IBE +series SERVICE MANUAL 1.0

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Engineer’s

Manual
Foreword
This engineer manual contains product information, installation
procedure, electric diagram, test operation procedure and
trouble shooting for deep freezer series products. Please read
through before installation and always keep this manual
accessible at safe place along with products.
Please contact R&D of ilShinbiobase if you find any trouble or
service need that are not described in this manual

Note
This document is owned by ilShinbiobase . No reproduction of
the whole of any part of this document is to be made without
prior written authority of ilShinbiobase .

Revisions
2012.03.15 Original Draft
2013.08.05 Change the Refrigerant
2014.01. revised parameters
2014.07.31 revised parameters
2014.08.31 Update to Version 5,0 -5.2
2015.07 modify to Up-right
2015.09.09 Additional Model (IKKI)
> dead bend /offset
2016.06.03 booster off and def. parameter change
Safety instructions

Please read this engineer manual carefully and thoroughly before


inspection or repair for safe and efficient treatment.

Please always keep safety cautions and features to avoid any danger
for operator.

•Notice of dangers are 2 kinds as follows;

Warning Possible danger or hazard when


violation is committed.

Caution Possible damage or trouble when


violation is committed

Explanations of symbols
Symbol represents as follow;

Caution against electric shock

Wear safety gear and protective clothes

Caution against fire

Prohibited action

Caution against high pressure gas

Caution against frostbite


Safety Instruction for installation

`WARNING

Power supply
CAUTION
• Check applicable voltage for equipment before connecting power
supply.
• Install at the place with power supply voltage variation within 10%.
• Do not use this equipment with other products at same power
socket.
• Do not have power cord bended or squeezed.
• Power cord must be over 250V,15A and do not use more than 3
meter length.
• Must check applicable voltage and Hz before use because the
products have applicable power specification with 110V, 60Hz /
110V, 50Hz / 220V, 60Hz / 230V, 50Hz.
• Do not install at the place with unstable voltage. (Especially lower
than 205V, voltage has to be stable).
Power cord and plug
Do not touch with wet hand to avoid electric shock
Must check protective grounding before power application.
CAUTION Installation environment
• Avoid direct sunlight
• Avoid poor ventilation
• Must have space more than 15cm from the wall.
• Avoid vibration.
• Install site temperature must be between 5 and 33℃ degree.
• Install site altitude must be lower than 2000M.
• Install site humidity must be lower than 80%.
( When temperature is over 30℃, humidity must be lower than 57%)
• Do not install at outdoor.
• Must install at level ground.
• On slippery floor, the wheels of product must be fixed by using
fixation nut or screw.
• Do not load anything in front of condenser door of products.
Safety Instruction for test run and maintenance

`WARNING

Electric Box, Control Box


• Do not open Electric Box or Control Box when power is on.
It may cause electric shock or malfunction.
Cleaning
• Do not have external power on when cleaning.
It may cause electric shock or malfunction.
Part replacement
• Do not use other supplier’s parts for replacement.
It may cause degradation or malfunction

Battery
• Do not recharge, disassemble , heat, short or solder.
It may cause fire and explosion.
Do not have power on when replacing electric parts or PCB
It may cause electric shock or malfunction.

Soldering at mechanical room


• Must remove residual gas by filling pressurized nitrogen gas into
pipes before soldering.
• Must have good ventilation at working site.
• Must equip fire extinguisher.
Wiring
• Completely tighten screw on socket with regulated torque when
wiring. Loosened screw may cause disconnection, fire or
malfunction.
• Prevent foreign substance from components when wiring.
Foreign substance may cause fire, damage or malfunction.
• Assemble the terminal with precise procedure by designated
devices and equipment. Otherwise fire or malfunction may happen.
Control Information
Instruction of basic set up

2.1 Power on
PCB version

Present lamp on Current temp.

