cp3150 - Series Emerson Chloride
cp3150 - Series Emerson Chloride
cp3150 - Series Emerson Chloride
Series
Owner’sManual
P/N 913-576 Rev A
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UL1778
FCC PART 15
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iv
Installation data
Specifications
Suggested cable sizes
Terminations
Protection devices
Electrical connections
CHAPTER 7 - CONNECTIVITY
Interface slots
Communication slot adaptability
RAU/RLY/DRV
AS400
RS232
ManageUPSnet Adapter
LIFE 2000
Industrial contacts
CHAPTER 8 - MAINTENACE
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WARNING:
This equipment services power from more than one source. UPS present a different safety issue than most
electrical equipment because removing input power from the UPS puts it into backup mode. Removing the
input power from the UPS does not remove the electrical charge. To ensure that the UPS is off, turn the
inverter OFF before removing the input power from the UPS.
CAUTION:
Operating this equipment without proper grounding may present a risk of electrical shock.
WARNING:
Dangerous voltages are present within this unit! There are no user-serviceable parts inside. Any repairs or
modifications by the user may result in out-of-warranty repair charges, unsafe electrical conditions, or
violation of electrical code. Do not remove the cover. All repairs should be done by qualified service
personnel. Voltages inside the UPS may be lethal. Internal components are powered even when the power
switch is in the OFF position. Even with the battery disconnected and the unit unplugged, energy is stored in
high voltage capacitors and represents a severe shock hazard.
The system is not intended for outdoor use. The operating environment should be maintained within the
parameters stated in the manual. Keep the cabinet doors closed and locked to ensure proper cooling airflow
and to protect personnel from dangerous voltages inside the unit. The UPS system contains its own power
source. Lethal voltages are present even when the UPS is disconnected from utility power.
Ensure all power is disconnected before performing installation or service. Ensure the area around the UPS
system is clean and uncluttered. Battery maintenance or battery replacement should be performed only by
authorized service personnel.
Observe all DANGER, CAUTION and WARNING notices affixed to the inside and outside of the
equipment.
Battery Disposal UPS batteries contain toxic and acidic materials. Disposal method must adhere to
local/national recycling laws. Dispose of the battery in one of three ways: WHAT WAYS?
ATTENTION: The batteries in this UPS are recyclable. Dispose of the batteries properly.
CAUTION: DO NOT dispose of batteries in a fire. The battery may explode. Do not open or
mutilate the battery or battery cabinet. Released electrolyte is harmful to the skin and eyes and is toxic.
WARNING:
Only AUTHORIZED SERVICE PERSONNEL should perform maintenance on or service the UPS system.
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CAUTION:
Interruption of the protective grounding conductor or disconnection of the protective earth terminal presents a
potential shock hazard that could result in personal injury and damage to the equipment.
WARNING:
1) An insulated grounding conductor that is identical in size, insulation material, and thickness to the
grounded and ungrounded branch circuit conductors except that it is green with or without one or more
yellow stripes is to be installed as part of the branch circuit that supplies the unit or system.
2) The grounding conductor supplied in 1) is to be grounded to earth at the service equipment or, if
supplied by a separately derived system, at the supply transformer or motor-generator set.
3) The attachment-plug receptacles in the vicinity of the unit or system are all to be of a grounding type,
and the grounding conductors serving these receptacles are to be connected to earth ground at the service
equipment.
FCC Compliance
ATTENTION:
Changes or modifications to this unit not expressly approved by the party responsible or in FCC compliance
could void the user’s authority to operate the equipment. This equipment was tested and complies with the
limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the UPS is operating in a commercial environment.
The UPS generates, uses, and can radiate radio frequency energy. If installation and use is not in accordance
with the instruction manual, it may cause harmful interference to radio communications.
ATTENTION:
Operation of this equipment in a residential area may cause harmful radio communications interference. The
user is responsible for correcting the interference.
