Pesticide Formulation
Pesticide Formulation
Pesticide Formulation
A homogeneous and stable mixture of active and inert ingredients which make the final
product simpler, safer, and more efficacious to apply to a target pest.
Why to Formulate Pesticides???
• Pesticides are rarely applied in their
technical form.
• They are usually formulated to improve
– Handling
– Storage
– Application Active Ingredient is rarely suitable for field
application. So they are formulated in a
– Effectiveness manner that increase pesticide effectiveness
in the field.
– Safety
What are pesticide formulations???
They contain small amounts of active ingredient (often 1% or less a.i. per unit volume).
Some contain petroleum-based solvents; others are water-based. RTU formulations are
already diluted and may be sold in containers that serve as applicators. Example of RTU
formulations include aerosols (A), granules (G), and most baits (B). They are especially
useful for structural and institutional pests and for household use. Major disadvantages of
Ready to use pesticide formulations include limited availability and high cost per unit of
active ingredient.
Liquid Formulations
Most liquid formulations are diluted with water to make a finished spray. The three main types
of liquid formulations are solutions (SL), suspensions (SC), and emulsions (EC). Besides there
are Water Soluble Concentrate (WSC), Liquid Bait (L.B.), Oil Dispersion (O.D.), Invert emulsion
(I.E.), Suspoemulsion (S.E.), Microemulsion (M.E.), Emulsion in water (EW).
Liquid formulation
E.C. W.S.C. L.B. O.D. I.E. S.E. S / CS/SL M.E. S.C./F/ L E.W.
U.L.V.
A solution is made by dissolving a substance in a liquid. A true solution is a mixture that
cannot be separated by a filter or other mechanical means. Normally, it will not separate or
“settle out” into distinct parts after being mixed. Light can penetrate most solutions.
A suspension is an even mixture of very small solid particles throughout a liquid. A
suspension formulation that has not been used for some time must be shaken well to mix
the liquid and solid portions evenly before pouring it into the spray tank. Water is added to
make a finished spray mixture.
There must be enough agitation to keep the product evenly distributed in the spray tank
during application. Most suspensions are cloudy or opaque; light cannot pass through them.
An emulsion is a mixture of droplets of one liquid in another liquid. Each ingredient keeps its
unique properties and identity.
In an emulsion concentrate formulation, the active ingredient is dissolved in an oil-based
solvent. An emulsifier allows the active ingredient and the solvent to mix evenly with water
before application. Some agitation may be necessary in the spray tank to keep an emulsion
from separating. As a rule, emulsions have a “milky” appearance.
Emulsion
Common Liquid Formulations
1. Emulsifiable Concentrate (E or EC)
EC formulations usually contain an oil-soluble liquid active ingredient, a petroleum-
based solvent, and an emulsifier (mixing agent). The emulsifier allows the active
ingredient and the solvent in the formulation to mix with water, these form an
emulsion. ECs are versatile formulations that can be applied with many types of
sprayers.
Advantages:
• Relatively easy to handle, transport, and store.
• Remain in solution; little agitation required.
• Not abrasive to equipment.
• Will not plug screens and nozzles.
• Leave little visible residue on treated surfaces.
Disadvantages:
• Difficult to keep pesticide on target—high drift hazard.
• Specialized equipment required for field application.
• Easily absorbed through skin of humans or animals.
• Solvents may cause rubber or plastic hoses, gaskets, and pump parts to deteriorate.
• Calibration and application must be done very carefully because of the high concentration
of active ingredient.
3. Emulsions in Water (EW) Formulation
Some active ingredients will not dissolve in either water or oil so they are impregnated in
a dry carrier, such as clay, which is ground into a fine powder. The powder is suspended in
a small amount of liquid to make the thick liquid formulation.
Abbreviations used include “F” for flowable, "L" for liquid, and "SC" for suspension
concentrate.
Flowables are often used for the same types of pest control operations as ECs.
Suspension concentrate formulation
Suspension concentrate (SC) formulations are a solid active ingredient dispersed in water.
SCs have grown in popularity due to benefits such as absence of dust, ease of use and
effectiveness when compared to formulation types such as emulsifiable concentrate (EC)
and wettable powder (WP). To formulate a stable SC, the active ingredient must remain
insoluble under all temperature conditions.
5. Microemulsion (ME)
A micro-emulsion (ME) is defined as a system of oil, water and surfactants that forms a single,
optically clear and thermodynamically stable emulsion.
MEs are water based formulations with a very small emulsified droplet size; this makes the
formulation transparent. They are thermodynamically stable over a wide temperature range due
to this very fine droplet size, usually between 0.01 and 0.05 μm.