1. Connect power plug to power socket


2. Turn switch ON
3. Condenser fan and cooling fan will operate after power
on
4. Turn key clockwise to SET position. PCB power lamp on.
5. Display shows above sequence to freezer temperature.
* Caution
Do not push operation button before freezer
temperature is displayed. If so, malfunction may occur
2.2 Temperature setting

SET

Push Push Push


PRESENT SET POINT COLD ALARM WARM ALARM
button button button

Push
button

PRESENT : Current freezer temperature


SET POINT : Freezer setting temperature
(Temp. range -199.0~199.9)
COLD ALARM : Lowest temperature alarm setting
(Temp. range -199.0~199.9)
WARM ALARM : Highest temperature alarm setting
(Temp range-199.0~199.9)
1. Turn key switch to SET or ON
2. Push SCAN while PRESENT lamp on, then PRESENT lamp goes
off and SET POINT lamp goes on and setting temperature is
displayed.
3. Check temp. at each stage with method 2.
Control Information
Instruction of basic set up
2.3 Temp. set change

Push Push
SET PRESENT button SET POINT button

Push Push Push


Push button button button
button

Push Push
button button

1. Turn key switch to SET position in order to change


setting temperature.
2. Push SCAN button to select setting temperature.
3. Change temperature by pushing digit change button
(right arrow) and number change button (up arrow).
4. After changing temperature, push SCAN button to
confirm setting temperature.
2.2 Voltage Check

Push
button

Push
button

1. Voltage is verified by VOLT button. (check 1.3-7)


* When booster is on, (after main board version 3.2), display
voltage shows 15V higher then input voltage
ie: Input voltage - 217V, Display voltage - 232V (217V+15V)
.
Control Information
ERROR MESSAGE (For Gudaero Plus)
3.1 Error message display

No Error Message Content

1 POW.F Power fail

High temperature
2 Flickering as 199.9
disconnection of sensor cable
Flickering as Low temperature
3
-199.9 Short of sensor cable
Thermostat open
4 TH-O
Short of sensor cable

5 LO-V Low voltage

6 LOAD Abrupt temperature increasing

7 BAT.O Battery open

8 BAT.L Battery low voltage

9 CLEAN Condenser warm

10 OPEN Door open

COMP1_CURRENT_
12 Over current on Comp 1.
ERROR
COMP2_CURRENT_
13 Over current on Comp 2
ERROR
Control Information
ERROR MESSAGE (For Gudaero Plus)
3.1 Error message display

No Error Message Content

COMP1_TEMP_ERR
14 Malfunction of Comp 1
OR
COMP2_TEMP_ERR
15 Malfunction of Comp 2.
OR
Control Information
ERROR MESSAGE
3.2 Error message reason

No Error message Reason

1. Power failure
1 POW.F
2. Voltage booster is less than 30V

1. The temperature is higher than


Flickering as
2 “warm temperature set value”
199.9
2. Problem of sensor
1. The temperature is lower than “Cold
Flickering as -
3 temperature set value”
199.9
2. Problem of sensor

4 TH-O 1. Thermostat sensor is disconnected

1. Low voltage
5 LO-V
2. Input voltage lower than 205 Volt

1. The difference in temperature for one


6 LOAD step (0.5 minute) is higher than
10.0 °C

1. Battery wire open


7 BAT.O
2. Battery broken

8 BAT.L 1. The voltage of battery less than 10.8V

1. Filter is closed with dust


9 CLEAN 2. Fan is broken
3. Bimetal broken

1. Door open
10 OPEN
2. Door switch broken
Control Information
ERROR MESSAGE
3.2 Error message solution
No Error message Solution
1. Please check power supply line by
1 POW.F voltage of AC1, AC2
2. Check for disconnection
1. Checking a disconnection of
Flickering as
2 sensor(Pt100Ω)
199.9
2. Checking a broken of sensor(Pt100Ω)
1. Checking a disconnection of
Flickering as -
3 sensor(Pt100Ω)
199.9
2. Checking a broken of sensor(Pt100Ω)
1. Checking a disconnection the sensor
of heat exchanger
4 TH-O
2. Replace the sensor of heat
exchanger

