Hot Splicing & Repair

Material
Our complete range of Hot Splicing & Repair Material products.
Hot Splicing Hot Splicing & Repair 4
Material
& Repair Material

2 © REMA TIP TOP 3 PRODUCT PORTFOLIO

HOT SPLICING AND REPAIR MATERIAL HOT SPLICING AND REPAIR MATERIAL
Hot splicing and repair products Hot splicing and repair products

Hot splicing and repair products for conveyor belts with fabric plies Cover rubber HR, uncured

Cover rubber, uncured Yellow protection foil (poly).

Heat resistant up to max. 110°C, short peaks up to 130°C.
Green protection foil (poly).
Technische Daten
Specifications
Polymer basis BR/IR DIN ISO 1629
Polymer basis NR/IR/BR DIN ISO 1629
Specific weight 1.11 g/cm³ DIN EN ISO 1183-1
Specific weight 1.11 g/cm³ DIN EN ISO 1183-1
Hardness 60 Shore A DIN ISO 7619-1
Hardness 63 Shore A DIN ISO 7619-1
Colour Black
Electric resistance Antistatic*
Colour Black

Ref. No. Designation Dimensions

538 0206 Cover rubber HR, uncured 2 x 500 x 9 200 mm

Ref. No. Designation Dimensions
538 0196 Cover rubber HR, uncured 3 x 500 x 6 000 mm
538 0062 Cover rubber, uncured 1 x 500 x 17 800 mm

538 0000 Cover rubber, uncured 2 x 500 x 9 000 mm

538 0017 Cover rubber, uncured 3 x 500 x 6 000 mm

538 0024 Cover rubber, uncured 4 x 500 x 4 500 mm

Intermediate rubber (tie gum), uncured
538 0031 Cover rubber, uncured 5 x 500 x 3 300 mm

538 0048 Cover rubber, uncured 6 x 500 x 2 800 mm

Ref. No. Designation Dimensions

* Surface and volume resistivity < 1 x 10^6 Ohm, tested in accordance with DIN EN ISO 284, DIN IEC 93 Intermediate rubber (tie gum)
538 0343 TNL for Standard, K and HR-quality. 0.8 x 500 x 10 300 mm
White protection foil.

Cover rubber V, uncured Intermediate rubber (tie gum) V

538 0189 Green protection foil (poly). FRAS ap- 0.8 x 500 x 9 000 mm
Gray protection foil (poly). proved. Tested to AS4606-2012.
Self-extinguishing, antistatic and moderate oil resistance
FRAS approved. Tested to AS4606-2012.

Specifications
Polymer basis CR DIN ISO 1629 Repair fabric
Specific weight 1.39 g/cm³ DIN EN ISO 1183-1
Rubberized on both sides, uncured. Green protection foil (poly).
Hardness 60 Shore A DIN ISO 7619-1
Electric resistance Antistatic*
Colour Black Ref. No. Designation Dimensions Content

538 0354 Repair fabric EP 160 1.4 x 1 000 x 10 000 mm 10 m roll

Ref. No. Designation Dimensions

538 0158 Cover rubber V, uncured 2 x 500 x 7 000 mm

*Surface and volume resistivity < 1 x 10^6 Ohm, tested in accordance with DIN IEC 93 / VDE 0303 part 30.

4 © REMA TIP TOP 5 PRODUCT PORTFOLIO

HOT SPLICING AND REPAIR MATERIAL HOT SPLICING AND REPAIR MATERIAL
Hot splicing and repair products Hot splicing and repair products

SOLUTION HL-TNL4 Hot splicing and repair products for steel cord conveyor belts
CHC-free
Cover rubber sheeting STB, uncured
For Standard, K and HR quality cover rubber.
Green protection foil.
Other thicknesses on request.
Ref. No. Designation Content Qty
Provides the following properties: compatible with conveyor belt according to DIN 2231 X, Y, W and DIN EN ISO 15236 H, D, L
538 1135 SOLUTION HL-TNL4 500 g (670 ml) 10

538 1143 SOLUTION HL-TNL4 3.5 kg (4.7 l) 1 538 1135

Specifications
538 1157 SOLUTION HL-TNL4 7 kg (9.3 l) 1 Polymer basis NR/IR/BR DIN ISO 1629
Specific weight 1.11 g/cm³ DIN EN ISO 1183-1
Hardness 63 Shore A DIN ISO 7619-1
Colour Black
SOLUTION HCR-4
CHC-free

