F125-5708 T685WS-D Hydraulic Diagram
F125-5708 T685WS-D Hydraulic Diagram
F125-5708 T685WS-D Hydraulic Diagram
A
HYDRAULIC TANK SERVICE RECOMMENDATION
PUMP DRIVE GRBX:1040-0050
1-MAIN HYD. TANK OIL CHANGE INTERVAL: 1000 HRS ( CAPACITY APPROX 210 GAL.) HYDRAULIC PUMP DRIVE SPEC
2-FILTER ELEMENT CHANGE BY CONDITION INDICATOR AND /OR AT OIL CHANGE. ENGINE SPEED: 1800 RPM PORT B PORT A
HUSCO 5000 PORT RELIEF WINCH PERFORMANCE (SURVEY) 35 GPM
B
PUMP ORIENTATION AS SHOWN
C
3-RELEASE AIR PRESSURE FROM HYD TANK BEFORE SERVICING SYSTEM. PULL RING ON RELIEF
H 5000-9759 100-1500 PSI DRUM COMP PUMP DRIVE GRBX RATIO: 1.1:1
SPOOL OUT-OIL OUT 'B'
H
VALVE 2247-0076 (SEE HYD TANK BELOW). IN OUT
5000-8751 1500-3500 PSI WINCH PULL (LBS) PULL (LBS) SPEED RPM MAIN RELIEF RELIEF ALL PUMPS ROTATION DIRECTION:CW SPOOL IN-OIL OUT 'A'
4-DRAIN COALESCING FILTER @ CONTROL PANEL DOOR DAILY(FOR MOISTURE FREE AIR). 5001-0927 2500-5000 PSI PART # BARE 2ND (FPM) BARE (UP) (PSI) (PSI) ALL PUMPS ROTATION SPEED:1980 RPM
5-CLEAN MAGNETS IN SUCTION STRAINERS AT TANK OIL CHANGE. PUMP DRIVE LUBRICANT:9L01-0049 SPOOL MOVEMENT IS OPPOSITE TO
1120-0120 6000 5500 125 70 2350 2000
LUBE TYPE: SYNTHETIC GEAR ISO 150 HANDLE MOVEMENT DUE TO PIVOT
6-CLEAN MAGNETS IN STRAINER ON CASE DRAIN FILTER AT FILTER ELEMENT CHANGES. CABLE PART #: 3317-0129 (CABLE DIA 3/8" X 500' HSLR) GEARBOX LUBE CAP: 3.5 U.S. QTS
CABLE DESIGN LOAD (3:1 SF) = 6000 LBS HUSCO 5000 OPERATION
7-ALL RIG FILTER ELEMENTS: SCHROEDER #KZ10.
8-AVOID FILTER INTERCHANGE EQUIVALENTS AS MOST ARE NOT EQUIVALENT. CONSULT FACTORY
BEFORE SELECTING EQUIVALENT FILTER CARTRIDGE.
9-CHECK FOR FULL PUMP CASES (OIL) BEFORE START AFTER OIL CHANGE
CYL 0.88X0.5X5
2813-0427 3213-0050 CYL 3X1.5X3.5 CYL 3X1.5X3.5
2813-0437 2813-0431 2813-0431
10 Cu. in/Rev 2813-0314
CYL 2.0X1.25X10.5 36A 36B
2 CYL 2.5X1.25X40
BLOWBACK VALVE
0.024 in 1162-0033 A 23
2
G 1 2
1 2 1 2 G
5 1 18 2 1
1 2 0.055 in 2 0.055 in
30 34A 34B
12 1 2
2X-4 B DR 1 2X-4 1 2X-4
2250-0121
2X-4 2X-6 M8 2250-0160 2250-0160
QTY=3
C1 C2 C1 C2 C1 C2 C1 C2 C1 C2
11E 11F
6A 6C
V1 V2 V1 V2 V1 V2 2X-6 2X-6 V1 V2 V1 V2
A=26002X-4 6B A=B=
2X-4 2X-6
A=B= A=B= A=B= A=B=
2X-4 2X-4
A=B= B=1600 1250 PSI
1600 PSI 1250 PSI 1250 PSI 1250 PSI
1250 PSI A B 2C A B 2D A B A B 2F A B 3F A B 3H A B 3K
3B 3D 2E
2A 3A 3C 3E 3G 3I
2850 psi
T
T
31D
P NOTE: NORMAL DRILLING
ROTATION (CW) OIL FLOW
PB IN ‘A’ PORTS OF ROTATION
45A
4A 10D 10F MOTORS EXCEPTION: 2
