessible for
maintenance to be carried out and to ensure minimum interference from adjacent equipment.
The system shall be capable of field calibration without shutdown or isolation of equipment.
6.52.25. The Contractor shall update and revise all existing Company drawings and documents for all
existing instrumentation and control systems, wherein modifications have occurred as a result
of the project scope.
6.52.26. During the installation work, any damage caused to the existing equipment shall be repaired
and replaced by the Contractor at his own expense.
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6.52.27. Waiver of any inspection by the Company does not relieve the Contractor of the responsibility
for proper installation. This responsibility shall continue until the loops are in satisfactory
operating condition.
6.52.28. All relevant tests shall be conducted for the successful integration of the system.
6.52.29. Install all Fire and Gas Detectors in such a location, where there is a potential leaks expected.
The Detectors shall cover the entire area of the Project scope of work. The detector layout
shall be submitted for Company review and approval.
6.52.30. Install all Instrument Cables related to Fire & Gas Detection system, ESDV and shall be Fire
Resistance type
6.52.31. Install Junction Boxes as per standards (KOC-I-002) including supports.
6.52.32. All Electronic instruments shall be protected from direct sunlight and wherever possible,
supply and install canopy for the same.
6.52.33. Conduct Factory Acceptance Test, Site Acceptance Test, Commissioning and Training to
Company’s personnel.
6.52.34. Responsible for checking all the loops from field instruments to control room, electrical
interfaces for proper operation prior to commissioning of the equipment.
6.52.35. Developing/generation of Construction and AS-BUILT drawings / documentation.
6.52.36. Calibration of new Field instruments prior to commissioning.
6.52.37. Shipping of all Valves to KOC Workshop for Testing/Calibration prior to installation.
6.52.38. Lightning arrestor and earthing system shall be provided for RTU/FGS Systems as part of the
scope of work
6.52.39. Supply and install Hookup materials, Tray works, tagging, Supports, Canopy as required for
complete the work as per KOC Standards.
6.52.40. Segregation of Signal Cables philosophy shall follow KOC Standard KOC-I-002 and KOC-I-
001.
6.52.41. Cables, Junction Boxes, Trays Spare philosophy shall follow KOC Standard KOC-I-002 and
KOC-I-001.
6.52.42. The instrument and circuits in hazardous zones shall be of IS type. Where the circuit loading
is such that IS equipment is not suitable, Ex‘d’ or Ex 'e' equipment certified for the particular
area classification shall be used with prior approval from KOC. Air-purged equipment and
Zener barrier shall only be used with the prior approval of KOC and only when no other
alternative is possible.
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6.52.43. All items included in the supply shall be designed, manufactured, inspected and tested under
the control of a documented Quality Assurance system (KOC-Q-014).
6.52.44. No equipment shall be delivered until all applicable tests have been successfully completed.
Documentary evidence of the test report and certification shall be submitted to KOC for
acceptance/approval.
6.53. Sour Service Requirements
6.53.1. For sour services, the wetted parts of the field instrumentation shall be in compliance with
NACE MR-01-75 / ISO 15156. The instrumentation in sour service shall be suitably designed
to have minimum amount of leak paths and avoid toxic release to the atmosphere.
6.53.2. Materials for instrumentation services including Control valve, shutdown valve, thermo-well,
flanges, tubing, fittings, instrument valves, manifolds etc. Shall be selected in accordance
with piping materials specification and these shall be minimum SS316 and sour service of
wetted parts shall be minimum INCONEL-625.
6.53.3. The materials of construction for the Junction boxes, Local Control panel and enclosure shall
be SS316 and other requirements shall be as per KOC standard KOC-I-002.
6.54. Alarm List of Priority/Critical requirements
Time To
Item Priority Fault description Resolution Targets
Respond
Impacting production
environment; or causing a
The Contractor shall rectify the
Critical 1 hr severe impact on business
fault or provide work around
1 operations; or continuous or
within twenty four (24) hours of
near continuous interruption
the fault being reported
of service; and where no
work-around available.
Impacting production
environment; or Causes non-
critical impact on business
operations of end user in The Contractor shall rectify the
such a way as to degrade fault or provide a stable work
2 High 2 hrs
service quality or handling of around within ninety six (96)
business data; or intermittent hours.
disruption of service; and
where no stable work-around
available
Impacting production The Contractor shall rectify the
3 Medium 4 hrs environment; or causes minor fault or provide a stable work
impact on business around within five (5) days
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operations of end user