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DELIVERY
1
Immediately inspect upon receipt of goods to ensure that the contents are undamaged. A SHOCKWATCH label has been affixed to the
packaging. The purpose of this SHOCKWATCH is to give the receiving clerk an immediate indication if the goods had experienced rough
handling. If red, note on bill of lading and report immediately to the freight forwarder. If damage is found, keep all packaging materials and
shipping documentation.
UNPACKING
Care should be taken when removing the packaging in order to avoid damaging the equipment. Remove the outer packaging and inspect for
damage. Shipping brackets are used to attach the UPS and battery cabinets to the skid. Remove these brackets by removing the shipping
bolts attached to the skid and the bolts attached to the cabinet. Use a fork lift to lift up the cabinet from the skid and remove the skid. Lower the
cabinet on its casters. Refer to Figure 1 – Unpacking
Banding strips
Outer packaging
Figure 1 – Unpacking
Figure 2 – Handling
STORAGE DATA
Storage temperature range: -4°F (-20°C) to 140°F (60°C); however, batteries should not be exposed to temperature above 77°F
(25°C). Each increment of 15°F (8°C) above 77°F (25°C) reduces the expected battery life by 50%. See battery manufacturer’s
recommendations.
The ideal environmental temperature range is 59° F to 77° F due to the battery life design at 77 F. Each increment of 15 °F
above 77 °F reduces the expected battery life by 50%. See battery manufacturer’s recommendations.
UPS without batteries -4°F to 140°F (-20°C to 60°C)
ENVIRONMENTAL CONDITIONS
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The UPS and battery cabinets must be installed vertically, on a level and even surface. The UPS and battery cabinets should be
protected from extremes temperatures, water, humidity, and the presence of conductive powder or dust. Do not stack units and do
not place any objects on top of the unit. Although the functional temperature range of the UPS is 32°F to 104°F (0°C to 40°C). The
ideal environmental temperature range is 59°F to 77°F (15°C to 25°C) due to the battery life design at 77°F (25°C). Each increment of
15°F above 77°F reduces the expected battery life by 50%. See battery manufacturer’s recommendations.
MECHANICAL DIMENSIONS
The area must have sufficient space for the installation to be carried out. Access doors must be sufficiently large to permit passage of
the unit. The UPS has been designed to provide front or top access for maintenance purposes. Refer to appendix A for UPS and
Battery Cabinet dimensional drawings.
FLOOR LOADING
It is necessary that the floor in the chosen location be capable of supporting the weight of the UPS and battery cabinets. Refer to
appendix A for weights of the UPS and Battery Cabinet. To ease movement over short distances the UPS and battery cabinet is fitted
with casters. Refer to Figure 3 – Bottom View
Cable
Access
Plate
Leveling
Feet Casters
UPS INSTALLATION
3
WARNING:
Dangerous voltages are present within this unit! There are no user-serviceable parts inside. Any repairs or modifications by the user may
result in out-of-warranty repair charges, unsafe electrical conditions, or violation of electrical code. Do not remove the cover. All repairs
should be done by qualified service personnel. Voltages inside the UPS may be lethal. Internal components are powered even when the
power switch is in the OFF position. Even with the battery disconnected and the unit unplugged, energy is stored in high voltage
capacitors and represents a severe shock hazard.
INSTALLATION DATA
Electrical connections
Note: This UPS may be considered a separately derived source. If this is the case, a jumper will be provided and connected between
ground and the neutral terminations. Therefore, in this configuration an input neutral will not be required. The BY-PASS is phase
rotation sensitive. Clockwise phase rotation is required for the input and bypass. The neutral requirements for the By-Pass input are
solely dependent on the load requirements. If the load requires a Neutral then the Bypass must be supplied with a neutral regardless
of a single input or dual input configuration. This neutral should be sized for three phase unbalanced load conditions. Therefore it is
recommended that the neutral be sized for at least 1.7 times that of the phase conductors. If there is a question concerning this
option, please contact Chloride technical support.