4B 4C 4D 4E
-0060
-0065
DR
VALVE CHECK 2813-0198 2X-06 WINCH ASSY
2250-0154 CYL 5.0X2.5X37.0
2X-06 2X-08 96B
QTY=2 SURVEY WINCH ASSY 1120-0051 96A
QTY=2
AUX WINCH 1120-0120 72
CONTROLS 2999-0100 2 2
1 2 1 1 2 1 A B A B A B 83B
24B A B
31G 31H 31I 31J 31K
24A 31F 3.9 CIR
28A 28B 2H
3.9 CIR DR
2 2 2750 psi DR
T DR 69B
T 78
ROTATION GEARBOX 2065-0086
P 31L 1
0870-0120 HOLDBACK GAUGE
84
DOWN UP PB 0.055 in 3.5:1
1C 45C
0.055 in 1 2
42 10K
-0060
A B
-0065
10J 10L 1 2 BR BALANCE HOSE
2813-0432 74B
CYL 4.0X2.50X108 A B BR IN
-0086 -0086 -0086 74A
80 2767-0067 2258-0394 2 EXT
2250-0092 P
CMX 160-5 SECT 101
14A 14B 14C 14D 2813-0435 2813-0435 4850 PSI 1350 PSI
2258-0319 3850 PSI 3850 PSI PULLBACK CONTROL
44A CYL 2.5X1.5X6 44B 105
2 2 2 2 2258-0307 71 87 SEE TABLE AW BW A1R B1R A1F B1F
VALVE HYD CMX 160 A B A2R B2R A2F B2F 2065-0085
0.086 in
2 2 2 2 DOWNFEED GAUGE
5001-0584 COVER
1
0.086 in 2X-4 0.086 in 0.086 in 2X-4 13D 1 2 2 1
.020
2X-4 2X-4
5001-0584 COVER
2250-0160
5001-0633 COVER
1 QTY=4 13A 1 1 1 3347-0017 3.15 Cu. in/Rev
13B 13C
.020
DUAL LOCK CHECK WET SPLITTER 2813-0011
COUPLING HYD 1/4"
WITH RELIEF
C1 C1 2 2 20-60 RPM P
CYL 3.0X1.5X8
C2 C1 C2 C2 C1 C2 0.024 in 43B
QTY=4 0.024 in 2 1 OUT
2X-6 1 1 102A
5001-0583 COVER
43A 61A QTY=2 T 59C
V1 V2 V1 V2 V1 V2 V1 V2 IN 2 1
2X-4 106
2X-4 2X-4 OUT
11A 11B 11C 11D 66 2250-0067
PLUG W/.028 ORIFICE A=PLUG
P
2X-6 2X-6 2X-6 2X-6 B=2350 A=B= A=B= A=B= 0092-0005 T 2767-0099
3346-0035
PLUG A 1250 PSIA 1250 PSIA IN VALVE, NEEDLE DOWNFEED REG
A B A B A B A B A B B B B T A=
7B 7C 7D 31A 2G 31B 31C 3L 3N 2000 PSI B=
2B 7A 7E 7F 7G 7H 3J 3M 3O
2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 61B A=PLUG A B A B 1600 PSI
D LS D
31E
3347-0017 56C
1 56D LS P1 C1W MAIN C2W C1R
ROTATION C2R C1F RAPID FEED C2F DR P2
3000 psi B= 1000 2K
P C1 C2 DR 1 WINCH 31O
T 2 SURVEY 0.040 in UP DOWN CCW CW DOWN UP 2J
1
64A 0.040 in UP WINCH DOWN 2
T T2 T2 4250 psi
1 3288-0020 IN
P T
WET SPLITTER
PANEL MOUNTED 100 T
PB 2 59B
45B OUT P
1B 10A 10C 37 10H 10I
-0060
PB
45E
-0086 -0086 -0086 -0086 -0086 -0082 -0086 -0086
-0128
104
-0065
98 57B
LEFT FRONT RIGHT FRONT LEFT REAR RIGHT REAR MAST TILT CONTROL CONTROL
OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
MAST SLIDE
PANEL SWING PANEL SWING -0078 -0077
SLOWFEED BREAKOUT WRENCH
58C
WATER INJECTION 2 1
51 73A
2999-0190 2258-0254
3151-0025 2767-0065
B A 2 76
COALESCING RELIEF FAST RESPONSE 1
FILTER 2064-0035 56A SVC MANIFOLD 2258-0298