resulting in some degradation
of service quality; and where
stable work-around is
available.
Causes little or no impact on
business operations of end Shall be handled as agreed at
4 Low 8 hrs
users; and where stable the time of reporting the fault
work-around is available.
6.55. Utility Requirements: The instrument pressure conditions to be applied for the instrumentation
design, such as “Design/Maximum/Normal/Minimum Pressure, as per Process Design basis.
Other requirements shall follow KOC Standard KOC-I-001, Clause 9.12.2.
6.56. Instrument Ranges and Accuracy:
6.56.1. Instrument maximum span shall be selected suitable for the required precision and accuracy.
6.57. Temperature Measurement:
6.57.1. The Bi-metallic thermometers shall be used for all the local indications and dial size shall be
150mm (6”) and casing shall be 316 SS materials.
6.57.2. Thermo-wells with a process connection of 1 ½”, 2” or 3” rating shall be as per piping
specification.
6.58. Construction / Installation requirement shall follow KOC Standard KOC-I-002, 381/29.
6.59. Instrument Isolation valve: Instrument lines that can be clogged due to high viscosity fluids or
hydrates or other factors, shall either have the instrument close-coupled to the process
pipeline/equipment or protected with a chemical/diaphragm seal. If chemical seals are installed,
a flushing ring arrangement should also be provided for flushing of diaphragm surface. Double
block/bleed valves with full bore shall be used all instrument process connections. Wherever is
practicable, Drain and Vent shall be routed to proper disposal system.
6.60. Fire and Gas Detectors: All fire and gas detectors, manual call point, beacon & sounder shall
follow KOC Standard KOC-L-006. Audio/visual alarm unit for UV/IR and H2S with different
tones and colors such as blue and red. Manual Call Point shall be lift hub double arm type with
explosion proof for outdoor installation. Design, Construction / Installation requirement shall
follow KOC Standard (KOC-L-006, 015-YH-1003, KOC-I-005, KOC-L-009 and KOC-I-002).
6.61. Special Tools and Maintenance Tools: Equipment Supplier shall provide necessary tools for
maintenance as required (one number each type).
6.61.1. Supply common Laptop for RTU System and FGS PLC with loaded applications
6.61.2. Supply H2S Gas Detectors calibrator latest version
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6.61.3. Supply UV/IR Detectors calibrator latest version
6.61.4. Supply Pressure Transmitter calibrator latest version
6.61.5. Supply Temperature Transmitter calibrator latest version
7. SPARE/SPACE PHILOSOPHY
7.1. Refer to the "KOC Standard for Spare Parts and Maintenance Data " (KOC-G-009) and KOC-I-
001 Clause 13.0.
7.2. Refer to the "KOC Standard KOC-I-005, Clauses 6.4, 7.3.2
7.3. KOC-I-004, Clauses 10.2.10, 10.2.13, 10.3.3
8. SHUTDOWN REQUIREMENTS
8.1. The Contractor shall plan / schedule all his activities in such a way that there is no hindrance to
the existing operations / facilities.
8.2. The Contractor’s site activities shall be planned in such a manner that plant(s)/ section(s) of
plant(s) shutdown duration is kept to bare minimum possible.
9. DOCUMENTATION
9.1. The following categories of documents shall be included in the scope of deliverables:
9.1.1. Functional Design Specifications
9.1.2. Design definition for approval.
9.1.3. Design verification for approval.
9.1.4. Operating and maintenance data for approval.
9.1.5. documents/drawings Final for construction.
9.1.6. As built documents/drawings.
9.1.7. Testing and commissioning reports.

