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    Magnetic Ring Spinning

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    Mritunjay Kumar
    Ring spinning produces high quality yarn but at a slower production rate than other spinning systems. Magnetic ring spinning aims to replace the traveler with a magnetically suspended disc to eliminate tension in one region and increase speeds by over 40%. It utilizes a carefully designed magnetic field to levitate and rotate the disc, improving quality consistency while reducing maintenance costs compared to traditional ring spinning. Prototypes have demonstrated advantages in production speed, quality control, and manufacturing cost savings.

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    Attribution Non-Commercial (BY-NC)
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    Magnetic Ring Spinning

    Uploaded by

    Mritunjay Kumar
    151 views14 pages
    Ring spinning produces high quality yarn but at a slower production rate than other spinning systems. Magnetic ring spinning aims to replace the traveler with a magnetically suspended disc to eliminate tension in one region and increase speeds by over 40%. It utilizes a carefully designed magnetic field to levitate and rotate the disc, improving quality consistency while reducing maintenance costs compared to traditional ring spinning. Prototypes have demonstrated advantages in production speed, quality control, and manufacturing cost savings.

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    Magnetic+Ring+Spinning

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    Ring spinning produces high quality yarn but at a slower production rate than other spinning systems. Magnetic ring spinning aims to replace the traveler with a magnetically suspended disc to eliminate tension in one region and increase speeds by over 40%. It utilizes a carefully designed magnetic field to levitate and rotate the disc, improving quality consistency while reducing maintenance costs compared to traditional ring spinning. Prototypes have demonstrated advantages in production speed, quality control, and manufacturing cost savings.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    151 views14 pages

    Magnetic Ring Spinning

    Uploaded by

    Mritunjay Kumar
    Ring spinning produces high quality yarn but at a slower production rate than other spinning systems. Magnetic ring spinning aims to replace the traveler with a magnetically suspended disc to eliminate tension in one region and increase speeds by over 40%. It utilizes a carefully designed magnetic field to levitate and rotate the disc, improving quality consistency while reducing maintenance costs compared to traditional ring spinning. Prototypes have demonstrated advantages in production speed, quality control, and manufacturing cost savings.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 14

    Ring Spinning

    Produce high quality yarn suitable for any


    type of textile end product.

    Production rate is 15 to 20 times less in


    comparison with other spinning systems.

    The primary technological limitation of ring


    spinning lies in the ring-traveler assembly.
    Magnetic Ring & Traveler

    •Approach is to replace the traveler with a magnetically


    suspended light weight annular disc that rotates in a carefully
    pre-defined magnetic field
    Yarn Tension in Ring and
    Magnetic Spinning
    • Conventional ring
    spinning forced are found
    in four region.
    • In magnet ring spinning
    tension at third region is
    eliminated
    Levitati
    on

    A cubical magnet levitating over a superconducting material High-temperature superconductor levitating above
    magnet

    • Levitation is the process by which an object is suspended


    by a physical force against gravity, in a stable position
    without solid physical contact.
    Mechanical System
    Description
    Principal of Operation

    A bias flux is generated across the air gap, shown


    in blue paths from both permanent magnets.
    One set of coil produce flux in X- direction and
    another set in Y-direction
    Control Engineering Aspects
    Current Increase in Steps

    Density of flux increase where gap is more


    Prototype
    Advantages
    Increasing the production speed because of

    elimination of the metal/metal contact between the


    traveler and ring average 43% saving on
    manufacturing cost per spinning unit
    Average cost of traveler is saving of 17%.

    The traveler as an essential component will become a

    permanent component.
    Consistence quality parameters such as yarn

    hairiness, and thickness irregularity.


    Provide for total on-line measuring capability of

    yarn quality and production parameters .


    Maintenance costs are low due to the absence of

    mechanical wear.
    Magnetic spinning overcome almost all the

    defects caused by the ring traveler system.


    REFERENCES
     Magnetic Ring-Spinning-Revolutionizing the Tradition By Faissal Abdel-Hady,
    Yehia El Mogahzy. National Textile Center Annual Report: November 2001.
     Magnetic Ring-Spinning-Revolutionizing the Tradition By Faissal Abdel-Hady,
    Yehia El Mogahzy. National Textile Center Annual Report: November 2002.
     Magnetic Ring-Spinning-Revolutionizing the Tradition By Faissal Abdel-Hady,
    Yehia El Mogahzy. National Textile Center Annual Report: November 2004.
     Magnetic Ring-Spinning-Revolutionizing the Tradition By Faissal Abdel-Hady,
    Yehia El Mogahzy. National Textile Center Research Briefs – Fabrication
    Competency: June 2004.
     Magnetic Ring-Spinning-Revolutionizing the Tradition By Faissal Abdel-Hady,
    Yehia El Mogahzy. National Textile Center Research Briefs – Fabrication
    Competency: June 2002
     United states Patent, US 7,205,692 B2, Apr 17, 2007.
     http://en.wikipedia.org/wiki/Levitation.

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