AZBIL YamatakeCM2-SVX100-2001-06 Positioner
AZBIL YamatakeCM2-SVX100-2001-06 Positioner
AZBIL YamatakeCM2-SVX100-2001-06 Positioner
User's Manual
NOTICE
While the information in this manual is presented in good faith and
believed to be accurate, Azbil Corporation disclaims any implied
warranty of merchantability or fitness for a particular purpose and
makes no express warranty except as may be stated in its written
agreement with and for its customer.
In no event shall Azbil Corporation be liable to anyone for any
indirect, special or consequential damages. This information and
specifications in this document are subject to change without notice.
In describing the product, this manual uses the icons and conventions listed below.
Handling Precautions:
Handling Precautions indicate items that the user should pay attention to when handling
the SVX.
To use this product correctly and safely, always observe the following precautions.
We are not responsible for damage or injury caused by the use of the product in violation of these
precautions.
WARNING
When installing, use proper fittings and proper tightening torque for connections to the
process and to the exhaust. Gas leakage is dangerous because process gas and calibration
gas are flammable. Please refer to the leak check instructions in this manual and verify
that there is no gas leakage.
Do not use the product except at the rated pressure, specified connection standards, and
rated temperature. Use under other circumstances might cause damage that leads to a
serious accident.
For wiring work in an explosion-proof area, follow the work method stated in the
explosion-proof policy.
i
CAUTION
After installation, do not step or stand on this unit. Doing so may damage the device or
cause injury.
Bumping the glass of the display with a tool may cause damage or injury. Be careful.
Install the device correctly. Incorrect or incomplete installation will cause output errors
and violation of regulations.
This product is quite heavy. Protect your feet with safety shoes when working.
Wiring Precautions
WARNING
Do not do wiring work with wet hands or while electricity is being supplied to the product.
There is a danger of electric shock. When working, keep hands dry or wear gloves, and
turn off the power.
CAUTION
When wiring, check the specifications carefully and make sure to wire correctly. Incorrect
wiring can cause device damage or malfunction.
Supply electric power correctly according to the specifications. Supplying power that
differs from the specifications can damage the device.
Use a DC power supply that has overload protection.
Maintenance Precautions
WARNING
When removing this device for maintenance, be careful of residual pressure or residual
process gas. Leakage of process gas is dangerous.
When working on the vent, check its direction so that people do not come into contact
with vented gas. There is a danger of burns or other physical harm.
When the device is being used in an explosion-proof area, do not open the cover.
Opening the cover may cause an explosion.
CAUTION
This product was kept under carefully controlled conditions until it was shipped. Never try
to modify this device. Doing so could damage it.
ii
Unpacking
Handle with care to prevent damage. Check that the following items are included:
Smart Valve Positioner for Rotary Valve model SVX100, SVX102
Feedback lever
Two hex socket bolts (only for stroke lever type)
Hex bolt and spring washer (only for fork lever type)
Hex wrench (for feedback lever - only for stroke lever type)
Mounting kit (option)
Manual (Option)
Inquiries
If you have any questions about the specifications, please contact the office listed at
the back of this user's manual. Have the model number (MODEL) and factory number
(PROD.) number ready when you call in your question.
Storage
Ideally, the SVX should be stored in the original packaging. However, if the original
packaging is not available, store the SVX indoors at normal temperature (25°C {77°F})
and humidity (60% RH) in a place free from vibration and shock and not exposed to rain
or water. If you are storing the SVX after it has been used, clean the SVX and then firmly
tighten the terminal box cover and seal the wiring, piping connections and bleed hole
in the pilot cover using the Azbil Corporation-supplied caps or tape to prevent entry of
moisture.
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iv
Table of Contents
v
4-7-6. Shut-Off Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-7-7. Max Travel Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-7-8. Deviation Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4-7-9. Temperature Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4-8. Self-diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4-8-1. Critical Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4-8-2. Device Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4-8-3. Valve Diagnostic Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4-9. Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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viii
Chapter 1. Introduction
1-1. Overviews
The SVX is an intelligent valve positioner that can be connected to a 4-20 mA controller
output signal line. Since all adjustments can be performed electrically, the relationship
between the input signal and the position of the control valve can be set arbitrarily. Split range
and other special settings are also easy to set up.
An overview of an SVX system is shown below.
Shut-off Regulator
valve valve
with filter
HART communicator
(Model SVX102 only)
Commstaff
Model (CFS100)
1
1-2. System structures
Model SVX100
Data can be written to and read from the SVX database by using the Commstaff in a system
structure as illustrated below.
Commstaff
Model (CFS100)
UP
TRAVEL SW
DOWN
AUTO
MAN.
Check pin
Controller
4-20 mA DC
Model SVX102
Data can be written to and read from the SVX database by using the HART communicator in
a system structure as illustrated below.
Commstaff UP
Model (CFS100)
TRAVEL SW
DOWN
AUTO
MAN.
Controller
4-20 mA DC
HART communicator
2
1-3. Communication
There are three ways to communicate with the SVX: manually, using a Commstaff or using a
HART communicator.
Manual configuration
Initial SVX configuration is typically performed using a switch Auto-Setup, which detect
the characteristics of the valve, as well as zero and span adjustment can all be performed
automatically.
Using a Commstaff
Azbil Corporation’s Commstaff can be used for all configuration, calibration and maintenance
of the SVX. SVX-original communicator functions are documented fully in this manual. See
the Commstaff Manual to learn more about the Commstaff.
3
1-4. Structures and functions of SVX
Main components
The main SVX components are shown below.
0.2 0.2
3
0.1 0.3 0.1 0.3
1
MPa 0.4 MPa 04.
Joint
4
0 0
2) 2)
f/cm f/cm
(kg (kg
Auto/Manual
Pilot relay switch UP
Terminal of
TRAVEL SW
DOWN
input signal
AUTO
MAN.
2
Supply air
3
0.1 0.3
1
0
2)
f/cm
(kg
Cover
Main unit
External
grounding terminal
N
Feedback lever
4
Names parts and functions of main components
Part Description
Main unit Holds the electronics module, EPM (electro-pneumatic converter
module), and VTD (position sensor).
Pilot relay Amplifies the pneumatic signal from the EPM (electro-pneumatic
converter module) and converts it to a pneumatic signal for the
actuator.
Feedback lever Acquires the motion of the control valve and transmits it to the
VTD (position sensor).
Auto/Manual switch Switches the control method for the pneumatic output between the
automatic operation state and the manual operation state. Refer to
“5-2-1: Auto/Manual selection switch” on page 59. for information
on operating procedures.
Zero and span Allows the zero and span to be adjusted and auto setup to be
adjustments Auto-setup performed with just a switch without using the communicator.
switch Note) Do not operate when supply air pressure is not supplied in
normal condition.
Supply air pressure gauge Indicates the supplied air pressure.
Output air pressure gauge Indicates the pressure of the output air.