Processed with 4 % HARDENER ER-42 or HARDENER E-40 (30 g per 1 kg). For V-quality
Ref. No. Designation Dimensions
cover rubber.
538 0055 Cover rubber sheeting STB, uncured 1 x 500 x 17 800 mm

Ref. No. Designation Content Qty 538 0505 Cover rubber sheeting STB, uncured 2 x 500 x 9 000 mm
525 1067
538 1646 SOLUTION HCR-4 700 g (730 ml) 10 538 0464 Cover rubber sheeting STB, uncured 3 x 500 x 6 000 mm

525 1151 HARDENER ER-42 30 g 10 538 5691 Cover rubber sheeting STB, uncured 3 x 1 400 x 23 000 mm

525 1067 HARDENER E-40 30 g 10 538 0471 Cover rubber sheeting STB, uncured 4 x 500 x 4 500 mm

538 6341 Cover rubber sheeting STB, uncured 4 x 1 400 x 23 000 mm

538 0488 Cover rubber sheeting STB, uncured 5 x 500 x 3 300 mm

538 5138 Cover rubber sheeting STB, uncured 5 x 1 400 x 23 000 mm

Accessories – Steel cord belts 538 0495 Cover rubber sheeting STB, uncured 6 x 500 x 2 800 mm

538 5031 Cover rubber sheeting STB, uncured 6 x 1 400 x 23 000 mm

Ref. No. Designation Dimensions Content
538 5556 Cover rubber sheeting STB, uncured 12 x 1 400 x 11 500 mm
538 0990 Shirting, black 1 000 mm per m
538 5580 Cover rubber sheeting STB, uncured 15 x 1 400 x 11 500 mm
538 1009 Pressure compensation cloth, Rayon 1 250 mm per m
538 0990
527 0550 Silicone paper 80 mm 25 m

537 0215 Shirting silk 1500 mm per m

538 1061 Silicone paper 1300 mm 500 m roll

538 1009

6 © REMA TIP TOP 7 PRODUCT PORTFOLIO

HOT SPLICING AND REPAIR MATERIAL HOT SPLICING AND REPAIR MATERIAL
Hot splicing and repair products Hot splicing and repair products

Intermediate rubber STZ NL, uncured Intermediate rubber strips STZ NL, uncured

Red protection foil (poly). Red protection foil (poly).

538 0605
Specifications
Polymer basis NR/BR/SBR DIN ISO 1629
Specifications
Specific weight 1.18 g/cm³ DIN EN ISO 1183-1
Polymer basis NR/BR/SBR DIN ISO 1629
Hardness 65 Shore A DIN ISO 7619-1
Specific weight 1.18 g/cm³ DIN EN ISO 1183-1
Colour Black
Hardness 65 Shore A DIN ISO 7619-1
Colour Black

Ref. No. Designation Dimensions Content

544 0053 Intermediate rubber strips STZ NL, uncured 2 x 5 x 8 200 mm 19 rolls
Ref. No. Designation Dimensions
544 0063 Intermediate rubber strips STZ NL, uncured 2.5 x 5 x 6 800 mm 19 rolls
538 0605 Intermediate rubber STZ NL, uncured 0.5 x 500 x 33 000 mm
544 0153 Intermediate rubber strips STZ NL, uncured 2 x 6 x 8 200 mm 17 rolls
538 0611 Intermediate rubber STZ NL, uncured 1 x 500 x 16 400 mm
544 0163 Intermediate rubber strips STZ NL, uncured 2.5 x 6 x 6 800 mm 17 rolls
538 0622 Intermediate rubber STZ NL, uncured 2 x 500 x 8 200 mm
544 0203 Intermediate rubber strips STZ NL, uncured 2 x 7 x 8 200 mm 14 rolls
538 0644 Intermediate rubber STZ NL, uncured 2 x 1 400 x 23 000 mm
544 0273 Intermediate rubber strips STZ NL, uncured 2 x 8 x 8 200 mm 12 rolls

544 0283 Intermediate rubber strips STZ NL, uncured 2.5 x 8 x 6 800 mm 12 rolls

544 0353 Intermediate rubber strips STZ NL, uncured 2 x 9 x 8 200 mm 11 rolls

544 0363 Intermediate rubber strips STZ NL, uncured 2.5 x 9 x 6 800 mm 11 rolls

544 0373 Intermediate rubber strips STZ NL, uncured 3 x 9 x 6 800 mm 11 rolls

544 0433 Intermediate rubber strips STZ NL, uncured 2 x 10 x 8 200 mm 10 rolls

544 0443 Intermediate rubber strips STZ NL, uncured 2.5 x 10 x 6 800 mm 10 rolls

544 0513 Intermediate rubber strips STZ NL, uncured 2 x 11 x 8 200 mm 9 rolls

544 0623 Intermediate rubber strips STZ NL, uncured 3 x 12 x 6 800 mm 8 rolls

544 0683 Intermediate rubber strips STZ NL, uncured 2 x 13 x 8 200 mm 8 rolls

544 0693 Intermediate rubber strips STZ NL, uncured 2.5 x 13 x 6 800 mm 8 rolls

Other sizes available upon request.