5 LO-V 1. Check voltage of AC line

1. Sensor’s wire connection failure


6 LOAD
2. Too much product is put in the unit

7 BAT.O 1. Check battery wire

1. Check voltage of battery


8 BAT.L
2. Change battery

1. Check the condenser fan


9 CLEAN
2. Check the filter of condenser

1. Check if the Door opened


10 OPEN 2. Check the door s/w and line
3. Change the door s/w
Control Information
ERROR MESSAGE
3.2 Error message solution
No Error message Solution

COMP1_CURRENT
12
_ERROR

COMP2_CURRENT
13
_ERROR
Compressor replacement required.
COMP1_TEMP_
14
ERROR

COMP2_TEMP_
15
ERROR
Control Information
ENGINEER PARAMETER
4.2 STRUCTURE (Main board Version 5.0 -5.2) –Gudaero Plus series
1 25

2 26

3 27

4 28

5 29

6 30

7 31

8 32

9
33

10
34

11
35

12
36

13
37

14
38

15
39

16
40

17
41

18

19 1

2
20

3
21

4
22

5
23

24
-FACTORY MODE-
Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER

No Parameter Content

Mode to display the temperature down


to the decimal place Initial setting

1 Initial set OFF

Set range ON / OFF

Mode to set up the sensor temperature

2 Initial set 0000

Set range -199.9 °C ~ 199.9 °C

Mode to set up the booster mode

3 Initial set Non

Set range NON / UP / DN /UP,DN

Mode to set up the delay time of the


booster

4 Initial set (N/A)030.0

Set range 000.0 ~ 999.9 sec


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

Temperature control offset

5 Initial set -00.0

Set range -099.9 °C ~ 0000 °C

Insensitivity of temperature control

6 Initial set 002.0

Set range 0000 °C ~ 099.9 °C

Set up the period of defrost

7 Initial set 0002

Set range 0000 hr ~ 0024 hr

Set up the defrosting time

8 Initial set 003

Set range 0000 min ~ 0060 min


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

Mode to set up time of delay during the


unit get afoot

9 Initial set 0180

Set range 0000 sec ~ 0999 sec

Running Type (Coscom / Cascade)

10 Initial set Cosc (Coscom)

Set range Coscom / Cascade

At Coscom mode, Power mode runs two


compressors together and Eco mode runs
one by one.

11 Initial set POWER

Set range POWER / ECO

Designate compressor for running. Enable


or Disable . (Compressor 1)

12 Initial set YES

Set range YES / NO


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

Designate time for measuring Amperage.

13 Initial set 2

Set range 0000 ~ 99 sec

Over current limit for compressor 1

14 Initial set 15.0

Set range 0000 ~ 99.9 Amp

Reference time for CT1 current


measurement (Caution: if time is too
long, it may lose function of circuit
breaker)
15
Initial set 5.0

Set range 0000 ~ 99.9 sec

Designate compressor for running. Enable


or Disable .

16 Initial set YES

Set range YES / NO


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

Designate time for measuring Amperage.

17 Initial set 2

Set range 0000 ~ 99 sec

Over current limit for compressor 12

18 Initial set 15.0

Set range 0000 ~ 99.9 Amp

Reference time for CT2 current


measurement (Caution: if time is too
long, it may lose function of circuit
breaker)
19
Initial set 5.0

Set range 0000 ~ 99.9 sec

Condensing protection for compressor 1.


Enable for use. Disable for no use.

20 Initial set YES

Set range YES / NO


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

Time limit for condensing temperature. If


temperature does not reach within defined
time, alarm occurs.

21 Initial set 60

Set range 0000 ~ 99 min

Temperature limit for condensing


temperature measurement. If temperature
does not reach, alarm occurs.
22
Initial set 40.0

Set range 0000 ~ 99.9 ℃

Condensing protection for compressor 2.


Enable for use. Disable for no use.

23
Initial set YES

Set range YES / NO

Time limit for condensing temperature. If


temperature does not reach within defined
time, alarm occurs.