Benefits of Micro-emulsions
Thermodynamically stable therefore have increased shelf life.
Low solvent level.
Easy to transport and store.
High flash point and safe handling.
Improved bio efficacy due to the solubilisation of the active ingredient in
the micro droplets.
Low viscosity so easier to handle.
An oil dispersion (OD) formulation is a solid active ingredient dispersed in oil. The oil can vary
from paraffinic to aromatic solvent types and vegetable oil or methylated seed oils. Ideally
the active ingredient is uniformly suspended in the oil phase.
ODs are an excellent delivery system for water sensitive active ingredients such as
sulfonylureas. However, ODs have extended to other active ingredients due to their better
spray retention, spreading and foliar uptake as the carrier oil often acts as an adjuvant.
7. Suspoemulsion (SE)
Suspo-emulsion (SE) formulations are used to combine two active ingredients with very
different physical properties into one formulation. They are a combination of
suspension concentrate (SC) and concentrated aqueous emulsion (EW) technologies.
The advantages are that it is possible to formulate multiple active ingredients together,
broadening the spectrum of activity and eliminating the disadvantage of tank-mix
incompatibility.
Benefits
• Incorporates multiple active ingredients with
different solubility or melting points.
• A mixture of active ingredients is often used to
provide a broader spectrum of pest control.
• Formulating active ingredients together
eliminates the need for tank mixing which can
lead to incompatibility in the spray tank
Limitations
• The surfactant system needs to support both an
insoluble organic solid and a liquid.
• Partial solubility of the active ingredients in water or oil
phases causes stability problems.
• Generally they are highly loaded so can have long term
stability issues if the correct surfactants are not used
8. Water-Soluble Concentrate (WSC)
Water-soluble concentrates form a true solution when added to water and are applied
with water as the carrier. The a.i. of this pesticide usually have an amine (ammonium salt)
or mineral salt in the molecule that enables water solubility. These formulations are
essentially nonvolatile. Agitation is not necessary to maintain the pesticide in solution.
Advantages:
Disadvantages:
• Ready to use
• Portable
• Easily stored
• Convenient way to buy a small amount of a pesticide
• Retain potency over fairly long time.
These aerosol formulations are not under pressure. They are used in machines that
break the liquid formulation into a fine mist or fog (aerosol) using a rapidly whirling disk
or heated surface. These formulations are used mainly for insect control in structures
such as greenhouses and warehouses and for mosquito and biting fly control outdoors.
Advantages:
Disadvantages:
• Liquid rodenticides are mixed with water and placed in bait stations designed for these
products. They have two major benefits. Liquid rodenticides are effective in controlling
rodents, especially rats, in areas where they cannot find water.
• Liquid insecticide baits are used primarily by the structural pest control industry for
controlling ants and, to a lesser extent, cockroaches. They are packaged as ready-to-use,
sugar-based liquids placed inside bait stations.
• Liquid insecticide ant baits have a number of advantages. They are very effective against
certain species of sugar-feeding ants. These ants typically accept and transfer liquid baits
into the ant colonies. However, some ants will not feed on liquid baits. Liquid baits also
must be replaced often.
Solid / Dry formulations
Solid formulations are of two types : Ready to use formulations and Dry concentrates, which
must be mixed with water to be applied as spray. Dust, Granules and Pellets are ready to use
formulation, while Wettable Powders, Dry flowable, Water dispersible granule, Encapsulated
granule and Soluble powders are to be mixed with water.
Solid formulation
Paste /
Dust. Granule. Pellets Baits W.P. SP WDG / DF M.E. WSP.
Gel
Common Solid Formulations
1. Granule (G)
• This is a ready-to-use dry mixture of a small amount of active ingredient with inert
carriers. Most are made by applying a liquid formulation of the active ingredient to
coarse particles (granules) of some porous material such as clay, sand or plant material.
• Granule particles are much larger than dust particles; will pass through a 4-mesh sieve
but not through an 80-mesh sieve.
• The amount of active ingredient usually ranges from 1 to 15 percent. They are most
often used as soil treatments, applying through broadcasting method.
• Granular formulations should always be used dry. Never mix them with water. Granules
should not be applied to frozen soil or on steep slopes. The relative large particle size of
granules minimizes drift potential and reduces inhalation hazard.
• After application, the active ingredient is slowly released. Rainfall or watering usually is
needed to activate the product.
• Granular formulations are mostly used to apply chemicals to the soil to control weeds,
nematodes, or soil insects.