Air supply connection The air supply is connected to this connector.
Labeled “SUP”.
Output air connection The air output from this connector is delivered to the actuator.
(OUT1) “1” is written on the reversing relay.
Output air connection The air output from this connector is delivered to the actuator.
(OUT2) “2” is written on the reversing relay.
Terminal of input signal Labeled “I IN” Connect the signal cable from the host controller.
External grounding Ground this pin as stipulated in the specifications.
Internal grounding When using the SVX, use either the internal or the external ground
terminal, but be sure not to create a 2- point ground.
Conduit connection Port for connection cables.
Pin for Commstaff The SVX can communicate with Commstaff if the Commstaff
communication cable hooks are connected to these pins.
Cover Waterproof construction.
5
6
Chapter 2. Installation
7
2-2. Installing SVX
Smart Valve Positioner for Rotary Valve designed for use in combination with rotary valve.
The SVX weighs about 1.8 kg. It should be attached in the same way you would attach a
conventional current-pneumatic positioner.
CAUTION
• Do not install the SVX near a large transformer, high-frequency furnace, or other
equipment that generates a magnetic field. Unexpected operation can result.
• Incorrect settings can reduce the SVX’s effectiveness and cause damage to or failure of the
SVX.
• When installing a control valve, provide adequate clearance around the valve for
maintenance (piping, wiring, and adjustment), and verify that the valve is oriented
correctly.
• Transport the SVX in its original packing to as close to the point of installation as possible.
• Do not apply excessive force to the feedback lever or bend the feedback pin when installing
the valve.
• Be sure to tighten bolts and nuts securely on the SVX and control valve.
WARNING
• To avoid physical injury, use caution when attaching the SVX.
• Be aware of sharp edges, such as the threaded edges of cover and any sharp edges on the
unit.
• The type and size of the actuator and the SVX settings determine the type of mounting
plate to be used. If you ordered your SVX with the actuator type specified, then the SVX
should come with the proper mounting kit, and the correct actuator settings should already
be programmed into the SVX. The Auto-Setup program is then used to calibrate the SVX.
8
Procedure for fork lever type
step Procedure
1 The SVX comes with an actuator mounting kit appropriate to your control valve
and actuator. Fasten the mounting plate to the rear of the SVX securely, using the
four hexagon head bolts (M6 × 12) and spring washers provided.
2 Fasten the SVX (mounting plate) securely to the actuator's mounting structure
using the bolts and washers provided. During this operation, pass the actuator's
feedback pin through the slot in the SVX feedback lever.
Actuator
Mounting plate
SVX
Fork lever
Feedback pin
Fig. 2-1. Mounting the rotary cylinder actuator (fork lever type)
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Procedure for stroke lever type
step Procedure
1 The SVX comes with an actuator mounting kit appropriate to your control valve
and actuator. Fasten the mounting plate to the rear of the SVX securely, using the
two hexagon head bolts (M8 × 20) and spring washers provided.
2 Fasten the SVX (mounting plate) securely to the actuator's mounting structure
using the bolts and washers provided. During this operation, pass the actuator's
feedback pin through the slot in the SVX feedback lever.
Actuator
Mounting plate
Feedback lever
Fig. 2-2. Mounting the rotary cylinder actuator (stroke lever type)
Note) Please avoid mounting the feedback lever pin between the valve stem and the positioner
lever rotary shaft.
10
Procedure for direct mounting type
step Procedure
1 The SVX comes with an actuator mounting kit appropriate to your control valve
and actuator. Fasten the mounting plate to the rear of the SVX securely, using the
four hexagon head bolts (M6×12) and spring washers provided.
2 Fasten the SVX (mounting plate) securely to the actuator’s mounting structure
using the bolts and washers provided.
During this operation, put the SVX feedback stem in actuator stem with a joint.
Actuator
Mounting plate
SVX
Actuator stem
Joint
(in case of option code MD)
Feedback stem
Joint
Fig. 2-3. Mounting the rotary cylinder actuator (direct mounting type)
CAUTION
Confirm that the direction of valve stem rotation matches the SVX feedback stem direction,
when SVX is mounted on the actuator.
If the direction did not match, the apparatus is broken.
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Connecting the feedback pin and the feedback lever
The following points must be observed when connecting the SVX feedback lever and the
feedback pin on the actuator. These parts must be connected correctly.
(1) Only a 6 mm diameter pin may be used.
(2) The pin must be caught between the Feedback lever (cross section)
guide and the spring.
Pin
Pin
(4) Assemble the feedback lever and the SVX using the two hex socket bolts provided.
The feedback lever rotates up to 20° from the horizontal (40° travel). If this limit is
exceeded, then the SVX will not operate properly. (Minimum angle of rotation is ±4°)
UP UP
20 20
20 20
DOWN DOWN
Stroke lever type Fork lever type
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Connecting the Air Supply
Clean and dry supply air ensures long-term stability of the SVX.
Follow the specifications described above to select a compressor and a main-line type or end-
installation type compressed air cleaner.
Air combination
Filter regulator + mist separator
AW30 series (filtration rate: 5 μm) + AFM30 series (filtration rate: 0.3 μm)
Products produced by CKD Corporation
13
Oil mist filter
M1000, M3000 series
Mantle S type (filtration rate: 0.3 μm, residual oil: 1.0 mg/m3)
Note) Select specifications of a compressed air cleaner in accordance with the conditions of use.
Even if the oil mist removal equipment mentioned above is installed, proper inspections
and maintenance of the pneumatic circuit are necessary for long-term stable operation. Be
sure to conduct periodic inspections and maintenance of the instrumentation equipment
along with the installation of oil mist removal equipment.
Any failures of this flowmeter caused by unsatisfactory quality of the instrumentation
equipment air are not covered by the warranty.
Shutoff Valve
This valve is used to temporarily shut off air supply to the SVX.
The shutoff valve enables disconnection of the SVX from the control valve for ease of
maintenance.
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Connection position
Positioning for the supply air connection and the output air connection are shown below.
The thread size for the connection can be selected to specifications.
Regulator Valve
15
Procedure for air pipe connection
Step Procedure
1 Remove the dust plug from the output air connection on SVX.
2 Connect the joint to the air output connection using sealing tape.
Note) Sealing tape is preferable to solid or liquid sealant for pipe joints to SVX air
connections. Prevent sealing tape/sealant from pipes.
3 Connect the other air connection to each joints.
Note) Completely flash pipes before use, checking for burrs and other problems.
Use the right length of piping avoid access lengths.
4 Check for leaks after installation.
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2-3. Electrical wiring
2-3-1. Wiring
WARNING
• ELECTRICAL SHOCK HAZARD! Turn off power before performing any wiring.
UP
TRAVEL SW
DOWN
AUTO
MAN.