9.1.8. Manufacturing records.
9.2. Where a document is supplied by Company as part of contract/tender or a commercial package,

the Contractor shall regard the supplied document as the minimum requirement, to be replaced
by the Contractor's fully developed document.
9.3. The design definition documents shall include the following;

9.3.1. Complete document index.
9.3.2. Technical Proposal for complete instrumentation works.
9.3.3. Technical Proposal for selection and installation of instrumentations
9.3.4. Hazardous area classification drawing.
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9.3.5. Plot plan showing the location of all major items of instrumentation.
9.3.6. Shutdown cause and effect diagrams for ESD, F&G or other PLC systems.
9.3.7. Shutdown logic diagram
9.3.8. RTU/FGS/SCADA/ ESD/ hierarchy (architecture) and technical Specification.
9.3.9. Configuration block diagrams.
9.3.10. Cable Block diagram.
9.3.11. Control room and auxiliary room layout.
9.3.12. Fire and Gas Layouts.
9.3.13. Loop and system wiring diagrams identifying all equipment, cables, junction boxes and
terminals.
9.3.14. Complete earthing arrangement block diagram.
9.4. The design verification calculations shall include the following:

9.4.1. ESDV sizing and noise level.
9.4.2. Thermo-well vibration and stress.
9.4.3. Level sketches
9.4.4. Power requirements at all levels.
9.4.5. Instrument utility consumption.
9.4.6. The equipment definition documents (General) shall include the following
9.4.7. Material Requisitions for inquiry.
9.4.8. Instrument schedule.
9.4.9. Instrument data sheets.
9.4.10. Multicore cable and gland schedule.
9.4.11. Equipment schedule.
9.4.12. Junction box schedule.
9.4.13. Junction box diagrams.
9.4.14. Instrument area layout.
9.5. Installation Details shall include the following

9.5.1. Loop diagrams with overall index.
9.5.2. Digital connection diagrams with overall index.
9.5.3. Interconnection diagrams.
9.5.4. Loop wiring diagram.
9.5.5. Bench calibration reports.
9.5.6. Instrument mounting/support details.
9.5.7. Cable trench details.
9.5.8. Junction box location and terminal details.
9.5.9. Power distribution diagram.
9.5.10. Hook-ups and MTO.
9.5.11. Manufacturer's installation drawings.
9.5.12. Instrument Cable routing layout.
9.6. Shop and Field Testing to Mechanical Completion

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9.6.1. Test and inspection plan.

9.6.2. Test procedures and completed checklists.
9.6.3. Instrument calibration sheets.
9.6.4. Test equipment calibration certificates.
9.6.5. Loop check sheets.
9.6.6. Material certificates and NACE certification (as applicable) for all instruments and final control
element.
10. INSPECTION, TESTING AND CALIBRATION
10.1. Inspection and Testing Requirements

10.1.1. The instruments, equipment and materials supplied shall be subject to the Company’s inspection
and approval and shall be checked for compliance with the Technical Specification of this
Contract, approved documents and purchase order.
10.1.2. The Contractor/Vendor shall prepare an inspection and test plan (ITP) and submit for
Company’s approval.
10.1.3. Conducting Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) for all major
equipment like, WHCP, FGS/ RTU, ESDV, CCTV and SCADA Servers.
10.1.4. The FAT shall be performed at the approved manufacturer's Works where the system is
engineered, manufactured and assembled. If the Manufacturing premises and the assembling
premises are different then the FAT shall be carried out at the place of manufacturing and not at
the place of assembling. Manufacturer shall carry out pre-FAT prior to FAT and the reports
shall be made available during FAT for Company’s review.
10.1.5. At least fifteen (15) days’ notice of confirmation of the schedule date for the FAT shall be given
by the Contractor to the Company prior to FAT commencement.
10.1.6. Manufacturer / Contractor shall clear all FAT punch points prior to shipment.
10.1.7. This inspection shall not relieve the Contractor of any obligation to fulfil all the conditions of
this specification. The responsibility for inspection during installation rests with the Contractor.
10.1.8. Waiver of any inspection by the Company does not relieve the Contractor of the responsibility
for proper installation. This responsibility shall continue until the loops are in satisfactory
operating condition.
10.1.9. All relevant tests shall be conducted for the successful integration of the system.
10.1.10. RFI & Heat soak test for the supplied RTUs/ PLCs and license certificates to be provided for
the Company review.
10.2. Calibration and Functional Testing