• Granular formulations are used to deliver systemic pesticides which are taken up by
plant roots. They also are used in aquatic situations to control mosquito larvae and
aquatic weeds.
Granule (G)
Advantages: Disadvantages:
Advantages: Disadvantages:
• Most are ready to use, with no mixing. • Easily drift off-target during application.
• Effective where moisture from a spray • Residue easily moved off-target by air
might cause damage. movement or by water.
• Require simple equipment. • May irritate eyes, nose, throat, and skin.
• Effective in hard-to-reach indoor areas. • Will not stick to target surfaces.
• Dampness can cause clogging and lumping.
• Difficult to get an even distribution of
particles on surfaces.
4. Baits (B) Formulation
A bait formulation is an active ingredient mixed with food or another attractive substance.
The bait either attracts the pests or is placed where the pests will find it.
Pests are killed by eating the bait that contains the pesticide. The amount of active
ingredient in most bait formulations is quite low, usually less than 5 %.
Baits are used inside buildings to control ants, roaches, flies, other insects, and rodents.
Outdoors, they sometimes are used to control snails, slugs, and insects such as ants and
termites. Their main use is for control of vertebrate pests such as rodents, other mammals,
and birds.
Advantages: Disadvantages:
• Ready to use. • Can be attractive to children and pets.
• Entire area need not be covered, because pest • May kill domestic animals and non-
goes to bait. target wildlife outdoors.
• Controls pests that move in and out of an area. • Pest may prefer the crop or other food
than the bait.
• Dead vertebrate pests may cause odour
problems.
Different Baits (B) Formulations
Baits (B) Formulation
5. Pastes, Gels, and Other Injectable Baits
Pastes and gels are mainly used in the pest-control industry for ants and cockroaches.
Insecticides formulated as pastes and gels are used in cockroach control. They are designed to
be injected or placed inside small cracks and crevices of building elements where insects tend to
hide or travel.
Two basic types of tools are used to apply pastes and gels—syringes and bait guns. The
applicator forces the bait out of the tip of the device by applying pressure to a plunger or trigger.
bait guns
gels—syringes
6. Wettable Powders (WP or W)
Wettable powders are dry, finely ground formulations that look like dusts. They usually mixed
with water to form a suspension for application as a spray. Wettable powders contain 5 - 95 %
active ingredient by weight; usually 50 % or more.
Wettable powders are finely ground solids, typically mineral clays, to which an active
ingredient is sorbed.
The particles do not dissolve in water. Wettable powders form a suspension, rather than true
solution when added to water. They settle out quickly unless constantly agitated to keep them
suspended. They can be used for most pest problems and in most types of spray equipment
where agitation is possible.
Disadvantages:
Soluble powder formulations look like wettable powders. However, when mixed
with water, soluble powders dissolve readily and form a True Solution, where
Wettable Powder forms a Suspension.
Water-dispersible granules, also known as Dry Flowables, are like wettable powders,
except instead of being dust-like, they are formulated as small, easily measured granules.
Water-dispersible granules must be mixed with water to be applied. Once in water, the
granules break apart into fine particles similar to wettable powders and form suspension
but not True solution.
• Highly toxic materials are safer for applicators to mix and apply.
• slow release of the active ingredient prolongs its effectiveness, allowing for fewer
and less precisely timed applications.
• The pesticide volatilizes more slowly; less is lost from the application site.
Microencapsulated materials, however, pose a special hazard to bees. Foraging bees
may carry microencapsulated materials back to their hives because they are about the
same size as pollen grains. As the capsules break down, they release the pesticide,
which results pesticide poisoning of the bees.
10. Water-soluble Packets (WSB / WSP)
Water-soluble packets reduce the mixing and handling hazards of some highly toxic
pesticides. Manufacturers package precise amounts of wettable powder or soluble
powder formulations in a special type of plastic bag. When you drop these bags into a
water filled spray tank, they dissolved / suspended and release their contents to mix
with the water.
FUMIGANT
formulations
Insect Attractant
formulations
Insect
Attractant
Traps.
Wasp trap
Mosquito trap
Insect Repellent
formulations
Insect Repellent
formulations
Agricultural Spray Adjuvants
An Agricultural Spray Adjuvant is any additive used in pesticide spray
mixture to increase its biological activity and/or to modify various
physical properties of a spray solution.