Controller
4-20 mA DC
Cables
Use stranded cables having a conductor cross-section of 1.25 mm2 and suitable for 600V
such as shown in the conductor table in Article 310 of the NEC (National Electric Code).
Outside diameter on cables must be 1/4 inch to 7/16 inch {7 mm to 12 mm}. In a location
that can be affected by electrical noise, run shielded wires through a metal conduit.
Select a sheath material that can withstand the cable installation environment (including
the ambient temperature, corrosive gasses, corrosive liquids).
Bring the cable to the terminal box through the conduit connection port (G1/2 internal
thread, 1/2NPT internal thread).
Use cable with an outer diameter between 7 and 12 mm. If a pressure-resistant packing type
cable adaptor is used, only use a packing that matches the outer diameter of the cable.
We recommend the use of M4 screw size crimp-on terminals with an insulating sleeve.
The maximum cable length is 1500 meters.
17
CAUTION
Avoid installing cables near noise-making devices such as large capacity transformers and
motors. Do not lay signal/control cables in the same tray or duct with noisy switching power
cables.
Note) To prevent entry of water and damage to electrical wires, the use of metal conduits and
wiring ducts is recommended.
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Chapter 3. Operation
3-1. Auto-setup
Auto-setup is a unique program for automatically making various positioner adjustments.
After installing your SVX, auto-setup should be performed. The built-in zero and span
adjustment switches on the SVX provides non-interactive closed and open valve position
setting.
There are three ways to perform Auto-Setup.
Using the Switch.
Using Commstaff
Refer to the operation manual for Smart Valve Positioner (CM2-CFS100-2010 ).
Using HART Communicator
Refer to "5-1-2: Using a HART Communicator" on page 55.
Note) After auto-setup has completed, verify valve operation by varying the input signal.
After auto-setup, the SVX is calibrated to the fully shut (zero) and fully open (span) values
of the valve. If the valve is not achieving the proper relationship between its travel and the
control signal of the SVX, then adjust zero or span manually.
19
The following valve actuator characteristics are automatically detected during autosetup:
Zero and span adjustment
(However, as a default, the span point is taken to be 0% of the overstroke. If a span adjustment
is performed after auto-setup completes, change the overstroke value and save the changed
value.)
Actuator operation setup
Lower Range Value (LRV) and Upper Range Value (URV) of input signal
If actuator operation is reverse operation: LRV = 4 mA, URV = 20 mA
If actuator operation is direct operation: LRV = 20 mA, URV = 4 mA
Actuator size setting
Hysteresis setting
WARNING
While auto-setup is running, the valve cycles from open to closed. Take appropriate
measures to prevent injury to personnel and adverse effects on the process.
SVX setting
If the valve action parameters set up for the SVX in Table 3-1 is the reverse values, Refer to
“4-4-3: Valve system” on page 36, in this document and set the valve action to the reverse
settings.
If the valve action parameters set up for the SVX in Table 3-1 is the direct values, no further
parameter settings are required. (The SVX is shipped from the factory set to direct mode.)
It is recommended that auto-setup and initial calibration of your SVX be performed using the
zero and span adjustment switches on the SVX.
You can also use a portable communicator to initiate auto-setup and initial calibration.
Because auto-setup and zero and span calibration must be observed for accurate valve
positioning, these two steps will typically be performed by zero and span adjustment switch.
Other functions including loop test, valve travel inquiry and tag number assignment require
an a communicator.
SVX Setting
Valve
Lever Input signal Actuator Valve
Direction
Action Action
Up Down Direct
Close: 20 mA, Reverse Reverse
Open: 4 mA
20
Up
Shut Open
Reverse
Close: 4 mA, Direct Reverse
20
Down Open: 20 mA
Direct
Close: 20 mA, Direct Direct
Open: 4 mA
Open Shut
Reverse
Close: 4 mA, Reverse Direct
Open: 20 mA
20
To initiate auto-setup using the zero and span adjustment switches
Step Procedure
1 Set the input signal to the SVX to 18 ±1 mA DC
2 Hold the “UP” switch down until the auto-setup program starts (approx. 3
seconds) then release the “UP” switch.
3 The valve moves from fully shut to fully open twice. The valve then opens to
about 50% and stays this way for up to three minutes.
4 Confirm that the auto-setup routine is complete by varying the input signals. The
entire auto-setup procedure should take about three minutes.
5 If the input signal drops below 4 mA while auto-setup is running, then auto-setup
will fail and must be restarted. After completing auto-setup, keep at least 4 mA of
signal (power) for at least three seconds to make sure data and parameters are
stored in SVX memory.
Note)
Do not lower the input signal (4-20 mA) to a level less than 4 mA. (The level of the signal can
be set to any level in the 4-20 mA range without problem.)
After the operation has completed, check valve operation by varying the input signal and
verifying that the valve goes to the correct position corresponding to the signal. If the span
position has shifted, perform a span adjustment operation. (Refer to “3-2: Zero and span
adjustment” on page 22.)
In some cases, the auto-setup routine will not properly detect your valve, especially if the
valve’s actuator is smaller than Azbil Corporation’s HA1 type actuator (diaphragm capacity
of (850 cm3 {52 inches3})) or the operation stroke is smaller than 14.3 mm {9/16 inches}. If
this occurs “4-4-4: Control configuration” on page 37.
There is a possibility that the forced open value “4-4-7 : Tvl cut off (Travel Cutoff)” on page
41, may change after performing the auto-setup operation. If necessary, reset the forced fully
open value.
If the booster relay is on, and is operating the auto-setup function, there might be a
possibility of hunting. In this case, adjust the booster’s sensitivity or refer to “4-4-4: Control
configuration” on page 37 and adjust the dynamic characteristic manually.
If PARAM0 is selected for the actuator size selection item, auto setup will be performed once
from the fully closed to fully open position and back to fully closed. Also, the actuator size will
not be automatically set.
The “DOWN” adjustment switch is only for the auto-setup function of Azbil Corporation’s
model VFR. Do not use the “DOWN” adjustment switch with any other actuator.
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3-2. Zero and span adjustment
The SVX provides an zero and span adjustment function.
This method is also useful when the communicator is not available.
There are three ways to perform zero and span adjustment.
Using the switch
Using communicator by input signal
Using communicator by supply air
22
Zero and span adjustment using the switch
Zero and span adjustments can be made pressing the “UP” or “DOWN” button switch. Once
adjustments have been completed, press the button switch a second time to record the new
position.
Since the zero and span adjustments do not interfere with each other, they can be adjusted
independently.
Adjustment direction
The feedback lever moves up when the “UP” adjustment switch is pressed.
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Procedure to adjust valve to fully shut position (zero)
The procedure for adjusting the valve to the fully shut position (zero) is given below.