10.2.1. The Contractor shall be responsible for calibration and testing of all instrumentation and
interfaces with electrical system/equipment.
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10.2.2. All calibrations /testing equipment and accessories shall be arranged by Contractor as
recommended by supplier.
10.2.3. Calibration and testing procedures and report formats shall be prepared by Contractor as per the
Vendor procedure and approved by the Company. All calibration and testing shall be properly
recorded by Contractor and witnessed and approved by the Company.
10.2.4. Error between actual and theoretical calibration figures shall not exceed those specified by the
manufacturer.
10.2.5. The Company reserves the right to request additional testing as needed to assure proper
functionality.
10.3. The Contractor shall give the Company sufficient advance notice so that its representative may
be present to witness testing.
10.4. Prior to requesting the Superintendent’s Representative for the witnessing of testing, the
Contractor shall have performed the following tests:
10.4.1. All instruments shall be checked for compliance with the instrument specifications, data sheets
and purchase orders, and shall be subjected to such test as are necessary to demonstrate proper
operation.
10.4.2. All instrument installations shall be in accordance with manufacturer’s recommendations and
shall have all symbols, name plates checked for spelling /tagging/size etc.
10.4.3. All circuits shall be checked for continuity, insulation, termination, tagging operability and
compliance within this specification.
10.4.4. All alarm circuits shall be checked for correct operation.
11. PRE-COMMISSIONING AND COMMISSIONING

11.1. The Contractor shall be responsible for checking all the loops from field instruments to control
room, electrical interfaces and back for proper operation prior to commissioning of the
equipment.
11.2. Switch on power to the instrument loops and check the calibration/setting of the instruments and
devices including shutdown system.
11.3. The detailed procedure for loop checking shall be developed by the Contractor and approved by
the Company. The Contractor shall prepare loop folders, one for each loop, and shall as a
minimum comprise of the following documents in the same order.
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a. Loop check sheet

b. Commissioning sign-out sheet (SAT certificate)
c. Pre-commissioning check list.
d. Commissioning punch list sheet
e. Pre-commissioning punch list sheet
f. Pre-commissioning test reports (insulation/continuity / impulse tubing).
g. Instrument loop diagram.
h. Respective P&IDs that cover the entire loop.
i. Instrument data sheets of all the instruments in the loop.
j. Instruments calibration reports (all instruments in the loop).
k. Related field JB and marshalling wiring diagrams.
l. Applicable typical pneumatic hook-up diagram.
m. Instruments area location / layout diagram
11.4. All loops checking and testing shall be properly recorded by the Contractor and witnessed and
approved by the Company.
11.5. Instrument impulse lines shall be flushed along with the main lines. All line instruments and
valves shall be removed before flushing.
11.6. The impulse lines shall be isolated near the lap points and shall be plugged / capped at the
instrument ends before the hydrostatic test. The impulse lines between first isolation valves and
instruments shall be tested hydraulically at 1.5 times the maximum operating pressure after
flushing. The impulse lines shall be blown with air after the hydrostatic tests (for drying of
lines).
11.7. The Contractor shall be responsible for checking all the field instrumentation for proper
operation prior to commissioning of the equipment/plant.
11.8. The Contractor shall carry out commissioning after completion of the activities above as
minimum under the supervision of the Company providing necessary material, equipment and
manpower.
12. TRAINING
12.1. The Contractor shall provide all the relevant training required for the operation, engineering and
maintenance 5 (Five) number of Company Staffs. All necessary equipment related training
material, conduct courses and implement training classes for Company engineers and
technicians in the Field and Collaboration Center in the Contractor’s or third party premises to
ensure smooth handing over of all the technologies to Company during Contract duration.
12.2. The comprehensive course shall cover the operation of the hardware, firmware,
communications, diagnostics, component replacement, programming and configuration utility.
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12.3. The courses shall be taught by persons who are experienced in the system supplied. They shall
be an employee of the Manufacturer and not be a freelancer. They shall have good command
over the system features, maintenance and configuration etc. The course shall be supplemented
by audio/visual aids and practical hands-on training apart from class room lectures.
13. EXISTING SYSTEMS:

13.1. The details of existing systems and equipment are as follows;
System/Equipment Manufacturer Location
SCADA (Rockwell Factory P&P Gas Building, North

RockWell
Talk) Kuwait
SCADA (Rockwell Total KWIDF/EPF50, North
RockWell
Access) Kuwait
KWIDF Avocet Schlumberger Ahmadi
Vmonitor, GE and
RTU Fields, North Kuwait
Rockwell,
SIL2 Controller Aadvance ,
FGS PLC Fields, North Kuwait
HIMA and GE
Well Site Warning System Telegraphia Fields/P&P Control Room
IT/DR SYSTEM Ahmadi
14. SPARE PARTS AND MAINTENANCE REQUIREMENTS

14.1. The manufacturers of RTU, F&G system, field instruments, F&G instruments, solar system and
other equipment shall guarantee the availability of spare parts and continued support of the
offered products for a minimum period of ten (10) years.
14.2. The Contractor shall provide required spare parts for the satisfactory operation and maintenance
of the newly supplied wellhead equipment upon successful commissioning, also all the unused
spare parts shall be handed over to the Company after completion of the Contract period.
14.3. The Contractor shall supply any special tools and instruments for equipment maintenance.
14.4. For further details on spare parts and maintenance requirements, refer to Company Standard No.
KOC-G-009: KOC Standard for Spare Parts and Maintenance Data.
14.5. Software with all the required licenses shall be supplied including backup of all application
software configuration, programming etc.
14.6. System registration and warranty:

14.6.1. Registration and licenses of operating systems, interfaces, program development tools,
application software etc. shall be in the name of Company. It shall be ensured that the
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Company Operations Group is fully aware of any updates or upgrades of the

equipment/software and warranty claims could be dealt with directly and not through a third
party.
14.7. Life of majority of the equipment & Servers can continue to be in operation for the next 10 to
15 years
15. MANUFACTURER AND COMPLIANCE TO LOCAL STANDARDS
15.1. The Contractor shall ensure that all the systems, field instruments and other equipment offered
shall be supplied by the manufacturers who shall also be on the Company's approved
manufacturer's list. For items not covered by this list the Contractor shall submit his proposed
vendors (for each item) complete with QA/QC manual, users list, detailed catalogues, etc. (for
each Vendor proposed) for Company's review and approval of the proposed Vendor. All
relevant test certificates shall be submitted for Company’s review and approval.
15.2. The Contractor shall be responsible for all submittals of complete design information to
Company and for obtaining all necessary approval certificates prior to the commencement of
installation and commissioning Works.
16. PACKING, MARKING AND DOCUMENTATION
16.1. Packing, marking and documentation shall be as per KOC standard KOC-G-004: KOC Standard
for Packing, Marking and Documentation.
17. ATTACHMENTS TO TECHNICAL SPECIFICATION:
17.1. Contractor to supply and install the instruments as per given guideline of Instrument Data
Sheets and Specifications. Further Contractor to develop the data sheets for the other
instrumentation items as required to complete the scope of work and submit for Company
review and Approvals. Contractor shall verify the given process and materials data prior to
placing Purchase orders.
17.1.1. Appendix 1_TS For RTU
17.1.2. Appendix 2 _TS for FGS PLC
17.1.3. Appendix 3_TS for Chemical Injection System
17.1.4. Appendix 4_TS For Solar Power System
17.1.5. Appendix 5_ IT SECURITY GUIDELINES
17.1.6. Appendix 6_ TS for Qualification of Operation & Maintenance Personnel