BATTERY CONNECTIONS
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Connections must be carried out only by qualified electricians and in conformity with the applicable safety
standards.
Both the UPS and battery cabinet are similar in appearance. However the battery cabinet houses the backup power required to
provide the energy needed during a power disturbance or outage. The batteries in the battery cabinet have been pre-wired on each
shelf. The battery tray interconnects should only be connected by a factory trained and authorized service representative. It is
recommended that the battery cabinet be located adjacent to the UPS or additional battery cabinets. Battery cabinet cables have
been provided for layouts where the UPS and Battery cabinets are adjacent to each other. Optional extended run-time cabinets can
be added for additional run-times. See Appendix A for recommended protection devices and interconnect cables.
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As can be seen in Figure 9 – Multiple Cabinet Connections each cabinet will be connected in parallel. The DC connections
between the UPS and battery cabinet must be connected with the most positive of the battery cabinet connected to the positive
termination in the UPS. The most negative of the battery cabinet must be connected to the negative termination of the UPS. See
Figure 6 – UPS Electrical Connections for DC connection within the UPS.
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CONTROL PANEL
5
The control panel serves as the interface to the UPS allowing the user to obtain the status of the system and to control as needed.
LED’s (Light Emitting Diode) inform the user about three operating parameters of the UPS (1, 2 & 3 below). The LCD (Liquid Crystal
Display) will provide detail on messages, alarms, values and operating conditions of the UPS. And finally buttons that control the
inverter and shutdown the entire system.
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6
2
7
1
5
4
9 12 11 10
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ON BATTERY - when this LED is illuminated, the battery supplies the inverter
1
2 ON BY-PASS - When this LED is illuminated, the load is supplied by the By-pass AC power
3 SUMMARY ALARM - When this LED is solid, the UPS is operating with a fault condition. When blinking, it
indicates a warning condition.
INVERTER ON/OFF - When this button is pushed, the Inverter is turned either on or off
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6 ESCAPE - This button escapes from any menu on the LCD display
8 EQUIPMENT POWER OFF - This button turns off the entire UPS in 0 seconds.
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10 RIGHT ARROW - This button allows the user to scroll right on the LCD
11 DOWN ARROW - This button allows the user to scroll down on the LCD
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UP ARROW - This button allows the user to scroll up on the LCD
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RECTIFIER INPUT
BATTERY
The LCD provides a graphical user interface providing power blocks representing the Rectifier, Battery, Inverter and By-Pass. The
power path will be highlighted providing the user with an understanding of which power blocks are active and that which is supplying
the critical load.
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MAIN MENU
1 The Main Menu screen’s function is to provide the user the
selection options for viewing various information about the UPS.
Actual Values This is the highest level for menu. To return to previous screen,
press ESC button. Parameters displayed are: Actual Values,
Inverter Alarms
Inverter Alarms, and Rectifier Alarms Display Settings and About.
Rectifier Alarms Press the ENTER button to select screen. Use the UP and
DOWN arrows to toggle through current screen.
Display Settings
ACTUAL VALUES 2 The Actual Values screen’s function is to allow access to various
parameters at different locations of the UPS. Parameters displayed
are: By-pass Input, Rectifier Input UPS Output, Battery, and DC Bus.
By-pass Input (Shown for By-pass input)
Rectifier Input
UPS Output
Battery
Press to select
BY-PASS INPUT 3 The By-pass Input screen displays parameters regarding the By-
pass input. Parameters displayed are: Voltage L1, Voltage L2,
Voltage L3, and Frequency. Press down or up arrows to view other
Voltage L1 entries. Press ESC to exit.
Voltage L2
ACTUAL VALUES
4 The Actual Values screen’s function is to allow access to
various parameters at different locations of the UPS.