Step Procedure
1 Input the setting current value that corresponds to the valve being fully shut from
the controller (constant-current supply). (Example: 4 mA)
2 Adjust the valve fully shut position by pressing the “UP” or “DOWN” adjustment
button switch. (If the forced ON/OFF function is operating, the valve will not
move. To change the forced ON/OFF setting, refer to
“4-4-7 : Tvl cut off (Travel Cutoff)” on page 41. The default value is set to 0.5%.)
Step Procedure
1 Input the setting current value that corresponds to the valve being fully open
from the controller (constant-current supply). (Example: 20 mA)
2 Adjust the valve fully open position by pressing the “UP” or “DOWN”
adjustment button switch. The default value is set to 99%.
Note)
After completing the valve fully open and fully closed position (zero and span) adjustments,
check valve operation by varying the input signal and verifying that the valve goes to the
correct position corresponding to the signal.
After completing the adjustments, hold the input signal at a level over 4 mA for at least 3
seconds to write the set positions.
When adjusting the span after the auto-setup, the forced fully open value (refer to “4-4-7 : Tvl
cut off (Travel Cutoff)” on page 41) will automatically set to -1% of the overstroke. Reset the
fully open value if necessary.
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3-3. Starting operation
Items to verify before setup
Before setting up for this adjustment, verify the following.
The air supply system has been completed and the air supply pressure required by the
actuator is being supplied. (Refer to “ Connecting the Air Supply” on page 13.)
Connection with the Commstaff has been completed.
The SVX and the communicator are communicating.
Step Procedure
1 Vary the input signal from the controller (constant-current supply) and verify
that the position of the control valve changes according to the set characteristics.
If the system does not operate correctly, Refer to "Chapter 5: Maintenance and
Troubleshooting" on page 55
2 If the system does operate correctly, restore the electrical wiring to its original
state and tighten down the cover firmly. (Refer to "2-3: Electrical wiring" on page
17)
Step Procedure
1 Verify that the SVX is installed correctly.
Verify that nothing interferes when the control valve operates.
2 Verify that the SVX electrical wiring is installed and connected securely.
Also verify that the air lines are installed and connected securely and that there
are no air leaks.
3 Verify that the valve operates as set up according to the input signal.
25
After the above items have been checked, operation of the SVX and control valve may be
started.
Stopping operation
The procedure for stopping operation is given below.
Step Procedure
1 Stop operation of the process.
(Move each valve to the air fail position.)
2 Turn off the input signal (power supply) to the SVX.
3 Turn of the air supply to the SVX.
Note) If the SVX is installed in an adverse environment, for example, in a corrosive
atmosphere, we recommend not turning off the air supply to prevent corrosive
gasses from entering the SVX.
26
Chapter 4. Communication-Based Operation
27
4-1. Starting Communication
Note) If there is no 4 to 20 mA DC signal from the controller, connect a constant-current supply
(3.85 to 21.5 mA DC) to the input signal terminal. When doing so, be sure to remove the
wires coming from the controller off of the terminals.
Introduction
The wiring method for communicating with this device will now be described.
With HART® communication
UP
TRAVEL SW
DOWN
AUTO
MAN.
Controller
4-20 mA DC
HART communicator
Commstaff
Model (CFS100)
UP
TRAVEL SW
DOWN
AUTO
MAN.
Check pin
Controller
4-20 mA DC
28
4-2. Communication-Based Operation
Operations such as adjustment and configuration of the device and reading on the device
will now be described with reference to the menus of the CommStaff CFS100 model field
communication software. Regarding operating methods, see the CommStaff Smart Positioner
Edition Operating Manual (No. CM2-CFS100-2010).
By communicating with this device, the following can be performed.
4.3 Operation Data Confirmation
4.3.1 Measured value confirmation
4.3.2 Adjustment data confirmation
4.4 Device Configuration and Adjustment
4.4.1 Auto-setup
4.4.2 Zero/span adjustment
4.4.3 Control valve system configuration
4.4.4 Control parameter configuration
4.4.5 Input signal range configuration
4.4.6 Flow rate characteristics configuration
4.4.7 Forced fully open/closed setting
4.5 Device Information Confirmation and Modification
4.5.1 Device information/production number confirmation and modification
4.5.2 Device software revision information confirmation
4.6 Maintenance
4.6.1 Mode modification
4.6.2 Input signal calibration
4.6.3 Dummy input signal
4.6.4 Dummy EPM drive signal
4.6.5 Configuration data saving
4.6.6 Saved configuration data retrieval
4.7 Valve Diagnostic Parameter Configuration
4.8 Self-diagnostics
29
4-2-1. Menu Tree
30
*1. Not displayed on the HART® version. *2. Not displayed on the SFN version.
*3. Not displayed when DE communication selected. *4. Enabled when DE communication
selected (not shown).
*5. Displayed when “Actuator Size” is “Param0.” *6. Displayed when “Flow Type” is “User-
defined.”
31
Versions
This chapter describes the functions of the following versions.
[Model SVX100]
Azbil software version: 3.5 or later
[Model SVX102]
HART® Version 6
Device revision: 1
Software revision: 1 or later
Azbil software version: 6.1 or later
32
4-3. Operation Data Confirmation
Allows confirmation of measured values and adjustment data for the operating state of the
device.
The following items can be checked.
33
4-4. Device Configuration and Adjustment
In device configuration and adjustment, the configuration and adjustment that are necessary
for this device to operate properly are performed. For the HART® version, first set the mode of
the device to “Out of service.”
Select [Device] >> [Maintenance] >> [Mode] >> [Mode]. You will be able to change the mode.
Note) For the HART® version, when finished performing adjustment and configuration, set the
mode to “In service.”
4-4-1. Auto-setup
Use auto-setup for the following items.
(1) Zero/span adjustment
(2) Actuator action direction configuration
(3) Input signal LRV and URV configuration
(4) Actuator size selection
(5) Hysteresis difference selection
(6) Travel transmission fail safe selection
WARNING
• During auto-setup, the valve moves from fully open. Take appropriate measures
beforehand to ensure that the movement of the valve will not cause injury or have an effect
on the process.
step Procedure
1 Confirm that the input signal is 4 mA or higher.
2 Select [Device] >> [Setup] >> [Basic Setup] >> [Auto Setup] to execute the
method.
3 Following the screen display, execute the operation. The control valve will start to
move.
This operation takes about two to three minutes.
4 When the operation ends, “Auto Setup is Completed” is displayed on the screen.
When control via the input signal becomes possible, auto-setup ends.
5 Vary the input signal and check the movement to confirm that adjustment is
being performed appropriately.
34
4-4-2. Zero/span adjustment
[Valve fully closed position configuration]
The procedure for setting the valve fully closed position is shown below.
step Procedure
1 Select [Device] >> [Setup] >> [Zero/Span Adjustment] >> [Angle Adjustment]
>> [Zero].
2 Input the input signal that is to fully close the valve.
3 If the forced fully closed setting (travel cutoff low) is 0 % (default value + 0.5 %)
or higher, the screen for configuring the travel cutoff low will appear. Set it to 0 %
or lower.