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17.1.7. Appendix 7_Law Concerning the Regulation and Installation of Cameras and Devices
for Security Surveillance A08 Appendix 08 KWIDF- KOC Standards & Specifications
17.1.8. Appendix 8_KOC Standards and Specifications
17.1.9. Appendix 9_ TS for HSSEMS Procedures
17.1.10. Appendix 10_ Data Sheets
17.1.11. Appendix 11_ Drawings
17.2. Appendix 12_ Reference Documents related to existing System

17.2.1. Reference Docs-91945-INS-BD-0101_G-CABLE BLOCK DIAGRAM
17.2.2. Reference Docs-91945-INS-CSH-0101_D-CABLE SCHEDULE
17.2.3. Reference Docs-118413-B01-01_A_Approved

17.2.4. Reference Docs-118413-B03-01
17.2.5. Reference Docs-ANNX - B TECHNICAL PROPOSAL
17.2.6. Reference Docs-Chemical skids As built
17.2.7. Reference Docs-Copy of Well Head CE (Rev. 0)
17.2.8. Reference Docs-DC - Type Electronic Warning System
17.2.9. Reference Docs-Equipment Data Sheets-FEILD EQU
17.2.10. Reference Docs-Equipment Data Sheets-SCADA
17.2.11. Reference Docs-FOUNDATION DETAILS FOR 6M & 12 M HINGED POLE)
17.2.12. Reference Docs-Foundation for the RTU - PLC-SPP
17.2.13. Reference Docs-Foundation works for ESD push button
17.2.14. Reference Docs-Foundation Works for JB
17.2.15. Reference Docs-Foundation Works for Solar Arrays
17.2.16. Reference Docs-Functional Design Specification
17.2.17. Reference Docs-GA 62706-01_R1
17.2.18. Reference Docs-GA for shelter
17.2.19. Reference Docs-GO-161117-CBD
17.2.20. Reference Docs-GO-161117-CD-001
17.2.21. Reference Docs-GO-161117-GA-001
17.2.30. Reference Docs-GO-161117-ILD
17.2.31. Reference Docs-GO-161117-PD-001
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17.2.34. Reference Docs-GO-161117-TD-001
17.2.38. Reference Docs-GO-161117-WSCH
17.2.39. Reference Docs-Hi powerFLOW DIGRAM
17.2.40. Reference Docs-Instrument IO List
17.2.41. Reference Docs-INSTRUMENT LAYOUT
17.2.42. Reference Docs-JB FRAME REV.C

17.2.43. Reference Docs-JPF SCADA DR-ITCC-PNP Servers interface Diagram 2 Oct 18
17.2.44. Reference Docs-KWIDF-SLB_VXmeter_TAGS
17.2.45. Reference Docs-LCU15 - HW description
17.2.46. Reference Docs-overall System Architecture
17.2.47. Reference Docs-Pavian 3G - Technical description (008)
17.2.48. Reference Docs-Sample List of tags
17.2.49. Reference Docs-SCADA FLOW DIGRAM
17.2.50. Reference Docs-SUNSHADE FOR FIELD INSTRUMENTS
17.2.51. Reference Docs-EPF 50 Gas Well Head Upgradation HAZOP Report Rev.B
17.2.52. Reference Docs-EPF 50 Gas Well Head Upgradation SIL Report 1 of 2
17.2.53. Reference Docs- EPF 50 Gas Well Head Upgradation SIL Report 2 of 2
17.2.54. Reference Docs-KWIDF-Well Fluid Composition for Reference
17.2.55. Reference Docs-KOC Well Head F&G Report
17.2.56. Reference Docs-SIL Assessment Report Rev B
17.2.57. Reference Docs-KwIDFJurassic- Well Head Control Panel Details
17.2.58. Reference Docs-PETRICO PANEL DETAILS
17.2.59. Reference Docs-WH-hoop up isometric view
17.2.60. Reference Docs-API _SSV control panel schematics
17.2.61. Reference Docs-PETRICO-GE-KOC-Calculation
17.2.62. Reference Docs-UN17 ESDV Logic
17.3. TS (Section -2) Supply Of Personnel And Services
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KUWAIT OIL COMPANY (K.S.C.