0-200 PSI DR 3
1 2 SET 250 PSI ABOVE
PUMP COMP 2258-0378 2250-0054
13 DRY AIR MOTOR RPM=0-600 2
SCFM .080 0-7 PSI WATER PSI=0-600
OUT
0.040 in 77 1
ENGINE AIR
FILTER WATER GPM=0-35 CT CB CT CB CT CB CT CB
100-110 psi 55 FEED LOCKOUT
2250-0067 3 81A 81B
MANUAL M8 SURVEY BOOM ACTIVATED
45-375 PSI
5-190 PSI
45-375 PSI
45-375 PSI
C 0092-0004 59A 2258-0581 C
INLET/ OUTLET
INLET/ OUTLET
IN 64B
0822-0527
DRAIN COCK 1
0822-0333
0822-0333
IN OUT 3288-0020 2258-0629 COMPENSATOR, REMOTE
ON/ OF VALVE 89 82B
2 93
1 3
79 82A 90 a
b
2767-0120 1 P SPG-CTR P SPG-CTR P FRC-LCK P SPG-CTR C1 C2 C1 C2 C2 C1 C2
RELIEF 5 PSIG 62 75 C1
IN OUT
5 psi 21 2247-0076 2
17B
2767-0098
2767-0083 T 2258-0335 P T T 2258-0242 P T T 2258-0297 P T T 2258-0242
AIR SAFETY RELIEF SET SET SET SET
17A 10 psi 65 psi 47B 2250-0122 SURVEY MAIN ROTATION RAPID 2000 psi
2 850 psi 3500 psi 1000 psi
PULL RING
OUT IN WINCH WINCH FEED
ROT TORQUE LIMITER 97A 97B 97D
TO VENT TANK 97C
1 SERVICE CART 2767-0082
15
IN
0373-0066 LS T LS T LS T LS T
2250-0006
46A 60 94
OUT SURVEY MAIN
48B 1 ROTATION FEED
1 2 63 0.028 in WINCH WINCH
OUT IN 0.040 in 2258-0471 (RP) 1 2 (P) 91 2
CLR B A
2065-0067 A B 74C 1 2253-0044
GAUGE PRES/VACUUM 220000 BTU/ HR ANTICAV & BACK PRESS
7 1
FILTER INDICATOR 2 3 4 5 6 7 8
80 GPM @ 50 dF 31M 600 psi
IN T 0.055 in 2 3 (T)
QTY=2 2065-0067 41 31N SERVO PRESSURE
BYP 8 2
MANIFOLD 46B 52A A B
0566-0086
1 92B
25 52B
T
1
1
0566-0087 1
0-30 PSI OUT IN
BYP
9 3 2I 1
2 3 4 5
6
0566-0130
STOP
IN STOP T
2766-0194 PUMP
0373-0066 0822-0241
2766-0283 PUMP
10 11 12 0822-0241
P 65 2999-0161 T3
CLR 10 4
8.23 Cu. in/Rev 0566-0130
MAIN WINCH
1D 45D
IN OUT OUT IN 11 5 57A
VALVE THERMAL 120F 48A
-0060
-0065
2250-0062 53 TO AIR
19 2250-0096 DR
40 49 OIL TANK
22A 22B 22C 12 68 TO DISCHARGE
32
-0064 -0078
6 M8
M8 M8 M8 M8 M8 47A 2258-0475 OF COMPRESSOR REF
2767-0098 WATER INJECTION AUX ROTATE 3
ON 2065-0086 2 3 4 5 1201-0011
M24 0277-0060 CW
0277-0065 P 0.040 in ROTATION GAUGE 1 6
0566-0065 QTY=3
0655-0012 OUT IN
0566-0130
1 2
FILTER ASSY, RETURN 1 2
38 65 psi 2250-0054 69A 92A
M12 M12 M12 M12 27C 58B 0566-0130 T1 1 2
27B 33 56B 1
DRAIN MANIFOLD
2766-0196 PUMP
2766-0196
HYD TANK PUMP, MANUAL IDLE PSI=300 SERVICE CARTRIDGE 250 A-5.6-15 MPR 2 1 MCR
IDLE PSI=425 5001-2299 (-6)
CASE DRAIN 29 0700-0041 (-4) (-4) (-6)
27D COMP PSI=2500 COMP PSI=3800 FLOW=66 GPM FLOW=66 GPM
11.5 gpm 15.5 gpm 70B 3600 RPM @ 15 GPM