4 From the [Zero Adjustment] menu, select a combination of the angle size and the
increment or decrement for which to perform the adjustment. To increment by
0.03°, select [Increment/0.03].
5 Perform zero adjustment by carrying out step 4 above multiple times.
6 When adjustment is complete, select [Exit] on the [Zero Adjustment] menu.
7 The screen for the forced fully closed setting will appear. If you have already
modified this value, return to the original value.
8 Select [Exit] from the [Zero/Span Adjustment] menu.
step Procedure
1 Select [Device] >> [Setup] >> [Zero/Span Adjustment] >> [Angle Adjustment]
>> [Span].
2 Input the input signal that is to fully open the valve.
3 From the [Span Adjustment] menu, select a combination of the angle size and the
increment or decrement for which to perform the adjustment. To decrement by
0.03°, select [Decrement/0.03].
4 Perform span adjustment by carrying out step 3 above multiple times.
5 When adjustment is complete, select [Exit] on the [Span Adjustment] menu.
6 The screen for setting the forced fully open value will appear. Set it if necessary.
(Normally, this will not need to be set.)
7 Select [Exit] from the [Zero/Span Adjustment] menu.
35
4-4-3. Valve system
Configures the control valve control system.
Actuator action, valve action, and positioner action are set and modified here.
Actuator action
Select [Direct] or [Reverse]. If the feedback lever moves downward in response to increasing
air pressure to the actuator, set this to [Direct]; if the feedback lever moves upward, set this to
[Reverse]. (This will be set automatically if auto-setup is performed.)
The procedure for configuring actuator action is shown below.
step Procedure
1 Select [Device] >> [Setup] >> [Valve System] >> [Actuator Action].
2 Specify [Direct] or [Reverse] actuator action.
3 Send the modified setting to the device using the transmission button.
Valve action
Select [Direct] or [Reverse]. If the feedback lever moves downward when the control valve
moves in the direction from open to closed, set this to [Direct]; if the feedback lever moves
upward, set this to [Reverse].
The procedure for configuring valve action is shown below.
step Procedure
1 Select [Device] >> [Setup] >> [Valve System] >> [Valve Action].
2 Specify [Direct] or [Reverse] valve action.
3 Send the modified setting to the device using the transmission button.
Positioner action
Select [Direct] or [Reverse]. To make the device’s output air pressure go to zero when
the power supply is cut off, set this to [Direct]; to make the output air pressure go to the
maximum level, set this to [Reverse].
Note) M odif ying the positioner action requires EPM (electro-pneumatic module)
reconfiguration. Reconfiguration should be performed by an Azbil Corp. service
representative.
The procedure for configuring positioner action is shown below.
step Procedure
1 Select [Device] >> [Setup] >> [Valve System] >> [Positioner Action].
2 Specify [Direct] or [Reverse] positioner action.
3 Send the modified setting to the device using the transmission button.
36
4-4-4. Control configuration
For the device’s dynamic characteristics, the PID parameters are selected based on the
combination of actuator size and gland packing type.
Actuator size
Select the actuator size from parameters 0 to 9, A, B, and C (Param 0 to 9, A, B, and C).
(This is selected automatically when auto-setup is executed.)
If auto setup cannot be executed or the desired parameter cannot be set by auto setup, see the
table below to select a PARAM that is suitable for the installed actuator.
Table 4-1. Actuator Size Parameter Table
Actuator Size Typical Actuator Actuator Capacity
Operating Speed [s]
(ACTUATOR SIZE) Type (Typical Value) [cm3]
PARAM C to 0.58 — —
PARAM B to 0.8 — —
PARAM A to 1.02 — —
PARAM 1 to 1.5 PSA1, PSK1 600
PARAM 2 to 3 PSA2, HA2 1,400
PARAM 3 to 6.6 PSA3, HA3 2,700
PARAM 4 to 12 PSA4, HA4 6,600
PARAM 5 to 99 VA5 25,300
PARAM 6 to 20 VA6, PSA6 8,100
PARAM 7 to 1.9 RSA1 760
PARAM 8 to 4.3 RSA2 3,800
PARAM 9 to 99 VR3, VR3H 5,800
PARAM 0 — — Set individually*
* Consult with Azbil Corporation service personnel.
37
Gland packing type
For the hysteresis difference due to friction of the control valve gland packing, select from
[Heavy], [Medium] and [Light]. (This is selected automatically when autosetup is executed.)
Regarding the types of gland packing, see Table 4-2 below.
Table 4-2. Gland Packing Type Parameter Table
Hysteresis* (HYSTERESIS) Gland packing material example
Heavy (HEAVY) Graphite packing
Medium (MEDIUM) Yarn packing
Light (LIGHT) V type PTFE packing
* This cannot be decided on the basis of material because it depends on the frictional force of
the gland packing.
38
Gap PID parameter configuration procedure
step Procedure
1 Select [Device] >> [Setup] >> [Control Configuration] >> [Change Actuator
Size], and set the actuator size to the parameter 0. The PID parameters will be
displayed.
2 Select [Device] >> [Setup] >> [Control Configuration] >> [PID Parameter]. You
will be able to check or modify seven PID parameters (P, I, D, GE, GP, GI, and
GD).
3 Enter values to set the seven respective PIDs. For the SFN version, start the
method and enter the values in order.
4 For the HART® version, send the modified setting to the device using the
transmission button.
Configuration procedure for electric current input values (mA) for valve
fully closed
step Procedure
1 Select [Device] >> [Setup] >> [Input Range].
2 Select [LRV (Shut)], and enter the electric current input value when the valve is
fully closed.
3 Send the modified setting to the device using the transmission button.
Configuration procedure for electric current input values (mA) for valve
fully open (100 % position)
step Procedure
1 Select [Device] >> [Setup] >> [Input Range].
2 Select [URV (Open)], and enter the electric current input value when the valve is
fully open (when the position is 100 %).
3 Send the modified setting to the device using the transmission button.
39
4-4-6. Flow Type
This function sets, from among four types of flow rate characteristics, the relationship
between the input signal and the position. A sketch of the four characteristics (linear, equal
percent, quick open, and user-defined) is shown below.
User-defined Data
This function sets user-defined flow rate characteristics conversion data. There are 16
data points for input and 16 for output. For each point, specify an input signal (User Data
IN1–16) and an output signal (User Data OUT1–16). The characteristics will be the result of
connecting the 16 points with straight lines.
Note) Input all 16 points (input signal and position).
Specify the input values in order from smallest to largest.
Specify the values such that the characteristics increase monotonically.
40
4-4-7. Travel Cutoff
Sets the input signal values (%) that force the valve fully open and fully closed. The valve will
be fully closed at input values less than the forced fully closed value, and will be fully open at
input values greater than the forced fully open value. The input signal values (%) for the valve
forced fully open and fully closed are set independently. An overview of the input/output
characteristics when forced fully closed/open values have been set is shown below.