KUWAIT INTEGRATED DIGITAL FIELD (KWIDF)

2. KOC STANDARD AND ABBREVIATIONS ................................................................................. 5

3. SCOPE OF WORKS FOR SECTION -1A ....................................................................................... 5

4. SCOPE OF WORK FOR SECTION -1B........................................................................................ 13

5. SCOPE OF WORK FOR SECTION -2 .......................................................................................... 18

6. GENERAL REQUIREMENTS ...................................................................................................... 19

7. SPARE/SPACE PHILOSOPHY ..................................................................................................... 46

8. SHUTDOWN REQUIREMENTS .................................................................................................. 46

10. INSPECTION, TESTING AND CALIBRATION ......................................................................... 48

11. PRE-COMMISSIONING AND COMMISSIONING .................................................................... 49

12. TRAINING ...................................................................................................................................... 50

13. EXISTING SYSTEMS: .................................................................................................................. 51

14. SPARE PARTS AND MAINTENANCE REQUIREMENTS ....................................................... 51

15. MANUFACTURER AND COMPLIANCE TO LOCAL STANDARDS...................................... 52

16. PACKING, MARKING AND DOCUMENTATION .................................................................... 52

17. ATTACHMENTS TO TECHNICAL SPECIFICATION:.............................................................. 52

1.6. This specification has divided into two Sections

For execution of Section -1 Works, Section-2 Manpower shall not be utilized.

1.8. Section 2 : “O&M Stage:

2. KOC STANDARD AND ABBREVIATIONS

DCS Distributed Control System

2.2. CONFLICT OF INFORMATION:

3. SCOPE OF WORKS FOR SECTION -1A

3.2. Mechanical Design Requirements

3.3. The IWCP shall have two separate skids;

3.7. Process Design Requirements

Flow line Operating and Design Conditions

Flow Line Operating Pressure 52 (750) to 93 (1350) Barg (Psig)

3.8. Control and Shutdown Philosophy

3.9. Civil/Structural Requirements :

3.9.8. Erection works: Erecting the masts on their foundations.

3.9.9. Steel structure arrangement for Skid1 and Skid 2.

3.18. SUPPLY AND INSTALL IWCP SKIDS FOR WELL HEAD.

2. SIL-2 FGS PLC as per Technical Specification (ESD and F&G)

Supply of Mast for CPE Antennas Wireless Communication media

3.19. CHEMICAL INJECTION SCOPE OF WORK

2. Chemical Injection Skid with Quills and connection to flow lines - 1

Methanol Injection with built in Solar panel

Chemical Injection Skid with Quills and connection to flow lines -

3.20. SCADA SCOPE OF WORK

3.21. WELL SITE WARNING SYSTEM

3.22. CCTV SYSTEM

4. SCOPE OF WORK FOR SECTION -1B

4.3. EXISTING EPF-50 WELLHEAD INSIDE FENCE

Pressure switch on the pump discharge

all Hook Up material, Support material, installation material,

4.4. EXISTING EPF-50 WELLHEAD OUTSIDE FENCE

SUPPLY, INSTALL, MODIFY, CALIBRATE AND COMMISSION QTY

Testing, Commissioning, Configuration and Integration with below

Hydraulic supplementary panel including additional line for SSV, ESDV

H2S Detector (1 Number)

UV/IR Detector (2 Numbers)

MAC (1 Numbers) 1 Lot

Ack Push Button (1 Numbers)

6 Public Voice Messaging System (Well Site Warning System) and 1

Excavation, Civil Works, Shelters, Support Materials as required quantity

4.5. SCOPE OF WORK FOR EXISTING ESDV & SCADA

5. SCOPE OF WORK FOR SECTION -2