By-pass Input
Parameters displayed are: By-pass Input, Rectifier Input UPS
Output, Battery, and DC Bus. (Shown for Rectifier input)
Rectifier Input
UPS Output
Battery
Press to select
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ACTUAL VALUES
6 The Actual Values screen’s function is to allow access to
various parameters at different locations of the UPS.
By-pass Input Parameters displayed are: By-pass Input, Rectifier Input UPS
Output, Battery, and DC Bus. (Shown for UPS Output)
Rectifier Input
UPS Output
Battery
Press to select
UPS OUTPUT
7 The UPS Output screen displays parameters regarding the
UPS Output. Parameters displayed are: Voltage L1, Voltage L2,
Voltage L1 Voltage L3, Current L1, Current L2, Current L3, Frequency,
Total Real Power, Real Power L1, Real Power L2, Real Power
L3, Total App. Power, App. Power L1, App. Power L2, App.
Voltage L2 Power L3. Press down or up arrows to view other entries.
Press ESC to exit.
ACTUAL VALUES
8 The Actual Values screen’s function is to allow access to
various parameters at different locations of the UPS.
By-pass Input
Parameters displayed are: By-pass Input, Rectifier Input UPS
Rectifier Input Output, Battery, and DC Bus. (Shown for Battery )
UPS Output
Battery
Press to select
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Current
Battery
DC Bus
Press to select
DC BUS
11 The DC Bus screen displays parameters regarding the inverter’s
DC bus. Parameters displayed are: Voltage Total, Voltage +, and
Voltage Total Voltage -. Press down or up arrows to view other entries. Press
ESC to exit.
Voltage +
MAIN MENU 12 The Main Menu screen’s function is to provide the user the
selection options for viewing various information about the UPS.
This is the highest level for menu. To return to previous screen,
Actual Values press ESC button. Press the ENTER button to select screen.
Use the UP and DOWN arrows to toggle through current screen.
Inverter Alarms (Shown for Inverter Alarms)
Rectifier Alarms
Display Settings
Press to select
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No Warnings ...
OR -
INVERTER ALARMS
14 The Inverter Alarms Information screen is showing message 1 of 3
and specific information on alarm. Using the cursor will display any
active alarm messages. To return to previous screen, press ESC
Message 1 of 3 button.
MAIN MENU 15 The Main Menu screen’s function is to provide the user the
selection options for viewing various information about the UPS.
Actual Values This is the highest level for menu. To return to previous screen,
press ESC button. Press the ENTER button to select screen.
Inverter Alarms Use the UP and DOWN arrows to toggle through current screen.
(Shown for Rectifier Alarms)
Rectifier Alarms
.About.. Display
Settings
Press to select
RECTIFIER ALARMS
16 The Rectifier Alarms information screen displays
parameters regarding the alarms. (Shown for No
No Faults ... Faults and No Warnings) To return to previous
screen, press ESC button.
No Warnings ...
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MAIN MENU
18 The Main Menu screen’s function is to provide the user the
selection options for viewing various information about the UPS.
Inverter Alarms This is the highest level for menu. To return to previous screen,
press ESC button. Press the ENTER button to select screen. Use
Rectifier Alarms the UP and DOWN arrows to toggle through current screen.
(Shown for Display Settings)
Display Settings
About ...
Press to select
DISPLAY SETTINGS
19 The Display Settings screen displays a sub menu regarding the
display. Sub menus displayed are: Language and Contrast. (Shown
Language for Language sub menu.) To return to previous screen, press ESC
button.
Contrast
Press to select
Press to select
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Press to select
CONTRAST
22 The Contrast screen is used to adjust the contrast of the display
for ease of readability. Use the left and right arrow to adjust the
contrast of the screen. To return to previous screen, press ESC
button.
Press to select
MAIN MENU
23 The Main Menu screen’s function is to provide the user the
selection options for viewing various information about the UPS.
Actual Values This is the highest level for menu. To return to previous screen,
press ESC button. Press the ENTER button to select screen.