27A FAN DRIVE PUMP IDLE PSI=375 70A IDLE PSI=375 SET
50 C J C J 0.91 Cu. in/Rev 1 600 PSI 1
0655-0013 SET COMPENSATOR C COMP PSI=4050 J C COMP PSI=4050 J
T/D SAE-B 2 BOLT
P2 P1
PRDB
T2 T4 T5 P5 2766-0237 85
NO THRU DRIVE
T6 SEPARATOR MAGNETIC SUCTION FOR 1200 FAN RPM HOT 0.040 in REGULATED
WATER INJ
1 2 3 4 A B 99 PRESSURE:
TD/SAEC-4BOLT
26D 26C SLOW FEED/ SET UP SAE C SAE C AIR CONTROL VALVE
26A 3.80 CIR DR DR
MANIFOLD # M1 6.0 CIR 8.0 CIR SAED SAED *REMOVE PLUG
8.0 CIR 2767-0123 (-4)
2102-0013 2248-0005 26B S FROM ‘A’ PORT M8 P
M8 M8 M8 M8 M8 MOUNTED ON P4 67
TEMP QTY=4 F2 F2 DR DR AND CONNECT (-4) 2767-0123
B B ORIFICE (-8) T
M24 TRANSDUCER B B
0566-0065 -24 HOSE SIZE F1 F1 2766-0196 P3 T T T3
2766-0283 P4 M8 M12 P2 M12 P1 M12 FLOW CONTROL
2766-0194 2766-0194
8B 54 REG BYPASS SUPPLIED BY GETEC
M12 M12 M12 M12 MOUNTED ON A MOUNTED ON P1 MOUNTED ON C
CASE DRAIN MOUNTED ON B PRESET TO 15 GPM
A -24 HOSE SIZE -32 HOSE SIZE A
HYDRAULIC DIAGRAM T685WSD
-32 HOSE SIZE J125-5708
IN
1 2
2
-32 HOSE SIZE 88 DATE CUSTOMER NAME
73B
3288-0055
09-28-2011
WELDER ON/OFF 1 2767-0065 DRAWN BY
EQUIDRILL
SET 2500 PSI
SVC MANIFOLD S.SIRIGERE
2258-0298 CHECKED BY PART NO. REVISION
R. FLOGAUS F125-5708 02
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION QTY
1 2259-0060 VALVE SECTIONAL, INLET 4 45 2259-0065 VALVE SECTIONAL, OUTLET 5 88 3288-0055 VALVE BALL 1/2 1
2 5000-8751 VALVE RELIEF ASY 1500-3500 11 46 0373-0066 OIL COOLER 2 89 2258-0297 VALVE HYD HRC 1
H H
3 5000-9759 VALVE RELIEF ASY 100-1500 15 47 2767-0098 COOLER RELIEF 2 90 0822-0527 SPACER HRC, ISOLATOR 1
4 2259-0116 VALVE SECTION 5 48 2157-0039 VALVE THERMAL 120F 2 91 2253-0044 REG HYD PRESSURE 1
5 3332-0083 RESTR .024 1 49 0566-0086 MANIFOLD RETURN 1 92 0566-0130 MANIFOLD RETURN 2
6 2250-0121 CHECK VALVE, DUAL LOCK 3 50 2766-0237 PUMP HYD, FIXED DOUBLE 1 93 2258-0629 VALVE, 2 WAY 1
7 3346-0035 PLUG W/.028 ORIFICE 8 51 2999-0190 WATER INJECTION 1 94 3332-0118 RESTR .028 1
G 8 0566-0065 MANIFOLD RETURN 2 52 0822-0241 SPOOL STOP 2 95 3332-0158 RESTR .040 1 G
9 2813-0418 CYL 4.0X2.0X41.0 2 53 2259-0064 VALVE SECTION 1 96 2813-0277 CYL 6.00X2.75X180 2
10 2259-0086 VALVE SECTION 12 54 2766-0283 PUMP, VARIABLE 1 97 2258-0581 COMPENSATOR, REMOTE 4
11 2250-0160 CHECK, DUAL LOCK WITH RELIEF 6 55 0092-0004 VALVE, NEEDLE 1 98 2259-0128 VALVE SECTIONAL DUCTILE, INLET 1
12 2813-0427 CYL 0.88X0.5X5 1 56 3332-0246 RESTR .040 4 99 2767-0123 AIR CONTROL VALVE 1