41
4-5. Device Information Confirmation and Modification
Allows confirmation and modification of device information.
42
4-5-2. Device software revision information confirmation
Select [Device] >> [Device Information] >> [Revisions]. You will be able to check the
following items.
(1) HART® Version (HART® version only)
Displays the revision number of the HART® universal commands supported by model
SVX102.
(2) Device Revision (HART® version only)
Displays the revision number of the device-specific commands supported by model
SVX102.
(3) Software Revision (HART® version only)
Displays the revision number of the software in the same device revision.
(4) Azbil Software Version
Displays the software revision number. This is Azbil Corporation’s internal management
number, and has a one-to-one correspondence with the software revision above.
43
4-6. Maintenance
4-6-1. Mode
The HART® version has two modes. One is “In service” and the other is “Out of service.”
When performing calibration or adjustment, or when changing settings, the control valve
will move, so first verify that these operations will not result in problems that could adversely
affect plant operation. Then set the mode to “Out of service.”
After completing calibration or adjustment, or after changing settings, set the mode to “In
service.” These operations cannot be performed when the device mode is “In service.”
44
4-6-3. Dummy input signal
Sets the input signal via communication, regardless of the value of the input signal from
the controller. This function can be effective when, for instance, isolating problems during
troubleshooting. For example, if the control valve does not move in response to input signals
from the controller, but the valve operates correctly in response to the simulated current input,
it follows that the problem is somewhere between the wiring and the host system.
45
4-6-5. Save Current Settings
Saves all of the device’s internal data (settings) in place of the factory shipment data
specifications (the data that was set based on the model number).
Use the “Load saved settings” operation to retrieve the saved data.
We recommend saving the configuration data after the device has been installed and all
configuration has been completed.
46
4-7. Valve Diagnostic Parameter Configuration
Performs configuration necessary for valve diagnostics.
4-7-1. Stick-Slip
A stick-slip value quantitatively represents abnormal valve movements caused by adhesion,
seizing, and the like. Select [Diagnostics] >> [Valve Diagnostic Information] >> [Stick Slip].
You will be able to check or modify the following items. To change a value, select the item and
then change it.
Stick-Slip X
Displays the Stick Slip X value.
Stick-Slip Y
Displays the Stick Slip Y value.
Stick-Slip Count
Displays the Stick Slip Count.
47
4-7-2. Total Stroke
This value is the result of totaling the distances (%, mm) that the valve moved.
Select [Diagnostics] >> [Valve Diagnostic Information] >> [Total Stroke]. You will be able to
check or modify the following items. To change a value, select the item and then change it.
Total Stroke
Displays and allows modification of the total stroke value.
Dead Band
Displays and allows modification of the dead band. The dead band is the minimum position
width [± %FS] for calculating the total stroke distance.
48
4-7-4. Travel Histogram
Indicates how frequently the valve travels in the specified position ranges, as a proportion of
the total travel time.
[Travel Histogram]
Select [Diagnostics] >> [Valve Diagnostic Information] >> [Travel Histogram] >> [Travel
Histogram]. You will be able to check the following items.
[Travel Segmentation]
Select [Diagnostics] >> [Valve Diagnostic Information] >> [Travel Histogram] >> [Travel
Segmentation]. You will be able to check or modify the following item.
49
4-7-6. Shut-Off Count
Counts the total number of times that the valve is fully closed.
Select [Diagnostics] >> [Valve Diagnostic Information] >> [Shut-Off Count]. You will be able
to check or modify the following items. To change a value, select the item and then change it.
Shut-Off Count
Displays and allows modification of the total fully closed count.
50
4-7-8. Deviation Alarm
Select [Diagnostics] >> [Valve Diagnostic Information] >> [Deviation Alarm]. You will be
able to check or modify the following items.
Deviation
Displays the position deviation value.
51
4-8. Self-diagnostics
This device provides a self-diagnostics function. This is useful for troubleshooting.
For information regarding measures to take in resp onse to each message, see
“5-1: Troubleshooting.”
52
4-8-3. Valve Diagnostic Status
Select [Diagnostics] >> [Valve Diagnostic Status]. You will be able to check the status
conditions shown below. If the value of an item is ON, an alarm was triggered.
Status Details
Stick Slip Alarm The Stick Slip Alarm occurs when the valve exhibits stick and slip
movement.
Total Stroke Alarm The Total Stroke Alarm occurs when the total distance of the
valve plug/stem stroke movement exceeds the threshold.
Cycle Count Alarm The Cycle Count Alarm occurs when the number of control valve
reverse operation cycles exceeds the threshold
0 % Tvl Error + Alarm The 0 % Tvl Error + Alarm occurs when there is upward deviation
between current 0 % travel angle and initial 0 % travel angle.
0 % Tvl Error − Alarm The 0 % Tvl Error − Alarm occurs when there is downward
deviation between current 0 % travel angle and initial 0 % travel
angle.
Shut-Off Count Alarm The Shut-Off Count Alarm occurs when the total number of valve
closures exceeds the threshold.
Max Tvl Speed + Alarm The Max Tvl Speed + Alarm occurs when the maximum stem
movement speed in the upward direction in a day exceeds the
threshold.
Max Tvl Speed − Alarm The Max Tvl Speed − Alarm occurs when the maximum stem
movement speed in the downward direction in a day exceeds the
threshold.
Deviation + Alarm The Deviation + Alarm occurs when there is a positive deviation
between current travel (%) and input signal (%).
Deviation − Alarm The Deviation − Alarm occurs when there is a negative deviation
between current travel (%) and input signal (%).
Temp High Alarm The Temp High Alarm occurs when the measured temperature
exceeds the upper threshold.
Temp Low Alarm The Temp Low Alarm occurs when the measured temperature
falls below the lower threshold.
53
4-9. Precautions
A message like the one below may be displayed on a host device. If so, take the indicated
countermeasure to address the problem.
[475 Communicator]
If Actuator Size is set to “Param0” and GE (+/−) in “PID Parameters” is set to any value
other than “0.0,” then even if GE (+/−) is changed to “0.0” and GP, GI, and GD are also
changed, and these settings are then transmitted, the background color of the changed
items will remain yellow.
→ Return to the level above this and display “PID Parameters” again.
54
Chapter 5. Maintenance and Troubleshooting
5-1. Troubleshooting
The SVX is a precision instrument and requires the same level of care as any other field device.
Unlike an air-actuated control valve, the SVX contains many electronic components and
mechanical parts which must have proper settings and calibration.
Poor SVX performance is usually easy to correct by adjusting settings.
A Minor Failure indicates no immediate danger or serious trouble in the operation of
the SVX. The SVX will continue to operate normally. Connecting a Commstaff or HART
Communicator or requesting a self-diagnostic through the supervisory monitoring system
(model SVX100/102) is necessary to discover and determine Minor Failures.