Alarm Information Use the UP and DOWN arrows to toggle through current screen.
(Shown for About sub menu)
Display Settings
About ...
Press to select
ABOUT 24 The About screen shows the software revision, manufacturer and
support information including the hotline. To return to previous screen,
press ESC button.
Version 1.0
Tel: 1-800-388-4234
Press to select
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Warnings Faults
Over-temperature inverter Over temperature Converter
By-pass mains failure Internal fault
Rectifier mains failure Incorrect Power Class (Configuration)
Load too high Inverter Contactor Defective
Under-voltage VDC Multiple inverter cut off as a result of over current
Overload Over-Voltage VDC
False By-pass Phase Sequence Failure power supply electronics
Service By-pass is on External Quick Shutdown
Battery Operation DSP Not OK (signal processor defective)
Battery Rest time Exceeded Rectifier Precharge not OK
Battery Under-Voltage Inverter Desaturation
Commissioning or Test Mode Over current cutoff
Battery Switch not Engaged UPS Out of Tolerance
Ventilator Lifetime Exceeded Output Overload
Connection to charger lost Backfeed Fault
Battery Charge Inhibit Bypass Defective
Battery Temperature Bypass Hardware Fault
Output Switch Open By-pass Overload
Electronic (EEPROM)
UART Communication Fail
Checksum EPROM
Parallel Bypass Fault
Parallel Bypass Fault
DC H/W Control Fault
DC feedback Fault
DC SW Control Fault
Battery Fault
Test LEDs
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CB1, SW1, SW2 and the Battery CB are in the on position and SW3 is in the off position. The loads are supplied by the mains
through the inverter. The batteries are charged by the rectifier as necessary. The Inverter filters mains interruptions, disturbances
and provides a stable, interference-free supply to the load.
Path of Current
The summary alarm LED on the control panel is not illuminated in this mode. If a mains failure occurs while in On-Line operation,
the UPS switches to Battery Operation. The On Battery and Summary Alarm LEDs are illuminated. If an overload condition occurs
at the output, the UPS switches to By-pass operation, if available.
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Path of Current
In Battery operation, the On Battery and Summary Alarm LEDs on the control panel are illuminated. If an overload condition occurs
at the output, the UPS switches to By-pass operation, if available.
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Path of Current
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In By-pass operation, the On By-pass and Summary alarm LEDs on the front panel are illuminated. The UPS returns to online
operation automatically once the fault has been corrected. This will happen only if it is electronically switched and not if the
inverter is manually turned off. Path of Current
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Path of Current
Note: In Maintenance By-pass operation, the Display and LED’s do not illuminate.
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1. With main and By-pass disconnects on wall, CB1, SW1-3 and the Battery Cabinet circuit breaker all off, turn on
the main disconnect and the By-pass disconnect if present.
2. Turn on SW3 to supply the output with power.
3. Turn on CB1, SW1, SW2 and the Battery Cabinet circuit breaker.
4. Check for alarms.
5. Turn off SW3.
6. Press and hold for more than three seconds the “INVERTER ON” button on the display.
7. Check display to insure the rectifier and inverter are on.
8. The UPS is now supplying the load via the inverter.
*Note: The order is important so that the output is not interrupted.
1. Press “INVERTER OFF” for 3 seconds or until the audible alarm is heard and Inverter mimic shows the inverter
section is off.
2. Switch SW3 on. Turn off CB1, SW1, SW2 and the Battery Cabinet circuit breaker.
SHUTDOWN PROCEDURE
1. Press “INVERTER OFF” for 3 seconds or until beep is heard and Inverter mimic shows the inverter section is off.
2. Switch SW3 on and SW2 off.
3. Turn off CB1 and SW1.
4. Open Battery Cabinet circuit breakers.
5. Turn off main disconnect (and By-pass disconnect, if required)
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PARALLEL OPTION
6
The parallel UPS is connected to an AC main power source and contains high current batteries for back up. Therefore
safety precautions must be followed to prevent electrical hazards when operating the parallel UPS system.