8 © REMA TIP TOP 9 PRODUCT PORTFOLIO

HOT SPLICING AND REPAIR MATERIAL ADHESIVES AND RUBBER SOLUTIONS BASED ON TRICHLOROETHYLENE
Hot splicing and repair products

STZ extruder SOLUTION STL-RF

Non-flammable
For correct and quick filling of a steelcord splice.
Heating solution for steel cord conveyor belts.
Ref. No. Designation Dimensions Content
Ref. No. Designation Content Qty Made in
544 0903 STZ NL filling strips 4 x 20 mm 2 kg
538 1239 SOLUTION STL-RF 1 kg (690 ml) 10 ZA

SOLUTION STL-NL4 SOLUTION HL-T

CHC-free Non-flammable

Heating solution for conveyor belts with fabric plies with Standard, K and HR-quality
Ref. No. Designation Content Qty
cover rubber sheeting.
538 0755 SOLUTION STL-NL4 500 g (670 ml) 10

538 0762 SOLUTION STL-NL4 2 kg (2.67 l) 1 Ref. No. Designation Content Qty Made in
538 0773 SOLUTION STL-NL4 3.5 kg (4.67 l) 1 538 0755 538 1311 SOLUTION HL-T 1 kg (690 ml) 10 ZA
538 0787 SOLUTION STL-NL4 7 kg (9.3 l) 1

Accessories – Steel cord belts

Ref. No. Designation Dimensions Content

538 0990 Shirting, black 1 000 mm per m

538 1009 Pressure compensation cloth, Rayon 1 250 mm per m

538 0990
538 1092 Silicone paper 600 mm 500 m roll

538 1085 Silicone paper 900 mm 500 m roll

538 1078 Silicone paper 1 200 mm 500 m roll

538 1061 Silicone paper 1 300 mm 500 m roll

538 1054 Silicone paper 1 500 mm 500 m roll

538 1023 Silicone paper 2 180 mm 500 m roll

538 1009

10 © REMA TIP TOP 11 PRODUCT PORTFOLIO

HOT SPLICING AND REPAIR MATERIAL HOT SPLICING AND REPAIR MATERIAL
Hot splicing and repair products Hot splicing and repair products

Splicing kits for fabric conveyor belts Splicing kits for steel cord conveyor belts

REMA TIP TOP conveyor belt splicing and repair materials are recognized internationally REMA TIP TOP Steel Cord conveyor belt splicing kits and materials have been developed
for their premium quality and innovation. REMA TIP TOP have developed an extensive using our extensive knowledge, experience and proven performance in extreme
range of splicing, repair materials and tools for applications from minor repairs to complex applications worldwide. With an increased demand for longevity and protection
steel cord conveyor belt splicing. REMA TIP TOP splice kits and belt repair materials have against unplanned interruptions, REMA TIP TOP splicing materials deliver high quality
been developed using our extensive knowledge, experience and proven performance compounds with uniform gauge, unmatched shelf life and compatibility with most major
in extreme applications worldwide. REMA TIP TOP conveyor belt splicing and repair brands of conveyer belting. REMA TIP TOP splicing kits contain all required materials
materials deliver high quality compounds with a uniform gauge, unmatched shelf life and and solutions for on-site conveyor belt splicing. REMA TIP TOP also offers Critical spare
compatibility with most major brands of belting. REMA TIP TOP fabric multiply splicing splice kit inventory management to further reduce downtime and cost during unplanned
kits contain all required quantities for on-site conveyor belt splicing. outages.