• Activator Adjuvants
– Enhance Pesticide Performance
• Surfactants, Crop Oil Concentrates, Methylated Seed Oils, Fertilizer Solutions, Penetrants
• Spray Modifier Adjuvants
– Affects Physical Properties Of Spray Solutions
• Stickers, Deposition Aids, Drift Retardants, Evaporation Aids
• Utility Modifier Adjuvants
– Minimize Handling and Application Problems
• Compatibility Agents, Buffering Agents, Defoamers, Anti-foams
• Utility Products
– Minimize Application Problems
• Foam Markers, Tank Cleaners
Agricultural spray adjuvants are used to enhance the effectiveness of pesticides such as
herbicides, insecticides, fungicides and other agents that control or eliminate unwanted pests.
Agricultural spray adjuvants are not themselves active in controlling or killing pests. Instead,
these additives modify some property of the spray solution, which improves the ability of the
pesticide to penetrate, target or protect the target organism.
The proper adjuvant may reduce or even eliminate spray application problems, thereby
improving overall pesticide effectiveness.
ACTIVATOR ADJUVANTS
Activator adjuvants
The main purpose of activator adjuvants is to
improve the "activity" of the pesticide product. These
improvements--both physical and chemical generally
leads to better absorption and, as a result, a more
efficient use of the pesticide.
Surfactants are classified by the way they ionize, or split apart, into electronically charged
molecules called ions. We can classify surfactants into four types:
Anionic Surfactants (negative charge) : Most effective when used with contact pesticides.
Cationic Surfactants (positive charge): mostly they are phytotoxic. They should be used in
combination with other types of surfactants.
Nonionic Surfactants (no charge): Composed of alcohols and/or fatty acids and are compatible
with most pesticides. Helps pesticide sprays to penetrate into plant cuticles. Often used with
systemic pesticides. It is the most commonly used surfactant.
Organo-silicone Surfactants (a newer group taking the place of nonionic surfactants): Reduces
surface tension, increases spreading ability, and improves rainfastness (amount of time between
pesticide application and rainfall)
Need of a surfactaNt
For a pesticide to be effective, spray droplet must: -
Spread out uniformly over leaf surface
Penetrate into the leaf surface
Crop oil concentrates (COCs) are made up of 80 - 85 % emulsifiable petroleum-based oil and 15 - 20
% nonionic surfactant. Crop oil concentrates have the penetration properties of oil and the
spreading properties of a surfactant. COCs are often used with post-emergence herbicides. It aids
penetration through the leaf cuticle.
Vegetable oil concentrates (VOCs) are made up of 80 - 85 % crop derived seed oil (usually cotton,
linseed, soybean, or sunflower oil) and 15 - 20 % non-ionic surfactant. To improve their performance,
many VOCs have undergone a process called esterification, which increases the oil-loving characteristics
of the seed oil and results in a methylated seed oil (MSO), which also helps cuticular penetration.
Improved herbicidal activity has been shown by adding ammonium sulfate or urea-ammonium
nitrate to the spray mixture.
Other types of Adjuvants : STICKERS, BUFFERS, FOAM RETARDANTS, DRIFT RETARDANTS, etc
Stickers
Sticker is a substance added to a pesticide spray mixture to help it to stick to the sprayed
surface.
A sticker can perform three types of functions:
• It can increase the adhesion or “stickiness” of spray particles that otherwise might be easily
dislodged from a leaf surface.
•It can also reduce evaporation of the pesticide.
• It provide a waterproof coating to the pesticide, after it is sprayed to the plant.
Buffers
Buffers contain organic acids, which will lower the pH or acidity of the water and tend to
stabilize the pH at an acceptable value. The more alkaline the water, the greater the amount of
buffer that will be required.
Foam retardants
Some formulations of agricultural chemicals will create foam in some spray tanks. Foam
retardants prevent the formation of such types of foam in spray mixture.
Drift retardants
Drift is a function of spray droplet size. Drops with diameters of 100 microns (0.1mm) or less
contribute to the bulk of the drift. Drift retardant increases the tensile strength of water and
also increase the average drop size, resulting in lesser drift problem.
Other types of Adjuvants : PENETRATORS, WATER CONDITIONING AGENTS, HUMECTANTS,
DEPOSITION AIDS, COMPATIBILITY AGENTS, SUSPENSION AGENTS, COLORANTS etc
Water Conditioning Agents: Reduce the antagonistic affects of impurities (Ca, Mg, Mn, Fe, etc.)
found in water carrier. Potentially greater pesticide efficacy results.
Humectants: Increase the drying time of spray droplets, which provides greater time for
the pesticide to enter the targets surface. These are used during high temperature, low
humidity and low spray volume situations.
Deposition Aid:
Reduces the amount of fine spray particles that carry pesticide out of target areas. It
Reduces evaporation of the spray droplet; Used during high temperature, low
humidity and low spray volume situations.