Introduction
The CP3150 UPS system can be connected in parallel to increase power capacity or redundancy to the load. Up to 8 units of the
same kVA rating may be configured in parallel.
This feature is an available option and thus can be installed at a later date. Field upgrading should only be installed by a factory
trained and authorized service representative Information contained in this manual includes: Theory of Operation, Planning and
basic electrical installation.
Theory of Operation
The parallel UPS system is automatically regulated by the controllers of the individual UPS modules. The UPS conditions the raw
main power and supplies continuous, clean three-phase power to the critical load/ loads. The UPS will continue to supply clean
power without interruption at the output when the utility power fails. In the event of a main power failure, the UPS will continue to
supply clean power, from the batteries, without interruption.
The UPS modules have cable connections between them to communicate the phase synchronization of the bypass voltages and
shared load current. Phase synchronization is necessary in order to transfer the critical load between the bypass line and inverters.
The transfer from inverters and bypass line functions independently within each individual module in the case of an overload
condition.
A functional block diagram of a multiple module system is shown in Figure 11 – Parallel configuration.
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Planning
Special attention must be taken when planning for parallel system installation. The system power cables (input and output) should
be the same length. Differences in cable length of 20% are permitted for cables up to 60ft, but for longer cables differences must not
exceed 10%.
Another important factor to consider is the total size of the parallel UPS configuration. The output power rating of the UPS should be
specified according to the power demand of the protected loads. Some margin of error should be allowed for potential expansion,
and possible inaccuracy in calculations or measuring the actual load requirements.
The battery should be sized according to the desired backup time. Note that the backup time is longer if the load is less than the
nominal power rating of the parallel UPS system.
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When installing a multiple block parallel system, the input and output connections procedures for each module use the same
terminals as those for a single UPS. For more information refer to Chapter 3 of Owners Manual.
Parallel Communications
The individual UPS blocks communicate with each other via a 25-conductor cable. The communication cables are shielded and
must be routed separately from the power cables.
Each unit is equipped with a cable channel located in the right front of the UPS. Access to this channel is from the top or bottom
depending on the type of installation. (See chapter 3 figure 5). Route the communication cables through the cable channel to the
terminal blocks X130 and X140. The cable is exiting module from terminal X130 of UPS1 and connected to terminal X140 of the
next module (UPS2). See figure 2 for correct closed loop connection of the communication bus.
Figure 2 shows the basic communication wiring for a multiple block system. Note the closed loop configuration. (X130 of UPSn
connected to X140 of UPS1).
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Note: When connecting the communication bus, the shield of the communication cable must be grounded to the UPS on each
end of the cables.
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Parallel Communication
Terminal Blocks
NOTE: Installation of the parallel kit must be completed by Authorized Technical Personnel.
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CONNECTIVITY
7
Installation of communication card(s)
The CP3000 series can be equipped with a variety of connectivity options. Five interface slots have been designed to allow
installation of the AS400 card, LIFE 2000 card, R.A.U. card (Remote Alarm Unit), RS232 card and Manage UPS Net adapter card.
These interface slots are located behind the front panel located in the middle right section. See Figure 5 –UPS Electrical
Terminations.
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Remote
Alarm Unit
LIFE 2000
ManageUPS Mop UPS Card or
Modem AS400 Card
Net Card RS232 Card Industrial
Card
Contact
Driver Card
Slot 1 z { {
Slot 2 z { {
Slot 3 z { {
Slot 4 z {
Slot 5 { z
z Preferred position
{ Optional position
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• Pin 1 is AC Fail *
• Pin 3 is On Bypass *
* Note: These outputs can be changed from N/O to N/C directly on the card.
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• Pin 1 is Bypass
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• Pin 5 GND
This connection point serves as a reference for all signals.
• Pin 2 RXD
Standard configuration of an RS 232 interface.