A Major Failure indicates serious trouble in the operation of the SVX and, if no action is
taken, may lead to damage to the SVX itself. Should serious trouble occur during SVX
operations, the SVX will drive the valve to the fail-safe position. a Commstaff or HART
Communicator, or the supervisory monitoring system (model SVX100/102) are used to
determine Major Failures.
step Procedure
1 Make sure the HART Communicator is in the Ready State.
2 Select [5. Device Status] >> [2. Failures] or [3. Notices].
3 If a message is displayed, see the following page for a list of error conditions as
well as the HART error code and possible solutions.
If after reading this troubleshooting section and solutions, the specifications of the SVX still
do not match your requirements, or the SVX fails, contact your local
55
5-1-3. General troubleshooting
If, after attaching your SVX to a control valve and performing Auto-S etup or
manualcalibration, you are experiencing performance problems, follow the troubleshooting
steps below.
If the troubleshooting procedures below do not fix the problem, contact your Azbil
Corporation representative.
Hunting or Overshoot
step Procedure
1 Change hysteresis setting from LIGHT to MEDIUM, or from MEDIUM to
HEAVY. If problem persists, set hysteresis at HEAVY and change the actuator
size setting to smaller PARAM numbers.
2 If problem persists, PARAM number sets zero (0) and varying the gain may be
required for our valve, refer to “4-4-4: Control configuration” on page 37.
3 Check permissible angle of rotation of feedback lever.
56
Abnormal action of control valve
(although output air is supplied, the control valve does not operate properly)
step Procedure
1 Change the A/M switch to manual (See page 59) and adjust the air pressure using
the regulator valve from fully open to fully closed. Watch to see if valve stem
moves smoothly. If it does not, this may indicated galling or hardening of the
valve packing.
2 Confirm that the internal SVX settings for actuator size, hysteresis, etc. are
appropriate for your control valve.
57
Troubleshooting Codes
Message Cause Correction
LO IIN Input signal is too low Provide an input signal of at least
(3.8 mA or lower). 3.8mA.
VTD FAULT (Valve position sensor) Check if feedback lever has fallen
Feedback lever has fallen off or has off and that it is within permissible
turned beyond the allowable turning angle.
turning angle (± 20°C) Contact Azbil Corporation.
VTD connector has become
disconnected.
VTD input line has been
disconnected or short-circuited.
A/D FAULT (Analog/Digital conversion) Contact Azbil Corporation.
NVM FAULT (Non-Volatile Memory) Contact Azbil Corporation.
RAM FAULT (RAM error) Contact Azbil Corporation.
ROM FAULT (ROM error) Contact Azbil Corporation.
SHUT ON SVX is forced fully closed Apply an input signal above the
forced fully shut value.
Use the communicator to check
and/or adjust the forced fully
open/close values (%).
HI/LO EPM OUT Electro-pneumatic Module is Check air supply pressure
outside normal range See that the input signal is 4 mA
- No air is being supplied or greater
- Valve is closed Confirm A/M switch is Auto
- Galling of valve stem Clean air nozzle
- Clogged nozzle Clean orifice
- Clogged orifice Adjust the EPM balance (Refer
- Input signal is 4 mA or less to page 63)
Change the input signal and
check that the device is oper-
ating normally.
EXT ZERO Zero and span adjustment switch Release the zero and span
ACTIVE is being made. adjustment switch.
MANUAL MODE Dummy input signal from Cancel the dummy current input.
communicator.
FIXED EPM OUT Dummy EPM pseudo-drive signal Cancel the dummy EPM signal.
from communicator.
OUTPUT MODE Dummy pseudo-signal output Cancel the dummy output.
state for communicator.
CORRECT Data was reset at the time of Set actuator type and other
RESET shipment. parameters before use.
OVER TEMP Abnormal Temperature within Check SVX temp and move it
SVX unit. to a cooler location.
58
5-2. Maintenance
Automatic operation
An air pressure output corresponding to the input signal is output from the SVX.
See Fig. 5-2.
Manual operation
The supplied air pressure is output directly from the positioner.
This allows manual operation using a pressure regulator.
See Fig. 5-3.
CAUTION
The double acting actuator has no manual operation function.
WARNING
The valve may move suddenly when the A/M switch is operated. Prepare yourself and the
process in advance so that the process is not adversely affected when the valve operates.
A/M switch
59
Operating procedure
The technique for switching the A/M switch is shown below.
Fig. 5-2. Switching from automatic (normal) operating state to manual operating State
Note) Do not loosen the A/M switch cover plate screw.
Fig. 5-3. Switching from manual operating state to automatic operating state
60
5-2-2. Filter replacement and restriction maintenance
The contamination from the instrumentation air that collects in the restriction in the SVX
can be removed during maintenance. For the instrumentation air, use dry air which has been
cleaned of 3 μm (or smaller) solid particles. Always use a Phillips screwdriver.
Procedure
Step No. Procedure
1 Cut off the air supply to the SVX.
2 Remove the setscrews from the A/M switch nameplate section.
3 Turn the A/M switch to the MAN (manual) position.
4 Use nippers or another tool to cut the holder and remove the old filter.
Note) Dispose of the old holder and filter appropriately.
5 Use wire to remove the contamination from the restriction (diameter 0.3 mm).
Note) Be careful not to damage the restriction when removing the contamination.
Do not use an air gun. Do not allow any oils or greases to contaminate the
restriction.
6 Wrap a new filter around the A/M switch, and press it in place with the holder.
7 Screw down the A/M switch until it stops.
8 Reassemble the A/M switch section by holding the two O-rings and A/M switch
cover plate together and then securely tighten using the setscrew.
A/M switch
O-ring
Plate
Setscrew
61
5-2-3. Cleaning the flapper
If contamination from the instrumentation air has accumulated on the flapper, clean the
flapper as described below.
CAUTION
If air pressure is supplied to the SVX, the nozzle back pressure may change causing the valve
position may change suddenly when the flapper is cleaned. Only clean the flapper in a state
where no one will be injured and plant operation will not be adversely influenced even if the
valve moves suddenly.
Procedure
Step No. Procedure
1 Remove the cover.
2 Remove four screws from the cover plate.
3 Remove the plate by sliding it to the left.
4 Provide pieces of paper with a thickness of 0.2 mm. Standard business cards will
do.
5 Use the scraps of paper to clean the contamination from the gap between the
EPM nozzle and the flapper.
6 After cleaning the gap, reassemble the plate and cover.
UP
TRAVEL SW
DOWN
AUTO
MAN.
62
5-2-4. EPM (Electro-pneumatic converter module) balance adjustment
In situations such as when excessive mechanical shocks and other external disturbances have
been applied to the SVX itself, or when contamination from the instrumentation air has
collected in the nozzle flapper area, the internal EPM (electropneumatic converter module)
balance point may be displaced and the response characteristics degraded. This can lead to
malfunctions occurring. If the balance point displacement cannot be rectified by cleaning the
nozzle flapper area, EPM adjustment will be necessary.