24 Initial set 60

Set range 0000 ~ 99 min


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

Temperature limit for condensing


temperature measurement. If temperature
does not reach, alarm occurs.

25 Initial set 40.0

Set range 0000 ~ 99.9 ℃

Mode to set up time of delay during the


unit get afoot

26
Initial set 0180

Set range 0000 sec ~ 0999 sec

Mode to set up 1’st stage’s time of


delay

27
Initial set 0030

Set range 0000 sec ~ 0999 sec

Mode to set up 2’nd stage’s time of


delay

28 Initial set 0180

Set range 0000 sec ~ 0999 sec


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

Mode to set up door open alarm start


time of delay

29 Initial set 0600

Set range 0000 sec ~ 0999 sec

Mode to set up the buzzer start time


Delay

30 Initial set 0300

Set range 0000 sec ~ 0999 sec

Display of the heat exchanger


Temperature

31 Initial set Present temperature

Set range -99.9 °C ~ 99.9 °C

Mode to set up 2’nd stage’s start heat


exchanger temperature

32 Initial set -15.0

Set range -99.9 °C ~ 99.9 °C


Control Information
ENGINEER PARAMETER - Gudaero Plus
4.3 PARAMETER (cont.)

No Parameter Content

External device access (i.e. PC) . Key for


parameter write or limit.

33 Initial set YES

Set range YES / ON

Buzzer sound level

34 Initial set 050

Set range 000 % ~ 100 %

Indicated to Version (for PCB)

35 Initial set -

Set range N/A


Control Information
ENGINEER PARAMETER – Detail (1)
4.3 PARAMETER (cont.)
No Parameter Content

Mode to set up method of


communications.

17 Initial set 232

Set range 232/485

Mode to set up speed communications.


( BPS : Bit Per Second )

18 Initial set 11.5k

2400/4800/9600/14400(144k)
Set range /19200 (19.2k)/38400 (38.4k)
/ 57600 (57.6k)115000 (115k)

Not use the booster


(must have this value before Serial
19
number NIE)

When the input voltage is low this mode


is on to increase the voltage
20 (must have this value after Serial number
NIE)

When the input voltage is high this


21
mode is on to decrease the voltage

This mode is on to increase or decrease


22 the voltages when input voltage s are
low or high
Control Information
ENGINEER PARAMETER – Detail (2)
4.3 PARAMETER (cont.)

No Parameter Content

UP : Set up the voltage of booster up start


DN : Set up the voltage of booster up start

23 Initial set 0200

Set range 0000 V ~ 0999 V

UP.DN : Set up the voltage of booster


down start

0000
24 Initial set
(not used)

Set range -199.9 ~ 199.9

Mode to set up a insensitivity of


booster

25 Initial set 0010

Set range 0000 V ~ 0099 V

Buzzer sound level

26 Initial set 050

Set range 000 % ~ 100 %


Control Information
Instruction of engineer parameter set up
5.1 SET ENGINEER PARAMETER
1. If you want In to the engineer parameter. Push the choose
button (check 1.2-2) with scan button (check 1.3-5) together
until temperature turns to DP
2. To come back to normal mode from the engineer parameter
do the same thing as 1.

3. If you want change parameter. push the scan button (check


1.3-5)

4. If you want change set value. If the key switch is at set (check
1.1-2) push one time choose button and using choose button
(check 1.2-2) to choose the digit or set value you want to
change and using change button (check 1.2-3) to set up the
set value
Control Information
Instruction of engineer parameter set up
5.1 SET FACTORY MODE PARAMETER
1. Factory mode set up method
a) Turn key switch to OFF.
b) Simultaneously push MUTE and VOLT button together for 3
seconds then turn key switch to SET mode.
c) Mode will change to “Frz”, and parameters are controlled by
push SCAN button.
d) After setting, key switch must b OFF mode. Otherwise new
setting is not saved.

2. Change to factory mode

Caution

Access to factory mode may cause serious damage or malfunction.

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