13 3332-0245 CONN 08MO-06M37 RESTR .086 4 SPRING CNTR, CYL SPOOL, DUCTILE, 100 5001-0927 VALVE RELIEF ASY 2500-5000 PSI 1
57 2259-0078 2
DETENTED
F 14 2261-0018 FUSE HYD VELOCITY 12MO-12M37 5 101 2258-0325 PULLBACK CONTROL 1 F
58 2250-0054 SHUTTLE VALVE 3
15 2250-0006 VALVE CHECK 1/2 IN 400 PSI 1 102 2767-0099 VALVE RELIEF 150-6000PSI 2
59 2250-0067 VALVE CHECK 3
16 2065-0067 FILTER INDICATOR 2 103 2258-0394 VALVE 2-WAY N.O. 1
60 3897-0030 REDUCER TUBE 08-06 RESTR .040 1
17 2767-0120 RELIEF 5 PSIG 2 104 2259-0077 VALVE SECTION 1
61 3347-0017 COUPLING HYD 1/4" 2
18 2813-0437 CYL 2.0X1.25X10.5 1 105 2065-0085 GAUGE PR (3000 PSI) 1
62 2250-0122 CHECK, DUAL LOCK 1
19 2250-0096 VALVE CHECK 1-1/4 400 PSI 1 106 2813-0011 CYL 3.0X1.5X8 1
63 2258-0471 ANTICAV & BACK PRESS 1
E 20 2813-0440 CYL 5.0X3.25X41 2 E
64 3288-0020 VALVE BALL 6000 PSI 1/4 2
21 2247-0076 VALVE SAFETY 1
65 2999-0161 MTR FAN DRIVE 1
22 0277-0065 FILTER ASSY, RETURN 3
66 0092-0005 VALVE, NEEDLE 1
23 3213-0050 SWIVEL WORM DRIVE 1
67 2766-0196 PUMP, FAN 1
24 2813-0198 CYL 5.0X2.5X37.0 2
68 2258-0475 VALVE, FAN CONTROL 1
25 0566-0087 MANIFOLD RETURN 1
D 69 2065-0086 GAUGE PR (6000 PSI) 2 D
26 2248-0005 VALVE, GATE 4
70 2766-0194 PUMP, MAIN 2
27 0655-0013 SEPARATOR MAGNETIC SUCTION 4
71 2258-0307 VALVE HYD CMX 160 1
28 2250-0154 VALVE CHECK 2
72 1120-0120 SURVEY WINCH ASSY 1
29 2912-0050 TANK HYD 1
73 2767-0065 RELIEF FAST RESPONSE 2
30 2813-0314 CYL 2.5X1.25X40 1
74 3332-0039 RESTR .055 3
31 5000-9663 PLUG, POWER BEYOND 15
C 75 2767-0083 ROT TORQUE LIMITER 1 C
32 0277-0060 FILTER ASSY, RETURN 1
76 2258-0254 VALVE HYD 2 WAY N.O. 1
33 0655-0012 SEPARATOR MAGNETIC SUCTION 1
77 2258-0378 VALVE HYD 2 WAY N.C. 1
34 3332-0171 RESTR .055 2
78 1120-0051 WINCH ASSY 1
35 2767-0059 VALVE, RELIEF 1
79 2258-0335 VALVE HYD HRC 1
36 2813-0431 CYL 3X1.5X3.5 2
80 2767-0063 CHECK-RELIEF 1
37 2259-0082 VALVE SECTION 1
B 38 2796-0012 PUMP, MANUAL 1
81 0822-0333 SPACER HRC VALVE INLET/OUTLET 2 B
82 2258-0242 VALVE HYD HRC 2
39 2250-0092 P.O CHECK 1
83 2999-0100 MTR 10K 40.6 CIR 2
40 2250-0062 VALVE CHECK 3/4IN 400 PSI 1
84 0870-0120 GEARBOX 4 MTR 3.5:1 1
41 2077-0007 GAUGE PRES/VACUUM 1
85 3897-0032 06-04 RESTR .040 1
42 2813-0432 CYL 4.0X2.50X108 1
86 2767-0067 CROSS PORT RELIEF 2
43 3332-0062 RESTR .024 2
A 44 2813-0435 CYL 2.5X1.5X6 2
87 2258-0319 CMX 160-5 SECT 1 A
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
F F
E E
D D
C C
B B
A A
8 7 6 5 4 3 2 1