• Pin 3 TXD
Standard configuration of an RS 232 interface.
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MopUPSPROFESSIONAL for Windows provides this function and offers other features, useful to network administrators,
including:
• Automated responses to a variety of events – email, messaging, paging, running script files, etc.
• Logging of various events and UPS status information to files
• Real time viewing of site power and UPS status information
• Administrative shutdown for scheduling planned system shutdowns
• Control of UPS performance features - set restart to manual, silence alarms.
• Remote access and monitoring of UPS connected to remote servers on the network using Named Pipes or TCP/IP
• Notification of events via email
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The storage of the data, and their subsequent analysis, permits the service engineer to compile a detailed report that will be
forwarded to the Customer periodically, with the aim of informing her/him of the condition of the UPS and of preventing potentially
critical situations
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To wire the external EPO circuit, connect a normally closed (N/C) emergency switch, which opens when activated and is
held open mechanically when operated. Make sure switch is de-activated (closed) before connecting to the outer terminals
of the EPO terminal block (REPO Hi and REPO Low). Remove the jumper wire between the inner terminals (Disable). It is
recommended to use twisted wires for this low voltage connection.
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MAINTENANCE
8
The UPS only requires that the air filters be cleaned on periodical bases and that the area around the UPS is clean and free from
dust and debris. When the batteries expire, these must be replaced by the appropriate battery specifications. Exhausted
accumulator batteries are classified as “harmful toxic waste” and as such, the law demands that they be disposed of by an
authorized recycling center.
Periodic maintenance should be performed on the UPS and batteries. Chloride Power Protection recommends the UPS be
maintenance at least two time per year and batteries up to four times per year.
CHLORIDE POWER PROTECTION Customer Service Center is fully equipped to deal with such batteries, in accordance with the
Law and with the greatest respect for the environment.
The typical battery life cycle is 3 to 5 years, at an ambient temperature of 77 F, but is also dependent on the frequency and duration
of mains failures.
A battery test should be carried out periodically (6 to 12 months) in order to ascertain the general condition of the batteries.
PRECAUTIONS
During maintenance, disconnect the battery trays so that no more than eight batteries are connected in series.
All safety and handling instructions shall be carefully observed.
Qualified personnel may only remove the access panels.
Watches, rings, chains and any other metal objects must be removed before working on the batteries
Rubber gloves must be used.
Insulated tools only must be used.
An insulated mat must be placed in front of the battery cabinet before any operation is carried out thereon.
Never work alone. Ensure the presence of a person able to give assistance in case of accident.
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Make sure the Power Control Unit Breaker is in the OFF position before continuing. Follow the electrical installation procedure in
Chapter 3. Connect the positive and negative External Battery Cabinet Connections. See chapter 4 for battery information. Switch
the Main Circuit Breaker (CB1) from OFF to ON. After 5 hours, turn OFF the Power Control Unit. For additional external cabinets,
charge for a minimum of 5 hours per battery cabinet. Then remove the UPS connections in the opposite sequence described in
Chapter 3.
Note the date recharging was carried out on the Battery Cabinet or on its packaging.
CLEANING
Switch off the UPS by pressing the Inverter OFF button and disconnect from the mains supply.
Do not use scouring powder or plastic-dissolving solutions to clean the UPS.
Do not allow liquid to get inside the UPS.
Make sure that the air vents on the UPS are not obstructed.
Clean air filters as necessary.
Clean the outside of the UPS housing by wiping with a dry or a slightly damp cloth.