CAUTION
The EPM balance adjustment can cause the valve position to change rapidly. Only perform
this adjustment in a state where no one will be injured and plant operation will not be
adversely influenced even if the valve moves suddenly.
Procedure
Step No. Procedure
1 Remove the cover and the cover plate.
2 After supplying the stipulated air pressure, set the input signal to 50%.
3 Observe the EPM drive signal using the communicator.
4 Adjust the EPM drive signal to have a 50% ±5% duty by turning the EPM
adjustment screw.
UP
TRAVEL SW
DOWN
AUTO
MAN.
63
5-2-5. Installation resistance test
CAUTION
Do not perform the insulation resistance test. By performing this test, the built-in varistor
for surge current absorbance will be damaged. If it required to perform this test, please
carefully follow the following procedures.
Procedure
Remove the external wiring.
Short-circuit both plus and minus input signal terminals.
Perform the test between these short-circuited sections and the grounding terminal.
Applied voltage and criterion are listed below. To prevent damaging the instrument, do not
apply a voltage of more than the value given below.
Criterion
The criterion of the test is as follows.
Test Criterion
Insulation resistance test 2×107 Ω or above when test voltage is 25 V DC (25°C, 60% RH
or less)
64
5-2-6. Table of default internal data values
Item Default value
Tag number XXXXXXXX
Output format ANALOG XMTR
Burnout direction DOWN SCALE
Actuator operation REVERSE
Positioner operation DIRECT
Valve operation DIRECT
Actuator size PARAM 1
Hysteresis HEAVY
PID parameters P 1.200
(parameter 0)
I 4.000
D 0.5000
GE +/-0.000%
GP 0.7000
GI 4.000
GD 0.5000
Flow characteristics LINEAR
User defined flow characteristics data (Pressure balance type adjustment valve (ADVB/
ADVM) linear characteristics data)
Valve fully closed value (LRV) 4.000mA
Valve fully open value (URV) 20.00mA
Forced fully closed input value 1.000%IIN
Forced fully open input value 99.00%IIN
65
5-2-7. SVX internal block diagram and SVX I/O flow
Model SV X100
Pilot relay
Zero and span
Microprocessor and
adjustment reversing OUT1
digital control block
switch relay OUT2
Surge absorber
Input signal Analog interface
IIN conversion and and A/D converter
VTD
Controller
power supply block block (position sensor) Feedback lever
4 to 20 mA DC
Control valve
Model SVX102
Pilot relay
Zero and span
Microprocessor and
adjustment reversing OUT1
digital control block
switch relay
Surge OUT2
absorber
HART
Input signal Analog interface
IIN conversion and
modem and A/D converter VTD
Controller Feedback lever
power supply block block (position sensor)
4 to 20 mA DC
Control valve
HART
communicator
66
Input signal 4-20mA
Flow characteristics
signal conversion
- +
Pilot relay
VTD
Pneumatic signal amplifier
Valve position detection
Actuator
Actuator direct/reverse
Valve
Valve plug direct/reverse
67
5-2-8. Replace parts
2. Gasket
3. Pilot relay
1. Cover assembly
5. Cap
6. Feedback lever
9. Adapter
7. Arm spring
68
Terms and Conditions
We would like to express our appreciation for your purchase and use of Azbil Corporation's products. You are required to
acknowledge and agree upon the following terms and conditions for your purchase of Azbil Corporation's products (system
products, field instruments, control valves, and control products), unless otherwise stated in any separate document, including,
without limitation, estimation sheets, written agreements, catalogs, specifications and instruction manuals.
2. Ascertainment of suitability
You are required to ascertain the suitability of Azbil Corporation's product in case of your use of the same with your
machinery, equipment, etc. (hereinafter referred to as “Equipment”) on your own responsibility, taking the following
matters into consideration:
(1) Regulations and standards or laws that your Equipment is to comply with.
(2) Examples of application described in any documents provided by Azbil Corporation are for your reference
purpose only, and you are required to check the functions and safety of your Equipment prior to your use.
(3) Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use
Although azbil is constantly making efforts to improve the quality and reliability of Azbil Corporation's
products, there exists a possibility that parts and machinery may break down.
You are required to provide your Equipment with safety design such as fool-proof design, *1 and fail-safe
design*2 (anti-flame propagation design, etc.), whereby preventing any occurrence of physical injuries, fires,
significant damage, and so forth. Furthermore, fault avoidance, *3 fault tolerance,*4 or the like should be
incorporated so that the said Equipment can satisfy the level of reliability and safety required for your use.
S1
(2) For use of specific purposes, such as:
* Nuclear energy/radiation related facilities
[For use outside nuclear energy controlled areas] [For use of Azbil Corporation's Limit Switch For Nuclear
Energy]
* Machinery or equipment for space/sea bottom
* Transportation equipment
[Railway, aircraft, vessels, vehicle equipment, etc.]
* Antidisaster/crime-prevention equipment
* Burning appliances
* Electrothermal equipment
* Amusement facilities
* Facilities/applications associated directly with billing
(3) Supply systems such as electricity/gas/water supply systems, large-scale communication systems, and traffic/air
traffic control systems requiring high reliability
(4) Facilities that are to comply with regulations of governmental/public agencies or specific industries
(5) Machinery or equipment that may affect human lives, human bodies or properties
(6) Other machinery or equipment equivalent to those set forth in items (1) to (5) above which require high reliability
and safety
6. Other precautions
Prior to your use of Azbil Corporation's products, you are required to understand and comply with specifications (e.g.,
conditions and environment of use), precautions, warnings/cautions/notices as set forth in the technical documents
prepared for individual Azbil Corporation's products, such as catalogs, specifications, and instruction manuals to ensure
the quality, reliability, and safety of those products.
7. Changes to specifications
Please note that the descriptions contained in any documents provided by azbil are subject to change without notice for
improvement or for any other reason.
For inquires or information on specifications as you may need to check, please contact our branch offices or sales offices,
or your local sales agents.
9. Scope of services
Prices of Azbil Corporation's products do not include any charges for services such as engineer dispatch service.
Accordingly, a separate fee will be charged in any of the following cases:
(1) Installation, adjustment, guidance, and attendance at a test run
(2) Maintenance, inspection, adjustment, and repair
(3) Technical guidance and technical education
(4) Special test or special inspection of a product under the conditions specified by you
Please note that we cannot provide any services as set forth above in a nuclear energy controlled area (radiation
controlled area) or at a place where the level of exposure to radiation is equivalent to that in a nuclear energy controlled
area.
AAS-511A-014-09
S2
Document Number: CM2-SVX100-2001
Document Name: Smart Valve Positioner for Rotary Valve
Model: SVX100/102
User's Manual