Area of application Advantages Advantages Contents Splicing kit for steel cord
• High Quality raw materials • Splicing and repair of multiply fabric • Compatible with most belts • STB-STZ NL Combination Cover Panels conveyor belts
• Long Shelf Life conveyor belts. • Superior shelf life • STB- Edge Fill
• Materials and solutions available • Workshop of site • Quality raw materials provide consistent • STZ NL Intermediate Cord Fill Noodles
separately for repairs workability • STL-NL4 Heating Solution
• Compatibility with most major brands • Fully extruded panels with up to 15mm • Cleaning Fluid CF-R4, CF-CE
of belting gauge • Tools, Round Head Beltman’s Brushes,
• FRAS qualities available • Extrusion process eliminates possibility Measuring buckets
• Special Compounds – Heat Resistant, Oil of air pockets and scorched layers • Silicone Release Paper
resistant • Materials and solutions available • Nylon Release Fabric
separately for repairs • Pressure Equalising Cloth
Splicing kit for fabric • Complementing range of splice • Hand Cleaner
Contents conveyor belts preparation tools also available • Splice kit contents may vary depending
• Cover Rubber, uncured upon splice designation
• Intermediate rubber (tie gum), uncured
• Repair Fabric
• Solution HL-TNL4 Solutions & Solvents Cover Compounds
• Hardener E-40 We provide a range of solutions and solvents for a range We provide two compounds which exceed most brand name
• Cleaning Solvent CF-R4/CFCE of conveyor belt types. belt specifications.
• Silicone Release Paper
• Nylon Release Fabric
• Tools - Measuring bucket, brushes, rubber gloves, rags STL-NL4 Cover & Repair Compounds
• Rubbish bag • One solution used for cables • STB: Exceeds AS-M Grade and
• Splice Kit contents may vary depending upon splice designation and skives reduces wastage and DIN-X requirements for abrasion
chances of operator error. loss, elongation, and tensile
• Provides good tack and facilitates strength.
cable to tie gum adhesion. • STB-A: Unique to Australia,
• STL-RF is non-flammable for use providing properties which
in high-risk environments. exceed AS-A Grade and most
common brand name belting
high abrasion.

Tie Gum & Intermediate Cable Fill

Noodles
• STZ NL: Excellent cord to rubber
and rubber to rubber adhesion.
Wire fills available in standard or
custom cut dimensions.

12 © REMA TIP TOP 13 PRODUCT PORTFOLIO

LEGAL NOTICE

Copyright © 2020 REMA TIP TOP AG

All information is given to the best of our classification, packaging and labeling of hazardous
knowledge. All specifications are to be considered materials and preparations.
non-binding information. Any claim for damages
of any kind is excluded. We reserve the right In order to preserve product properties, the storage
to change technical specifications without conditions indicated in DIN 7716 should be followed
prior notice, provided that they ensure product (including storing the product in the original
improvement. The information presented is based package and in an area that is dry, cool and dark).
on technical experience but does not guarantee
a product’s suitability for specific applications, and Products printed in bold are normally available
does not relieve the users of the responsibility from stock.
to undertake their own testing, including where
any third-party trademark rights are concerned.
For special applications and operating conditions
with regard to temperature, UV light, ozone, acids
and alkaline solutions, dynamic and static forces,
tensions, elongations and other influences, contact
your local REMA TIP TOP distributor for technical
advice.

Operating and working instructions, product

information and general instructions on the
vulcanization properties of natural and synthetic
rubber should be followed carefully. The
mechanical and physical values presented for
our products only apply to the material listed
(without bonding layer and without fabric) based
on the accompanying inspections for approval;
these represent statistical product data, but not
guaranteed product properties. Detailed technical
data sheets for each single product are available
upon request. The weight indications (kg/m²,
kg/m, etc.) solely represent statistical values and
are not necessarily identical to the actual weights.
The weights indicated are merely guidelines for
the handling, transport and application of our
products. The dimension tolerances are based on
part 5 of DIN 7715, classification P3 (admissible
dimension tolerances for sheets) and DIN ISO
3302-1, classification M4 (molded parts made
of soft-rubber). Other tolerances of specific
products for special applications are subject to
a mutual agreement and must be stipulated
in a special contract. Products containing
hazardous substances are labeled in accordance
with the regulations (EG) No. 1907/2006 for the
Talk to our team today

[email protected]

rema-tiptop.com.au

Beresfield (Head Office) Brisbane Mackay

02 4935 0200 07 3710 8833 07 4953 9100

79 Elwell Close, 52 Wentworth Place, 29-33 Maggiolo Drive,
Beresfield, NSW 2322 Northgate, QLD 4014 Paget, QLD 4740

Perth Dandenong Adelaide

08 6253 1900 03 8786 3333 08 8169 2850

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