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• Table 2 - Input/Output and Battery Cabinet Wire Terminations for Single Input
• Table 3 - Input/Output and Battery Cabinet Wire Terminations for Dual Input
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Model CP3150/150kVA/125kVA
3 Pole, A
Recommended input circuit breaker ratings AC 600 700
Max input current (3Ph, 1 gnd) A AC 230 275
Nom input current (3Ph, 1 gnd) A AC 165 194
480V-208Y/120 AWG or
Minimum conductor size (number per phase) kcmil 1/0(2) 2/0(2)
3 Pole, A
Recommended input circuit breaker ratings AC 250 300
Max input current (3Ph, 1 gnd) A AC 224 270
Nom input current (3Ph, 1 gnd) A AC 161 190
480V - 480V AWG or
Minimum conductor size (number per phase) kcmil 1(2) 2/0(2)
3 Pole, A
Recommended input circuit breaker ratings AC 250 300
AWG or
208V-208Y/120 Minimum conductor size (number per phase) kcmil N/A N/A
3 Pole, A
Recommended input circuit breaker ratings AC
Nom input current ( 3Ph, 1 gnd) A AC 150 180
AWG or
480V-208Y/120 Minimum conductor size (number per phase) kcmil 4/0 300
3 Pole, A
Recommended input circuit breaker ratings AC 200 225
Nom input current ( 3Ph, 1 Neutral*, 1 gnd) A AC 150 180
AWG or
480V - 480V Minimum conductor size (number per phase) kcmil 4/0 300
3 Pole, A
Recommended input circuit breaker ratings AC 200 225
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3 Pole, A
Recommended output circuit breaker ratings AC 450 600
Nom output current ( 3Ph, 1 Neutral, 1 gnd) A AC 347 416
AWG or
480V-208Y/120 Minimum conductor size (number per phase) kcmil 250(2) 350(2)
3 Pole, A
Recommended output circuit breaker ratings AC 450 600
Nom output current (3Ph, 1 Neutral*, 1 gnd) A AC 150 180
AWG or
480V - 480V Minimum conductor size (number per phase) kcmil 4/0 300
3 Pole, A
Recommended output circuit breaker ratings AC 200 225
A DC @
DC Input
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Tightening
Wire Size of Clamp Torque Type
Termination Terminal Termination In.-lbs Screw
A 6AWG-350MCM (2) 375 3/8 Hex
AC Input B 6AWG-350MCM (2) 375 3/8 Hex
C 6AWG-350MCM (2) 375 3/8 Hex
AC Input to A 4AWG-500MCM (2) 375 1/2 Hex
UPS Input B 4AWG-500MCM (2) 375 1/2 Hex
Transformer
C 4AWG-500MCM (2) 375 1/2 Hex
A 6AWG-350MCM * 375 3/8 Hex
AC Output to
Critical Load B 6AWG-350MCM * 375 3/8 Hex
C 6AWG-350MCM * 375 3/8 Hex
* (2 for 208V Output)
Neutral N 6AWG-350MCM (4) 275 5/16 Hex
Positive (+) 6AWG-350MCM (2) 375 3/8 Hex
Battery
Negative (-) 6AWG-350MCM (2) 375 3/8 Hex
Battery
Cabinet Battery
Ground Only Cabinet
Ground 6AWG-350MCM 375 3/8 Hex
Customer Ground
Ground (Earth)
2AWG-600MCM (4) 500 1/2 Hex
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Note:
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Weight Specifications
CP3150-150kVA/125kVA Weight (lbs) Floor Loading (lbs)
480in/480out 2564 4 at 641
480in/208out 3675 4 at 919
208in/208out 3675 4 at 919
"K" Battery Cabinet 3900 8 at 488
Input Transformer Cabinet 1300 4 at 325
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Illustration C
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Therefore, we value any suggestion you might make and consider it an inspiration for our continued improvement.
We thank you in advance for any such suggestions that may be forwarded to the addresses listed in the last page.
This document is for information only. It is the policy of this company that its products are continually improved therefore
CHLORIDE POWER PROTECTION reserves the right to alter any or all of the information contained herein without prior notice.
CHLORIDE
POWER PROTECTION
28430 North Ballard Drive
Lake Forest, IL 60045
Phone: 1-800-239-2257
Fax: 1-800-833-6829
www.chlorideups.com
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